CN117818154A - Preparation method of moisture-absorbing quick-drying anti-insect and anti-mite fabric - Google Patents
Preparation method of moisture-absorbing quick-drying anti-insect and anti-mite fabric Download PDFInfo
- Publication number
- CN117818154A CN117818154A CN202310024979.5A CN202310024979A CN117818154A CN 117818154 A CN117818154 A CN 117818154A CN 202310024979 A CN202310024979 A CN 202310024979A CN 117818154 A CN117818154 A CN 117818154A
- Authority
- CN
- China
- Prior art keywords
- fabric
- cross
- rod
- roller
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 157
- 238000001035 drying Methods 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 239000000835 fiber Substances 0.000 claims abstract description 60
- 239000010410 layer Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 21
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 19
- 239000004952 Polyamide Substances 0.000 claims abstract description 11
- 229920002647 polyamide Polymers 0.000 claims abstract description 11
- 229920000728 polyester Polymers 0.000 claims abstract description 11
- 241000238631 Hexapoda Species 0.000 claims abstract description 9
- 239000012792 core layer Substances 0.000 claims abstract description 6
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims description 131
- 238000000034 method Methods 0.000 claims description 26
- 238000004804 winding Methods 0.000 claims description 21
- 239000000725 suspension Substances 0.000 claims description 16
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 8
- 241001330002 Bambuseae Species 0.000 claims description 8
- 241001474374 Blennius Species 0.000 claims description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 8
- 239000011425 bamboo Substances 0.000 claims description 8
- 239000003610 charcoal Substances 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000009966 trimming Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 230000007547 defect Effects 0.000 claims description 6
- 238000010409 ironing Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 230000001954 sterilising effect Effects 0.000 claims description 6
- 238000004659 sterilization and disinfection Methods 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 5
- 238000004061 bleaching Methods 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000002985 plastic film Substances 0.000 claims description 3
- 229920006255 plastic film Polymers 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 238000009941 weaving Methods 0.000 claims 1
- 210000004243 sweat Anatomy 0.000 abstract description 13
- 241000238876 Acari Species 0.000 abstract description 12
- 241000894006 Bacteria Species 0.000 abstract description 11
- 238000010521 absorption reaction Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 8
- 244000052616 bacterial pathogen Species 0.000 abstract description 5
- 201000004624 Dermatitis Diseases 0.000 abstract description 4
- 239000011148 porous material Substances 0.000 abstract description 4
- 230000000638 stimulation Effects 0.000 abstract description 4
- 206010059866 Drug resistance Diseases 0.000 abstract description 3
- 231100000957 no side effect Toxicity 0.000 abstract description 3
- 238000013329 compounding Methods 0.000 abstract 1
- 230000035939 shock Effects 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 7
- 230000036541 health Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 230000036760 body temperature Effects 0.000 description 2
- 238000009395 breeding Methods 0.000 description 2
- 230000001488 breeding effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229920001477 hydrophilic polymer Polymers 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 239000000077 insect repellent Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/04—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally
- D06H7/06—Removing selvedge edges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/14—Mixture of at least two fibres made of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
- B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及面料制备技术领域,具体而言,为一种吸湿快干抗虫防螨面料的制备方法。The invention relates to the technical field of fabric preparation, and in particular to a method for preparing a moisture-absorbing, quick-drying, insect-resistant and mite-proof fabric.
背景技术Background technique
现代制作在正式的社交场合所穿著的服装,多选用优质的混纺面料。而纯棉、纯毛、纯丝、纯麻等天然面料因为有着易皱、易变形等天然面料的缺点,已经沦为一般布料,较少作为高档服装用料。混纺面料有着天然面料吸汗透气、柔软舒服的特点,又吸收了化纤面料结实耐穿、垂悬挺括、光泽好颜色鲜亮等优点,每年有大量的高档优质混纺面料被开发出来。有时,穿著纯皮革制作的服装,也是允许的。Modern clothing worn in formal social occasions is mostly made of high-quality blended fabrics. However, natural fabrics such as pure cotton, pure wool, pure silk, and pure linen have become ordinary fabrics due to their shortcomings such as easy wrinkling and deformation, and are rarely used as high-end clothing materials. Blended fabrics have the characteristics of natural fabrics, such as sweat absorption, breathability, softness and comfort, and absorb the advantages of chemical fiber fabrics, such as durability, drape, good gloss and bright colors. A large number of high-end high-quality blended fabrics are developed every year. Sometimes, wearing clothing made of pure leather is also allowed.
然而,现有的一些面料在吸湿后不能进行快干,特别是在夏天的时候人体喜欢大量出汗,衣服面料在吸收汗水后贴附在人体表面,气体流动时容易对人体产生冷刺激造成受凉感冒,影响穿着者的身体健康;而且,现有的面料在使用时间久了后容易滋生细菌和螨虫,细菌和螨虫容易对人体皮肤造成刺激,严重时引起人体皮肤过敏,不利于使用者的身体健康。However, some existing fabrics cannot dry quickly after absorbing moisture, especially in summer when the human body likes to sweat a lot. After absorbing sweat, the clothing fabrics stick to the surface of the human body. When the air flows, it is easy to produce cold stimulation to the human body, causing colds and affecting the health of the wearer. Moreover, the existing fabrics are easy to breed bacteria and mites after being used for a long time. Bacteria and mites are easy to irritate human skin, and in severe cases cause human skin allergies, which is not good for the health of the user.
因此,我们推出一种吸湿快干抗虫防螨面料的制备方法。Therefore, we introduce a preparation method of a moisture-absorbing, quick-drying, anti-insect and anti-mite fabric.
发明内容Summary of the invention
本发明的目的在于提供一种吸湿快干抗虫防螨面料的制备方法,旨在解决上述背景技术中,现有的一些面料在吸湿后不能进行快干,特别是在夏天的时候人体喜欢大量出汗,衣服面料在吸收汗水后贴附在人体表面,气体流动时容易对人体产生冷刺激造成受凉感冒,影响穿着者身体健康的问题,现有的面料在使用时间久了后容易滋生细菌和螨虫,细菌和螨虫容易对人体皮肤造成刺激,严重时引起人体皮肤过敏,不利于使用者身体健康的问题。The purpose of the present invention is to provide a method for preparing a moisture-absorbing and quick-drying anti-insect and anti-mite fabric, aiming to solve the problem in the above-mentioned background technology that some existing fabrics cannot dry quickly after absorbing moisture, especially in summer when the human body likes to sweat a lot, and the clothing fabrics adhere to the surface of the human body after absorbing sweat. When the gas flows, it is easy to produce cold stimulation to the human body, causing colds and affecting the health of the wearer. The existing fabrics are easy to breed bacteria and mites after being used for a long time. Bacteria and mites are easy to irritate human skin. In severe cases, they cause human skin allergies, which is not conducive to the health of the user.
为实现上述目的,本发明提供如下技术方案:一种吸湿快干抗虫防螨面料的制备方法,包括以下步骤:To achieve the above object, the present invention provides the following technical solution: a method for preparing a moisture-absorbing, quick-drying, anti-insect and anti-mite fabric, comprising the following steps:
S1:提取改性聚酰胺纤维和涤纶纤维,以改性聚酰胺纤维为芯层、涤纶纤维为皮层复合制得吸湿快干纤维,检查纱线除去瑕疵后利用吸湿快干纤维在基层面料的表面纺织覆盖上一层吸湿快干层;S1: extract modified polyamide fiber and polyester fiber, use modified polyamide fiber as core layer and polyester fiber as skin layer to prepare moisture-absorbing and quick-drying fiber, inspect the yarn and remove defects, then use moisture-absorbing and quick-drying fiber to weave a moisture-absorbing and quick-drying layer on the surface of base fabric;
S2:提取竹炭纤维和海藻纤维,利用竹炭纤维和海藻纤维扭合加捻制得防虫抗菌纤维束,检查纱线除去瑕疵后通过防虫抗菌纤维束在吸湿快干层的表面纺织覆盖上一层防虫抗菌层;S2: extract bamboo charcoal fiber and seaweed fiber, twist and turn the bamboo charcoal fiber and seaweed fiber to make an insect-proof and antibacterial fiber bundle, inspect the yarn and remove defects, then weave an insect-proof and antibacterial layer on the surface of the moisture-absorbing and quick-drying layer through the insect-proof and antibacterial fiber bundle;
S3:基层面料、吸湿快干层和防虫抗菌层间均匀贯穿设置透气微孔,完成面料的初级成型加工,面料成型后经漂白池对其进行漂白清洗,接着利用添加抗虫剂的染色池对成型面料进行高温染色,面料染色成功后导出立即使用干燥器进行快速干燥;S3: The base fabric, the moisture-absorbing quick-drying layer and the insect-proof and antibacterial layer are evenly penetrated with breathable micropores to complete the primary molding of the fabric. After the fabric is formed, it is bleached and cleaned in a bleaching tank. Then, the formed fabric is dyed at high temperature in a dyeing tank with insect repellent added. After the fabric is successfully dyed, it is taken out and quickly dried in a dryer immediately;
S4:成型面料染色干燥完成后利用蒸汽杀菌设备对其进行全方位熏烫柔化杀菌,面料蒸汽杀菌完成后通过降温设备进行冷却,面料冷却完成后导出利用输送设备进行张紧输送;S4: After the formed fabric is dyed and dried, it is fumigated and softened by steam sterilization equipment. After the steam sterilization of the fabric, it is cooled by cooling equipment. After the cooling of the fabric, it is taken out and tensioned and transported by conveying equipment.
S5:面料在张紧输送时利用裁切设备对其边沿进行切边处理,切边后的面料继续输送,后经收卷机对面料进行收卷以完成面料的制备加工,收卷完成后的面料经塑料膜覆盖包装后入库贮存,以待使用。S5: The fabric is trimmed by cutting equipment while being tensioned and conveyed. The trimmed fabric continues to be conveyed and then is rolled up by a winder to complete the fabric preparation process. After rolling up, the fabric is covered with plastic film and packed and stored in a warehouse for use.
进一步地,S5中的裁切设备包括支撑板和设置于支撑板顶部一端的辅助托辊,支撑板顶部另一端设置有收卷辊,辅助托辊和收卷辊间的支撑板顶部依次设置有第一门型架、第二门型架和输送辊组,第一门型架的顶部设置有充气机,第一门型架底部设置有与充气机底部输出端相连接的气动调节吊架,气动调节吊架活动套接张平辊两端的限位轴杆,限位轴杆的外壁上缠绕设置有缓冲弹簧,缓冲弹簧末端的限位轴杆外壁上卡套有整边件,整边件外侧的限位轴杆外壁上卡套有分切飞轮,分切飞轮远离缓冲弹簧一端的外壁上设置有限位套筒,分切飞轮通过限位套筒卡套限位轴杆,且限位套筒活动连接气动调节吊架底部两端,第二门型架顶板下端设置有横切组件,输送辊组和收卷辊端头间的支撑板上开设有卸料口,卸料口底部端口外侧的支撑板下端均匀设置有固定吊杆,固定吊杆下端固定连接有辅助托板,辅助托板上端放置有边料收集盒,边料收集盒端口正对卸料口设置。Furthermore, the cutting equipment in S5 includes a support plate and an auxiliary roller arranged at one end of the top of the support plate, a winding roller is arranged at the other end of the top of the support plate, a first door frame, a second door frame and a conveying roller group are arranged in sequence on the top of the support plate between the auxiliary roller and the winding roller, an inflator is arranged on the top of the first door frame, a pneumatic adjustment hanger connected to the output end of the bottom of the inflator is arranged at the bottom of the first door frame, the pneumatic adjustment hanger is movably sleeved with the limiting shaft rods at both ends of the flattening roller, a buffer spring is wound on the outer wall of the limiting shaft rod, and a straightening piece is clamped on the outer wall of the limiting shaft rod at the end of the buffer spring. A slitting flywheel is clamped on the outer wall of the limiting shaft rod on the outside of the whole edge piece, and a limiting sleeve is arranged on the outer wall of the slitting flywheel away from the buffer spring end. The slitting flywheel limits the shaft rod through the limiting sleeve clamp, and the limiting sleeve is movably connected to the two ends of the bottom of the pneumatic adjustment hanger. A cross-cutting component is arranged at the lower end of the top plate of the second door frame, and a unloading port is opened on the support plate between the conveying roller group and the winding roller end. Fixed hangers are evenly arranged on the lower end of the support plate outside the bottom port of the unloading port, and the lower end of the fixed hanger is fixedly connected to an auxiliary support plate, and a side material collection box is placed on the upper end of the auxiliary support plate, and the port of the side material collection box is arranged opposite to the unloading port.
进一步地,整边件包括活动套接于张平辊限位轴杆外壁上的滑套,滑套设置于分切飞轮和缓冲弹簧间,滑套远离分切飞轮一侧的外壁上设置有连接曲杆,连接曲杆通过伸缩连杆和第一门型架侧壁固定相连,连接曲杆末端固定连接于除杂盒的侧壁上,除杂盒悬置于张平辊一侧并与分切飞轮相平行,除杂盒靠近分切飞轮一端的顶部固定连接有固定条,固定条末端底部固定连接有加压板。Furthermore, the edge straightening piece includes a sliding sleeve movably connected to the outer wall of the limiting shaft of the stretching roller, the sliding sleeve is arranged between the slitting flywheel and the buffer spring, a connecting bent rod is arranged on the outer wall of the sliding sleeve away from the slitting flywheel, the connecting bent rod is fixedly connected to the side wall of the first door frame through a telescopic connecting rod, the end of the connecting bent rod is fixedly connected to the side wall of the debris removal box, the debris removal box is suspended on one side of the stretching roller and parallel to the slitting flywheel, a fixing strip is fixedly connected to the top of the debris removal box close to the slitting flywheel, and a pressure plate is fixedly connected to the bottom of the end of the fixing strip.
进一步地,除杂盒包括与连接曲杆末端固定相连的U型座和设置于U型座底板上的熨烫板,U型座顶板上开设有条形孔,条形孔两侧内壁间固定连接有引导楔块,引导楔块间的条形孔活动卡合有弹簧杆,弹簧杆主杆通过条形孔延伸至U型座内,且弹簧杆主杆底部固定连接斜切刀,引导楔块下端相邻处的弹簧杆主杆外壁上固定连接有受引楔块,U型座对应端口的内壁上固定安装有电动伸缩杆,电动伸缩杆末端固定连接有活动套,活动套活动套接于受引楔块下端的弹簧杆主杆外壁上。Furthermore, the debris removal box includes a U-shaped seat fixedly connected to the end of the connecting curved rod and an ironing plate arranged on the bottom plate of the U-shaped seat, a strip hole is opened on the top plate of the U-shaped seat, a guide wedge is fixedly connected between the inner walls on both sides of the strip hole, a spring rod is movably engaged with the strip hole between the guide wedges, the spring rod main rod extends into the U-shaped seat through the strip hole, and the bottom of the spring rod main rod is fixedly connected to the bevel cutter, a guided wedge is fixedly connected to the outer wall of the spring rod main rod adjacent to the lower end of the guiding wedge, an electric telescopic rod is fixedly installed on the inner wall of the corresponding port of the U-shaped seat, and a movable sleeve is fixedly connected to the end of the electric telescopic rod, and the movable sleeve is movably connected to the outer wall of the spring rod main rod at the lower end of the guided wedge.
进一步地,气动调节吊架包括与充气机底部输出端相连接的充气管和固定连接于充气管底部的调节气筒,调节气筒下端中部处设置有电磁泄气阀,且调节气筒两端的端口内分别活动套接有活塞杆,活塞杆间通过连接弹簧相连接,活塞杆末端侧壁上设置有连接板,连接板与横切组件活动相连,活塞杆末端底部固定连接有安装吊板,安装吊板的底部固定连接有定位筒,定位筒活动卡套于限位套筒的外壁上,安装吊板靠近张平辊一侧的外壁上固定连接有横向悬板,横向悬板底部均匀设置有辅助整平压轮,辅助整平压轮悬置于张平辊顶部相邻处。Furthermore, the pneumatic adjustment hanger includes an inflation tube connected to the bottom output end of the inflator and an adjusting air cylinder fixedly connected to the bottom of the inflation tube, an electromagnetic relief valve is provided at the middle part of the lower end of the adjusting air cylinder, and piston rods are movably sleeved in the ports at both ends of the adjusting air cylinder, the piston rods are connected by connecting springs, a connecting plate is provided on the side wall of the end of the piston rod, the connecting plate is movably connected to the cross-cutting assembly, a mounting hanger is fixedly connected to the bottom of the end of the piston rod, a positioning cylinder is fixedly connected to the bottom of the mounting hanger, the positioning cylinder is movably clamped on the outer wall of the limiting sleeve, a transverse suspension plate is fixedly connected to the outer wall of the mounting hanger close to the stretching roller, auxiliary leveling pressure wheels are evenly provided at the bottom of the transverse suspension plate, and the auxiliary leveling pressure wheels are suspended adjacent to the top of the stretching roller.
进一步地,裁切设备对面料的纵向切边操作包括以下步骤:Furthermore, the longitudinal trimming operation of the fabric by the cutting device includes the following steps:
S501:面料贴合在辅助托辊上端后牵引平铺夹持于张平辊和辅助整平压轮间,接着继续牵面料穿绕输送辊组;S501: After the fabric is attached to the upper end of the auxiliary roller, it is pulled and laid flat and clamped between the stretching roller and the auxiliary leveling roller, and then the fabric is pulled and passed through the conveying roller group;
S502:启动充气机利用充气管对调节气筒充气,根据面料的宽度充气调节移动调节气筒端口内的活塞杆,借助安装吊板和定位筒带动分切飞轮远离张平辊,使分切飞轮间距适应面料的宽度;S502: Start the inflator to inflate the regulating cylinder with the inflating pipe, inflate and adjust the piston rod in the regulating cylinder port according to the width of the fabric, and drive the slitting flywheel away from the stretching roller with the help of the mounting hanger plate and the positioning cylinder, so that the spacing of the slitting flywheels adapts to the width of the fabric;
S503:启动输送辊组牵引面料输送前行,同时启动张平辊进行旋转,张平辊旋转时带动分切飞轮快速旋转对面料的纵边进行分切,面料分切后主体和边料受输送辊组牵引靠近收卷辊,启动横切组件对面料进行整齐横切;S503: Start the conveying roller group to pull the fabric forward, and start the flat roller to rotate. When the flat roller rotates, it drives the slitting flywheel to rotate quickly to slit the longitudinal edge of the fabric. After the fabric is slit, the main body and the edge of the fabric are pulled by the conveying roller group to approach the winding roller, and the cross-cutting component is started to neatly cross-cut the fabric;
S504:暂停设备牵引面料主体和边料再次穿绕输送辊组,使面料主体端头固定于收卷辊外壁上,将边料端头投放于卸料口内,继续启动设备持续输送面料对纵边进行分切,收卷辊对面料分切主体进行收卷,纵边废料通过卸料口持续掉落到边料收集盒中。S504: Pause the equipment to pull the main body of the fabric and the edge material through the conveying roller group again, so that the end of the main body of the fabric is fixed on the outer wall of the winding roller, and the end of the edge material is placed in the discharge port, and the equipment is started again to continuously convey the fabric to cut the longitudinal edge. The winding roller rewinds the cut main body of the fabric, and the longitudinal edge waste continues to fall into the edge material collection box through the discharge port.
进一步地,横切组件包括安装罩和设置于安装罩顶部的液压升降杆,安装罩内部均匀设置有两块相同的隔板,隔板将安装罩内部分隔成连续的第一腔室、第二腔室和第三腔室,第一腔室、第二腔室和第三腔室内部分别设置有第一横切模组、第二横切模组和第三横切模组,第一横切模组、第二横切模组和第三横切模组的顶端均通过安装罩顶部的连通孔延伸至其外部,安装罩顶部靠近张平辊一侧设置有固定板,固定板两端侧壁上对应连接板处分别开设有限位孔,限位孔内活动卡合有移动压杆,移动压杆悬置于安装罩顶部,且移动压杆对应第一横切模组、第二横切模组和第三横切模组设置,移动压杆的末端活动连接有活动连杆,活动连杆末端与连接板活动相连。Furthermore, the cross-cutting assembly includes a mounting cover and a hydraulic lifting rod arranged on the top of the mounting cover, two identical partitions are evenly arranged inside the mounting cover, the partitions divide the interior of the mounting cover into a continuous first chamber, a second chamber and a third chamber, the first chamber, the second chamber and the third chamber are respectively provided with a first cross-cutting module group, a second cross-cutting module group and a third cross-cutting module group, the tops of the first cross-cutting module group, the second cross-cutting module group and the third cross-cutting module group are extended to the outside through the connecting hole at the top of the mounting cover, a fixed plate is arranged on the top of the mounting cover close to the stretching roller, limiting holes are respectively provided on the side walls at both ends of the fixed plate corresponding to the connecting plate, a movable pressure rod is movably engaged in the limiting hole, the movable pressure rod is suspended on the top of the mounting cover, and the movable pressure rod is arranged corresponding to the first cross-cutting module group, the second cross-cutting module group and the third cross-cutting module, the end of the movable pressure rod is movably connected with a movable connecting rod, and the end of the movable connecting rod is movably connected to the connecting plate.
进一步地,第一横切模组包括定位顶板和固定连接于定位顶板底部的横切刀具,横切刀具外侧的定位顶板底部边沿处均匀设置有支撑弹簧,定位顶板通过支撑弹簧连接安装罩底板悬置于第一腔室内,定位顶板顶部两端对应移动压杆处分别设置有T型楔块,T型楔块顶部设置有弧形浅槽,T型楔块间的定位顶板上端设置有伸缩吊杆,伸缩吊杆固定连接于安装罩顶板下端,第一横切模组、第二横切模组和第三横切模组的组成结构相同,且第一横切模组、第二横切模组和第三横切模组的横切刀具长度逐渐变短设置,且T型楔块呈阶梯式相互交错设置,支撑弹簧保持正常舒张状态时,横切刀具悬置于安装罩底板上的通口端口上方。Furthermore, the first cross-cutting module includes a positioning top plate and a cross-cutting tool fixedly connected to the bottom of the positioning top plate. Support springs are evenly arranged at the bottom edge of the positioning top plate outside the cross-cutting tool. The positioning top plate is connected to the mounting cover bottom plate through the support spring and is suspended in the first chamber. T-shaped wedges are respectively arranged at the corresponding movable pressure rods at both ends of the top of the positioning top plate. An arc-shaped shallow groove is arranged on the top of the T-shaped wedge. A telescopic suspension rod is arranged at the upper end of the positioning top plate between the T-shaped wedges. The telescopic suspension rod is fixedly connected to the lower end of the mounting cover top plate. The composition structure of the first cross-cutting module, the second cross-cutting module and the third cross-cutting module is the same, and the length of the cross-cutting tools of the first cross-cutting module, the second cross-cutting module and the third cross-cutting module is gradually shortened, and the T-shaped wedges are arranged in a stepped and staggered manner. When the support spring maintains a normal relaxation state, the cross-cutting tool is suspended above the through port on the mounting cover bottom plate.
进一步地,横切组件对面料进行横切操作步骤如下:Furthermore, the cross-cutting component performs the following steps to cross-cut the fabric:
S5031:根据面料宽度调节分切飞轮间距时,活塞杆配合活动连杆带动移动压杆在限位孔内同步移动,使得移动压杆选择第一横切模组、第二横切模组和第三横切模组中的一组;S5031: When the spacing of the slitting flywheels is adjusted according to the width of the fabric, the piston rod cooperates with the movable connecting rod to drive the movable pressure rod to move synchronously in the limiting hole, so that the movable pressure rod selects one of the first cross-cutting module group, the second cross-cutting module group and the third cross-cutting module group;
S5032:移动压杆沿T型楔块斜面滑动到其顶部的弧形浅槽,T型楔块下移将定位顶板和横切刀具向下推动压缩支撑弹簧,使得横切刀具底部端口延伸至安装罩底部;S5032: The moving pressure rod slides along the inclined surface of the T-shaped wedge block to the arc-shaped shallow groove on the top thereof, and the T-shaped wedge block moves downward to push the positioning top plate and the cross-cutting tool downward to compress the support spring, so that the bottom port of the cross-cutting tool extends to the bottom of the mounting cover;
S5033:接着启动液压升降杆,液压升降杆间歇上下伸缩带动安装罩上下往复运动,驱动安装罩底部露出的横切刀具对面疗进行横向冲切。S5033: Then start the hydraulic lifting rod, which intermittently extends and retracts up and down to drive the installation cover to reciprocate up and down, and drives the cross-cutting tool exposed at the bottom of the installation cover to perform cross-cutting on the surface.
进一步地,输送辊组包括固定连接于支撑板顶部两侧边沿处的固定架,固定架侧壁间上下并列设置有第一夹辊和第二夹辊,第一夹辊和第二夹辊一端的轴杆均贯穿延伸至固定架另一侧,轴杆末端均固定连接有齿轮,第一夹辊和第二夹辊轴杆末端的齿轮相互啮合,且固定架靠近横切组件的一侧外壁上设置有L型整平板。Furthermore, the conveying roller group includes a fixing frame fixedly connected to the edges on both sides of the top of the support plate, and a first clamping roller and a second clamping roller are arranged in parallel between the upper and lower side walls of the fixing frame. The shafts at one end of the first clamping roller and the second clamping roller extend through to the other side of the fixing frame, and the ends of the shafts are fixedly connected with gears. The gears at the ends of the shafts of the first clamping roller and the second clamping roller are meshed with each other, and an L-shaped leveling plate is arranged on the outer wall of the fixing frame on one side close to the cross-cutting component.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明提出的一种吸湿快干抗虫防螨面料的制备方法,以改性聚酰胺纤维为芯层、涤纶纤维为皮层复合制得的吸湿快干纤维纺织吸湿快干层,改性聚酰胺纤维为亲水性的聚合物,而涤纶纤维分子主链中没有亲水性基团,因此呈疏水性,复合得到的纤维具有较高的比表面积,表面有众多的激孔或沟槽,其截面一般为特殊的异形状,利用毛细管效应,使纤维能迅速吸收皮肤表面湿气与汗水,再由表层的纤维将汗水扩散并蒸发掉,从而达到吸湿排汗、调节体温的目的,使肌肤保持清爽,加上面料上透气微孔的设置,进一步加强了面料的吸湿快干效果;竹炭纤维和海藻纤维制成的防虫抗菌层利用材质的微细孔隙快速吸附病菌,再通过清洗环节清洗掉,依靠纯物理结构实现抗菌,不仅效率高,不会对病菌产生耐药性,而且没有副作用,结合浸染的抗虫剂实现防止螨虫的效果,避免细菌和螨虫的滋生。1. The present invention provides a method for preparing a moisture-absorbing and quick-drying anti-insect and anti-mite fabric, wherein the moisture-absorbing and quick-drying fiber is composited with modified polyamide fiber as a core layer and polyester fiber as a skin layer to weave a moisture-absorbing and quick-drying layer, wherein the modified polyamide fiber is a hydrophilic polymer, and the polyester fiber has no hydrophilic group in the main chain of the molecule, so it is hydrophobic, and the composite fiber has a high specific surface area, and has a large number of pores or grooves on the surface, and its cross section is generally a special shape, and the capillary effect is used to enable the fiber to quickly absorb moisture and sweat from the skin surface, and then the surface layer The fibers diffuse and evaporate sweat, thereby achieving the purpose of moisture absorption and perspiration, regulating body temperature, and keeping the skin refreshed. The breathable micropores on the fabric further enhance the moisture absorption and quick-drying effect of the fabric. The insect-proof and antibacterial layer made of bamboo charcoal fiber and seaweed fiber uses the tiny pores of the material to quickly absorb germs, and then washes them away through the cleaning process. It relies on a purely physical structure to achieve antibacterial effect, which is not only highly efficient and will not produce drug resistance to germs, but also has no side effects. Combined with the impregnated anti-insect agent, it can achieve the effect of preventing mites and avoid the breeding of bacteria and mites.
2.本发明提出的一种吸湿快干抗虫防螨面料的制备方法,面料贴合在辅助托辊上端后牵引平铺夹持于张平辊和辅助整平压轮间,接着继续牵面料穿绕输送辊组,启动充气机利用充气管对调节气筒充气,根据面料的宽度充气调节移动调节气筒端口内的活塞杆,借助安装吊板和定位筒带动分切飞轮远离张平辊,使分切飞轮间距适应面料的宽度,启动输送辊组牵引面料输送前行,同时启动张平辊进行旋转,张平辊旋转时带动分切飞轮快速旋转对面料的纵边进行分切,实现对制备不同宽度面料的切边操作,方便快捷。2. The present invention proposes a method for preparing a moisture-absorbing, quick-drying, insect-resistant and mite-proof fabric. After the fabric is attached to the upper end of the auxiliary roller, it is pulled and laid flat and clamped between the stretching roller and the auxiliary leveling pressure wheel. Then, the fabric is continued to be pulled through the conveying roller group, and the inflator is started to inflate the adjusting air cylinder using the inflation tube. The piston rod in the port of the adjusting air cylinder is adjusted according to the width of the fabric. With the help of the installation hanger and the positioning cylinder, the slitting flywheel is driven away from the stretching roller, so that the spacing between the slitting flywheels adapts to the width of the fabric. The conveying roller group is started to pull the fabric forward for transportation, and the stretching roller is started to rotate at the same time. When the stretching roller rotates, it drives the slitting flywheel to rotate quickly to slit the longitudinal edge of the fabric, thereby realizing the edge trimming operation of preparing fabrics of different widths, which is convenient and quick.
3.本发明提出的一种吸湿快干抗虫防螨面料的制备方法,根据面料宽度调节分切飞轮间距时,活塞杆配合活动连杆带动移动压杆在限位孔内同步移动,使得移动压杆选择第一横切模组、第二横切模组和第三横切模组中的一组,移动压杆沿T型楔块斜面滑动到其顶部的弧形浅槽,T型楔块下移将定位顶板和横切刀具向下推动压缩支撑弹簧,使得横切刀具底部端口延伸至安装罩底部,接着启动液压升降杆,液压升降杆间歇上下伸缩带动安装罩上下往复运动,驱动安装罩底部露出的横切刀具对面疗进行横向冲切,根据面料宽度调节分切飞轮间距时同步实现对适配横切刀具的挤压推出,利用三组横切刀具的适配性选择进行自动选取使用,避免使用过长的横切刀具冲切时面料外侧的刀具与支撑板直接冲撞而卷刃,且多组横切刀具的轮换使用可避免单个刀具使用频繁而损坏的麻烦,便捷实用。3. The invention provides a method for preparing a moisture-absorbing, quick-drying, insect-resistant and mite-proof fabric. When the spacing of the slitting flywheels is adjusted according to the width of the fabric, the piston rod cooperates with the movable connecting rod to drive the movable pressure rod to move synchronously in the limiting hole, so that the movable pressure rod selects one of the first cross-cutting module, the second cross-cutting module and the third cross-cutting module, and the movable pressure rod slides along the inclined surface of the T-shaped wedge block to the arc-shaped shallow groove at its top. The T-shaped wedge block moves downward to push the positioning top plate and the cross-cutting tool downward to compress the support spring, so that the bottom port of the cross-cutting tool extends to the bottom of the mounting cover, and then the hydraulic lifting rod is started. The hydraulic lifting rod is intermittently extended and retracted up and down to drive the mounting cover to reciprocate up and down, and the cross-cutting tool exposed at the bottom of the mounting cover is driven to perform horizontal punching on the face treatment. When the spacing of the slitting flywheels is adjusted according to the width of the fabric, the extrusion and pushing out of the adapted cross-cutting tool is synchronously realized, and the adaptability of the three groups of cross-cutting tools is used to automatically select and use them, so as to avoid the direct collision and curling of the tool on the outside of the fabric with the support plate when using an overly long cross-cutting tool for punching, and the rotation use of multiple groups of cross-cutting tools can avoid the trouble of frequent use and damage of a single tool, which is convenient and practical.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的面料截面图;FIG1 is a cross-sectional view of a fabric of the present invention;
图2为本发明的制备工艺整体流程图;FIG2 is an overall flow chart of the preparation process of the present invention;
图3为本发明的裁切设备结构示意图;FIG3 is a schematic diagram of the structure of a cutting device according to the present invention;
图4为本发明的气动调节吊架和横切组件安装结构示意图;FIG4 is a schematic diagram of the installation structure of the pneumatic adjustment hanger and the cross-cutting assembly of the present invention;
图5为本发明的张平辊和气动调节吊架安装结构示意图;FIG5 is a schematic diagram of the installation structure of the flattening roller and the pneumatic adjustment hanger of the present invention;
图6为本发明的张平辊安装爆炸图;FIG6 is an exploded view of the installation of the flattening roller of the present invention;
图7为本发明的气动调节吊架结构示意图;FIG7 is a schematic diagram of the structure of the pneumatic adjustment hanger of the present invention;
图8为本发明的整边件结构示意图;FIG8 is a schematic diagram of the structure of the edge trimmer of the present invention;
图9为本发明的除杂盒结构示意图;FIG9 is a schematic diagram of the structure of the impurity removal box of the present invention;
图10为本发明的横切组件结构示意图;FIG10 is a schematic diagram of the cross-cutting assembly structure of the present invention;
图11为本发明的图10中A处放大结构示意图;FIG11 is an enlarged structural schematic diagram of point A in FIG10 of the present invention;
图12为本发明的第一横切模组结构示意图;FIG12 is a schematic diagram of the structure of the first cross-cutting module of the present invention;
图13为本发明的输送辊组结构示意图。FIG. 13 is a schematic diagram of the structure of the conveying roller group of the present invention.
图中:1、基层面料;2、吸湿快干层;3、防虫抗菌层;4、透气微孔;5、裁切设备;51、支撑板;52、辅助托辊;53、收卷辊;54、第一门型架;55、第二门型架;56、输送辊组;561、固定架;562、第一夹辊;563、第二夹辊;564、齿轮;565、L型整平板;57、充气机;58、气动调节吊架;581、充气管;582、调节气筒;583、电磁泄气阀;584、活塞杆;585、连接板;586、安装吊板;587、定位筒;588、横向悬板;589、辅助整平压轮;59、张平辊;510、整边件;5101、滑套;5102、连接曲杆;5103、伸缩连杆;5104、除杂盒;51041、U型座;51042、熨烫板;51043、条形孔;51044、引导楔块;51045、弹簧杆;51046、斜切刀;51047、受引楔块;51048、电动伸缩杆;51049、活动套;5105、固定条;5106、加压板;511、缓冲弹簧;512、分切飞轮;513、限位套筒;514、横切组件;5141、安装罩;5142、液压升降杆;5143、隔板;5144、第一横切模组;51441、定位顶板;51442、横切刀具;51443、支撑弹簧;51444、T型楔块;51445、弧形浅槽;51446、伸缩吊杆;5145、第二横切模组;5146、第三横切模组;5147、连通孔;5148、固定板;5149、限位孔;51410、移动压杆;51411、活动连杆;515、卸料口;516、固定吊杆;517、辅助托板;518、边料收集盒。In the figure: 1. Base fabric; 2. Moisture-absorbing and quick-drying layer; 3. Insect-proof and antibacterial layer; 4. Breathable micropores; 5. Cutting equipment; 51. Support plate; 52. Auxiliary roller; 53. Winding roller; 54. First door frame; 55. Second door frame; 56. Conveying roller group; 561. Fixed frame; 562. First clamping roller; 563. Second clamping roller; 564. Gear; 565. L-shaped screed plate; 57. Inflator; 58. Pneumatic adjustment hanger; 581. Inflating tube; 582. Regulating air cylinder; 583, electromagnetic air release valve; 584, piston rod; 585, connecting plate; 586, mounting hanging plate; 587, positioning cylinder; 588, horizontal hanging plate; 589, auxiliary leveling roller; 59, leveling roller; 510, edge straightening piece; 5101, sliding sleeve; 5102, connecting curved rod; 5103, telescopic connecting rod; 5104, debris removal box; 51041, U-shaped seat; 51042, ironing board; 51043, strip hole; 51044, guide wedge; 51045, spring rod; 51046, bevel cutter; 51047, guided wedge; 51048, electric telescopic rod; 51049, movable sleeve; 5105, fixing strip; 5106, pressure plate; 511, buffer spring; 512, slitting flywheel; 513, limiting sleeve; 514, cross-cutting assembly; 5141, mounting cover; 5142, hydraulic lifting rod; 5143, partition; 5144, first cross-cutting module; 51441, positioning top plate; 514 42. Cross-cutting tool; 51443. Support spring; 51444. T-shaped wedge; 51445. Arc-shaped shallow groove; 51446. Telescopic suspension rod; 5145. Second cross-cutting module; 5146. Third cross-cutting module; 5147. Connecting hole; 5148. Fixed plate; 5149. Limiting hole; 51410. Movable pressure rod; 51411. Movable connecting rod; 515. Discharge port; 516. Fixed suspension rod; 517. Auxiliary support plate; 518. Edge material collection box.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
为了解决现有的一些面料在吸湿后不能进行快干,衣服面料在吸收汗水后贴附在人体表面,气体流动时容易对人体产生冷刺激造成受凉感冒,以及现有的面料在使用时间久了后容易滋生细菌和螨虫,细菌和螨虫容易引起人体皮肤过敏,不利于使用者身体健康的问题,请参阅图1-图2,提供以下优选技术方案:In order to solve the problems that some existing fabrics cannot dry quickly after absorbing moisture, the clothing fabrics adhere to the surface of the human body after absorbing sweat, and the air flow easily generates cold stimulation to the human body, causing colds, and the existing fabrics are easy to breed bacteria and mites after being used for a long time, and bacteria and mites are easy to cause human skin allergies, which is not conducive to the health of users, please refer to Figures 1-2, and provide the following preferred technical solutions:
一种吸湿快干抗虫防螨面料的制备方法,包括以下步骤:A method for preparing a moisture-absorbing, quick-drying, insect-resistant and mite-proof fabric comprises the following steps:
S1:提取改性聚酰胺纤维和涤纶纤维,以改性聚酰胺纤维为芯层、涤纶纤维为皮层复合制得吸湿快干纤维,检查纱线除去瑕疵后利用吸湿快干纤维在基层面料1的表面纺织覆盖上一层吸湿快干层2;S1: extracting modified polyamide fiber and polyester fiber, compositely preparing a moisture-absorbing quick-drying fiber with the modified polyamide fiber as the core layer and the polyester fiber as the skin layer, inspecting the yarn and removing defects, and then using the moisture-absorbing quick-drying fiber to weave a moisture-absorbing quick-drying layer 2 on the surface of the base fabric 1;
S2:提取竹炭纤维和海藻纤维,利用竹炭纤维和海藻纤维扭合加捻制得防虫抗菌纤维束,检查纱线除去瑕疵后通过防虫抗菌纤维束在吸湿快干层2的表面纺织覆盖上一层防虫抗菌层3;S2: extract bamboo charcoal fiber and seaweed fiber, twist and turn the bamboo charcoal fiber and seaweed fiber to make an insect-proof and antibacterial fiber bundle, inspect the yarn and remove defects, then weave an insect-proof and antibacterial layer 3 on the surface of the moisture-absorbing and quick-drying layer 2 through the insect-proof and antibacterial fiber bundle;
S3:基层面料1、吸湿快干层2和防虫抗菌层3间均匀贯穿设置透气微孔4,完成面料的初级成型加工,面料成型后经漂白池对其进行漂白清洗,接着利用添加抗虫剂的染色池对成型面料进行高温染色,面料染色成功后导出立即使用干燥器进行快速干燥;S3: The base fabric 1, the moisture-absorbing quick-drying layer 2 and the insect-proof and antibacterial layer 3 are evenly penetrated with breathable micropores 4 to complete the primary forming process of the fabric. After the fabric is formed, it is bleached and cleaned in a bleaching tank. Then, the formed fabric is dyed at high temperature in a dyeing tank with insect repellent added. After the fabric is successfully dyed, it is taken out and quickly dried in a dryer immediately.
S4:成型面料染色干燥完成后利用蒸汽杀菌设备对其进行全方位熏烫柔化杀菌,面料蒸汽杀菌完成后通过降温设备进行冷却,面料冷却完成后导出利用输送设备进行张紧输送;S4: After the formed fabric is dyed and dried, it is fumigated and softened by steam sterilization equipment. After the steam sterilization of the fabric, it is cooled by cooling equipment. After the cooling of the fabric, it is taken out and tensioned and transported by conveying equipment.
S5:面料在张紧输送时利用裁切设备5对其边沿进行切边处理,切边后的面料继续输送,后经收卷机对面料进行收卷以完成面料的制备加工,收卷完成后的面料经塑料膜覆盖包装后入库贮存,以待使用。S5: The fabric is trimmed by the cutting device 5 while being tensioned and conveyed. The trimmed fabric continues to be conveyed and then is rolled up by the winding machine to complete the fabric preparation process. The rolled fabric is wrapped with a plastic film and stored in a warehouse for use.
具体的,以改性聚酰胺纤维为芯层、涤纶纤维为皮层复合制得的吸湿快干纤维纺织吸湿快干层2,改性聚酰胺纤维为亲水性的聚合物,而涤纶纤维分子主链中没有亲水性基团,因此呈疏水性,复合得到的纤维具有较高的比表面积,表面有众多的激孔或沟槽,其截面一般为特殊的异形状,利用毛细管效应,使纤维能迅速吸收皮肤表面湿气与汗水,再由表层的纤维将汗水扩散并蒸发掉,从而达到吸湿排汗、调节体温的目的,使肌肤保持清爽,加上面料上透气微孔4的设置,进一步加强了面料的吸湿快干效果;竹炭纤维和海藻纤维制成的防虫抗菌层3利用材质的微细孔隙快速吸附病菌,再通过清洗环节清洗掉,依靠纯物理结构实现抗菌,不仅效率高,不会对病菌产生耐药性,而且没有副作用,结合浸染的抗虫剂实现防止螨虫的效果,避免细菌和螨虫的滋生。Specifically, the moisture-absorbing and quick-drying fiber textile moisture-absorbing and quick-drying layer 2 is prepared by using modified polyamide fiber as the core layer and polyester fiber as the skin layer. The modified polyamide fiber is a hydrophilic polymer, while the polyester fiber has no hydrophilic group in the main chain of the molecule, so it is hydrophobic. The composite fiber has a high specific surface area, and there are many pores or grooves on the surface. Its cross-section is generally a special shape. The capillary effect is used to enable the fiber to quickly absorb moisture and sweat from the skin surface, and then the sweat is diffused and evaporated by the surface fiber, thereby achieving the purpose of moisture absorption and perspiration, regulating body temperature, and keeping the skin fresh. In addition, the setting of the breathable micropores 4 on the fabric further enhances the moisture absorption and quick-drying effect of the fabric; the insect-proof and antibacterial layer 3 made of bamboo charcoal fiber and seaweed fiber uses the micropores of the material to quickly absorb bacteria, and then washes them off through the cleaning process. It relies on a purely physical structure to achieve antibacterial, which is not only highly efficient, will not produce drug resistance to bacteria, but also has no side effects. Combined with the impregnated anti-insect agent, it can achieve the effect of preventing mites and avoid the breeding of bacteria and mites.
为了适应对制备不同宽度面料的切边加工,如图3-图6、图9和图13所示,提供以下优选技术方案:In order to adapt to the trimming process for preparing fabrics of different widths, as shown in Figures 3 to 6, 9 and 13, the following preferred technical solutions are provided:
S5中的裁切设备5包括支撑板51和设置于支撑板51顶部一端的辅助托辊52,支撑板51顶部另一端设置有收卷辊53,辅助托辊52和收卷辊53间的支撑板51顶部依次设置有第一门型架54、第二门型架55和输送辊组56,第一门型架54的顶部设置有充气机57,第一门型架54底部设置有与充气机57底部输出端相连接的气动调节吊架58,气动调节吊架58活动套接张平辊59两端的限位轴杆,限位轴杆的外壁上缠绕设置有缓冲弹簧511,缓冲弹簧511末端的限位轴杆外壁上卡套有整边件510,整边件510外侧的限位轴杆外壁上卡套有分切飞轮512,分切飞轮512远离缓冲弹簧511一端的外壁上设置有限位套筒513,分切飞轮512通过限位套筒513卡套限位轴杆,且限位套筒513活动连接气动调节吊架58底部两端,第二门型架55顶板下端设置有横切组件514。The cutting device 5 in S5 includes a support plate 51 and an auxiliary roller 52 arranged at one end of the top of the support plate 51, a winding roller 53 is arranged at the other end of the top of the support plate 51, a first door frame 54, a second door frame 55 and a conveying roller group 56 are arranged in sequence on the top of the support plate 51 between the auxiliary roller 52 and the winding roller 53, an inflator 57 is arranged on the top of the first door frame 54, and a pneumatic adjustment hanger 58 connected to the output end of the bottom of the inflator 57 is arranged at the bottom of the first door frame 54, and the pneumatic adjustment hanger 58 is movably sleeved to the limit rollers at both ends of the flat roller 59. A limiting sleeve 513 is arranged on the outer wall of the limiting shaft, and the limiting sleeve 513 is arranged on the outer wall of the limiting shaft away from the buffer spring 511. The limiting sleeve 513 is arranged on the limiting shaft through the limiting sleeve 513, and the limiting sleeve 513 is movably connected to the two ends of the bottom of the pneumatic adjustment hanger 58, and a cross-cutting component 514 is arranged on the lower end of the top plate of the second door frame 55.
气动调节吊架58包括与充气机57底部输出端相连接的充气管581和固定连接于充气管581底部的调节气筒582,调节气筒582下端中部处设置有电磁泄气阀583,且调节气筒582两端的端口内分别活动套接有活塞杆584,活塞杆584间通过连接弹簧相连接,活塞杆584末端侧壁上设置有连接板585,连接板585与横切组件514活动相连,活塞杆584末端底部固定连接有安装吊板586,安装吊板586的底部固定连接有定位筒587,定位筒587活动卡套于限位套筒513的外壁上,安装吊板586靠近张平辊59一侧的外壁上固定连接有横向悬板588,横向悬板588底部均匀设置有辅助整平压轮589,辅助整平压轮589悬置于张平辊59顶部相邻处。The pneumatic adjustment hanger 58 includes an inflation tube 581 connected to the bottom output end of the inflator 57 and an adjustment air cylinder 582 fixedly connected to the bottom of the inflation tube 581, an electromagnetic air release valve 583 is provided at the middle of the lower end of the adjustment air cylinder 582, and piston rods 584 are movably sleeved in the ports at both ends of the adjustment air cylinder 582, and the piston rods 584 are connected by connecting springs, a connecting plate 585 is provided on the side wall of the end of the piston rod 584, and the connecting plate 585 is movably connected to the cross-cutting component 514, a mounting hanger plate 586 is fixedly connected to the bottom of the end of the piston rod 584, a positioning cylinder 587 is fixedly connected to the bottom of the mounting hanger plate 586, and the positioning cylinder 587 is movably sleeved on the outer wall of the limiting sleeve 513, and a transverse suspension plate 588 is fixedly connected to the outer wall of the mounting hanger plate 586 close to the flattening roller 59, and auxiliary leveling rollers 589 are evenly arranged at the bottom of the transverse suspension plate 588, and the auxiliary leveling rollers 589 are suspended adjacent to the top of the flattening roller 59.
输送辊组56和收卷辊53端头间的支撑板51上开设有卸料口515,卸料口515底部端口外侧的支撑板51下端均匀设置有固定吊杆516,固定吊杆516下端固定连接有辅助托板517,辅助托板517上端放置有边料收集盒518,边料收集盒518端口正对卸料口515设置,面料分切后主体和边料受输送辊组56牵引靠近收卷辊53,启动横切组件514对面料进行整齐横切;暂停设备牵引面料主体和边料再次穿绕输送辊组56,使面料主体端头固定于收卷辊53外壁上,将边料端头投放于卸料口515内,继续启动设备持续输送面料对纵边进行分切,收卷辊53对面料分切主体进行收卷,纵边废料通过卸料口515持续掉落到边料收集盒518中完成自清。A discharge port 515 is provided on the support plate 51 between the conveying roller group 56 and the end of the winding roller 53, and a fixed suspension rod 516 is evenly arranged at the lower end of the support plate 51 outside the bottom port of the discharge port 515, and an auxiliary support plate 517 is fixedly connected to the lower end of the fixed suspension rod 516, and a side material collecting box 518 is placed on the upper end of the auxiliary support plate 517, and the port of the side material collecting box 518 is arranged opposite to the discharge port 515. After the fabric is cut, the main body and the side material are pulled close to the winding roller 53 by the conveying roller group 56, and the cross-cutting component 514 is started to cut the fabric neatly cross-cutting; the equipment is paused to pull the main body of the fabric and the side material around the conveying roller group 56 again, so that the end of the main body of the fabric is fixed on the outer wall of the winding roller 53, and the end of the side material is put into the discharge port 515, and the equipment is started again to continuously convey the fabric to cut the longitudinal edge, and the winding roller 53 winds up the cut fabric body, and the longitudinal edge waste continues to fall into the side material collecting box 518 through the discharge port 515 to complete self-cleaning.
输送辊组56包括固定连接于支撑板51顶部两侧边沿处的固定架561,固定架561侧壁间上下并列设置有第一夹辊562和第二夹辊563,第一夹辊562和第二夹辊563一端的轴杆均贯穿延伸至固定架561另一侧,轴杆末端均固定连接有齿轮564,第一夹辊562和第二夹辊563轴杆末端的齿轮564相互啮合,且固定架561靠近横切组件514的一侧外壁上设置有L型整平板565。The conveying roller group 56 includes a fixing frame 561 fixedly connected to the edges of both sides of the top of the support plate 51, and a first clamping roller 562 and a second clamping roller 563 are arranged in parallel between the upper and lower side walls of the fixing frame 561. The shafts at one end of the first clamping roller 562 and the second clamping roller 563 extend through the other side of the fixing frame 561, and the ends of the shafts are fixedly connected with gears 564. The gears 564 at the ends of the shafts of the first clamping roller 562 and the second clamping roller 563 are meshed with each other, and an L-shaped screed plate 565 is arranged on the outer wall of the fixing frame 561 on one side close to the cross-cutting component 514.
具体的,面料贴合在辅助托辊52上端后牵引平铺夹持于张平辊59和辅助整平压轮589间,接着继续牵面料穿绕输送辊组56,启动充气机57利用充气管581对调节气筒582充气,根据面料的宽度充气调节移动调节气筒582端口内的活塞杆584,借助安装吊板586和定位筒587带动分切飞轮512远离张平辊59,使分切飞轮512间距适应面料的宽度,启动输送辊组56牵引面料输送前行,同时启动张平辊59进行旋转,张平辊59旋转时带动分切飞轮512快速旋转对面料的纵边进行分切,实现对制备不同宽度面料的切边操作,方便快捷。Specifically, after the fabric is attached to the upper end of the auxiliary roller 52, it is pulled and laid flat and clamped between the stretching roller 59 and the auxiliary leveling roller 589, and then the fabric is continued to be pulled through the conveying roller group 56, and the inflator 57 is started to use the inflation tube 581 to inflate the adjusting air cylinder 582. The piston rod 584 in the port of the movable adjusting air cylinder 582 is adjusted according to the width of the fabric. With the help of the installation hanger 586 and the positioning cylinder 587, the slitting flywheel 512 is driven away from the stretching roller 59, so that the spacing of the slitting flywheel 512 adapts to the width of the fabric, and the conveying roller group 56 is started to pull the fabric forward for transportation. At the same time, the stretching roller 59 is started to rotate. When the stretching roller 59 rotates, it drives the slitting flywheel 512 to rotate quickly to slit the longitudinal edge of the fabric, thereby realizing the trimming operation of preparing fabrics of different widths, which is convenient and fast.
为了加强面料切边的整齐度,如图7和图8所示,提供以下优选技术方案:In order to enhance the uniformity of the fabric cutting edge, as shown in FIG7 and FIG8, the following preferred technical solutions are provided:
整边件510包括活动套接于张平辊59限位轴杆外壁上的滑套5101,滑套5101设置于分切飞轮512和缓冲弹簧511间,滑套5101远离分切飞轮512一侧的外壁上设置有连接曲杆5102,连接曲杆5102通过伸缩连杆5103和第一门型架54侧壁固定相连,连接曲杆5102末端固定连接于除杂盒5104的侧壁上,除杂盒5104悬置于张平辊59一侧并与分切飞轮512相平行,除杂盒5104靠近分切飞轮512一端的顶部固定连接有固定条5105,固定条5105末端底部固定连接有加压板5106。The edge straightening piece 510 includes a sliding sleeve 5101 movably sleeved on the outer wall of the limiting shaft of the stretching roller 59, the sliding sleeve 5101 is arranged between the slitting flywheel 512 and the buffer spring 511, and a connecting bent rod 5102 is arranged on the outer wall of the sliding sleeve 5101 away from the slitting flywheel 512. The connecting bent rod 5102 is fixedly connected to the side wall of the first door frame 54 through a telescopic connecting rod 5103, and the end of the connecting bent rod 5102 is fixedly connected to the side wall of the debris removal box 5104, and the debris removal box 5104 is suspended on one side of the stretching roller 59 and parallel to the slitting flywheel 512. The top of the debris removal box 5104 close to one end of the slitting flywheel 512 is fixedly connected with a fixing strip 5105, and the bottom of the end of the fixing strip 5105 is fixedly connected with a pressure plate 5106.
除杂盒5104包括与连接曲杆5102末端固定相连的U型座51041和设置于U型座51041底板上的熨烫板51042,U型座51041顶板上开设有条形孔51043,条形孔51043两侧内壁间固定连接有引导楔块51044,引导楔块51044间的条形孔51043活动卡合有弹簧杆51045,弹簧杆51045主杆通过条形孔51043延伸至U型座51041内,且弹簧杆51045主杆底部固定连接斜切刀51046,引导楔块51044下端相邻处的弹簧杆51045主杆外壁上固定连接有受引楔块51047,U型座51041对应端口的内壁上固定安装有电动伸缩杆51048,电动伸缩杆51048末端固定连接有活动套51049,活动套51049活动套接于受引楔块51047下端的弹簧杆51045主杆外壁上。The debris removal box 5104 includes a U-shaped seat 51041 fixedly connected to the end of the connecting curved rod 5102 and an ironing board 51042 arranged on the bottom plate of the U-shaped seat 51041. A strip hole 51043 is opened on the top plate of the U-shaped seat 51041. A guide wedge 51044 is fixedly connected between the inner walls of both sides of the strip hole 51043. A spring rod 51045 is movably engaged with the strip hole 51043 between the guide wedges 51044. The main rod of the spring rod 51045 extends to the U-shaped seat 51041 through the strip hole 51043. 041, and the bottom of the spring rod 51045 main rod is fixedly connected to the bevel cutter 51046, the outer wall of the spring rod 51045 main rod adjacent to the lower end of the guide wedge block 51044 is fixedly connected with a guided wedge block 51047, and the inner wall of the corresponding port of the U-shaped seat 51041 is fixedly installed with an electric telescopic rod 51048, and the end of the electric telescopic rod 51048 is fixedly connected with a movable sleeve 51049, and the movable sleeve 51049 is movably sleeved on the outer wall of the spring rod 51045 main rod at the lower end of the guided wedge block 51047.
具体的,分切飞轮512对面料进行纵向切边后,将面料主体引导从加压板5106底部穿进U型座51041内贴合于熨烫板51042上端,启动电动伸缩杆51048往返运动,电动伸缩杆51048伸缩时通过活动套51049带动弹簧杆51045在条形孔51043内滑动,弹簧杆51045主杆上的受引楔块51047贴合条形孔51043内的引导楔块51044底斜面进行滑动,驱使弹簧杆51045底部的斜切刀51046对面料主体边沿进行斜轧,使得面料主体边沿在熨烫板51042上进行加压熨烫,斜切刀51046滑动到面料主体边沿时将面料侧边端头乱丝给斜切掉,以保证面料切边的整齐度。Specifically, after the slitting flywheel 512 trims the fabric longitudinally, the main body of the fabric is guided from the bottom of the pressure plate 5106 through the U-shaped seat 51041 and fits into the upper end of the ironing plate 51042, and the electric telescopic rod 51048 is started to move back and forth. When the electric telescopic rod 51048 is extended or retracted, the spring rod 51045 is driven to slide in the strip hole 51043 through the movable sleeve 51049, and the guided wedge block 51047 on the main rod of the spring rod 51045 slides against the bottom inclined surface of the guide wedge block 51044 in the strip hole 51043, driving the bevel cutter 51046 at the bottom of the spring rod 51045 to bevel the edge of the main body of the fabric, so that the edge of the main body of the fabric is pressurized and ironed on the ironing board 51042, and when the bevel cutter 51046 slides to the edge of the main body of the fabric, the messy threads at the side end of the fabric are beveled to ensure the neatness of the fabric cutting.
为了避免面料过窄造成面料外侧切刀与支撑板51直接冲撞而卷刃,影响切刀的使用寿命,如图4和图10-图12,提供以下优选技术方案:In order to prevent the outer cutter of the fabric from directly colliding with the support plate 51 and causing the blade to curl due to the fabric being too narrow, thereby affecting the service life of the cutter, as shown in Figures 4 and 10-12, the following preferred technical solutions are provided:
横切组件514包括安装罩5141和设置于安装罩5141顶部的液压升降杆5142,安装罩5141内部均匀设置有两块相同的隔板5143,隔板5143将安装罩5141内部分隔成连续的第一腔室、第二腔室和第三腔室,第一腔室、第二腔室和第三腔室内部分别设置有第一横切模组5144、第二横切模组5145和第三横切模组5146,第一横切模组5144、第二横切模组5145和第三横切模组5146的顶端均通过安装罩5141顶部的连通孔5147延伸至其外部,安装罩5141顶部靠近张平辊59一侧设置有固定板5148,固定板5148两端侧壁上对应连接板585处分别开设有限位孔5149,限位孔5149内活动卡合有移动压杆51410,移动压杆51410悬置于安装罩5141顶部,且移动压杆51410对应第一横切模组5144、第二横切模组5145和第三横切模组5146设置,移动压杆51410的末端活动连接有活动连杆51411,活动连杆51411末端与连接板585活动相连。The cross-cutting assembly 514 includes a mounting cover 5141 and a hydraulic lifting rod 5142 arranged on the top of the mounting cover 5141. Two identical partitions 5143 are evenly arranged inside the mounting cover 5141. The partitions 5143 divide the interior of the mounting cover 5141 into a first chamber, a second chamber and a third chamber. The first chamber, the second chamber and the third chamber are respectively provided with a first cross-cutting module 5144, a second cross-cutting module 5145 and a third cross-cutting module 5146. The top ends of the first cross-cutting module 5144, the second cross-cutting module 5145 and the third cross-cutting module 5146 are all connected through a connecting hole 5147 at the top of the mounting cover 5141. Extending to the outside, a fixing plate 5148 is provided on the top of the mounting cover 5141 near the stretching roller 59, and limiting holes 5149 are respectively provided on the side walls at both ends of the fixing plate 5148 corresponding to the connecting plate 585. A movable pressure rod 51410 is movably engaged in the limiting hole 5149. The movable pressure rod 51410 is suspended on the top of the mounting cover 5141, and the movable pressure rod 51410 is provided corresponding to the first cross-cutting module 5144, the second cross-cutting module 5145 and the third cross-cutting module 5146. The end of the movable pressure rod 51410 is movably connected to a movable connecting rod 51411, and the end of the movable connecting rod 51411 is movably connected to the connecting plate 585.
第一横切模组5144包括定位顶板51441和固定连接于定位顶板51441底部的横切刀具51442,横切刀具51442外侧的定位顶板51441底部边沿处均匀设置有支撑弹簧51443,定位顶板51441通过支撑弹簧51443连接安装罩5141底板悬置于第一腔室内,定位顶板51441顶部两端对应移动压杆51410处分别设置有T型楔块51444,T型楔块51444顶部设置有弧形浅槽51445,T型楔块51444间的定位顶板51441上端设置有伸缩吊杆51446,伸缩吊杆51446固定连接于安装罩5141顶板下端。The first cross-cutting module 5144 includes a positioning top plate 51441 and a cross-cutting tool 51442 fixedly connected to the bottom of the positioning top plate 51441, support springs 51443 are evenly arranged at the bottom edge of the positioning top plate 51441 outside the cross-cutting tool 51442, the positioning top plate 51441 is connected to the bottom plate of the mounting cover 5141 through the support springs 51443 and is suspended in the first chamber, T-shaped wedge blocks 51444 are respectively arranged at the two ends of the top of the positioning top plate 51441 corresponding to the movable pressure rods 51410, the top of the T-shaped wedge blocks 51444 are provided with arc-shaped shallow grooves 51445, and the upper end of the positioning top plate 51441 between the T-shaped wedge blocks 51444 is provided with a telescopic suspension rod 51446, and the telescopic suspension rod 51446 is fixedly connected to the lower end of the top plate of the mounting cover 5141.
第一横切模组5144、第二横切模组5145和第三横切模组5146的组成结构相同,且第一横切模组5144、第二横切模组5145和第三横切模组5146的横切刀具51442长度逐渐变短设置,且T型楔块51444呈阶梯式相互交错设置,支撑弹簧51443保持正常舒张状态时,横切刀具51442悬置于安装罩5141底板上的通口端口上方。The first cross-cutting module 5144, the second cross-cutting module 5145 and the third cross-cutting module 5146 have the same composition structure, and the cross-cutting tools 51442 of the first cross-cutting module 5144, the second cross-cutting module 5145 and the third cross-cutting module 5146 are gradually shortened in length, and the T-shaped wedge blocks 51444 are staggered in a stepped manner. When the support spring 51443 maintains a normal relaxation state, the cross-cutting tool 51442 is suspended above the through port on the bottom plate of the mounting cover 5141.
具体的,根据面料宽度调节分切飞轮512间距时,活塞杆584配合活动连杆51411带动移动压杆51410在限位孔5149内同步移动,使得移动压杆51410选择第一横切模组5144、第二横切模组5145和第三横切模组5146中的一组,移动压杆51410沿T型楔块51444斜面滑动到其顶部的弧形浅槽51445,T型楔块51444下移将定位顶板51441和横切刀具51442向下推动压缩支撑弹簧51443,使得横切刀具51442底部端口延伸至安装罩5141底部,接着启动液压升降杆5142,液压升降杆5142间歇上下伸缩带动安装罩5141上下往复运动,驱动安装罩5141底部露出的横切刀具51442对面疗进行横向冲切,根据面料宽度调节分切飞轮512间距时同步实现对适配横切刀具51442的挤压推出,利用三组横切刀具51442的适配性选择进行自动选取使用,避免使用过长的横切刀具51442冲切时面料外侧的刀具与支撑板51直接冲撞而卷刃,且多组横切刀具51442的轮换使用可避免单个刀具使用频繁而损坏的麻烦,便捷实用。Specifically, when the spacing of the slitting flywheel 512 is adjusted according to the width of the fabric, the piston rod 584 cooperates with the movable connecting rod 51411 to drive the movable pressure rod 51410 to move synchronously in the limiting hole 5149, so that the movable pressure rod 51410 selects one of the first cross-cutting module group 5144, the second cross-cutting module group 5145 and the third cross-cutting module group 5146, and the movable pressure rod 51410 slides along the inclined surface of the T-shaped wedge block 51444 to the arc-shaped shallow groove 51445 at the top thereof, and the T-shaped wedge block 51444 moves downward to push the positioning top plate 51441 and the cross-cutting tool 51442 downward to compress the support spring 51443, so that the bottom port of the cross-cutting tool 51442 extends to the bottom of the mounting cover 5141 , and then start the hydraulic lifting rod 5142, which intermittently extends and retracts up and down to drive the mounting cover 5141 to reciprocate up and down, driving the cross-cutting tool 51442 exposed at the bottom of the mounting cover 5141 to perform transverse punching on the fabric, and when the spacing of the slitting flywheel 512 is adjusted according to the width of the fabric, the suitable cross-cutting tool 51442 is squeezed and pushed out simultaneously, and the adaptability of the three groups of cross-cutting tools 51442 is selected for automatic use, so as to avoid the tool on the outside of the fabric from directly colliding with the support plate 51 and curling when using an overly long cross-cutting tool 51442 for punching, and the rotation use of multiple groups of cross-cutting tools 51442 can avoid the trouble of a single tool being damaged due to frequent use, which is convenient and practical.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310024979.5A CN117818154A (en) | 2023-01-09 | 2023-01-09 | Preparation method of moisture-absorbing quick-drying anti-insect and anti-mite fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310024979.5A CN117818154A (en) | 2023-01-09 | 2023-01-09 | Preparation method of moisture-absorbing quick-drying anti-insect and anti-mite fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117818154A true CN117818154A (en) | 2024-04-05 |
Family
ID=90517805
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310024979.5A Pending CN117818154A (en) | 2023-01-09 | 2023-01-09 | Preparation method of moisture-absorbing quick-drying anti-insect and anti-mite fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117818154A (en) |
-
2023
- 2023-01-09 CN CN202310024979.5A patent/CN117818154A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US8168849B2 (en) | Method of making a bandage | |
| JP2006526715A (en) | Method for producing circular knitted elastic fabric including spandex and strong yarn | |
| CN107419438A (en) | A kind of hygroscopic fibre hydro-entangled non-woven fabric and preparation method thereof | |
| CN112172276B (en) | Antibacterial textile fabric and preparation method thereof | |
| CN110680144A (en) | A kind of multifunctional silk quilt production method | |
| CN112575474A (en) | Method for manufacturing polyester fiber textile garment fabric and processing equipment thereof | |
| CN117818154A (en) | Preparation method of moisture-absorbing quick-drying anti-insect and anti-mite fabric | |
| CN110983638B (en) | Production equipment and production method of elastic cotton cloth with four-side elasticity | |
| CN113403778A (en) | Antibiotic disinfection non-woven fabrics piece of cloth automated production system of processing | |
| CN108677275A (en) | A kind of continuous segment mechanism of flax sliver | |
| CN109930351A (en) | A kind of integration clothing cloth processing unit | |
| CN217556544U (en) | Cutting device for cutting antibacterial breathable flax textile fabric | |
| CN115726117A (en) | A kind of preparation method of antibacterial and deodorant textile fabric | |
| CN104005134A (en) | Method for preparing warm and intelligent acrylic fiber blended yarn and underwear product | |
| CN111455537A (en) | Washable cotton knitted fabric and preparation method thereof | |
| CN218857897U (en) | Moisture absorption and sweat releasing fabric | |
| CN112179106A (en) | Light and thin breathable functional fabric processing and preparing system | |
| CN219731428U (en) | Cotton cloth production cutting equipment | |
| CN1180748A (en) | Processing method for fur piece | |
| CN218024586U (en) | Automatic production line for beauty mask cloth | |
| CN116638829A (en) | Composite fabric and preparation process thereof | |
| CN113930908A (en) | Cashmere processing technology | |
| CN114161809A (en) | Production process of antibacterial composite fabric and antibacterial composite fabric | |
| CN222178910U (en) | Antibacterial breathable chemical fiber fabric | |
| CN216426176U (en) | Non-woven fabric production winding mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |