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CN117890076B - Sinking power response fine simulation test device and method for open caisson - Google Patents

Sinking power response fine simulation test device and method for open caisson Download PDF

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CN117890076B
CN117890076B CN202410070220.5A CN202410070220A CN117890076B CN 117890076 B CN117890076 B CN 117890076B CN 202410070220 A CN202410070220 A CN 202410070220A CN 117890076 B CN117890076 B CN 117890076B
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caisson
model
test
wall
wave
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CN117890076A (en
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梁超
李勇海
欧阳群安
魏亮
钱有伟
朱利荣
杨嘉毅
夏军军
严冰
肖辉
吴校全
马永长
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Tianjin Research Institute for Water Transport Engineering MOT
Second Engineering Co Ltd of CTCE Group
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Tianjin Research Institute for Water Transport Engineering MOT
Second Engineering Co Ltd of CTCE Group
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M10/00Hydrodynamic testing; Arrangements in or on ship-testing tanks or water tunnels

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Abstract

The invention discloses a sinking power response fine simulation test device and a test method thereof for a sunk well, wherein the device is used for improving the reliability and the precision of the sinking power response simulation test result of the sunk well and exploring the sinking power response mechanism and rule of the sunk well, and the device comprises: the power environment simulation system is used for simulating the single action simulation and the combined action simulation of wind, wave and current on the open caisson; the open caisson model is used for simulating an embedded steel open caisson; the anchoring cable system model is used for installing the open caisson model in the dynamic environment simulation system; the test auxiliary support mechanism is used for assisting the test device to install the detection equipment; the physical parameter measurement system is used for monitoring and collecting data and test conditions of the test device; the method is applied to the sinking dynamic response fine simulation test device of the sinking well.

Description

一种沉井下沉水动力响应精细模拟试验装置及其试验方法A fine simulation test device for the dynamic response of sinking water in caisson and its test method

技术领域Technical Field

本发明涉及系泊浮体动力响应物理模型技术领域,特别是一种沉井下沉水动力响应精细模拟试验装置及其试验方法。The invention relates to the technical field of physical models of dynamic response of moored floating bodies, in particular to a fine simulation test device for dynamic response of sinking wells and a test method thereof.

背景技术Background Art

沉井基础具有整体性强、稳定性好、相对经济等优点,是跨河跨海桥梁中一种被广为采用的桥墩基础型式,在水深流急的内河水域与动力环境更为恶劣的外海水域均具有其独特优势。嵌入式设置沉井作为一种提前预制沉井、开挖基坑,然后通过浮运、沉放与封底施工工序实现建造的沉井基础构筑方式,已在诸多实际工程中得以应用。Caisson foundation has the advantages of strong integrity, good stability and relative economy. It is a widely used type of pier foundation in cross-river and cross-sea bridges. It has unique advantages in deep and fast-flowing inland waters and offshore waters with harsher dynamic environments. Embedded caisson is a caisson foundation construction method that prefabricates the caisson, excavates the foundation pit, and then builds it through floating, sinking and bottom sealing construction processes. It has been applied in many actual projects.

水中沉放施工是嵌入式设置沉井关键的施工环节之一,此环节主要解决沉井安全平稳下沉与精确着床控制问题。此环节中沉井属大型浮式结构,不仅需面临传统大型浮式结构所涉水动力学问题,还需面临与其形态特征密切关联的一些其他科学技术难题。明晰复杂动力环境下嵌入式设置沉井沉放动力响应特征与规律,对科学指导与优化沉井定位系统设计、保障与提升沉井着床定位精度具有重要意义。The underwater sinking construction is one of the key construction links of the embedded caisson. This link mainly solves the problems of safe and stable sinking and precise landing control of the caisson. In this link, the caisson is a large floating structure. It not only faces the hydrodynamic problems involved in traditional large floating structures, but also faces some other scientific and technological problems closely related to its morphological characteristics. Clarifying the dynamic response characteristics and laws of the embedded caisson sinking in a complex dynamic environment is of great significance for scientifically guiding and optimizing the design of the caisson positioning system, and ensuring and improving the caisson landing positioning accuracy.

沉井沉放施工环节,遭受风、流、浪、潮位等多种动力因素的作用,加之不规整几何形态的底部边界的影响,环境动力在深度方向上还会呈现出较为显著的三维特性,面临的施工动力环境复杂。此外,用于沉井沉放定位的锚泊缆系为多缆绳构成的超静定柔性约束体系,锚泊缆系与沉井间存在复杂相互作用,沉井下沉过程中自重、浮心位置、重心位置、转动惯量等浮性及稳性参数均会随入水深度的不同而发生变化,因此,由沉井-锚泊缆系构成的沉井沉放系统自身动力特性也较为复杂。沉井水中沉放施工动力响应为复杂结构体系在复杂动力环境作用下的包含沉井运动与锚缆受力在内的复杂响应,涉及流体动力学、刚体动力学、缆索动力学等学科领域,精确刻画沉井及缆系性态、动力环境、流-固相互作用、井-索相互作用的是模拟此复杂响应的关键。鉴于问题过程及所涉物理机制的复杂性,物理模型试验方法是目前开展沉井沉放动力响应特征与规律研究的受业界普遍认可的极为依赖的一种研究手段。The caisson sinking construction process is subject to the effects of various dynamic factors such as wind, current, waves, and tides. In addition to the influence of the irregular geometric bottom boundary, the environmental dynamics will also show more significant three-dimensional characteristics in the depth direction, and the construction dynamic environment is complex. In addition, the mooring cable system used for caisson sinking positioning is a hyperstatic flexible constraint system composed of multiple cables. There is a complex interaction between the mooring cable system and the caisson. During the sinking process of the caisson, the buoyancy and stability parameters such as the deadweight, buoyancy center position, center of gravity position, and moment of inertia will change with the depth of entry into the water. Therefore, the caisson sinking system composed of the caisson-mooring cable system itself has more complex dynamic characteristics. The dynamic response of the caisson underwater sinking construction is a complex response of a complex structural system under the action of a complex dynamic environment, including the movement of the caisson and the force of the anchor cable. It involves disciplines such as fluid dynamics, rigid body dynamics, and cable dynamics. Accurately characterizing the properties of the caisson and the cable system, the dynamic environment, the fluid-solid interaction, and the caisson-cable interaction is the key to simulating this complex response. In view of the complexity of the problem process and the physical mechanisms involved, the physical model test method is currently a research method that is widely recognized and relied upon in the industry for studying the characteristics and laws of the dynamic response of caisson sinking.

理论上而言,嵌入式设置钢沉井沉放动力响应物理模型试验属于浮式结构的系泊试验,按类似船舶系泊等常规系泊试验规程开展模型设计与试验即可,但是由于嵌入式钢沉井其自身特殊性,在开展嵌入式设置钢沉井沉放动力响应物理模型试验时还需解决系列常规系泊试验时可能不会面临的诸多难题。主要体现于:(1)嵌入式设置钢沉井为多井孔薄壁中空的复杂几何构造形态,且下沉过程中沉井自重及重心、浮力及浮心、转动惯量等影响沉井下沉动力响应的关键参数会随下沉深度的不同而逐步改变。基于现有技术的沉井模型与原型难以同时满足外观尺度相似与整个下沉过程中的质量分布相似,故而无法严格满足几何相似、动力相似及运动相似,沉井下沉动力响应的试验模拟难以实施。工程中,一般钢沉井的壁面原型厚度为10~30mm,按物模模型试验采用几何比尺(1:50)缩放得到壁面的模型厚度仅为0.2~0.5mm。现有技术可以实现采用0.2~0.6mm的薄铁皮制作出构造相对简单的规则形态的铁盒(如圆筒、棱柱或方形盒),但难以制作出内部含有许多孔洞的复杂构造沉井模型,即使勉强可行,时间成本与经济成本也十分高昂,即“完全等比缩放、同材加工制作”思路的嵌套式钢沉井模型难以实施。目前基于“外观等比缩放,异材加工制作”思路的常规沉井模型及其优劣体现为:(a)外观尺度相似、质量分布不相似的模型:以密度相对较高硬度较大的塑料板作为基本材料,经过切割、粘黏、防水、喷漆等工艺处理后成型。按此类方法制作的沉井模型的整体强度与刚度较好,可以较好满足几何相似与所受风浪流等环境荷载的相似,但难以实现自身重量与质量分布的相似。故而多用于测量作用于沉井上的环境荷载的物理模型试验,然而无法用于需要考虑沉井本身运动响应的物理模型试验。(b)外观尺寸相似、质量分布相似的模型:采用低密度的硬质的泡沫板作为模型制作的基本材料,经过切割、粘黏、防水、喷漆等工艺处理后成型,并通过在适当位置安放小体积的配重铅块实现重量与质量分布的相似。按此类方法制作的沉井模型可以较好满足几何相似与所受风浪流等环境荷载的相似,以及在环境荷载作用下的动力响应的相似,既可用于测量沉井上环境荷载的物理模型试验,也可用于涉及沉井自身运动响应的物理模型试验。通过铅块配重固然容易实现固定自重情形下的质量分布相似,但难以应用于下沉施工过程中随入水深度不同而改变自重的情形。总结而言,已有的沉井模型难以适用于沉井下沉动力响应的模拟研究。(2)用于沉井定位的锚泊缆系包含的缆绳数量众多,试验前需对缆绳长度、初张力进行调整,缆绳调整过程中缆绳间的相互干扰大,调整过程复杂。便捷的缆绳固连装置及初张力施加方法也需切实解决。Theoretically, the physical model test of the dynamic response of the embedded steel caisson sinking belongs to the mooring test of floating structure. The model design and test can be carried out according to the conventional mooring test procedures such as ship mooring. However, due to the particularity of the embedded steel caisson itself, when carrying out the physical model test of the dynamic response of the embedded steel caisson sinking, it is necessary to solve many problems that may not be faced in a series of conventional mooring tests. It is mainly reflected in: (1) The embedded steel caisson is a complex geometric structure with multiple wells, thin walls and hollows. In the sinking process, the key parameters affecting the dynamic response of the caisson, such as the deadweight and center of gravity, buoyancy and center of buoyancy, and moment of inertia, will gradually change with the sinking depth. The caisson model and prototype based on the existing technology are difficult to simultaneously meet the similarity of appearance scale and the similarity of mass distribution during the entire sinking process. Therefore, it is impossible to strictly meet the geometric similarity, dynamic similarity and motion similarity, and the experimental simulation of the dynamic response of the caisson sinking is difficult to implement. In engineering, the prototype wall thickness of a general steel caisson is 10 to 30 mm. According to the physical model test, the wall model thickness obtained by scaling with a geometric scale (1:50) is only 0.2 to 0.5 mm. The existing technology can use 0.2 to 0.6 mm thin iron sheets to make iron boxes with relatively simple regular shapes (such as cylinders, prisms or square boxes), but it is difficult to make complex caisson models with many holes inside. Even if it is barely feasible, the time and economic costs are very high, that is, the nested steel caisson model based on the idea of "completely proportional scaling and processing and manufacturing with the same material" is difficult to implement. At present, the conventional caisson models based on the idea of "scaling the appearance proportionally and processing and manufacturing with different materials" and their advantages and disadvantages are as follows: (a) Models with similar appearance scales but different mass distributions: plastic plates with relatively high density and high hardness are used as the basic material, and are formed after cutting, gluing, waterproofing, spray painting and other processes. The overall strength and stiffness of the caisson model made by this method are good, and it can better meet the geometric similarity and similarity of environmental loads such as wind, waves and currents, but it is difficult to achieve the similarity of its own weight and mass distribution. Therefore, it is mostly used for physical model tests to measure the environmental loads acting on the caisson, but it cannot be used for physical model tests that need to consider the motion response of the caisson itself. (b) Models with similar appearance and mass distribution: low-density hard foam board is used as the basic material for model making, and it is formed after cutting, gluing, waterproofing, painting and other processes, and a small volume of counterweight lead blocks are placed in appropriate positions to achieve the similarity of weight and mass distribution. The caisson model made by this method can better meet the geometric similarity and similarity of environmental loads such as wind, waves and currents, as well as the similarity of dynamic response under the action of environmental loads. It can be used for physical model tests to measure environmental loads on the caisson, and can also be used for physical model tests involving the motion response of the caisson itself. Although it is easy to achieve similar mass distribution under fixed deadweight conditions by using lead block counterweights, it is difficult to apply to situations where the deadweight changes with different water depths during the sinking construction process. In summary, the existing caisson model is difficult to apply to the simulation study of the dynamic response of caisson sinking. (2) The mooring cable system used for caisson positioning contains a large number of cables. The cable length and initial tension need to be adjusted before the test. During the cable adjustment process, the mutual interference between the cables is large and the adjustment process is complicated. A convenient cable fixing device and initial tension application method also need to be effectively solved.

研发一种切实可行的沉井下沉动力响应模拟试验装置与试验方法,以实现不同下沉深度状态下沉井自身运动与定位系统缆系受力精确反演,对指导沉井沉放施工极具工程与科学价值。Developing a practical caisson sinking dynamic response simulation test device and test method to achieve accurate inversion of the caisson's own motion and the positioning system cable force under different sinking depths is of great engineering and scientific value in guiding the caisson sinking construction.

发明内容Summary of the invention

通过本发明可制作出与原型在几何、动力与运动方面均满足相似准则的沉井模型,便捷实现下沉过程中不同入水深度条件下沉井总重量、转动惯量的完全相似,在复杂定位缆系中精确高效施加上预设水平的初张力,有效解决沉井模型相似度低、缆绳预设初张力施加困难等方面的难题,切实提高沉井下沉动力响应模拟试验结果的可靠度与精度,为探究沉井沉放动力响应机理与规律,以进一步指导沉井沉放施工构建了有效途径。The present invention can produce a caisson model that meets similar criteria with the prototype in terms of geometry, dynamics and motion, conveniently realizes complete similarity of the total weight and moment of inertia of the caisson under different water entry depths during the sinking process, accurately and efficiently applies a preset level of initial tension in a complex positioning cable system, effectively solves the problems of low similarity of caisson models and difficulty in applying a preset initial tension of the cable, effectively improves the reliability and accuracy of the simulation test results of the caisson sinking dynamic response, and constructs an effective way to explore the mechanism and law of the caisson sinking dynamic response to further guide the caisson sinking construction.

为实现上述目的,本发明的其中一个技术方案为:沉井下沉水动力响应精细模拟试验装置,该装置用于提高沉井下沉动力响应模拟试验结果的可靠度与精度,探究沉井沉放动力响应机理与规律,该装置包括:To achieve the above purpose, one of the technical solutions of the present invention is: a fine simulation test device for the dynamic response of caisson sinking, which is used to improve the reliability and accuracy of the simulation test results of the dynamic response of caisson sinking, and explore the mechanism and law of the dynamic response of caisson sinking. The device includes:

动力环境模拟系统,用于模拟风、浪、流的对沉井的单独作用模拟与联合作用的模拟;Dynamic environment simulation system, used to simulate the individual and combined effects of wind, waves and current on the caisson;

沉井模型,用于模拟嵌入式钢沉井;Caisson model, used to simulate embedded steel caisson;

锚泊缆系模型,用于将沉井模型安装在动力环境模拟系统内;The mooring cable model is used to install the caisson model in the dynamic environment simulation system;

试验辅助支架机构,用于辅助该试验装置安装检测设备;A test auxiliary bracket mechanism, used to assist the test device in installing the testing equipment;

物理参量测量系统,用于监测和采集试验装置的数据和试验情况。Physical parameter measurement system is used to monitor and collect data and test conditions of the test device.

进一步的,动力环境模拟系统包括:Furthermore, the power environment simulation system includes:

试验水池,其主体结构为边墙与池底,平面形状为矩形;试验水池划分为非试验区与试验区;试验区的池底地形根据实际地形进行缩尺构建;非试验区用于浪、流动力的生成、过渡或消除;非试验区内布设有入流口、出流口、造波板、消波设施;入流口位于试验水池两对边的一侧边墙处;出流口位于试验水池另一侧边墙处;其中,出流口与入流口之间由回流管道和/或廊道连接;回流管道和廊道上均设有水泵;其中,水泵通过电机驱动;The test pool has a main structure of side walls and a pool bottom, and a rectangular plane shape; the test pool is divided into a non-test area and a test area; the pool bottom terrain of the test area is scaled according to the actual terrain; the non-test area is used for the generation, transition or elimination of waves and flow forces; the non-test area is provided with an inlet, an outlet, a wave-making plate, and a wave-breaking facility; the inlet is located at one side wall of two opposite sides of the test pool; the outlet is located at the other side wall of the test pool; the outlet is connected to the inlet by a return pipe and/or a corridor; the return pipe and the corridor are both provided with a water pump; the water pump is driven by a motor;

造流设施,其用于构建流场,其由造流水泵组、回流廊道或管道、消能整流装置及流控模块构成;消能整流装置位于在入流口处,用于实现水流的快速平稳过渡;The flow-making facility is used to construct the flow field, and is composed of a flow-making water pump group, a return corridor or pipeline, an energy dissipation and rectification device, and a flow control module; the energy dissipation and rectification device is located at the inlet, and is used to achieve a rapid and smooth transition of the water flow;

造浪设施包括造波机与消波装置,用于模拟波浪场;造波机由造波面板、伺服驱动电机、造波模块组成;造波面板布置于其中的一侧边墙,消波装置位于与造波面板对应的边墙处,造波面板及消波装置布置于入流口及出流口的上方;造波模块控制伺服驱动电机带动造波面板实现水池内各类型波浪的模拟;The wave-making facilities include a wave-making machine and a wave-breaking device, which are used to simulate a wave field; the wave-making machine is composed of a wave-making panel, a servo drive motor, and a wave-making module; the wave-making panel is arranged on one side wall, the wave-breaking device is located on the side wall corresponding to the wave-making panel, and the wave-making panel and the wave-breaking device are arranged above the inlet and the outlet; the wave-making module controls the servo drive motor to drive the wave-making panel to simulate various types of waves in the pool;

造风设施由多台独立的风机及变频器联合构成,用于模拟风场;风机可自由移动进行任意排列组合,通过支架架设于试验水池试验区内的预设平面位置与竖向高度处,实现风场高度与风向的控制;通过变频器调节风机转速实现风速大小的调控。The wind-generating facilities are composed of multiple independent fans and frequency converters, which are used to simulate wind fields. The fans can be freely moved and arranged in any combination. They are installed at preset plane positions and vertical heights in the test area of the test pool through brackets to control the height and direction of the wind field. The wind speed is regulated by adjusting the fan speed through the frequency converter.

进一步的,沉井模型包括:Furthermore, the caisson model includes:

主体壁板、模型壁板、模型壁面、沉井模型壁板间水平肋条、沉井模型壁板间竖向肋条和连通孔;Main wall panels, model wall panels, model wall surfaces, horizontal ribs between caisson model wall panels, vertical ribs between caisson model wall panels, and connecting holes;

主体壁板、模型壁板、模型壁面、沉井模型壁板间水平肋条、沉井模型壁板间竖向肋条之间相互固定连接;The main wall panels, the model wall panels, the model wall surface, the horizontal ribs between the caisson model wall panels, and the vertical ribs between the caisson model wall panels are fixedly connected to each other;

沉井模型顶部和侧面设置均有系缆平台;沉井模型外壁面设置有铅垂刻度线及水平环线;The top and sides of the caisson model are equipped with cable-mooring platforms; the outer wall of the caisson model is equipped with plumb lines and horizontal loops;

其中,通过往沉井模型的壁板间形成的中空壁舱加注高浓度盐水,实现沉井不同沉放深度下的配重,解决因模型与原型壁面厚度不严格满足几何相似所带来的在相似注水高度下重量及质量分布不相似的问题;Among them, by filling the hollow wall compartment formed between the wall panels of the caisson model with high-concentration salt water, the caisson can be counterweighted at different sinking depths to solve the problem of different weight and mass distribution at similar water filling heights caused by the fact that the wall thickness of the model and the prototype do not strictly meet the geometric similarity.

加注盐水的浓度通过沉井模型内外的壁面总厚与壁板厚度的比值计算得出。The concentration of the injected brine is calculated by the ratio of the total wall thickness inside and outside the caisson model to the wall plate thickness.

进一步的,锚泊缆系模型包括:系列模型缆绳和锁线器;Furthermore, the mooring line model includes: a series of model cables and line locks;

其中,系列模型缆绳包括用于模拟缆绳变形的单段弹簧和/或多段串并联弹簧组,及纤维绳。The series of model cables include a single-segment spring and/or a multi-segment series-parallel spring group for simulating cable deformation, and a fiber rope.

进一步的,试验辅助支架机构包括:Further, the test auxiliary support mechanism includes:

仪器设备支架,用于放置测量、采集沉井运动及缆绳张力等物理参量的仪器设备;其中,支架为框架结构,包括支撑立柱与框架平台;The instrument and equipment bracket is used to place instruments and equipment for measuring and collecting physical parameters such as caisson movement and cable tension; wherein the bracket is a frame structure, including supporting columns and a frame platform;

定位支架,用于固定沉井模型,以便于给定位缆系的系列缆绳高效率精确地施加上预设的初张力;Positioning bracket, used to fix the caisson model, so as to efficiently and accurately apply the preset initial tension to the series of cables of the positioning cable system;

其中,沉井模型固接于定位支架,定位支架固接于仪器设备支架的支撑立柱,实现沉井模型的固定;The caisson model is fixed to the positioning bracket, and the positioning bracket is fixed to the supporting column of the instrument and equipment bracket to achieve the fixation of the caisson model;

连通栈桥为通往试验辅助支架的栈桥,用于行人、观测、走线的功能。The connecting trestle is a trestle leading to the test auxiliary support and is used for pedestrians, observation and wiring functions.

进一步的,物理参量测量系统包括用于缆绳张力测量的拉力传感器、用于沉井刚体六自由度运动测量的运动量测设备、用于沉井运动与水面状态观测的摄像机,以及用于水位测量的水位仪、用于波高测量的波高仪、用于流速测量的流速仪及其用于风速测量的风速仪。Furthermore, the physical parameter measurement system includes a tension sensor for measuring cable tension, a motion measurement device for measuring the six-degree-of-freedom motion of the caisson rigid body, a camera for observing the caisson movement and water surface status, as well as a water level meter for measuring water level, a wave height meter for measuring wave height, a flow meter for measuring flow velocity, and an anemometer for measuring wind speed.

本发明的其中一个技术方案为:沉井下沉水动力响应精细模拟试验方法,该方法应用于上述的沉井下沉水动力响应精细模拟试验装置中。One of the technical solutions of the present invention is: a fine simulation test method for the dynamic response of sinking caisson, which is applied to the above-mentioned fine simulation test device for the dynamic response of sinking caisson.

进一步的,该方法包括:Further, the method comprises:

S1、基于系泊物理模型试验应遵循的相似准则,综合考虑试验要求、动力条件、场地条件等因素,确定模型试验几何比尺,为保证试验精度,几何比尺不应小于1:80;推算力、位移、速度等相关物理参量的模型比尺;S1. Based on the similarity criteria that should be followed in the mooring physical model test, comprehensively consider the test requirements, dynamic conditions, site conditions and other factors, determine the geometric scale of the model test. To ensure the test accuracy, the geometric scale should not be less than 1:80; calculate the model scale of relevant physical parameters such as force, displacement, velocity, etc.;

S2、按设计试验比尺制作试验场地,严格控制试验场地地形的高程误差,试验区范围应满足试验基本要求;搭建造风、造流、造波设备,所提供的动力条件应满足试验基本要求;搭设仪器设备支架、连通栈桥;锚点位置安装锁线器;S2. Make the test site according to the designed test scale, strictly control the elevation error of the test site terrain, and the test area should meet the basic test requirements; set up wind, current and wave making equipment, and the power conditions provided should meet the basic test requirements; set up instrument and equipment brackets and connecting trestles; install wire lockers at the anchor point;

S3、按设计试验比尺通过3D打印技术与传统工艺的结合制作沉井模型,配置满足密度要求的配重用盐水。根据原型缆绳规格参数,计算模型缆绳参数,制作定位缆系模型,模型缆绳满足试验相似准则要求;S3. According to the design test scale, a caisson model is made by combining 3D printing technology with traditional technology, and a salt water counterweight that meets the density requirements is configured. According to the specifications of the prototype cable, the model cable parameters are calculated, and a positioning cable model is made. The model cable meets the requirements of the test similarity criteria;

S4、布设用于风、浪、流、水位量测等仪器设备,检查、校验仪器设备,确保仪器设备正常工作;开展环境动力条件的率定,确保环境动力的模拟精度满足试验要求;S4. Lay out instruments and equipment for measuring wind, waves, currents, and water levels, inspect and calibrate the instruments and equipment to ensure that they work properly; carry out calibration of environmental dynamic conditions to ensure that the simulation accuracy of environmental dynamics meets the test requirements;

S5、在沉井模型系缆点上安装锁线器,然后运移至试验点位,连接上串联了拉力计与弹簧的模型缆绳;往壁舱中加注盐水,使得沉井模型入水深度达到预定深度,通过沉井模型外表面的竖向刻度线及水平环线确定其处于正浮状态,否则进行调整;S5. Install a wire locker on the mooring point of the caisson model, then move it to the test point and connect the model cable connected in series with a dynamometer and a spring; add salt water into the wall compartment so that the caisson model reaches a predetermined depth in the water, and determine whether it is in a positive floating state through the vertical scale lines and horizontal loops on the outer surface of the caisson model, otherwise make adjustments;

S6、布设用于沉井运动测量的仪器设备,开启缆绳张力与沉井运动测量的仪器设备;S6. Lay out instruments and equipment for measuring caisson movement, and start instruments and equipment for measuring cable tension and caisson movement;

S7、通过采用定位支架固定沉井模型,对所有模型缆绳施加上预设水平的初张力;初张力施加完毕后,撤除固定支架;S7, by using a positioning bracket to fix the caisson model, applying a preset level of initial tension to all model cables; after the initial tension is applied, the fixing bracket is removed;

S8、通过操控电脑开启环境模拟系统开始试验,试验时长及组次满足试验要求;保存试验数据供进一步分析;S8. Start the test by operating the computer to turn on the environmental simulation system. The test duration and number of groups meet the test requirements. Save the test data for further analysis.

S9、结束一个工况的试验后,重复S1-S8改变试验动力条件或沉井模型入水深度开展其他工况下试验。S9. After completing the test of one working condition, repeat S1-S8 to change the test dynamic conditions or the water depth of the caisson model to carry out tests under other working conditions.

有益效果:Beneficial effects:

1、沉井模型整体构造类似于原型,为薄壁中空水密塑料壁板构造;模型与原型的外观尺寸完全满足几何相似,模型壁面厚度则以质量相似及质量分布相似进行控制。沉井模型本身完全满足试验相似准则,适用于需考虑沉井自身运动的动力响应试验。沉井模型可采用先进3D打印技术与传统模型制作工艺结合而制作成型,模型坚实牢固,成型方案经济可行。1. The overall structure of the caisson model is similar to the prototype, which is a thin-walled hollow watertight plastic wall panel structure; the appearance dimensions of the model and the prototype fully meet the geometric similarity, and the thickness of the model wall is controlled by mass similarity and mass distribution similarity. The caisson model itself fully meets the test similarity criteria and is suitable for dynamic response tests that need to consider the movement of the caisson itself. The caisson model can be made by combining advanced 3D printing technology with traditional model making technology. The model is solid and firm, and the molding scheme is economical and feasible.

2、沉井模型壁板间有近似满足体积相似的用于注水配重的壁舱,通过加注密度较高的盐水替代密度较低的常规水体,可实现沉井下沉过程中不同入水深度条件下注水总重量、注水高度的相似,从而可保证相应入水深度下沉井质量分布与转动惯量的相似。既保留了与工程实际中相同的配重实施方法,同时保证了配重的完全相似,为高效与精确开展沉井沉放动力响应试验奠定了基础。2. There are wall compartments for water filling and counterweighting between the wall panels of the caisson model that are similar in volume. By filling with salt water with higher density to replace the conventional water with lower density, the total weight and height of water filling can be similar under different water entry depths during the caisson sinking process, thereby ensuring the similarity of the caisson mass distribution and moment of inertia at the corresponding water entry depth. It not only retains the same counterweight implementation method as in actual engineering, but also ensures the complete similarity of the counterweight, laying the foundation for efficient and accurate caisson sinking dynamic response tests.

3、试验中,通过采用定位支架固定沉井模型,然后再对沉井模型锚泊缆系的各缆绳施加初张力,有效提升了施加缆绳初张力的效率与精度,避免了多次反复调节缆绳但仍可能无法达到预设初张力的问题。对提升试验模拟精度具有重要作用。3. In the test, the caisson model was fixed with a positioning bracket, and then the initial tension was applied to the cables of the mooring cable system of the caisson model, which effectively improved the efficiency and accuracy of applying the initial tension of the cables, and avoided the problem that the preset initial tension may not be achieved after repeated adjustment of the cables. It plays an important role in improving the accuracy of the test simulation.

4、锁线器锁紧缆绳的系缆方式,极大提升了缆绳长度调整的便捷性,使得众多缆绳的频繁调整可灵活实施。4. The cable lock locks the cable, which greatly improves the convenience of adjusting the cable length and makes frequent adjustments of many cables flexible.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明试验装置的整体侧视示意图;FIG1 is a schematic side view of the overall test device of the present invention;

图2是本发明试验装置的整体俯视示意图;FIG2 is a schematic diagram of an overall top view of the test device of the present invention;

图3是沉井锚泊缆系模型及试验辅助支架示意图;FIG3 is a schematic diagram of a caisson mooring cable model and a test auxiliary support;

图4是图3中A处放大图;Fig. 4 is an enlarged view of point A in Fig. 3;

图5是图3中B处放大图;Fig. 5 is an enlarged view of point B in Fig. 3;

图6是沉井模型整体构造示意图;Figure 6 is a schematic diagram of the overall structure of the caisson model;

图7是图6的C处放大图;FIG7 is an enlarged view of point C in FIG6;

图8是图6的D处放大图;FIG8 is an enlarged view of point D in FIG6;

图9是图6的E处放大图;FIG9 is an enlarged view of point E in FIG6 ;

图10是图6的F处放大图;FIG10 is an enlarged view of point F in FIG6 ;

图11是沉井模型主体分层分块成型示意图;Figure 11 is a schematic diagram of the layered and block-shaped forming of the main body of the caisson model;

图12是沉井模型外壁面竖向及水平刻度线图;Figure 12 is a diagram of vertical and horizontal scale lines on the outer wall of the caisson model;

图13是图12的放大图;FIG13 is an enlarged view of FIG12;

图14是沉井模型不同入水沉放深度下的注水状态示意图;FIG14 is a schematic diagram of the water injection state of the caisson model at different water immersion depths;

图15是加注普通水体与高密度盐水对质量分布影响的示意说明图;FIG15 is a schematic diagram illustrating the effect of adding ordinary water and high-density brine on mass distribution;

图16是模型试验获得的沉井平动分量时程曲线图;Figure 16 is a time history curve of the caisson translation component obtained from the model test;

图17是模型试验获得的沉井转动分量时程曲线图;FIG17 is a time history graph of the caisson rotation component obtained from the model test;

图18是模型试验获得的锚泊系统缆绳张力时程曲线图;FIG18 is a time history curve of cable tension of the mooring system obtained from the model test;

图19是模型试验得出的沉井平动分量幅值与相对沉深及有效波高的关系图;Figure 19 is a graph showing the relationship between the amplitude of the caisson translational component and the relative sinking depth and effective wave height obtained from the model test;

图20是模型试验得出的沉井转动分量幅值与相对沉深及有效波高的关系图;Figure 20 is a graph showing the relationship between the amplitude of the caisson rotation component and the relative sinking depth and effective wave height obtained from the model test;

图21是模型试验得出的锚泊系统缆绳张力最大增幅与相对沉深及有效波高的关系图。Figure 21 is a graph showing the relationship between the maximum increase in cable tension in the mooring system and the relative sinking depth and effective wave height obtained from the model test.

其中:1、试验水池;11、试验水池边墙;12、水面线;121、回水廊道;13、水池床面;14、工程区域地形;21、造流水泵;22、效能设施;23、整流平板;24、水池注水口;25、水池放水口;31、造波机;32、消波框;41、造风设施;5、沉井模型;50、沉井基坑;51、沉井施工平台;52、沉井模型主体壁板;521、模型壁板;522、模型壁面;53、沉井模型壁板间水平肋条;54、沉井模型壁板间竖向肋条;55、连通孔;6、锚泊缆系;61、锁线器;62、拉力计;63、弹簧;64、系缆平台;65、床面锚点;71、仪器设备支架;711、框架平台;712、支撑立柱;72、连通栈桥;73、固定支架;80、沉井入水深度;81、沉井壁舱内加注水体;91、沉井模型水平刻度线;92、沉井模型竖向刻度线。Among them: 1. Test pool; 11. Test pool side wall; 12. Water surface line; 121. Backwater corridor; 13. Pool bed; 14. Project area topography; 21. Flow pump; 22. Efficiency facilities; 23. Rectifier plate; 24. Pool water inlet; 25. Pool water outlet; 31. Wave maker; 32. Wave breaking frame; 41. Wind-making facilities; 5. Caisson model; 50. Caisson foundation pit; 51. Caisson construction platform; 52. Caisson model main wall panel; 521. Model wall panel; 522. Model wall surface; 53. Horizontal ribs between the wall panels of the caisson model; 54. Vertical ribs between the wall panels of the caisson model; 55. Connecting holes; 6. Mooring cables; 61. Wire lock; 62. Tension gauge; 63. Spring; 64. Mooring platform; 65. Bed anchor point; 71. Instrument and equipment bracket; 711. Frame platform; 712. Support column; 72. Connecting pier; 73. Fixed bracket; 80. Water depth of caisson; 81. Filling of water into the caisson wall compartment; 91. Horizontal scale lines of the caisson model; 92. Vertical scale lines of the caisson model.

具体实施方式DETAILED DESCRIPTION

实施例1:Embodiment 1:

下面结合附图对本发明进行具体描述,沉井下沉水动力响应精细模拟试验装置及其具有该装置的全自动组装设备。The present invention is described in detail below in conjunction with the accompanying drawings, which include a fine simulation test device for the dynamic response of sinking water in a caisson and a fully automatic assembly device having the device.

如图1-13所示,沉井下沉水动力响应精细模拟试验装置,该装置用于提高沉井下沉动力响应模拟试验结果的可靠度与精度,探究沉井沉放动力响应机理与规律,该装置包括:As shown in Figure 1-13, the caisson sinking dynamic response fine simulation test device is used to improve the reliability and accuracy of the caisson sinking dynamic response simulation test results and explore the mechanism and law of the caisson sinking dynamic response. The device includes:

动力环境模拟系统,用于模拟风、浪、流的对沉井的单独作用模拟与联合作用的模拟;Dynamic environment simulation system, used to simulate the individual and combined effects of wind, waves and current on the caisson;

具体的,动力环境模拟系统包括:Specifically, the power environment simulation system includes:

试验水池,其主体结构为边墙与池底,平面形状为矩形;试验水池划分为非试验区与试验区;试验区的池底地形根据实际地形进行缩尺构建;试验区内动力条件均衡平稳,用于开展试验;非试验区用于浪、流动力的生成、过渡或消除;非试验区内布设有入流口、出流口、造波板、消波设施;入流口位于试验水池两对边的一侧边墙处;出流口位于试验水池另一侧边墙处;其中,出流口与入流口之间由回流管道和/或廊道连接;回流管道和廊道上均设有水泵;其中,水泵通过电机驱动;其中造流水泵为可逆水泵,电机为变频电机,通过控制变频电机转向与转速,实现造流方向与流量的灵活调控。The test pool has a main structure of side walls and a pool bottom, and a rectangular plane shape; the test pool is divided into a non-test area and a test area; the pool bottom terrain of the test area is scaled according to the actual terrain; the dynamic conditions in the test area are balanced and stable, and are used for conducting tests; the non-test area is used for the generation, transition or elimination of waves and flow forces; inlets, outlets, wave-making plates, and wave-breaking facilities are arranged in the non-test area; the inlet is located at one side wall of two opposite sides of the test pool; the outlet is located at the other side wall of the test pool; the outlet and the inlet are connected by a return pipe and/or a corridor; water pumps are provided on the return pipe and the corridor; the water pump is driven by a motor; the flow-making pump is a reversible water pump, and the motor is a variable frequency motor, and the direction and speed of the flow-making can be flexibly controlled by controlling the direction and speed of the variable frequency motor.

造流设施,其用于构建流场,其由造流水泵组、回流廊道或管道、消能整流装置及流控模块构成;消能整流装置位于在入流口处,用于实现水流的快速平稳过渡;The flow-making facility is used to construct the flow field, and is composed of a flow-making water pump group, a return corridor or pipeline, an energy dissipation and rectification device, and a flow control module; the energy dissipation and rectification device is located at the inlet, and is used to achieve a rapid and smooth transition of the water flow;

造浪设施包括造波机与消波装置,用于模拟波浪场;造波机由造波面板、伺服驱动电机、造波模块组成;造波面板布置于其中的一侧边墙,消波装置位于与造波面板对应的边墙处,造波面板及消波装置布置于入流口及出流口的上方;造波模块控制伺服驱动电机带动造波面板实现水池内各类型波浪的模拟;The wave-making facilities include a wave-making machine and a wave-breaking device, which are used to simulate a wave field; the wave-making machine is composed of a wave-making panel, a servo drive motor, and a wave-making module; the wave-making panel is arranged on one side wall, the wave-breaking device is located on the side wall corresponding to the wave-making panel, and the wave-making panel and the wave-breaking device are arranged above the inlet and the outlet; the wave-making module controls the servo drive motor to drive the wave-making panel to simulate various types of waves in the pool;

造风设施由多台独立的风机及变频器联合构成,用于模拟风场;风机可自由移动进行任意排列组合,通过支架架设于试验水池试验区内的预设平面位置与竖向高度处,实现风场高度与风向的控制;通过变频器调节风机转速实现风速大小的调控。The wind-generating facilities are composed of multiple independent fans and frequency converters, which are used to simulate wind fields. The fans can be freely moved and arranged in any combination. They are installed at preset plane positions and vertical heights in the test area of the test pool through brackets to control the height and direction of the wind field. The wind speed is regulated by adjusting the fan speed through the frequency converter.

还包括沉井模型,用于模拟嵌入式钢沉井;Also included is the Caisson model, which simulates an embedded steel caisson;

进一步的,沉井模型包括:Furthermore, the caisson model includes:

主体壁板、模型壁板、模型壁面、沉井模型壁板间水平肋条、沉井模型壁板间竖向肋条和连通孔;Main wall panels, model wall panels, model wall surfaces, horizontal ribs between caisson model wall panels, vertical ribs between caisson model wall panels, and connecting holes;

主体壁板、模型壁板、模型壁面、沉井模型壁板间水平肋条、沉井模型壁板间竖向肋条之间相互固定连接;The main wall panels, the model wall panels, the model wall surface, the horizontal ribs between the caisson model wall panels, and the vertical ribs between the caisson model wall panels are fixedly connected to each other;

沉井模型顶部和侧面设置均有系缆平台;沉井模型外壁面设置有铅垂刻度线及水平环线;The top and sides of the caisson model are provided with mooring platforms; the outer wall of the caisson model is provided with plumb lines and horizontal loops;

其中,通过往沉井模型的壁板间形成的中空壁舱加注高浓度盐水,实现沉井不同沉放深度下的配重,解决因模型与原型壁面厚度不严格满足几何相似所带来的在相似注水高度下重量及质量分布不相似的问题;Among them, by filling the hollow wall compartment formed between the wall panels of the caisson model with high-concentration salt water, the caisson can be counterweighted at different sinking depths to solve the problem of different weight and mass distribution at similar water filling heights caused by the fact that the wall thickness of the model and the prototype do not strictly meet the geometric similarity.

加注盐水的浓度通过沉井模型内外的壁面总厚与壁板厚度的比值计算得出。The concentration of the injected brine is calculated by the ratio of the total wall thickness inside and outside the caisson model to the wall plate thickness.

具体的,沉井模型主体平面划分为多个独立的部件,各部件间通过粘黏或其他方式固接,部件由薄壁中空水密的塑料壁板构成。壁板为中空构造,由内壁面、外壁面、内设的水平向及竖向肋条构成,肋条将壁板内部空间分割成众多壁舱。肋条上设置有用于连通壁舱的连通孔。沉井模型顶部或侧面设置有系缆平台。沉井模型外壁面设置有铅垂刻度线及水平环线。沉井模型除主体外,还搭设有的施工平台及调平立柱等附属结构的模型。壁板的薄壁中空构造可使得其在满足排水体积相似从而保证浮力相似的前提下,同时满足面密度的相似,从而确保重量相似、质量分布相似与转动惯量相似。薄壁中空壁板内设肋条则可保障壁板具有足够的强度与刚度。壁板内的壁舱可用于注水从而可以灵活实现沉井下沉过程中沉井自重随不同入水深度而变化的相似模拟。壁舱注水通过连通孔配合水泵、注水管实现。系缆平台则用于固接锁线器进行系缆。铅垂刻度线与水平环线可用于直观评估沉井入水后的浮态。需特别说明的是,沉井模型与原型外观尺度满足几何相似,但对壁面厚度并不要求严格满足几何相似。Specifically, the main body plane of the caisson model is divided into multiple independent parts, and each part is fixed by gluing or other means. The parts are composed of thin-walled hollow watertight plastic wall panels. The wall panels are hollow structures, consisting of inner wall surfaces, outer wall surfaces, and internal horizontal and vertical ribs. The ribs divide the internal space of the wall panels into many wall compartments. The ribs are provided with connecting holes for connecting the wall compartments. A mooring platform is provided on the top or side of the caisson model. A plumb line and a horizontal loop are provided on the outer wall surface of the caisson model. In addition to the main body, the caisson model also has models of auxiliary structures such as construction platforms and leveling columns. The thin-walled hollow structure of the wall panels can ensure that the surface density is similar while satisfying the similarity of the displacement volume to ensure the similarity of the buoyancy, thereby ensuring the similarity of the weight, mass distribution and moment of inertia. The ribs provided in the thin-walled hollow wall panels can ensure that the wall panels have sufficient strength and rigidity. The wall compartment in the wall panel can be used for water injection, so as to flexibly realize the similar simulation of the change of the deadweight of the caisson with different water depths during the sinking process of the caisson. The water injection of the wall compartment is realized through the connecting hole, the water pump and the water injection pipe. The mooring platform is used to fix the wire lock for mooring. The plumb line and the horizontal loop can be used to intuitively evaluate the floating state of the caisson after entering the water. It should be noted that the appearance scale of the caisson model and the prototype meets the geometric similarity, but the wall thickness is not required to strictly meet the geometric similarity.

沉井模型,因模型的壁面很薄(2~4mm),完全基于传统手工成型不太可行,可以采用注塑工艺成型,也可通过采用3D打印技术结合传统工艺制作成型。鉴于注塑成型需要注塑模具,生产成本高、生产周期长、不适合于单件小批量的塑件生产,推荐采用3D打印技术结合传统工艺制作成型。具体制作流程为:(a)采用计算机辅助设计软件,基于沉井原型外观尺寸按设计的几何比尺进行缩放(模型外观尺寸与原型外观尺寸关系如式(1)),实施沉井模型外观的三维几何建模。(b)根据沉井总重量及质量分布,计算沉井模型各位置壁面的面密度(计算公式如式(2)),结合模型制作所用基材密度,进而确定出模型各位置壁面厚度及壁板间的中空厚度(计算公式如式(3)、(4)、(5))。(c)鉴于按照外观几何相似及质量分布相似构建的沉井模型的壁面厚度较薄,大范围中空的壁面强度及刚度会较低,不利于保证模型整体强度与刚度,通过适当布设水平向及竖向肋条以增强薄壁中空塑料壁板的刚度与强度。肋条的厚度的设计可与壁面厚度一致,在增设肋条后,将肋条质量考虑在内重新计算壁面厚度。(d)沉井模型的整体尺寸可能较大,可通过水平分块与竖向分层,将几何模型剖分成适合于进行3D打印的系列较小部件。水平分块位置在竖向肋条之间,分层剖分位置设置在紧邻水平向肋条的下方,如此可完全暴露出3D打印所需的支撑结构,便于后期去除支撑结构,同时使得各层为封底开敞式结构,便于后期进行水密测试。此外,为方便后续的部件粘黏,在块间接合与层间接合部位的局部范围进行壁面厚度向内加厚的处理。(e)导出沉井模型部件的3D打印三维数据文件格式,采用ABS或PLA材料通过FDM工艺对分层分块的沉井模型部件进行3D打印,以小丝径小层高打印为宜(丝径及层高不大于0.2mm),以此提升壁面的密实度。(f)去除部件支撑结构,对部件外表面进行层平滑处理,一方面有利于提升部件的表面平滑度改善观感,另一方面也有利于消除由于打印缝隙而带来的漏水隐患以增强其防水效果。(g)通过胶水对平面部件的各层进行粘黏,对粘结部分进行防水处理,对粘接好的平面部件进行水密测试,对不满足要求的部位再次进行防水处理或重新打印,以确保各平面部件均具有较好防水效果。(h)对通过水密测试的各平面部件进行粘黏形成整体,沉井模型表面刮涂原子灰,并喷漆处理,进一步提升其整体的防水性能与表面光洁程度。(i)通过3D打印技术或常规方法制作沉井上的施工平台及调平立柱等附属结构,并将其安装到通过水密测试的沉井模型上。(j)在沉井外表面通过粘贴布尺或手工方式环向等间距构建多条铅垂刻度线,同时在合适高度位置构建多条水平环线。至此,沉井模型制作完成。The caisson model has a very thin wall (2-4 mm), so it is not feasible to form it entirely by traditional manual molding. Instead, it can be formed by injection molding or by combining 3D printing technology with traditional technology. In view of the fact that injection molding requires injection molds, has high production costs, long production cycles, and is not suitable for the production of single-piece small-batch plastic parts, it is recommended to use 3D printing technology combined with traditional technology for molding. The specific production process is as follows: (a) Using computer-aided design software, the appearance dimensions of the caisson prototype are scaled according to the designed geometric scale (the relationship between the appearance dimensions of the model and the appearance dimensions of the prototype is shown in formula (1)), and the three-dimensional geometric modeling of the appearance of the caisson model is implemented. (b) According to the total weight and mass distribution of the caisson, the surface density of the wall at each position of the caisson model is calculated (the calculation formula is shown in formula (2)), and combined with the density of the substrate used for model production, the wall thickness at each position of the model and the hollow thickness between the wall panels are determined (the calculation formulas are shown in formulas (3), (4), and (5)). (c) Considering that the wall thickness of the caisson model constructed according to the similar appearance geometry and mass distribution is relatively thin, the strength and stiffness of the hollow wall in a large area will be low, which is not conducive to ensuring the overall strength and stiffness of the model. The stiffness and strength of the thin-walled hollow plastic wallboard are enhanced by properly arranging horizontal and vertical ribs. The thickness of the ribs can be designed to be consistent with the wall thickness. After adding the ribs, the wall thickness is recalculated taking into account the mass of the ribs. (d) The overall size of the caisson model may be large. The geometric model can be divided into a series of smaller parts suitable for 3D printing through horizontal block division and vertical layer division. The horizontal block division position is between the vertical ribs, and the layer division position is set immediately below the horizontal ribs. In this way, the support structure required for 3D printing can be fully exposed, which is convenient for the later removal of the support structure. At the same time, each layer is a bottom-sealed open structure, which is convenient for the later watertight test. In addition, in order to facilitate the subsequent bonding of components, the wall thickness is thickened inward in the local range of the block-to-block joint and the layer-to-layer joint. (e) Export the 3D printing three-dimensional data file format of the caisson model components, use ABS or PLA materials to 3D print the layered and divided caisson model components through the FDM process, and use small wire diameter and small layer height printing (wire diameter and layer height are not greater than 0.2mm) to improve the density of the wall surface. (f) Remove the component support structure and perform layer smoothing on the outer surface of the component. On the one hand, it is beneficial to improve the surface smoothness of the component and improve the appearance. On the other hand, it is also beneficial to eliminate the hidden danger of water leakage caused by printing gaps to enhance its waterproof effect. (g) Use glue to stick the layers of the plane components, waterproof the bonding parts, perform watertightness test on the bonded plane components, and waterproof or reprint the parts that do not meet the requirements to ensure that all plane components have good waterproof effect. (h) Glue the plane components that pass the watertightness test to form a whole, apply atomic putty on the surface of the caisson model, and spray paint to further improve its overall waterproof performance and surface finish. (i) Use 3D printing technology or conventional methods to make the construction platform and leveling columns and other auxiliary structures on the caisson, and install them on the caisson model that has passed the watertight test. (j) Construct multiple plumb lines at equal intervals on the outer surface of the caisson by pasting a cloth ruler or manually, and construct multiple horizontal lines at appropriate heights. At this point, the caisson model is completed.

为解决因模型与原型壁面厚度不严格满足几何相似所带来的在相似注水高度下重量及质量分布不相似的问题,沉井不同沉放深度下的配重通过往沉井模型的壁板间的中空部分壁舱加注较大密度的高浓度盐水实现,而非加注常规水体。加注盐水的浓度与沉井模型内外壁面总厚与壁板厚度的比值有关。由于制作的沉井模型与原型在壁板厚度上满足几何相似,但壁厚却不完全满足几何相似,导致模型与原型在相对应入水深度下的可注水体积却无法满足体积相似。鉴于沉井模型中的内外壁面总厚大于按严格按几何比尺缩放的厚度,因此沉井模型中的可注水体积会小于按比尺缩放的体积,如需保证注水重量的相似,则需增大水体密度。本发明通过采用不同盐度的盐水作为加注水体,加注盐水的密度可根据式(6)、(7)进行计算,而对应的水体盐度可通过式(8)初步确定。In order to solve the problem of different weight and mass distribution at similar water injection heights caused by the wall thickness of the model and the prototype not strictly meeting the geometric similarity, the counterweight at different sinking depths of the caisson is achieved by filling the hollow wall compartment between the wall panels of the caisson model with high-concentration salt water with a relatively high density, rather than filling it with conventional water. The concentration of the injected salt water is related to the ratio of the total thickness of the inner and outer walls of the caisson model to the thickness of the wall panels. Since the manufactured caisson model and the prototype meet the geometric similarity in the wall panel thickness, but the wall thickness does not completely meet the geometric similarity, the volume of the model and the prototype that can be injected at the corresponding water immersion depth cannot meet the volume similarity. Since the total thickness of the inner and outer walls in the caisson model is greater than the thickness scaled strictly according to the geometric scale, the volume of the caisson model that can be injected will be smaller than the volume scaled according to the scale. If the similarity of the injected weight is to be ensured, the water density needs to be increased. The present invention uses salt water of different salinities as the injected water body, and the density of the injected salt water can be calculated according to formulas (6) and (7), and the corresponding water body salinity can be preliminarily determined by formula (8).

dm,void=dm,board-2dm,w3D (4)d m,void =d m,board -2d m,w3D (4)

dm,board=λdp,board (5)d m,board = λd p,board (5)

以上等式中,L、W、H、D分别代表沉井的长度尺寸、宽度尺寸、高度尺寸及壁板厚度尺寸(单位均为m),而下标m、p分别用于区分模型值与原型值;λ为几何比尺(无量纲);mp,Area为沉井原型某一位置一定面积的壁面总质量(单位:kg);Ap为沉井原型相应位置上的壁面面积(单位:m2);ρm,Area为模型的壁面密度(单位:kg/m2);ρp,Area为原型的壁面密度(单位:kg/m2);dm,w3D为模型壁面厚度(单位:m);ρ3D为3D打印模型时所用材料的密度(单位:kg/m3);dm,void为模型壁板除去壁厚后的中空厚度(单位:m);dm,board为模型壁板厚度(单位:m);dp,board为原型壁板厚度(单位:m);ρm,S为模型中用于加注的盐水的密度(单位:kg/m3);dp,wCaisson为沉井原型壁面厚度;dm,wCaisson为采用沉井原型壁面同类材料(通常为钢铁)制作模型壁面所对应的壁面厚度(单位:m);ρp,Caisson为沉井原型壁面制作材料的密度(单位:kg/m3);为ρ0淡水的密度(单位:kg/m3);ρm,S为配重用盐水的密度(单位:kg/m3);S为配重用盐水的盐度(单位:‰)。In the above equations, L, W, H, and D represent the length, width, height, and wall thickness of the caisson, respectively (all in m), and the subscripts m and p are used to distinguish the model value from the prototype value, respectively; λ is the geometric scale (dimensionless); m p,Area is the total mass of the wall of a certain area at a certain position of the caisson prototype (unit: kg); Ap is the wall area at the corresponding position of the caisson prototype (unit: m 2 ); ρ m,Area is the wall density of the model (unit: kg/m 2 ); ρ p,Area is the wall density of the prototype (unit: kg/m 2 ); d m,w3D is the wall thickness of the model (unit: m); ρ 3D is the density of the material used for 3D printing the model (unit: kg/m 3 ); d m,void is the hollow thickness of the model wall after removing the wall thickness (unit: m); d m,board is the thickness of the model wall (unit: m); d p,board is the thickness of the prototype wall (unit: m); ρ m,S is the density of the brine used for filling the model (unit: kg/m 3 ); d p,wCaisson is the thickness of the caisson prototype wall; d m,wCaisson is the wall thickness corresponding to the model wall made of the same material as the caisson prototype wall (usually steel) (unit: m); ρ p,Caisson is the density of the material used to make the caisson prototype wall (unit: kg/m 3 ); ρ is the density of fresh water (unit: kg/m 3 ); ρ m,S is the density of the brine used for counterweights (unit: kg/m 3 ); S is the salinity of the brine used for counterweights (unit: ‰).

还包括锚泊缆系模型,用于将沉井模型安装在动力环境模拟系统内;It also includes a mooring cable model for installing the caisson model in the dynamic environment simulation system;

进一步的,锚泊缆系模型包括:系列模型缆绳和锁线器;Furthermore, the mooring line model includes: a series of model cables and line locks;

其中,系列模型缆绳包括用于模拟缆绳变形的单段弹簧和/或多段串并联弹簧组,及纤维绳。The series of model cables include a single-segment spring and/or a multi-segment series-parallel spring group for simulating cable deformation, and a fiber rope.

具体的,锚泊缆系模型由系列模型缆绳、锁线器组成。模型缆绳则由两部分组成,第一部分为用于模拟缆绳变形的单段弹簧或多段串并联弹簧组,第二部分为钢丝绳或轻质高强的纤维绳。模型缆绳需满足以下三方面的相似条件:(a)几何相似:即沉井上的系缆点和位于基床上或锚桩上的锚点间的相对位置相似、距离相似,以及缆长相似与缆绳粗细相似。(b)弹性相似:原、模型缆绳的受力~变形曲线满足相似条件。如工作区段内的缆绳受力-变形曲线线性关系较好则可采用单段弹簧,如非线性关系较为明显则采用弹簧组。(c)重量相似:原、模型单位长度上的缆绳重量满足重力相似条件,即线密度相似。原、模型缆绳的重量相似通过采用按几何比尺缩放直径的同材料钢丝绳或高强纤维绳实现,如线密度无法满足要求还需悬挂或串联微小颗粒进行配重。Specifically, the mooring cable model consists of a series of model cables and wire locks. The model cable consists of two parts. The first part is a single-segment spring or a multi-segment series-parallel spring group used to simulate the deformation of the cable, and the second part is a steel wire rope or a lightweight and high-strength fiber rope. The model cable must meet the following three similarity conditions: (a) Geometric similarity: that is, the relative position and distance between the mooring point on the caisson and the anchor point on the base bed or the anchor pile are similar, and the cable length and cable thickness are similar. (b) Elastic similarity: The force-deformation curves of the original and model cables meet similarity conditions. If the linear relationship of the cable force-deformation curve in the working section is good, a single-segment spring can be used. If the nonlinear relationship is more obvious, a spring group can be used. (c) Weight similarity: The weight of the cable per unit length of the original and model cables meets the gravity similarity condition, that is, the linear density is similar. The weight similarity of the original and model cables is achieved by using a steel wire rope or a high-strength fiber rope of the same material with a diameter scaled according to the geometric ratio. If the linear density cannot meet the requirements, it is necessary to hang or connect tiny particles in series for counterweight.

采用基于摩擦自锁原理的锁线器固定缆绳。模型缆绳的底端经锁线器接锚点,顶端经锁线器接沉井模型的系缆点上,底端及顶端均预留出一定长度的缆绳。在模型缆绳靠近顶端位置串联弹簧及拉力计,可减小弹簧及拉力计遭受水体扰动的概率及其影响,同时便于测出缆绳线长上的最大张力。通过将基于摩擦自锁原理、可牢固锁紧钢丝绳的锁线器固接于沉井上系缆点及基床上的锚点,从而可实现缆绳与系缆点及锚点的快速连接、缆绳长度与张力的灵活高精度调控。可极大提高试验过程中缆绳调节的效率与精度。The cable is fixed by a wire locker based on the principle of friction self-locking. The bottom end of the model cable is connected to the anchor point through the wire locker, and the top end is connected to the mooring point of the caisson model through the wire locker. A certain length of cable is reserved at both the bottom and the top. The spring and the dynamometer are connected in series near the top of the model cable to reduce the probability and influence of water disturbance on the spring and the dynamometer, and to facilitate the measurement of the maximum tension on the cable line length. By fixing the wire locker based on the principle of friction self-locking and capable of firmly locking the steel wire rope to the mooring point on the caisson and the anchor point on the bed, the cable can be quickly connected to the mooring point and the anchor point, and the length and tension of the cable can be flexibly and accurately controlled. The efficiency and accuracy of cable adjustment during the test can be greatly improved.

还包括试验辅助支架机构,用于辅助该试验装置安装检测设备;It also includes a test auxiliary bracket mechanism for assisting the test device in installing the detection equipment;

进一步的,试验辅助支架机构包括:Further, the test auxiliary support mechanism includes:

仪器设备支架,用于放置测量、采集沉井运动及缆绳张力等物理参量的仪器设备;其中,支架为框架结构,包括支撑立柱与框架平台;The instrument and equipment bracket is used to place instruments and equipment for measuring and collecting physical parameters such as caisson movement and cable tension; the bracket is a frame structure, including supporting columns and a frame platform;

具体的,支架采用铝型材制作成型,在保证支架强度与刚度的同时,可有效避免铁质支架带来的干扰电磁式运动测量仪器的问题;支架围绕沉井的嵌入式基坑布设,通过支撑立柱固接于地面,为尽量降低支撑立柱对沉井周围流场的影响,支撑立柱距沉井边缘的距离不应小于1倍沉井模型水平尺度,且支撑立柱在满足稳固支架的前提下尽可能细小为宜;框架平台包括上下两层框架平台,下层框架平台的一角搭设有用于放置仪器设备的平板,下层框架平台与最高试验水位的间距高度不小于1倍沉井模型高度,以便沉井模型顺利进出。Specifically, the bracket is made of aluminum profiles, which can effectively avoid the problem of interference with electromagnetic motion measuring instruments caused by iron brackets while ensuring the strength and rigidity of the bracket; the bracket is arranged around the embedded foundation pit of the caisson and is fixed to the ground through supporting columns. In order to minimize the influence of the supporting columns on the flow field around the caisson, the distance between the supporting columns and the edge of the caisson should not be less than 1 times the horizontal scale of the caisson model, and the supporting columns should be as small as possible while ensuring a stable bracket; the frame platform includes an upper and lower frame platform, and a flat plate for placing instruments and equipment is set up at a corner of the lower frame platform, and the distance between the lower frame platform and the highest test water level is not less than 1 times the height of the caisson model to facilitate smooth entry and exit of the caisson model.

定位支架,用于固定沉井模型,以便于给定位缆系的系列缆绳高效率精确地施加上预设的初张力;Positioning bracket, used to fix the caisson model, so as to efficiently and accurately apply the preset initial tension to the series of cables of the positioning cable system;

其中,沉井模型固接于定位支架,定位支架固接于仪器设备支架的支撑立柱,实现沉井模型的固定;The caisson model is fixed to the positioning bracket, and the positioning bracket is fixed to the supporting column of the instrument and equipment bracket to achieve the fixation of the caisson model;

具体的,在固定好的沉井模型上对各缆绳施加初张力,不会产生因调节其中一根缆绳初张力而引起其他缆绳初张力改变,从而避免了多次反复调节缆绳但仍可能无法达到预设初张力的问题,可有效提升施加缆绳初张力的效率与精度。Specifically, applying initial tension to each cable on a fixed caisson model will not cause changes in the initial tension of other cables due to adjusting the initial tension of one cable, thereby avoiding the problem of repeatedly adjusting the cables but still possibly failing to reach the preset initial tension, and can effectively improve the efficiency and accuracy of applying the initial tension of the cables.

连通栈桥为通往试验辅助支架的栈桥,用于行人、观测、走线的功能。The connecting trestle is a trestle leading to the test auxiliary support and is used for pedestrians, observation and wiring functions.

具体的,为梁与立柱组合结构,梁架设与立柱上,立柱支撑于地面上;采用铁质材料制作成型。Specifically, it is a combined structure of beams and columns, the beams are erected on the columns, and the columns are supported on the ground; it is made of iron material.

物理参量测量系统,用于监测和采集试验装置的数据和试验情况。Physical parameter measurement system is used to monitor and collect data and test conditions of the test device.

进一步的,物理参量测量系统包括用于缆绳张力测量的拉力传感器、用于沉井刚体六自由度运动测量的运动量测设备、用于沉井运动与水面状态观测的摄像机,以及用于水位测量的水位仪、用于波高测量的波高仪、用于流速测量的流速仪及其用于风速测量的风速仪。Furthermore, the physical parameter measurement system includes a tension sensor for measuring cable tension, a motion measurement device for measuring the six-degree-of-freedom motion of the caisson rigid body, a camera for observing the caisson movement and water surface status, as well as a water level meter for measuring water level, a wave height meter for measuring wave height, a flow meter for measuring flow velocity, and an anemometer for measuring wind speed.

具体的,用于缆绳拉力采集的仪器设备、沉井运动量采集的仪器设备、操控电脑均放置于仪器设备支架上。Specifically, the instruments and equipment used to collect cable tension, the instruments and equipment used to collect caisson movement, and the control computer are all placed on the instrument and equipment bracket.

实施例2:Embodiment 2:

沉井下沉水动力响应精细模拟试验方法,该方法应用于上述的沉井下沉水动力响应精细模拟试验装置中。A fine simulation test method for the dynamic response of sinking caisson is applied to the fine simulation test device for the dynamic response of sinking caisson.

进一步的,该方法包括:Further, the method comprises:

S1、基于系泊物理模型试验应遵循的相似准则,综合考虑试验要求、动力条件、场地条件等因素,确定模型试验几何比尺,为保证试验精度,几何比尺不应小于1:80;推算力、位移、速度等相关物理参量的模型比尺;S1. Based on the similarity criteria that should be followed in the mooring physical model test, comprehensively consider the test requirements, dynamic conditions, site conditions and other factors, determine the geometric scale of the model test. To ensure the test accuracy, the geometric scale should not be less than 1:80; calculate the model scale of relevant physical parameters such as force, displacement, velocity, etc.;

S2、按设计试验比尺制作试验场地,严格控制试验场地地形的高程误差,试验区范围应满足试验基本要求;搭建造风、造流、造波设备,所提供的动力条件应满足试验基本要求;搭设仪器设备支架、连通栈桥;锚点位置安装锁线器;S2. Make the test site according to the designed test scale, strictly control the elevation error of the test site terrain, and the test area should meet the basic test requirements; set up wind, current and wave making equipment, and the power conditions provided should meet the basic test requirements; set up instrument and equipment brackets and connecting trestles; install wire lockers at the anchor point;

S3、按设计试验比尺通过3D打印技术与传统工艺的结合制作沉井模型,配置满足密度要求的配重用盐水。根据原型缆绳规格参数,计算模型缆绳参数,制作定位缆系模型,模型缆绳满足试验相似准则要求;S3. According to the design test scale, a caisson model is made by combining 3D printing technology with traditional technology, and a salt water counterweight that meets the density requirements is configured. According to the specifications of the prototype cable, the model cable parameters are calculated, and a positioning cable model is made. The model cable meets the requirements of the test similarity criteria;

S4、布设用于风、浪、流、水位量测等仪器设备,检查、校验仪器设备,确保仪器设备正常工作;开展环境动力条件的率定,确保环境动力的模拟精度满足试验要求;S4. Lay out instruments and equipment for measuring wind, waves, currents, and water levels, inspect and calibrate the instruments and equipment to ensure that they work properly; carry out calibration of environmental dynamic conditions to ensure that the simulation accuracy of environmental dynamics meets the test requirements;

S5、在沉井模型系缆点上安装锁线器,然后运移至试验点位,连接上串联了拉力计与弹簧的模型缆绳;往壁舱中加注盐水,使得沉井模型入水深度达到预定深度,通过沉井模型外表面的竖向刻度线及水平环线确定其处于正浮状态,否则进行调整;S5. Install a wire locker on the mooring point of the caisson model, then move it to the test point and connect the model cable connected in series with a dynamometer and a spring; add salt water into the wall compartment so that the caisson model reaches a predetermined depth in the water, and determine whether it is in a positive floating state through the vertical scale lines and horizontal loops on the outer surface of the caisson model, otherwise make adjustments;

S6、布设用于沉井运动测量的仪器设备,开启缆绳张力与沉井运动测量的仪器设备;S6. Lay out instruments and equipment for measuring caisson movement, and start instruments and equipment for measuring cable tension and caisson movement;

S7、通过采用定位支架固定沉井模型,对所有模型缆绳施加上预设水平的初张力;初张力施加完毕后,撤除固定支架;S7, by using a positioning bracket to fix the caisson model, applying a preset level of initial tension to all model cables; after the initial tension is applied, the fixing bracket is removed;

S8、通过操控电脑开启环境模拟系统开始试验,试验时长及组次满足试验要求;保存试验数据供进一步分析;S8. Start the test by operating the computer to turn on the environmental simulation system. The test duration and number of groups meet the test requirements. Save the test data for further analysis.

S9、结束一个工况的试验后,重复S1-S8改变试验动力条件或沉井模型入水深度开展其他工况下试验。S9. After completing the test of one working condition, repeat S1-S8 to change the test dynamic conditions or the water depth of the caisson model to carry out tests under other working conditions.

实验例:Experimental example:

为使试验水池中能够生成较大流速水流,试验水池的两端均布设多台大功率水泵,试验时一端水泵往试验水池内灌水,另一端水泵则往外抽水,在两侧水泵“一灌一抽”的联合带动作用下,试验水池内可产生较大的流速。为保障试验水池中水流的宽度范围内的均匀程度,对称布置回流廊道、采用同规格水泵、设置效能设施与整理设施。造风设施由多台同规格的独立风机组成,为保障造风效果,恰当设置风机组离沉井模型距离。造浪设施由造波机与消波框构成。沉井运动及缆力测量等仪器设备则放置于仪器设备支架的框架平台上。试验区的范围大小根据设定的模型几何比尺确定,本实施例中试验区的长度为25倍沉井模型直径,宽度为15倍沉井模型直径。沉井周边区域地形模型及沉井基坑模型则按几何比尺等比缩放构建而成。基床上系缆点根据与沉井基坑的相对位置关系确定。In order to generate a large flow rate in the test pool, multiple high-power water pumps are arranged at both ends of the test pool. During the test, the water pump at one end fills the test pool with water, and the water pump at the other end pumps water out. Under the joint driving effect of the water pumps on both sides, a large flow rate can be generated in the test pool. In order to ensure the uniformity of the water flow within the width range in the test pool, the return corridors are symmetrically arranged, the water pumps of the same specifications are used, and the efficiency facilities and finishing facilities are set. The wind-making facilities are composed of multiple independent fans of the same specifications. In order to ensure the wind-making effect, the distance between the fan group and the caisson model is appropriately set. The wave-making facilities are composed of a wave maker and a wave-breaking frame. Instruments and equipment such as caisson movement and cable force measurement are placed on the frame platform of the instrument and equipment bracket. The size of the test area is determined according to the set model geometric scale. In this embodiment, the length of the test area is 25 times the diameter of the caisson model, and the width is 15 times the diameter of the caisson model. The terrain model of the surrounding area of the caisson and the caisson foundation pit model are constructed by scaling the geometric scale. The mooring point on the base bed is determined based on its relative position to the caisson pit.

假定原型沉井相关参数为:直径(Φp)58m,总高(Hp)37m,井壁厚度(dp,board)2.0m,构成井壁的内外层钢板厚度(dp,wCaisson)均为25mm。沉井锚泊缆系的参数为:由12根钢缆构成,缆绳直径(φp)100mm,缆绳长度(Lp)250m,缆绳刚度(kp)2.5×106N/m,缆绳初张力为(Fp,initial)90t。波浪参数为:有效波高(Hs)1.5m,平均周期(Tm)5.0s。配重相关参数为:沉井入水深度21m时,沉井内加注水体高度为(hp)10m。设定试验所选择的模型几何比尺为(λ)1:50,则根据式(1)~(5)可以确定沉井模型各参数为:模型直径(Φm)1.16m、模型总高(Hm)0.74m,模型井壁厚度(dm,board)4cm。采用常用的3D打印材料ABS制作沉井模型,则模型制作材料的密度ρ3D为1.1g/cm3,因此模型壁面厚度dm,w3D为3.568mm,可将壁面厚度近似取值3.6mm,所得的沉井模型壁面厚度误差及模型总质量误差不会超过1%。模型壁板除去壁厚后的中空厚度dm,void为32.8mm。如果采用铁质材料制作模型壁面时的壁面厚度dm,wCaisson为0.5mm。取普通水体密度为1000kg/m3,根据式(6)~(8)可以计算出配重用盐水的密度ρm,S为1189.0kg/m3,盐度S为159.0‰,盐度低于常温下饱和盐水浓度。模型缆绳采用直径(φm)为2.0mm的钢丝绳可满足线密度相似,模型缆绳长度(Lm)为5.0m,模型缆绳刚度(km)为10N/cm,模型缆绳初张力为(Fm,initial)为7.06N。试验中波浪参数为有效波高为3.0cm,平均周期为0.707s。沉井模型入水深度为0.42m时,沉井内加注水体高度为(hm)为0.20m。Assume that the relevant parameters of the prototype caisson are: diameter (Φ p ) 58m, total height (H p ) 37m, wall thickness (d p,board ) 2.0m, and the thickness of the inner and outer steel plates constituting the wall (d p,wCaisson ) are both 25mm. The parameters of the caisson mooring cable system are: composed of 12 steel cables, cable diameter (φ p ) 100mm, cable length (L p ) 250m, cable stiffness (k p ) 2.5×106N/m, and cable initial tension (F p,initial ) 90t. The wave parameters are: significant wave height (H s ) 1.5m, average period (T m ) 5.0s. The relevant parameters of the counterweight are: when the caisson is immersed in the water at a depth of 21m, the height of the water body filled in the caisson is (h p ) 10m. The geometric scale of the model selected for the test is set to (λ) 1:50. According to equations (1) to (5), the parameters of the caisson model can be determined as follows: model diameter (Φ m ) 1.16m, model total height (H m ) 0.74m, model well wall thickness (d m,board ) 4cm. The caisson model is made of the commonly used 3D printing material ABS, and the density of the model making material ρ 3D is 1.1g/cm 3 , so the model wall thickness d m,w3D is 3.568mm, and the wall thickness can be approximately 3.6mm. The wall thickness error of the obtained caisson model and the total mass error of the model will not exceed 1%. The hollow thickness d m,void of the model wall board after removing the wall thickness is 32.8mm. If the wall thickness d m,wCaisson of the model wall is made of iron material, it is 0.5mm. Taking the density of ordinary water as 1000kg/m 3 , according to formulas (6) to (8), the density of the salt water used for counterweight, ρ m,S, can be calculated to be 1189.0kg/m 3 , and the salinity, S, is 159.0‰, which is lower than the concentration of saturated salt water at room temperature. The model cable uses a steel wire rope with a diameter (φ m ) of 2.0mm to meet the similarity of linear density. The length of the model cable (L m ) is 5.0m, the stiffness of the model cable (k m ) is 10N/cm, and the initial tension of the model cable is (F m,initial ) is 7.06N. The wave parameters in the test are an effective wave height of 3.0cm and an average period of 0.707s. When the caisson model is immersed in water at a depth of 0.42m, the height of the water body filled in the caisson is (h m ) 0.20m.

依据上述所计算的沉井模型参数及锚泊缆系模型参数可制作出沉井模型及锚泊缆系模型。沉井模型制作过程中遵循“先化整为零,再聚合成形”加工制作原则(如图11所示),降低了大尺寸沉井一体成型的打印难度,同时可分块进行水密测试,有利于整体满足水密要求。沉井模型竖向肋条及水平肋条的布设数量可根据沉模型尺寸灵活确定(如图6所示),对于本实施例中所述沉井模型可布设3层水平向肋条,沿沉井径向布设4层竖向肋条,竖向肋条间壁板分割为许多壁舱,水平向肋条设置直径为2cm及1cm的连通孔,实现上下壁舱的连通。对于每个壁舱,至少有一进一出两个连通孔,以满足顺畅注水与排水要求。According to the caisson model parameters and mooring cable model parameters calculated above, the caisson model and mooring cable model can be made. In the process of making the caisson model, the processing and manufacturing principle of "first breaking down the whole into parts, then forming" is followed (as shown in Figure 11), which reduces the printing difficulty of large-size caisson integrated molding. At the same time, the watertight test can be carried out in blocks, which is conducive to the overall meeting of the watertight requirements. The number of vertical ribs and horizontal ribs of the caisson model can be flexibly determined according to the size of the caisson model (as shown in Figure 6). For the caisson model described in this embodiment, 3 layers of horizontal ribs can be arranged, and 4 layers of vertical ribs can be arranged along the radial direction of the caisson. The wall panels between the vertical ribs are divided into many wall compartments, and the horizontal ribs are provided with connecting holes with diameters of 2 cm and 1 cm to realize the connection between the upper and lower wall compartments. For each wall compartment, there are at least two connecting holes, one inlet and one outlet, to meet the requirements of smooth water injection and drainage.

由于沉井模型直径为1.16m,仪器设备支架支撑立柱的间距可设计为2.5m,仪器设备支架框架上下层平台的间距为40cm,下层平台距离水面高度为80cm,支撑立柱及框架平台均采用长4cm×宽4cm截面的铝型材制作。支撑立柱埋入床面的深度为0.5m,与基面稳固连接成一整体。固定支架的一种构造方式为:采用一根长木条、两段小木块构成,两段小木块搭设于过沉井平面中心的两对侧上方,通过螺丝与沉井固接,长木条搭设于两小木块上,通过螺丝固接,然后将木条固定于仪器设备支架的支撑立柱上(如图3所示)。连通栈桥采用长3cm×宽3cm×厚4mm的角钢焊接成型,一端连接仪器设备支架,另一端通往试验水池边墙。Since the diameter of the caisson model is 1.16m, the spacing of the supporting columns of the instrument and equipment bracket can be designed to be 2.5m, the spacing between the upper and lower platforms of the instrument and equipment bracket frame is 40cm, and the height of the lower platform from the water surface is 80cm. The supporting columns and frame platform are made of aluminum profiles with a cross-section of 4cm long × 4cm wide. The depth of the supporting column buried in the bed surface is 0.5m, and it is firmly connected to the base surface as a whole. One construction method of the fixed bracket is: a long wooden strip and two small wooden blocks are used. The two small wooden blocks are placed on the upper two opposite sides of the center of the caisson plane, and are fixed to the caisson by screws. The long wooden strip is placed on the two small wooden blocks, fixed by screws, and then the wooden strip is fixed to the supporting column of the instrument and equipment bracket (as shown in Figure 3). The connecting trestle is welded and formed by angle steel with a length of 3cm × a width of 3cm × a thickness of 4mm. One end is connected to the instrument and equipment bracket, and the other end leads to the side wall of the test pool.

沉井模型外壁面环向均匀布设4条铅垂刻度线,高度方向布设8条水平环线,通过粘贴布尺实现(如图12所示)。Four plumb scale lines are evenly arranged in the circumferential direction on the outer wall of the caisson model, and eight horizontal circular lines are arranged in the height direction, which is achieved by pasting a ruler (as shown in Figure 12).

沉井模型的注水配重可通过采用水箱、变频水泵、注水管、流量调节阀门实现。需要加注水体时,开启变频水泵,水箱中预先配置好的满足密度要求的盐水经注水管、流量调节阀门注入到沉井模型各壁舱中,待沉井沉放到预定深度,结束注水。The water filling and weighting of the caisson model can be realized by using a water tank, a variable frequency water pump, a water filling pipe, and a flow regulating valve. When water needs to be added, the variable frequency water pump is turned on, and the salt water that meets the density requirements pre-configured in the water tank is injected into each wall compartment of the caisson model through the water filling pipe and the flow regulating valve. When the caisson is sunk to the predetermined depth, the water filling is finished.

不同入水沉深状态下,沉井内配重所需的注水量及注水高是不同的,如图6所示。如前文所述,由于采用与原型相同材质的材料(通常为钢铁)制作沉井模型时壁厚过薄,基于现有技术难以制作出满足要求的沉井模型,故而需采用异质材料适当增加壁厚的方式来制作沉井模型。但壁厚的增加则会导致壁板间空隙宽度的减小,进而引起注入同重量水体时水体重心高度不同、而注入相同高度水体时水体重量不同的问题(如图14所示)。本发明通过采用可调密度的盐水作为配重水体,有效克服了壁厚增加引申的注水质量不相似问题(如图14所示)。Under different water immersion depths, the amount of water injection and the water injection height required for the counterweight in the caisson are different, as shown in Figure 6. As mentioned above, since the wall thickness is too thin when the caisson model is made of the same material as the prototype (usually steel), it is difficult to produce a caisson model that meets the requirements based on the existing technology, so it is necessary to use heterogeneous materials to appropriately increase the wall thickness to make the caisson model. However, the increase in wall thickness will lead to a decrease in the width of the gap between the wall panels, which will cause the problem of different center of gravity heights of the water body when the same weight of water is injected, and different water weights when the same height of water is injected (as shown in Figure 14). The present invention effectively overcomes the problem of dissimilar water injection quality caused by increased wall thickness by using salt water with adjustable density as the counterweight water body (as shown in Figure 14).

具体的试验步骤按前述的沉井下沉动力响应精细模拟的试验方法实施即可。基于所述试验装置与试验方法获得的沉井在某一沉深位置的沉井运动与缆绳张力时程曲线如图16-18所示,沉井运动幅值与缆绳张力幅值随相对沉深、波高的变化规律如图19-21所示。The specific test steps can be implemented according to the test method for fine simulation of the sinking dynamic response of the caisson. The caisson movement and cable tension time history curves of the caisson at a certain sinking depth obtained based on the test device and test method are shown in Figures 16-18, and the change rules of the caisson movement amplitude and cable tension amplitude with relative sinking depth and wave height are shown in Figures 19-21.

上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims (7)

1.沉井下沉水动力响应精细模拟试验装置,其特征在于,该装置包括:1. A fine simulation test device for the dynamic response of sinking caisson, characterized in that the device comprises: 动力环境模拟系统,用于模拟风、浪、流的对沉井的单独作用模拟与联合作用的模拟;Dynamic environment simulation system, used to simulate the individual and combined effects of wind, waves and current on the caisson; 沉井模型,用于模拟嵌入式钢沉井;Caisson model, used to simulate embedded steel caisson; 锚泊缆系模型,用于将沉井模型安装在动力环境模拟系统内;The mooring cable model is used to install the caisson model in the dynamic environment simulation system; 试验辅助支架机构,用于辅助该试验装置安装检测设备;A test auxiliary bracket mechanism, used to assist the test device in installing the testing equipment; 物理参量测量系统,用于监测和采集试验装置的数据和试验情况;Physical parameter measurement system, used to monitor and collect data and test conditions of the test device; 其中,沉井模型包括:Among them, the caisson model includes: 主体壁板、模型壁板、模型壁面、沉井模型壁板间水平肋条、沉井模型壁板间竖向肋条和连通孔;Main wall panels, model wall panels, model wall surfaces, horizontal ribs between caisson model wall panels, vertical ribs between caisson model wall panels, and connecting holes; 主体壁板、模型壁板、模型壁面、沉井模型壁板间水平肋条、沉井模型壁板间竖向肋条之间相互固定连接;The main wall panels, the model wall panels, the model wall surface, the horizontal ribs between the caisson model wall panels, and the vertical ribs between the caisson model wall panels are fixedly connected to each other; 沉井模型顶部和侧面设置均有系缆平台;沉井模型外壁面设置有铅垂刻度线及水平环线;The top and sides of the caisson model are equipped with cable-mooring platforms; the outer wall of the caisson model is equipped with plumb lines and horizontal loops; 其中,通过往沉井模型的壁板间形成的中空壁舱加注高浓度盐水,实现沉井不同沉放深度下的配重,解决因模型与原型壁面厚度不严格满足几何相似所带来的在相似注水高度下重量及质量分布不相似的问题;Among them, by filling the hollow wall compartment formed between the wall panels of the caisson model with high-concentration salt water, the caisson can be counterweighted at different sinking depths to solve the problem of different weight and mass distribution at similar water filling heights caused by the fact that the wall thickness of the model and the prototype do not strictly meet the geometric similarity. 加注盐水的浓度通过沉井模型内外的壁面总厚与壁板厚度的比值计算得出,计算过程为:The concentration of the added brine is calculated by the ratio of the total wall thickness inside and outside the caisson model to the wall thickness. The calculation process is: dm,void=dm,board-2dm,w3D (4)d m,void =d m,board -2d m,w3D (4) dm,board=λdp,board (5)d m,board = λd p,board (5) 以上等式中,L、W、H、D分别代表沉井的长度尺寸、宽度尺寸、高度尺寸及壁板厚度尺寸(单位均为m),而下标m、p分别用于区分模型值与原型值;λ为几何比尺(无量纲);mp,Area为沉井原型某一位置一定面积的壁面总质量(单位:kg);Ap为沉井原型相应位置上的壁面面积(单位:m2);ρm,Area为模型的壁面密度(单位:kg/m2);ρp,Area为原型的壁面密度(单位:kg/m2);dm,w3D为模型壁面厚度(单位:m);ρ3D为3D打印模型时所用材料的密度(单位:kg/m3);dm,void为模型壁板除去壁厚后的中空厚度(单位:m);dm,board为模型壁板厚度(单位:m);dp,board为原型壁板厚度(单位:m);ρm,S为模型中用于加注的盐水的密度(单位:kg/m3);dp,wCaisson为沉井原型壁面厚度;dm,wCaisson为采用沉井原型壁面同类材料(通常为钢铁)制作模型壁面所对应的壁面厚度(单位:m);ρp,Caisson为沉井原型壁面制作材料的密度(单位:kg/m3);为ρ0淡水的密度(单位:kg/m3);ρm,S为配重用盐水的密度(单位:kg/m3);S为配重用盐水的盐度(单位:‰)。In the above equations, L, W, H, and D represent the length, width, height, and wall thickness of the caisson, respectively (all in m), and the subscripts m and p are used to distinguish the model value from the prototype value, respectively; λ is the geometric scale (dimensionless); m p,Area is the total mass of the wall of a certain area at a certain position of the caisson prototype (unit: kg); Ap is the wall area at the corresponding position of the caisson prototype (unit: m 2 ); ρ m,Area is the wall density of the model (unit: kg/m 2 ); ρ p,Area is the wall density of the prototype (unit: kg/m 2 ); d m,w3D is the wall thickness of the model (unit: m); ρ 3D is the density of the material used for 3D printing the model (unit: kg/m 3 ); d m,void is the hollow thickness of the model wall after removing the wall thickness (unit: m); d m,board is the thickness of the model wall (unit: m); d p,board is the thickness of the prototype wall (unit: m); ρ m,S is the density of the brine used for filling the model (unit: kg/m 3 ); d p,wCaisson is the thickness of the caisson prototype wall; d m,wCaisson is the wall thickness corresponding to the model wall made of the same material as the caisson prototype wall (usually steel) (unit: m); ρ p,Caisson is the density of the material used to make the caisson prototype wall (unit: kg/m 3 ); ρ is the density of fresh water (unit: kg/m 3 ); ρ m,S is the density of the brine used for counterweights (unit: kg/m 3 ); S is the salinity of the brine used for counterweights (unit: ‰). 2.根据权利要求1所述的沉井下沉水动力响应精细模拟试验装置,其特征在于,动力环境模拟系统包括:2. The fine simulation test device for the sinking dynamic response of a caisson according to claim 1 is characterized in that the dynamic environment simulation system comprises: 试验水池,其主体结构为边墙与池底,平面形状为矩形;试验水池划分为非试验区与试验区;试验区的池底地形根据实际地形进行缩尺构建;非试验区用于浪、流动力的生成、过渡或消除;非试验区内布设有入流口、出流口、造波板、消波设施;入流口位于试验水池两对边的一侧边墙处;出流口位于试验水池另一侧边墙处;其中,出流口与入流口之间由回流管道和/或廊道连接;回流管道和廊道上均设有水泵;其中,水泵通过电机驱动;The test pool has a main structure of side walls and a pool bottom, and a rectangular plane shape; the test pool is divided into a non-test area and a test area; the pool bottom terrain of the test area is scaled according to the actual terrain; the non-test area is used for the generation, transition or elimination of waves and flow forces; the non-test area is provided with an inlet, an outlet, a wave-making plate, and a wave-breaking facility; the inlet is located at one side wall of two opposite sides of the test pool; the outlet is located at the other side wall of the test pool; the outlet is connected to the inlet by a return pipe and/or a corridor; the return pipe and the corridor are both provided with a water pump; the water pump is driven by a motor; 造流设施,其用于构建流场,其由造流水泵组、回流廊道或管道、消能整流装置及流控模块构成;消能整流装置位于在入流口处,用于实现水流的快速平稳过渡;The flow-making facility is used to construct the flow field, and is composed of a flow-making water pump group, a return corridor or pipeline, an energy dissipation and rectification device, and a flow control module; the energy dissipation and rectification device is located at the inlet, and is used to achieve a rapid and smooth transition of the water flow; 造浪设施包括造波机与消波装置,用于模拟波浪场;造波机由造波面板、伺服驱动电机、造波模块组成;造波面板布置于其中的一侧边墙,消波装置位于与造波面板对应的边墙处,造波面板及消波装置布置于入流口及出流口的上方;造波模块控制伺服驱动电机带动造波面板实现水池内各类型波浪的模拟;The wave-making facilities include a wave-making machine and a wave-breaking device, which are used to simulate a wave field; the wave-making machine is composed of a wave-making panel, a servo drive motor, and a wave-making module; the wave-making panel is arranged on one side wall, the wave-breaking device is located on the side wall corresponding to the wave-making panel, and the wave-making panel and the wave-breaking device are arranged above the inlet and the outlet; the wave-making module controls the servo drive motor to drive the wave-making panel to simulate various types of waves in the pool; 造风设施由多台独立的风机及变频器联合构成,用于模拟风场;风机可自由移动进行任意排列组合,通过支架架设于试验水池试验区内的预设平面位置与竖向高度处,实现风场高度与风向的控制;通过变频器调节风机转速实现风速大小的调控。The wind-generating facilities are composed of multiple independent fans and frequency converters, which are used to simulate wind fields. The fans can be freely moved and arranged in any combination. They are installed at preset plane positions and vertical heights in the test area of the test pool through brackets to control the height and direction of the wind field. The wind speed is regulated by adjusting the fan speed through the frequency converter. 3.根据权利要求1所述的沉井下沉水动力响应精细模拟试验装置,其特征在于,锚泊缆系模型包括:系列模型缆绳和锁线器;3. The fine simulation test device for the hydrodynamic response of caisson sinking according to claim 1 is characterized in that the mooring cable model comprises: a series of model cables and a wire lock; 其中,系列模型缆绳包括用于模拟缆绳变形的单段弹簧和/或多段串并联弹簧组,及纤维绳。The series of model cables include a single-segment spring and/or a multi-segment series-parallel spring group for simulating cable deformation, and a fiber rope. 4.根据权利要求1所述的沉井下沉水动力响应精细模拟试验装置,其特征在于,试验辅助支架机构包括:4. The fine simulation test device for the dynamic response of sinking well according to claim 1 is characterized in that the test auxiliary support mechanism comprises: 仪器设备支架,用于放置测量、采集沉井运动及缆绳张力等物理参量的仪器设备;其中,支架为框架结构,包括支撑立柱与框架平台;The instrument and equipment bracket is used to place instruments and equipment for measuring and collecting physical parameters such as caisson movement and cable tension; the bracket is a frame structure, including supporting columns and a frame platform; 定位支架,用于固定沉井模型,以便于给定位缆系的系列缆绳高效率精确地施加上预设的初张力;Positioning bracket, used to fix the caisson model, so as to efficiently and accurately apply the preset initial tension to the series of cables of the positioning cable system; 其中,沉井模型固接于定位支架,定位支架固接于仪器设备支架的支撑立柱,实现沉井模型的固定;The caisson model is fixed to the positioning bracket, and the positioning bracket is fixed to the supporting column of the instrument and equipment bracket to achieve the fixation of the caisson model; 连通栈桥为通往试验辅助支架的栈桥,用于行人、观测、走线的功能。The connecting trestle is a trestle leading to the test auxiliary support and is used for pedestrians, observation and wiring functions. 5.根据权利要求1所述的沉井下沉水动力响应精细模拟试验装置,其特征在于,物理参量测量系统包括用于缆绳张力测量的拉力传感器、用于沉井刚体六自由度运动测量的运动量测设备、用于沉井运动与水面状态观测的摄像机,以及用于水位测量的水位仪、用于波高测量的波高仪、用于流速测量的流速仪及其用于风速测量的风速仪。5. The fine simulation test device for the hydrodynamic response of caisson sinking according to claim 1 is characterized in that the physical parameter measurement system includes a tension sensor for measuring cable tension, a motion measurement device for measuring the six-degree-of-freedom motion of the caisson rigid body, a camera for observing the caisson movement and water surface status, a water level meter for measuring water level, a wave height meter for measuring wave height, a flow meter for measuring flow velocity and an anemometer for measuring wind speed. 6.沉井下沉水动力响应精细模拟试验方法,其特征在于,该方法应用于权利要求1-5任意一项所述的沉井下沉水动力响应精细模拟试验装置中。6. A method for fine simulation test of the dynamic response of sinking caisson, characterized in that the method is applied to the fine simulation test device for the dynamic response of sinking caisson as described in any one of claims 1-5. 7.根据权利要求6所述的沉井下沉水动力响应精细模拟试验方法,其特征在于,该方法包括:7. The fine simulation test method for the sinking dynamic response of a caisson according to claim 6, characterized in that the method comprises: S1、基于系泊物理模型试验应遵循的相似准则,综合考虑试验要求、动力条件、场地条件等因素,确定模型试验几何比尺,为保证试验精度,几何比尺不应小于1:80;推算力、位移、速度等相关物理参量的模型比尺;S1. Based on the similarity criteria that should be followed in the mooring physical model test, comprehensively consider the test requirements, dynamic conditions, site conditions and other factors, determine the geometric scale of the model test. To ensure the test accuracy, the geometric scale should not be less than 1:80; calculate the model scale of relevant physical parameters such as force, displacement, velocity, etc.; S2、按设计试验比尺制作试验场地,严格控制试验场地地形的高程误差,试验区范围应满足试验基本要求;搭建造风、造流、造波设备,所提供的动力条件应满足试验基本要求;搭设仪器设备支架、连通栈桥;锚点位置安装锁线器;S2. Make the test site according to the designed test scale, strictly control the elevation error of the test site terrain, and the test area should meet the basic test requirements; set up wind, current and wave making equipment, and the power conditions provided should meet the basic test requirements; set up instrument and equipment brackets and connecting trestles; install wire lockers at the anchor point; S3、按设计试验比尺通过3D打印技术与传统工艺的结合制作沉井模型,配置满足密度要求的配重用盐水;根据原型缆绳规格参数,计算模型缆绳参数,制作定位缆系模型,模型缆绳满足试验相似准则要求;S3. According to the design test scale, a caisson model is made by combining 3D printing technology with traditional technology, and a counterweight salt water that meets the density requirements is configured; according to the specifications of the prototype cable, the model cable parameters are calculated, and a positioning cable model is made. The model cable meets the requirements of the test similarity criteria; S4、布设用于风、浪、流、水位量测等仪器设备,检查、校验仪器设备,确保仪器设备正常工作;开展环境动力条件的率定,确保环境动力的模拟精度满足试验要求;S4. Lay out instruments and equipment for measuring wind, waves, currents, and water levels, inspect and calibrate the instruments and equipment to ensure that they work properly; carry out calibration of environmental dynamic conditions to ensure that the simulation accuracy of environmental dynamics meets the test requirements; S5、在沉井模型系缆点上安装锁线器,然后运移至试验点位,连接上串联了拉力计与弹簧的模型缆绳;往壁舱中加注盐水,使得沉井模型入水深度达到预定深度,通过沉井模型外表面的竖向刻度线及水平环线确定其处于正浮状态,否则进行调整;S5. Install a wire locker on the mooring point of the caisson model, then move it to the test point and connect the model cable connected in series with a dynamometer and a spring; add salt water into the wall compartment so that the caisson model reaches a predetermined depth in the water, and determine whether it is in a positive floating state through the vertical scale lines and horizontal loops on the outer surface of the caisson model, otherwise make adjustments; S6、布设用于沉井运动测量的仪器设备,开启缆绳张力与沉井运动测量的仪器设备;S6. Lay out instruments and equipment for measuring caisson movement, and start instruments and equipment for measuring cable tension and caisson movement; S7、通过采用定位支架固定沉井模型,对所有模型缆绳施加上预设水平的初张力;初张力施加完毕后,撤除固定支架;S7, by using a positioning bracket to fix the caisson model, applying a preset level of initial tension to all model cables; after the initial tension is applied, the fixing bracket is removed; S8、通过操控电脑开启环境模拟系统开始试验,试验时长及组次满足试验要求;保存试验数据供进一步分析;S8. Start the test by operating the computer to turn on the environmental simulation system. The test duration and number of groups meet the test requirements. Save the test data for further analysis. S9、结束一个工况的试验后,重复S1-S8改变试验动力条件或沉井模型入水深度开展其他工况下试验。S9. After completing the test of one working condition, repeat S1-S8 to change the test dynamic conditions or the water depth of the caisson model to carry out tests under other working conditions.
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