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CN117902537A - A high-viscosity liquid medicine filling system and filling process - Google Patents

A high-viscosity liquid medicine filling system and filling process Download PDF

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Publication number
CN117902537A
CN117902537A CN202211234927.2A CN202211234927A CN117902537A CN 117902537 A CN117902537 A CN 117902537A CN 202211234927 A CN202211234927 A CN 202211234927A CN 117902537 A CN117902537 A CN 117902537A
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Prior art keywords
liquid medicine
tube
filling
infusion tube
block
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Pending
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CN202211234927.2A
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Chinese (zh)
Inventor
杨方元
刘丹
孙立
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Aidi Weixin Suzhou Biological Products Co ltd
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Aidi Weixin Suzhou Biological Products Co ltd
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Priority to CN202211234927.2A priority Critical patent/CN117902537A/en
Publication of CN117902537A publication Critical patent/CN117902537A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/02Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
    • B67B3/10Capping heads for securing caps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/26Applications of control, warning, or safety devices in capping machinery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007Applications of control, warning or safety devices in filling machinery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/20Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073Sterilising, aseptic filling and closing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Infusion, Injection, And Reservoir Apparatuses (AREA)

Abstract

本发明属于生物制药技术领域,具体涉及一种高粘度药液灌装系统及灌装工艺,所述系统包括驱动组件,用于驱动挤压组件往复移动;挤压组件,用于挤压输液管,使得药液在输液管内输送;输液管,用于输送药液至灌装位置;夹管组件,设置于输液管靠近出液口的位置,用于夹紧输液管。本发明通过两个滚轮的往复运动实现药液的输送和灌装,整个灌装系统中没有陶瓷柱塞泵、没有玻璃泵、没有蠕动泵、没有单向阀,只有药液管路,安装简单、维护方便、使用风险低。同时结合夹管组件对输液管进行夹紧或松开,控制灌装过程中药液流出或回吸,灌装精度高,高粘度药液灌装精度可达到±3%,其直接经济效益可提高得药率约1‑2个百分点。

The present invention belongs to the field of biopharmaceutical technology, and specifically relates to a high-viscosity liquid medicine filling system and filling process, wherein the system includes a driving component for driving an extrusion component to move back and forth; an extrusion component for extruding an infusion tube so that the liquid medicine is transported in the infusion tube; an infusion tube for transporting the liquid medicine to a filling position; and a tube clamping component, which is arranged at a position of the infusion tube near a liquid outlet and is used to clamp the infusion tube. The present invention realizes the transportation and filling of liquid medicine through the reciprocating motion of two rollers. There is no ceramic plunger pump, no glass pump, no peristaltic pump, no one-way valve in the entire filling system, only a liquid medicine pipeline, which is simple to install, easy to maintain, and has low risk of use. At the same time, the tube clamping component is combined to clamp or loosen the infusion tube to control the outflow or back-absorption of liquid medicine during the filling process, and the filling accuracy is high. The filling accuracy of high-viscosity liquid medicine can reach ±3%, and its direct economic benefit can increase the drug yield by about 1-2 percentage points.

Description

一种高粘度药液灌装系统及灌装工艺A high-viscosity liquid medicine filling system and filling process

技术领域Technical Field

本发明属于生物制药技术领域,具体涉及一种高粘度药液灌装系统及灌装工艺,不仅可以用于普通药物的灌装,还能够应用于高粘度药物,例如DNA疫苗制剂的规模化、连续灌装。The present invention belongs to the field of biopharmaceutical technology, and specifically relates to a high-viscosity liquid medicine filling system and a filling process, which can be used not only for the filling of common medicines, but also for the large-scale and continuous filling of high-viscosity medicines, such as DNA vaccine preparations.

背景技术Background technique

我们采用DNA质粒平台进行DNA疫苗产品研发和规模化生产,由于DNA质粒存在高粘度的特点,同时该产品特性存在装量小、灌装精度要求高等问题,因此在制剂制备过程中,除了解决无菌制剂通用工艺问题,还需要在保证无菌等所有指标合格的情况下,突破高粘度、低装量、高精度药液灌装的技术难题。We use a DNA plasmid platform for the development and large-scale production of DNA vaccine products. Due to the high viscosity of DNA plasmids and the problems of small filling volume and high filling precision requirements of this product, in the preparation process, in addition to solving the general process problems of sterile preparations, we also need to overcome the technical difficulties of high viscosity, low filling volume and high-precision liquid filling while ensuring that all indicators such as sterility are qualified.

而传统的用于液体灌装的系统包括蠕动泵驱动的灌装形式以及陶瓷柱塞泵驱动的灌装形式,这两种灌装形式均无法应用到高粘度、低装量、高精度药液的灌装。蠕动泵驱动的灌装形式如现有技术CN213356926U公开的一种蠕动泵灌装机,包括料箱、灌装泵和灌装头,所述料箱中的灌装液体通过所述灌装泵输送到所述灌装头;所述灌装泵是蠕动泵,所述蠕动泵的输入接口连接所述料箱,所述蠕动泵的输出接口连接所述灌装头;蠕动泵设有转子和泵管。转子上设有多个辊子,转子旋转时,在两个转辊子之间的一段泵管形成“枕”形流体,流体被挤压出蠕动泵。这种灌装形式在用于高粘度液体灌装时,蠕动泵转动的作用力不能及时传导至出液口,导致出液量偏少或偏多,精度偏差较大。The traditional systems for liquid filling include filling forms driven by peristaltic pumps and filling forms driven by ceramic plunger pumps. Both filling forms cannot be applied to the filling of high-viscosity, low-volume, and high-precision liquid medicines. The filling form driven by peristaltic pumps, such as a peristaltic pump filling machine disclosed in the prior art CN213356926U, includes a material box, a filling pump and a filling head. The filling liquid in the material box is transported to the filling head through the filling pump; the filling pump is a peristaltic pump, the input interface of the peristaltic pump is connected to the material box, and the output interface of the peristaltic pump is connected to the filling head; the peristaltic pump is provided with a rotor and a pump tube. There are multiple rollers on the rotor. When the rotor rotates, a section of the pump tube between the two rotating rollers forms a "pillow"-shaped fluid, and the fluid is squeezed out of the peristaltic pump. When this filling form is used for high-viscosity liquid filling, the force of the peristaltic pump rotation cannot be transmitted to the liquid outlet in time, resulting in less or more liquid output and a large accuracy deviation.

陶瓷柱塞泵驱动的灌装形式如现有技术CN104890909A公开的一种无阀陶瓷柱塞泵灌装机,包括机箱部分和无阀陶瓷柱塞泵部分,两者通过电机固定支架固定结合,将快装计量调节无阀陶瓷柱塞泵与自动化控制技术有机相结合,组成独立的液体灌装设备,柱塞在泵体中来回往复运动,可以改变密封工作容腔的容积,从而实现吸液和排液的目的,与注射器原理相同。柱塞在往复运动过程中,容易对DNA药液产生剪切力,并且在灌装高粘度DNA药液时,这种作用力难以控制高粘度DNA药液排出,易引起卡泵。无附属装置协同控制液体流出,液体流出量可控范围窄,精度相对较低。The filling form driven by a ceramic plunger pump, such as a valveless ceramic plunger pump filling machine disclosed in the prior art CN104890909A, includes a chassis part and a valveless ceramic plunger pump part, which are fixedly combined by a motor fixing bracket, and the quick-install metering and regulating valveless ceramic plunger pump is organically combined with the automatic control technology to form an independent liquid filling device. The plunger reciprocates back and forth in the pump body, which can change the volume of the sealed working chamber, thereby achieving the purpose of suction and discharge, which is the same as the principle of the syringe. During the reciprocating motion of the plunger, it is easy to generate shear force on the DNA liquid, and when filling the high-viscosity DNA liquid, this force is difficult to control the discharge of the high-viscosity DNA liquid, which is easy to cause the pump to get stuck. There is no auxiliary device to coordinate the control of liquid outflow, and the controllable range of liquid outflow is narrow, and the accuracy is relatively low.

综上所述,本发明提供一种高粘度药液灌装系统及灌装工艺。In summary, the present invention provides a high-viscosity liquid medicine filling system and filling process.

发明内容Summary of the invention

为了解决高粘度药液使用现有技术中灌装系统,灌装精度难以控制的技术问题,本发明提供一种高粘度药液灌装系统及灌装工艺。In order to solve the technical problem that the filling accuracy of high-viscosity liquid medicine is difficult to control using the filling system in the prior art, the present invention provides a high-viscosity liquid medicine filling system and a filling process.

为实现上述目的,本发明的技术方案如下:To achieve the above object, the technical solution of the present invention is as follows:

一种高粘度药液灌装系统,包括:A high-viscosity liquid medicine filling system, comprising:

驱动组件,用于驱动挤压组件往复移动;A driving assembly, used for driving the extrusion assembly to move back and forth;

挤压组件,用于挤压输液管,使得药液在输液管内输送;An extrusion assembly is used to squeeze the infusion tube so that the medicine solution is transported in the infusion tube;

输液管,用于输送药液至灌装位置;Infusion tube, used to transport liquid medicine to the filling position;

夹管组件,设置于输液管靠近出液口的位置,用于夹紧输液管,控制输液管内部的药液流出或回吸。The tube clamping assembly is arranged at a position of the infusion tube close to the liquid outlet, and is used to clamp the infusion tube and control the outflow or back suction of the liquid medicine inside the infusion tube.

进一步地,所述挤压组件包括两个滚轮,两个滚轮对称设置在所述输液管的两侧,两个滚轮的间距小于所述输液管的外径;所述驱动组件驱动所述滚轮沿所述输液管的长度方向往复滚动,所述滚轮挤压输液管,实现药液的输送。Furthermore, the extrusion assembly includes two rollers, which are symmetrically arranged on both sides of the infusion tube, and the distance between the two rollers is smaller than the outer diameter of the infusion tube; the driving assembly drives the rollers to reciprocate along the length direction of the infusion tube, and the rollers squeeze the infusion tube to achieve the delivery of the medicine.

更进一步地,两个所述滚轮的间距为所述输液管壁厚的2倍。Furthermore, the distance between the two rollers is twice the wall thickness of the infusion tube.

进一步地,所述夹管组件包括电机、传动构件和夹管构件,所述电机通过所述传动构件驱动所述夹管构件动作,所述夹管构件包括固定块和活动块,所述输液管被夹持在所述夹管构件中,所述电机通过所述传动构件驱动所述活动块靠近所述固定块或远离所述固定块,实现夹紧或松开。Furthermore, the tube clamping assembly includes a motor, a transmission component and a tube clamping component, the motor drives the tube clamping component to move through the transmission component, the tube clamping component includes a fixed block and a movable block, the infusion tube is clamped in the tube clamping component, and the motor drives the movable block to approach the fixed block or move away from the fixed block through the transmission component to achieve clamping or loosening.

更进一步地,所述电机和所述传动构件的数量均为一个,所述夹管构件的数量为多个,一个所述电机通过一个传动构件驱动所有的夹管构件动作。Furthermore, the number of the motor and the number of the transmission member are both one, the number of the tube clamping members is plural, and one motor drives all the tube clamping members to move through one transmission member.

更进一步地,所述活动块包括底座,所述底座上的一侧设置两个限位柱,两个限位柱之间具有供输液管穿过的间隙;所述底座上方的中部设置夹块,所述夹块内部设置供输液管穿过的开口圆孔;所述底座上方的另一侧设置挡块。Furthermore, the movable block includes a base, two limit columns are arranged on one side of the base, and a gap is provided between the two limit columns for the infusion tube to pass through; a clamping block is arranged in the middle above the base, and an open circular hole is arranged inside the clamping block for the infusion tube to pass through; a stop block is arranged on the other side above the base.

更进一步地,所述固定块靠近所述挡块设置。Furthermore, the fixing block is arranged close to the stop block.

更进一步地,所述夹管组件还包括固定架,所述固定架为中空件,所述固定架内部设置所述传动构件;所述固定架的上方侧壁上设置若干开口;所述活动块设置在所述固定架上方,且所述活动块下方设置连接块,连接块穿过所述开口连接所述传动构件,所述固定架的侧壁外侧设置所述固定块。Furthermore, the tube clamping assembly also includes a fixed frame, which is a hollow member, and the transmission component is arranged inside the fixed frame; a plurality of openings are arranged on the upper side wall of the fixed frame; the movable block is arranged above the fixed frame, and a connecting block is arranged below the movable block, the connecting block passes through the opening to connect the transmission component, and the fixed block is arranged on the outer side of the side wall of the fixed frame.

更进一步地,所述传动构件包括曲轴以及和曲轴连接的往复杆,所述曲轴一端与所述电机连接,所述曲轴另一端与所述往复杆连接,所述往复杆设置在所述固定架内部并与所述连接块连接。Furthermore, the transmission component includes a crankshaft and a reciprocating rod connected to the crankshaft, one end of the crankshaft is connected to the motor, the other end of the crankshaft is connected to the reciprocating rod, and the reciprocating rod is arranged inside the fixing frame and connected to the connecting block.

更进一步地,所述电机、所述传动构件、所述夹管构件的数量均为一个及以上,且所述电机、所述传动构件、所述夹管构件的数量相同;一个电机通过一个传动构件驱动一个夹管构件。Furthermore, the number of the motor, the transmission component, and the tube clamping component is one or more, and the number of the motor, the transmission component, and the tube clamping component is the same; one motor drives one tube clamping component through one transmission component.

更进一步地,所述固定块包括固定板,所述固定板侧表面设置若干供所述输液管穿过的卡钩;所述活动块靠近所述固定板的中部设置。Furthermore, the fixed block includes a fixed plate, and a plurality of hooks for the infusion tube to pass through are arranged on the side surface of the fixed plate; the movable block is arranged near the middle of the fixed plate.

更进一步地,所述夹管构件还包括上固定板、下固定板,所述上固定板和所述下固定板之间设置所述电机;所述电机连接所述传动构件,所述传动构件穿过所述上固定板连接所述活动块。Furthermore, the tube clamping member further comprises an upper fixing plate and a lower fixing plate, the motor is arranged between the upper fixing plate and the lower fixing plate; the motor is connected to the transmission member, and the transmission member passes through the upper fixing plate to connect to the movable block.

更进一步地,所述传动构件包括曲轴,所述曲轴一端与电机连接,所述曲轴另一端与所述活动块连接。Furthermore, the transmission component includes a crankshaft, one end of the crankshaft is connected to the motor, and the other end of the crankshaft is connected to the movable block.

本发明还提供一种高粘度药液灌装工艺,采用上述高粘度药液灌装系统,包括:The present invention also provides a high-viscosity liquid medicine filling process, using the above-mentioned high-viscosity liquid medicine filling system, comprising:

S1、将待灌装药液配制完成后,进入除菌过滤工序进行除菌过滤;S1. After the preparation of the liquid medicine to be filled is completed, it enters the sterilization filtration process for sterilization filtration;

S2、在药液除菌过滤工序的同时,将灌装需要的西林瓶、胶塞以及铝盖进行清洗灭菌;S2. While the liquid medicine is being sterilized and filtered, the vials, rubber stoppers and aluminum caps required for filling are cleaned and sterilized;

S3、药液经过除菌过滤后进入灌装工艺,采用上述高粘度药液灌装系统进行灌装;S3, the liquid medicine enters the filling process after sterilization and filtration, and is filled using the above-mentioned high-viscosity liquid medicine filling system;

S4、药液灌装完成后进行轧盖,形成轧盖中间品;S4, after the liquid medicine is filled, the cap is rolled to form a rolled cap intermediate product;

S5、通过灯检工序去除中间品中的不良产品;S5. Remove defective products from intermediate products through the light inspection process;

S6、将合格品进行包装入库。S6. Pack qualified products and put them into storage.

相对于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明通过两个滚轮的往复运动实现药液的输送和灌装,整个灌装系统中没有陶瓷柱塞泵、没有玻璃泵、没有蠕动泵、没有单向阀,只有药液管路,安装简单、维护方便、使用风险低。The present invention realizes the conveying and filling of liquid medicine through the reciprocating motion of two rollers. The entire filling system has no ceramic plunger pump, no glass pump, no peristaltic pump, no one-way valve, and only liquid medicine pipelines. The installation is simple, the maintenance is convenient, and the use risk is low.

本发明采用滚轮挤压输液管的方式驱动药液输送,实现灌装,同时结合夹管组件对输液管进行夹紧或松开,控制灌装过程中药液流出或回吸,并且一个电机通过一个传动构件驱动一个夹管构件的夹管组件设计可以独立的调节单个夹管构件对药液进行机械回吸控制,运行中各药液软管灌针头出液之间互不影响,灌装精度高,高粘度药液灌装精度可达到±3%,其直接经济效益可提高得药率约1-2个百分点。The present invention drives the delivery of liquid medicine by means of roller squeezing the infusion tube to realize filling, and at the same time combines with the tube clamping component to clamp or loosen the infusion tube to control the outflow or back suction of liquid medicine during the filling process, and the tube clamping component design in which a motor drives a tube clamping component through a transmission component can independently adjust a single tube clamping component to perform mechanical back suction control on liquid medicine, and during operation, the liquid discharges of the filling needles of each liquid medicine hose do not affect each other, and the filling accuracy is high. The filling accuracy of high-viscosity liquid medicine can reach ±3%, and its direct economic benefit can increase the drug yield by about 1-2 percentage points.

本发明整个管路完全可视,药液软管置于两个活动的滚轮之间,非常方便安装拆卸,完全可以带隔离手套单手操作,规避了陶瓷柱塞泵装泵、拆泵的缺点,简化了普通蠕动泵需要打开泵盖对齐管路的操作。每天减少生产辅助时间30分钟以上。The entire pipeline of the present invention is completely visible, and the liquid medicine hose is placed between two movable rollers, which is very convenient for installation and removal. It can be operated with one hand wearing isolation gloves, avoiding the shortcomings of ceramic plunger pump installation and removal, and simplifying the operation of ordinary peristaltic pumps that need to open the pump cover to align the pipeline. The production auxiliary time is reduced by more than 30 minutes per day.

本发明中一根软管从分液器或药液储存袋连通到灌针,中间没有阀门,没有卫生死角;液体除与软管和316L不锈钢接头接触外,不与其他任何介质接触,极大的规避了交叉污染的风险,同时减少了清洗消毒时间。In the present invention, a hose is connected from the dispenser or the liquid medicine storage bag to the filling needle, with no valve in the middle and no sanitary dead corner; the liquid does not contact any other medium except the hose and the 316L stainless steel joint, which greatly avoids the risk of cross contamination and reduces the cleaning and disinfection time.

本发明由于没有采用传统的蠕动泵、陶瓷泵,精度稳定性好,传统蠕动泵一般需要30分钟微调一次,而本发明在稳定的生产过程中基本不需要微调,只需在生产开始和生产结尾时调节装量。Since the present invention does not use traditional peristaltic pumps and ceramic pumps, it has good precision and stability. Traditional peristaltic pumps generally require fine-tuning once every 30 minutes, while the present invention basically does not require fine-tuning during a stable production process, and only needs to adjust the loading amount at the beginning and end of production.

本发明软管使用寿命长,是普通蠕动泵的10倍以上,一般一根软管可挤压40万次。采用对称双滚轮的压管设计,灌装一次只需压管一次,极大的减少了软管的磨损;直线往复式的运动模式,最大限度的减少了压管次数,释放了软管弹性的恢复时间,增强了软管的使用寿命。The hose of the present invention has a long service life, which is more than 10 times that of an ordinary peristaltic pump. Generally, one hose can be squeezed 400,000 times. The symmetrical double roller tube pressing design is adopted, and the tube only needs to be pressed once for each filling, which greatly reduces the wear of the hose; the linear reciprocating motion mode minimizes the number of tube pressing times, releases the recovery time of the hose elasticity, and increases the service life of the hose.

本发明装量精度高,适用范围广,从0.03ml到30ml只需要配一套无泵装置,配备相应的软管即可,而陶瓷柱塞泵需要配备不同规格的柱塞泵和软管。The present invention has high filling accuracy and a wide application range. From 0.03 ml to 30 ml, only one set of pumpless device and corresponding hose are needed, while the ceramic plunger pump needs to be equipped with plunger pumps and hoses of different specifications.

本发明不会卡泵,对于易结晶和高粘度的流体,不会存在泵的卡死现象,降低生产风险和使用成本。The present invention will not cause the pump to get stuck, and will not cause the pump to get stuck for fluids that are easy to crystallize and have high viscosity, thereby reducing production risks and use costs.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的结构框图。FIG1 is a structural block diagram of the present invention.

图2为本发明实施例一中挤压组件的结构示意图。FIG. 2 is a schematic diagram of the structure of the extrusion assembly in the first embodiment of the present invention.

图3为本发明实施例一中夹管组件的结构示意图。FIG. 3 is a schematic structural diagram of a tube clamping assembly in Embodiment 1 of the present invention.

图4为本发明实施例二中夹管组件的结构示意图。FIG. 4 is a schematic structural diagram of a tube clamping assembly in a second embodiment of the present invention.

图5为本发明实施例三的工艺流程图。FIG5 is a process flow chart of the third embodiment of the present invention.

附图标记说明:Description of reference numerals:

1-驱动组件,2-滚轮,3-输液管,4'-夹管组件,5-药液储存袋,1-driving assembly, 2-roller, 3-infusion tube, 4'-tube clamp assembly, 5-medicine storage bag,

401-电机,402-固定块,403-活动块,4301-底座,4302-限位柱,4303-夹块,4304-挡块,404-固定架,405-曲轴,406-往复杆,401-motor, 402-fixed block, 403-movable block, 4301-base, 4302-limiting column, 4303-clamping block, 4304-stopper, 404-fixed frame, 405-crankshaft, 406-reciprocating rod,

6-上固定板,7-下固定板,401'-电机,402'-固定块,4201'-固定板,4202'-卡钩,403'- 活动块,8-灌针,9-支座。6-upper fixed plate, 7-lower fixed plate, 401'-motor, 402'-fixed block, 4201'-fixed plate, 4202'-hook, 403'-movable block, 8-filling needle, 9-support.

具体实施方式Detailed ways

下面将结合附图说明对本发明的技术方案进行清楚的描述,显然,所描述的实施例并不是本发明的全部实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。The technical solution of the present invention will be clearly described below in conjunction with the accompanying drawings. Obviously, the described embodiments are not all embodiments of the present invention, and all other embodiments obtained by ordinary technicians in the field without making creative work are within the protection scope of the present invention.

需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that the directions or positional relationships indicated by terms such as “center”, “up”, “down”, “left”, “right”, “vertical” and “horizontal” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

实施例一Embodiment 1

本实施例提供一种高粘度药液灌装系统,包括驱动组件1,用于驱动挤压组件往复移动;挤压组件,用于挤压输液管3,使得药液在输液管3内输送;输液管3,用于输送药液至灌装位置;夹管组件,设置于输液管靠近出液口的位置,用于夹紧输液管,控制输液管内部的药液流出或回吸。The present embodiment provides a high-viscosity liquid medicine filling system, including a driving component 1, which is used to drive the extrusion component to move back and forth; the extrusion component is used to squeeze the infusion tube 3 so that the liquid medicine is transported in the infusion tube 3; the infusion tube 3 is used to transport the liquid medicine to the filling position; and the tube clamping component is arranged at a position of the infusion tube near the liquid outlet, which is used to clamp the infusion tube to control the outflow or back suction of the liquid medicine inside the infusion tube.

如图2所示,所述挤压组件包括两个滚轮2,两个滚轮2对称设置在所述输液管3 的两侧,两个滚轮2的间距小于所述输液管3的外径;所述驱动组件1驱动所述滚轮沿所述输液管的长度方向往复滚动,所述滚轮挤压输液管。实现药液的输送。优选地,两个所述滚轮的间距为所述输液管壁厚的2倍。驱动组件驱动滚轮2上下往复滚动可采用现有技术实现,例如将驱动组件包括气缸,气缸的伸出轴连接一滑块,滑块被限制为上下移动,滑块上设置所述滚轮,滚轮通过转轴与滑块连接,并且滚轮能够沿转轴转动。气缸上下往复运动过程中,气缸能够驱动滑块上下移动,滑块通过转轴带动滚轮上下移动,由于滚轮能够沿转轴转动,因此,滚轮受到输液管表面摩擦力的作用,滚轮沿输液管上下滚动,实现挤压输液管的目的。随着滚轮向上移动,输液管位于滚轮下方的内部形成负压,将药液储存袋中的药液吸入输液管中,输液管位于滚轮上方的内部随着滚轮的挤压将药液输送至灌针并流出,实现灌装。通过控制滚轮的移动距离能够控制液体排出的药量。As shown in FIG2 , the extrusion assembly includes two rollers 2, which are symmetrically arranged on both sides of the infusion tube 3, and the distance between the two rollers 2 is smaller than the outer diameter of the infusion tube 3; the driving assembly 1 drives the roller to roll back and forth along the length direction of the infusion tube, and the roller squeezes the infusion tube. The delivery of the liquid medicine is realized. Preferably, the distance between the two rollers is twice the wall thickness of the infusion tube. The driving assembly drives the roller 2 to roll back and forth up and down by using the existing technology, for example, the driving assembly includes a cylinder, the protruding shaft of the cylinder is connected to a slider, the slider is restricted to move up and down, the roller is arranged on the slider, the roller is connected to the slider through a rotating shaft, and the roller can rotate along the rotating shaft. During the reciprocating movement of the cylinder up and down, the cylinder can drive the slider to move up and down, and the slider drives the roller to move up and down through the rotating shaft. Since the roller can rotate along the rotating shaft, the roller is affected by the friction force on the surface of the infusion tube, and the roller rolls up and down along the infusion tube to achieve the purpose of squeezing the infusion tube. As the roller moves upward, negative pressure is formed inside the infusion tube below the roller, sucking the liquid medicine in the liquid medicine storage bag into the infusion tube. The liquid medicine inside the infusion tube above the roller is transported to the filling needle and flows out with the squeezing of the roller, thus completing the filling. The amount of liquid medicine discharged can be controlled by controlling the moving distance of the roller.

所述夹管组件包括电机401、传动构件和夹管构件,所述电机401通过所述传动构件驱动所述夹管构件动作,所述夹管构件包括固定块402和活动块403,所述输液管3 被夹持在所述活动块403中,所述电机401通过所述传动构件驱动所述活动块403靠近所述固定块402或远离所述固定块402,实现夹紧或松开。The tube clamping assembly includes a motor 401, a transmission component and a tube clamping component. The motor 401 drives the tube clamping component to move through the transmission component. The tube clamping component includes a fixed block 402 and a movable block 403. The infusion tube 3 is clamped in the movable block 403. The motor 401 drives the movable block 403 to move closer to or away from the fixed block 402 through the transmission component to achieve clamping or loosening.

本实施例中,所述电机401和所述传动构件的数量均为一个,所述夹管构件的数量为5个,一个所述电机401通过一个传动构件驱动所有的夹管构件动作,其中,夹管构件的数量可以根据需要进行增减。In this embodiment, the number of the motor 401 and the number of the transmission components are both one, the number of the tube clamping components is 5, and one motor 401 drives all the tube clamping components to move through one transmission component, wherein the number of the tube clamping components can be increased or decreased as needed.

所述活动块403包括底座4301,所述底座4301上的一侧设置两个限位柱4302,两个限位柱4302之间具有供输液管3穿过的间隙;所述底座4301上方的中部设置夹块 4303,所述夹块4303内部设置供输液管3穿过的开口圆孔;所述底座4301上方的另一侧设置挡块4304。所述固定块402靠近所述挡块4304设置。所述夹管组件还包括固定架404,所述固定架404为中空件,所述固定架404内部设置所述传动构件;所述固定架404的上方侧壁上设置若干开口;所述活动块403设置在所述固定架404上方,且所述活动块403下方设置连接块(图中被遮挡),连接块穿过所述开口连接所述传动构件,所述固定架404的侧壁外侧设置所述固定块402。The movable block 403 includes a base 4301, two limiting columns 4302 are arranged on one side of the base 4301, and there is a gap between the two limiting columns 4302 for the infusion tube 3 to pass through; a clamping block 4303 is arranged in the middle above the base 4301, and an open circular hole is arranged inside the clamping block 4303 for the infusion tube 3 to pass through; a stopper 4304 is arranged on the other side above the base 4301. The fixed block 402 is arranged close to the stopper 4304. The clamping tube assembly also includes a fixed frame 404, which is a hollow member, and the transmission member is arranged inside the fixed frame 404; a plurality of openings are arranged on the upper side wall of the fixed frame 404; the movable block 403 is arranged above the fixed frame 404, and a connecting block (blocked in the figure) is arranged below the movable block 403, and the connecting block passes through the opening to connect the transmission member, and the fixed block 402 is arranged on the outer side of the side wall of the fixed frame 404.

所述传动构件包括曲轴405以及和曲轴405连接的往复杆406,所述曲轴405一端与所述电机401连接,所述曲轴405另一端与所述往复杆406连接,所述往复杆406设置在所述固定架404内部并与所述连接块连接。The transmission component includes a crankshaft 405 and a reciprocating rod 406 connected to the crankshaft 405. One end of the crankshaft 405 is connected to the motor 401, and the other end of the crankshaft 405 is connected to the reciprocating rod 406. The reciprocating rod 406 is arranged inside the fixing frame 404 and connected to the connecting block.

输液管3的端部设置灌针8,用于灌装,输液管3靠近灌针8的一段依次穿过限位柱4302的间隙、夹块4303的圆孔、挡块4304和固定块402之间的间隙,限位柱4302 和夹块4303用于输液管3的固定,挡块4304和固定块402用于输液管3的夹紧或松开;当灌装完毕,电机401启动旋转,电机401驱动曲轴405旋转,曲轴405带动往复杆406 在固定架404内移动,往复杆406的移动带动活动块403向靠近电机401的方向移动,使得挡块4304靠近固定块402,挤压输液管3,阻止液体流出或回吸。当灌装完成的产品被移走,需要进行下一轮的灌装时,电机401反转,驱动曲轴405反方向旋转,曲轴 405带动往复杆406在固定架404内移动,往复杆406的移动带动活动块403向远离电机401的方向移动,使得挡块4304远离固定块402,松开输液管3,恢复正常输液。A filling needle 8 is provided at the end of the infusion tube 3 for filling. A section of the infusion tube 3 close to the filling needle 8 passes through the gap of the limiting column 4302, the circular hole of the clamping block 4303, and the gap between the stopper 4304 and the fixed block 402 in sequence. The limiting column 4302 and the clamping block 4303 are used to fix the infusion tube 3, and the stopper 4304 and the fixed block 402 are used to clamp or loosen the infusion tube 3. When the filling is completed, the motor 401 starts to rotate, and the motor 401 drives the crankshaft 405 to rotate. The crankshaft 405 drives the reciprocating rod 406 to move in the fixed frame 404. The movement of the reciprocating rod 406 drives the movable block 403 to move toward the direction close to the motor 401, so that the stopper 4304 is close to the fixed block 402, squeezing the infusion tube 3 to prevent the liquid from flowing out or being sucked back. When the filled product is removed and the next round of filling is required, the motor 401 reverses and drives the crankshaft 405 to rotate in the opposite direction. The crankshaft 405 drives the reciprocating rod 406 to move in the fixed frame 404. The movement of the reciprocating rod 406 drives the movable block 403 to move away from the motor 401, so that the stopper 4304 moves away from the fixed block 402, loosens the infusion tube 3, and resumes normal infusion.

本实施例中,一个电机通过一个传动构件驱动多个夹管构件的夹管组件设计不能独立的调节单个夹管构件对药液进行机械回吸控制,运行中各药液软管灌针头出液之间存在影响,碰到无瓶不灌装时,没有灌装的药液管路灌装精度会存在波动,并影响到已进行灌装的药液管路灌装精度。In this embodiment, the design of the tube clamping assembly in which one motor drives multiple tube clamping components through a transmission component cannot independently adjust a single tube clamping component to control the mechanical back suction of the medicine solution. During operation, there is an impact on the liquid output of each medicine liquid hose filling needle. When there is no bottle to be filled, the filling accuracy of the unfilled medicine liquid pipeline will fluctuate, and affect the filling accuracy of the filled medicine liquid pipeline.

实施例二Embodiment 2

本实施例提供一种高粘度药液灌装系统,如图1所示,包括驱动组件1,用于驱动挤压组件往复移动;挤压组件,用于挤压输液管3,使得药液在输液管3内输送;输液管3,用于输送药液至灌装位置;夹管组件,设置于输液管3靠近出液口的位置,用于夹紧输液管3,控制输液管3内部的药液流出或回吸。The present embodiment provides a high-viscosity liquid medicine filling system, as shown in FIG1 , comprising a driving assembly 1 for driving an extrusion assembly to reciprocate; an extrusion assembly for extruding an infusion tube 3 so that the liquid medicine is transported in the infusion tube 3; the infusion tube 3 for transporting the liquid medicine to a filling position; and a tube clamping assembly disposed at a position of the infusion tube 3 near the liquid outlet, for clamping the infusion tube 3 to control the outflow or reabsorption of the liquid medicine inside the infusion tube 3.

本实施例中,驱动组件1、挤压组件、输液管3均采用与实施例一相同的结构。所述夹管组件包括电机401'、传动构件和夹管构件,所述电机401'通过所述传动构件驱动所述夹管构件动作,所述夹管构件包括固定块402'和活动块403',所述输液管3被夹持在所述固定块402'中,所述电机401'通过所述传动构件驱动所述活动块403'左右旋转从而使所述活动块403'靠近所述固定块402'或远离所述固定块402',实现夹紧或松开。In this embodiment, the driving assembly 1, the squeezing assembly, and the infusion tube 3 all adopt the same structure as in the first embodiment. The tube clamping assembly includes a motor 401', a transmission member, and a tube clamping member. The motor 401' drives the tube clamping member to move through the transmission member. The tube clamping member includes a fixed block 402' and a movable block 403'. The infusion tube 3 is clamped in the fixed block 402'. The motor 401' drives the movable block 403' to rotate left and right through the transmission member so that the movable block 403' is close to the fixed block 402' or away from the fixed block 402', thereby achieving clamping or loosening.

本实施例中,所述电机401'、所述传动构件、所述夹管构件的数量均为8个,也可以根据实际需要进行增减,但是所述电机401'、所述传动构件、所述夹管构件的数量相同;一个电机401'通过一个传动构件驱动一个夹管构件。In this embodiment, the number of the motors 401', the transmission components, and the tube clamping components are all 8, which can also be increased or decreased according to actual needs, but the number of the motors 401', the transmission components, and the tube clamping components are the same; one motor 401' drives one tube clamping component through one transmission component.

所述固定块402'包括固定板4201',所述固定板4201'侧表面设置若干供所述输液管穿过的卡钩4202';所述活动块403'靠近所述固定板402'的中部设置。所述夹管构件还包括上固定板6、下固定板7,上固定板6和下固定板7的两侧通过立板固定连接,下固定板7通过支座9固定设置;所述上固定板6和所述下固定板7之间设置所述电机401';所述电机401'连接所述传动构件,所述传动构件穿过所述上固定板6连接所述活动块 403'。The fixed block 402' includes a fixed plate 4201', and a plurality of hooks 4202' are arranged on the side surface of the fixed plate 4201' for the infusion tube to pass through; the movable block 403' is arranged near the middle of the fixed plate 402'. The tube clamping member also includes an upper fixed plate 6 and a lower fixed plate 7, and the upper fixed plate 6 and the lower fixed plate 7 are fixedly connected on both sides by a vertical plate, and the lower fixed plate 7 is fixedly arranged by a support 9; the motor 401' is arranged between the upper fixed plate 6 and the lower fixed plate 7; the motor 401' is connected to the transmission member, and the transmission member passes through the upper fixed plate 6 and is connected to the movable block 403'.

具体地,所述传动构件包括曲轴(图中被遮挡),所述曲轴一端与电机401'连接,所述曲轴另一端与所述活动块403'连接。Specifically, the transmission component includes a crankshaft (blocked in the figure), one end of the crankshaft is connected to the motor 401 ′, and the other end of the crankshaft is connected to the movable block 403 ′.

输液管3的端部设置灌针8,用于灌装,输液管3靠近灌针8的一段依次穿过卡钩4202'、活动块403'和固定板402'的间隙、卡钩4202',卡钩4202'用于输液管3的固定,活动块403'和固定板4201'用于输液管3的夹紧或松开;当灌装完毕,电机401'启动旋转,电机401'驱动曲轴旋转,曲轴带动活动块403'向靠近固定板4201'的方向移动,挤压输液管,阻止液体流出或回吸。当灌装完成的产品被移走,需要进行下一轮的灌装时,401' 电机反转,驱动曲轴反向旋转,曲轴带动活动块403'向远离固定板4201'的方向移动,使得活动块403'远离固定板4201',松开输液管3,恢复正常输液。A filling needle 8 is provided at the end of the infusion tube 3 for filling. A section of the infusion tube 3 near the filling needle 8 passes through the hook 4202', the gap between the movable block 403' and the fixed plate 402', and the hook 4202' in sequence. The hook 4202' is used to fix the infusion tube 3, and the movable block 403' and the fixed plate 4201' are used to clamp or loosen the infusion tube 3. When the filling is completed, the motor 401' starts to rotate, the motor 401' drives the crankshaft to rotate, and the crankshaft drives the movable block 403' to move in the direction close to the fixed plate 4201', squeezes the infusion tube, and prevents the liquid from flowing out or sucking back. When the filled product is removed and the next round of filling is required, the 401' motor reverses, drives the crankshaft to rotate in the opposite direction, and the crankshaft drives the movable block 403' to move in the direction away from the fixed plate 4201', so that the movable block 403' is away from the fixed plate 4201', loosens the infusion tube 3, and resumes normal infusion.

使用本实施例的灌装系统进行灌装测试,灌装药液为500ML的DNA疫苗液体,粘度达85CPs,采用5个灌针,以0.5g的标准装量测试了47组有效数据,测试数据如表一所示,通过数据分析,本实施例的无泵灌装系统能够满足低装量、高精度、稳定性好的生产要求,对于高粘度药液灌装精度可达到±3%。The filling system of this embodiment was used to perform a filling test. The filling liquid was 500ML of DNA vaccine liquid with a viscosity of 85CPs. Five filling needles were used to test 47 sets of valid data with a standard filling volume of 0.5g. The test data are shown in Table 1. Through data analysis, the pumpless filling system of this embodiment can meet the production requirements of low filling volume, high precision and good stability. The filling accuracy of high-viscosity liquid medicine can reach ±3%.

表一 实施例二的测试数据Table 1 Test data of Example 2

本实施例中,一个电机通过一个传动构件驱动一个夹管构件的夹管组件设计可以独立的调节单个夹管构件对药液进行机械回吸控制,运行中各药液软管灌针头出液之间互不影响,灌装精度高。In this embodiment, a tube clamping assembly design in which a motor drives a tube clamping member through a transmission member can independently adjust a single tube clamping member to perform mechanical back suction control on the drug solution. During operation, the liquid outputs of the filling needles of each drug solution hose do not affect each other, and the filling accuracy is high.

实施例三Embodiment 3

本实施例为一种高粘度药液灌装工艺,采用上述实施例的高粘度药液灌装系统,包括:This embodiment is a high-viscosity liquid filling process, using the high-viscosity liquid filling system of the above embodiment, including:

S1、将待灌装药液配置完成后,进入除菌过滤工序进行除菌过滤;S1. After the liquid medicine to be filled is prepared, it enters the sterilization and filtration process for sterilization and filtration;

S2、在药液除菌过滤工序的同时,将灌装需要的西林瓶、胶塞以及铝盖进行清洗灭菌;S2. While the liquid medicine is being sterilized and filtered, the vials, rubber stoppers and aluminum caps required for filling are cleaned and sterilized;

S3、药液经过除菌过滤后进入灌装工艺,采用上述高粘度药液灌装系统进行灌装;S3, the liquid medicine enters the filling process after sterilization and filtration, and is filled using the above-mentioned high-viscosity liquid medicine filling system;

S4、药液灌装完成后进行轧盖,形成轧盖中间品;S4, after the liquid medicine is filled, the cap is rolled to form a rolled cap intermediate product;

S5、通过灯检工序去除中间品中的不良产品,不良产品包括轧盖不良、装量异常、划痕、裂瓶等不合格品;S5. Remove defective products from the intermediate products through the light inspection process. Defective products include defective products such as poor capping, abnormal filling, scratches, and cracked bottles;

S6、将合格品进行包装入库。S6. Pack qualified products and put them into storage.

以上具体实施方式仅用以说明本发明的技术方案而非限制,尽管参照实例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的范围,其均应涵盖在本发明的权利要求范围当中。The above specific implementation methods are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to examples, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the scope of the technical solutions of the present invention, which should be included in the scope of the claims of the present invention.

Claims (10)

1. A high viscosity medical fluid filling system, comprising:
The driving assembly is used for driving the extrusion assembly to reciprocate;
The extrusion assembly is used for extruding the infusion tube so that the liquid medicine is conveyed in the infusion tube;
The infusion tube is used for conveying the liquid medicine to the filling position;
The clamping pipe assembly is arranged at the position, close to the liquid outlet, of the infusion pipe and is used for clamping the infusion pipe and controlling the outflow or the back suction of the liquid medicine in the infusion pipe.
2. The high viscosity medical fluid filling system according to claim 1, wherein the extrusion assembly comprises two rollers symmetrically arranged on both sides of the infusion tube, and the distance between the two rollers is smaller than the outer diameter of the infusion tube; the driving assembly drives the rollers to roll reciprocally along the length direction of the infusion tube, the rollers squeeze the infusion tube to realize the conveying of liquid medicine, and preferably, the distance between the two rollers is 2 times the wall thickness of the infusion tube.
3. The high-viscosity medical fluid filling system according to claim 1, wherein the tube clamping assembly comprises a motor, a transmission member and a tube clamping member, the motor drives the tube clamping member to act through the transmission member, the tube clamping member comprises a fixed block and a movable block, the infusion tube is clamped in the tube clamping member, and the motor drives the movable block to be close to the fixed block or far from the fixed block through the transmission member so as to realize clamping or loosening;
Preferably, the number of the motors and the transmission members is one, the number of the pipe clamping members is a plurality of the motor, and one motor drives all the pipe clamping members to act through one transmission member;
Or the number of the motors, the transmission members and the pipe clamping members is one or more, and the number of the motors, the transmission members and the pipe clamping members is the same; a motor drives a clamp tube member through a transmission member.
4. The high-viscosity liquid medicine filling system according to claim 3, wherein the movable block comprises a base, two limit posts are arranged on one side of the base, and a gap for a transfusion tube to pass through is arranged between the two limit posts; the middle part above the base is provided with a clamping block, and an opening round hole for the infusion tube to pass through is formed in the clamping block; a stop block is arranged on the other side above the base; the fixed block is arranged close to the stop block.
5. The high viscosity medical fluid filling system according to claim 3, wherein the clip tube assembly further comprises a mount, the mount being a hollow piece, the drive member being disposed within the mount; a plurality of openings are formed in the side wall above the fixing frame; the movable block is arranged above the fixing frame, the connecting block is arranged below the movable block, the connecting block penetrates through the opening to be connected with the transmission member, and the fixing block is arranged on the outer side of the side wall of the fixing frame.
6. The high viscosity medical fluid filling system according to claim 5, wherein the transmission member comprises a crankshaft and a reciprocating rod connected with the crankshaft, one end of the crankshaft is connected with the motor, the other end of the crankshaft is connected with the reciprocating rod, and the reciprocating rod is arranged inside the fixing frame and connected with the connecting block.
7. The high-viscosity medical fluid filling system according to claim 3, wherein the fixing block comprises a fixing plate, and a plurality of hooks for the infusion tube to pass through are arranged on the side surface of the fixing plate; the movable block is arranged close to the middle of the fixed plate.
8. The high viscosity medical fluid filling system according to claim 7, wherein the tube clamping member further comprises an upper fixed plate, a lower fixed plate, the motor being disposed between the upper fixed plate and the lower fixed plate; the motor is connected with the transmission component, and the transmission component penetrates through the upper fixed plate to be connected with the movable block.
9. The high viscosity medical fluid filling system according to claim 8, wherein the transmission member comprises a crankshaft, one end of the crankshaft is connected to a motor, and the other end of the crankshaft is connected to the movable block.
10. A high viscosity medical fluid filling process employing the high viscosity medical fluid filling system of any one of claims 1-9, comprising:
s1, after the medicine liquid to be filled is prepared, entering a sterilization and filtration process for sterilization and filtration;
S2, cleaning and sterilizing the penicillin bottle, the rubber plug and the aluminum cover required by filling while performing the sterilization and filtration procedures of the liquid medicine;
S3, sterilizing and filtering the liquid medicine, and then filling the liquid medicine in a filling process by adopting the high-viscosity liquid medicine filling system;
S4, capping after the filling of the liquid medicine is completed, and forming a capping intermediate product;
s5, removing bad products in the intermediate products through a lamp inspection procedure;
And S6, packaging and warehousing the qualified products.
CN202211234927.2A 2022-10-10 2022-10-10 A high-viscosity liquid medicine filling system and filling process Pending CN117902537A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119749944A (en) * 2025-03-10 2025-04-04 东富龙科技集团股份有限公司 Device and method for filling material into container

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119749944A (en) * 2025-03-10 2025-04-04 东富龙科技集团股份有限公司 Device and method for filling material into container

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