CN118061325B - Ceramic tile processing and forming equipment - Google Patents
Ceramic tile processing and forming equipment Download PDFInfo
- Publication number
- CN118061325B CN118061325B CN202410411981.2A CN202410411981A CN118061325B CN 118061325 B CN118061325 B CN 118061325B CN 202410411981 A CN202410411981 A CN 202410411981A CN 118061325 B CN118061325 B CN 118061325B
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- gear
- rod
- base
- lower die
- bottom end
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- 239000000919 ceramic Substances 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 239000000843 powder Substances 0.000 claims abstract description 59
- 238000001125 extrusion Methods 0.000 claims abstract description 52
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 238000003825 pressing Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 8
- 230000002265 prevention Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000007664 blowing Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 230000010405 clearance mechanism Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004421 molding of ceramic Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
- B28B7/12—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article by fluid pressure, e.g. acting through flexible wall parts or linings of the moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of ceramic tile production, and particularly relates to ceramic tile processing and forming equipment, which comprises a base, wherein a lower die is arranged at the upper part of the base, a supporting cylinder is arranged at the bottom end of the lower die, the bottom end of the supporting cylinder is connected with the upper part of the base, a first gear is rotatably arranged at the outer side of the supporting cylinder, a driving mechanism matched with the first gear is arranged on the right side of the upper part of the base, a plurality of oscillating mechanisms matched with the first gear and the driving mechanism are arranged at the upper part of the base, an extrusion cavity is formed at the upper part of the lower die, and a placing plate is slidably arranged in the extrusion cavity; when the invention is used, when the powder in the extrusion cavity is oscillated, only a single driving motor is needed to work, so that the cost of equipment and the electric power cost in use are greatly reduced, and in the process of demoulding the formed powder, the automatic cleaning of the residual powder in the extrusion cavity is convenient, and the manual cleaning of a worker is not needed.
Description
Technical Field
The invention belongs to the technical field of tile production, and particularly relates to tile processing and forming equipment.
Background
The dry pressing method for forming ceramic tile is one of the common ceramic tile forming methods, and is characterized by that the dry powder blank is filled into metal mould cavity and is pressed to form compact blank. In the process of dry press molding of ceramic tiles, the ceramic tiles are usually molded by upper and lower dies.
The Chinese patent publication No. CN111941597B discloses a dry pressing method and equipment for forming ceramic parts, when filling, a swinging motor is operated to drive a swinging rod to rotate, so that pushing and pressing of the swinging rod can be realized, after the swinging rod is separated from one end of the swinging rod, the swinging rod is in knocking touch with a lower die under the stretching action of a reset spring, so that powder in the lower die can be vibrated and spread evenly, the compactness of the powder is improved, the uniform spreading of the powder can be ensured, and the extrusion is smoother.
To above-mentioned related art, when carrying out the vibration to the powder in the lower mould, need use four swing motors to drive the swinging arms that correspond respectively and rotate, then greatly increased the cost of equipment and the electric power cost when using to after taking off the drawing of patterns to extrusion powder for a long time, the extrusion chamber of lower mould is easy to have the powder to remain, comparatively trouble when then the staff is manual to clear up, and influence the work efficiency of ceramic tile dry pressing easily, make the practicality of equipment reduce.
Accordingly, a ceramic tile processing and forming device is provided by a person skilled in the art to solve the problems set forth in the background art
Disclosure of Invention
In order to solve the problems that in the prior art, when powder in a lower die is oscillated, four swing motors are required to drive corresponding swing rods to rotate respectively, so that the cost of equipment and the electric power cost in use are greatly increased, after the extruded powder is demolded for a long time, powder residues are easy to exist in an extrusion cavity of the lower die, workers are troublesome in cleaning manually, the working efficiency of dry pressing of ceramic tiles is easy to influence, and the practicability of the equipment is greatly reduced, the invention provides ceramic tile processing and forming equipment.
In order to achieve the above purpose, the specific technical scheme is as follows: the ceramic tile processing and forming equipment comprises a base, wherein a lower die is arranged at the upper part of the base, a supporting cylinder is arranged at the bottom end of the lower die, the bottom end of the supporting cylinder is connected with the upper part of the base, a first gear is rotatably arranged on the supporting cylinder, a driving mechanism is arranged on the base and is matched with the first gear, an oscillating mechanism is arranged on the base and is used for being matched with the first gear and the driving mechanism;
the lower die is provided with a cleaning mechanism and a collecting mechanism, the base is provided with an extruding mechanism, and the extruding mechanism is used for extruding and forming powder on the lower die;
the cleaning mechanism is used for cleaning residual powder on the lower die, and the collecting mechanism is matched with the cleaning mechanism and used for collecting the powder cleaned by the cleaning mechanism.
Preferably, the driving mechanism comprises a driving motor arranged on the base, a second gear is arranged on an output shaft of the driving motor, and the second gear is meshed with the first gear.
Preferably, the quantity of oscillating mechanism is four, oscillating mechanism includes the dwang, the third gear, strike the pole, the connecting rod, the oscillating lever, strike stick and reset spring, the dwang rotates the upper end that sets up at the base, the third gear sets up in the outside upper end of dwang, and third gear and first gear engagement, strike the pole setting on the top of dwang, the connecting rod sets up the upper portion at the base, and the connecting rod is located one side of dwang, the oscillating lever rotates the setting on the connecting rod, strike stick and reset spring all set up the same side at the oscillating lever, and reset spring keeps away from the one end of oscillating lever and is connected with the outside of bed die.
Preferably, be equipped with the extrusion chamber on the bed die, sliding mounting has the board of placing in the extrusion chamber, the inside of supporting cylinder is provided with first cylinder, the top of first cylinder runs through into the extrusion chamber and is connected with the bottom of placing the board, clearance mechanism includes connecting sleeve, the depression bar, piston and intake pipe, the connecting sleeve sets up in the extrusion chamber, the depression bar alternates in the connecting sleeve, the upper end of depression bar runs through out the inside of connecting sleeve and is connected with the bottom of placing the board, the piston sets up the bottom at the depression bar, and the outside of piston is laminated with the inner wall of connecting sleeve, the intake pipe sets up in the bottom of connecting sleeve, and the bottom of intake pipe runs through out the extrusion chamber.
Preferably, the collecting mechanism comprises a guide cover, a guide pipe and a collecting box, wherein the guide cover is arranged at the lower end of the outer side of the lower die, the guide pipe is arranged at one end of the guide cover away from the lower die, the collecting box is arranged on the upper portion of the base, and the bottom end of the guide pipe is communicated with the collecting box.
Preferably, the base is uniformly provided with support rods, the upper ends of the support rods are jointly provided with a top plate, the extrusion mechanism comprises a second cylinder arranged at the upper end of the top plate, and the bottom end of the second cylinder is provided with an upper die.
Preferably, the air inlet pipe is provided with a first one-way valve, and the connecting sleeve is symmetrically provided with air outlets.
Preferably, the lower die is symmetrically provided with a discharge hole, the discharge hole is communicated with the extrusion cavity, the guide cover is positioned at the discharge hole, and the guide pipe is provided with a second one-way valve.
Preferably, a dust screen is arranged in the air inlet pipe and is used for carrying out dust prevention treatment on the air entering the connecting sleeve.
Preferably, the bottom end of the lower die is provided with four symmetrically distributed supporting feet, and the first gear is positioned on the inner sides of the four supporting feet.
Compared with the prior art, the invention has the beneficial effects that:
1) Through having set up first gear, actuating mechanism and oscillating mechanism, place the powder in the extrusion intracavity, can drive the second gear through driving motor work and rotate, the second gear rotates and can drive four third gears and rotate simultaneously through first gear, the third gear rotates and can extrude the oscillating bar through beating the pole, then can beat the bed die through beating the stick at this moment, thereby can realize the powder vibration of extrusion chamber and spread, make the powder can be extruded more level and smooth, and only need single driving motor work can, and then greatly reduced the cost of equipment and the electric cost when using.
2) Through having set up clearance mechanism, first check valve and gas outlet, after dry pressing the shaping to the powder, can promote through first cylinder work and place the board and upwards remove, then can make and place the shaping powder on the board and accomplish the drawing of patterns from the extrusion intracavity, and place the board and move up in the inside of connecting sleeve through the depression bar can drive the piston when removing, then can drive the depression bar and move down when placing the board and move down after taking away the powder after the shaping, then can extrude the air in the connecting sleeve and discharge through the gas outlet this moment for can blow the clearance to remaining powder in the extrusion chamber table, need not the manual clearance of staff.
3) Through having set up collection mechanism, bin outlet and second check valve for when carrying out the blowing clearance to the powder of extrusion intracavity residue, the powder after the blowing can enter into the guide cover through the bin outlet in, then in entering into the collection box through the passage, then be convenient for collect the powder after the clearance, avoided the waste of powder, further practiced thrift the cost.
Drawings
FIG. 1 is a schematic view of a first view of the present invention;
FIG. 2 is a schematic diagram of the structure of the second view angle of the present invention;
FIG. 3 is a schematic view of a partial structure of the present invention;
FIG. 4 is a schematic diagram showing a connection structure between a support cylinder and a lower mold according to the present invention
FIG. 5 is a schematic view of an explosion connection structure of the lower die and the collecting mechanism in the invention;
FIG. 6 is a schematic cross-sectional view of the lower mold of the present invention;
FIG. 7 is a schematic cross-sectional view of a cleaning mechanism of the present invention;
FIG. 8 is an enlarged schematic view of the portion A of FIG. 3;
The figure shows: 1. a base; 2. a lower die; 3. a support cylinder; 4. a first gear; 5. a driving mechanism; 501. a driving motor; 502. a second gear; 6. an oscillating mechanism; 601. a rotating lever; 602. a third gear; 603. knocking the rod; 604. a connecting rod; 605. an oscillating bar; 606. knocking the rod; 607. a return spring; 7. a cleaning mechanism; 701. a connecting sleeve; 702. a compression bar; 703. a piston; 704. an air inlet pipe; 8. a collection mechanism; 801. a material guiding cover; 802. a material guiding pipe; 803. a collection box; 9. an extrusion mechanism; 901. a second cylinder; 902. an upper die; 10. an extrusion chamber; 11. placing a plate; 12. a first cylinder; 13. a support rod; 14. a top plate; 15. a first one-way valve; 16. an air outlet; 17. a discharge port; 18. a second one-way valve; 19. and supporting the footing.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. These embodiments are not intended to limit the invention and structural, methodological, or functional modifications of these embodiments that may be made by one of ordinary skill in the art are included within the scope of the invention.
As shown in fig. 1-2, the present invention aims to provide a tile processing and forming device, so as to solve the problems that in the prior art, when powder in a lower die is oscillated, four swing motors are required to drive corresponding swing rods to rotate respectively, so that the cost of the device and the electric power cost during use are greatly increased, after the extruded powder is demolded for a long time, powder residues are easy to exist in an extrusion cavity 10 of the lower die, the cleaning is troublesome when workers manually clean, and the working efficiency of tile dry pressing is easy to influence, so that the practicality of the device is greatly reduced. According to the functions, the ceramic tile processing and forming equipment comprises a base 1, wherein a lower die 2 is arranged at the upper part of the base 1, a supporting cylinder 3 is arranged at the bottom end of the lower die 2, the bottom end of the supporting cylinder 3 is connected with the upper part of the base 1, a first gear 4 is rotatably arranged at the outer side of the supporting cylinder 3, a driving mechanism 5 matched with the first gear 4 is arranged on the right side of the upper part of the base 1, a plurality of oscillating mechanisms 6 matched with the first gear 4 and the driving mechanism 5 are arranged at the upper part of the base 1, an extrusion cavity 10 is arranged at the upper part of the lower die 2, a placing plate 11 is arranged in the extrusion cavity 10 in a sliding manner, a first cylinder 12 is arranged in the supporting cylinder 3, the top end of the first cylinder 12 penetrates into the extrusion cavity 10 and is connected with the bottom end of the placing plate 11, a plurality of cleaning mechanisms 7 are arranged at the inner bottom end of the extrusion cavity 10, a collecting mechanism 8 is arranged at the left side and the right side of the lower die 2, supporting rods 13 are arranged on the periphery of the upper part of the base 1, an identical top plate 14 is arranged at the upper ends of the four supporting rods 13, and an extrusion mechanism 9 is arranged on the top plate 14;
the driving mechanism 5 includes a driving motor 501 and a second gear 502, the driving motor 501 is provided on the upper right side of the base 1, the second gear 502 is provided on the output shaft of the driving motor 501, and the second gear 502 is meshed with the first gear 4.
Through adopting above-mentioned technical scheme, can drive second gear 502 through driving motor 501 work and rotate, second gear 502 rotates and can drive first gear 4 and rotate, then rotate through first gear 4 and be convenient for strike the outside of bed die 2 with oscillating mechanism 6 cooperation, then single driving motor 501 work can realize vibrating the aversion to the powder for greatly reduced the cost of equipment and the electric power cost when using.
As shown in fig. 3 and 8, the number of the oscillating mechanisms 6 is four, the oscillating mechanisms 6 include a rotating rod 601, a third gear 602, a knocking rod 603, a connecting rod 604, an oscillating rod 605, a knocking rod 606 and a return spring 607, the rotating rod 601 is rotatably arranged at the upper end of the base 1, the third gear 602 is arranged at the outer upper end of the rotating rod 601, the third gear 602 is meshed with the first gear 4, the knocking rod 603 is arranged at the top end of the rotating rod 601, the connecting rod 604 is arranged at the upper part of the base 1, the connecting rod 604 is positioned at one side of the rotating rod 601, the oscillating rod 605 is rotatably arranged on the connecting rod 604, the knocking rod 606 and the return spring 607 are arranged at the same side of the oscillating rod 605, and one end of the return spring 607, which is far from the oscillating rod 605, is connected with the outer side of the lower die 2.
Through adopting above-mentioned technical scheme, can drive four third gears 602 and rotate when first gear 4 rotates, third gear 602 rotates and can drive dwang 601 and rotate, and dwang 601 rotates and can drive and strike the pole 603 and rotate and extrude oscillating bar 605, then can drive through reset spring 607's elastic force and strike the stick 606 and strike repeatedly the outside of bed die 2 at this moment for can realize the powder vibration of extrusion chamber 10 and spread, then the powder can be extruded more level and smooth.
As shown in fig. 6 to 7, the cleaning mechanism 7 comprises a connecting sleeve 701, a pressing rod 702, a piston 703 and an air inlet pipe 704, wherein the connecting sleeve 701 is arranged at the inner bottom end of the extrusion cavity 10, the pressing rod 702 is arranged in the connecting sleeve 701 in a penetrating way, the upper end of the pressing rod 702 penetrates out of the connecting sleeve 701 and is connected with the bottom end of the placing plate 11, the piston 703 is arranged at the bottom end of the pressing rod 702, the outer side of the piston 703 is attached to the inner wall of the connecting sleeve 701, the air inlet pipe 704 is arranged at the bottom end of the connecting sleeve 701, and the bottom end of the air inlet pipe 704 penetrates out of the extrusion cavity 10; the air inlet pipe 704 is provided with a first one-way valve 15, the lower end of the inner part of the air inlet pipe 704 is provided with a dustproof net, and the lower ends of the left side and the right side of the connecting sleeve 701 are provided with air outlets 16.
Through adopting above-mentioned technical scheme, place board 11 and can drive depression bar 702 and reciprocate in the inside of connecting sleeve 701 when reciprocating, then the depression bar 702 can extrude the air in the connecting sleeve 701 when moving down and discharge through gas outlet 16 for can blow the clearance to the powder of remaining in the extrusion chamber 10, need not the manual clearance of staff.
As shown in fig. 5, the collecting mechanism 8 comprises a material guiding cover 801, a material guiding pipe 802 and a collecting box 803, wherein the material guiding cover 801 is arranged at the lower end of the outer side of the lower die 2, the material guiding pipe 802 is arranged at one end of the material guiding cover 801 far away from the lower die 2, the collecting box 803 is arranged at the upper part of the base 1, and the bottom end of the material guiding pipe 802 is communicated with the collecting box 803; the lower ends of the left side and the right side of the lower die 2 are respectively provided with a discharge hole 17, the discharge holes 17 are communicated with the extrusion cavity 10, a guide cover 801 is positioned at the discharge holes 17, and a second one-way valve 18 is arranged on a guide pipe 802.
Through adopting above-mentioned technical scheme, when carrying out the blowing clearance to the powder that remains in the extrusion chamber 10, the powder after the blowing can enter into the guide cover 801 through bin outlet 17 in, then in entering into the collection box 803 through guide pipe 802, then be convenient for collect the powder after the clearance, avoided the waste of powder, further practiced thrift the cost.
As shown in fig. 1-2, the pressing mechanism 9 includes a second cylinder 901 and an upper die 902, the second cylinder 901 being provided at an upper end of the top plate 14, and the upper die 902 being provided at a bottom end of the second cylinder 901.
By adopting the technical scheme, the upper die 902 can be driven to move downwards through the operation of the second air cylinder 901, so that powder in the extrusion cavity 10 can be extruded and formed when the upper die 902 moves downwards to enter the extrusion cavity 10.
As shown in fig. 7, a dust screen is provided at the inner lower end of the air intake pipe 704, and the dust screen is used for dust-proof treatment of the air introduced into the connection sleeve 701.
By adopting the technical scheme, dust is not easy to be contained in the air in the connecting sleeve 701, so that the dust cannot be doped in the powder when the residual powder is blown.
As shown in fig. 4, the bottom end of the lower mold 2 is provided with four symmetrically distributed support feet 19, and the first gear 4 is located inside the four support feet 19.
By adopting the above technical scheme, the lower die 2 is more stable in use through the four supporting feet 19.
Working principle: when the application is used, the electric elements are externally connected with a power supply and a control switch when in use, firstly, powder is poured into the extrusion cavity 10 on the lower die 2, the powder is positioned at the upper end of the placement plate 11, then the driving motor 501 works to drive the second gear 502 to rotate, the second gear 502 rotates to drive the first gear 4 to rotate, the first gear 4 rotates to drive the four third gears 602 to rotate, the third gear 602 rotates to drive the rotating rod 601 to rotate, the rotating rod 601 rotates to drive the knocking rod 603 to rotationally extrude the oscillating rod 605, then the elastic acting force of the reset spring 607 can drive the knocking rod 606 to repeatedly knock the outer side of the lower die 2, so that the vibration spreading of the powder in the extrusion cavity 10 can be realized, the powder can be extruded more smoothly, and only a single driving motor 501 is required to work, the cost of the equipment and the electric power cost during use are greatly reduced, then the second air cylinder 901 works to drive the upper die 902 to move downwards to extrude and shape the powder in the extrusion cavity 10, after the powder in the extrusion cavity 10 is extruded and molded, the first air cylinder 12 works to drive the placing plate 11 to move upwards, the molded powder on the placing plate 11 is moved from the extrusion cavity 10 to finish demolding, the placing plate 11 moves to drive the piston 703 to move upwards in the connecting sleeve 701 through the compression rod 702, then the placing plate 11 moves downwards after the molded powder is taken, the compression rod 702 moves downwards, then air in the connecting sleeve 701 is extruded and discharged through the air outlet 16, so that the residual powder in the extrusion cavity 10 can be cleaned by blowing, the residual powder in the extrusion cavity 10 can enter the guide cover 801 through the discharge hole 17, then enter the collection tank 803 through the material guiding pipe 802, so that the cleaned powder is conveniently collected, the waste of the powder is avoided, and the cost is further saved.
When the invention is used, when the powder in the extrusion cavity 10 is oscillated, only a single driving motor 501 is needed to work, so that the cost of equipment and the electric cost in use are greatly reduced, and in the process of demoulding the formed powder, the automatic cleaning of the residual powder in the extrusion cavity 10 is convenient, and the manual cleaning of workers is not needed.
It should be understood that although the present disclosure describes embodiments in terms of examples, not every embodiment is provided with a single embodiment, and that this description is for clarity only, and that the embodiments of the disclosure may be combined appropriately to form other embodiments that will be understood by those skilled in the art.
The above list of detailed descriptions is only specific to practical embodiments of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent embodiments or modifications that do not depart from the spirit of the present invention should be included in the scope of the present invention.
Claims (3)
1. Ceramic tile processing and forming equipment, including base (1), its characterized in that: the upper part of the base (1) is provided with a lower die (2), the bottom end of the lower die (2) is provided with a supporting cylinder (3), the bottom end of the supporting cylinder (3) is connected with the upper part of the base (1), a first gear (4) is rotatably arranged on the supporting cylinder (3), a driving mechanism (5) is arranged on the base (1), the driving mechanism (5) is matched with the first gear (4), an oscillating mechanism (6) is arranged on the base (1), and the oscillating mechanism (6) is used for being matched with the first gear (4) and the driving mechanism (5);
The lower die (2) is provided with a cleaning mechanism (7) and a collecting mechanism (8), the base (1) is provided with an extruding mechanism (9), and the extruding mechanism (9) is used for extruding and forming powder on the lower die (2);
The cleaning mechanism (7) is used for cleaning powder remained on the lower die (2), and the collecting mechanism (8) is matched with the cleaning mechanism (7) and used for collecting the powder cleaned by the cleaning mechanism (7);
the driving mechanism (5) comprises a driving motor (501) arranged on the base (1), a second gear (502) is arranged on an output shaft of the driving motor (501), and the second gear (502) is meshed with the first gear (4);
The number of the oscillating mechanisms (6) is four, each oscillating mechanism (6) comprises a rotating rod (601), a third gear (602), a knocking rod (603), a connecting rod (604), an oscillating rod (605), a knocking rod (606) and a reset spring (607), the rotating rod (601) is rotatably arranged at the upper end of the base (1), the third gear (602) is arranged at the outer upper end of the rotating rod (601), the third gear (602) is meshed with the first gear (4), the knocking rod (603) is arranged at the top end of the rotating rod (601), the connecting rod (604) is arranged at the upper part of the base (1), the connecting rod (604) is arranged on one side of the rotating rod (601), the oscillating rod (605) is rotatably arranged on the connecting rod (604), the knocking rod (606) and the reset spring (607) are both arranged on the same side of the oscillating rod (605), and one end of the reset spring (605) far away from the oscillating rod (605) is connected with the outer side of the lower die (607);
The lower die (2) is provided with an extrusion cavity (10), a placing plate (11) is slidably installed in the extrusion cavity (10), a first air cylinder (12) is arranged in the supporting cylinder (3), the top end of the first air cylinder (12) penetrates into the extrusion cavity (10) and is connected with the bottom end of the placing plate (11), the cleaning mechanism (7) comprises a connecting sleeve (701), a pressing rod (702), a piston (703) and an air inlet pipe (704), the connecting sleeve (701) is arranged in the extrusion cavity (10), the pressing rod (702) is inserted into the connecting sleeve (701), the upper end of the pressing rod (702) penetrates out of the connecting sleeve (701) and is connected with the bottom end of the placing plate (11), the piston (703) is arranged at the bottom end of the pressing rod (702), the outer side of the piston (703) is attached to the inner wall of the connecting sleeve (701), the air inlet pipe (704) is arranged at the bottom end of the connecting sleeve (701), and the bottom end of the air inlet pipe (704) penetrates out of the extrusion cavity (10).
The collecting mechanism (8) comprises a material guide cover (801), a material guide pipe (802) and a collecting box (803), wherein the material guide cover (801) is arranged at the lower end of the outer side of the lower die (2), the material guide pipe (802) is arranged at one end, far away from the lower die (2), of the material guide cover (801), the collecting box (803) is arranged at the upper part of the base (1), and the bottom end of the material guide pipe (802) is communicated with the collecting box (803);
The base (1) is uniformly provided with support rods (13), the upper ends of the support rods (13) are jointly provided with a top plate (14), the extrusion mechanism (9) comprises a second cylinder (901) arranged at the upper end of the top plate (14), and the bottom end of the second cylinder (901) is provided with an upper die (902);
The air inlet pipe (704) is provided with a first one-way valve (15), and the connecting sleeve (701) is symmetrically provided with air outlets (16);
the lower die (2) is symmetrically provided with a discharge hole (17), the discharge hole (17) is communicated with the extrusion cavity (10), the guide cover (801) is positioned at the discharge hole (17), and the guide pipe (802) is provided with a second one-way valve (18).
2. A tile forming machine according to claim 1, wherein: a dust screen is arranged in the air inlet pipe (704) and is used for conducting dust prevention treatment on air entering the connecting sleeve (701).
3. A tile forming machine according to claim 1, wherein: the bottom of the lower die (2) is provided with four symmetrically distributed supporting feet (19), and the first gear (4) is positioned on the inner sides of the four supporting feet (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410411981.2A CN118061325B (en) | 2024-04-08 | 2024-04-08 | Ceramic tile processing and forming equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941597A (en) * | 2020-08-05 | 2020-11-17 | 合肥陶陶新材料科技有限公司 | Dry pressing method and equipment for ceramic part forming |
| CN114643633A (en) * | 2022-04-11 | 2022-06-21 | 晋江捷佳机械有限公司 | A ceramic tile forming mold capable of automatically cleaning powder and using method thereof |
| CN115635563A (en) * | 2022-07-26 | 2023-01-24 | 浙江歌山建筑科技有限公司 | Jolt ramming device is used in precast concrete spare production |
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| JP2533064B2 (en) * | 1992-08-31 | 1996-09-11 | 株式会社志野陶石 | Dry press molding apparatus and dry press molding method for tile pieces with dovetails for hooking |
| IT1294942B1 (en) * | 1997-08-01 | 1999-04-23 | Sacmi | PROCESS OF PRESSING CERAMIC POWDERS AND EQUIPMENT FOR IMPLEMENTING THE SAME. |
| CN113858384B (en) * | 2021-11-03 | 2022-12-16 | 安庆惠嘉新型建材有限公司 | Brick making equipment for producing solid red brick and hollow brick |
| CN114536517B (en) * | 2022-03-22 | 2023-08-04 | 湖南齐丰新材料有限公司 | Preparation method of semi-magnesia anhydrous stemming for blast furnace and submerged arc furnace |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941597A (en) * | 2020-08-05 | 2020-11-17 | 合肥陶陶新材料科技有限公司 | Dry pressing method and equipment for ceramic part forming |
| CN114643633A (en) * | 2022-04-11 | 2022-06-21 | 晋江捷佳机械有限公司 | A ceramic tile forming mold capable of automatically cleaning powder and using method thereof |
| CN115635563A (en) * | 2022-07-26 | 2023-01-24 | 浙江歌山建筑科技有限公司 | Jolt ramming device is used in precast concrete spare production |
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