CN118269320A - Intelligent co-extrusion molding thermoplastic glass fiber reinforced plastic anti-slip tray production line and production process - Google Patents
Intelligent co-extrusion molding thermoplastic glass fiber reinforced plastic anti-slip tray production line and production process Download PDFInfo
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- CN118269320A CN118269320A CN202410542704.5A CN202410542704A CN118269320A CN 118269320 A CN118269320 A CN 118269320A CN 202410542704 A CN202410542704 A CN 202410542704A CN 118269320 A CN118269320 A CN 118269320A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 238000001125 extrusion Methods 0.000 title claims abstract description 38
- 239000011152 fibreglass Substances 0.000 title claims abstract description 25
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 25
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 83
- 238000000748 compression moulding Methods 0.000 claims abstract description 45
- 238000010008 shearing Methods 0.000 claims abstract description 37
- 238000009413 insulation Methods 0.000 claims abstract description 15
- 229920001971 elastomer Polymers 0.000 claims abstract description 12
- 238000003490 calendering Methods 0.000 claims abstract description 11
- 229920000728 polyester Polymers 0.000 claims abstract description 11
- 239000000806 elastomer Substances 0.000 claims abstract description 9
- 239000000835 fiber Substances 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims abstract 5
- 238000000465 moulding Methods 0.000 claims description 39
- 230000007246 mechanism Effects 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 238000003860 storage Methods 0.000 claims 1
- 238000007723 die pressing method Methods 0.000 abstract 4
- 238000005520 cutting process Methods 0.000 abstract 1
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 230000000630 rising effect Effects 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 8
- 238000004321 preservation Methods 0.000 description 6
- 239000002131 composite material Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 239000005060 rubber Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 235000021170 buffet Nutrition 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0018—Combinations of extrusion moulding with other shaping operations combined with shaping by orienting, stretching or shrinking, e.g. film blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/002—Combinations of extrusion moulding with other shaping operations combined with surface shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/355—Conveyors for extruded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/02—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域Technical Field
本发明智能共挤模压热塑性玻璃钢防滑托盘生产线和生产工艺,尤其涉及智能共挤模压热塑性玻璃钢防滑托盘生产线及生产工艺。The invention discloses an intelligent co-extrusion molded thermoplastic glass fiber reinforced plastic anti-skid pallet production line and a production process, and in particular relates to an intelligent co-extrusion molded thermoplastic glass fiber reinforced plastic anti-skid pallet production line and a production process.
背景技术Background technique
托盘具有防滑隔热的作用,在生活中运用广泛,如餐厅、咖啡厅、火锅店、自助餐厅等场所均会使用到托盘。Pallets have anti-slip and heat-insulating functions and are widely used in life. They are used in restaurants, cafes, hot pot restaurants, buffet restaurants and other places.
目前,防滑托盘通常先炼胶、出片、硫化、成片、纤维层制片、高温高压加热固化成型,再将膜和防滑板材热压成型,该种工艺需要多道流程,且工艺复杂,费时费力,效率低,材料不能二次利用,废料难以处理等诸多弊端;另外,如专利公开号为CN102642313A的专利公开的一种橡胶板材叠层复层生产线及其生产板材的方法,生产线主要包括L型挤出机、1#压光机、1#拉伸机、涂覆机、叠层装置、接头机、胶片缓存装置、2#拉伸机、2#压光机、收卷装置,这些装置依次布置;制备方法主要采用传送缠绕的方式进行叠层,其中叠层装置包括1#传送带、1#裁刀、2#传送带、2#裁刀、2#压合辊、1#压合辊和传动系统,通过叠层装置中的两组传送带的交替收卷与输送,实现连续制备多层橡胶复层板材。At present, the anti-skid pallet usually first undergoes rubber refining, sheeting, vulcanization, sheeting, fiber layer sheeting, high temperature and high pressure heating and curing molding, and then the film and anti-skid sheet are hot pressed. This process requires multiple processes, and the process is complex, time-consuming and labor-intensive, inefficient, the material cannot be reused, and waste is difficult to handle, among other disadvantages; in addition, as disclosed in the patent publication number CN102642313A, a rubber sheet lamination and multi-layer production line and a method for producing sheets thereof are disclosed, the production line mainly includes an L-type extruder, a 1# calender, a 1# stretching machine, a coating machine, a laminating device, a joint machine, a film buffer device, a 2# stretching machine, a 2# calender, and a winding device, and these devices are arranged in sequence; the preparation method mainly adopts a conveying and winding method for lamination, wherein the laminating device includes a 1# conveyor belt, a 1# cutter, a 2# conveyor belt, a 2# cutter, a 2# pressing roller, a 1# pressing roller and a transmission system, and the continuous preparation of multi-layer rubber composite sheets is achieved by alternately winding and conveying two sets of conveyor belts in the laminating device.
上述专利中采用L型挤出机、1#压光机、1#拉伸机、涂覆机、叠层装置制作板材,整个生产线过于复杂,成本高,效率低下。The above patent adopts an L-type extruder, a 1# calender, a 1# stretching machine, a coating machine, and a laminating device to produce the board. The entire production line is too complicated, costly, and inefficient.
发明内容Summary of the invention
基于现有技术中生产线复杂,成本高,效率低下的不足,本发明提供了智能共挤模压热塑性玻璃钢防滑托盘生产线及生产工艺。Based on the shortcomings of the prior art, such as complex production lines, high costs and low efficiency, the present invention provides an intelligent co-extrusion molded thermoplastic fiberglass anti-skid pallet production line and production process.
本发明解决上述技术问题所采用的技术方案为:The technical solution adopted by the present invention to solve the above technical problems is:
智能共挤模压热塑性玻璃钢防滑托盘生产线,包括:挤出机,其具有两台螺杆挤出机并连接同一挤出模具;压光机,其位于挤出模具的出料口下方;牵引机,其设置于压光机的后侧;输送机,其设置于牵引机的后侧;剪板机,其设置于牵引机与输送机之间或其设置于输送机架上或其设置于输送机与模压成型机间;模压成型机;控制箱,其用于控制挤出机、压光机、输送机、剪板机、输送机机及模压成型机,模压成型机包括左右对称设置的两台模压成型机且模压成型机具有可被驱动而升降的左上模具和右上模具,两台模压成型机设有共用并左右向延伸的滑轨,滑轨两端延伸到两个上模具的下方,滑轨上设有通过驱动机构驱动而沿滑轨滑动的左下模具和右下模具,轨道的中部设有与剪板机前后相对的接料工位,接料工位的上方设有前后向移动的夹料机器人和前后向移动的下料机器人,工作时,左下模具和右下模具中的一个滑动到接料工位,夹料机器人移动并将板材夹取并转移至该下模具上,下模具回退至原位,对应的上模具下移对板材模压成型,在该下模具回退的同时,另一个下模具滑动至接料工位,夹料机器人移动并将板材夹取并转移至该下模具上,该下模具回退,对应的上模具下移对板材模压成型,在该下模具回退后,第一个下模具沿滑轨滑出至接料工位,下料机器人移动到接料工位处将模压成型的成品取下,夹取机器人移动至并夹取板材并放置于第一个下模具上,该下模具回退并配合对应的上模具模压成型,模压的同时,第二个下模具滑动至接料工位,取料机器人取下该下模具上模压成型的成品取下,再通过夹料机器人夹取板材放置于该下模具上,该下模具继续回退并配合相应的上模具模压成型,最大程度的提高了模压效率,在增产增效的同时降低了成本,最终的成品B面为具有防滑功能的TPE,而A面为具有高抗压性能的热塑性玻璃钢。The intelligent co-extrusion molded thermoplastic glass fiber reinforced plastic anti-skid pallet production line includes: an extruder, which has two screw extruders and is connected to the same extrusion mold; a calender, which is located below the discharge port of the extrusion mold; a tractor, which is arranged at the rear side of the calender; a conveyor, which is arranged at the rear side of the tractor; a shearing machine, which is arranged between the tractor and the conveyor or on the conveyor frame or between the conveyor and the compression molding machine; a compression molding machine; a control box, which is used to control the extruder, the calender, the conveyor, the shearing machine, the conveyor and the compression molding machine, the compression molding machine The machine comprises two compression molding machines which are symmetrically arranged on the left and right sides, and the compression molding machines are provided with a left upper mold and a right upper mold which can be driven to rise and fall, the two compression molding machines are provided with a common slide rail which extends to the left and right sides, the two ends of the slide rail extend to the bottom of the two upper molds, the slide rail is provided with a left lower mold and a right lower mold which are driven by a driving mechanism to slide along the slide rail, the middle part of the track is provided with a material receiving station which is opposite to the front and back of the shearing machine, the upper part of the material receiving station is provided with a material clamping robot which moves forward and backward and a material unloading robot which moves forward and backward, when working, one of the left lower mold and the right lower mold slides to At the material receiving station, the clamping robot moves and clamps the plate and transfers it to the lower mold, the lower mold retreats to its original position, and the corresponding upper mold moves down to mold the plate. While the lower mold retreats, another lower mold slides to the material receiving station, the clamping robot moves and clamps the plate and transfers it to the lower mold, the lower mold retreats, and the corresponding upper mold moves down to mold the plate. After the lower mold retreats, the first lower mold slides out to the material receiving station along the slide rail, and the unloading robot moves to the material receiving station to remove the molded finished product, and the clamping robot moves to and clamps Take the plate and place it on the first lower mold, the lower mold retreats and cooperates with the corresponding upper mold for compression molding. During the molding, the second lower mold slides to the material receiving station, and the material taking robot takes the finished product molded on the lower mold, and then the plate is clamped by the clamping robot and placed on the lower mold. The lower mold continues to retreat and cooperates with the corresponding upper mold for compression molding, which maximizes the molding efficiency, reduces costs while increasing production and efficiency. The final product B side is TPE with anti-slip function, and the A side is thermoplastic fiberglass with high compressive resistance.
作为优选,剪板机设置于牵引机和输送机之间并通过支架支撑固定;或剪板机设置于输送机上,输送机两端之间的输送带通过辊轮变向而形成下凹的U形凹口,剪板机设置于凹口处;或剪板机设置于输送机尾端。Preferably, the shearing machine is arranged between the traction machine and the conveyor and is supported and fixed by a bracket; or the shearing machine is arranged on the conveyor, and the conveyor belt between the two ends of the conveyor is changed in direction by rollers to form a concave U-shaped notch, and the shearing machine is arranged at the notch; or the shearing machine is arranged at the tail end of the conveyor.
作为优选,还包括烘箱,烘箱设置于输送机与接料工位之间用于对待模压板材加热以提高板材的温度便于模压成型。Preferably, an oven is also included, which is arranged between the conveyor and the material receiving station and is used to heat the sheet material to be molded to increase the temperature of the sheet material for easy molding.
作为优选,上模具通过油压机驱动升降,上模具和下模具通水冷却,便于快速成型。Preferably, the upper mold is driven to rise and fall by a hydraulic press, and the upper mold and the lower mold are cooled by water to facilitate rapid molding.
作为优选,还包括螺旋上料机,螺旋上料机的输入端设有料仓,螺旋上料机的输出端延伸至挤出机的料斗上方用于对挤出机供料。螺旋上料机用于代替人工上料,可通过控制器控制,定时定量的对挤出机进行上料。Preferably, a screw feeder is also included, the input end of the screw feeder is provided with a silo, and the output end of the screw feeder extends above the hopper of the extruder for feeding the extruder. The screw feeder is used to replace manual feeding, and can be controlled by a controller to feed the extruder regularly and quantitatively.
作为优选,挤出机的输出端通过管道连接有液压换网器,液压换网器通过管道与模具连接。液压换网器用于将挤出机的挤出料进行过滤,排除杂质和颗粒,提高压光板材的质量。Preferably, the output end of the extruder is connected to a hydraulic screen changer through a pipeline, and the hydraulic screen changer is connected to the mold through a pipeline. The hydraulic screen changer is used to filter the extruded material of the extruder, remove impurities and particles, and improve the quality of the calendered sheet.
作为优选,压光机为三辊压光机,从上至下依次为上辊、中间辊和下辊,中间辊为压花辊,模具的出料口位于下辊和中间辊之间;上辊、中间辊和下辊为可控温辊,其温控范围为30度—100度。压光机还包括架体,架体上设有两组轨道并分别滑动设有两个安装架,两个安装架上分别安装上辊和下辊以及驱动上辊和下辊转动的伺服电机,上辊和下辊与中间辊上均设有间距调节装置,间距调节装置包括设置于安装架上的调节螺杆和转动设置于架体上的螺母座,调节螺杆与螺母座螺纹连接使得转动螺母座可使安装架沿轨道滑动以靠近或远离中间辊。Preferably, the calender is a three-roll calender, which includes an upper roller, a middle roller and a lower roller from top to bottom, the middle roller is an embossing roller, and the discharge port of the mold is located between the lower roller and the middle roller; the upper roller, the middle roller and the lower roller are temperature-controllable rollers, and the temperature control range is 30 degrees to 100 degrees. The calender also includes a frame, on which two sets of tracks are provided and two mounting frames are slidably provided, and the upper roller and the lower roller and the servo motor driving the upper roller and the lower roller to rotate are respectively installed on the two mounting frames, and the upper roller, the lower roller and the middle roller are all provided with a spacing adjustment device, and the spacing adjustment device includes an adjustment screw arranged on the mounting frame and a nut seat rotatably arranged on the frame, and the adjustment screw is threadedly connected with the nut seat so that rotating the nut seat can make the mounting frame slide along the track to approach or move away from the middle roller.
作为优选,还包括保温箱,保温箱设置于牵引机的前侧,在需要对板材保温时保温箱保温功能开启,在板材温度足够时,保温箱保温功能关闭。保温箱通过控制箱控制。As a preference, it also includes a heat preservation box, which is arranged at the front side of the tractor. When the plate needs to be kept warm, the heat preservation function of the heat preservation box is turned on, and when the plate temperature is sufficient, the heat preservation function of the heat preservation box is turned off. The heat preservation box is controlled by the control box.
作为优选,接料工位上方设有两个前后向的行走轨道,两个行走轨道上分别滑动设有通过行走驱动机构驱动的夹料机器人和下料机器人,夹料机器人具有两个气动夹爪,下料机器人具有下料气缸且下料气缸的输出端设有气动吸盘;其中行走驱动机构为电动推杆、丝杠机构、伸缩气缸和电机齿轮齿条机构中的一种。Preferably, two forward and backward walking tracks are provided above the material receiving station, on which a clamping robot and a unloading robot driven by a walking drive mechanism are respectively slidably provided, the clamping robot has two pneumatic grippers, the unloading robot has a unloading cylinder and a pneumatic suction cup is provided at the output end of the unloading cylinder; wherein the walking drive mechanism is one of an electric push rod, a screw mechanism, a telescopic cylinder and a motor gear rack mechanism.
作为优选,牵引机包括托架和设置于托架上的牵引辊,板材经过牵引辊并被牵引而前行。Preferably, the traction machine includes a bracket and a traction roller disposed on the bracket, and the plate passes through the traction roller and is pulled forward.
热塑性玻璃钢防滑托盘生产工艺,其采用上述的生产线,包括以下步骤:The production process of thermoplastic glass fiber reinforced plastic anti-skid trays, which uses the above-mentioned production line, includes the following steps:
S1,上料,将原料放置于料仓内通过螺旋上料机将原料输送至挤出机;S1, loading, placing the raw materials in the silo and conveying the raw materials to the extruder through the screw feeder;
S2,挤出,原料在挤出机中被加热熔融,再通过液压换网器过滤后,在挤出模具内复合并将挤出料供给给压光机,其中一台挤出机中的挤出料为弹性体,另一台挤出机的挤出料为纤维增强聚脂类粒子;S2, extrusion, the raw materials are heated and melted in the extruder, filtered through a hydraulic screen changer, compounded in the extrusion die and the extrudate is supplied to the calender, the extrudate in one extruder is an elastomer, and the extrudate in the other extruder is fiber-reinforced polyester particles;
S3,压光,挤出料在压光机处压光定型形成板材,板材的B面为弹性体,A面为纤维增强聚脂类粒子;S3, calendering, the extruded material is calendered and shaped in the calender to form a sheet, the B side of the sheet is an elastomer, and the A side is fiber-reinforced polyester particles;
S4,输送与剪板,板材经过牵引机牵引并经剪切为板材后经烘箱加热,之后经输送机输送至模压成型机处或板材经过牵引机牵引再通过烘箱加热之后经过输送机输送,在输送过程中通过输送机上设置的剪板机剪切为板材,剪板后继续被输送机输送直至模压成型机处或板材经过烘箱加热并被输送机输送至模压成型机前侧被剪板机剪切为板材;S4, conveying and shearing, the plate is pulled by a tractor and sheared into plates, then heated in an oven, and then conveyed to the compression molding machine by a conveyor, or the plate is pulled by a tractor and then heated in an oven and then conveyed by a conveyor, and during the conveying process, it is sheared into plates by a shearing machine arranged on the conveyor, and after shearing, it continues to be conveyed by the conveyor until it reaches the compression molding machine, or the plate is heated in an oven and conveyed by a conveyor to the front side of the compression molding machine and sheared into plates by the shearing machine;
S5,模压;左下模具和右下模具中的一个滑动到接料工位,夹料机器人移动并将板材夹取并转移至该下模具上,下模具回退至原位,对应的上模具下移对板材模压成型,在该下模具回退的同时,另一个下模具滑动至接料工位,夹料机器人移动并将板材夹取并转移至该下模具上,该下模具回退,对应的上模具下移对板材模压成型,在该下模具回退后,第一个下模具沿滑轨滑出至接料工位,下料机器人移动到接料工位处将模压成型的成品取下,夹取机器人移动至并夹取板材并放置于第一个下模具上,该下模具回退并配合对应的上模具模压成型,模压的同时,第二个下模具滑动至接料工位,取料机器人取下该下模具上模压成型的成品取下,再通过夹料机器人夹取板材放置于该下模具上,该下模具继续回退并配合相应的上模具模压成型,依次循环。S5, molding; one of the lower left mold and the lower right mold slides to the material receiving station, the clamping robot moves and clamps the plate and transfers it to the lower mold, the lower mold retreats to its original position, and the corresponding upper mold moves down to mold the plate. While the lower mold retreats, the other lower mold slides to the material receiving station, the clamping robot moves and clamps the plate and transfers it to the lower mold, the lower mold retreats, and the corresponding upper mold moves down to mold the plate. After the lower mold retreats, the first lower mold slides out to the material receiving station along the slide rail, the unloading robot moves to the material receiving station to remove the molded finished product, the clamping robot moves to and clamps the plate and places it on the first lower mold, the lower mold retreats and cooperates with the corresponding upper mold for molding, while molding, the second lower mold slides to the material receiving station, the material taking robot removes the molded finished product on the lower mold, and then the clamping robot clamps the plate and places it on the lower mold, the lower mold continues to retreat and cooperates with the corresponding upper mold for molding, and the cycle is repeated.
与现有技术相比,本发明的优点:本申请通过模具将挤出的纤维增强聚酯和弹性体模内复合,复合后经压光机压光形成B面为弹性体,A面为热塑性玻璃钢的板材,板材经过牵引机牵引并剪切成片再输送以进行模压,模压时,两台模压机的下模具交替滑出并配合机械手实现交替接料、模压和下料,最大程度的提高了模压效率,在增产增效的同时降低了成本。Compared with the prior art, the advantages of the present invention are as follows: the present application uses a mold to compound the extruded fiber-reinforced polyester and the elastomer in a mold, and after compounding, it is calendered by a calender to form a plate with the B side being an elastomer and the A side being thermoplastic fiberglass. The plate is pulled and sheared into sheets by a traction machine and then conveyed for molding. During molding, the lower molds of the two molding machines slide out alternately and cooperate with the robot to achieve alternate material receiving, molding and unloading, which maximizes the molding efficiency and reduces costs while increasing production and efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
以下将结合附图和优选实施例来对本发明进行进一步详细描述,但是本领域技术人员将领会的是,这些附图仅是出于解释优选实施例的目的而绘制的,并且因此不应当作为对本发明范围的限制。此外,除非特别指出,附图仅示意在概念性地表示所描述对象的组成或构造并可能包含夸张性显示,并且附图也并非一定按比例绘制。The present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments, but those skilled in the art will appreciate that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be used as a limitation on the scope of the present invention. In addition, unless otherwise specified, the drawings are only schematically representing the composition or structure of the described objects and may contain exaggerated displays, and the drawings are not necessarily drawn to scale.
图1为智能共挤模压热塑性玻璃钢防滑托盘生产线的侧视图;FIG1 is a side view of an intelligent co-extrusion molded thermoplastic fiberglass non-slip pallet production line;
图2为智能共挤模压热塑性玻璃钢防滑托盘生产线的俯视图;FIG2 is a top view of the intelligent co-extrusion molded thermoplastic fiberglass anti-skid pallet production line;
图3为智能共挤模压热塑性玻璃钢防滑托盘生产线输送模压部分的侧视图;FIG3 is a side view of the conveying and molding part of the intelligent co-extrusion molding thermoplastic glass fiber reinforced plastic anti-skid pallet production line;
图4为图压光机上辊调节结构的局部放大图;FIG4 is a partial enlarged view of the upper roller adjustment structure of the calender;
图5为模压机部分的侧视图;Fig. 5 is a side view of the molding machine portion;
图6为模压机部分的立体图;Fig. 6 is a perspective view of the molding machine portion;
图7为模压机底部部分的结构示意图;FIG7 is a schematic structural diagram of the bottom portion of the molding machine;
图中:10、螺旋上料机;20、挤出机;201、挤出模具;202、液压换网器;30、保温箱;40、剪板机;50、压光机;501、上辊;502、中间辊;503、下辊;504、调节螺杆;505、螺母座;506、轨道;507、安装架;60、模压机;601、右模压机;6011、右上模具,6012、右下模具;602、左模压机;6021、左上模具;6022、左下模具;600、滑轨;603、夹料机器人;604、取料机器人;70、牵引机;80、烘箱;90、输送机。In the figure: 10, screw feeder; 20, extruder; 201, extrusion die; 202, hydraulic screen changer; 30, insulation box; 40, shearing machine; 50, calender; 501, upper roller; 502, middle roller; 503, lower roller; 504, adjusting screw; 505, nut seat; 506, track; 507, mounting frame; 60, molding machine; 601, right molding machine; 6011, upper right mold, 6012, lower right mold; 602, left molding machine; 6021, upper left mold; 6022, lower left mold; 600, slide rail; 603, material clamping robot; 604, material picking robot; 70, traction machine; 80, oven; 90, conveyor.
具体实施方式Detailed ways
以下将参考附图来详细描述本发明的优选实施例,本领域中的技术人员将领会的是,这些描述仅为描述性的、示例性的,并且不应被解释为限定了本发明的保护范围。Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are only illustrative and exemplary and should not be construed as limiting the scope of protection of the present invention.
应注意到:相似的标号在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中可能不再对其进行进一步定义和解释。It should be noted that like reference numerals denote similar items in the following drawings, and thus, once an item is defined in one drawing, it may not be further defined or explained in subsequent drawings.
本实施例主要对智能共挤模压热塑性玻璃钢防滑托盘生产线及生产工艺的标题进行阐述,具体如下:This embodiment mainly describes the production line and production process of intelligent co-extrusion molded thermoplastic fiberglass anti-skid pallet, as follows:
实施例1Example 1
智能共挤模压热塑性玻璃钢防滑托盘生产线,如图1-7所示,包括:挤出机20,其具有两台螺杆挤出机20并连接同一挤出模具201,该挤出模具201为模内复合模具;压光机50,其位于挤出模具201的出料口下方;牵引机70,其设置于压光机50的后侧;输送机90,其设置于牵引机70的后侧;剪板机40,其设置于牵引机70与输送机之间或其设置于输送机架上或其设置于输送机与模压成型机60间;模压成型机60;控制箱,其用于控制挤出机20、压光机50、输送机90、剪板机40、输送机90机及模压成型机60,模压成型机60包括左右对称设置的两台模压成型机60—左模压成型机602和右模压成型机601,模压成型机60具有可被驱动而升降的左上模具6021和右上模具6011,两台模压成型机60设有共用并左右向延伸的滑轨600,滑轨600两端延伸到两个上模具的下方,滑轨600上设有通过驱动机构驱动而沿滑轨600滑动的左下模具6022和右下模具6012,轨道的中部设有与剪板机40前后相对的接料工位,接料工位的上方设有前后向移动的夹料机器人603和前后向移动的下料机器人,工作时,左下模具6022和右下模具6012中的一个滑动到接料工位,夹料机器人603移动并将板材夹取并转移至该下模具上,下模具回退至原位,对应的上模具下移对板材模压成型,在该下模具回退的同时,另一个下模具滑动至接料工位,夹料机器人603移动并将板材夹取并转移至该下模具上,该下模具回退,对应的上模具下移对板材模压成型,在该下模具回退后,第一个下模具沿滑轨600滑出至接料工位,下料机器人移动到接料工位处将模压成型的成品取下,夹取机器人移动至并夹取板材并放置于第一个下模具上,该下模具回退并配合对应的上模具模压成型,模压的同时,第二个下模具滑动至接料工位,取料机器人604取下该下模具上模压成型的成品取下,再通过夹料机器人603夹取板材放置于该下模具上,该下模具继续回退并配合相应的上模具模压成型,依次循环。本方案通过模具将挤出的聚酯纤维和TPE模内复合,复合后经压光机50压光形成B面为TPE,A面为聚酯纤维的板材,板材经过牵引机70牵引并剪切成板再输送以进行模压,模压时,两台模压机的下模具交替滑出并配合机械手实现交替接料、模压和下料,最大程度的提高了模压效率,在增产增效的同时降低了成本,最终的成品B面为具有防滑功能的TPE,而A面为具有高抗压性能的聚酯纤维。The intelligent co-extrusion molding thermoplastic glass fiber reinforced plastic anti-skid pallet production line, as shown in Figures 1-7, includes: an extruder 20, which has two screw extruders 20 and is connected to the same extrusion mold 201, and the extrusion mold 201 is an in-mold composite mold; a calender 50, which is located below the discharge port of the extrusion mold 201; a tractor 70, which is arranged at the rear side of the calender 50; a conveyor 90, which is arranged at the rear side of the tractor 70; a shearing machine 40, which is arranged between the tractor 70 and the conveyor or on the conveyor frame or between the conveyor and the molding machine 60; the molding machine 60; a control box for controlling the extruder 20 ...tractor 70; a conveyor 90, which is arranged at the rear side of the tractor 70; a guillotine 40, which is arranged between the tractor 70 and the conveyor or on the conveyor frame or between the conveyor and the molding machine 60; a molding machine 60; a control box for controlling the extruder 20; a guillotine 40, which is The die-casting machine 20, the calender 50, the conveyor 90, the shearing machine 40, the conveyor 90 and the compression molding machine 60, the compression molding machine 60 includes two compression molding machines 60 symmetrically arranged on the left and right—a left compression molding machine 602 and a right compression molding machine 601, the compression molding machine 60 has a left upper mold 6021 and a right upper mold 6011 that can be driven to rise and fall, the two compression molding machines 60 are provided with a common slide rail 600 extending left and right, the two ends of the slide rail 600 extend to the bottom of the two upper molds, and the slide rail 600 is provided with a left lower mold 6022 and a right lower mold 601 that are driven by a driving mechanism to slide along the slide rail 600 2. A material receiving station opposite to the front and rear of the shearing machine 40 is provided in the middle of the track. A material clamping robot 603 moving forward and backward and a material unloading robot moving forward and backward are provided above the material receiving station. During operation, one of the lower left mold 6022 and the lower right mold 6012 slides to the material receiving station, the material clamping robot 603 moves and clamps the plate and transfers it to the lower mold, the lower mold retreats to its original position, the corresponding upper mold moves downward to mold the plate, while the lower mold retreats, the other lower mold slides to the material receiving station, the material clamping robot 603 moves and clamps the plate and transfers it to the lower mold, the lower mold retreats, and the corresponding The upper mold moves downward to compression mold the plate. After the lower mold retreats, the first lower mold slides out to the material receiving station along the slide rail 600. The unloading robot moves to the material receiving station to take down the finished product compression molded. The clamping robot moves to and clamps the plate and places it on the first lower mold. The lower mold retreats and cooperates with the corresponding upper mold for compression molding. While molding, the second lower mold slides to the material receiving station. The picking robot 604 takes down the finished product compression molded on the lower mold, and then the clamping robot 603 clamps the plate and places it on the lower mold. The lower mold continues to retreat and cooperates with the corresponding upper mold for compression molding, and the cycle is repeated. In this solution, the extruded polyester fiber and TPE are compounded in the mold through a mold, and after compounding, they are calendered by a calender 50 to form a plate with TPE on the B side and polyester fiber on the A side. The plate is pulled by a traction machine 70 and cut into plates and then transported for molding. During molding, the lower molds of the two molding machines slide out alternately and cooperate with the robot to achieve alternate material receiving, molding and unloading, thereby maximizing the molding efficiency, reducing costs while increasing production and efficiency. The final product has TPE on the B side with anti-slip function, and polyester fiber on the A side with high compression resistance.
剪板机40具有三种方案:方案1,如图1、2、3所示,剪板机40设置于牵引机70和输送机90之间并通过支架支撑固定;The shearing machine 40 has three schemes: Scheme 1, as shown in Figures 1, 2, and 3, the shearing machine 40 is arranged between the tractor 70 and the conveyor 90 and is supported and fixed by a bracket;
方案二,剪板机40设置于输送机90上,输送机90两端之间的输送带通过辊轮变向而形成下凹的U形凹口,剪板机40设置于凹口处;Solution 2: The shearing machine 40 is arranged on the conveyor 90, and the conveyor belt between the two ends of the conveyor 90 is changed in direction by rollers to form a concave U-shaped notch, and the shearing machine 40 is arranged at the notch;
方案三,剪板机40可设置于输送机90尾端,夹料机器人603夹取后,拉动一定距离然后剪切,该方案下,设置有间隙的压板并在压板上开设用于夹取的缺口,板材从压板中间穿过并在缺口处被夹取机器人夹取,缺口和夹爪均设置两个,剪板机40设置于压板的进料端。Option three, the shearing machine 40 can be set at the tail end of the conveyor 90. After the clamping robot 603 clamps the material, it pulls it a certain distance and then shears it. Under this option, a pressure plate with a gap is set and a notch for clamping is opened on the pressure plate. The plate passes through the middle of the pressure plate and is clamped by the clamping robot at the notch. Two notches and two clamps are set, and the shearing machine 40 is set at the feeding end of the pressure plate.
如图1、2、3所示,还包括烘箱80,烘箱80设置于输送机90与接料工位之间用于对待模压板材加热以提高板材的温度便于模压成型。As shown in Fig. 1, 2 and 3, an oven 80 is also included. The oven 80 is arranged between the conveyor 90 and the material receiving station and is used to heat the sheet material to be molded to increase the temperature of the sheet material for easy molding.
如图1、2、3所示,还包括保温箱30,保温箱30设置于牵引机的前侧,在需要对板材保温时保温箱30保温功能开启,在板材温度足够时,保温箱30保温功能关闭。As shown in Figures 1, 2 and 3, it also includes an insulation box 30, which is arranged on the front side of the traction machine. When the plate needs to be kept warm, the insulation function of the insulation box 30 is turned on. When the temperature of the plate is sufficient, the insulation function of the insulation box 30 is turned off.
如图5-6所示,上模具6011,6021通过油压机驱动升降,上模具6011,6021内具有冷却水装置。加热装置具有温度控制装置,在模压时控制上模具201的温度,以便于快速成型。As shown in Fig. 5-6, the upper mold 6011, 6021 is driven to rise and fall by a hydraulic press, and a cooling water device is provided inside the upper mold 6011, 6021. The heating device has a temperature control device to control the temperature of the upper mold 201 during molding to facilitate rapid molding.
如图1和2所示,还包括螺旋上料机10,螺旋上料机10的输入端设有料仓,螺旋上料机10的输出端延伸至挤出机20的料斗上方用于对挤出机20供料。螺旋上料机10用于代替人工上料,可通过控制器控制,定时定量的对挤出机20进行上料。优选的,还设置有破碎机102,破碎机102位于生产线一侧或设置于螺旋上料机101的后侧,同时在破碎机102和挤出机20之间设置另一台螺旋上料机103,破碎机102用于对回收边角料进行破碎,重复利用,实现无废料生产。As shown in Figures 1 and 2, a screw feeder 10 is also included. The input end of the screw feeder 10 is provided with a silo. The output end of the screw feeder 10 extends to the top of the hopper of the extruder 20 for feeding the extruder 20. The screw feeder 10 is used to replace manual feeding, and can be controlled by a controller to feed the extruder 20 in a timely and quantitative manner. Preferably, a crusher 102 is also provided. The crusher 102 is located on one side of the production line or is arranged at the rear side of the screw feeder 101. At the same time, another screw feeder 103 is arranged between the crusher 102 and the extruder 20. The crusher 102 is used to crush the recycled scraps and reuse them to achieve waste-free production.
如图1和2所示,挤出机20的输出端通过管道连接有液压换网器202,液压换网器202通过管道与模具201连接。液压换网器202用于将挤出机20的挤出料进行过滤,排除杂质和颗粒,提高压光板材的质量。As shown in Figures 1 and 2, the output end of the extruder 20 is connected to a hydraulic screen changer 202 through a pipeline, and the hydraulic screen changer 202 is connected to the mold 201 through a pipeline. The hydraulic screen changer 202 is used to filter the extruded material of the extruder 20, remove impurities and particles, and improve the quality of the calendered sheet.
如图1和4所示,压光机50为三辊压光机,从上至下依次为上辊501、中间辊502和下辊504,中间辊502为压花辊,模具201的出料口位于下辊和中间辊502之间;上辊501、中间辊502和下辊504为可控温辊,其温控范围为30度—100度。压光机50还包括架体,架体上设有两组轨道506并分别滑动设有两个安装架507,两个安装架507上分别安装上辊501和下辊以及驱动上辊501和下辊转动的伺服电机,上辊501和下辊与中间辊502上均设有间距调节装置,间距调节装置包括设置于安装架507上的调节螺杆504和转动设置于架体上的螺母座505,调节螺杆504与螺母座505螺纹连接使得转动螺母座505可使安装架507沿轨道506滑动以靠近或远离中间辊502。本压光机采用液压升降,手动涡轮蜗杆调距,带自锁功能,有安全急停开关,并通过控制箱统一控制。As shown in Figures 1 and 4, the calender 50 is a three-roll calender, which includes, from top to bottom, an upper roller 501, a middle roller 502 and a lower roller 504. The middle roller 502 is an embossing roller, and the discharge port of the mold 201 is located between the lower roller and the middle roller 502. The upper roller 501, the middle roller 502 and the lower roller 504 are temperature-controllable rollers, and the temperature control range is 30 degrees to 100 degrees. The calender 50 also includes a frame, on which two sets of tracks 506 are provided and two mounting frames 507 are slidably provided. The upper roller 501 and the lower roller and the servo motors driving the upper roller 501 and the lower roller to rotate are respectively installed on the two mounting frames 507. The upper roller 501, the lower roller and the middle roller 502 are provided with spacing adjustment devices, which include an adjustment screw 504 provided on the mounting frame 507 and a nut seat 505 rotatably provided on the frame. The adjustment screw 504 is threadedly connected with the nut seat 505 so that the rotation of the nut seat 505 can make the mounting frame 507 slide along the track 506 to approach or move away from the middle roller 502. The calender adopts hydraulic lifting, manual worm gear pitch adjustment, self-locking function, safety emergency stop switch, and unified control through the control box.
如图1和4所示,牵引机70包括托架和设置于托架上的牵引辊,板材经过牵引辊并被牵引而前行。As shown in FIGS. 1 and 4 , the traction machine 70 includes a bracket and traction rollers disposed on the bracket, and the plate passes through the traction rollers and is pulled forward.
如图5-6所示,接料工位上方设有两个前后向的行走轨道600,两个行走轨道600上分别滑动设有通过行走驱动机构驱动的夹料机器人603和下料机器人,夹料机器人603具有两个气动夹爪,下料机器人具有下料气缸且下料气缸的输出端设有气动吸盘;其中行走驱动机构为电动推杆、丝杠机构、伸缩气缸和电机齿轮齿条机构中的一种。As shown in Figures 5-6, two forward and backward walking tracks 600 are arranged above the material receiving station, and a clamping robot 603 and a unloading robot driven by a walking drive mechanism are respectively slidably arranged on the two walking tracks 600. The clamping robot 603 has two pneumatic grippers, and the unloading robot has a unloading cylinder and a pneumatic suction cup is arranged at the output end of the unloading cylinder; wherein the walking drive mechanism is one of an electric push rod, a screw mechanism, a telescopic cylinder and a motor gear rack mechanism.
需要说明的是,本实施例中,两台挤出机分别为75-B双螺杆挤出机和65/33单螺杆挤出机,两台挤出机的出料端均设有一台液压换网器和计量泵,挤压模具的进料端设有分流器,挤压模具为模内复合模具,挤出机的挤出料经液压换网器过滤掉杂质后,再经过计量泵控制出料量,后经过分流器分流后进入模具的挤出料包括85%的基础层和15%的止滑层,基础层为纤维增强聚脂类粒子,止滑层为弹性体。另外,模压成型机的模具上设有压花花纹,根据需求压制不同的花纹。It should be noted that in this embodiment, the two extruders are a 75-B twin-screw extruder and a 65/33 single-screw extruder, respectively. The discharge ends of the two extruders are both provided with a hydraulic screen changer and a metering pump, and the feed end of the extrusion die is provided with a diverter. The extrusion die is an in-mold composite die. The extruded material of the extruder is filtered out of impurities by the hydraulic screen changer, and then the discharge amount is controlled by the metering pump. The extruded material entering the die after being diverted by the diverter includes 85% of the base layer and 15% of the anti-slip layer. The base layer is fiber-reinforced polyester particles, and the anti-slip layer is an elastomer. In addition, the mold of the compression molding machine is provided with an embossed pattern, and different patterns are pressed according to needs.
实施例2Example 2
防滑托盘的生产工艺,其采用实施例1所述的生产线,包括以下步骤:The production process of the anti-slip tray adopts the production line described in Example 1, and comprises the following steps:
S1,上料,将原料放置于料仓内通过螺旋上料机10将原料输送至挤出机20;S1, loading, placing the raw materials in the silo and conveying the raw materials to the extruder 20 through the screw feeder 10;
S2,挤出,原料在挤出机20中被加热熔融,再通过液压换网器过滤后,在挤出模具20内复合并将挤出料供给给压光机50,两台挤出机分别为S2, extrusion, the raw material is heated and melted in the extruder 20, filtered through the hydraulic screen changer, compounded in the extrusion die 20 and the extruded material is supplied to the calender 50. The two extruders are
120/33单螺杆挤出机和65/33单螺杆挤出机,两台挤出机的出料端均设有一台液压换网器和计量泵,挤压模具的进料端设有分流器,挤压模具为模内复合模具,挤出机出料口经液压换网器过滤掉杂质后,再经过计量泵控制出料量,后经过分流器分流后进入模具的挤出料包括85%的基础层和15%的止滑层,基础层为纤维增强聚脂类粒子,止滑层为弹性体;120/33 single screw extruder and 65/33 single screw extruder, both extruders are equipped with a hydraulic screen changer and a metering pump at the discharge end, and a diverter is provided at the feed end of the extrusion die. The extrusion die is an in-mold composite die. After the impurities are filtered out by the hydraulic screen changer at the discharge port of the extruder, the discharge amount is controlled by the metering pump. After the diversion by the diverter, the extruded material entering the die includes 85% of the base layer and 15% of the anti-slip layer. The base layer is fiber-reinforced polyester particles, and the anti-slip layer is an elastomer.
S3,压光,挤出料在压光机50处压光定型形成板材;S3, calendering, the extruded material is calendered and shaped at a calender 50 to form a sheet;
S4,输送与剪板,板材经过牵引机70牵引并经剪切为板材后经烘箱80加热,之后经输送机输送至模压成型机60处或板材经过牵引机70牵引再通过烘箱80加热之后经过输送机输送,在输送过程中通过输送机上设置的剪板机40剪切为板材,剪板后继续被输送机输送直至模压成型机60处或板材经过烘箱80加热并被输送机输送至模压成型机60前侧被剪板机40剪切为板材;S4, conveying and shearing, the plate is pulled by the traction machine 70 and sheared into plates, and then heated by the oven 80, and then conveyed to the compression molding machine 60 by the conveyor, or the plate is pulled by the traction machine 70 and then heated by the oven 80 and then conveyed by the conveyor, and in the conveying process, it is sheared into plates by the shearing machine 40 arranged on the conveyor, and after shearing, it continues to be conveyed by the conveyor until it reaches the compression molding machine 60, or the plate is heated by the oven 80 and conveyed by the conveyor to the front side of the compression molding machine 60 and sheared into plates by the shearing machine 40;
S5,模压;左下模具和右下模具中的一个滑动到接料工位,夹料机器人移动并将板材夹取并转移至该下模具上,下模具回退至原位,对应的上模具下移对板材模压成型,在该下模具回退的同时,另一个下模具滑动至接料工位,夹料机器人移动并将板材夹取并转移至该下模具上,该下模具回退,对应的上模具下移对板材模压成型,在该下模具回退后,第一个下模具沿滑轨滑出至接料工位,下料机器人移动到接料工位处将模压成型的成品取下,夹取机器人移动至并夹取板材并放置于第一个下模具上,该下模具回退并配合对应的上模具模压成型,模压的同时,第二个下模具滑动至接料工位,取料机器人取下该下模具上模压成型的成品取下,再通过夹料机器人夹取板材放置于该下模具上,该下模具继续回退并配合相应的上模具模压成型,依次循环。S5, molding; one of the lower left mold and the lower right mold slides to the material receiving station, the clamping robot moves and clamps the plate and transfers it to the lower mold, the lower mold retreats to its original position, and the corresponding upper mold moves down to mold the plate. While the lower mold retreats, the other lower mold slides to the material receiving station, the clamping robot moves and clamps the plate and transfers it to the lower mold, the lower mold retreats, and the corresponding upper mold moves down to mold the plate. After the lower mold retreats, the first lower mold slides out to the material receiving station along the slide rail, the unloading robot moves to the material receiving station to remove the molded finished product, the clamping robot moves to and clamps the plate and places it on the first lower mold, the lower mold retreats and cooperates with the corresponding upper mold for molding, while molding, the second lower mold slides to the material receiving station, the material taking robot removes the molded finished product on the lower mold, and then the clamping robot clamps the plate and places it on the lower mold, the lower mold continues to retreat and cooperates with the corresponding upper mold for molding, and the cycle is repeated.
以上对本发明所提供的标题进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明及核心思想,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The titles provided by the present invention are introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the present invention and its core ideas. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified. These improvements and modifications also fall within the scope of protection of the claims of the present invention.
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