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CN118321710A - Ultrafast laser precision machining device for composite material with complex structure - Google Patents

Ultrafast laser precision machining device for composite material with complex structure Download PDF

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Publication number
CN118321710A
CN118321710A CN202410535839.9A CN202410535839A CN118321710A CN 118321710 A CN118321710 A CN 118321710A CN 202410535839 A CN202410535839 A CN 202410535839A CN 118321710 A CN118321710 A CN 118321710A
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laser
composite materials
platform
sample
ultra
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CN118321710B (en
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闫剑锋
乔明
韩昊泽
王健
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Huaye Laser Technology Wuxi Co ltd
Tsinghua University
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Huaye Laser Technology Wuxi Co ltd
Tsinghua University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/16Composite materials, e.g. fibre reinforced
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses an ultrafast laser precision machining device for composite materials with complex structures, which comprises: the multi-axis motion platform is suitable for mounting a sample to be processed; the processing module comprises an ultrafast laser, a quarter wave plate, a shutter, a light field shaping phase plate, an electric zoom beam expander, a neutral density attenuation sheet, a two-dimensional scanning galvanometer and a focusing lens, wherein the output wavelength, the repetition frequency and the pulse width of the ultrafast laser are adjustable, and the light field shaping phase plate is suitable for increasing the focal depth and reducing the light spot area; the monitoring feedback system comprises a detection laser and a plurality of monitoring sensors; and the control system is respectively and electrically connected with the monitoring feedback system, the processing module and the multi-axis motion platform. The ultra-fast laser precision machining device for the composite material with the complex structure has the advantages of high machining quality, high machining precision, good flexibility, strong applicability and the like.

Description

复杂结构复合材料的超快激光精密加工装置Ultrafast laser precision processing device for complex structure composite materials

技术领域Technical Field

本发明涉及激光加工技术领域,具体而言,涉及一种复杂结构复合材料的超快激光精密加工装置。The invention relates to the technical field of laser processing, and in particular to an ultrafast laser precision processing device for complex structure composite materials.

背景技术Background technique

针织面料、皮革等功能性材料与聚合物等基体材料一体化成型得到的复杂结构复合材料在汽车内饰、医疗卫生、农副产业等行业具有广泛应用。这类材料需要经过高精度的切割加工以满足使用要求。Complex structure composite materials obtained by integrating functional materials such as knitted fabrics and leather with matrix materials such as polymers are widely used in industries such as automotive interiors, medical and health care, and agricultural and sideline industries. Such materials need to be cut and processed with high precision to meet the requirements of use.

相关技术中的复合材料加工方式,采用二氧化碳激光进行切割,存在如下问题:二氧化碳激光的热影响区域大,加工过程中周围材料容易发生组织变化、性能降低等问题;高斯光束的焦深和焦斑直径相互制约,加工灵活性和适用性差;加工质量受到激光偏振效应的影响,难以保证加工质量;对于具有复杂曲面等具有复杂结构的复合材料,相关技术中的激光加工系统仅依靠扫描振镜控制激光移动无法满足复杂结构复合材料的加工。The composite material processing method in the related art uses carbon dioxide laser for cutting, which has the following problems: the heat-affected zone of the carbon dioxide laser is large, and the surrounding materials are prone to structural changes and performance degradation during processing; the focal depth and focal spot diameter of the Gaussian beam restrict each other, and the processing flexibility and applicability are poor; the processing quality is affected by the laser polarization effect, and it is difficult to guarantee the processing quality; for composite materials with complex structures such as complex curved surfaces, the laser processing system in the related art relies solely on scanning galvanometers to control laser movement and cannot meet the processing of complex structure composite materials.

发明内容Summary of the invention

本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种复杂结构复合材料的超快激光精密加工装置,该复杂结构复合材料的超快激光精密加工装置具有加工质量高、加工精度高、灵活性好、适用性强等优点。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an ultrafast laser precision processing device for complex structure composite materials, which has the advantages of high processing quality, high processing accuracy, good flexibility, strong applicability, etc.

为实现上述目的,根据本发明的实施例提出一种复杂结构复合材料的超快激光精密加工装置,所述复杂结构复合材料的超快激光精密加工装置包括:多轴运动平台,所述多轴运动平台上适于安装待加工样品,所述待加工样品包括基体材料层和位于所述基体材料层上方的功能性材料层;加工模块,所述加工模块包括超快激光器、四分之一波片、快门、光场整形相位板、电动变倍扩束镜、中性密度衰减片、二维扫描振镜和聚焦透镜,所述超快激光器发出的激光适于依次经过所述四分之一波片、快门、光场整形相位板、电动变倍扩束镜、中性密度衰减片、二维扫描振镜和聚焦透镜照射所述多轴运动平台上的所述待加工样品,所述超快激光器的输出波长、重复频率和脉冲宽度可调节,所述光场整形相位板适于增大经过的激光的焦深且减小经过的激光所能形成的光斑面积;监测反馈系统,所述监测反馈系统包括探测激光器和多个监测传感器,所述探测激光器适于发出探测激光照射所述待加工样品,所述监测传感器适于采集所述探测激光照射所述待加工样品后的散射光;控制系统,所述控制系统分别与所述监测反馈系统、所述加工模块和所述多轴运动平台电连接。To achieve the above-mentioned purpose, an ultrafast laser precision processing device for complex structure composite materials is proposed according to an embodiment of the present invention, the ultrafast laser precision processing device for complex structure composite materials comprising: a multi-axis motion platform, the multi-axis motion platform is suitable for mounting a sample to be processed, the sample to be processed comprises a matrix material layer and a functional material layer located above the matrix material layer; a processing module, the processing module comprises an ultrafast laser, a quarter wave plate, a shutter, a light field shaping phase plate, an electric variable magnification beam expander, a neutral density attenuation plate, a two-dimensional scanning galvanometer and a focusing lens, the laser light emitted by the ultrafast laser is suitable for sequentially passing through the quarter wave plate, the shutter, the light field shaping phase plate, the electric variable magnification beam expander , a neutral density attenuation plate, a two-dimensional scanning galvanometer and a focusing lens to illuminate the sample to be processed on the multi-axis motion platform, the output wavelength, repetition frequency and pulse width of the ultrafast laser are adjustable, and the light field shaping phase plate is suitable for increasing the focal depth of the laser passing through and reducing the spot area that can be formed by the laser passing through; a monitoring feedback system, the monitoring feedback system includes a detection laser and a plurality of monitoring sensors, the detection laser is suitable for emitting a detection laser to illuminate the sample to be processed, and the monitoring sensor is suitable for collecting scattered light after the detection laser irradiates the sample to be processed; a control system, the control system is electrically connected to the monitoring feedback system, the processing module and the multi-axis motion platform respectively.

根据本发明实施例的复杂结构复合材料的超快激光精密加工装置,具有加工质量高、加工精度高、灵活性好、适用性强等优点。The ultrafast laser precision processing device for complex structure composite materials according to the embodiment of the present invention has the advantages of high processing quality, high processing accuracy, good flexibility, strong applicability, etc.

另外,根据本发明上述实施例的复杂结构复合材料的超快激光精密加工装置还可以具有如下附加的技术特征:In addition, the ultrafast laser precision processing device for complex structure composite materials according to the above embodiment of the present invention may also have the following additional technical features:

根据本发明的一个实施例,所述加工模块出射的激光的脉冲波长为1030纳米、515纳米或343纳米,重复频率为10千赫-1兆赫,脉冲宽度为100飞秒-10皮秒,能量通量为0.2-20焦每平方厘米。According to one embodiment of the present invention, the pulse wavelength of the laser emitted by the processing module is 1030 nanometers, 515 nanometers or 343 nanometers, the repetition frequency is 10 kHz-1 MHz, the pulse width is 100 femtoseconds-10 picoseconds, and the energy flux is 0.2-20 joules per square centimeter.

根据本发明的一个实施例,所述加工模块出射的激光与所述待加工样品的相对移动速度为0.1-10毫米每秒。According to one embodiment of the present invention, the relative movement speed between the laser emitted by the processing module and the sample to be processed is 0.1-10 mm per second.

根据本发明的一个实施例,所述光场整形相位板构造为使由所述光场整形相位板出射的所述激光的焦深达10厘米且使由所述光场整形相位板出射的所述激光所能形成的光斑的直径为500微米-1毫米。According to one embodiment of the present invention, the light field shaping phase plate is configured to make the focal depth of the laser emitted by the light field shaping phase plate reach 10 cm and the diameter of the spot formed by the laser emitted by the light field shaping phase plate be 500 μm-1 mm.

根据本发明的一个实施例,所述多轴运动平台包括:基座;第一水平动平台,所述第一水平动平台可沿第一水平方向运动地设在所述基座上;第二水平动平台,所述第二水平动平台可沿第二水平方向运动地设在所述第一水平动平台上,所述第一水平方向和所述第二水平方向相互垂直;竖直动平台,所述竖直动平台可上下移动地设在所述第二水平动平台上;第一转动平台,所述第一转动平台可转动地设在所述竖直动平台上且转动轴线平行于所述第二水平方向;第二转动平台,所述第二转动平台可转动地设在所述第一转动平台上且转动轴线垂直于所述第一转动平台的转动轴线,所述待加工样品适于安装在所述第二转动平台上。According to one embodiment of the present invention, the multi-axis motion platform includes: a base; a first horizontal moving platform, which is movably disposed on the base along a first horizontal direction; a second horizontal moving platform, which is movably disposed on the first horizontal moving platform along a second horizontal direction, and the first horizontal direction and the second horizontal direction are perpendicular to each other; a vertical moving platform, which is movably disposed on the second horizontal moving platform up and down; a first rotating platform, which is rotatably disposed on the vertical moving platform and the rotation axis is parallel to the second horizontal direction; a second rotating platform, which is rotatably disposed on the first rotating platform and the rotation axis is perpendicular to the rotation axis of the first rotating platform, and the sample to be processed is suitable for being mounted on the second rotating platform.

根据本发明的一个实施例,所述复杂结构复合材料的超快激光精密加工装置还包括烟尘收集装置,所述烟尘收集装置适于收集所述加工模块出射的激光在加工过程中产生的烟尘。According to one embodiment of the present invention, the ultrafast laser precision processing device for complex structure composite materials further comprises a smoke collection device, wherein the smoke collection device is suitable for collecting smoke generated by the laser emitted by the processing module during the processing.

根据本发明的一个实施例,所述烟尘收集装置包括:除尘罩,所述除尘罩设在所述多轴运动平台上方;烟尘处理器,所述烟尘处理器通过导烟管与所述除尘罩相连。According to one embodiment of the present invention, the smoke collecting device includes: a dust hood, which is arranged above the multi-axis motion platform; and a smoke processor, which is connected to the dust hood via a smoke guide pipe.

根据本发明的一个实施例,所述控制系统包括:控制卡,所述多轴运动平台、所述超快激光器、所述电动变倍扩束镜和所述二维扫描振镜均与所述控制卡电连接;工控机,所述工控机与所述控制卡电连接,所述监测反馈系统与所述工控机电连接。According to one embodiment of the present invention, the control system includes: a control card, the multi-axis motion platform, the ultrafast laser, the electric variable magnification beam expander and the two-dimensional scanning galvanometer are all electrically connected to the control card; an industrial computer, the industrial computer is electrically connected to the control card, and the monitoring feedback system is electrically connected to the industrial computer.

根据本发明的一个实施例,所述功能性材料层为针织面料或皮革材料层,所述基体材料层为聚合物材料层。According to one embodiment of the present invention, the functional material layer is a knitted fabric or leather material layer, and the base material layer is a polymer material layer.

根据本发明的一个实施例,所述复杂结构复合材料的超快激光精密加工装置还包括反射镜,所述反射镜位于所述快门和所述光场整形相位板之间。According to one embodiment of the present invention, the ultrafast laser precision processing device for complex structure composite materials further includes a reflecting mirror, and the reflecting mirror is located between the shutter and the light field shaping phase plate.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

图1是根据本发明实施例的复杂结构复合材料的超快激光精密加工装置的结构示意图。FIG. 1 is a schematic structural diagram of an ultrafast laser precision processing device for a composite material with a complex structure according to an embodiment of the present invention.

图2是根据本发明实施例的复杂结构复合材料的超快激光精密加工装置的加工过程的示意图。FIG. 2 is a schematic diagram of a processing process of an ultrafast laser precision processing device for a composite material with a complex structure according to an embodiment of the present invention.

图3是根据本发明实施例的复杂结构复合材料的超快激光精密加工装置的加工过程的示意图。FIG. 3 is a schematic diagram of a processing process of an ultrafast laser precision processing device for a composite material with a complex structure according to an embodiment of the present invention.

附图标记:复杂结构复合材料的超快激光精密加工装置1、基座11、第一水平动平台12、第二水平动平台13、竖直动平台14、第一转动平台15、第二转动平台16、超快激光器20、四分之一波片30、快门40、光场整形相位板50、电动变倍扩束镜60、中性密度衰减片70、二维扫描振镜80、聚焦透镜90、反射镜100、激光110、探测激光器121、监测传感器122、控制卡131、工控机132、除尘罩141、烟尘处理器142、导烟管143、待加工样品2、功能性材料层3、基体材料层4。Figure numerals: Ultrafast laser precision processing device for complex structure composite materials 1, base 11, first horizontal moving platform 12, second horizontal moving platform 13, vertical moving platform 14, first rotating platform 15, second rotating platform 16, ultrafast laser 20, quarter wave plate 30, shutter 40, light field shaping phase plate 50, electric variable magnification beam expander 60, neutral density attenuation plate 70, two-dimensional scanning galvanometer 80, focusing lens 90, reflector 100, laser 110, detection laser 121, monitoring sensor 122, control card 131, industrial computer 132, dust hood 141, smoke processor 142, smoke guide pipe 143, sample to be processed 2, functional material layer 3, matrix material layer 4.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

下面参考附图描述根据本发明实施例的复杂结构复合材料的超快激光精密加工装置1。The ultrafast laser precision processing device 1 for complex structure composite materials according to an embodiment of the present invention will be described below with reference to the accompanying drawings.

如图1-图3所示,根据本发明实施例的复杂结构复合材料的超快激光精密加工装置1包括多轴运动平台、加工模块、监测反馈系统和控制系统。As shown in FIG. 1 to FIG. 3 , the ultrafast laser precision processing device 1 for complex structure composite materials according to an embodiment of the present invention includes a multi-axis motion platform, a processing module, a monitoring feedback system and a control system.

所述多轴运动平台上适于安装待加工样品2,待加工样品2包括基体材料层4和位于基体材料层4上方的功能性材料层3(上下方向如图2和图3中的箭头所示)The multi-axis motion platform is suitable for mounting a sample 2 to be processed, and the sample 2 to be processed includes a base material layer 4 and a functional material layer 3 located above the base material layer 4 (the up and down directions are shown by the arrows in FIGS. 2 and 3 ).

所述加工模块包括超快激光器20、四分之一波片30、快门40、光场整形相位板50、电动变倍扩束镜60、中性密度衰减片70、二维扫描振镜80和聚焦透镜90,超快激光器20发出的激光适于依次经过四分之一波片30、快门40、光场整形相位板50、电动变倍扩束镜60、中性密度衰减片70、二维扫描振镜80和聚焦透镜90照射所述多轴运动平台上的待加工样品2。这里需要理解的是,“超快激光器20”是指脉冲难度在皮秒和飞秒量级的激光器。The processing module includes an ultrafast laser 20, a quarter wave plate 30, a shutter 40, a light field shaping phase plate 50, an electric variable magnification beam expander 60, a neutral density attenuation plate 70, a two-dimensional scanning galvanometer 80 and a focusing lens 90. The laser emitted by the ultrafast laser 20 is suitable for sequentially passing through the quarter wave plate 30, the shutter 40, the light field shaping phase plate 50, the electric variable magnification beam expander 60, the neutral density attenuation plate 70, the two-dimensional scanning galvanometer 80 and the focusing lens 90 to irradiate the sample 2 to be processed on the multi-axis motion platform. It should be understood here that the "ultrafast laser 20" refers to a laser with a pulse difficulty in the picosecond and femtosecond order.

超快激光器20的输出波长、重复频率和脉冲宽度可调节。The output wavelength, repetition frequency and pulse width of the ultrafast laser 20 are adjustable.

光场整形相位板50适于增大经过的激光的焦深且减小经过的激光所能形成的光斑面积。The light field shaping phase plate 50 is adapted to increase the focal depth of the laser light passing through and reduce the spot area that can be formed by the laser light passing through.

所述监测反馈系统包括探测激光器121和多个监测传感器122,探测激光器121适于发出探测激光照射待加工样品2,监测传感器122适于采集所述探测激光照射待加工样品2后的散射光。图1中示出了监测传感器122为两个的实施方式。The monitoring feedback system includes a detection laser 121 and a plurality of monitoring sensors 122. The detection laser 121 is suitable for emitting detection laser to irradiate the sample 2 to be processed, and the monitoring sensors 122 are suitable for collecting scattered light after the detection laser irradiates the sample 2 to be processed. FIG1 shows an embodiment in which there are two monitoring sensors 122.

所述控制系统分别与所述监测反馈系统、所述加工模块和所述多轴运动平台电连接。The control system is electrically connected to the monitoring feedback system, the processing module and the multi-axis motion platform respectively.

具体而言,超快激光器20发出的线偏振光激光经过四分之一波片30转变为圆偏光,通过光场整形相位板50延长焦深并减小光斑,通过电动变倍扩束镜60进行扩束,经过中性密度衰减片70使激光能量通量衰减,经过二维扫描振镜80调节出射位置,最后通过聚焦透镜90聚焦后出射并照射多轴运动平台上的待加工样品2。Specifically, the linearly polarized laser light emitted by the ultrafast laser 20 is converted into circularly polarized light through a quarter-wave plate 30, the focal depth is extended and the spot size is reduced through a light field shaping phase plate 50, the beam is expanded through an electric variable-power beam expander 60, the laser energy flux is attenuated through a neutral density attenuation plate 70, the emission position is adjusted through a two-dimensional scanning galvanometer 80, and finally, it is focused through a focusing lens 90 and emitted to irradiate the sample 2 to be processed on the multi-axis motion platform.

通过调节超快激光器20的脉冲波长、重复频率和脉冲宽度,调节出射的激光110的脉冲波长、重复频率和脉冲宽度,通过快门40控制激光的出射时机,通过调节超快激光器20的电流和中性密度衰减片70控制出射的激光110的能量通量,通过控制电动变倍扩束镜60、二维扫描振镜80控制激光的出射位置进行移动,通过多轴运动平台移动待加工样品2。By adjusting the pulse wavelength, repetition frequency and pulse width of the ultrafast laser 20, the pulse wavelength, repetition frequency and pulse width of the emitted laser 110 are adjusted, the emission timing of the laser is controlled by the shutter 40, the energy flux of the emitted laser 110 is controlled by adjusting the current of the ultrafast laser 20 and the neutral density attenuation plate 70, the emission position of the laser is controlled to move by controlling the electric variable magnification beam expander 60 and the two-dimensional scanning galvanometer 80, and the sample 2 to be processed is moved by the multi-axis motion platform.

通过探测激光器121和多个监测传感器122,探测激光器121发出的探测激光照射到待加工样品2表面并发生散射,多个监测传感器122接收到散射光并将信号传输给控制系统,由控制系统进行分析,实现待加工样品2的三维重构。Through the detection laser 121 and multiple monitoring sensors 122, the detection laser emitted by the detection laser 121 irradiates the surface of the sample 2 to be processed and scatters. The multiple monitoring sensors 122 receive the scattered light and transmit the signal to the control system, which analyzes it to achieve three-dimensional reconstruction of the sample 2 to be processed.

所述控制系统通过分析所述监测反馈系统的信号,实现对待加工样品2的三维重构及定位,从而协调控制超快激光器20、电动变倍扩束镜60、二维扫描振镜80和所述多轴运动平台按照预定的激光参数和运动方式对复杂结构复合材料进行加工。The control system realizes three-dimensional reconstruction and positioning of the sample 2 to be processed by analyzing the signal of the monitoring feedback system, thereby coordinating and controlling the ultrafast laser 20, the electric variable magnification beam expander 60, the two-dimensional scanning galvanometer 80 and the multi-axis motion platform to process the complex structure composite material according to the predetermined laser parameters and motion mode.

根据本发明实施例的复杂结构复合材料的超快激光精密加工装置1,通过采用超快激光器20,相比相关技术中采用二氧化碳激光加工的方式相比,超快激光的热影响区域更小、加工精度更高,可以避免加工过程中周围材料发生组织变化、性能降低等问题,保证提高多层材料加工时的加工质量,提高加工精度。According to the ultrafast laser precision processing device 1 of the complex structure composite material according to the embodiment of the present invention, by adopting the ultrafast laser 20, compared with the method of using carbon dioxide laser processing in the related art, the heat affected zone of the ultrafast laser is smaller and the processing accuracy is higher, which can avoid the problems of organizational changes and performance degradation of the surrounding materials during the processing process, thereby ensuring the improvement of the processing quality and processing accuracy when processing multi-layer materials.

并且,通过设置四分之一波片30和光场整形相位板50,通过四分之一波片30和光场整形相位板50的配合,可以将线偏振的激光束转换为圆偏振,并减小光斑、延长焦深,缓解了相关技术中焦深和焦斑相互制约的问题以及加工质量受到激光偏振影响的问题,提高用于复杂结构复合材料的超快激光精密加工装置1的加工质量、加工灵活性和适用性。Furthermore, by setting a quarter wave plate 30 and a light field shaping phase plate 50, through the cooperation of the quarter wave plate 30 and the light field shaping phase plate 50, a linearly polarized laser beam can be converted into a circularly polarized laser beam, and the light spot can be reduced and the focal depth can be extended, thereby alleviating the problem of the mutual restriction between the focal depth and the focal spot in the related technology and the problem that the processing quality is affected by the laser polarization, thereby improving the processing quality, processing flexibility and applicability of the ultrafast laser precision processing device 1 for complex structure composite materials.

此外,通过设置多轴运动平台,相比相关技术中仅激光移动的方式,可以利用多轴运动平台驱动待加工样品2进行复杂的移动,可以便于加工模块出射的激光110对待加工样品2的不同位置进行加工,便于对具有复杂曲面等复杂结构复合材料的加工。通过设置监测反馈系统,可以利用监测反馈系统对具有复杂结构的复合材料进行准确全面的定位,从而进一步便于对具有复杂机构的复合材料的加工。通过设置控制系统,使控制系统能够根据监测反馈系统的定位结果使加工模块和多轴运动平台协同运作,从而通过协调加工模块和多轴运动平台的运动,使激光和待加工样品2的运动相互配合,进一步便于对具有复杂结构的复合材料的加工,提高复杂结构复合材料的超快激光精密加工装置1的适用性。In addition, by setting up a multi-axis motion platform, compared with the method of only moving the laser in the related art, the multi-axis motion platform can be used to drive the sample 2 to be processed to perform complex movements, which can facilitate the laser 110 emitted by the processing module to process different positions of the sample 2 to be processed, and facilitate the processing of composite materials with complex structures such as complex curved surfaces. By setting up a monitoring feedback system, the monitoring feedback system can be used to accurately and comprehensively position the composite materials with complex structures, thereby further facilitating the processing of composite materials with complex mechanisms. By setting up a control system, the control system can make the processing module and the multi-axis motion platform work together according to the positioning results of the monitoring feedback system, so that by coordinating the movement of the processing module and the multi-axis motion platform, the movement of the laser and the sample 2 to be processed can be coordinated with each other, further facilitating the processing of composite materials with complex structures, and improving the applicability of the ultrafast laser precision processing device 1 for composite materials with complex structures.

因此,根据本发明实施例的复杂结构复合材料的超快激光精密加工装置1具有加工质量高、加工精度高、灵活性好、适用性强等优点。Therefore, the ultrafast laser precision processing device 1 for complex structure composite materials according to the embodiment of the present invention has the advantages of high processing quality, high processing accuracy, good flexibility, strong applicability, etc.

下面参考附图描述根据本发明具体实施例的复杂结构复合材料的超快激光精密加工装置1。The following describes an ultrafast laser precision processing device 1 for complex structure composite materials according to a specific embodiment of the present invention with reference to the accompanying drawings.

在本发明的一些具体实施例中,如图1-图3所示,根据本发明实施例的复杂结构复合材料的超快激光精密加工装置1包括多轴运动平台、加工模块、监测反馈系统和控制系统。In some specific embodiments of the present invention, as shown in FIG. 1-FIG 3 , an ultrafast laser precision processing device 1 for complex structure composite materials according to an embodiment of the present invention includes a multi-axis motion platform, a processing module, a monitoring feedback system and a control system.

可选地,所述加工模块出射的激光的脉冲波长为1030纳米、515纳米或343纳米,重复频率为10千赫-1兆赫,脉冲宽度为100飞秒-10皮秒,能量通量为0.2-20焦每平方厘米。由此可以通过限定所述加工模块出射的激光的波长、重复频率、脉冲宽度、能量通量,便于对复杂结构复合材料进行精确加工,避免出现激光无法去除材料或造成材料碳化的问题,进一步保证加工质量。Optionally, the pulse wavelength of the laser emitted by the processing module is 1030 nanometers, 515 nanometers or 343 nanometers, the repetition frequency is 10 kHz-1 MHz, the pulse width is 100 femtoseconds-10 picoseconds, and the energy flux is 0.2-20 joules per square centimeter. Therefore, by limiting the wavelength, repetition frequency, pulse width, and energy flux of the laser emitted by the processing module, it is convenient to accurately process the composite materials with complex structures, avoid the problem that the laser cannot remove the material or causes the carbonization of the material, and further ensure the processing quality.

进一步地,所述加工模块出射的激光与待加工样品2的相对移动速度为0.1-10毫米每秒。具体而言,所述加工模块出射的激光110与待加工样品2的相对移动速度可以是仅激光110移动,也可以是仅待加工样品2移动,还可以是激光110和待加工样品2配合移动。由此可以限定激光110与待加工样品2的相对移动速度,从而限定加工速度,便于在保证加工质量的情况下提高加工效率。Furthermore, the relative moving speed between the laser light emitted by the processing module and the sample 2 to be processed is 0.1-10 mm/s. Specifically, the relative moving speed between the laser light 110 emitted by the processing module and the sample 2 to be processed can be that only the laser light 110 moves, or only the sample 2 to be processed moves, or the laser light 110 and the sample 2 to be processed move in coordination. In this way, the relative moving speed between the laser light 110 and the sample 2 to be processed can be limited, thereby limiting the processing speed, which is convenient for improving the processing efficiency while ensuring the processing quality.

更进一步地,光场整形相位板50构造为使由光场整形相位板50出射的所述激光的焦深达10厘米且使由光场整形相位板50出射的所述激光所能形成的光斑的直径为500微米-1毫米。这样可以使光场整形相位板50能够充分延长焦深并减小光斑,进一步便于保证加工灵活性。Furthermore, the light field shaping phase plate 50 is configured to make the focal depth of the laser emitted by the light field shaping phase plate 50 reach 10 cm and the diameter of the light spot formed by the laser emitted by the light field shaping phase plate 50 is 500 μm-1 mm. In this way, the light field shaping phase plate 50 can fully extend the focal depth and reduce the light spot, further facilitating the guarantee of processing flexibility.

图1示出了根据本发明一些示例的复杂结构复合材料的超快激光精密加工装置1。如图1所示,所述多轴运动平台包括基座11、第一水平动平台12、第二水平动平台13、竖直动平台14、第一转动平台15和第二转动平台16。第一水平动平台12可沿第一水平方向运动地设在基座11上(第一水平方向如图1中的箭头x所示)。第二水平动平台13可沿第二水平方向运动地设在第一水平动平台12上(第二水平方向如图1中的箭头y所示),所述第一水平方向和所述第二水平方向相互垂直。竖直动平台14可上下移动地设在第二水平动平台13上(上下方向如图1中的箭头z所示)。第一转动平台15可转动地设在竖直动平台14上且转动轴线平行于所述第二水平方向(转动方向如图1中的a1所示)。第二转动平台16可转动地设在第一转动平台15上且转动轴线垂直于第一转动平台15的转动轴线(转动方向如图1中的a2所示),待加工样品2适于安装在第二转动平台16上。这样可以是待加工样品2的移动具有三个移动自由度和两个转动自由度,使待加工样品2的移动更加灵活,便于激光对待加工样品2的各个位置进行加工,便于对具有复杂结构的复合材料进行加工。FIG. 1 shows an ultrafast laser precision processing device 1 for complex structure composite materials according to some examples of the present invention. As shown in FIG. 1 , the multi-axis motion platform includes a base 11, a first horizontal moving platform 12, a second horizontal moving platform 13, a vertical moving platform 14, a first rotating platform 15, and a second rotating platform 16. The first horizontal moving platform 12 is movably arranged on the base 11 along a first horizontal direction (the first horizontal direction is shown by the arrow x in FIG. 1 ). The second horizontal moving platform 13 is movably arranged on the first horizontal moving platform 12 along a second horizontal direction (the second horizontal direction is shown by the arrow y in FIG. 1 ), and the first horizontal direction and the second horizontal direction are perpendicular to each other. The vertical moving platform 14 is movably arranged on the second horizontal moving platform 13 up and down (the up and down directions are shown by the arrow z in FIG. 1 ). The first rotating platform 15 is rotatably arranged on the vertical moving platform 14 and the rotation axis is parallel to the second horizontal direction (the rotation direction is shown by a1 in FIG. 1 ). The second rotating platform 16 is rotatably disposed on the first rotating platform 15 and the rotation axis is perpendicular to the rotation axis of the first rotating platform 15 (the rotation direction is shown as a2 in FIG1 ), and the sample 2 to be processed is suitable for being mounted on the second rotating platform 16. In this way, the movement of the sample 2 to be processed has three degrees of freedom in movement and two degrees of freedom in rotation, making the movement of the sample 2 to be processed more flexible, facilitating the laser processing of various positions of the sample 2 to be processed, and facilitating the processing of composite materials with complex structures.

有利地,如图1所示,复杂结构复合材料的超快激光精密加工装置1还包括烟尘收集装置,所述烟尘收集装置适于收集所述加工模块出射的激光110在加工过程中产生的烟尘。这样可以收集加工过程中产生的烟尘,避免烟尘干扰监测反馈系统,保证加工准确性和加工质量。Advantageously, as shown in Fig. 1, the ultrafast laser precision processing device 1 for complex structure composite materials further comprises a smoke collecting device, which is suitable for collecting smoke generated during the processing of the laser 110 emitted by the processing module. In this way, smoke generated during the processing can be collected to prevent smoke from interfering with the monitoring feedback system, thereby ensuring processing accuracy and processing quality.

具体地,如图1所示,所述烟尘收集装置包括除尘罩141和烟尘处理器142。除尘罩141设在所述多轴运动平台上方。烟尘处理器142通过导烟管143与除尘罩141相连。这样可以利用除尘罩141收集烟尘并通过导烟管143导入烟尘处理器142进行处理,从而便于对烟尘进行收集和处理。Specifically, as shown in FIG1 , the smoke collecting device includes a dust cover 141 and a smoke processor 142. The dust cover 141 is arranged above the multi-axis motion platform. The smoke processor 142 is connected to the dust cover 141 through a smoke guide pipe 143. In this way, smoke can be collected by the dust cover 141 and introduced into the smoke processor 142 through the smoke guide pipe 143 for processing, thereby facilitating the collection and processing of smoke.

更为具体地,如图1所示,所述控制系统包括控制卡131和工控机132。所述多轴运动平台、超快激光器20、电动变倍扩束镜60和二维扫描振镜80与控制卡131电连接。工控机132与控制卡131电连接,所述监测反馈系统与工控机132电连接。这样可以利用工控机132处理监测反馈系统提供的信号,并利用控制卡131对加工模块和多轴运动平台进行协同控制,便于对加工模块和多轴运动平台进行协同控制,保证加工质量。More specifically, as shown in FIG1 , the control system includes a control card 131 and an industrial computer 132. The multi-axis motion platform, the ultrafast laser 20, the electric variable-power beam expander 60, and the two-dimensional scanning galvanometer 80 are electrically connected to the control card 131. The industrial computer 132 is electrically connected to the control card 131, and the monitoring feedback system is electrically connected to the industrial computer 132. In this way, the industrial computer 132 can be used to process the signal provided by the monitoring feedback system, and the control card 131 can be used to coordinately control the processing module and the multi-axis motion platform, so as to facilitate the coordinated control of the processing module and the multi-axis motion platform and ensure the processing quality.

可选地,功能性材料层3为针织面料或皮革材料层,基体材料层4为聚合物材料层。这样可以便于利用复杂结构复合材料的超快激光精密加工装置1进行加工。Optionally, the functional material layer 3 is a knitted fabric or leather material layer, and the base material layer 4 is a polymer material layer. This makes it easier to process the ultrafast laser precision processing device 1 for complex structure composite materials.

更为有利地,如图1所示,复杂结构复合材料的超快激光精密加工装置1还包括反射镜100,反射镜100位于快门40和光场整形相位板50之间。这样可以提高光路上各个组件排布的灵活性,减小复杂结构复合材料的超快激光精密加工装置1占用的空间,提高空间的利用率。More advantageously, as shown in Fig. 1, the ultrafast laser precision processing device 1 for complex structure composite materials further includes a reflector 100, and the reflector 100 is located between the shutter 40 and the light field shaping phase plate 50. This can improve the flexibility of arranging various components on the optical path, reduce the space occupied by the ultrafast laser precision processing device 1 for complex structure composite materials, and improve the utilization rate of space.

具体而言,加工过程中所述加工模块出射激光的重复频率可以根据激光的移动速度进行调节。由于加工过程中激光的移动速度并不能完全保证匀速,例如在启动加工、停止加工及加工路线拐弯等位置,激光的移动速度会发生变化。通过调节激光重复频率,保证加工路线上沉积的脉冲个数均匀,从而保证加工一致性。Specifically, the repetition frequency of the laser emitted by the processing module during the processing can be adjusted according to the moving speed of the laser. Since the moving speed of the laser during the processing cannot be completely guaranteed to be uniform, for example, the moving speed of the laser will change when starting the processing, stopping the processing, and turning the processing route. By adjusting the laser repetition frequency, the number of pulses deposited on the processing route is guaranteed to be uniform, thereby ensuring processing consistency.

举例而言,利用超快激光加工所设计的针织面料与聚氯乙烯材料组成的复杂结构复合材料。For example, ultrafast laser processing is used to design complex structural composite materials consisting of knitted fabrics and polyvinyl chloride materials.

切割针织面料:超快激光器20发射的超快激光脉冲序列依次经过四分之一波片30、快门40、反射镜100、光场整形相位板50、电动变倍扩束镜60、中性密度衰减片70、二维扫描振镜80和聚焦透镜90后聚焦到针织面料表面。超快激光器20的脉冲波长为515纳米、重复频率为1兆赫、脉冲宽度为1皮秒。超快激光器20发出的激光为线偏振光,通过四分之一波片30转变为圆偏振光,通过光场整形相位板50增大焦深、减小光斑,通过调节超快激光器20的控制电流和中性密度衰减片70,使得激光能量通量为2焦每平方厘米。如图2所示,激光110垂直聚焦于待加工样品2作为功能性材料层3的针织面料表面,通过控制二维扫描振镜80、多轴运动平台来实现激光聚焦光斑在待加工样品2表面的移动加工,扫描速度为100毫米每秒,在加工过程中通过监测反馈系统监测激光光束始终聚焦于待加工样品2的上表面以保证加工效果。启动加工、停止加工及加工路线拐弯位置,通过控制超快激光器20发出激光的重频,保证沉积的脉冲个数相同,进一步保证加工一致性。Cutting knitted fabrics: The ultrafast laser pulse sequence emitted by the ultrafast laser 20 passes through the quarter wave plate 30, shutter 40, reflector 100, light field shaping phase plate 50, electric variable magnification beam expander 60, neutral density attenuation plate 70, two-dimensional scanning galvanometer 80 and focusing lens 90 in sequence and then focuses on the surface of the knitted fabric. The pulse wavelength of the ultrafast laser 20 is 515 nanometers, the repetition frequency is 1 megahertz, and the pulse width is 1 picosecond. The laser light emitted by the ultrafast laser 20 is linearly polarized light, which is converted into circularly polarized light by the quarter wave plate 30. The focal depth is increased and the spot is reduced by the light field shaping phase plate 50. By adjusting the control current of the ultrafast laser 20 and the neutral density attenuation plate 70, the laser energy flux is 2 joules per square centimeter. As shown in FIG2 , the laser 110 is vertically focused on the knitted fabric surface of the sample 2 to be processed as the functional material layer 3. The laser focus spot is moved on the surface of the sample 2 to be processed by controlling the two-dimensional scanning galvanometer 80 and the multi-axis motion platform. The scanning speed is 100 mm per second. During the processing, the monitoring feedback system is used to monitor that the laser beam is always focused on the upper surface of the sample 2 to ensure the processing effect. The processing is started, stopped, and the turning position of the processing route is controlled by controlling the repetition rate of the laser emitted by the ultrafast laser 20 to ensure that the number of deposited pulses is the same, further ensuring the processing consistency.

激光扫描加工之后,得到如图3所示的被切割分离的针织面料与没有受到切割影响的聚氯乙烯材料基底。After the laser scanning process, the cut and separated knitted fabric and the polyvinyl chloride material substrate not affected by the cutting are obtained as shown in FIG. 3 .

根据本发明实施例的复杂结构复合材料的超快激光精密加工装置1的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other structures and operations of the ultrafast laser precision processing device 1 for complex structure composite materials according to the embodiment of the present invention are known to ordinary technicians in the field and will not be described in detail here.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims (10)

1. An ultrafast laser precision machining device for a composite material with a complex structure, which is characterized by comprising:
A multi-axis motion platform, on which a sample to be processed is mounted, the sample to be processed comprising a base material layer and a functional material layer positioned above the base material layer;
The processing module comprises an ultrafast laser, a quarter wave plate, a shutter, a light field shaping phase plate, an electric variable-magnification beam expander, a neutral density attenuation sheet, a two-dimensional scanning galvanometer and a focusing lens, wherein laser emitted by the ultrafast laser is suitable for sequentially irradiating the sample to be processed on the multi-axis motion platform through the quarter wave plate, the shutter, the light field shaping phase plate, the electric variable-magnification beam expander, the neutral density attenuation sheet, the two-dimensional scanning galvanometer and the focusing lens, the output wavelength, the repetition frequency and the pulse width of the ultrafast laser are adjustable, and the light field shaping phase plate is suitable for increasing the focal depth of the passing laser and reducing the spot area formed by the passing laser;
the monitoring feedback system comprises a detection laser and a plurality of monitoring sensors, wherein the detection laser is suitable for emitting detection laser to irradiate the sample to be processed, and the monitoring sensors are suitable for collecting scattered light after the detection laser irradiates the sample to be processed;
and the control system is respectively and electrically connected with the monitoring feedback system, the processing module and the multi-axis motion platform.
2. The ultra-fast laser precision machining device for composite materials with complex structures according to claim 1, wherein the pulse wavelength of the laser emitted by the machining module is 1030 nanometers, 515 nanometers or 343 nanometers, the repetition frequency is 10 kilohertz-1 megahertz, the pulse width is 100 femtoseconds-10 picoseconds, and the energy flux is 0.2-20 joules per square centimeter.
3. The ultra-fast laser precision machining device for composite materials with complex structures according to claim 1, wherein the relative moving speed of laser emitted by the machining module and the sample to be machined is 0.1-10 millimeters per second.
4. The ultra-fast laser precision machining apparatus of complex-structured composite materials according to claim 1, wherein the optical field shaping phase plate is configured such that a focal depth of the laser light emitted from the optical field shaping phase plate is up to 10 cm and such that a diameter of a spot formed by the laser light emitted from the optical field shaping phase plate is 500 μm to 1 mm.
5. The ultra-fast laser precision machining apparatus of complex-structured composite materials according to claim 1, wherein the multi-axis motion stage comprises:
A base;
The first horizontal moving platform is arranged on the base in a manner of moving along a first horizontal direction;
the second horizontal moving platform is movably arranged on the first horizontal moving platform along a second horizontal direction, and the first horizontal direction and the second horizontal direction are mutually perpendicular;
the vertical moving platform is arranged on the second horizontal moving platform in a vertically movable manner;
The first rotating platform is rotatably arranged on the vertical moving platform, and the rotating axis is parallel to the second horizontal direction;
the second rotating platform is rotatably arranged on the first rotating platform, the rotating axis of the second rotating platform is perpendicular to the rotating axis of the first rotating platform, and the sample to be processed is suitable for being mounted on the second rotating platform.
6. The ultra-fast laser precision machining apparatus of complex-structured composite materials according to claim 1, further comprising a soot collection device adapted to collect soot generated during machining by laser light emitted from the machining module.
7. The ultra-fast laser precision machining device for complex structured composite materials according to claim 6, wherein the soot collection device comprises:
the dust hood is arranged above the multi-axis motion platform;
and the smoke dust processor is connected with the dust hood through a smoke guide pipe.
8. The ultra-fast laser precision machining apparatus of complex structured composite materials according to claim 1, wherein the control system comprises:
The multi-axis motion platform, the ultra-fast laser, the electric variable-magnification beam expander and the two-dimensional scanning galvanometer are electrically connected with the control card;
the industrial personal computer is electrically connected with the control card, and the monitoring feedback system is electrically connected with the industrial personal computer.
9. The ultra-fast laser precision machining device for composite materials with complex structures according to claim 1, wherein the functional material layer is a knitted fabric or leather material layer, and the base material layer is a polymer material layer.
10. The ultra-fast laser precision machining apparatus of complex-structured composite materials of claim 1, further comprising a mirror positioned between the shutter and the optical field shaping phase plate.
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