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CN118322523B - Quick cooling device for plastic pipe - Google Patents

Quick cooling device for plastic pipe Download PDF

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Publication number
CN118322523B
CN118322523B CN202410563172.3A CN202410563172A CN118322523B CN 118322523 B CN118322523 B CN 118322523B CN 202410563172 A CN202410563172 A CN 202410563172A CN 118322523 B CN118322523 B CN 118322523B
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Prior art keywords
cooling
plastic pipe
pipe body
bin
flexible clamping
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CN118322523A (en
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康朝令
马建虎
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Qinghai Taiheng Pipe Industry Technology Co ltd
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Qinghai Taiheng Pipe Industry Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/885External treatment, e.g. by using air rings for cooling tubular films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00Tubular articles
    • B29L2023/22Tubes or pipes, i.e. rigid

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

本发明公开了一种塑料管材快速冷却设备,涉及塑料管冷却技术领域,其技术要点包括冷却操作台,所述冷却操作台的顶端一角处安装有控制箱,所述冷却操作台的顶端对称安装有安装支座,两个所述安装支座的上端共同安装有冷却仓,冷却仓的内侧放置有塑料管材本体,所述冷却仓的两端均转动安装有端部转座,其中一个所述安装支座的一侧安装有安装架座,安装架座的一侧安装有旋转电机,技术效果是在塑料管材本体生产挤出后,由于塑料管材本体的转动,会产生一定的离心力,借助离心力与塑料管材本体冷却过程中产生的收缩应力进行平衡,即可减小塑料管材本体在冷却过程中的变形情况,提高塑料管材本体冷却定型后的成品合格率。

The invention discloses a plastic pipe rapid cooling device, which relates to the technical field of plastic pipe cooling. Its technical points include a cooling operation table, a control box is installed at a corner of the top of the cooling operation table, mounting supports are symmetrically installed on the top of the cooling operation table, a cooling bin is commonly installed on the upper ends of two mounting supports, a plastic pipe body is placed on the inner side of the cooling bin, end rotating seats are rotatably installed at both ends of the cooling bin, a mounting frame seat is installed on one side of one of the mounting supports, and a rotating motor is installed on one side of the mounting frame seat. The technical effect is that after the plastic pipe body is produced and extruded, a certain centrifugal force is generated due to the rotation of the plastic pipe body, and the centrifugal force is balanced with the shrinkage stress generated in the cooling process of the plastic pipe body, so that the deformation of the plastic pipe body in the cooling process can be reduced, and the qualified rate of the finished product after the plastic pipe body is cooled and shaped is improved.

Description

一种塑料管材快速冷却设备A plastic pipe rapid cooling device

技术领域Technical Field

本发明涉及塑料管冷却技术领域,具体为一种塑料管材快速冷却设备。The invention relates to the technical field of plastic pipe cooling, in particular to a plastic pipe rapid cooling device.

背景技术Background Art

塑料管材冷却是指利用冷却水或其他冷却介质对塑料管材进行冷却处理的过程,在塑料管材的生产过程中,由于塑料材料的熔融和成型需要进行冷却,以使其固化成型,冷却过程可以通过水循环系统或其他冷却介质来实现,以降低塑料管材的温度,加快固化速度,提高生产效率,同时,冷却也有助于减少塑料管材的内部应力,提高产品质量和稳定性,塑料管材冷却的方法和设备多种多样,可以根据具体的生产需求和工艺要求进行选择和设计。Plastic pipe cooling refers to the process of cooling plastic pipes using cooling water or other cooling media. In the production process of plastic pipes, the melting and molding of plastic materials need to be cooled to solidify them. The cooling process can be achieved through a water circulation system or other cooling media to reduce the temperature of the plastic pipe, speed up the solidification speed, and improve production efficiency. At the same time, cooling also helps to reduce the internal stress of the plastic pipe and improve product quality and stability. There are many methods and equipment for cooling plastic pipes, which can be selected and designed according to specific production needs and process requirements.

塑料管材在冷却的过程中,由于热胀冷缩的原理,在冷却过程中,极易出现塑料管材的冷却变形情况,影响塑料管材冷却成型后的合格率。During the cooling process, plastic pipes are prone to cooling deformation due to the principle of thermal expansion and contraction, which affects the qualified rate of the plastic pipes after cooling and forming.

发明内容Summary of the invention

(一)解决的技术问题1. Technical issues to be solved

针对现有技术的不足,本发明提供一种塑料管材快速冷却设备,可以有效地抵御塑料管材冷却过程中的变形情况。In view of the deficiencies in the prior art, the present invention provides a plastic pipe rapid cooling device, which can effectively prevent the deformation of the plastic pipe during the cooling process.

(二)技术方案(II) Technical solution

为实现上述目的,本发明提供如下技术方案:一种塑料管材快速冷却设备,包括冷却操作台,所述冷却操作台的顶端一角处安装有控制箱,所述冷却操作台的顶端对称安装有安装支座,两个所述安装支座的上端共同安装有冷却仓,冷却仓的内侧放置有塑料管材本体,所述冷却仓的两端均转动安装有端部转座,其中一个所述安装支座的一侧安装有安装架座,安装架座的一侧安装有旋转电机,所述旋转电机的输出端安装有主动齿轮,其中一个所述端部转座的外壁设置有与主动齿轮配合的外齿,端部转座的内侧设置有柔性夹持部件,所述冷却仓的内侧设置有多段冷却部件,所述冷却仓的外壁上端设置有收集部件,所述冷却操作台的内部设置有冷却水箱;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a plastic pipe rapid cooling device, comprising a cooling operation table, a control box is installed at a corner of the top of the cooling operation table, a mounting support is symmetrically installed at the top of the cooling operation table, a cooling bin is commonly installed at the upper ends of the two mounting supports, a plastic pipe body is placed inside the cooling bin, end rotating seats are rotatably installed at both ends of the cooling bin, a mounting frame is installed on one side of one of the mounting supports, a rotating motor is installed on one side of the mounting frame, a driving gear is installed at the output end of the rotating motor, an outer wall of one of the end rotating seats is provided with external teeth matching the driving gear, a flexible clamping component is provided on the inner side of the end rotating seat, a multi-stage cooling component is provided on the inner side of the cooling bin, a collecting component is provided on the upper end of the outer wall of the cooling bin, and a cooling water tank is provided inside the cooling operation table;

所述柔性夹持部件包括安装于端部转座内侧的柔性夹持气囊,柔性夹持气囊的一侧联通有充放气嘴,端部转座的内侧开设有与柔性夹持气囊配合的内嵌槽;The flexible clamping component includes a flexible clamping airbag installed on the inner side of the end rotating seat, one side of the flexible clamping airbag is connected to an air filling and discharging nozzle, and the inner side of the end rotating seat is provided with an embedded groove that cooperates with the flexible clamping airbag;

所述冷却部件包括开设于冷却仓内壁的分段冷却腔,分段冷却腔的内侧底部设置有转杆,转杆的两端均设置有定向滑动块,所述转杆的外壁处安装有滚柱,滚柱的外壁设置有海绵套;The cooling component comprises a segmented cooling cavity opened on the inner wall of the cooling chamber, a rotating rod is arranged at the inner bottom of the segmented cooling cavity, directional sliding blocks are arranged at both ends of the rotating rod, a roller is installed on the outer wall of the rotating rod, and a sponge sleeve is arranged on the outer wall of the roller;

所述收集部件包括联通于冷却仓外壁顶端的多个集气罩,所述集气罩的上端共同联通有横向气管,横向气管的中部联通有集中回流管。The collecting component includes a plurality of air collecting hoods connected to the top of the outer wall of the cooling bin, the upper ends of the air collecting hoods are commonly connected to a transverse air pipe, and the middle of the transverse air pipe is connected to a centralized return pipe.

优选地,所述柔性夹持气囊为天然乳胶材质,需要说明的是,本设计通过充放气嘴实现对柔性夹持气囊的充放气,实现对柔性夹持气囊的膨胀和收缩,实现对冷却仓两端的密封,避免冷却中产生的水汽外溢。Preferably, the flexible clamping airbag is made of natural latex. It should be noted that the present design realizes inflation and deflation of the flexible clamping airbag through an inflation and deflation nozzle, realizes expansion and contraction of the flexible clamping airbag, realizes sealing of both ends of the cooling bin, and prevents the water vapor generated during cooling from overflowing.

优选地,所述主动齿轮与外齿位置对应,外齿与主动齿轮啮合连接,利用主动齿轮与外齿啮合,实现对端部转座和塑料管材本体的旋转,通过旋转,在管壁处产生一个离心力,借助离心力的作用,与冷却的收缩力进行平衡,即可避免由于冷却过程中的温度差异,可能导致塑料管材本体弯曲变形。Preferably, the driving gear corresponds to the position of the external teeth, and the external teeth are meshed with the driving gear. The meshing of the driving gear and the external teeth realizes the rotation of the end swivel seat and the plastic pipe body. Through the rotation, a centrifugal force is generated at the pipe wall. With the help of the centrifugal force, it is balanced with the contraction force of cooling, thereby avoiding the bending and deformation of the plastic pipe body due to the temperature difference during the cooling process.

优选地,所述集气罩与分段冷却腔的位置一一对应,集气罩的内侧开设有内漏斗面,集中回流管的一端与引风机的抽风端进行连接,通过内漏斗面、横向气管以及集中回流管,可以将在冷却过程中产生的水汽,快速向冷却水箱内倒入,进行回收利用。Preferably, the positions of the air collecting hood and the segmented cooling chamber correspond one to one, an inner funnel surface is opened on the inner side of the air collecting hood, one end of the centralized return pipe is connected to the exhaust end of the induced draft fan, and the water vapor generated during the cooling process can be quickly poured into the cooling water tank for recycling through the inner funnel surface, the transverse air duct and the centralized return pipe.

优选地,所述冷却仓的底端联通有联通水管,多个所述联通水管均与供水连接管相连通,供水连接管的一端与水泵相连接,水泵与冷却水箱相连接,利用水泵对分段冷却腔处进行供水。Preferably, the bottom end of the cooling bin is connected with a connecting water pipe, and a plurality of the connecting water pipes are connected with a water supply connecting pipe, one end of the water supply connecting pipe is connected with a water pump, and the water pump is connected with a cooling water tank, and the water pump is used to supply water to the segmented cooling cavity.

优选地,所述转杆与定向滑动块转动连接,滚柱与转杆之间围合有空腔二,定向滑动块内部开设有空腔一,分段冷却腔的内侧开设有与定向滑动块配合的滑槽,在对塑料管材本体进行冷却时,分段冷却腔内的水会对滚柱和定向滑动块处产生一个浮力,并借助空腔二和空腔一的空心设计,大大地提高了其浮力,并将海绵套与塑料管材本体紧密贴合,在塑料管材本体转动的过程中,滚柱和海绵套会同步转动,并将分段冷却腔处的水均匀涂抹至塑料管材本体的外壁处,实现对塑料管材本体的高效冷却。Preferably, the rotating rod is rotatably connected to the directional sliding block, a second cavity is enclosed between the roller and the rotating rod, a first cavity is provided inside the directional sliding block, and a sliding groove cooperating with the directional sliding block is provided on the inner side of the segmented cooling cavity. When the plastic pipe body is cooled, the water in the segmented cooling cavity will generate a buoyancy on the roller and the directional sliding block, and with the help of the hollow design of cavity two and cavity one, its buoyancy is greatly improved, and the sponge cover is tightly fitted to the plastic pipe body. During the rotation of the plastic pipe body, the roller and the sponge cover will rotate synchronously, and the water in the segmented cooling cavity will be evenly applied to the outer wall of the plastic pipe body, thereby realizing efficient cooling of the plastic pipe body.

(三)有益效果(III) Beneficial effects

与现有技术相比,本发明提供了一种塑料管材快速冷却设备,具备以下Compared with the prior art, the present invention provides a plastic pipe rapid cooling device having the following features:

有益效果:Beneficial effects:

1、通过设置端部转座、外齿、旋转电机、主动齿轮以及冷却部件,在塑料管材本体生产挤出后,利用柔性夹持气囊产生膨胀,将塑料管材本体两端进行柔性夹持,并将水抽出一定量的至分段冷却腔内,借助空腔二和空腔一的空心设计,大大地提高了其浮力,并将海绵套与塑料管材本体紧密贴合,提高海绵套与塑料管材本体之间的摩擦力,利用旋转电机带动主动齿轮与外齿相啮合,并带动端部转座和塑料管材本体发生转动,利用海绵套将水均匀涂抹至塑料管材本体的外壁处,实现对塑料管材本体的高效均匀冷却,由于塑料管材本体的转动,会产生一定的离心力,借助离心力与塑料管材本体冷却过程中产生的收缩应力进行平衡,即可减小塑料管材本体在冷却过程中的变形情况,提高塑料管材本体冷却定型后的成品合格率。1. By setting the end swivel seat, external teeth, rotating motor, driving gear and cooling components, after the plastic pipe body is extruded, the flexible clamping airbag is used to expand, the two ends of the plastic pipe body are flexibly clamped, and a certain amount of water is pumped into the segmented cooling cavity. With the help of the hollow design of cavity 2 and cavity 1, the buoyancy is greatly improved, and the sponge cover is closely fitted with the plastic pipe body to improve the friction between the sponge cover and the plastic pipe body. The rotating motor is used to drive the driving gear to mesh with the external teeth, and drive the end swivel seat and the plastic pipe body to rotate. The sponge cover is used to evenly apply water to the outer wall of the plastic pipe body to achieve efficient and uniform cooling of the plastic pipe body. Due to the rotation of the plastic pipe body, a certain centrifugal force will be generated. With the help of centrifugal force and the shrinkage stress generated during the cooling process of the plastic pipe body, the deformation of the plastic pipe body during the cooling process can be reduced, and the qualified rate of the finished products after the plastic pipe body is cooled and finalized can be improved.

2、通过设置柔性夹持气囊、充放气嘴、集气罩、上端管以及横向气管,在通过柔性夹持气囊的柔性夹持过程中,提高冷却仓两端的气密性,塑料管材本体表面冷却产生的水汽则不会向外溢出,借助引风机的作用,即可将冷却过程中产生的水汽,由内漏斗面处,快速向外导出,并回流至冷却水箱内,减少了水分的流失,实现资源节约。2. By setting up a flexible clamping airbag, an air filling and discharging nozzle, an air collecting hood, an upper end pipe and a transverse air pipe, the air tightness at both ends of the cooling bin is improved during the flexible clamping process of the flexible clamping airbag, and the water vapor generated by the cooling of the surface of the plastic pipe body will not overflow. With the help of the induced draft fan, the water vapor generated in the cooling process can be quickly discharged from the inner funnel surface and returned to the cooling water tank, thereby reducing the loss of water and realizing resource conservation.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;

图2为本发明的第二视角结构示意图;FIG2 is a schematic diagram of the structure of the present invention from a second viewing angle;

图3为本发明的局部剖视图;Fig. 3 is a partial cross-sectional view of the present invention;

图4为本发明的后侧结构示意图;FIG4 is a schematic diagram of the rear structure of the present invention;

图5为本发明中收集部件的截面结构示意图。FIG. 5 is a schematic diagram of the cross-sectional structure of the collecting component in the present invention.

图中:1、冷却操作台;11、控制箱;12、安装支座;13、冷却仓;14、塑料管材本体;In the figure: 1. Cooling operation table; 11. Control box; 12. Mounting support; 13. Cooling chamber; 14. Plastic pipe body;

2、端部转座;21、外齿;22、安装架座;23、旋转电机;24、主动齿轮;2. End swivel seat; 21. External teeth; 22. Mounting bracket; 23. Rotating motor; 24. Driving gear;

3、柔性夹持部件;31、充放气嘴;32、柔性夹持气囊;33、内嵌槽;3. Flexible clamping component; 31. Inflating and deflation nozzle; 32. Flexible clamping airbag; 33. Embedded groove;

4、收集部件;41、集气罩;42、上端管;43、横向气管;44、内漏斗面;45、集中回流管;4. Collecting components; 41. Gas collecting hood; 42. Upper end pipe; 43. Horizontal air pipe; 44. Inner funnel surface; 45. Centralized reflux pipe;

5、冷却部件;51、分段冷却腔;52、滚柱;53、转杆;54、定向滑动块;55、空腔一;56、空腔二;57、海绵套;5. Cooling component; 51. Segmented cooling cavity; 52. Roller; 53. Rotating rod; 54. Directional sliding block; 55. Cavity 1; 56. Cavity 2; 57. Sponge cover;

6、联通水管;61、供水连接管。6. Connecting water pipe; 61. Water supply connecting pipe.

具体实施方式DETAILED DESCRIPTION

本发明中,在未作相反说明的情况下,使用的方位如“上、下”通常是针对附图所示的方向而言,或者是针对竖直、垂直或重力方向上而言的;同样地,为便于理解和描述,“左、右”通常是针对附图所示的左、右;“内、外”是指相对于各部件本身的轮廓的内、外,但上述方位词并不用于限制本发明。In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

请参阅图1-5,本发明提供了一种塑料管材快速冷却设备的技术方案:Please refer to Figures 1-5, the present invention provides a technical solution for a plastic pipe rapid cooling device:

实施例一,根据图1、图3、图4和图5所示,一种塑料管材快速冷却设备,包括冷却操作台1,冷却操作台1的顶端一角处安装有控制箱11,冷却操作台1的顶端对称安装有安装支座12,两个安装支座12的上端共同安装有冷却仓13,冷却仓13的内侧放置有塑料管材本体14,冷却仓13的两端均转动安装有端部转座2,其中一个安装支座12的一侧安装有安装架座22,安装架座22的一侧安装有旋转电机23,旋转电机23的输出端安装有主动齿轮24,其中一个端部转座2的外壁设置有与主动齿轮24配合的外齿21,端部转座2的内侧设置有柔性夹持部件3,冷却仓13的内侧设置有多段冷却部件5,冷却仓13的外壁上端设置有收集部件4,冷却操作台1的内部设置有冷却水箱;Embodiment 1, as shown in Figures 1, 3, 4 and 5, a plastic pipe rapid cooling device comprises a cooling operation table 1, a control box 11 is installed at a corner of the top of the cooling operation table 1, a mounting support 12 is symmetrically installed at the top of the cooling operation table 1, a cooling bin 13 is commonly installed at the upper ends of the two mounting supports 12, a plastic pipe body 14 is placed inside the cooling bin 13, end rotating seats 2 are rotatably installed at both ends of the cooling bin 13, a mounting frame 22 is installed on one side of one of the mounting supports 12, a rotating motor 23 is installed on one side of the mounting frame 22, a driving gear 24 is installed at the output end of the rotating motor 23, an outer wall of one of the end rotating seats 2 is provided with an outer tooth 21 that cooperates with the driving gear 24, a flexible clamping component 3 is provided on the inner side of the end rotating seat 2, a multi-stage cooling component 5 is provided on the inner side of the cooling bin 13, a collecting component 4 is provided on the upper end of the outer wall of the cooling bin 13, and a cooling water tank is provided inside the cooling operation table 1;

柔性夹持部件3包括安装于端部转座2内侧的柔性夹持气囊32,柔性夹持气囊32的一侧联通有充放气嘴31,端部转座2的内侧开设有与柔性夹持气囊32配合的内嵌槽33;The flexible clamping component 3 includes a flexible clamping airbag 32 installed on the inner side of the end rotating seat 2, one side of the flexible clamping airbag 32 is connected to an air filling and discharging nozzle 31, and the inner side of the end rotating seat 2 is provided with an embedded groove 33 that cooperates with the flexible clamping airbag 32;

冷却部件5包括开设于冷却仓13内壁的分段冷却腔51,分段冷却腔51的内侧底部设置有转杆53,转杆53的两端均设置有定向滑动块54,转杆53的外壁处安装有滚柱52,滚柱52的外壁设置有海绵套57;The cooling component 5 includes a segmented cooling cavity 51 opened on the inner wall of the cooling chamber 13, a rotating rod 53 is provided at the inner bottom of the segmented cooling cavity 51, and directional sliding blocks 54 are provided at both ends of the rotating rod 53. A roller 52 is installed on the outer wall of the rotating rod 53, and a sponge cover 57 is provided on the outer wall of the roller 52;

收集部件4包括联通于冷却仓13外壁顶端的多个集气罩41,集气罩41的上端共同联通有横向气管43,横向气管43的中部联通有集中回流管45;The collecting component 4 includes a plurality of air collecting hoods 41 connected to the top of the outer wall of the cooling bin 13, the upper ends of the air collecting hoods 41 are connected to a transverse air pipe 43, and the middle of the transverse air pipe 43 is connected to a centralized return pipe 45;

柔性夹持气囊32为天然乳胶材质,需要说明的是,本设计通过充放气嘴31实现对柔性夹持气囊32的充放气,实现对柔性夹持气囊32的膨胀和收缩,实现对冷却仓13两端的密封,避免冷却中产生的水汽外溢,本设计对柔性夹持气囊32进行充放气时,采用的是常见的丝杆滑台和充放气管,来完成对充放气嘴31的对接与分离,在本发明中不再进行赘述,主动齿轮24与外齿21位置对应,外齿21与主动齿轮24啮合连接,利用主动齿轮24与外齿21啮合,实现对端部转座2和塑料管材本体14的旋转,通过旋转,在管壁处产生一个离心力,借助离心力的作用,与冷却的收缩力进行平衡,即可避免由于冷却过程中的温度差异,可能导致塑料管材本体14弯曲变形,特别是在生产大口径管材时,由于管材在水中的浮力大,更容易引起弯曲,转杆53与定向滑动块54转动连接,滚柱52与转杆53之间围合有空腔二56,定向滑动块54内部开设有空腔一55,分段冷却腔51的内侧开设有与定向滑动块54配合的滑槽,在对塑料管材本体14进行冷却时,分段冷却腔51内的水会对滚柱52和定向滑动块54处产生一个浮力,并借助空腔二56和空腔一55的空心设计,大大地提高了其浮力,并将海绵套57与塑料管材本体14紧密贴合,在塑料管材本体14转动的过程中,滚柱52和海绵套57会同步转动,并将分段冷却腔51处的水均匀涂抹至塑料管材本体14的外壁处,实现对塑料管材本体14的高效冷却。The flexible clamping airbag 32 is made of natural latex. It should be noted that the present design realizes the inflation and deflation of the flexible clamping airbag 32 through the inflation and deflation nozzle 31, realizes the expansion and contraction of the flexible clamping airbag 32, realizes the sealing of the two ends of the cooling chamber 13, and prevents the water vapor generated during cooling from overflowing. When the flexible clamping airbag 32 is inflated and deflated, the present design adopts the common screw slide and inflation and deflation pipe to complete the docking and separation of the inflation and deflation nozzle 31, which will not be repeated in the present invention. The driving gear 24 corresponds to the position of the external teeth 21, and the external teeth 21 are meshed and connected with the driving gear 24. The driving gear 24 is meshed with the external teeth 21 to realize the rotation of the end swivel 2 and the plastic pipe body 14. Through the rotation, a centrifugal force is generated at the pipe wall. With the help of the centrifugal force, it is balanced with the contraction force of cooling, so that the plastic pipe body 14 can be prevented from bending due to the temperature difference during the cooling process. The directional sliding block 54 is provided with a cavity 55 inside, and a slide groove cooperating with the directional sliding block 54 is provided on the inner side of the segmented cooling cavity 51. When the plastic pipe body 14 is cooled, the water in the segmented cooling cavity 51 will generate a buoyancy on the roller 52 and the directional sliding block 54, and the hollow design of the cavity 56 and the cavity 55 greatly improves the buoyancy, and the sponge cover 57 is tightly fitted with the plastic pipe body 14. During the rotation of the plastic pipe body 14, the roller 52 and the sponge cover 57 will rotate synchronously, and evenly apply the water at the segmented cooling cavity 51 to the outer wall of the plastic pipe body 14, so as to realize efficient cooling of the plastic pipe body 14.

实施例二,如图1、图2、图3和图4所示,集气罩41与分段冷却腔51的位置一一对应,集气罩41的内侧开设有内漏斗面44,集中回流管45的一端与引风机的抽风端进行连接,通过内漏斗面44、横向气管43以及集中回流管45,可以将在冷却过程中产生的水汽,快速向冷却水箱内倒入,进行回收利用,冷却仓13的底端联通有联通水管6,多个联通水管6均与供水连接管61相连通,供水连接管61的一端与水泵相连接,水泵与冷却水箱相连接,利用水泵对分段冷却腔51处进行供水。Embodiment 2, as shown in Figures 1, 2, 3 and 4, the positions of the air collecting hood 41 and the segmented cooling chamber 51 correspond one to one, an inner funnel surface 44 is opened on the inner side of the air collecting hood 41, one end of the centralized return pipe 45 is connected to the exhaust end of the induced draft fan, and the water vapor generated during the cooling process can be quickly poured into the cooling water tank through the inner funnel surface 44, the transverse air pipe 43 and the centralized return pipe 45 for recycling. The bottom end of the cooling bin 13 is connected with a connecting water pipe 6, and multiple connecting water pipes 6 are all connected to a water supply connecting pipe 61, one end of the water supply connecting pipe 61 is connected to a water pump, and the water pump is connected to the cooling water tank, and the water pump is used to supply water to the segmented cooling chamber 51.

具体使用时,本发明作为一种塑料管材快速冷却设备,在塑料管材本体14生产挤出后,将其输送至冷却仓13内,并利用丝杆滑台,将充放气管与充放气嘴31完成对接,并对柔性夹持气囊32进行快速充气,使得柔性夹持气囊32产生膨胀,将塑料管材本体14两端进行柔性夹持,进一步地通过水泵,将冷却水箱内的水抽出一定量的至分段冷却腔51内,分段冷却腔51内的水会对滚柱52和定向滑动块54处产生一个浮力,并将海绵套57与塑料管材本体14紧密贴合,提高海绵套57与塑料管材本体14之间的摩擦力,同时,控制旋转电机23工作,带动主动齿轮24与外齿21相啮合,并带动端部转座2和塑料管材本体14发生转动,在塑料管材本体14转动的过程中,滚柱52和海绵套57会同步转动,并将分段冷却腔51处的水均匀涂抹至塑料管材本体14的外壁处,实现对塑料管材本体14的高效冷却,由于塑料管材本体14的转动,会产生一定的离心力,借助离心力与塑料管材本体14冷却过程中产生的收缩应力进行平衡;在通过柔性夹持气囊32的柔性夹持过程中,提高冷却仓13两端的气密性,借助引风机的作用,即可将冷却过程中产生的水汽,由内漏斗面44处,快速向外导出,并回流至冷却水箱内。When used specifically, the present invention is used as a rapid cooling device for plastic pipes. After the plastic pipe body 14 is produced and extruded, it is transported to the cooling bin 13, and the inflation and deflation air pipe is connected to the inflation and deflation air nozzle 31 by means of a screw slide, and the flexible clamping airbag 32 is quickly inflated to expand the flexible clamping airbag 32, so that the two ends of the plastic pipe body 14 are flexibly clamped, and further a certain amount of water in the cooling water tank is pumped out into the segmented cooling chamber 51 through a water pump. The water in the segmented cooling chamber 51 will generate a buoyancy on the roller 52 and the directional sliding block 54, and the sponge cover 57 will fit tightly with the plastic pipe body 14, thereby increasing the friction between the sponge cover 57 and the plastic pipe body 14. At the same time, the rotating motor 23 is controlled to work to drive the main The moving gear 24 meshes with the outer teeth 21, and drives the end rotating seat 2 and the plastic pipe body 14 to rotate. During the rotation of the plastic pipe body 14, the roller 52 and the sponge sleeve 57 will rotate synchronously, and evenly apply the water at the segmented cooling cavity 51 to the outer wall of the plastic pipe body 14, so as to achieve efficient cooling of the plastic pipe body 14. Due to the rotation of the plastic pipe body 14, a certain centrifugal force will be generated, and the centrifugal force will be used to balance the contraction stress generated during the cooling process of the plastic pipe body 14; in the flexible clamping process of the flexible clamping airbag 32, the air tightness of both ends of the cooling bin 13 is improved, and with the help of the induced draft fan, the water vapor generated during the cooling process can be quickly discharged outward from the inner funnel surface 44 and refluxed into the cooling water tank.

以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims (5)

1. The utility model provides a quick cooling arrangement of plastics tubular product, includes cooling operation platform (1), control box (11), its characterized in that are installed to top one corner department of cooling operation platform (1): the cooling operation table is characterized in that mounting supports (12) are symmetrically mounted at the top ends of the cooling operation table (1), a cooling bin (13) is mounted at the upper ends of the mounting supports (12) together, plastic pipe bodies (14) are placed on the inner sides of the cooling bin (13), end rotating bases (2) are rotatably mounted at two ends of the cooling bin (13), a mounting frame base (22) is mounted on one side of one mounting support (12), a rotating motor (23) is mounted on one side of the mounting frame base (22), a driving gear (24) is mounted at the output end of the rotating motor (23), external teeth (21) matched with the driving gear (24) are arranged on the outer wall of one end rotating base (2), flexible clamping components (3) are arranged on the inner sides of the end rotating bases (2), a plurality of sections of cooling components (5) are arranged on the inner sides of the cooling bin (13), a collecting component (4) is arranged on the upper end of the outer wall of the cooling bin (13), and a cooling water tank is arranged inside the cooling operation table (1);
The flexible clamping component (3) comprises a flexible clamping air bag (32) arranged on the inner side of the end rotary seat (2), one side of the flexible clamping air bag (32) is communicated with an air charging and discharging nozzle (31), and an embedded groove (33) matched with the flexible clamping air bag (32) is formed in the inner side of the end rotary seat (2);
The cooling component (5) comprises a segmented cooling cavity (51) formed in the inner wall of the cooling bin (13), a rotating rod (53) is arranged at the bottom of the inner side of the segmented cooling cavity (51), directional sliding blocks (54) are arranged at two ends of the rotating rod (53), a roller (52) is arranged at the outer wall of the rotating rod (53), a sponge sleeve (57) is arranged on the outer wall of the roller (52), the rotating rod (53) is rotationally connected with the directional sliding blocks (54), a cavity II (56) is formed between the roller (52) and the rotating rod (53), and a cavity I (55) is formed in the directional sliding blocks (54);
The collecting unit (4) comprises a plurality of gas collecting hoods (41) communicated with the top end of the outer wall of the cooling bin (13), the upper ends of the gas collecting hoods (41) are jointly communicated with a transverse air pipe (43), and the middle part of the transverse air pipe (43) is communicated with a concentrated return pipe (45).
2. The rapid cooling device for plastic pipes according to claim 1, wherein: the flexible clamping air bag (32) is made of natural latex.
3. The rapid cooling device for plastic pipes according to claim 1, wherein: the driving gear (24) corresponds to the position of the external teeth (21), and the external teeth (21) are connected with the driving gear (24) in a meshed mode.
4. The rapid cooling device for plastic pipes according to claim 1, wherein: the gas collecting hood (41) corresponds to the segmented cooling cavities (51) one by one, an inner funnel surface (44) is arranged on the inner side of the gas collecting hood (41), and one end of the concentration return pipe (45) is connected with the exhaust end of the induced draft fan.
5. The rapid cooling device for plastic pipes according to claim 1, wherein: the bottom of cooling bin (13) UNICOM has UNICOM water pipe (6), and a plurality of UNICOM water pipe (6) all are linked together with water supply connecting pipe (61), and water supply connecting pipe (61) one end is connected with the water pump, and the water pump is connected with cooling water tank.
CN202410563172.3A 2024-05-08 2024-05-08 Quick cooling device for plastic pipe Active CN118322523B (en)

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Denomination of invention: A rapid cooling device for plastic pipes

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