CN118347003A - A low-nitrogen burner suitable for mixed combustion of waste gas and waste liquid under various working conditions and a combustion method thereof - Google Patents
A low-nitrogen burner suitable for mixed combustion of waste gas and waste liquid under various working conditions and a combustion method thereof Download PDFInfo
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- CN118347003A CN118347003A CN202410776730.4A CN202410776730A CN118347003A CN 118347003 A CN118347003 A CN 118347003A CN 202410776730 A CN202410776730 A CN 202410776730A CN 118347003 A CN118347003 A CN 118347003A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/12—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating using gaseous or liquid fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/04—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste liquors, e.g. sulfite liquors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本发明公开了一种适用多种工况废气废液混烧的低氮燃烧器及其燃烧方法,燃烧器包括一次助燃风风箱;预燃室,位于所述一次助燃风风箱的下方;第一废气集箱,连接在所述一次助燃风风箱和预燃室之间,一次助燃风风箱中包括两个一次风配风风道,分别是旋流风风道和直流风风道,旋流风风道中设有调节旋流风旋流强度的旋流风调节组件、以及一次风与旋流风比例的调节组件;第二废气集箱,设置在预燃室中部外侧;废液燃气一体化喷枪,安装在一次助燃风风箱内部中心轴位置;焚烧炉,位于预燃室的下方;二次风风道,设置在预燃室外侧。本发明燃烧器针对不同特性的废气废液选择不同的废气集箱,在废气废液流量波动的情况下,仍能保持较好燃烧状态。
The present invention discloses a low-nitrogen burner and a combustion method thereof suitable for mixed combustion of waste gas and waste liquid under various working conditions. The burner includes a primary combustion-supporting air box; a precombustion chamber located below the primary combustion-supporting air box; a first waste gas header connected between the primary combustion-supporting air box and the precombustion chamber, the primary combustion-supporting air box includes two primary air distribution ducts, namely a swirl air duct and a direct air duct, the swirl air duct is provided with a swirl wind regulating component for regulating the swirl intensity of the swirl wind, and a primary air and swirl wind ratio regulating component; a second waste gas header, arranged outside the middle of the precombustion chamber; a waste liquid and gas integrated spray gun, installed at the central axis position inside the primary combustion-supporting air box; an incinerator, located below the precombustion chamber; and a secondary air duct, arranged outside the precombustion chamber. The burner of the present invention selects different waste gas headers for waste gas and waste liquid with different characteristics, and can still maintain a good combustion state when the waste gas and waste liquid flow fluctuates.
Description
技术领域Technical Field
本发明涉及燃烧器技术领域,特别涉及一种适用多种工况废气废液混烧的低氮燃烧器及其燃烧方法。The present invention relates to the technical field of burners, and in particular to a low-nitrogen burner suitable for mixed combustion of waste gas and waste liquid under various working conditions and a combustion method thereof.
背景技术Background technique
近年来,化工行业的稳步发展以及环保要求的提高,各个化工工艺的废气废液焚烧成为环保热点和难题。焚烧是废气废液处理破除率较高的技术,相对于其他技术,不仅可以洁净处理废气废液,焚烧的高温烟气还有非常优越的余热回收价值。In recent years, with the steady development of the chemical industry and the improvement of environmental protection requirements, the incineration of waste gas and waste liquid in various chemical processes has become an environmental protection hotspot and problem. Incineration is a technology with a high removal rate for waste gas and waste liquid. Compared with other technologies, it can not only cleanly treat waste gas and waste liquid, but the high-temperature flue gas from incineration also has very superior waste heat recovery value.
化工生产中,各工艺环节产生的废气废液需要燃烧处理,但化工工艺各装置产生的废气废液种类多,成分差异大,并且装置各个工况下流量和成分的变动幅度很大,而现有的燃烧器调节负荷比,即设计流量最小值:设计流量最大值有限,一般为1:10,燃烧器处理废气废液的能力通常按照最大流量设计,预先设计好的废气废液喷枪的性能曲线在工作范围内所具备的最小工作流量,通常无法满足装置最小流量的要求。并且,废气废液热值波动比较大,传统废气废液喷吹会出现舔烧或脱火,导致燃烧器使用寿命短、火焰不稳定,并且因为燃烧不充分,往往氮氧化物排放超标。In chemical production, waste gas and waste liquid generated in various process links need to be burned and treated, but the waste gas and waste liquid generated by various devices in the chemical process are of many types and have large differences in composition. In addition, the flow rate and composition of the device vary greatly under various working conditions. The existing burner adjustment load ratio, that is, the minimum design flow rate: the maximum design flow rate is limited, generally 1:10. The ability of the burner to treat waste gas and waste liquid is usually designed according to the maximum flow rate. The performance curve of the pre-designed waste gas and waste liquid spray gun has a minimum working flow rate within the working range, which usually cannot meet the minimum flow rate requirements of the device. In addition, the calorific value of waste gas and waste liquid fluctuates greatly, and traditional waste gas and waste liquid spraying will cause licking or flameout, resulting in a short burner life and unstable flames. In addition, due to incomplete combustion, nitrogen oxide emissions often exceed the standard.
发明内容Summary of the invention
针对上述技术问题,本发明提出一种设计合理,负荷条件范围广,能够灵活调节负荷,适应多种废气废液多种工况的混烧的低氮燃烧器。该燃烧器采用了模块式结构,针对不同特性的废气废液选择不同的模块,达到废气废液流量波动的情况下,仍然达到仍能保持较好的燃烧状态。In view of the above technical problems, the present invention proposes a low-nitrogen burner with reasonable design, wide range of load conditions, flexible load adjustment, and adaptability to mixed combustion of various waste gases and waste liquids under various working conditions. The burner adopts a modular structure, and different modules are selected for waste gases and waste liquids with different characteristics, so that a good combustion state can be maintained even when the waste gas and waste liquid flow fluctuates.
为了实现上述技术目的,本发明采用如下技术手段:In order to achieve the above technical objectives, the present invention adopts the following technical means:
一种适用多种工况废气废液混烧的低氮燃烧器,包括由高到低依次通过法兰件连接的:A low-nitrogen burner suitable for mixed combustion of waste gas and waste liquid under various working conditions, including:
一次助燃风风箱、第一废气集箱、预燃室以及焚烧炉,所述一次助燃风风箱中包括两个一次风配风风道,分别是旋流风风道和直流风风道,所述旋流风风道中设有调节旋流风旋流强度的旋流风调节组件;A primary combustion-supporting air box, a first exhaust gas header, a pre-combustion chamber and an incinerator, wherein the primary combustion-supporting air box includes two primary air distribution ducts, namely a swirl air duct and a direct air duct, and the swirl air duct is provided with a swirl air regulating component for regulating the swirl strength of the swirl air;
所述第一废气集箱中设有与所述旋流风风道相连通的中心腔室、以及环绕设置在所述中心腔室外侧,且沿燃烧器高度方向依次布置的多个第一废气集箱单元,多个第一废气集箱单元相互独立,每个所述第一废气集箱单元分别通过废气喷嘴将废气通入预燃室;The first exhaust gas header is provided with a central chamber connected to the cyclone air duct, and a plurality of first exhaust gas header units arranged around the outside of the central chamber and arranged in sequence along the height direction of the burner. The plurality of first exhaust gas header units are independent of each other, and each of the first exhaust gas header units passes exhaust gas into the pre-combustion chamber through an exhaust gas nozzle;
第二废气集箱,为设置在所述预燃室中部外侧的环形箱体,预燃室的室壁上设有将所述第二废气集箱与预燃室内部相连通的第二废气通道;The second exhaust gas header is an annular box body arranged outside the middle of the pre-combustion chamber, and the wall of the pre-combustion chamber is provided with a second exhaust gas channel connecting the second exhaust gas header with the interior of the pre-combustion chamber;
废液燃气一体化喷枪,安装在所述一次助燃风风箱内部中心轴位置,用于向所述预燃室通入废液和燃气;A waste liquid and gas integrated spray gun, installed at the central axis position inside the primary combustion-supporting air box, used for introducing waste liquid and gas into the pre-combustion chamber;
二次风风道,设置在所述预燃室外侧且位于所述第二废气集箱下方,二次风通过所述二次风风道进入所述焚烧炉。The secondary air duct is arranged outside the pre-combustion chamber and below the second exhaust gas header, and the secondary air enters the incinerator through the secondary air duct.
所述一次助燃风风箱的内部中心竖向设有上、下两端开口设置的直流风风筒,直流风风筒的两侧通过内撑件与一次助燃风风箱内壁之间固定连接,直流风风筒下端延伸至一次助燃风风箱与预燃室的交界处;A DC air duct with upper and lower openings is vertically arranged at the inner center of the primary combustion-supporting air wind box, and both sides of the DC air duct are fixedly connected to the inner wall of the primary combustion-supporting air wind box through internal support members, and the lower end of the DC air duct extends to the junction of the primary combustion-supporting air wind box and the pre-combustion chamber;
一次风直流风比例调节筒,同轴插接于所述直流风风筒中且位于直流风风筒上端,所述一次风直流风比例调节筒的上端通过调节杆穿过所述一次助燃风风箱的上面板与调节手柄相连,且连接后一次风直流风比例调节筒上端与一次助燃风风箱的上面板之间留有调节间隙;A primary air-to-DC air ratio adjustment cylinder is coaxially plugged into the DC air cylinder and is located at the upper end of the DC air cylinder. The upper end of the primary air-to-DC air ratio adjustment cylinder passes through the upper panel of the primary combustion-supporting air box through an adjustment rod and is connected to the adjustment handle. After the connection, an adjustment gap is left between the upper end of the primary air-to-DC air ratio adjustment cylinder and the upper panel of the primary combustion-supporting air box.
旋流风道环盖,其内圈与所述直流风风筒外壁固定连接;A swirl air duct ring cover, the inner ring of which is fixedly connected to the outer wall of the DC air duct;
旋流风风筒,同轴套接于所述直流风风筒外侧,且位于所述旋流风道环盖的下方,旋流风风筒与直流风风筒之间形成环形旋风通道;A cyclone air cylinder is coaxially sleeved on the outside of the DC air cylinder and is located below the cyclone air channel ring cover, so that an annular cyclone channel is formed between the cyclone air cylinder and the DC air cylinder;
旋流片,布置在所述旋流风道环盖与旋流风风筒之间,所述旋流片包括多个,多个旋流片沿所述直流风风筒周向均匀布置;A swirl sheet is arranged between the swirl air duct ring cover and the swirl air cylinder, wherein the swirl sheet comprises a plurality of swirl sheets, and the plurality of swirl sheets are evenly arranged along the circumference of the DC air cylinder;
一次风的部分依次经过所述旋流风道环盖的上部空间、所述调节间隙以及一次风直流风比例调节筒进入直流风风筒内部形成所述直流风风道,并进入预燃室;Part of the primary air passes through the upper space of the swirl air duct ring cover, the adjustment gap and the primary air/DC air ratio adjustment cylinder in sequence, enters the DC air duct to form the DC air duct, and enters the pre-combustion chamber;
一次风的另一部分经过所述旋流片之间的间隔空间形成旋流后,再依次通过所述环形旋风通道、中心腔室进入预燃室。Another part of the primary air passes through the interval space between the swirl plates to form a swirl, and then passes through the annular swirl channel and the central chamber in sequence to enter the pre-combustion chamber.
所述旋流风调节组件包括:The swirl wind regulating component comprises:
旋流片角度调节手柄,设置在一次助燃风风箱的上面板表面上;A swirl blade angle adjustment handle is provided on the upper panel surface of the primary combustion-supporting air box;
旋流片角度调节主动轴,一端与所述旋流片角度调节手柄连接,另一端竖向朝下布置并与多个旋流片中的一个连接;A swirl blade angle adjustment driving shaft, one end of which is connected to the swirl blade angle adjustment handle, and the other end of which is arranged vertically downward and connected to one of the plurality of swirl blades;
每个所述旋流片上均固定连接有竖向布置的旋流片角度调节从动轴,Each of the swirl plates is fixedly connected to a vertically arranged swirl plate angle adjustment driven shaft.
所述旋流风道环盖上对应每个旋流片开设有供旋流片角度调节从动轴上端穿过的弧形通槽;The swirl air duct ring cover is provided with an arc-shaped through groove corresponding to each swirl plate for the upper end of the swirl plate angle adjustment driven shaft to pass through;
旋流片调节转动盘,同轴套接在直流风风筒外部且位于所述旋流风道环盖上表面,旋流片调节转动盘上对应每个旋流片角度调节从动轴开设有长条孔,旋流片角度调节从动轴旋转的同时,旋流片调节转动盘本身能够相对直流风风筒旋转,从而带动所有的旋流片一起同角度旋转。The swirl plate adjustment rotating disk is coaxially sleeved on the outside of the DC air duct and is located on the upper surface of the swirl air duct ring cover. The swirl plate adjustment rotating disk is provided with a long hole corresponding to each swirl plate angle adjustment driven shaft. When the swirl plate angle adjustment driven shaft rotates, the swirl plate adjustment rotating disk itself can rotate relative to the DC air duct, thereby driving all the swirl plates to rotate at the same angle.
所述废液燃气一体化喷枪包括由内往外依次同轴套接的:The waste liquid and gas integrated spray gun includes:
中心管喷枪、第一套管以及第二套管,其中,A central tube spray gun, a first sleeve and a second sleeve, wherein:
所述中心管喷枪用于通入废液;The central tube spray gun is used to introduce waste liquid;
所述第一套管和中心管喷枪之间的环形隔腔用来通入雾化废液的压缩空气或蒸汽;The annular compartment between the first sleeve and the central tube spray gun is used to introduce compressed air or steam for atomizing the waste liquid;
所述第一套管和第二套管之间的环形隔腔用来通入燃气。The annular compartment between the first sleeve and the second sleeve is used for introducing fuel gas.
所述第二废气集箱与预燃室之间的第二废气通道呈切圆布置。The second exhaust gas passage between the second exhaust gas header and the pre-combustion chamber is arranged in a tangential circle.
所述一次助燃风风箱与第一废气集箱之间、第一废气集箱与预燃室之间分别通过第一法兰连接。The primary combustion-supporting air box and the first exhaust gas header, and the first exhaust gas header and the pre-combustion chamber are respectively connected through a first flange.
多个所述第一废气集箱单元之间通过第二法兰连接。The plurality of first exhaust gas header units are connected via a second flange.
每个所述第一废气集箱单元与预燃室之间之间通过多个所述废气喷嘴相连,将废气喷入预燃室,多个废气喷嘴沿所述第一废气集箱的周向均匀布置。Each of the first exhaust gas header units is connected to the pre-combustion chamber via a plurality of exhaust gas nozzles to spray the exhaust gas into the pre-combustion chamber. The plurality of exhaust gas nozzles are evenly arranged along the circumference of the first exhaust gas header.
所述预燃室内腔从上往下依次为第一扩径段、直筒段以及第二扩径段。The inner cavity of the pre-combustion chamber is composed of a first diameter expansion section, a straight tube section and a second diameter expansion section from top to bottom.
所述适用多种工况废气废液混烧的低氮燃烧器的燃烧方法,The combustion method of the low-nitrogen burner suitable for mixed combustion of waste gas and waste liquid under various working conditions,
废液和燃气从废液燃气一体化喷枪喷入预燃室;Waste liquid and gas are sprayed into the pre-combustion chamber from the waste liquid and gas integrated spray gun;
一次风进入燃烧器分为旋流风与直流风,旋流风与直流风的比例通过所述调节杆来调节,通过调节杆调节一次风直流风比例调节筒与燃烧器面板之间的距离来达到流量的改变;The primary air entering the burner is divided into swirl air and direct current air. The ratio of swirl air to direct current air is adjusted by the adjusting rod. The distance between the primary air and direct current air ratio adjusting cylinder and the burner panel is adjusted by the adjusting rod to achieve the change of flow rate.
一次风的旋流风旋流强度通过旋流风调节组件来改变,对燃烧器的预混燃烧强度做控制,适应多工况;The swirl intensity of the primary air is changed by the swirl wind regulating component to control the premixed combustion intensity of the burner to adapt to multiple working conditions;
流量波动范围:1:50,热值波动范围:3000-60000kJ/Nm3的第一废气通过所述第一废气集箱及废气喷嘴喷入预燃室内的火焰根部,稳定和支持火焰燃烧;第一废气集箱包括多个相互独立的第一废气集箱单元,根据需求能够同时对多种第一废气进行同时燃烧;The first exhaust gas with a flow rate fluctuation range of 1:50 and a calorific value fluctuation range of 3000-60000 kJ/Nm3 is sprayed into the flame root in the pre-combustion chamber through the first exhaust gas header and the exhaust gas nozzle to stabilize and support flame combustion; the first exhaust gas header includes a plurality of independent first exhaust gas header units, which can simultaneously burn a plurality of first exhaust gases according to demand;
流量波动范围:1:50,热值波动范围:0-30000kJ/Nm3的第二废气通过第二废气集箱和第二废气通道进入预燃室内的火焰中末端,火焰预热废气,第二废气不会影响火焰稳定,并且气道呈切圆布置,增强预混,燃烧充分;The second exhaust gas with flow fluctuation range: 1:50 and calorific value fluctuation range: 0-30000kJ/Nm3 enters the flame middle end in the pre-combustion chamber through the second exhaust gas header and the second exhaust gas channel. The flame preheats the exhaust gas, and the second exhaust gas does not affect the flame stability. The gas channel is arranged in a tangential circle, which enhances premixing and ensures full combustion.
燃烧分为了两个阶段,第一阶段是在预燃室里,形成高温缺氧的燃烧环境,抑制氮氧化物的产生;第二阶段是焚烧炉里面,二次风让第一阶段的燃烧产物在1300~1500℃下和烟气氧含量不小于6%的氧气充分反应,达到废气废液破除率达到99.9%。The combustion is divided into two stages. The first stage is in the pre-combustion chamber, which forms a high-temperature, oxygen-deficient combustion environment to inhibit the production of nitrogen oxides. The second stage is in the incinerator, where the secondary air allows the combustion products of the first stage to fully react with the oxygen content of the flue gas at 1300~1500℃ and the oxygen content of the flue gas is not less than 6%, achieving a waste gas and waste liquid removal rate of 99.9%.
(1)本发明提供的适用多种工况废气废液混烧的低氮燃烧器,伴烧的燃气喷枪是与废液喷枪设计为一体化,废液从中心管喷入炉膛,废液雾化空气从中心的套管送入枪头雾化废液,燃气则从雾化空气管的套管从套管枪头的燃气孔送入炉膛,减少了燃烧器面板的占地,在有多重废液增加废液喷枪时,燃烧器面板设计更紧凑。(1) The present invention provides a low-nitrogen burner suitable for mixed combustion of waste gas and waste liquid under various working conditions. The co-burning gas spray gun is designed to be integrated with the waste liquid spray gun. The waste liquid is sprayed into the furnace from the central tube, and the waste liquid atomizing air is sent from the central sleeve to the gun head to atomize the waste liquid. The gas is sent from the sleeve of the atomizing air pipe and the gas hole of the sleeve gun head into the furnace, thereby reducing the space occupied by the burner panel. When there are multiple waste liquids and the waste liquid spray gun is added, the burner panel design is more compact.
(2)本发明提供的燃烧器,一次风进入燃烧器分为两阶配风:旋流风与直流风。旋流风与直流风的比例可通过调节杆来调节,直流风与旋流风的比例通过调节调节杆的高度来改变一次风直流风比例调节筒与燃烧器面板之间的距离来达到流量的改变。(2) In the burner provided by the present invention, the primary air entering the burner is divided into two stages of air distribution: swirl air and direct current air. The ratio of swirl air to direct current air can be adjusted by an adjustment rod, and the ratio of direct current air to swirl air can be changed by adjusting the height of the adjustment rod to change the distance between the primary air direct current air ratio adjustment tube and the burner panel to achieve the change of flow rate.
(3)本发明提供的燃烧器,一次风的旋流风旋流强度可以调节旋流片的角度来实现,可通过调节燃烧器面板上的旋流片角度调节手柄(调节角度范围0~60°)来带动旋流片角度调节主动轴转动,与旋流片角度调节主动轴相连的旋流片旋转,此旋流片上的旋流片角度调节从动轴随之转动,旋流风道环盖上有设计好的扇形孔可适应旋流片角度调节从动轴的旋转角度;旋流片调节转动盘上有长圆孔,适应旋流片角度调节从动轴旋转的同时,旋流片调节转动盘本身也套在直流风风筒外部旋转,从而带动所有的旋流片一起旋转。从而达到调节旋流片角度调节手柄时,燃烧器内部所有的旋流片都随之旋转一定的角度。可对燃烧器的预混燃烧强度做控制,适应多工况。(3) The burner provided by the present invention can achieve the swirl intensity of the primary air by adjusting the angle of the swirl blade. The swirl blade angle adjustment handle on the burner panel (adjustment angle range 0~60°) can be adjusted to drive the swirl blade angle adjustment active shaft to rotate, and the swirl blade connected to the swirl blade angle adjustment active shaft rotates, and the swirl blade angle adjustment driven shaft on the swirl blade rotates accordingly. The swirl air duct ring cover has a designed fan-shaped hole that can adapt to the rotation angle of the swirl blade angle adjustment driven shaft; the swirl blade adjustment rotating disk has an oblong hole that adapts to the rotation of the swirl blade angle adjustment driven shaft. At the same time, the swirl blade adjustment rotating disk itself is also rotated on the outside of the DC air duct, thereby driving all the swirl blades to rotate together. Thereby, when the swirl blade angle adjustment handle is adjusted, all the swirl blades inside the burner rotate a certain angle. The premixed combustion intensity of the burner can be controlled to adapt to multiple working conditions.
(4)本发明提供的燃烧器,直流风通过直流风风筒上端的布风孔进入直流风通道,保证了直流风进入燃烧器火焰处的均匀性,保证了火焰的刚度,确保在多种废气热值波动时火焰不偏烧、舔烧。(4) In the burner provided by the present invention, the DC air enters the DC air channel through the air distribution holes at the upper end of the DC air duct, thereby ensuring the uniformity of the DC air entering the burner flame, ensuring the rigidity of the flame, and ensuring that the flame does not burn unevenly or lick when the calorific value of various exhaust gases fluctuates.
(5)本发明提供的燃烧器,流量波动范围:1:50,热值波动范围:8000-60000kJ/Nm3的第一废气通过所述第一废气集箱及废气喷嘴喷入预燃室内的火焰根部,稳定和支持火焰燃烧,并通过20-50个均匀周向分布的喷嘴进入预燃室,使用分散燃烧技术,降低火焰温度,降低了温度型氮氧化物的生成,并且喷嘴就结构阻力降较小,适合于较大的热值波动和负荷调节比工况。考虑到第一废气种类很多,有些工厂达到一百多种,能合并的合并,有的废气不能合并,合并会发生反应或爆炸,一般合并后仍有多股,因此,本发明第一废气集箱包括多个相互独立的第一废气集箱单元,以实现多种第一废气的同时处理。(5) The burner provided by the present invention has a flow fluctuation range of 1:50 and a calorific value fluctuation range of 8000-60000 kJ/Nm3. The first exhaust gas is sprayed into the flame root in the pre-combustion chamber through the first exhaust gas header and the exhaust gas nozzle to stabilize and support the flame combustion, and enters the pre-combustion chamber through 20-50 nozzles evenly distributed circumferentially. The dispersed combustion technology is used to reduce the flame temperature and the generation of temperature-type nitrogen oxides. The nozzle has a small structural resistance drop, which is suitable for large calorific value fluctuations and load regulation ratio conditions. Considering that there are many types of first exhaust gases, some factories have more than one hundred types, and some exhaust gases that can be merged are merged, while some exhaust gases cannot be merged. The merger will cause reactions or explosions. Generally, there are still multiple streams after the merger. Therefore, the first exhaust gas header of the present invention includes multiple independent first exhaust gas header units to achieve simultaneous processing of multiple first exhaust gases.
(6)本发明提供的燃烧器,流量波动范围:1:50,热值波动范围:0-30000kJ/Nm3的第二废气通过第二废气通道进入预燃室,并且气道呈切圆布置,燃烧充分;同时,因为气道内阻力降比开细孔的喷嘴结构低,气道的阻力降可以小于1kPa,而开细孔的喷嘴结构通常大于10kPa,这样的低阻力降结构适合于工况多变的废气,例如热值波动大、流量调节比大等工况。(6) The burner provided by the present invention has a flow fluctuation range of 1:50 and a calorific value fluctuation range of 0-30000 kJ/Nm3. The second exhaust gas enters the pre-combustion chamber through the second exhaust gas channel, and the air channel is arranged in a tangential circle, so the combustion is sufficient. At the same time, because the resistance drop in the air channel is lower than that of the nozzle structure with fine holes, the resistance drop of the air channel can be less than 1 kPa, while the nozzle structure with fine holes is usually greater than 10 kPa. Such a low resistance drop structure is suitable for exhaust gases with variable working conditions, such as working conditions with large calorific value fluctuations and large flow regulation ratios.
(7)本发明提供的燃烧器配置了预燃室,预燃室的内壁有耐火内衬,在耐火的同时也是蓄热体,第一废气、第二废气、废液在工况波动剧烈时,会造成火焰不稳定,而高温蓄热体的存在对废气、废液有预热和稳燃的作用,加强的燃烧器整体对抗工况波动造成的不稳定。(7) The burner provided by the present invention is equipped with a pre-combustion chamber. The inner wall of the pre-combustion chamber has a refractory lining, which is not only refractory but also a heat storage body. When the operating conditions of the first exhaust gas, the second exhaust gas and the waste liquid fluctuate violently, the flame will be unstable. The presence of the high-temperature heat storage body has the effect of preheating and stabilizing the combustion of the exhaust gas and the waste liquid, thereby strengthening the overall burner to resist the instability caused by the fluctuation of the operating conditions.
(8)本发明提供的燃烧器,配风分为一次风和二次风,将燃烧分为了两个阶段,第一阶段是在预燃室里,形成高温缺氧的燃烧环境,抑制氮氧化物的产生;第二阶段是焚烧炉里面,二次风让第一阶段的燃烧产物在相对较低的温度(1100℃)和过量氧气(烟气氧含量不小于6%)充分反应,达到废气废液破除率达到99.9%。(8) The burner provided by the present invention has air distribution divided into primary air and secondary air, which divides the combustion into two stages. The first stage is in the pre-combustion chamber, forming a high-temperature oxygen-deficient combustion environment to suppress the generation of nitrogen oxides; the second stage is in the incinerator, and the secondary air allows the combustion products of the first stage to fully react at a relatively low temperature (1100°C) and excess oxygen (the oxygen content of the flue gas is not less than 6%), achieving a waste gas and waste liquid removal rate of 99.9%.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种适用多种工况废气废液混烧的低氮燃烧器结构示意图;FIG1 is a schematic structural diagram of a low-nitrogen burner suitable for mixed combustion of waste gas and waste liquid under various working conditions of the present invention;
其中,1、废液燃气一体化喷枪;2、点火枪预留孔;3、调节杆;4、旋流片角度调节手柄;5、旋流片角度调节主动轴;6、旋流片;7、一次助燃风风箱;8、第一废气集箱单元A;9、第一废气集箱单元B;10、废气喷嘴A;11、废气喷嘴B;12、火焰检测器预留孔;13、一次风直流风比例调节筒;14、旋流片调节转动盘;15、旋流风道环盖;16、旋流片角度调节从动轴;17、直流风风筒;18、旋流风风筒;Among them, 1. Integrated spray gun for waste liquid and gas; 2. Reserved hole for ignition gun; 3. Adjustment rod; 4. Swirl blade angle adjustment handle; 5. Swirl blade angle adjustment active shaft; 6. Swirl blade; 7. Primary combustion air bellows; 8. First exhaust gas header unit A; 9. First exhaust gas header unit B; 10. Exhaust gas nozzle A; 11. Exhaust gas nozzle B; 12. Reserved hole for flame detector; 13. Primary air DC air ratio adjustment cylinder; 14. Swirl blade adjustment rotating disk; 15. Swirl air duct ring cover; 16. Swirl blade angle adjustment driven shaft; 17. DC air duct; 18. Swirl air duct;
图2为本发明一种适用多种工况废气废液混烧的低氮燃烧器结构中气体流向示意图;FIG2 is a schematic diagram of gas flow in a low-nitrogen burner structure suitable for mixed combustion of waste gas and waste liquid under various working conditions of the present invention;
19、预燃室;20、第二废气集箱;21、第二废气通道;22、二次风风道;19. pre-combustion chamber; 20. second exhaust gas header; 21. second exhaust gas channel; 22. secondary air duct;
图3为本发明旋流风调节组件的结构示意图。FIG. 3 is a schematic diagram of the structure of the swirl wind regulating assembly of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所限定的范围。The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. After reading the present invention, modifications of various equivalent forms of the present invention by those skilled in the art all fall within the scope defined in this application.
如图1所示,一种适用多种工况废气废液混烧的低氮燃烧器,其特征在于,它包括一次助燃风风箱7,废液燃气一体化喷枪1安装在所述的一次助燃风风箱7内部中心轴位置,点火枪预留孔2安装在所述的一次助燃风风箱7面板上,火焰检测器预留孔12安装在所述的一次助燃风风箱7面板上,调节杆3安装在所述的一次助燃风风箱7面板上,As shown in FIG1 , a low nitrogen burner suitable for mixed combustion of waste gas and waste liquid under various working conditions is characterized in that it includes a primary combustion-supporting air box 7, a waste liquid and gas integrated spray gun 1 is installed at the central axis position inside the primary combustion-supporting air box 7, an ignition gun reserved hole 2 is installed on the panel of the primary combustion-supporting air box 7, a flame detector reserved hole 12 is installed on the panel of the primary combustion-supporting air box 7, and an adjustment rod 3 is installed on the panel of the primary combustion-supporting air box 7.
所述一次助燃风风箱的内部中心竖向设有上、下两端开口设置的直流风风筒17,直流风风筒17的两侧通过内撑件与一次助燃风风箱7内壁之间固定连接,直流风风筒17下端延伸至一次助燃风风箱与预燃室的交界处,上端连接一次助燃风风箱7面板,直流风流道区域为孔板;A DC air duct 17 with upper and lower openings is vertically arranged at the inner center of the primary combustion-supporting air box. Both sides of the DC air duct 17 are fixedly connected to the inner wall of the primary combustion-supporting air box 7 through internal supports. The lower end of the DC air duct 17 extends to the junction of the primary combustion-supporting air box and the pre-combustion chamber, and the upper end is connected to the panel of the primary combustion-supporting air box 7. The DC air flow channel area is a perforated plate.
一次风直流风比例调节筒13,同轴插接于所述直流风风筒17中且位于直流风风筒17上端,所述一次风直流风比例调节筒13的上端通过调节杆3与所述一次助燃风风箱7的上面板连接,且连接后一次风直流风比例调节筒13上端与一次助燃风风箱7的上面板之间留有调节间隙;The primary air/DC air ratio adjustment cylinder 13 is coaxially inserted into the DC air cylinder 17 and is located at the upper end of the DC air cylinder 17. The upper end of the primary air/DC air ratio adjustment cylinder 13 is connected to the upper panel of the primary combustion-supporting air box 7 through the adjustment rod 3, and after the connection, an adjustment gap is left between the upper end of the primary air/DC air ratio adjustment cylinder 13 and the upper panel of the primary combustion-supporting air box 7.
旋流风道环盖15,其内圈与所述直流风风筒17外壁固定连接;The inner ring of the swirl air duct ring cover 15 is fixedly connected to the outer wall of the DC air cylinder 17;
旋流风风筒18,同轴套接于所述直流风风筒17外侧,且位于所述旋流风道环盖15的下方,旋流风风筒18与直流风风筒17之间形成环形旋风通道;The cyclone air cylinder 18 is coaxially sleeved on the outside of the DC air cylinder 17 and is located below the cyclone air channel ring cover 15. An annular cyclone channel is formed between the cyclone air cylinder 18 and the DC air cylinder 17.
旋流片6,布置在所述旋流风道环盖15与旋流风风筒18之间,所述旋流片6包括多个,多个旋流片6沿所述直流风风筒17周向均匀布置;The swirl blade 6 is arranged between the swirl air duct ring cover 15 and the swirl air cylinder 18. The swirl blade 6 includes a plurality of swirl blades 6, and the plurality of swirl blades 6 are evenly arranged along the circumference of the DC air cylinder 17;
一次风的部分依次经过所述旋流风道环盖15的上部空间、所述调节间隙以及一次风直流风比例调节筒13进入直流风风筒17内部形成所述直流风风道,并进入预燃室;The primary air passes through the upper space of the swirl air duct ring cover 15, the adjustment gap and the primary air/DC air ratio adjustment cylinder 13 in sequence and enters the DC air cylinder 17 to form the DC air duct, and enters the pre-combustion chamber.
一次风的另一部分经过所述旋流片6之间的间隔空间形成旋流后,再依次通过所述环形旋风通道、中心腔室进入预燃室19。Another part of the primary air passes through the interval space between the swirl blades 6 to form a swirl, and then passes through the annular cyclone channel and the central cavity in sequence to enter the pre-combustion chamber 19.
所述旋流风调节组件包括:The swirl wind regulating component comprises:
旋流片角度调节手柄4,设置在一次助燃风风箱7的上面板表面上;The swirl blade angle adjustment handle 4 is arranged on the upper panel surface of the primary combustion air box 7;
旋流片角度调节主动轴5,一端与所述旋流片角度调节手柄4连接,另一端竖向朝下布置并与多个旋流片6中的一个连接;A swirl blade angle adjustment driving shaft 5, one end of which is connected to the swirl blade angle adjustment handle 4, and the other end of which is arranged vertically downward and connected to one of the plurality of swirl blades 6;
每个所述旋流片6上均固定连接有竖向布置的旋流片角度调节从动轴16,Each of the swirl plates 6 is fixedly connected to a vertically arranged swirl plate angle adjustment driven shaft 16.
所述旋流风道环盖15上对应每个旋流片6开设有供旋流片角度调节从动轴16上端穿过的弧形通槽;The swirl air duct ring cover 15 is provided with an arc-shaped through slot corresponding to each swirl plate 6 for the upper end of the swirl plate angle adjustment driven shaft 16 to pass through;
旋流片调节转动盘14,同轴套接在直流风风筒17外部且位于所述旋流风道环盖15上表面,旋流片调节转动盘14上对应每个旋流片角度调节从动轴16开设有长条孔,旋流片角度调节从动轴16旋转的同时,旋流片调节转动盘14本身能够相对直流风风筒17旋转,从而带动所有的旋流片6一起同角度旋转。The swirl plate adjusting rotating disk 14 is coaxially sleeved on the outside of the DC air cylinder 17 and is located on the upper surface of the swirl air duct ring cover 15. The swirl plate adjusting rotating disk 14 is provided with a long hole corresponding to each swirl plate angle adjustment driven shaft 16. When the swirl plate angle adjustment driven shaft 16 rotates, the swirl plate adjusting rotating disk 14 itself can rotate relative to the DC air cylinder 17, thereby driving all the swirl plates 6 to rotate at the same angle.
作为本发明的一个优选实施例,所述一次助燃风风箱7和预燃室19之间连接两个第一废气集箱单元,两个所述第一废气集箱单元之间相互独立,并分别通过废气喷嘴将废气通入预燃室19中。As a preferred embodiment of the present invention, two first exhaust gas collecting box units are connected between the primary combustion air box 7 and the pre-combustion chamber 19. The two first exhaust gas collecting box units are independent of each other and respectively pass the exhaust gas into the pre-combustion chamber 19 through the exhaust gas nozzles.
旋流风道环盖15与直流风风筒17垂直焊接,旋流风风筒18与所述旋流风道环盖15通过旋流片角度调节主动轴5相接。The swirl air duct ring cover 15 is vertically welded to the DC air cylinder 17 , and the swirl air cylinder 18 is connected to the swirl air duct ring cover 15 via the swirl sheet angle adjustment driving shaft 5 .
本发明的燃烧器头部设置废液和燃气提供主火焰,后部设计了预燃室,预燃室内是高温贫氧环境,提供废液燃烧器的空间和废气混合加热的空间。燃烧器配置了二次风,进一步助燃火焰。The burner head of the present invention is provided with waste liquid and gas to provide the main flame, and the rear part is designed with a pre-combustion chamber, which is a high-temperature oxygen-poor environment, providing space for the waste liquid burner and space for waste gas mixing and heating. The burner is equipped with secondary air to further assist the combustion of the flame.
废液喷枪采用燃气废液一体式,废液喷枪外套管是废液雾化介质通道,废液雾化介质通道外套管是燃气喷枪。废液的流量和热值波动时,燃气的压力与流量是稳定的,混烧火焰的刚度好,燃烧稳定。The waste liquid spray gun adopts gas and waste liquid integrated type. The outer sleeve of the waste liquid spray gun is the waste liquid atomization medium channel, and the outer sleeve of the waste liquid atomization medium channel is the gas spray gun. When the flow rate and calorific value of the waste liquid fluctuate, the pressure and flow rate of the gas are stable, the rigidity of the mixed combustion flame is good, and the combustion is stable.
废气采用进气集箱连接群管的形式,废气喷管压降小,废气进入预燃室混合预热,加强火焰。在废气流量和热值变化时,燃烧器整体火焰不受影响,燃烧稳定。The exhaust gas adopts the form of air intake manifold connected to group pipes, the exhaust gas nozzle pressure drop is small, the exhaust gas enters the pre-combustion chamber for mixing and preheating, and the flame is strengthened. When the exhaust gas flow and calorific value change, the overall flame of the burner is not affected and the combustion is stable.
废液通过废液燃气一体化喷枪进入燃烧器,废液进入中心管喷枪,废液枪结构外层的第一套管是用来雾化废液的压缩空气或蒸汽,第一套管外层的第二套管是用来辅助燃烧的燃气枪。The waste liquid enters the burner through the integrated waste liquid and gas spray gun, and the waste liquid enters the central tube spray gun. The first sleeve of the outer layer of the waste liquid gun structure is used to atomize the compressed air or steam of the waste liquid, and the second sleeve of the outer layer of the first sleeve is a gas gun used for auxiliary combustion.
本发明所述适用多种工况废气废液混烧的低氮燃烧器的燃烧方法,燃烧器由多种模块组合,可根据实际废气废液的热值特性、流量特性等来选择搭配设计;该燃烧器分级燃烧,而且一级燃烧的配风分为旋流和直流,可灵活调节系统配风比例来实现低氮燃烧,具体是:The combustion method of the low-nitrogen burner applicable to mixed combustion of waste gas and waste liquid under various working conditions of the present invention is that the burner is composed of a combination of multiple modules, and the matching design can be selected according to the calorific value characteristics and flow characteristics of the actual waste gas and waste liquid; the burner is staged combustion, and the air distribution of the first-stage combustion is divided into swirl and direct flow, and the air distribution ratio of the system can be flexibly adjusted to achieve low-nitrogen combustion, specifically:
废液和燃气从废液燃气一体化喷枪喷入预燃室;Waste liquid and gas are sprayed into the pre-combustion chamber from the waste liquid and gas integrated spray gun;
一次风进入燃烧器分为旋流风与直流风,旋流风与直流风的比例通过所述调节杆来调节,通过调节杆调节一次风直流风比例调节筒与燃烧器面板之间的距离来达到流量的改变;The primary air entering the burner is divided into swirl air and direct current air. The ratio of swirl air to direct current air is adjusted by the adjusting rod. The distance between the primary air and direct current air ratio adjusting cylinder and the burner panel is adjusted by the adjusting rod to achieve the change of flow rate.
一次风的旋流风旋流强度通过旋流风调节组件来改变,对燃烧器的预混燃烧强度做控制,适应多工况;The swirl intensity of the primary air is changed by the swirl wind regulating component to control the premixed combustion intensity of the burner to adapt to multiple working conditions;
第一废气集箱包括多个相互独立的第一废气集箱单元;The first exhaust gas header box includes a plurality of mutually independent first exhaust gas header box units;
流量波动范围:1:50,热值波动范围:8000-60000kJ/Nm3的第一废气通过所述第一废气集箱及废气喷嘴喷入预燃室内的火焰根部,稳定和支持火焰燃烧,并通过20-50个均匀周向分布的喷嘴进入预燃室,使用分散燃烧技术,降低火焰温度,降低了温度型氮氧化物的生成,Flow rate fluctuation range: 1:50, calorific value fluctuation range: 8000-60000kJ/Nm3. The first exhaust gas is sprayed into the flame root in the pre-combustion chamber through the first exhaust gas header and the exhaust gas nozzle to stabilize and support the flame combustion, and enters the pre-combustion chamber through 20-50 nozzles evenly distributed circumferentially. The dispersed combustion technology is used to reduce the flame temperature and the generation of temperature-type nitrogen oxides.
流量波动范围:1:50,热值波动范围:0-30000kJ/Nm3的第二废气通过第二废气集箱和第二废气通道进入预燃室内的火焰中末端,火焰预热低热值废气,第二废气不会影响火焰稳定,并且气道呈切圆布置,加强预混,燃烧充分;Flow rate fluctuation range: 1:50, calorific value fluctuation range: 0-30000kJ/Nm3. The second exhaust gas enters the flame middle end in the pre-combustion chamber through the second exhaust gas header and the second exhaust gas channel. The flame preheats the low calorific value exhaust gas. The second exhaust gas will not affect the flame stability. The gas channel is arranged in a tangential circle to enhance premixing and ensure full combustion.
燃烧分为了两个阶段,第一阶段是在预燃室里,形成高温缺氧的燃烧环境,抑制氮氧化物的产生;第二阶段是焚烧炉里面,二次风让第一阶段的燃烧产物在1100℃下和烟气氧含量不小于6%的氧气充分反应,达到废气废液破除率达到99.9%。The combustion is divided into two stages. The first stage is in the pre-combustion chamber, which forms a high-temperature, oxygen-deficient combustion environment to inhibit the production of nitrogen oxides. The second stage is in the incinerator, where the secondary air allows the combustion products of the first stage to fully react with the oxygen content of the flue gas at 1100°C and the oxygen content of not less than 6%, achieving a waste gas and waste liquid removal rate of 99.9%.
一次助燃风通过一次助燃风风箱进入燃烧器;二次风通过二次风风道进入焚烧炉(图上未示出)。The primary combustion-supporting air enters the burner through the primary combustion-supporting air wind box; the secondary air enters the incinerator through the secondary air duct (not shown in the figure).
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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| CN119508827A (en) * | 2025-01-16 | 2025-02-25 | 上海岱鼎工业设备有限公司 | A combined burner with adaptive exhaust gas calorific value |
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