CN118343341A - Aerated block stacking and conveying equipment and process - Google Patents
Aerated block stacking and conveying equipment and process Download PDFInfo
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- CN118343341A CN118343341A CN202410722350.2A CN202410722350A CN118343341A CN 118343341 A CN118343341 A CN 118343341A CN 202410722350 A CN202410722350 A CN 202410722350A CN 118343341 A CN118343341 A CN 118343341A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
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Abstract
Description
技术领域Technical Field
本发明涉及码垛输送设备技术领域,尤其涉及一种加气砌块码垛输送设备及工艺。The invention relates to the technical field of stacking and conveying equipment, and in particular to a stacking and conveying equipment and process for aerated building blocks.
背景技术Background technique
加气砌块在切割成预定的尺寸大小后需要对加气砌块进行集中码垛;传统的加气砌块码垛过程是将加气砌块放置于特制的托盘上,通过叉车等设备将托盘和码垛打包好的多层加气砌块集中转运至仓库。After being cut into predetermined sizes, aerated blocks need to be centrally stacked; the traditional aerated block stacking process is to place the aerated blocks on special pallets, and use forklifts and other equipment to centrally transport the pallets and stacked multi-layer aerated blocks to the warehouse.
部分企业利用编程技术利用机械手在预定位置放置加气砌块,让预定层数的加气砌块形成两个供叉车末端穿过的开口,多层加气砌块外侧在打包带包扎紧固的情况下,通过叉车能够直接将多层加气砌块转运至预定位置,无需对托盘进行转运,降低了生产成本的同时,极大地提高了加气砌块后续输送的效率。Some companies use programming technology to use robots to place aerated blocks at predetermined positions, so that the predetermined number of layers of aerated blocks form two openings for the end of the forklift to pass through. When the outer side of the multi-layer aerated blocks is tightly wrapped with packing tape, the multi-layer aerated blocks can be directly transferred to the predetermined position by a forklift, without the need to transfer the pallet, which reduces production costs and greatly improves the efficiency of subsequent transportation of aerated blocks.
但是,在码垛的过程中,机械手在特定的层数处需要抓取预定的数量,并且需要按照预定的程序在合适的位置对加气砌块进行放置,以能够供叉车末端穿过的间隙;上述操作过程对设备操作的要求较高,机械手整体码垛效率受限;同时,在打包的阶段,多层加气砌块中间存在中空的部分,打包过程中整体稳定性变差,预定的中空部分变形后影响叉车末端的进入,影响打包后转运的过程。However, during the palletizing process, the robot needs to grab a predetermined number of blocks at a specific number of layers, and needs to place the aerated blocks at a suitable position according to a predetermined procedure to allow a gap for the end of a forklift to pass through; the above operation process has high requirements for equipment operation, and the overall palletizing efficiency of the robot is limited; at the same time, during the packaging stage, there is a hollow part in the middle of the multi-layer aerated blocks, and the overall stability deteriorates during the packaging process. The predetermined hollow part is deformed, which affects the entry of the end of the forklift and affects the transportation process after packaging.
发明内容Summary of the invention
针对上述问题,本发明提供一种加气砌块码垛输送设备及工艺,该发明能够简化搬运装置夹持多层加气砌块的操作步骤,极大地提高了加气砌块码垛的效率,并且提高了加气砌块打包的稳定性。In view of the above problems, the present invention provides an aerated block stacking and conveying device and process, which can simplify the operating steps of the handling device clamping multiple layers of aerated blocks, greatly improve the efficiency of aerated block stacking, and improve the stability of aerated block packaging.
为解决上述问题,本发明所采用的技术方案是:To solve the above problems, the technical solution adopted by the present invention is:
一种加气砌块码垛输送设备,包括用于输送加气砌块定向移动的第一输送线以及用于搬运加气砌块的搬运装置,所述第一输送线末端还设置有承载装置用于承载加气砌块,还包括支撑块和控制支撑块移动的第二输送线,所述第二输送线位于第一输送线一侧,所述支撑块占用空间小于加气砌块占用空间;其中,通过第二输送线将支撑块放置于相邻两个预定的加气砌块之间,多层加气砌块打包完毕后将支撑块抽出完成码垛。A stacking and conveying device for aerated blocks comprises a first conveying line for conveying aerated blocks for directional movement and a conveying device for conveying aerated blocks, a carrying device for carrying aerated blocks is also arranged at the end of the first conveying line, and the device further comprises a supporting block and a second conveying line for controlling the movement of the supporting block, the second conveying line is located on one side of the first conveying line, and the space occupied by the supporting block is smaller than that occupied by the aerated block; wherein the supporting block is placed between two adjacent predetermined aerated blocks through the second conveying line, and after the multi-layer aerated blocks are packed, the supporting block is pulled out to complete the stacking.
优选地,所述第一输送线包括承载底座以及输送末端,所述承载底座表面固定连接有限位挡杆,所述限位挡杆靠近承载装置一侧。Preferably, the first conveying line comprises a bearing base and a conveying end, a limit stopper rod is fixedly connected to the surface of the bearing base, and the limit stopper rod is close to one side of the bearing device.
优选地,所述支撑块包括位于内侧的支撑主体和位于外侧的支撑末端,所述支撑末端沿着支撑主体表面延伸,所述支撑主体和支撑末端之间安装有伸缩装置。Preferably, the support block comprises a support body located at an inner side and a support end located at an outer side, the support end extends along a surface of the support body, and a telescopic device is installed between the support body and the support end.
优选地,所述支撑主体侧壁开有连接开口,所述连接开口内置控制阀,所述伸缩装置气动控制且与控制阀导通。Preferably, a connecting opening is opened on the side wall of the supporting body, a control valve is built into the connecting opening, and the telescopic device is pneumatically controlled and communicated with the control valve.
优选地,所述第二输送线包括第二输送导轨,所述第二输送导轨上端滑动连接有第二输送平台,所述第二输送平台上端安装有用于放置支撑块的容纳装置,所述容纳装置在承载装置和第一输送线之间循环移动完成支撑块的连续转运。Preferably, the second conveying line includes a second conveying guide rail, the upper end of which is slidably connected to a second conveying platform, and the upper end of the second conveying platform is equipped with a accommodating device for placing support blocks, and the accommodating device cyclically moves between the carrying device and the first conveying line to complete the continuous transfer of the support blocks.
优选地,所述容纳装置包括容纳盒,所述容纳盒底部滑动连接有电动滑块,所述容纳盒靠近第一输送线一侧开有缺口,所述缺口的外侧安装有导向板。Preferably, the accommodating device comprises a accommodating box, a bottom of which is slidably connected to an electric slider, a side of the accommodating box close to the first conveying line is provided with a notch, and a guide plate is installed on the outer side of the notch.
优选地,所述承载装置包括承载平台,控制承载平台升降的升降控制装置以及控制承载平台转动的旋转装置;有序控制承载平台旋转和下降完成多层加气砌块的码垛。Preferably, the carrying device comprises a carrying platform, a lifting control device for controlling the lifting of the carrying platform, and a rotating device for controlling the rotation of the carrying platform; the rotation and descent of the carrying platform are orderly controlled to complete the stacking of the multi-layer aerated building blocks.
优选地,所述承载平台上端开有供打包带穿过的条形槽,所述条形槽包括横向布置的条形槽一和纵向布置的条形槽二。Preferably, a strip groove for the strapping tape to pass through is opened at the upper end of the bearing platform, and the strip groove includes a transversely arranged strip groove 1 and a longitudinally arranged strip groove 2.
优选地,所述承载装置还包括承载底板,所述承载底板上端安装有导向环,所述导向环上端滑动连接有多个导向杆,所述导向杆贯穿承载平台并且与之滑动连接。Preferably, the bearing device further comprises a bearing base plate, a guide ring is mounted on the upper end of the bearing base plate, a plurality of guide rods are slidably connected to the upper end of the guide ring, and the guide rods penetrate the bearing platform and are slidably connected thereto.
一种加气砌块码垛输送工艺,使用上述的加气砌块码垛输送设备,包括如下步骤:S1、通过第一输送线控制加气砌块朝着承载装置方向定向移动;S2、通过第二输送线控制支撑块定向移动;S3、通过第二输送线将支撑块放置于相邻两个预定的加气砌块之间;S4、多层加气砌块打包完毕后将支撑块抽出完成码垛。A process for stacking and conveying aerated blocks, using the above-mentioned stacking and conveying equipment for aerated blocks, comprises the following steps: S1, controlling the directional movement of aerated blocks toward a carrying device through a first conveyor line; S2, controlling the directional movement of supporting blocks through a second conveyor line; S3, placing the supporting blocks between two adjacent predetermined aerated blocks through the second conveyor line; S4, after the multi-layer aerated blocks are packed, the supporting blocks are pulled out to complete the stacking.
本发明的有益效果为:The beneficial effects of the present invention are:
通过上述方式能够在加气砌块输送的过程中将支撑块穿插至预定的位置连同加气砌块同步进行码垛打包,保证多层加气砌块在码垛以及打包过程中的稳定性,同时无需对加气砌块进行编程专门放置,极大地提高了加气砌块码垛的效率和稳定性;同时,后续能够将支撑块快速排出,形成供叉车末端穿过的开口,开口不会发生变形,保证了叉车末端的正常穿过,并且同样无需托盘进行承载,降低了生产成本提高了加气砌块后续输送的效率。Through the above method, the support blocks can be inserted into the predetermined positions during the transportation of the aerated blocks, and can be stacked and packaged synchronously together with the aerated blocks, thereby ensuring the stability of the multi-layer aerated blocks during the stacking and packaging process. At the same time, there is no need to program the aerated blocks for special placement, which greatly improves the efficiency and stability of the aerated block stacking; at the same time, the support blocks can be quickly discharged later to form an opening for the end of the forklift to pass through, and the opening will not be deformed, thereby ensuring the normal passage of the end of the forklift, and there is no need for a pallet to carry it, thereby reducing the production cost and improving the efficiency of the subsequent transportation of the aerated blocks.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明图1的主视结构示意图。FIG. 2 is a schematic diagram of the main structure of FIG. 1 of the present invention.
图3为本发明图1的侧视结构示意图。FIG. 3 is a side structural schematic diagram of FIG. 1 of the present invention.
图4为本发明图1的俯视结构示意图。FIG. 4 is a schematic diagram of the top view of the structure of FIG. 1 of the present invention.
图5为本发明承载装置原始位置结构示意图。FIG. 5 is a schematic diagram of the structure of the original position of the carrying device of the present invention.
图6为本发明承载装置收缩位置结构示意图。FIG. 6 is a schematic diagram of the structure of the load-bearing device of the present invention in the retracted position.
图7为本发明第二输送线立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the second conveyor line of the present invention.
图8为本发明图7的俯视结构示意图。FIG. 8 is a schematic diagram of the top view of the structure of FIG. 7 of the present invention.
图9为本发明支撑块立体结构示意图。FIG. 9 is a schematic diagram of the three-dimensional structure of the support block of the present invention.
图中:100、第一输送线;110、承载底座;111、限位挡杆;120、输送末端;200、加气砌块;300、支撑块;310、支撑主体;311、连接开口;320、支撑末端;400、搬运装置;410、搬运轨道;420、搬运平台;430、搬运末端;431、搬运夹爪;432、伸缩气杆;500、第二输送线;510、第二输送导轨;520、第二输送平台;530、容纳装置;531、容纳盒;532、电动滑块;533、导向板;600、承载装置;610、承载平台;611、条形槽一;612、条形槽二;620、升降控制装置;630、承载底板;640、旋转装置;650、导向杆;651、抵紧坡面;660、导向环。In the figure: 100, first conveyor line; 110, bearing base; 111, limit stop rod; 120, conveying end; 200, aerated building block; 300, support block; 310, support body; 311, connecting opening; 320, support end; 400, handling device; 410, handling track; 420, handling platform; 430, handling end; 431, handling clamp; 432, telescopic gas rod; 500, second conveyor line; 510, second conveyor guide rail; 520, second conveyor platform; 530, accommodating device; 531, accommodating box; 532, electric slider; 533, guide plate; 600, bearing device; 610, bearing platform; 611, strip groove one; 612, strip groove two; 620, lifting control device; 630, bearing bottom plate; 640, rotating device; 650, guide rod; 651, pressing against the slope; 660, guide ring.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.
加气砌块由混凝土、发气剂等材料制成,具有质量轻、保温、隔音效果好等特点。Aerated blocks are made of concrete, gas-generating agent and other materials, and have the characteristics of light weight, good heat preservation and sound insulation.
加气砌块在切割成预定的尺寸大小后需要对加气砌块进行集中码垛;传统的加气砌块码垛过程是将加气砌块放置于特制的托盘上,通过叉车等设备将托盘和码垛打包好的多层加气砌块集中转运至仓库。After being cut into predetermined sizes, aerated blocks need to be centrally stacked; the traditional aerated block stacking process is to place the aerated blocks on special pallets, and use forklifts and other equipment to centrally transport the pallets and stacked multi-layer aerated blocks to the warehouse.
部分企业利用编程技术利用机械手在预定位置放置加气砌块,让预定层数(通常是从底部向上的第二层)的加气砌块形成两个供叉车末端穿过的开口,多层加气砌块外侧在打包带包扎紧固的情况下,通过叉车能够直接将多层加气砌块转运至预定位置,无需对托盘进行转运,降低了生产成本的同时,极大地提高了加气砌块后续输送的效率。Some companies use programming technology to use robots to place aerated blocks at predetermined positions, so that a predetermined number of layers (usually the second layer from the bottom up) of aerated blocks form two openings for the end of the forklift to pass through. When the outer side of the multi-layer aerated blocks is tightly wrapped with packing tape, the multi-layer aerated blocks can be directly transferred to the predetermined position by a forklift, without the need to transfer the pallet, which reduces production costs and greatly improves the efficiency of subsequent transportation of aerated blocks.
但是,在码垛的过程中,机械手在特定的层数处需要抓取预定的数量(抓取的加气砌块数量少两个),并且需要按照预定的程序在合适的位置对加气砌块进行放置,以能够供叉车末端穿过的间隙;上述操作过程对设备操作的要求较高,机械手整体码垛效率受限;同时,在打包的阶段,多层加气砌块中间存在中空的部分,打包过程中整体稳定性变差,预定的中空部分变形后影响叉车末端的进入,影响打包后转运的过程。However, during the palletizing process, the robot needs to grab a predetermined number of aerated blocks at a specific number of layers (the number of aerated blocks grabbed is two less), and the aerated blocks need to be placed at a suitable position according to a predetermined procedure to allow a gap for the end of a forklift to pass through; the above operation process has high requirements for equipment operation, and the overall palletizing efficiency of the robot is limited; at the same time, during the packaging stage, there is a hollow part in the middle of the multi-layer aerated blocks, the overall stability deteriorates during the packaging process, and the predetermined hollow part is deformed, which affects the entry of the end of the forklift and affects the transportation process after packaging.
为了解决上述问题,参照附图1-附图9,一种加气砌块码垛输送设备,包括用于输送加气砌块200定向移动的第一输送线100以及用于搬运加气砌块200的搬运装置400,这里的第一输送线100可以选择为皮带输送设备,第一输送线100末端还设置有承载装置600用于承载加气砌块200,通过搬运装置400能够将多个加气砌块200持续搬运至承载装置600表面,多层加气砌块200搬运至承载装置600表面码垛形成长方体进行集中包扎打包,最终通过叉车转运至仓库进行存储。In order to solve the above problems, referring to Figures 1 to 9, an aerated block stacking and conveying equipment includes a first conveyor line 100 for conveying aerated blocks 200 for directional movement and a conveying device 400 for transporting aerated blocks 200. The first conveyor line 100 here can be selected as a belt conveyor. A carrying device 600 is also provided at the end of the first conveyor line 100 for carrying aerated blocks 200. The carrying device 400 can continuously transport a plurality of aerated blocks 200 to the surface of the carrying device 600. Multi-layer aerated blocks 200 are transported to the surface of the carrying device 600 and stacked to form a rectangular block for centralized wrapping and packaging, and finally transported to a warehouse for storage by a forklift.
进一步地;还包括支撑块300和控制支撑块300移动的第二输送线500,第二输送线500位于第一输送线100一侧,支撑块300占用空间小于加气砌块200占用空间;其中,通过第二输送线500将支撑块300放置于相邻两个预定的加气砌块200之间,多层加气砌块200打包完毕后将支撑块300抽出完成码垛,将支撑块300抽出后,通过打包带打包完毕的多层加气砌块200内部具有两个中空的部分,供叉车末端穿过,进而将多层打包完毕的加气砌块200转运至仓库存储。Furthermore; it also includes a support block 300 and a second conveyor line 500 for controlling the movement of the support block 300, the second conveyor line 500 is located on one side of the first conveyor line 100, and the space occupied by the support block 300 is smaller than the space occupied by the aerated block 200; wherein, the support block 300 is placed between two adjacent predetermined aerated blocks 200 through the second conveyor line 500, and after the multi-layer aerated blocks 200 are packaged, the support block 300 is pulled out to complete the palletizing, and after the support block 300 is pulled out, the multi-layer aerated block 200 packaged by the packing tape has two hollow parts inside for the end of the forklift to pass through, and then the multi-layer packaged aerated blocks 200 are transported to the warehouse for storage.
这里的支撑块300占用的空间小于加气砌块200占用的空间,能够便于将加气砌块200之间的支撑块300抽出或者推出,降低了对外侧加气砌块200的摩擦影响;可以设置支撑块300为椭球形,或者设置支撑块300具有膨胀状态和收缩状态,膨胀状态下能够将两侧的加气砌块200相抵紧,保证打包过程的正常、稳定;收缩状态下能够降低与外侧加气砌块200的摩擦,以实现支撑块300的快速排出。The space occupied by the support blocks 300 here is smaller than that occupied by the aerated blocks 200, which can facilitate the extraction or pushout of the support blocks 300 between the aerated blocks 200, thereby reducing the friction effect on the outer aerated blocks 200; the support blocks 300 can be set to be ellipsoidal, or the support blocks 300 can be set to have an expanded state and a contracted state. In the expanded state, the aerated blocks 200 on both sides can be pressed tightly together to ensure the normal and stable packaging process; in the contracted state, the friction with the outer aerated blocks 200 can be reduced to achieve rapid discharge of the support blocks 300.
综上,通过上述方式能够在加气砌块200输送的过程中将支撑块300穿插至预定的位置连通加气砌块200同步进行码垛打包,保证多层加气砌块200在码垛以及打包过程中的稳定性,同时无需对加气砌块200进行编程专门放置,极大地提高了加气砌块200码垛的效率和稳定性;同时,后续能够将支撑块300快速排出,形成供叉车末端穿过的开口,开口不会发生变形,保证了叉车末端的正常穿过,并且同样无需托盘进行承载,降低了生产成本提高了加气砌块后续输送的效率。In summary, through the above method, during the transportation of the aerated building blocks 200, the support blocks 300 can be inserted into the predetermined position to connect the aerated building blocks 200 for simultaneous stacking and packaging, thereby ensuring the stability of the multi-layer aerated building blocks 200 during the stacking and packaging process. At the same time, there is no need to program the aerated building blocks 200 for special placement, which greatly improves the efficiency and stability of the stacking of the aerated building blocks 200. At the same time, the support blocks 300 can be quickly discharged later to form an opening for the end of the forklift to pass through, and the opening will not be deformed, thereby ensuring the normal passage of the end of the forklift. There is also no need for a pallet to carry the load, thereby reducing the production cost and improving the efficiency of the subsequent transportation of the aerated building blocks.
这里需要说明的是,这里的支撑块300可以选择在外侧将支撑块300抽出,也可以将多层的加气砌块200抵紧,通过叉车末端将加气砌块200推出,形成供叉车末端穿过的开口即可;这里的支撑块300优选设计为两个,满足了叉车转运的需要。It should be noted here that the support block 300 here can be selected to be pulled out from the outside, or the multi-layer aerated building block 200 can be pressed tightly and the aerated building block 200 can be pushed out by the end of the forklift to form an opening for the end of the forklift to pass through; the support block 300 here is preferably designed to be two, which meets the needs of forklift transportation.
具体地;第一输送线100包括承载底座110以及输送末端120,承载底座110表面固定连接有限位挡杆111,限位挡杆111靠近承载装置600一侧,这里的输送末端120可以选择为皮带输送装置,持续带动加气砌块200定向移动,这里的限位挡杆111能够在靠近承载装置600一侧对加气砌块200进行阻挡限位,避免承载装置600超过预定位置,保证搬运装置400对多个加气砌块200抓取位置的准确。Specifically, the first conveyor line 100 includes a supporting base 110 and a conveying end 120. A limiting stop rod 111 is fixedly connected to the surface of the supporting base 110. The limiting stop rod 111 is close to one side of the supporting device 600. The conveying end 120 here can be selected as a belt conveyor device to continuously drive the aerated building blocks 200 to move in a directional manner. The limiting stop rod 111 here can block and limit the aerated building blocks 200 on the side close to the supporting device 600 to prevent the supporting device 600 from exceeding a predetermined position, thereby ensuring that the handling device 400 accurately grasps the positions of multiple aerated building blocks 200.
这里的搬运装置400包括搬运轨道410、搬运平台420、搬运末端430等组件,搬运平台420沿着搬运轨道410线性移动,将第一输送线100表面的多个加气砌块200搬运至承载装置600一侧;在搬运平台420和搬运末端430之间可伸缩的设计,能够让搬运末端430朝着加气砌块200方向移动,让搬运末端430完成对加气砌块200侧壁的抓取,同时,在搬运平台420和搬运末端430之间可设置旋转结构,能够对搬运末端430旋转,能够从前后两侧的方向对多个加气砌块200进行夹紧,保证加气砌块200后续从左右两个方向上抓取的准确以及后面码垛的紧凑和准确;这里的搬运末端430包括搬运夹爪431和伸缩气杆432,搬运夹爪431和伸缩气杆432设置为多组,能够实现对多个加气砌块200的抓取,通过伸缩气杆432控制搬运夹爪431夹紧完成对加气砌块200的夹持抓取。The transport device 400 includes a transport track 410, a transport platform 420, a transport terminal 430 and other components. The transport platform 420 moves linearly along the transport track 410 to transport multiple aerated blocks 200 on the surface of the first conveyor line 100 to one side of the carrier 600. The retractable design between the transport platform 420 and the transport terminal 430 allows the transport terminal 430 to move toward the aerated block 200, so that the transport terminal 430 can complete the grabbing of the side wall of the aerated block 200. At the same time, the transport platform 420 and the transport terminal 430 are retractable. A rotating structure can be set in the middle, which can rotate the transport end 430 and clamp multiple aerated building blocks 200 from the front and rear directions to ensure the accuracy of subsequent grabbing of the aerated building blocks 200 from the left and right directions and the compactness and accuracy of the subsequent stacking; the transport end 430 here includes a transport clamp 431 and a telescopic gas rod 432, and the transport clamp 431 and the telescopic gas rod 432 are arranged in multiple groups, which can realize the grabbing of multiple aerated building blocks 200, and the telescopic gas rod 432 controls the transport clamp 431 to clamp and complete the clamping and grabbing of the aerated building blocks 200.
具体参照附图9,优选支撑块300包括位于内侧的支撑主体310和位于外侧的支撑末端320,支撑末端320沿着支撑主体310表面延伸,支撑主体310和支撑末端320之间安装有伸缩装置,在加气砌块200和支撑块300码垛的过程中,控制该伸缩装置处于伸出的状态,让支撑末端320能够伸出与外侧的加气砌块200相抵紧,保证多层加气砌块200能够稳定地完成码垛和打包;在打包完毕后,控制该伸缩装置处于收缩的状态,此时支撑末端320能够处于收缩的状态,加气砌块200与支撑块300之间处于未完全抵紧的状态,此时能够便于将支撑块300整体快速排出,提高了支撑块300抽出效率的同时,避免了对打包完毕多层加气砌块200的干扰。Specific reference is made to FIG9 , preferably, the support block 300 includes a support body 310 located on the inner side and a support end 320 located on the outer side, the support end 320 extending along the surface of the support body 310, and a telescopic device is installed between the support body 310 and the support end 320. During the stacking process of the aerated building blocks 200 and the support blocks 300, the telescopic device is controlled to be in an extended state, so that the support end 320 can be extended and pressed against the aerated building blocks 200 on the outer side, ensuring that the multi-layer aerated building blocks 200 can stably complete the stacking and packaging; after the packaging is completed, the telescopic device is controlled to be in a retracted state, at which time the support end 320 can be in a retracted state, and the aerated building blocks 200 and the support blocks 300 are not completely pressed against each other, so that the support block 300 can be quickly discharged as a whole, thereby improving the extraction efficiency of the support block 300 and avoiding interference with the multi-layer aerated building blocks 200 that have been packaged.
这里的支撑末端320为板状,通过上述结构在支撑末端320撑开、收缩的状态下能够保证支撑块300和加气砌块200之间的顺畅,保证支撑块300在加气砌块200之间移动的顺畅,避免出现卡顿等现象。The support end 320 here is in the shape of a plate. Through the above structure, when the support end 320 is expanded or contracted, it can ensure smooth movement between the support block 300 and the aerated building block 200, and ensure smooth movement of the support block 300 between the aerated building blocks 200 to avoid jamming and other phenomena.
在支撑主体310侧壁开有连接开口311,连接开口311内置控制阀,伸缩装置气动控制且与控制阀导通,可以将配套的抽取结构伸入至连接开口311内将支撑块300锁紧并且快速抽出;同时,这里的伸缩装置采样气动控制,在伸入至连接开口311内能够控制阀处于导通的状态,将伸缩装置内部的气体快速排出,实现支撑末端320的自动收缩;通过上述结构设计能够实现支撑块300结构的快速排出,整体结构收缩控制过程简单,降低了支撑块300操作控制的难度,提高了多层加气砌块200整体输送、码垛、打包的效率。A connecting opening 311 is provided on the side wall of the supporting body 310, and a control valve is built in the connecting opening 311. The telescopic device is pneumatically controlled and communicated with the control valve, so that the matching extraction structure can be extended into the connecting opening 311 to lock the supporting block 300 and quickly withdraw it; at the same time, the telescopic device here is pneumatically controlled, and when extended into the connecting opening 311, the valve can be controlled to be in a conducting state, so that the gas inside the telescopic device is quickly discharged, and the automatic contraction of the supporting end 320 is realized; through the above-mentioned structural design, the rapid discharge of the supporting block 300 structure can be realized, the overall structural contraction control process is simple, the difficulty of operating and controlling the supporting block 300 is reduced, and the overall transportation, stacking and packaging efficiency of the multi-layer aerated building block 200 is improved.
具体参照附图7、附图8,具体地;第二输送线500包括第二输送导轨510,第二输送导轨510上端滑动连接有第二输送平台520,第二输送平台520沿着第二输送导轨510长度方向线性移动;第二输送平台520上端安装有用于放置支撑块300的容纳装置530,容纳装置530在承载装置600和第一输送线100之间循环移动完成支撑块300的连续转运,通过容纳装置530对支撑块300进行容纳,这里的容纳装置530优选为间隔设置的两个,能够对两个容纳装置530进行容纳,两个容纳装置530之间的间距与叉车末端的间距相同,以满足叉车转运的需要。With specific reference to FIGS. 7 and 8 , specifically; the second conveying line 500 includes a second conveying rail 510, and a second conveying platform 520 is slidably connected to the upper end of the second conveying rail 510, and the second conveying platform 520 moves linearly along the length direction of the second conveying rail 510; a accommodating device 530 for placing the support block 300 is installed on the upper end of the second conveying platform 520, and the accommodating device 530 circulates between the carrying device 600 and the first conveying line 100 to complete the continuous transportation of the support block 300, and the support block 300 is accommodated by the accommodating device 530. The accommodating device 530 here is preferably two accommodating devices 530 arranged at intervals, which can accommodate two accommodating devices 530, and the spacing between the two accommodating devices 530 is the same as the spacing at the end of the forklift to meet the needs of forklift transportation.
在上述的操作过程中,在第一组多层加气砌块200码垛打包完毕后,控制容纳装置530移动至承载装置600一侧,叉车末端可以将两个支撑块300推动至容纳装置530内进行容纳;在两个支撑块300容纳完毕后,控制容纳装置530朝着第一输送线100方向移动,移动至预定的位置后将两个支撑块300推出,推动至预定的两个加气砌块200之间,完成支撑块300的循环放置;上述结构自动进行循环控制,无需人工参与,提高了整体控制的自动化程度和效率。In the above operation process, after the first group of multi-layer aerated building blocks 200 are stacked and packaged, the accommodating device 530 is controlled to move to the side of the carrying device 600, and the end of the forklift can push the two support blocks 300 into the accommodating device 530 for accommodating; after the two support blocks 300 are accommodated, the accommodating device 530 is controlled to move toward the first conveyor line 100, and after moving to the predetermined position, the two support blocks 300 are pushed out and pushed between the predetermined two aerated building blocks 200 to complete the cyclic placement of the support blocks 300; the above structure automatically performs cyclic control without manual participation, thereby improving the automation and efficiency of the overall control.
具体地;容纳装置530包括容纳盒531,容纳盒531底部滑动连接有电动滑块532,容纳盒531靠近第一输送线100一侧开有缺口,缺口的外侧安装有导向板533,电动滑块532朝着缺口方向移动的过程中能够将支撑块300推出,在支撑块300推出的过程中控制两个导向板533朝着内侧偏转,能够对支撑块300进行夹紧限位,保证支撑块300推动方向的准确,让支撑块300能够快速、顺畅地位于预定的两个加气砌块200之间。Specifically, the accommodating device 530 includes a accommodating box 531, and an electric slider 532 is slidably connected to the bottom of the accommodating box 531. A notch is opened on the side of the accommodating box 531 close to the first conveyor line 100, and a guide plate 533 is installed on the outer side of the notch. The electric slider 532 can push out the support block 300 during the movement toward the notch. During the process of pushing the support block 300, the two guide plates 533 are controlled to deflect inward, so as to clamp and limit the support block 300, thereby ensuring the accuracy of the pushing direction of the support block 300, so that the support block 300 can be quickly and smoothly located between the two predetermined aerated blocks 200.
在承载装置600处将两个支撑块300推出的过程中,控制两个导向板533朝着外侧偏转,此时能够形成喇叭状的开口,能够两个导向板533同样能够对支撑块300进行导向控制,保证支撑块300能够顺畅、准确地进入容纳盒531内,降低了第二输送导轨510、第二输送平台520移动控制精度的要求,并且提高了该部分移动控制的效率。During the process of pushing out the two support blocks 300 at the carrying device 600, the two guide plates 533 are controlled to deflect toward the outside, and a trumpet-shaped opening can be formed at this time. The two guide plates 533 can also guide and control the support blocks 300, ensuring that the support blocks 300 can smoothly and accurately enter the storage box 531, thereby reducing the requirements for the movement control accuracy of the second conveying guide rail 510 and the second conveying platform 520, and improving the efficiency of this part of the movement control.
具体参照附图5、附图6;承载装置600包括承载平台610,控制承载平台610升降的升降控制装置620以及控制承载平台610转动的旋转装置640;有序控制承载平台610旋转和下降完成多层加气砌块200的码垛,每一层多个加气砌块200码垛完毕后,通过升降控制装置620和旋转装置640配合承载平台610旋转90°并且下降预定的高度,让后续的加气砌块200能够再次码垛至预定的位置;通过上述结构设计,能够简化搬运装置400的移动轨道,搬运装置400只需沿着预定的方向线性移动,即可完成加气砌块200的搬运码垛;让第一输送线100和承载装置600之间的结构更加紧凑,同时,多个加气砌块200在第一输送线100和承载装置600之间码垛的时间更少,在搬运装置400回程的间隙过程中对承载装置600进行旋转下降控制,进一步提高了加气砌块200码垛搬运的效率。Specific reference is made to FIGS. 5 and 6 ; the carrying device 600 includes a carrying platform 610, a lifting control device 620 for controlling the lifting and lowering of the carrying platform 610, and a rotating device 640 for controlling the rotation of the carrying platform 610; the rotation and lowering of the carrying platform 610 are controlled in an orderly manner to complete the stacking of multiple layers of aerated building blocks 200. After the stacking of multiple aerated building blocks 200 on each layer is completed, the lifting control device 620 and the rotating device 640 cooperate with the carrying platform 610 to rotate 90° and descend to a predetermined height, so that the subsequent aerated building blocks 200 can be stacked again to a predetermined position. Through the above structural design, the moving track of the transport device 400 can be simplified. The transport device 400 only needs to move linearly along a predetermined direction to complete the transport and stacking of the aerated building blocks 200. The structure between the first conveyor line 100 and the carrying device 600 is more compact. At the same time, the stacking time of multiple aerated building blocks 200 between the first conveyor line 100 and the carrying device 600 is shorter. During the gap of the return of the transport device 400, the carrying device 600 is controlled to rotate and descend, which further improves the efficiency of stacking and transporting the aerated building blocks 200.
在承载平台610上端开有供打包带穿过的条形槽,条形槽包括横向布置的条形槽一611和纵向布置的条形槽二612,通过设置条形槽能够供打包带穿过,实现对多层加气砌块200的打包捆扎,通过设置横纵交织的条形槽一611和条形槽二612能够供打包带从不同的方向穿过,满足了不同姿态放置的多层加气砌块200的适应性打包捆扎,满足了对多层加气砌块200稳定打包捆扎的需求。A strip groove for the strapping tape to pass through is provided at the upper end of the carrying platform 610, and the strip groove includes a transversely arranged strip groove 1 611 and a longitudinally arranged strip groove 2 612. The strip grooves are provided so that the strapping tape can pass through, thereby realizing the packaging and bundling of the multi-layer aerated building blocks 200. The strip grooves 1 611 and the strip grooves 2 612 are provided so that the strapping tape can pass through from different directions, thereby satisfying the adaptive packaging and bundling of the multi-layer aerated building blocks 200 placed in different postures and the demand for stable packaging and bundling of the multi-layer aerated building blocks 200.
为了保证多层加气砌块200在旋转以及下降过程中的稳定性;在承载装置600还包括承载底板630,承载底板630上端安装有导向环660,导向环660上端滑动连接有多个导向杆650,导向杆650贯穿承载平台610并且与之滑动连接,通过多个导向杆650能够从外侧对多层加气砌块200进限位支撑,保证加气砌块200在旋转下降过程中的稳定性;在承载平台610转动的过程中导向杆650能够随着承载平台610同步转动,在承载平台610下降的过程中导向杆650顶部能够伸出,伸出后的导向杆650能够在恒定的位置对加气砌块200进行限位,保证加气砌块200在旋转下降过程中的稳定性。In order to ensure the stability of the multi-layer aerated building block 200 during the rotation and descent process; the bearing device 600 also includes a bearing base plate 630, and a guide ring 660 is installed on the upper end of the bearing base plate 630. A plurality of guide rods 650 are slidably connected to the upper end of the guide ring 660. The guide rods 650 penetrate the bearing platform 610 and are slidably connected thereto. The multi-layer aerated building block 200 can be limitedly supported from the outside through the plurality of guide rods 650 to ensure the stability of the aerated building block 200 during the rotation and descent process; during the rotation of the bearing platform 610, the guide rods 650 can rotate synchronously with the bearing platform 610, and during the descent of the bearing platform 610, the top of the guide rods 650 can be extended, and the extended guide rods 650 can limit the aerated building block 200 at a constant position to ensure the stability of the aerated building block 200 during the rotation and descent process.
这里的导向环660内部可设置有可滚动的滚轮,导向杆650与滚轮之间转动连接,降低导向杆650底部的摩擦;在导向杆650上端内壁开有抵紧坡面651,能够对部分位置偏差的加气砌块200进行纠偏,避免与加气砌块200产生干涉,保证整体的稳定。A rollable roller may be provided inside the guide ring 660, and the guide rod 650 is rotationally connected to the roller to reduce the friction at the bottom of the guide rod 650; a tightening slope 651 is provided on the inner wall of the upper end of the guide rod 650, which can correct the aerated building block 200 with partial position deviation, avoid interference with the aerated building block 200, and ensure overall stability.
最后需要说明的是,当多层加气砌块200需要通过叉车进行转运时,控制升降控制装置620伸出复位至初始的高度,此时多个导向杆650处于收缩的状态,不会对导向杆650的码垛产生影响;同时整体结构能够复位至预定的位置,两个支撑块300能够位于恒定的位置推出,支撑块300掉落至第二输送线500表面进行循环输送。Finally, it should be noted that when the multi-layer aerated building blocks 200 need to be transported by a forklift, the lifting control device 620 is controlled to extend and reset to the initial height. At this time, the multiple guide rods 650 are in a retracted state, which will not affect the stacking of the guide rods 650; at the same time, the overall structure can be reset to a predetermined position, and the two support blocks 300 can be pushed out at a constant position, and the support blocks 300 fall onto the surface of the second conveyor line 500 for cyclic conveying.
一种加气砌块码垛输送工艺,使用上述的加气砌块码垛输送设备,包括如下步骤:A process for stacking and conveying aerated blocks, using the above-mentioned stacking and conveying equipment for aerated blocks, comprises the following steps:
S1、通过第一输送线100控制加气砌块200朝着承载装置600方向定向移动;优选相邻的两个加气砌块200之间间隔预定距离朝着承载装置600方向定向输送,两个加气砌块200之间距离与加气砌块200的宽度相同,进而让支撑块300能够进入两个加气砌块200之间。S1. Control the aerated building blocks 200 to move in a directional manner toward the carrying device 600 through the first conveyor line 100; preferably, two adjacent aerated building blocks 200 are conveyed in a directional manner toward the carrying device 600 at a predetermined distance from each other, and the distance between the two aerated building blocks 200 is the same as the width of the aerated building blocks 200, so that the support block 300 can enter between the two aerated building blocks 200.
S2、通过第二输送线500控制支撑块300定向移动;将承载装置600一侧推出的两个支撑块300朝着第一输送线100方向移动输送。S2, controlling the directional movement of the support block 300 through the second conveyor line 500; moving and conveying the two support blocks 300 pushed out from one side of the carrying device 600 toward the direction of the first conveyor line 100.
S3、通过第二输送线500将支撑块300放置于相邻两个预定的加气砌块200之间;此时加气砌块200和支撑块300之间能够形成一个整体,将加气砌块200和支撑块300整体码垛至承载装置600一侧,便于后续的打包捆扎。S3. Place the support block 300 between two adjacent predetermined aerated blocks 200 through the second conveyor line 500; at this time, the aerated block 200 and the support block 300 can form a whole, and the aerated block 200 and the support block 300 are stacked as a whole to one side of the carrying device 600 to facilitate subsequent packaging and bundling.
S4、多层加气砌块200打包完毕后将支撑块300抽出完成码垛,将支撑块300抽出或者推出后多层加气砌块200之间形成两个中空部分,中空部分能够供叉车末端穿过对打包好的多层加气砌块200进行转运,满足后续转运输送的要求。S4. After the multi-layer aerated building blocks 200 are packaged, the support blocks 300 are pulled out to complete the stacking. After the support blocks 300 are pulled out or pushed out, two hollow parts are formed between the multi-layer aerated building blocks 200. The hollow parts can be used for the end of a forklift to pass through and transport the packaged multi-layer aerated building blocks 200, meeting the requirements of subsequent transportation and delivery.
通过上述方式能够简化搬运装置400夹持多层加气砌块200的操作步骤,极大地提高了加气砌块200码垛的效率,并且提高了加气砌块200打包的稳定性。The above-mentioned method can simplify the operation steps of the handling device 400 clamping the multi-layer aerated building blocks 200, greatly improve the efficiency of stacking the aerated building blocks 200, and improve the stability of the packaging of the aerated building blocks 200.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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