[go: up one dir, main page]

CN118385632B - Cutting blade with convex coating unit on rear surface - Google Patents

Cutting blade with convex coating unit on rear surface Download PDF

Info

Publication number
CN118385632B
CN118385632B CN202410860089.2A CN202410860089A CN118385632B CN 118385632 B CN118385632 B CN 118385632B CN 202410860089 A CN202410860089 A CN 202410860089A CN 118385632 B CN118385632 B CN 118385632B
Authority
CN
China
Prior art keywords
cutting
coating unit
coating
cutting edge
convex
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202410860089.2A
Other languages
Chinese (zh)
Other versions
CN118385632A (en
Inventor
王社权
江爱胜
陈利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuzhou Cemented Carbide Cutting Tools Co Ltd
Original Assignee
Zhuzhou Cemented Carbide Cutting Tools Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuzhou Cemented Carbide Cutting Tools Co Ltd filed Critical Zhuzhou Cemented Carbide Cutting Tools Co Ltd
Priority to CN202410860089.2A priority Critical patent/CN118385632B/en
Publication of CN118385632A publication Critical patent/CN118385632A/en
Application granted granted Critical
Publication of CN118385632B publication Critical patent/CN118385632B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B2228/00Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner
    • B23B2228/10Coatings

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

本发明公开了一种后刀面设有凸涂层单元的切削刀片,包括板状基体,板状基体包括上表面、下表面以及连接上表面、下表面的侧面,侧面和上表面相交形成多个切削刃单元,切削刃单元包括主切削刃、角切削刃和副切削刃,侧面包括第一后刀面和第二后刀面,第一后刀面位于第二后刀面上方,第一后刀面设有非切削区域以及参与切削的后切削区域,第一后刀面上设有两层切削涂层,分别为第一涂层和位于第一涂层外部的第二涂层,第一涂层各处的微观成分相同且完整覆盖第一后刀面,第二涂层由设置在后切削区域的一个以上凸涂层单元组成,凸涂层单元的厚度为h1,应满足:1µm≤h1≤5µm,具有切削性能高、各切削刃性能匹配度高、使用寿命长等优点。

The invention discloses a cutting blade with a convex coating unit on the back face, comprising a plate-like substrate, the plate-like substrate comprising an upper surface, a lower surface and a side surface connecting the upper surface and the lower surface, the side surface and the upper surface intersecting to form a plurality of cutting edge units, the cutting edge unit comprising a main cutting edge, an angle cutting edge and a secondary cutting edge, the side surface comprising a first back face and a second back face, the first back face being located above the second back face, the first back face being provided with a non-cutting area and a back cutting area involved in cutting, the first back face being provided with two layers of cutting coatings, namely a first coating and a second coating located outside the first coating, the first coating having the same microscopic composition at various locations and completely covering the first back face, the second coating being composed of more than one convex coating unit arranged in the back cutting area, the thickness of the convex coating unit being h1, and satisfying the following requirements: 1µm≤h1≤5µm, the blade has the advantages of high cutting performance, high matching degree of performance of each cutting edge, long service life and the like.

Description

一种后刀面设有凸涂层单元的切削刀片A cutting insert with a convex coating unit on the back face

技术领域Technical Field

本发明主要涉及金属切削刀具领域,尤其涉及一种后刀面设有凸涂层单元的切削刀片。The invention mainly relates to the field of metal cutting tools, and in particular to a cutting blade with a convex coating unit on the back surface.

背景技术Background Art

为了保证切削刀片在切削时的切削性能,一般选用强度很好的硬质合金作为切削刀片的基体,行业内已经发现,用纯硬质合金材质作为刀片材料,切削时摩擦力较大,切削时易产生积屑瘤,只能应用于对切削速度要求不高的加工场合,且刀片寿命较短。而在硬质合金表面上涂覆一定厚度的碳化物、氮化物、氧化物等难熔硬质化合物,从而使切削刀片表面具有更高的硬度、耐磨性、高的耐热性、低的摩擦系数和消除积屑瘤的特点,且允许切削刀片切削速度最大可提高70%以上,可大幅提高切削刀片的切削性能和使用寿命。制备涂层所需温度高、控制过程复杂,为降低制造难度,切削刀片表面通常采用结构和厚度都相同的涂层。In order to ensure the cutting performance of the cutting blade during cutting, cemented carbide with good strength is generally used as the substrate of the cutting blade. The industry has found that using pure cemented carbide as the blade material will cause greater friction during cutting and easily generate built-up edge during cutting. It can only be used in processing occasions that do not require high cutting speeds, and the blade life is short. However, a certain thickness of refractory hard compounds such as carbides, nitrides, oxides, etc. are coated on the surface of cemented carbide, so that the surface of the cutting blade has higher hardness, wear resistance, high heat resistance, low friction coefficient and eliminates built-up edge. It also allows the cutting blade cutting speed to be increased by more than 70%, which can greatly improve the cutting performance and service life of the cutting blade. The temperature required to prepare the coating is high and the control process is complex. In order to reduce the difficulty of manufacturing, the surface of the cutting blade usually uses a coating with the same structure and thickness.

刀片切削过程中,和已加工表面挤压、摩擦的区域是刀片的后切削区域,普通材料加工时,随着后切削区域磨损值的增大,切削阻力增加,易导致后切削区域涂层的脱落,即刀片后切削区域易发崩缺失效,尤其是钻孔刀片,后刀面快速磨损主要发生在后切削区域的关键区域,若要保证切削刀片的使用寿命,后切削区域必须具备一定的涂层厚度,但在涂层制备过程中,切削刃应力大,侧面和上表面相交的切削刃处涂层过厚易造成切削刃处涂层剥落,影响刀片生产的合格率。During the cutting process of the blade, the area that is squeezed and rubbed against the processed surface is the back cutting area of the blade. When processing ordinary materials, as the wear value of the back cutting area increases, the cutting resistance increases, which can easily lead to the shedding of the coating in the back cutting area, that is, the back cutting area of the blade is prone to collapse and failure, especially for drilling blades. The rapid wear of the back tool surface mainly occurs in the key area of the back cutting area. If the service life of the cutting blade is to be guaranteed, the back cutting area must have a certain coating thickness. However, during the coating preparation process, the cutting edge stress is large, and the coating at the cutting edge where the side and the upper surface intersect is too thick, which can easily cause the coating to peel off at the cutting edge, affecting the qualified rate of blade production.

发明内容Summary of the invention

本发明要解决的技术问题是克服现有技术的不足,提供一种切削性能高、各切削刃性能匹配度高、使用寿命长的后刀面设有凸涂层单元的切削刀片。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a cutting blade with a convex coating unit on the back face having high cutting performance, high matching degree of performance of each cutting edge and long service life.

为解决上述技术问题,本发明采用以下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:

一种后刀面设有凸涂层单元的切削刀片,包括板状基体,所述板状基体包括上表面、下表面以及连接所述上表面、下表面的侧面,所述侧面和上表面相交形成多个切削刃单元,所述切削刃单元包括主切削刃、角切削刃和副切削刃,所述侧面包括第一后刀面和第二后刀面,所述第一后刀面位于所述第二后刀面上方,所述第一后刀面设有非切削区域以及参与切削的后切削区域,所述第一后刀面上设有两层切削涂层,分别为第一涂层和位于所述第一涂层外部的第二涂层,所述第一涂层各处的微观成分相同且完整覆盖所述第一后刀面,所述第二涂层由设置在所述后切削区域的一个以上凸涂层单元组成,所述凸涂层单元的厚度为h1,应满足:1µm≤h1≤5µm。A cutting blade with a convex coating unit on the back cutting surface, comprising a plate-like substrate, the plate-like substrate comprising an upper surface, a lower surface and a side surface connecting the upper surface and the lower surface, the side surface and the upper surface intersecting to form a plurality of cutting edge units, the cutting edge unit comprising a main cutting edge, an angle cutting edge and a secondary cutting edge, the side surface comprising a first back cutting surface and a second back cutting surface, the first back cutting surface being located above the second back cutting surface, the first back cutting surface being provided with a non-cutting area and a back cutting area involved in cutting, two layers of cutting coatings being provided on the first back cutting surface, namely a first coating and a second coating located outside the first coating, the first coating having the same microscopic composition at various locations and completely covering the first back cutting surface, the second coating being composed of more than one convex coating unit arranged in the back cutting area, the thickness of the convex coating unit being h1, which should satisfy the following: 1µm≤h1≤5µm.

作为上述技术方案的进一步改进:As a further improvement of the above technical solution:

所述第一涂层厚度为h,应满足:h1≤h≤2h1。The thickness of the first coating is h, which should satisfy: h1≤h≤2h1.

所述凸涂层单元与所述第一涂层具有不相同的微观组织结构。The convex coating unit has a different microstructure from the first coating.

所述凸涂层单元与所述第一涂层外表面具有不同的颜色。The convex coating unit has a different color from the outer surface of the first coating.

所述第二涂层上的凸涂层单元设置在所述后切削区域上。The convex coating unit on the second coating is arranged on the rear cutting area.

所述第二涂层上的凸涂层单元设置在所述非切削区域上。The convex coating unit on the second coating layer is arranged on the non-cutting area.

所述后切削区域包括分别与所述主切削刃、角切削刃和副切削刃对应的主磨损面、角磨损面和副磨损面。The rear cutting area includes a main wear surface, an angle wear surface and an auxiliary wear surface corresponding to the main cutting edge, the angle cutting edge and the auxiliary cutting edge respectively.

所述主磨损面和/或角磨损面和/或副磨损面上设有所述凸涂层单元。The convex coating unit is arranged on the main wear surface and/or the corner wear surface and/or the secondary wear surface.

所述非切削区域包括分别与所述主切削刃、角切削刃和副切削刃对应的非主磨损面、非角磨损面和非副磨损面。The non-cutting area includes a non-main wear surface, a non-corner wear surface and a non-secondary wear surface corresponding to the main cutting edge, the corner cutting edge and the secondary cutting edge respectively.

所述非主磨损面和/或非角磨损面和/或非副磨损面上设有所述凸涂层单元。The convex coating unit is arranged on the non-primary wear surface and/or the non-corner wear surface and/or the non-secondary wear surface.

所述主磨损面上的凸涂层单元为主前凸涂层单元,所述主前凸涂层单元延伸至与所述角磨损面相邻接,所述主前凸涂层单元在对应的所述主切削刃切削深度方向上最大长度为y1,所述主切削刃最大切削长度为y,应满足:0.4y≤y1≤0.6y。The convex coating unit on the main wear surface is a main front convex coating unit, and the main front convex coating unit extends to be adjacent to the angular wear surface. The maximum length of the main front convex coating unit in the cutting depth direction of the corresponding main cutting edge is y1, and the maximum cutting length of the main cutting edge is y, which should satisfy: 0.4y≤y1≤0.6y.

所述副磨损面上的凸涂层单元为副前凸涂层单元,所述副前凸涂层单元延伸至与所述角磨损面相邻接,所述副前凸涂层单元在对应的所述副切削刃切削深度方向上最大长度为x1, 所述副切削刃最大切削长度为x,应满足:0.2x≤x1≤0.5x。The convex coating unit on the secondary wear surface is a secondary front convex coating unit, which extends to be adjacent to the angular wear surface. The maximum length of the secondary front convex coating unit in the cutting depth direction of the corresponding secondary cutting edge is x1. The maximum cutting length of the secondary cutting edge is x, which should satisfy: 0.2x≤x1≤0.5x.

所述主磨损面、角磨损面和副磨损面上的凸涂层单元分别为主前凸涂层单元、角前凸涂层单元和副前凸涂层单元,所述主前凸涂层单元、角前凸涂层单元和副前凸涂层单元在所述侧面上的高度分别为D1、D2和D3,应满足:0.3mm≤D1≤0.8mm,0.3mm≤D2≤0.8mm,0.3mm≤D3≤0.8mm。The convex coating units on the main wear surface, the angular wear surface and the secondary wear surface are respectively the main front convex coating unit, the angular front convex coating unit and the secondary front convex coating unit, and the heights of the main front convex coating unit, the angular front convex coating unit and the secondary front convex coating unit on the side are respectively D1, D2 and D3, which should satisfy: 0.3mm≤D1≤0.8mm, 0.3mm≤D2≤0.8mm, 0.3mm≤D3≤0.8mm.

所述主前凸涂层单元、角前凸涂层单元和副前凸涂层单元在所述侧面上与所述主切削刃、角切削刃和副切削刃之间的最小间隙分别为d1、d2、d3,应满足:0.01mm mm≤d1≤0.2mm,0.01mm mm≤d2≤0.2mm,0.01mm mm≤d3≤0.2mm。The minimum clearances between the main convex coating unit, the corner convex coating unit and the secondary convex coating unit and the main cutting edge, the corner cutting edge and the secondary cutting edge on the side are d1, d2 and d3 respectively, and should satisfy: 0.01mm mm≤d1≤0.2mm, 0.01mm mm≤d2≤0.2mm, 0.01mm mm≤d3≤0.2mm.

与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:

本发明的后刀面设有凸涂层单元的切削刀片,第一后刀面上设有两层切削涂层,分别为第一涂层和位于第一涂层外部的第二涂层,第一涂层各处的微观成分相同且完整覆盖第一后刀面,第二涂层由设置在后切削区域的一个以上凸涂层单元组成,凸涂层单元的厚度为h1,且满足:1µm≤h1≤5µm,通过在第一后刀面的后切削区域上设置凸涂层单元,使后切削区域设有凸涂层单元处的涂层整体厚度大于其他区域,也就是说在后切削区域和切屑接触的关键区域设置凸涂层单元,增加关键区域的切削涂层整体厚度,解决涂层剥落问题,避免后切削区域快速磨损和崩缺,尤其可根据各处切削刃切削功能差异,通过凸涂层单元厚度及材质(摩擦系数等)的优化,减少切屑在第一后刀面上的变形并降低切削力,使各处切削刃的性能和使用寿命相匹配,提高刀具性能稳定性和使用寿命,此外,凸涂层单元设置后切削区域上,可以设置为凸涂层单元边沿与切削刃单元的切削刃具有一定的间隙,也就是说,紧邻切削刃的第一后刀面处仅有第一涂层,可以较好地控制切削刃处的切削涂层整体厚度,避免在制备涂层时因切削刃处的应力变形大而导致切削刃崩缺,提高刀片生产的合格率。The cutting blade of the present invention has a convex coating unit on the back face, and two layers of cutting coatings are provided on the first back face, namely a first coating and a second coating located outside the first coating, the first coating has the same microscopic composition at all places and completely covers the first back face, the second coating is composed of more than one convex coating unit arranged in the back cutting area, the thickness of the convex coating unit is h1, and satisfies: 1µm≤h1≤5µm, and by arranging the convex coating unit on the back cutting area of the first back face, the overall thickness of the coating in the back cutting area where the convex coating unit is provided is greater than that in other areas, that is, the convex coating unit is arranged in the key area where the back cutting area contacts the chips, the overall thickness of the cutting coating in the key area is increased, the coating peeling problem is solved, and the cutting process is avoided. Avoid rapid wear and chipping in the rear cutting area. In particular, according to the difference in cutting function of each cutting edge, the thickness of the convex coating unit and the material (friction coefficient, etc.) can be optimized to reduce the deformation of chips on the first rear tool face and reduce the cutting force, so that the performance and service life of each cutting edge can be matched, and the performance stability and service life of the tool can be improved. In addition, the convex coating unit is set on the rear cutting area, and it can be set to have a certain gap between the edge of the convex coating unit and the cutting edge of the cutting edge unit, that is, there is only the first coating on the first rear tool face adjacent to the cutting edge, which can better control the overall thickness of the cutting coating at the cutting edge, avoid the chipping of the cutting edge due to the large stress deformation at the cutting edge when preparing the coating, and improve the qualified rate of blade production.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明后刀面设有凸涂层单元的切削刀片第一种实施例的立体结构图;FIG1 is a perspective structural diagram of a first embodiment of a cutting insert having a convex coating unit on the flank surface of the present invention;

图2是本发明后刀面设有凸涂层单元的切削刀片第一种实施例的俯视图;FIG2 is a top view of a first embodiment of a cutting insert having a convex coating unit on the flank surface of the present invention;

图3是本发明后刀面设有凸涂层单元的切削刀片第一种实施例的主视图;3 is a front view of a first embodiment of a cutting insert having a convex coating unit on the flank surface of the present invention;

图4是本发明后刀面设有凸涂层单元的切削刀片第一种实施例的左视图;4 is a left side view of a first embodiment of a cutting insert having a convex coating unit on the flank surface of the present invention;

图5是图1中A处的放大图;Fig. 5 is an enlarged view of point A in Fig. 1;

图6是本发明后刀面设有凸涂层单元的切削刀片第二种实施例的立体结构图;6 is a perspective structural diagram of a second embodiment of a cutting insert having a convex coating unit on the flank surface of the present invention;

图7是本发明后刀面设有凸涂层单元的切削刀片第二种实施例的俯视图;7 is a top view of a second embodiment of a cutting insert having a convex coating unit on the flank surface of the present invention;

图8是本发明后刀面设有凸涂层单元的切削刀片的第一涂层和第二涂层厚度示意图;8 is a schematic diagram of the thickness of the first coating and the second coating of the cutting blade having a convex coating unit on the flank surface of the present invention;

图9是本发明后刀面设有凸涂层单元的切削刀片切削工件时的示意图。FIG. 9 is a schematic diagram of a cutting insert having a convex coating unit on the back face of the present invention when cutting a workpiece.

图中各标号表示:The symbols in the figure represent:

1、板状基体;2、上表面;3、下表面;4、侧面;41、第一后刀面;42、第二后刀面;411、后切削区域;4111、主磨损面;4112、角磨损面;4113、副磨损面;412、非切削区域;4121、非主磨损面;4122、非角磨损面;4123、非副磨损面;5、切削刃单元;51、主切削刃;52、角切削刃;53、副切削刃;6、切削涂层;61、第一涂层;62、第二涂层;7、凸涂层单元;711、主前凸涂层单元;712、角前凸涂层单元;713、副前凸涂层单元;721、主后凸涂层单元;722、角后凸涂层单元;723、副后凸涂层单元;8、工件。1. Plate-like substrate; 2. Upper surface; 3. Lower surface; 4. Side surface; 41. First flank surface; 42. Second flank surface; 411. Flank cutting area; 4111. Main wear surface; 4112. Angular wear surface; 4113. Secondary wear surface; 412. Non-cutting area; 4121. Non-main wear surface; 4122. Non-angular wear surface; 4123. Non-secondary wear surface; 5. Cutting edge unit; 51. Main cutting edge; 52. Angular cutting edge; 53. Secondary cutting edge; 6. Cutting coating; 61. First coating; 62. Secondary coating; 7. Convex coating unit; 711. Main front convex coating unit; 712. Angular front convex coating unit; 713. Secondary front convex coating unit; 721. Main rear convex coating unit; 722. Angular rear convex coating unit; 723. Secondary rear convex coating unit; 8. Workpiece.

具体实施方式DETAILED DESCRIPTION

以下将结合说明书附图和具体实施例对本发明做进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

本发明的描述中,需要说明的是,术语“中心”、“上”、 “下”、“水平”、 “内”、 “外”、“顶”、“底”等指示方位或者位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或者暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that terms such as "center", "up", "down", "horizontal", "inside", "outside", "top", and "bottom" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.

图1至图5示出了本发明后刀面设有凸涂层单元的切削刀片的第一种实施例,该实施例的后刀面设有凸涂层单元的切削刀片包括板状基体1,板状基体1包括上表面2、下表面3以及连接上表面2、下表面3的侧面4,侧面4和上表面2相交形成多个切削刃单元5,切削刃单元5包括主切削刃51、角切削刃52和副切削刃53,侧面4包括第一后刀面41和第二后刀面42,第一后刀面41位于第二后刀面42上方,第一后刀面41设有非切削区域412以及参与切削的后切削区域411,第一后刀面41上设有两层切削涂层6,分别为第一涂层61和位于第一涂层61外部的第二涂层62,第一涂层61各处的微观成分相同且完整覆盖第一后刀面41,第二涂层62由设置在后切削区域411的一个以上凸涂层单元7组成,凸涂层单元7的厚度为h1,应满足:1µm≤h1≤5µm,通过在第一后刀面41的后切削区域411上设置凸涂层单元7,使后切削区域411设有凸涂层单元7处的涂层整体厚度大于其他区域,也就是说可在后切削区域411和切屑接触的关键区域设置凸涂层单元7,增加关键区域的切削涂层整体厚度,从而解决涂层剥落问题,避免后切削区域411快速磨损和崩缺,尤其可根据各处切削刃切削功能差异,通过凸涂层单元7厚度及材质(摩擦系数等)的优化,减少切屑在第一后刀面41上的变形并降低切削力,使各处切削刃的性能和使用寿命相匹配,提高刀具性能稳定性和使用寿命,此外,凸涂层单元7设置后切削区域411上,可以设置为凸涂层单元7边沿与切削刃单元5的切削刃具有一定的间隙,也就是说,切削刃处仅有第一涂层61,可以较好地控制切削刃处的切削涂层整体厚度,避免在制备涂层时因切削刃处的应力变形大而导致切削刃崩缺,提高刀片生产的合格率。Figs. 1 to 5 show a first embodiment of a cutting blade having a convex coating unit on the back face of the present invention. The cutting blade having a convex coating unit on the back face of the embodiment comprises a plate-like substrate 1, the plate-like substrate 1 comprises an upper surface 2, a lower surface 3 and a side surface 4 connecting the upper surface 2 and the lower surface 3, the side surface 4 and the upper surface 2 intersect to form a plurality of cutting edge units 5, the cutting edge unit 5 comprises a main cutting edge 51, an angle cutting edge 52 and a secondary cutting edge 53, the side surface 4 comprises a first back face 41 and a second back face 42, the first back face 41 is located at the second back face Above the surface 42, the first back cutting surface 41 is provided with a non-cutting area 412 and a back cutting area 411 involved in cutting. Two layers of cutting coatings 6 are provided on the first back cutting surface 41, namely a first coating 61 and a second coating 62 located outside the first coating 61. The first coating 61 has the same microscopic composition at all locations and completely covers the first back cutting surface 41. The second coating 62 is composed of more than one convex coating unit 7 arranged in the back cutting area 411. The thickness of the convex coating unit 7 is h1, which should satisfy: 1µm≤h1≤5µm. A convex coating unit 7 is arranged on the rear cutting area 411 of the surface 41, so that the overall thickness of the coating in the rear cutting area 411 where the convex coating unit 7 is arranged is greater than that in other areas. That is to say, the convex coating unit 7 can be arranged in the key area where the rear cutting area 411 contacts the chips, and the overall thickness of the cutting coating in the key area is increased, thereby solving the problem of coating peeling and avoiding rapid wear and chipping in the rear cutting area 411. In particular, according to the difference in cutting functions of the cutting edges at various locations, the thickness and material (friction coefficient, etc.) of the convex coating unit 7 can be optimized to reduce the deformation of the chips on the first rear tool face 41 and reduce the cutting force, so that the performance and service life of the cutting edges at various locations are matched, thereby improving the performance stability and service life of the tool. In addition, the convex coating unit 7 is arranged on the rear cutting area 411, and it can be arranged that there is a certain gap between the edge of the convex coating unit 7 and the cutting edge of the cutting edge unit 5, that is, there is only the first coating 61 at the cutting edge, which can better control the overall thickness of the cutting coating at the cutting edge, avoid the chipping of the cutting edge due to the large stress deformation at the cutting edge when preparing the coating, and improve the qualified rate of blade production.

在第一涂层61厚度h分别设置为4µm、8µm,第一涂层61材质分别设置为TiCN、TiAlSiN的条件下,将凸涂层单元7的厚度h1设置为满足:1µm≤h1≤5µm,通过多次实际切削实验,如下表1,可以看出,相对于对比例(下表2),可以同时显著提高切削刀片的使用寿命(第一后刀面41因磨损和崩缺而报废的时间)和刀片的生产合格率:Under the conditions that the thickness h of the first coating 61 is set to 4µm and 8µm respectively, and the material of the first coating 61 is set to TiCN and TiAlSiN respectively, the thickness h1 of the convex coating unit 7 is set to satisfy: 1µm≤h1≤5µm. Through multiple actual cutting experiments, as shown in Table 1 below, it can be seen that compared with the comparative example (Table 2 below), the service life of the cutting blade (the time when the first flank surface 41 is scrapped due to wear and chipping) and the production qualification rate of the blade can be significantly improved at the same time:

表1Table 1

对比例:Comparative Example:

表2Table 2

本实施例中,第一涂层61厚度为h,如图8所示,为了保证切削刀片的涂层性能,要求第一涂层61具有较好的韧性,而凸涂层单元7具有较好的耐磨性,如果凸涂层单元7的厚度h1大于第一涂层61的厚度h,由于受双涂层间的涂层结合力影响,凸涂层单元7易从第一涂层61上发生剥落现象,将降低产品合格率和产品性能,同时,如果凸涂层单元7的厚度为第一涂层6厚度的一半以下,设有凸涂层单元7的切削区域性能提升有限,因此,应满足:h1≤h≤2h1,例如:若设置h=8µm,h1=0.8h,刀片的生产合格率可达93%,较仅设有第一涂层6的切削刀片,使用寿命提高25%。In this embodiment, the thickness of the first coating 61 is h, as shown in Figure 8. In order to ensure the coating performance of the cutting blade, the first coating 61 is required to have good toughness, and the convex coating unit 7 has good wear resistance. If the thickness h1 of the convex coating unit 7 is greater than the thickness h of the first coating 61, due to the influence of the coating bonding force between the two coatings, the convex coating unit 7 is prone to peeling off from the first coating 61, which will reduce the product qualification rate and product performance. At the same time, if the thickness of the convex coating unit 7 is less than half of the thickness of the first coating 6, the performance improvement of the cutting area with the convex coating unit 7 is limited. Therefore, it should satisfy: h1≤h≤2h1. For example, if h=8µm and h1=0.8h are set, the production qualification rate of the blade can reach 93%, and the service life is increased by 25% compared with the cutting blade with only the first coating 6.

本实施例中,凸涂层单元7与第一涂层61具有不相同的微观组织结构,以改善后刀面因磨损失效和降低摩擦面阻力。In this embodiment, the convex coating unit 7 and the first coating 61 have different microstructures to improve the wear failure of the flank and reduce the friction surface resistance.

本实施例中,凸涂层单元7与第一涂层61外表面具有不同的颜色,以提升外观识别度。In this embodiment, the outer surfaces of the convex coating unit 7 and the first coating 61 have different colors to improve the appearance recognition.

本实施例中,第二涂层62上的凸涂层单元7设置在后切削区域411上。In this embodiment, the convex coating unit 7 on the second coating 62 is arranged on the rear cutting area 411 .

本实施例中,后切削区域411包括分别与主切削刃51、角切削刃52和副切削刃53对应的主磨损面4111、角磨损面4112和副磨损面4113。In this embodiment, the rear cutting area 411 includes a main wear surface 4111 , an angle wear surface 4112 , and an auxiliary wear surface 4113 corresponding to the main cutting edge 51 , the angle cutting edge 52 , and the auxiliary cutting edge 53 , respectively.

本实施例中,主磨损面4111、角磨损面4112和副磨损面4113上均设有凸涂层单元7,且三部分凸涂层单元7相互独立,可以分别设置不相同的微观组织结构。In this embodiment, convex coating units 7 are provided on the main wear surface 4111, the corner wear surface 4112 and the auxiliary wear surface 4113, and the three convex coating units 7 are independent of each other and can be provided with different microstructures.

除上述实施例外,也可以仅主磨损面4111或仅角磨损面4112或仅副磨损面4113设置凸涂层单元7,或者仅主磨损面4111和角磨损面4112设置凸涂层单元7,或者仅角磨损面4112和副磨损面4113设置凸涂层单元7。In addition to the above embodiments, the convex coating unit 7 may be provided only on the main wear surface 4111 or only on the angular wear surface 4112 or only on the secondary wear surface 4113, or only on the main wear surface 4111 and the angular wear surface 4112, or only on the angular wear surface 4112 and the secondary wear surface 4113.

主磨损面4111上的凸涂层单元7为主前凸涂层单元711,主前凸涂层单元711延伸至与角磨损面4112相邻接,主前凸涂层单元711在对应的主切削刃51切削深度方向上最大长度为y1,主切削刃51最大切削长度为y,为了保证切屑和主前凸涂层单元711接触面积,而降低和主磨损面4111上第一涂层61的接触面积,保证大切削深度加工时主前凸涂层单元711、第一涂层61都有较长切削使用寿命,应满足:0.4y≤y1≤0.6y,具体而言,本实施例中,y =8mm,y1=3mm。The convex coating unit 7 on the main wear surface 4111 is a main front convex coating unit 711, which extends to be adjacent to the angular wear surface 4112. The maximum length of the main front convex coating unit 711 in the cutting depth direction of the corresponding main cutting edge 51 is y1, and the maximum cutting length of the main cutting edge 51 is y. In order to ensure the contact area between the chips and the main front convex coating unit 711, the contact area with the first coating 61 on the main wear surface 4111 is reduced to ensure that the main front convex coating unit 711 and the first coating 61 have a long cutting service life during large cutting depth processing. The following should be satisfied: 0.4y≤y1≤0.6y. Specifically, in this embodiment, y =8mm, y1=3mm.

本实施例中,副磨损面4113上的凸涂层单元7为副前凸涂层单元713,副前凸涂层单元713延伸至与角磨损面4112相邻接,副前凸涂层单元713在对应的副切削刃53切削深度方向上最大长度为x1, 副切削刃53最大切削长度为x,为了保证切屑和副前凸涂层单元713接触面积而降低和副磨损面4113上第一涂层61的接触面积,保证大切削深度加工时副前凸涂层单元713和第一涂层61都有较长切削使用寿命,应满足:0.2x≤x1≤0.5x,具体而言,x=5.5mm,x1=2mm。In this embodiment, the convex coating unit 7 on the secondary wear surface 4113 is a secondary front convex coating unit 713, and the secondary front convex coating unit 713 extends to be adjacent to the angular wear surface 4112. The maximum length of the secondary front convex coating unit 713 in the cutting depth direction of the corresponding secondary cutting edge 53 is x1, and the maximum cutting length of the secondary cutting edge 53 is x. In order to ensure the contact area between the chips and the secondary front convex coating unit 713 and reduce the contact area with the first coating 61 on the secondary wear surface 4113, and to ensure that the secondary front convex coating unit 713 and the first coating 61 have a longer cutting service life during large cutting depth processing, it should satisfy: 0.2x≤x1≤0.5x, specifically, x=5.5mm, x1=2mm.

图9示出了采用本实施例的后刀面设有凸涂层单元的切削刀片切削工件8时的示意图。FIG. 9 is a schematic diagram showing a cutting workpiece 8 being cut by a cutting insert having a convex coating unit on the flank surface of the present embodiment.

为了避免主切削刃51、副切削刃52、角切削刃53处涂层剥落,提高切削效率和切削寿命,本实施例中,主磨损面4111、角磨损面4112和副磨损面4113上的凸涂层单元7分别为主前凸涂层单元711、角前凸涂层单元712和副前凸涂层单元713,主前凸涂层单元711、角前凸涂层单元712和副前凸涂层单元713在侧面4上的高度分别为D1、D2和D3,应满足:0.3mm≤D1≤0.8mm,0.3mm≤D2≤0.8mm,0.3mm≤D3≤0.8mm,具体而言,D1=D2=D3=0.4mm。In order to avoid coating peeling at the main cutting edge 51, the secondary cutting edge 52 and the corner cutting edge 53 and improve the cutting efficiency and cutting life, in this embodiment, the convex coating units 7 on the main wear surface 4111, the angular wear surface 4112 and the secondary wear surface 4113 are respectively the main front convex coating unit 711, the angular front convex coating unit 712 and the secondary front convex coating unit 713, and the heights of the main front convex coating unit 711, the angular front convex coating unit 712 and the secondary front convex coating unit 713 on the side 4 are D1, D2 and D3 respectively, which should satisfy: 0.3mm≤D1≤0.8mm, 0.3mm≤D2≤0.8mm, 0.3mm≤D3≤0.8mm, specifically, D1=D2=D3=0.4mm.

为了保证冷却介质以薄膜动态形式存在切削刃单元5与凸涂层单元7之间,且为了避免切削刃处涂层应力较大,邻紧切削刃单元5的切削涂层应均匀设置且整体厚度不能过大,否则将导致刀片的生产合格率低,因此,凸涂层单元7与切削刃单元5之间应具有一定的间隙,本实施例中,主前凸涂层单元711、角前凸涂层单元712和副前凸涂层单元713在侧面4上与主切削刃51、角切削刃52和副切削刃53之间的最小间隙分别为d1、d2、d3,应满足:0.01mm mm≤d1≤0.2mm,0.01mm mm≤d2≤0.2mm,0.01mm mm≤d3≤0.2mm,具体而言,d1=d2=d3=0.01mm。In order to ensure that the cooling medium exists in the form of a dynamic thin film between the cutting edge unit 5 and the convex coating unit 7, and in order to avoid large coating stress at the cutting edge, the cutting coating adjacent to the cutting edge unit 5 should be evenly arranged and the overall thickness should not be too large, otherwise the production qualification rate of the blade will be low. Therefore, there should be a certain gap between the convex coating unit 7 and the cutting edge unit 5. In this embodiment, the minimum gaps between the main front convex coating unit 711, the corner front convex coating unit 712 and the secondary front convex coating unit 713 on the side 4 and the main cutting edge 51, the corner cutting edge 52 and the secondary cutting edge 53 are d1, d2, and d3, respectively, which should satisfy: 0.01mm mm≤d1≤0.2mm, 0.01mm mm≤d2≤0.2mm, 0.01mm mm≤d3≤0.2mm, specifically, d1=d2=d3=0.01mm.

图6和图7示出了本发明后刀面设有凸涂层单元的切削刀片的第二种实施例,该实施例与第一种实施例的区别在于:本实施例中,第二涂层62上的凸涂层单元7设置在非切削区域412上,通过设置凸涂层单元7不同的颜色,以提升切削刀片的外观识别度。Figures 6 and 7 show a second embodiment of a cutting blade having a convex coating unit on the back face of the present invention. The difference between this embodiment and the first embodiment is that: in this embodiment, the convex coating unit 7 on the second coating 62 is arranged on the non-cutting area 412, and the convex coating unit 7 is set in different colors to improve the appearance recognition of the cutting blade.

本实施例中,非切削区域412包括分别与主切削刃51、角切削刃52和副切削刃53对应的非主磨损面4121、非角磨损面4122和非副磨损面4123。In this embodiment, the non-cutting area 412 includes a non-main wear surface 4121 , a non-corner wear surface 4122 , and a non-secondary wear surface 4123 corresponding to the main cutting edge 51 , the corner cutting edge 52 , and the secondary cutting edge 53 , respectively.

本实施例中,非主磨损面4121、非角磨损面4122和非副磨损面4123上均设有凸涂层单元7,也就是说,凸涂层单元7设置在非切削区域412。当然,还可以根据实际需要将凸涂层单元7单独设置在非主磨损面4121、非角磨损面4122或非副磨损面4123上。In this embodiment, the non-main wear surface 4121, the non-angle wear surface 4122 and the non-auxiliary wear surface 4123 are all provided with convex coating units 7, that is, the convex coating units 7 are arranged in the non-cutting area 412. Of course, the convex coating units 7 can also be arranged separately on the non-main wear surface 4121, the non-angle wear surface 4122 or the non-auxiliary wear surface 4123 according to actual needs.

虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the technical content disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.

Claims (11)

1. The utility model provides a cutting insert that relief surface was equipped with convex coating unit, includes platy base member (1), platy base member (1) include upper surface (2), lower surface (3) and connect side (4) of upper surface (2), lower surface (3), side (4) and upper surface (2) intersect and form a plurality of cutting edge units (5), cutting edge unit (5) include main cutting edge (51), angle cutting edge (52) and minor cutting edge (53), side (4) include first relief surface (41) and second relief surface (42), first relief surface (41) are located second relief surface (42) top, first relief surface (41) are equipped with non-cutting area (412) and participate in back cutting area (411) of cutting, its characterized in that: the utility model discloses a cutting tool for the cutting of the metal sheet, including first back face (41), be equipped with two-layer cutting coating (6) on the first back face (41), be first coating (61) and be located respectively outside second coating (62) of first coating (61), the microcosmic composition of first coating (61) everywhere is the same and completely covers first back face (41), second coating (62) are by setting up more than one protruding coating unit (7) in back cutting region (411), the thickness of protruding coating unit (7) is h1, should satisfy: 1 [ mu ] m is less than or equal to h1 is less than or equal to 5 [ mu ] m, the rear cutting region (411) comprises a main wear surface (4111), an angular wear surface (4112) and a secondary wear surface (4113) which respectively correspond to the main cutting edge (51), the angular cutting edge (52) and the secondary cutting edge (53), the main wear surface (4111) and/or the angular wear surface (4112) and/or the secondary wear surface (4113) are provided with the convex coating unit (7), and the convex coating units (7) on the main wear surface (4111), the angular wear surface (4112) and the secondary wear surface (4113) are respectively a main front convex coating unit (711), an angular front convex coating unit (712) and a secondary front convex coating unit (713), and the heights of the main front convex coating unit (711), the angular front convex coating unit (712) and the secondary front convex coating unit (713) on the side surface (4) are respectively D1, D2 and D3, so as to meet the following conditions: d1 is less than or equal to 0.3mm D2 is 0.8mm or less and 0.3mm or less less than or equal to 0.8mm and less than or equal to 0.3mm d3 is less than or equal to 0.8mm.
2. The cutting insert provided with a relief coating unit according to claim 1, wherein: the thickness of the first coating (61) is h, and the following conditions are satisfied: h1 is less than or equal to h and the time is less than or equal to 2h1.
3. The cutting insert provided with a relief coating unit according to claim 1 or 2, characterized in that: the convex coating unit (7) has a microstructure different from that of the first coating (61).
4. The cutting insert provided with a relief coating unit according to claim 1or 2, characterized in that: the convex coating unit (7) has a different color from the outer surface of the first coating (61).
5. The cutting insert provided with a relief coating unit according to claim 1 or 2, characterized in that: a convex coating unit (7) on the second coating (62) is provided on the rear cutting region (411).
6. The cutting insert provided with a relief coating unit according to claim 1 or 2, characterized in that: the convex coating unit (7) on the second coating (62) is disposed on the non-cutting region (412).
7. The cutting insert provided with a relief coating unit according to claim 1 or 2, characterized in that: the non-cutting region (412) includes a non-primary wear surface (4121), a non-angular wear surface (4122), and a non-secondary wear surface (4123) corresponding to the primary cutting edge (51), the angular cutting edge (52), and the secondary cutting edge (53), respectively.
8. The cutting insert provided with a relief coating unit according to claim 7, wherein: the non-main wear surface (4121) and/or the non-angular wear surface (4122) and/or the non-auxiliary wear surface (4123) are provided with the convex coating unit (7).
9. The cutting insert provided with a relief coating unit according to claim 1 or 2, characterized in that: the convex coating unit (7) on the main wear surface (4111) is a main forward convex coating unit (711), the main forward convex coating unit (711) extends to be adjacent to the angular wear surface (4112), the maximum length of the main forward convex coating unit (711) in the cutting depth direction of the corresponding main cutting edge (51) is y1, and the maximum cutting length of the main cutting edge (51) is y, and the following conditions are satisfied: y is more than or equal to 0.4y and less than or equal to y1 less than or equal to 0.6y.
10. The cutting insert provided with a relief coating unit according to claim 1 or 2, characterized in that: the convex coating units (7) on the auxiliary wear surface (4113) are auxiliary forward convex coating units (713), the auxiliary forward convex coating units (713) extend to be adjacent to the angular wear surface (4112), the maximum length of the auxiliary forward convex coating units (713) in the cutting depth direction of the corresponding auxiliary cutting edge (53) is x1, and the maximum cutting length of the auxiliary cutting edge (53) is x, so that the following conditions are satisfied: x is more than or equal to 0.2 and less than or equal to x1 less than or equal to 0.5x.
11. The cutting insert provided with a relief coating unit according to claim 1 or 2, characterized in that: the minimum gaps between the main forward convex coating unit (711), the corner forward convex coating unit (712) and the auxiliary forward convex coating unit (713) and the main cutting edge (51), the corner cutting edge (52) and the auxiliary cutting edge (53) on the side surface (4) are d1, d2 and d3 respectively, and the following conditions are satisfied: d1 is less than or equal to 0.01mm d2 is 0.2mm,0.01mm is less than or equal to d2 less than or equal to 0.2mm, less than or equal to 0.01mm d3 is less than or equal to 0.2mm.
CN202410860089.2A 2024-06-28 2024-06-28 Cutting blade with convex coating unit on rear surface Active CN118385632B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410860089.2A CN118385632B (en) 2024-06-28 2024-06-28 Cutting blade with convex coating unit on rear surface

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410860089.2A CN118385632B (en) 2024-06-28 2024-06-28 Cutting blade with convex coating unit on rear surface

Publications (2)

Publication Number Publication Date
CN118385632A CN118385632A (en) 2024-07-26
CN118385632B true CN118385632B (en) 2024-09-17

Family

ID=91996307

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410860089.2A Active CN118385632B (en) 2024-06-28 2024-06-28 Cutting blade with convex coating unit on rear surface

Country Status (1)

Country Link
CN (1) CN118385632B (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101151115A (en) * 2005-03-29 2008-03-26 住友电工硬质合金株式会社 Coated cutting bit and manufacturing method thereof

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1862240A4 (en) * 2005-03-25 2010-08-04 Sumitomo Elec Hardmetal Corp Indexable insert
EP1938919A4 (en) * 2005-10-21 2012-01-11 Sumitomo Elec Hardmetal Corp Cutting edge replacement-type cutting chip
JP4797608B2 (en) * 2005-12-02 2011-10-19 三菱マテリアル株式会社 Surface-coated cutting insert and manufacturing method thereof
JP6324990B2 (en) * 2012-12-21 2018-05-16 サンドビック インテレクチュアル プロパティー アクティエボラーグ Coated cutting tool and manufacturing method thereof
CN207521719U (en) * 2017-04-10 2018-06-22 富耐克超硬材料股份有限公司 Coated chip

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101151115A (en) * 2005-03-29 2008-03-26 住友电工硬质合金株式会社 Coated cutting bit and manufacturing method thereof

Also Published As

Publication number Publication date
CN118385632A (en) 2024-07-26

Similar Documents

Publication Publication Date Title
US5454670A (en) Throw-away insert and face milling cutter
EP2832477B1 (en) Cutting insert
EP2842668A1 (en) Tool made of cubic boron nitride sintered body
CN110695386A (en) Indexable turning insert
CN203610753U (en) Double-side indexable milling blade
CN111001832B (en) PCBN blade with tree-shaped chip breaker
CN118385632B (en) Cutting blade with convex coating unit on rear surface
WO2020034271A1 (en) Cutting blade with different coatings on flank face
CN118385631A (en) Cutting blade with side provided with a plurality of island-shaped coatings
CN215315778U (en) Multi-purpose cutting blade and tool
JPH0516011A (en) Throw away tip
CN118650177A (en) A cutting insert having a convex coating unit in the upper cutting area
JPS60114407A (en) Drill
CN118385630B (en) Cutting blade with annular reinforcing coating on surface
CN103752929B (en) Rotary cutting tool with double-layered cutting edge
CN106825719B (en) Cutting insert
CN214517944U (en) Circular saw blade
CN213530923U (en) Processing cutter of LCD plane target
CN216192717U (en) Alloy cutter with multi-layer multi-element nano composite hard coating structure
CN114378321A (en) Cutting insert with different internal and external substrates
CN207521719U (en) Coated chip
CN207615673U (en) A kind of coated carbides rake face comb teeth shape microflute lathe tool of cutting 40CrMnMo
CN211162111U (en) Hard alloy disc type groove milling cutter
CN203664837U (en) Cutting tool with two cutting blades in each tool groove
CN114433893B (en) A cutting insert with different base structures in the circumferential direction

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant