CN118413171B - Winding type thin film solar cell array structure - Google Patents
Winding type thin film solar cell array structure Download PDFInfo
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- CN118413171B CN118413171B CN202410841129.9A CN202410841129A CN118413171B CN 118413171 B CN118413171 B CN 118413171B CN 202410841129 A CN202410841129 A CN 202410841129A CN 118413171 B CN118413171 B CN 118413171B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/20—Collapsible or foldable PV modules
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域Technical Field
本发明涉及薄膜太阳电池阵技术领域,尤其是涉及一种卷绕式薄膜太阳电池阵结构。The invention relates to the technical field of thin-film solar cell arrays, and in particular to a winding thin-film solar cell array structure.
背景技术Background Art
通过光伏发电的太阳电池阵是航天器的主要能量来源。卷绕式薄膜电池阵在发射时可进行小体积的卷绕收纳,并在进入轨道后滚动展开,相较于传统的刚性电池阵结构,可以使用质量更小的薄膜基板,具有较大的质量功率比,展收比更大,面质比更高。Solar arrays that generate electricity through photovoltaics are the main energy source for spacecraft. The rolled thin-film battery array can be rolled up and stored in a small volume during launch, and rolled out after entering orbit. Compared with the traditional rigid battery array structure, it can use a thin-film substrate with a smaller mass, has a larger mass-to-power ratio, a larger expansion-contraction ratio, and a higher surface-to-mass ratio.
然而,现有的薄膜电池阵在展开状态下对薄膜的支撑刚度低,整体结构比刚度不高。However, the existing thin-film battery array has low support stiffness for the film in the unfolded state, and the overall structural specific stiffness is not high.
鉴于此,现有的技术还有待于改进和提高。In view of this, the existing technology still needs to be improved and enhanced.
针对上述中的相关技术,存在现有的薄膜电池阵在展开状态下对薄膜的支撑刚度低,整体结构比刚度不高的问题。With respect to the above-mentioned related technologies, there are problems that the existing thin-film battery array has low supporting stiffness for the thin film in the unfolded state and the overall structural stiffness is not high.
发明内容Summary of the invention
鉴于上述现有技术的不足,本发明的目的在于提供一种卷绕式薄膜太阳电池阵结构,旨在解决现有的薄膜电池阵在展开状态下对薄膜的支撑刚度低,整体结构比刚度不高的问题。In view of the above-mentioned deficiencies of the prior art, an object of the present invention is to provide a rolled thin-film solar cell array structure, aiming to solve the problems of low support stiffness for the thin film and low overall structural specific stiffness of the existing thin-film cell array in the unfolded state.
本申请提供的一种卷绕式薄膜太阳电池阵结构采用如下的技术方案:一种卷绕式薄膜太阳电池阵结构,包括:The present application provides a rolled-up thin-film solar cell array structure adopts the following technical solution: a rolled-up thin-film solar cell array structure, comprising:
薄膜电池阵面,适于收拢卷曲以及展开状态下太阳能发电;The thin-film battery array is suitable for solar power generation in the folded, rolled and unfolded states;
豆荚杆,设置有至少两个,至少两个所述豆荚杆分别设置于所述薄膜电池阵面的两侧,所述豆荚杆用于带动所述薄膜电池阵面完成展开并提供展开状态下的刚度;At least two pod rods are provided, and at least two pod rods are respectively provided on both sides of the thin-film battery array surface, and the pod rods are used to drive the thin-film battery array surface to complete the unfolding and provide rigidity in the unfolded state;
辅助支撑横杆,横跨所述豆荚杆和所述薄膜电池阵面,所述辅助支撑横杆用于减小所述薄膜电池阵面的跨度;An auxiliary support cross bar, spanning the pod rod and the thin-film battery array, the auxiliary support cross bar is used to reduce the span of the thin-film battery array;
其中,所述豆荚杆具有伸展的弹性势能。Wherein, the bean pod rod has elastic potential energy for extension.
可选的,所述辅助支撑横杆设置有多个,多个所述辅助支撑横杆沿所述薄膜电池阵面的长度方向间隔分布;Optionally, a plurality of auxiliary support cross bars are provided, and the plurality of auxiliary support cross bars are distributed at intervals along the length direction of the thin-film battery array surface;
所述辅助支撑横杆包括横杆本体和第一卡接金属片,所述横杆本体的两端分别设置有第二卡接金属片,所述第二卡接金属片为弯曲的弧片;The auxiliary support cross bar comprises a cross bar body and a first clamping metal sheet, and second clamping metal sheets are respectively provided at both ends of the cross bar body, and the second clamping metal sheets are curved arc sheets;
所述第一卡接金属片设置有两个,两个所述第一卡接金属片分别设置在所述横杆本体的两端,第一卡接金属片为弯曲的弧片;There are two first clamping metal sheets, which are respectively arranged at two ends of the crossbar body, and the first clamping metal sheets are curved arc sheets;
所述第一卡接金属片与所述第二卡接金属片的弧度的弯曲朝向相反,所述第一卡接金属片与所述第二卡接金属片之间形成有卡接槽,所述卡接槽用于所述豆荚杆伸入并卡接。The first clamping metal sheet and the second clamping metal sheet have arcs that are bent in opposite directions. A clamping groove is formed between the first clamping metal sheet and the second clamping metal sheet, and the clamping groove is used for the pod rod to extend into and clamp.
可选的,所述卷绕式薄膜太阳电池阵结构包括根部支撑机构和展开控制机构;Optionally, the roll-up thin-film solar cell array structure includes a root support mechanism and an unfolding control mechanism;
所述根部支撑机构和所述展开控制机构分别设置在所述薄膜电池阵面和所述豆荚杆的两端;The root support mechanism and the deployment control mechanism are respectively arranged at the two ends of the thin film battery array and the pod rod;
所述根部支撑机构,用于张紧所述薄膜电池阵面以及夹持所述豆荚杆;The root support mechanism is used to tension the thin-film battery array and clamp the pod rod;
所述展开控制机构用于卷曲或展开所述豆荚杆和所述薄膜电池阵面。The unfolding control mechanism is used to roll up or unfold the bean pod rod and the thin film battery array.
可选的,所述展开控制机构包括薄膜卷轴、滚筒和豆荚杆连接组件,所述滚筒设置有至少两个,至少两个所述滚筒设置在所述薄膜卷轴的两侧,所述滚筒与所述薄膜卷轴同轴设置;Optionally, the unfolding control mechanism comprises a film reel, a roller and a pod rod connecting assembly, at least two rollers are provided, at least two rollers are provided on both sides of the film reel, and the roller is coaxially arranged with the film reel;
所述豆荚杆连接组件的数量与所述滚筒的数量相对应,所述豆荚杆连接组件的一端伸入所述滚筒内部,并设置在所述滚筒上,另一端与所述豆荚杆连接;The number of the pod rod connection components corresponds to the number of the rollers, one end of the pod rod connection component extends into the interior of the roller and is arranged on the roller, and the other end is connected to the pod rod;
所述豆荚杆的弹性势能驱动所述滚筒和所述薄膜卷轴一同滚动,使所述豆荚杆和所述薄膜电池阵面伸展。The elastic potential energy of the pod rod drives the roller and the film reel to roll together, so that the pod rod and the film battery array are stretched.
可选的,所述展开控制机构还包括阻尼器、转轴和限位组件;Optionally, the deployment control mechanism further includes a damper, a rotating shaft and a limit assembly;
所述转轴从所述薄膜卷轴和所述滚筒内部穿设,所述转轴与所述薄膜卷轴和所述滚筒同轴设置;The rotating shaft passes through the film reel and the drum, and the rotating shaft is coaxially arranged with the film reel and the drum;
所述阻尼器设置在所述滚筒的内壁上,所述阻尼器的外壳部分设置在所述滚筒上,所述阻尼器的内圈设置在所述转轴上,所述阻尼器用于对所述滚筒进行旋转自由度的约束,以控制所述滚筒的转速;所述转轴与所述限位组件连接,所述限位组件与所述豆荚杆抵接,所述限位组件用于限制所述豆荚杆的伸展方向;The damper is arranged on the inner wall of the drum, the outer shell of the damper is arranged on the drum, the inner ring of the damper is arranged on the rotating shaft, and the damper is used to constrain the rotational freedom of the drum to control the rotation speed of the drum; the rotating shaft is connected to the limiting assembly, the limiting assembly is in contact with the pod rod, and the limiting assembly is used to limit the extension direction of the pod rod;
所述限位组件包括限位侧杆、限位连接杆、限位臂和限位轮;The limiting assembly includes a limiting side rod, a limiting connecting rod, a limiting arm and a limiting wheel;
所述限位侧杆与所述转轴固定连接,所述限位连接杆一侧与所述限位侧杆相固定,所述限位臂呈一定角度固定于所述限位连接杆,所述限位轮呈同心配合转动设置于所述限位臂的前端,所述限位轮与所述豆荚杆抵接。The limiting side rod is fixedly connected to the rotating shaft, one side of the limiting connecting rod is fixed to the limiting side rod, the limiting arm is fixed to the limiting connecting rod at a certain angle, the limiting wheel is coaxially rotatably arranged at the front end of the limiting arm, and the limiting wheel abuts against the pod rod.
可选的,所述展开控制机构还包括压紧组件,所述压紧组件设置在所述限位组件上,所述压紧组件与所述滚筒抵接,所述压紧组件用于对收卷在所述滚筒上的所述豆荚杆施加径向压力;Optionally, the unfolding control mechanism further includes a pressing assembly, which is disposed on the limiting assembly, abuts against the roller, and is used to apply radial pressure to the pod rod rolled up on the roller;
所述压紧组件包括固定支座、第一连接杆、第二连接杆、第三连接杆、扭簧、扭簧连接件、压紧轴、压紧轮和支撑杆;The clamping assembly includes a fixed support, a first connecting rod, a second connecting rod, a third connecting rod, a torsion spring, a torsion spring connector, a clamping shaft, a clamping wheel and a support rod;
所述固定支座、所述第一连接杆、所述第二连接杆和所述第三连接杆呈对称状设置在所述限位臂两侧,所述固定支座固定于所述限位连接杆,所述第一连接杆与所述第二连接杆一端分别转动设置于所述固定支座的两孔位处,另一端分别转动设置于所述第三连接杆,所述支撑杆固定设置于两个所述第一连接杆之间,所述压紧轴固定设置于两个所述第三连接杆之间,所述压紧轮转动设置于所述压紧轴的两端,所述扭簧连接件对称布置在所述固定支座内侧,所述扭簧固定在所述扭簧连接件上,一端抵在所述限位连接杆,另一端抵在所述第一连接杆。The fixed support, the first connecting rod, the second connecting rod and the third connecting rod are symmetrically arranged on both sides of the limiting arm, the fixed support is fixed to the limiting connecting rod, one end of the first connecting rod and the second connecting rod are respectively rotatably arranged at the two hole positions of the fixed support, and the other end is respectively rotatably arranged on the third connecting rod, the support rod is fixedly arranged between the two first connecting rods, the clamping shaft is fixedly arranged between the two third connecting rods, the clamping wheel is rotatably arranged at both ends of the clamping shaft, the torsion spring connecting piece is symmetrically arranged on the inner side of the fixed support, the torsion spring is fixed on the torsion spring connecting piece, one end of the torsion spring is against the limiting connecting rod, and the other end is against the first connecting rod.
可选的,所述根部支撑机构包括薄膜张紧装置和豆荚杆夹持装置,所述豆荚杆夹持装置设置有至少两个,所述豆荚杆夹持装置的数量与所述豆荚杆的数量相对应,至少两个所述豆荚杆夹持装置设置在所述薄膜张紧装置的两侧;Optionally, the root support mechanism includes a film tensioning device and a pod stem clamping device, at least two pod stem clamping devices are provided, the number of the pod stem clamping devices corresponds to the number of the pod stems, and at least two pod stem clamping devices are provided on both sides of the film tensioning device;
所述薄膜张紧装置包括根部支撑管、恒力弹簧和恒力弹簧套;The film tensioning device comprises a root support tube, a constant force spring and a constant force spring sleeve;
所述恒力弹簧的一端设置在所述恒力弹簧套内,另一端从所述根部支撑管的一侧穿过,并从所述根部支撑管的另一侧伸出,所述恒力弹簧套设置在所述根部支撑管可拆连接;One end of the constant force spring is arranged in the constant force spring sleeve, and the other end passes through one side of the root support tube and extends out from the other side of the root support tube. The constant force spring sleeve is detachably connected to the root support tube;
所述恒力弹簧背离所述恒力弹簧套的一端用于与所述薄膜电池阵面连接;One end of the constant force spring facing away from the constant force spring sleeve is used to connect with the thin film battery array;
所述恒力弹簧和所述恒力弹簧套设置有多个,多个恒力弹簧和所述恒力弹簧套一一对应,且间隔设置在所述根部支撑管上。A plurality of the constant force springs and the constant force spring sleeves are provided, and the plurality of constant force springs and the constant force spring sleeves correspond to each other one by one and are arranged at intervals on the root support tube.
可选的,所述恒力弹簧背离所述恒力弹簧套的一侧设置有一缺口;Optionally, a notch is provided on a side of the constant force spring facing away from the constant force spring sleeve;
所述根部支撑机构包括弹簧解锁组件,所述弹簧解锁组件设置在所述根部支撑管背离所述恒力弹簧套的一侧,所述弹簧解锁组件包括弹簧挡片、拉簧、拉簧固定套、熔断式解锁器和拉索;The root support mechanism includes a spring unlocking assembly, which is arranged on a side of the root support tube away from the constant force spring sleeve, and includes a spring baffle, a tension spring, a tension spring fixing sleeve, a fusible unlocker and a cable;
所述弹簧挡片设置有多个,多个所述弹簧挡片的数量与所述恒力弹簧的数量相对应;There are multiple spring blocking pieces, and the number of the multiple spring blocking pieces corresponds to the number of the constant force springs;
所述弹簧挡片的一端穿过所述缺口,并设置在所述缺口的上方,且所述弹簧挡片与所述根部支撑管的外壁转动连接,所述弹簧挡片可绕位于所述缺口上方的一端旋转;One end of the spring stopper passes through the notch and is arranged above the notch, and the spring stopper is rotatably connected to the outer wall of the root support tube, and the spring stopper can rotate around one end located above the notch;
所述拉簧和所述拉簧固定套位于所述根部支撑管的端部,所述拉簧的一端设置在所述拉簧固定套上;The tension spring and the tension spring fixing sleeve are located at the end of the root support tube, and one end of the tension spring is arranged on the tension spring fixing sleeve;
所述熔断式解锁器设置在所述根部支撑管的另一端;The fuse unlocker is arranged at the other end of the root support tube;
所述拉索依次连接所述弹簧挡片位于所述缺口下方的一端,所述拉索的起始端设置在所述熔断式解锁器上,末端设置在所述拉簧的另一端;The cable is sequentially connected to one end of the spring stopper located below the notch, the starting end of the cable is arranged on the fuse unlocker, and the end end is arranged on the other end of the tension spring;
所述拉簧具有将所述拉索拉伸的弹性势能,所述拉簧用于拉动所述拉索使所述弹簧挡片转动以从所述缺口内脱离,熔断式解锁器用于熔断所述拉索。The tension spring has elastic potential energy for stretching the cable, and the tension spring is used to pull the cable to rotate the spring blocking piece to disengage from the notch, and the fuse unlocker is used to fuse the cable.
可选的,所述豆荚杆由第一豆荚分杆和第二豆荚分杆组成,所述第一豆荚分杆和所述第二豆荚分杆的形状均为Ω形状;Optionally, the bean pod rod is composed of a first bean pod branch rod and a second bean pod branch rod, and the shapes of the first bean pod branch rod and the second bean pod branch rod are both Ω-shaped;
所述第一豆荚分杆和所述第二豆荚连接处为平边;The connection between the first bean pod branch rod and the second bean pod is a flat edge;
所述豆荚杆夹持装置包括夹持外壳、平边连接件、平边固定件、弧边连接件、弧边固定件、直线导轨、导向件、压缩弹簧和弹簧固定件;The pod rod clamping device comprises a clamping shell, a flat edge connecting piece, a flat edge fixing piece, an arc edge connecting piece, an arc edge fixing piece, a linear guide rail, a guide piece, a compression spring and a spring fixing piece;
所述直线导轨设置有多个,多个所述直线导轨分别设置在所述夹持外壳的两侧和中间位置;There are multiple linear guide rails, which are respectively arranged on both sides and in the middle of the clamping shell;
所述平边连接件设置有至少两个,至少两个所述平边连接件分别滑动设置在两侧的所述直线导轨上,至少两个所述平边连接件可做相互靠近或背离的移动;At least two flat edge connectors are provided, and at least two of the flat edge connectors are slidably provided on the linear guide rails on both sides, and at least two of the flat edge connectors can move toward or away from each other;
每个所述平边连接件上设置有一个所述平边固定件,所述豆荚杆的平边设置在所述平边连接件和所述平边固定件之间;Each of the flat edge connecting pieces is provided with a flat edge fixing piece, and the flat edge of the pod rod is provided between the flat edge connecting piece and the flat edge fixing piece;
位于所述夹持外壳的中间位置的所述直线导轨设置有至少两个,每个所述直线导轨上至少滑动设置有一个所述弧边连接件;At least two linear guide rails are provided at the middle position of the clamping shell, and at least one arc-edge connecting member is slidably provided on each linear guide rail;
所述弧边连接件的移动路径与所述平边连接件的移动路径垂直设置;The moving path of the arc edge connecting member is arranged perpendicularly to the moving path of the flat edge connecting member;
每个所述弧边连接件上均设置有一个所述弧边固定件,所述弧边固定件用于固定所述豆荚杆的上端弧边或下端弧边;Each of the arc edge connecting members is provided with an arc edge fixing member, and the arc edge fixing member is used to fix the upper arc edge or the lower arc edge of the bean pod rod;
所述弹簧固定件设置有至少两个,至少两个所述弹簧固定件分别设置在位于所述夹持外壳的中间位置的所述直线导轨的两侧;There are at least two spring fixing members, and the at least two spring fixing members are respectively arranged on both sides of the linear guide rail located at the middle position of the clamping shell;
所述导向件滑动设置在所述弹簧固定件上,所述导向件的移动路径与所述弧边连接件的移动路径平行,所述导向件的侧壁与所述弧边连接件连接;The guide member is slidably disposed on the spring fixing member, the moving path of the guide member is parallel to the moving path of the arc-edge connecting member, and the side wall of the guide member is connected to the arc-edge connecting member;
所述压缩弹簧套设在所述弹簧固定件上,所述压缩弹簧的一端与所述导向件连接,另一端与所述弹簧固定件的一端连接,所述压缩弹簧具有推动所述导向件的弹性势能。The compression spring is sleeved on the spring fixing member, one end of the compression spring is connected to the guide member, and the other end is connected to one end of the spring fixing member, and the compression spring has elastic potential energy for pushing the guide member.
可选的,所述豆荚杆连接组件包括挡板、柔性钢片与压紧片;所述挡板固定在所述滚筒内,所述柔性钢片的弧段呈与所述豆荚杆的弧面一致的半径,所述柔性钢片靠近所述挡板的一侧设置有多个固定片,多个所述固定片上均开设有通孔,所述压紧片通过螺钉连接将所述柔性钢片固定于所述挡板;Optionally, the pod rod connection assembly includes a baffle, a flexible steel sheet and a pressing sheet; the baffle is fixed in the drum, the arc segment of the flexible steel sheet has a radius consistent with the arc surface of the pod rod, a plurality of fixing sheets are arranged on one side of the flexible steel sheet close to the baffle, through holes are provided on the plurality of fixing sheets, and the pressing sheet fixes the flexible steel sheet to the baffle by screw connection;
所述柔性钢片设置有两个,两个所述柔性钢片同心相对设置,两个所述柔性钢片分别与所述豆荚杆的外壁连接。The two flexible steel sheets are provided with two, the two flexible steel sheets are arranged concentrically and oppositely, and the two flexible steel sheets are respectively connected to the outer walls of the bean pod rods.
与现有技术相比,本发明实施例具有以下优点:Compared with the prior art, the embodiments of the present invention have the following advantages:
依靠豆荚杆卷曲时存储的弹性势能作为展开的驱动能,通过两侧闭口截面豆荚杆与辅助支撑横杆所形成的框格式的支撑构型,提高了薄膜电池阵整体结构的比刚度与对薄膜的支撑刚度,解决了现有的薄膜电池阵在展开状态下对薄膜的支撑刚度低,整体结构比刚度不高的问题。Relying on the elastic potential energy stored in the curled pod rods as the driving energy for unfolding, the frame-type support configuration formed by the closed-section pod rods on both sides and the auxiliary support cross bars improves the overall structural specific stiffness of the thin-film battery array and the supporting stiffness for the thin film, solving the problem of low supporting stiffness for the thin film and low overall structural specific stiffness of the existing thin-film battery array in the unfolded state.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本申请实施例中卷绕式薄膜太阳电池阵结构的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a rolled-up thin-film solar cell array structure in an embodiment of the present application;
图2是本申请实施例中卷绕式薄膜太阳电池阵结构的不同视角的整体结构示意图;FIG2 is a schematic diagram of the overall structure of a rolled-up thin-film solar cell array structure from different viewing angles in an embodiment of the present application;
图3是本申请实施例中卷绕式薄膜太阳电池阵结构的豆荚杆的结构示意图;FIG3 is a schematic structural diagram of a pod rod of a rolled-up thin-film solar cell array structure according to an embodiment of the present application;
图4是本申请实施例中卷绕式薄膜太阳电池阵结构的根部支撑机构的结构示意图;FIG4 is a schematic structural diagram of a root support mechanism of a rolled-up thin-film solar cell array structure in an embodiment of the present application;
图5是本申请实施例中卷绕式薄膜太阳电池阵结构的薄膜张紧装置的爆炸图;FIG5 is an exploded view of a film tensioning device of a rolled-up thin-film solar cell array structure in an embodiment of the present application;
图6是本申请实施例中卷绕式薄膜太阳电池阵结构的弹簧解锁组件的结构示意图;FIG6 is a schematic structural diagram of a spring unlocking assembly of a rolled-up thin-film solar cell array structure according to an embodiment of the present application;
图7是本申请实施例中卷绕式薄膜太阳电池阵结构的豆荚杆夹持装置的结构示意图;FIG7 is a schematic structural diagram of a pod rod clamping device for a rolled-up thin-film solar cell array structure according to an embodiment of the present application;
图8是本申请实施例中卷绕式薄膜太阳电池阵结构的展开控制机构的整体结构示意图;FIG8 is a schematic diagram of the overall structure of the deployment control mechanism of the rolled-up thin-film solar cell array structure in an embodiment of the present application;
图9是本申请实施例中卷绕式薄膜太阳电池阵结构的展开控制机构的具体结构示意图;FIG9 is a schematic diagram of the specific structure of the deployment control mechanism of the rolled-up thin-film solar cell array structure in an embodiment of the present application;
图10是本申请实施例中卷绕式薄膜太阳电池阵结构的豆荚杆连接组件的结构示意图;FIG10 is a schematic structural diagram of a pod-pole connection assembly of a rolled-up thin-film solar cell array structure according to an embodiment of the present application;
图11是本申请实施例中卷绕式薄膜太阳电池阵结构的辅助支撑横杆的结构示意图;FIG11 is a schematic structural diagram of an auxiliary support crossbar of a rolled-up thin-film solar cell array structure according to an embodiment of the present application;
图12是本申请实施例中卷绕式薄膜太阳电池阵结构的辅助支撑横杆与豆荚杆配合关系的结构示意图。FIG. 12 is a structural schematic diagram of the coordination relationship between the auxiliary support crossbars and the pod rods of the rolled thin-film solar cell array structure in an embodiment of the present application.
附图标记说明:1、薄膜电池阵面;2、豆荚杆;3、根部支撑机构;31、薄膜张紧装置;311、根部支撑管;312、连接块;313、恒力弹簧;314、恒力弹簧套;315、弹簧解锁组件;3151、弹簧挡片;3152、万向球;3153、定滑轮;3154、拉簧;3155、拉簧固定套;3156、熔断式解锁器;3157、拉索;32、豆荚杆夹持装置;321、夹持外壳;322、直线导轨;323、平边连接件;324、平边固定件;325、弧边连接件;326、弧边固定件;327、弹簧固定件;328、导向件;329、压缩弹簧;4、展开控制机构;41、滚筒;42、阻尼器;43、驱动转轴;44、限位组件;441、限位侧杆;442、限位连接杆;443、限位臂;444、限位轮;45、压紧组件;451、固定支座;452、第一连接杆;453、第二连接杆;454、第三连接杆;455、扭簧;456、扭簧连接件;457、压紧轴;458、压紧轮;459、支撑杆;46、豆荚杆连接组件;461、挡板;462、柔性钢片;463、压紧片;47、薄膜卷轴;48、联轴器;49、同步转轴;5、辅助支撑横杆;51、下弧形杆;52、上弧形杆;53、卡接金属片;54、粘胶层。Explanation of reference numerals: 1. thin-film battery array; 2. pod rod; 3. root support mechanism; 31. film tensioning device; 311. root support tube; 312. connecting block; 313. constant force spring; 314. constant force spring sleeve; 315. spring unlocking assembly; 3151. spring baffle; 3152. universal ball; 3153. fixed pulley; 3154. tension spring; 3155. tension spring fixing sleeve; 3156. fuse unlocking device; 3157. cable; 32. pod rod clamping device; 321. clamping shell; 322. linear guide; 323. flat edge connector; 324. flat edge fixing member; 325. arc edge connector; 326. arc edge fixing member; 327. spring fixing member; 328. guide member; 329. compression spring; 4. unfold Control mechanism; 41. roller; 42. damper; 43. driving shaft; 44. limiting assembly; 441. limiting side rod; 442. limiting connecting rod; 443. limiting arm; 444. limiting wheel; 45. clamping assembly; 451. fixed support; 452. first connecting rod; 453. second connecting rod; 454. third connecting rod; 455. torsion spring; 456. torsion spring connector; 457. clamping shaft; 458. clamping wheel; 459. supporting rod; 46. pod rod connecting assembly; 461. baffle; 462. flexible steel sheet; 463. clamping sheet; 47. film reel; 48. coupling; 49. synchronous shaft; 5. auxiliary supporting cross bar; 51. lower arc rod; 52. upper arc rod; 53. clamping metal sheet; 54. adhesive layer.
具体实施方式DETAILED DESCRIPTION
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
以下结合说明书附图对本申请作进一步详细说明。The present application is further described in detail below in conjunction with the accompanying drawings.
本申请实施例公开一种卷绕式薄膜太阳电池阵结构。The embodiment of the present application discloses a rolled thin-film solar cell array structure.
如图1和图2所示,一种卷绕式薄膜太阳电池阵结构包括薄膜电池阵面1、豆荚杆2、根部支撑机构3、展开控制机构4和辅助支撑横杆5。As shown in FIG. 1 and FIG. 2 , a roll-up thin-film solar cell array structure includes a thin-film cell array surface 1 , a pod rod 2 , a root support mechanism 3 , an unfolding control mechanism 4 and an auxiliary support cross bar 5 .
薄膜电池阵面1的形状整体为长方形,薄膜电池阵面1位于结构中间,适于收拢卷曲以及展开状态下太阳能发电,其中,薄膜电池阵面1设置在航天器上,在其进入轨道前,薄膜电池阵面1可以实现卷绕收拢,从而实现小体积收纳,减小发射所需的空间并降低成本。在展开时,薄膜电池阵面1只需沿着特定的水平方向向外滚动平铺,由卷绕状变为长方形状,即可实现电池阵的大面积展开,以进行更大功率的太阳能发电。The overall shape of the thin film battery array 1 is rectangular. The thin film battery array 1 is located in the middle of the structure and is suitable for solar power generation in the folded, curled and unfolded states. The thin film battery array 1 is set on the spacecraft. Before it enters the orbit, the thin film battery array 1 can be rolled up and folded, so as to achieve small volume storage, reduce the space required for launch and reduce costs. When unfolding, the thin film battery array 1 only needs to roll outward along a specific horizontal direction and flatten, changing from a rolled shape to a rectangular shape, so as to achieve large-area unfolding of the battery array for higher-power solar power generation.
豆荚杆2设置有至少两个,至少两个豆荚杆2分别设置于薄膜电池阵面1的两侧,其中,豆荚杆2具有伸展的弹性势能。At least two pod rods 2 are provided, and the at least two pod rods 2 are respectively provided on both sides of the thin film battery array 1, wherein the pod rods 2 have elastic potential energy for stretching.
在本实施例中,豆荚杆2设置有两个,两个豆荚杆2分别位于薄膜电池阵面1的两侧,豆荚杆2的设置适于带动薄膜电池阵面1完成展开并提供展开状态下的刚度。In this embodiment, two pod rods 2 are provided, and the two pod rods 2 are respectively located on both sides of the thin film battery array 1. The pod rods 2 are suitable for driving the thin film battery array 1 to complete the unfolding and provide rigidity in the unfolded state.
根部支撑机构3设置在薄膜电池阵面1和豆荚杆2的一端,根部支撑机构3适用于张紧薄膜电池阵面1以及夹持豆荚杆2,并且可以固定于外界航天器上;The root support mechanism 3 is arranged at one end of the thin film battery array 1 and the pod rod 2. The root support mechanism 3 is suitable for tensioning the thin film battery array 1 and clamping the pod rod 2, and can be fixed on an external spacecraft;
展开控制机构4位于与根部支撑机构3相对的另一端,展开控制机构4连接豆荚杆2与薄膜电池阵面1,适于在收拢状态下卷曲豆荚杆2与薄膜电池阵面1,并控制结构平稳展开。The unfolding control mechanism 4 is located at the other end opposite to the root support mechanism 3. The unfolding control mechanism 4 connects the pod rod 2 and the thin-film battery array 1, is suitable for curling the pod rod 2 and the thin-film battery array 1 in the folded state, and controls the structure to unfold smoothly.
辅助支撑横杆5横跨豆荚杆2与薄膜电池阵面1,适于减小薄膜电池阵面1的跨度。The auxiliary support cross bar 5 spans across the pod bar 2 and the thin film battery array 1 , and is suitable for reducing the span of the thin film battery array 1 .
具体的,如图1和图2所示,电池阵结构完全展开状态下需要有较高的面质比以及比刚度,同时能为薄膜阵面提供均匀的张紧力。针对这些要求,设计薄膜电池阵面1、豆荚杆2、根部支撑机构3、展开控制机构4、辅助支撑横杆5所组成的框格式支撑构型。其中,薄膜电池阵面1为柔性薄膜电池阵面,两侧的豆荚杆2结构轻便、比刚度高,能在满足结构支撑刚度下具有较长的长度,即在根部支撑机构3与展开控制机构4的质量相对恒定的情况下,整体的电池阵结构允许在面积增大的同时不增加过多的质量,使得电池阵的面质比与比刚度能够得到大幅度的提高。Specifically, as shown in Figures 1 and 2, the battery array structure needs to have a high surface-to-mass ratio and specific stiffness when it is fully unfolded, and at the same time, it needs to provide uniform tension for the thin film array. In response to these requirements, a frame-type support configuration consisting of a thin film battery array 1, a pod rod 2, a root support mechanism 3, an unfolding control mechanism 4, and an auxiliary support cross bar 5 is designed. Among them, the thin film battery array 1 is a flexible thin film battery array, and the pod rods 2 on both sides have a light structure and high specific stiffness, and can have a long length while meeting the structural support stiffness. That is, when the mass of the root support mechanism 3 and the unfolding control mechanism 4 is relatively constant, the overall battery array structure allows the area to be increased without increasing too much mass, so that the surface-to-mass ratio and specific stiffness of the battery array can be greatly improved.
为了解决电池阵结构长度增加后,薄膜电池阵面1的跨度较大,薄膜刚度较低的问题,框格式支撑构型在薄膜电池阵面1和豆荚杆2之间加入多个辅助支撑横杆5,多个辅助支撑横杆5沿薄膜电池阵面1长度方向间隔分布。In order to solve the problem that the span of the thin-film battery array 1 is large and the stiffness of the thin film is low after the length of the battery array structure increases, a frame-type support configuration adds multiple auxiliary support cross bars 5 between the thin-film battery array 1 and the pod rods 2. The multiple auxiliary support cross bars 5 are distributed at intervals along the length direction of the thin-film battery array 1.
其中,辅助支撑横杆5中间部分与薄膜电池阵面1的下底面粘接,两端与豆荚杆2连接,在展开状态下可以减小薄膜电池阵面1的跨度,约束其上下运动,从而达到提高薄膜电池阵面1的模态基频的作用。Among them, the middle part of the auxiliary support cross bar 5 is bonded to the lower bottom surface of the thin film battery array 1, and the two ends are connected to the pod rod 2. In the unfolded state, the span of the thin film battery array 1 can be reduced to restrict its up and down movement, thereby achieving the effect of improving the modal fundamental frequency of the thin film battery array 1.
需要说明的是,辅助支撑横杆5的数量可以根据薄膜电池阵面1的长度进行调整。It should be noted that the number of the auxiliary support cross bars 5 can be adjusted according to the length of the thin film battery array 1 .
如图3所示,豆荚杆2由第一豆荚分杆和第二豆荚分杆组成,第一豆荚分杆和第二豆荚分杆的材料相同,均为由复合材料制成的Ω型薄壁杆。豆荚杆2由第一豆荚分杆和第二豆荚分杆通过胶粘剂胶合而成。As shown in Fig. 3, the bean pod rod 2 is composed of a first bean pod branch rod and a second bean pod branch rod, and the first bean pod branch rod and the second bean pod branch rod are made of the same material, both of which are Ω-shaped thin-walled rods made of composite materials. The bean pod rod 2 is formed by gluing the first bean pod branch rod and the second bean pod branch rod together with an adhesive.
其中,第一豆荚分杆和第二豆荚分杆的连接处称为平边。The connection between the first bean pod branch rod and the second bean pod branch rod is called a flat edge.
具体的,该闭口截面形杆相比于以往开口截面杆具有很高的弯曲刚度与扭转刚度,能将其截面进行压平并卷绕在筒上,当卷绕的豆荚杆2被释放后,它能在自身的弹性回复力作用下自动完成展开。Specifically, the closed cross-section rod has higher bending and torsional rigidity than the conventional open cross-section rod, and its cross-section can be flattened and wound on a cylinder. When the wound pod rod 2 is released, it can automatically unfold under the action of its own elastic restoring force.
如图2和图4所示,根部支撑机构3上允许开有孔槽,以便于将电池阵结构固定于外界航天器上,实现连通。As shown in FIG. 2 and FIG. 4 , holes and grooves are allowed to be opened on the root support mechanism 3 so as to facilitate fixing the battery array structure on an external spacecraft to achieve connectivity.
根部支撑机构3包括薄膜张紧装置31和豆荚杆夹持装置32。The root supporting mechanism 3 comprises a film tensioning device 31 and a pod stem clamping device 32 .
豆荚杆夹持装置32设置有至少两个,豆荚杆夹持装置32的数量与豆荚杆2的数量相对应,至少两个豆荚杆夹持装置32设置在薄膜张紧装置31的两侧。At least two pod stem clamping devices 32 are provided, and the number of the pod stem clamping devices 32 corresponds to the number of the pod stems 2 . At least two pod stem clamping devices 32 are provided on both sides of the film tensioning device 31 .
具体的,豆荚杆夹持装置32设置有两个,两个豆荚杆夹持装置32分别设置在薄膜张紧装置31的两侧。Specifically, two bean pod stem clamping devices 32 are provided, and the two bean pod stem clamping devices 32 are respectively arranged on both sides of the film tensioning device 31 .
薄膜张紧装置31用于展开状态下张紧薄膜电池阵面1,豆荚杆夹持装置32固定于薄膜张紧装置31的两端,豆荚杆夹持装置32的设置一方面为在收拢状态下使豆荚杆2的根部能够处于压平状态,使豆荚杆2得到更为充分的卷绕,并防止过度卷绕后的豆荚杆2根部发生损坏,另一方面在展开过程中恢复豆荚杆2的截面形状以及在展开状态下夹持豆荚杆2,以使其根部具有较高的刚度。The film tensioning device 31 is used to tension the film battery array 1 in the unfolded state, and the pod rod clamping device 32 is fixed at both ends of the film tensioning device 31. The pod rod clamping device 32 is set to, on the one hand, enable the root of the pod rod 2 to be in a flattened state in the folded state, so that the pod rod 2 can be more fully wound and prevent the root of the pod rod 2 from being damaged due to excessive winding; on the other hand, it restores the cross-sectional shape of the pod rod 2 during the unfolding process and clamps the pod rod 2 in the unfolded state so that the root has higher rigidity.
如图4和图5所示,薄膜张紧装置31包括根部支撑管311、恒力弹簧313和恒力弹簧套314。As shown in FIG. 4 and FIG. 5 , the film tensioning device 31 includes a root support tube 311 , a constant force spring 313 and a constant force spring sleeve 314 .
恒力弹簧313的一端设置在恒力弹簧套314内,另一端从根部支撑管311的一侧穿过,并从根部支撑管311的另一侧伸出,恒力弹簧套314设置在根部支撑管311可拆连接。One end of the constant force spring 313 is arranged in the constant force spring sleeve 314, and the other end passes through one side of the root support tube 311 and extends out from the other side of the root support tube 311. The constant force spring sleeve 314 is detachably connected to the root support tube 311.
恒力弹簧313背离恒力弹簧套314的一端用于与薄膜电池阵面1连接。One end of the constant force spring 313 facing away from the constant force spring sleeve 314 is used to connect with the thin film battery array 1 .
恒力弹簧313和恒力弹簧套314设置有多个,多个恒力弹簧313和恒力弹簧套314一一对应,且间隔设置在根部支撑管311上。A plurality of constant force springs 313 and constant force spring sleeves 314 are provided, and the plurality of constant force springs 313 and constant force spring sleeves 314 correspond to each other one by one and are arranged on the root support tube 311 at intervals.
具体的,薄膜张紧装置31还包括连接块312和弹簧解锁组件315。Specifically, the film tensioning device 31 further includes a connecting block 312 and a spring unlocking assembly 315 .
根部支撑管311由碳纤维方管加工制造而成,重量轻且刚度较大,根部支撑管311的两端固定有连接块312,用于连接两端的豆荚杆夹持装置32。The root support tube 311 is made of a carbon fiber square tube, which is light in weight and has great rigidity. Connecting blocks 312 are fixed at both ends of the root support tube 311 to connect the pod rod clamping devices 32 at both ends.
恒力弹簧313通过插销安装在恒力弹簧套314内,恒力弹簧313的弹簧片靠近前端处有一缺口即恒力弹簧313背离恒力弹簧套314的一侧设置有一缺口,适用于后续完全展开前卸载张紧力。The constant force spring 313 is installed in the constant force spring sleeve 314 through a pin. The spring sheet of the constant force spring 313 has a notch near the front end, that is, a notch is set on the side of the constant force spring 313 away from the constant force spring sleeve 314, which is suitable for unloading the tension force before subsequent full deployment.
在本实施例中,恒力弹簧313和恒力弹簧套314均设置有六个,每个恒力弹簧套314对应设置一个恒力弹簧313。In this embodiment, six constant force springs 313 and six constant force spring sleeves 314 are provided, and each constant force spring sleeve 314 is provided with a corresponding constant force spring 313 .
六个恒力弹簧套314等间距地安装在根部支撑管内,恒力弹簧313起始端穿过根部支撑管311,从根部支撑管311靠近薄膜电池阵面1的一侧与薄膜电池阵面1的根部连接,以张紧薄膜电池阵面1。Six constant force spring sleeves 314 are installed in the root support tube at equal intervals. The starting end of the constant force spring 313 passes through the root support tube 311 and is connected to the root of the thin film battery array 1 from the side of the root support tube 311 close to the thin film battery array 1 to tension the thin film battery array 1.
恒力弹簧313由金属片条卷制而成,对其一端进行施力时恒力弹簧313会有自主回缩的趋势,具有行程长,且拉力不随行程的变化而变化的特点,能对薄膜电池阵面1施加恒定的张紧力,防止薄膜电池阵面1在展开状态下出现褶皱。The constant force spring 313 is made of a rolled metal strip. When force is applied to one end of the constant force spring 313, it tends to retract autonomously. It has a long stroke and the tension does not change with the stroke. It can apply a constant tensioning force to the thin-film battery array 1 to prevent the thin-film battery array 1 from wrinkling when it is unfolded.
需要说明的是,恒力弹簧313和恒力弹簧套314的数量可以根据薄膜电池阵面1的宽度来进行确定。It should be noted that the number of the constant force springs 313 and the constant force spring sleeves 314 can be determined according to the width of the thin film battery array 1 .
如图6所示,弹簧解锁组件315设置在根部支撑管311背离恒力弹簧套314的一侧,弹簧解锁组件315包括弹簧挡片3151、拉簧3154、拉簧固定套3155、熔断式解锁器3156和拉索3157。As shown in FIG. 6 , the spring unlocking assembly 315 is arranged on the side of the root support tube 311 away from the constant force spring sleeve 314 , and the spring unlocking assembly 315 includes a spring baffle 3151 , a tension spring 3154 , a tension spring fixing sleeve 3155 , a fuse unlocker 3156 and a pull cable 3157 .
弹簧挡片3151设置有多个,多个弹簧挡片3151的数量与恒力弹簧313的数量相对应。A plurality of spring blocking pieces 3151 are provided, and the number of the plurality of spring blocking pieces 3151 corresponds to the number of the constant force springs 313 .
弹簧挡片3151的一端穿过缺口并设置在缺口的上方,且弹簧挡片3151与根部支撑管311的外壁转动连接,弹簧挡片3151可绕位于缺口上方的一端旋转。One end of the spring stopper 3151 passes through the notch and is disposed above the notch, and the spring stopper 3151 is rotatably connected to the outer wall of the root support tube 311 , and the spring stopper 3151 can rotate around one end located above the notch.
拉簧3154和拉簧固定套3155位于根部支撑管311的端部,拉簧3154一端设置在拉簧固定套3155上。The tension spring 3154 and the tension spring fixing sleeve 3155 are located at the end of the root support tube 311 , and one end of the tension spring 3154 is arranged on the tension spring fixing sleeve 3155 .
熔断式解锁器3156设置在根部支撑管311的另一端。The fuse unlocker 3156 is disposed at the other end of the root support tube 311 .
拉索3157依次连接弹簧挡片3151位于缺口下方的一端,拉索3157的起始端设置在熔断式解锁器3156上,末端设置在拉簧3154的另一端。The cable 3157 is connected in sequence to one end of the spring stopper 3151 below the notch. The starting end of the cable 3157 is arranged on the fuse unlocker 3156 , and the end end is arranged on the other end of the tension spring 3154 .
拉簧3154具有将拉索3157拉伸的弹性势能,拉簧3154用于拉动拉索3157使弹簧挡片3151转动以从缺口内脱离,熔断式解锁器3156用于熔断所述拉索。The tension spring 3154 has elastic potential energy for stretching the cable 3157. The tension spring 3154 is used to pull the cable 3157 to rotate the spring stopper 3151 to disengage from the notch. The fuse unlocker 3156 is used to fuse the cable.
具体的,弹簧挡片3151可以绕其自身上端孔进行旋转,作用是在电池阵收拢和展开过程中弹簧挡片3151旋转卡入恒力弹簧313缺口处,以抵消恒力弹簧313对薄膜电池阵面1的张紧力,防止张紧力阻碍薄膜电池阵面1的展开,并在完全展开状态下旋转退出恒力弹簧313的缺口,使张紧力施加在展开状态下的薄膜电池阵面1上。Specifically, the spring baffle 3151 can rotate around its own upper end hole. Its function is to rotate and get stuck in the notch of the constant force spring 313 during the folding and unfolding of the battery array to offset the tensioning force of the constant force spring 313 on the thin-film battery array surface 1, prevent the tensioning force from hindering the unfolding of the thin-film battery array surface 1, and rotate out of the notch of the constant force spring 313 in the fully unfolded state, so that the tensioning force is applied to the thin-film battery array surface 1 in the unfolded state.
多个弹簧挡片3151在根部支撑管311上由一端间隔排布到另一端。A plurality of spring stoppers 3151 are arranged on the root support tube 311 from one end to the other end at intervals.
弹簧解锁组件315还包括万向球3152和定滑轮3153。The spring unlocking assembly 315 also includes a universal ball 3152 and a fixed pulley 3153 .
弹簧挡片3151上设置有中间孔位,中间孔位位于缺口的下方,万向球3152安装在弹簧挡片3151的中间孔位,万向球3152的滚球端与根部支撑管311相接触,能够起到支撑弹簧挡片3151以及减小3151绕上端孔旋转时的摩擦力。A middle hole is set on the spring baffle 3151, and the middle hole is located below the notch. The universal ball 3152 is installed in the middle hole of the spring baffle 3151. The rolling end of the universal ball 3152 contacts the root support tube 311, which can support the spring baffle 3151 and reduce the friction when 3151 rotates around the upper end hole.
定滑轮3153、拉簧3154和拉簧固定套3155布置在根部支撑管311的外侧靠近端部。The fixed pulley 3153 , the tension spring 3154 and the tension spring fixing sleeve 3155 are arranged on the outside of the root support tube 311 close to the end.
定滑轮3153设置有两个,两个定滑轮3153的连线与多个弹簧挡片3151的连线垂直。拉簧3154和拉簧固定套3155设置在弹簧挡片3151的上方,拉簧3154的一端固定在拉簧固定套3155上。There are two fixed pulleys 3153, and the connection line of the two fixed pulleys 3153 is perpendicular to the connection line of the plurality of spring stoppers 3151. The tension spring 3154 and the tension spring fixing sleeve 3155 are arranged above the spring stopper 3151, and one end of the tension spring 3154 is fixed on the tension spring fixing sleeve 3155.
熔断式解锁器3156布置在根部支撑管311的外侧靠近另外一端部,熔断式解锁器3156靠近弹簧挡片3151的下端部设置。The fuse unlocker 3156 is arranged on the outer side of the root support tube 311 close to the other end, and the fuse unlocker 3156 is set close to the lower end of the spring blocking piece 3151.
弹簧挡片3151的下端部设置有下端孔,拉索3157依次连接弹簧挡片3151的下端孔,拉索3157的起始端固定在所述熔断式解锁器3156上,末端绕过两个定滑轮3153固定在拉簧3154上,定滑轮3153起到改变拉簧3154力的方向,使弹簧解锁组件315结构更为紧凑。The lower end of the spring block 3151 is provided with a lower end hole, and the cable 3157 is connected to the lower end hole of the spring block 3151 in sequence. The starting end of the cable 3157 is fixed on the fuse unlocker 3156, and the end is fixed on the tension spring 3154 by passing through two fixed pulleys 3153. The fixed pulley 3153 changes the direction of the force of the tension spring 3154, making the structure of the spring unlocking assembly 315 more compact.
熔断式解锁器3156内设置有用于熔断拉索3157的热熔断器,在熔断式解锁器3156解除锁定时,热熔断器发热并熔断拉索3157,从而释放拉索3157。在左侧拉索3157的约束力被释放后,位于上方的拉簧3154牵拉右侧拉索3157,通过定滑轮3153与连接弹簧挡片3151下端的各段拉索3157把拉力依次传递到弹簧挡片3151的下端,使弹簧挡片3151能够同步旋转退出恒力弹簧313缺口,恢复对薄膜电池阵面1的张紧力。A thermal fuse for melting the cable 3157 is provided in the fuse unlocker 3156. When the fuse unlocker 3156 is unlocked, the thermal fuse generates heat and melts the cable 3157, thereby releasing the cable 3157. After the restraining force of the left cable 3157 is released, the tension spring 3154 located above pulls the right cable 3157, and transmits the tension to the lower end of the spring baffle 3151 in sequence through the fixed pulley 3153 and the sections of the cable 3157 connected to the lower end of the spring baffle 3151, so that the spring baffle 3151 can rotate synchronously to exit the gap of the constant force spring 313, and restore the tension on the thin film battery array 1.
如图7所示,豆荚杆夹持装置32包括夹持外壳321、直线导轨322、平边连接件323、平边固定件324、弧边连接件325、弧边固定件326、弹簧固定件327、导向件328与压缩弹簧329。As shown in FIG. 7 , the pod rod clamping device 32 includes a clamping shell 321 , a linear guide rail 322 , a flat edge connector 323 , a flat edge fixing member 324 , an arc edge connector 325 , an arc edge fixing member 326 , a spring fixing member 327 , a guide member 328 and a compression spring 329 .
直线导轨322设置有多个,多个直线导轨322呈旋转倒置分别设置在夹持外壳321的两侧和中间位置。位于夹持外壳321中间位置的直线导轨322设置有至少两个,每个直线导轨322上至少滑动设置有一个弧边连接件325。There are multiple linear guide rails 322, which are rotated and inverted and respectively arranged on both sides and the middle of the clamping shell 321. There are at least two linear guide rails 322 located in the middle of the clamping shell 321, and each linear guide rail 322 is slidably provided with at least one arc edge connector 325.
在本实施例中,夹持外壳321的两侧各设置有一个,夹持外壳321的中间位置设置有两个直线导轨322。In this embodiment, two linear guide rails 322 are disposed on each side of the clamping shell 321 , and two linear guide rails 322 are disposed in the middle of the clamping shell 321 .
平边连接件323设置有至少两个,至少两个323平边连接件分别滑动设置在两侧的直线导轨322上,至少两个平边连接件323可做相互靠近或背离的移动。At least two flat edge connectors 323 are provided, and the at least two flat edge connectors 323 are respectively slidably provided on the linear guide rails 322 on both sides, and the at least two flat edge connectors 323 can move toward or away from each other.
在本实施例中,平边连接件323设置有两个,两个平边连接件323分别设置在夹持外壳321的两侧的直线导轨322上。In this embodiment, two flat-edge connecting members 323 are provided, and the two flat-edge connecting members 323 are respectively provided on the linear guide rails 322 on both sides of the clamping shell 321 .
每个平边连接件323上设置有一个平边固定件324,豆荚杆2的平边设置在平边连接件323和平边固定件324之间。A flat edge fixing piece 324 is disposed on each flat edge connecting piece 323 , and the flat edge of the pod rod 2 is disposed between the flat edge connecting piece 323 and the flat edge fixing piece 324 .
弧边连接件325设置有两个,两个弧边连接件325分别对应设置在夹持外壳321的中间位置的两个直线导轨322上。There are two arc-edge connecting members 325 , and the two arc-edge connecting members 325 are respectively disposed on two linear guide rails 322 at the middle position of the clamping shell 321 .
弧边连接件325的移动路径与平边连接件323的移动路径垂直设置,两个弧边连接件325呈上下旋转倒置分别布置在夹持外壳321的中间的两个直线导轨322上,使两个弧边连接件325均可以沿着竖直方向作直线滑动。The moving path of the arc edge connector 325 is arranged perpendicularly to the moving path of the flat edge connector 323. The two arc edge connectors 325 are arranged upside down and rotated upside down on the two linear guide rails 322 in the middle of the clamping shell 321, so that the two arc edge connectors 325 can slide linearly along the vertical direction.
每个弧边连接件325上均设置有一个弧边固定件326,弧边固定件326用于固定豆荚杆2的上端弧边或下端弧边。Each arc edge connecting member 325 is provided with an arc edge fixing member 326 , and the arc edge fixing member 326 is used to fix the upper arc edge or the lower arc edge of the pod rod 2 .
弹簧固定件327设置有至少两个,至少两个弹簧固定件327分别设置在位于夹持外壳321中间位置的直线导轨322的两侧。At least two spring fixing members 327 are provided, and the at least two spring fixing members 327 are respectively provided on both sides of the linear guide rail 322 located at the middle position of the clamping shell 321 .
导向件328与弹簧固定件327呈同心配合,导向件328滑动设置在弹簧固定件327上,导向件328的移动路径与弧边连接件325的移动路径平行,导向件328的侧壁与弧边连接件325连接。The guide member 328 is concentrically matched with the spring fixing member 327 , and the guide member 328 is slidably set on the spring fixing member 327 . The moving path of the guide member 328 is parallel to the moving path of the arc edge connecting member 325 , and the side wall of the guide member 328 is connected to the arc edge connecting member 325 .
压缩弹簧329套设在弹簧固定件327上,压缩弹簧329的一端与导向件328连接,另一端与弹簧固定件327的一端连接。The compression spring 329 is sleeved on the spring fixing member 327 , one end of the compression spring 329 is connected to the guide member 328 , and the other end is connected to one end of the spring fixing member 327 .
压缩弹簧329具有推动导向件328的弹性势能,弹簧固定件327可用以保证压缩弹簧329的横向刚度,使其能够沿着竖直方向被压缩和恢复原状。The compression spring 329 has elastic potential energy to push the guide member 328, and the spring fixing member 327 can be used to ensure the lateral stiffness of the compression spring 329 so that it can be compressed and restored to its original state along the vertical direction.
其原理为,在收拢状态下,压缩弹簧329处于压缩状态,两弧边连接件325呈相互靠近并贴合状态,同时平边连接件323分别向两侧滑动,牵拉豆荚杆2的平边,使豆荚杆2处于压扁状态。在展开过程中,压缩弹簧329对导向件328施力,导向件328与弧边连接件325又处于固定连接,进而能使两弧边连接件325互相远离,同时在豆荚杆2自身弹性恢复力的作用下使两侧的平边连接件323带动豆荚杆2平边相互靠近,豆荚杆2恢复原始截面形状,进而恢复豆荚杆2的根部刚度。The principle is that in the folded state, the compression spring 329 is in a compressed state, the two arc-edge connectors 325 are close to each other and fit together, and at the same time, the flat-edge connector 323 slides to both sides, pulling the flat side of the pod rod 2, so that the pod rod 2 is in a flattened state. In the unfolding process, the compression spring 329 applies force to the guide member 328, and the guide member 328 and the arc-edge connector 325 are in a fixed connection, so that the two arc-edge connectors 325 can be moved away from each other. At the same time, under the action of the elastic restoring force of the pod rod 2 itself, the flat-edge connectors 323 on both sides drive the flat sides of the pod rod 2 to approach each other, and the pod rod 2 restores the original cross-sectional shape, thereby restoring the root stiffness of the pod rod 2.
如图8所示,展开控制机构4包括滚筒41、薄膜卷轴47和豆荚杆连接组件46,滚筒41设置有至少两个,至少两个滚筒41设置在薄膜卷轴47的两侧,滚筒41与薄膜卷轴47同轴设置。As shown in FIG8 , the unfolding control mechanism 4 includes a roller 41 , a film reel 47 and a pod rod connecting assembly 46 . At least two rollers 41 are provided, and at least two rollers 41 are provided on both sides of the film reel 47 . The roller 41 and the film reel 47 are coaxially provided.
豆荚杆连接组件46的数量与滚筒41的数量相对应,豆荚杆连接组件46的一端伸入滚筒41内部,并设置在滚筒41上,另一端与豆荚杆2连接;The number of the pod rod connecting components 46 corresponds to the number of the rollers 41. One end of the pod rod connecting component 46 extends into the interior of the roller 41 and is arranged on the roller 41, and the other end is connected to the pod rod 2.
豆荚杆2的弹性势能驱动滚筒41和薄膜卷轴47一同滚动,使豆荚杆2和薄膜电池阵面1伸展。The elastic potential energy of the pod rod 2 drives the roller 41 and the film reel 47 to roll together, so that the pod rod 2 and the thin film battery array 1 are stretched.
在本实施例中,滚筒41设置有两个,两个滚筒41分别设置在薄膜卷轴47的两侧。In this embodiment, two rollers 41 are provided, and the two rollers 41 are respectively arranged on both sides of the film reel 47 .
如图8所示,展开控制机构4还包括阻尼器42、转轴、限位组件44和压紧组件45。As shown in FIG. 8 , the deployment control mechanism 4 further includes a damper 42 , a rotating shaft, a limit assembly 44 and a pressing assembly 45 .
其中,阻尼器42、限位组件44和压紧组件45的数量与滚筒41的数量相对应。The number of the dampers 42 , the limiting components 44 and the pressing components 45 corresponds to the number of the rollers 41 .
现以其中一个滚筒41进行展开说明:Now, one of the rollers 41 is used for further explanation:
转轴从薄膜卷轴47和滚筒41内部穿设,转轴与薄膜卷轴47和滚筒41同轴设置。The rotating shaft passes through the film reel 47 and the drum 41 , and the rotating shaft is coaxially arranged with the film reel 47 and the drum 41 .
阻尼器42设置在滚筒41的内壁上,阻尼器42的外壳部分设置在滚筒41上,阻尼器42的内圈设置在转轴上,阻尼器42用于对滚筒41进行旋转自由度的约束,以控制滚筒41的转速。The damper 42 is arranged on the inner wall of the drum 41 , the outer shell of the damper 42 is arranged on the drum 41 , the inner ring of the damper 42 is arranged on the rotating shaft, and the damper 42 is used to constrain the rotational freedom of the drum 41 to control the rotation speed of the drum 41 .
转轴与限位组件44连接,限位组件44与豆荚杆2抵接,限位组件44用于限制豆荚杆2的伸展方向。The rotating shaft is connected to the limiting assembly 44 , and the limiting assembly 44 abuts against the bean pod rod 2 . The limiting assembly 44 is used to limit the extension direction of the bean pod rod 2 .
具体的,转轴与滚筒41和薄膜卷轴47同轴设置。转轴包括驱动转轴43和同步转轴49,驱动转轴43设置有两个,驱动转轴43设置在同步转轴49的两侧,且驱动转轴43设置在滚筒41内,同步转轴49设置在薄膜卷轴47内。Specifically, the rotating shaft is coaxially arranged with the drum 41 and the film reel 47. The rotating shaft includes a driving rotating shaft 43 and a synchronous rotating shaft 49, two driving rotating shafts 43 are provided, and the driving rotating shafts 43 are arranged on both sides of the synchronous rotating shaft 49, and the driving rotating shaft 43 is arranged in the drum 41, and the synchronous rotating shaft 49 is arranged in the film reel 47.
阻尼器42的外壳部分与滚筒41固定连接,阻尼器42内圈与驱动转轴43通过六角孔进行旋转自由度约束,阻尼器42在本实施例中可以为液体旋转阻尼器,阻尼器42的外壳和内圈之间为粘滞流体,使得在外壳与内圈相对转动时能产生阻尼力,即在滚筒41和驱动转轴43相对转动时二者之间会产生相对阻尼力;驱动转轴43与限位组件44固定连接,作用为约束驱动转轴43在展开过程中的旋转自由度,进而约束阻尼器42内圈的旋转自由度,使得在展开过程中阻尼器42的阻尼力能够施加在滚筒41上,从而限制滚筒41的展开速度,压紧组件45设置于限位组件44上,压紧组件45与滚筒41抵接,压紧组件45用于对收卷在滚筒41上的豆荚杆2施加径向压力,以防止豆荚杆2蓬松现象的出现。The outer shell of the damper 42 is fixedly connected to the drum 41, and the inner ring of the damper 42 and the driving shaft 43 are constrained in rotational freedom through a hexagonal hole. The damper 42 in this embodiment can be a liquid rotation damper. There is a viscous fluid between the outer shell and the inner ring of the damper 42, so that a damping force can be generated when the outer shell and the inner ring rotate relative to each other, that is, a relative damping force will be generated between the drum 41 and the driving shaft 43 when the two rotate relative to each other; the driving shaft 43 is fixedly connected to the limiting assembly 44, which functions to constrain the rotational freedom of the driving shaft 43 during the unfolding process, and then constrain the rotational freedom of the inner ring of the damper 42, so that the damping force of the damper 42 can be applied to the drum 41 during the unfolding process, thereby limiting the unfolding speed of the drum 41, and the clamping assembly 45 is arranged on the limiting assembly 44, and the clamping assembly 45 abuts against the drum 41. The clamping assembly 45 is used to apply radial pressure to the pod stem 2 rolled up on the drum 41 to prevent the pod stem 2 from becoming fluffy.
豆荚杆连接组件46设置于滚筒41内部,连接滚筒41与豆荚杆2。同步转轴49通过联轴器48连接两侧的驱动转轴43,即两侧的滚筒41与两侧的驱动转轴43分别被固定连接,以确保两侧展开的同步性。The pod rod connecting assembly 46 is arranged inside the drum 41, connecting the drum 41 and the pod rod 2. The synchronous shaft 49 is connected to the driving shafts 43 on both sides through the coupling 48, that is, the drums 41 on both sides are fixedly connected to the driving shafts 43 on both sides to ensure the synchronization of the unfolding of both sides.
如图8和图9所示,限位组件44包括限位侧杆441、限位连接杆442、限位臂443和限位轮444。As shown in FIG. 8 and FIG. 9 , the limiting assembly 44 includes a limiting side rod 441 , a limiting connecting rod 442 , a limiting arm 443 and a limiting wheel 444 .
限位侧杆与驱动转轴43固定连接,限位连接杆一侧与限位侧杆相固定,限位臂443呈一定角度固定于限位连接杆,限位轮444呈同心配合转动设置于限位臂443的前端,限位轮444与所述豆荚杆2抵接。The limiting side rod is fixedly connected to the driving shaft 43, one side of the limiting connecting rod is fixed to the limiting side rod, the limiting arm 443 is fixed to the limiting connecting rod at a certain angle, the limiting wheel 444 is coaxially rotatably arranged at the front end of the limiting arm 443, and the limiting wheel 444 abuts against the pod rod 2.
具体的,限位组件44设置在滚筒41的一侧。Specifically, the limiting assembly 44 is disposed on one side of the drum 41 .
限位组件44各部分之间固连,在展开过程中,限位轮444会始终抵住豆荚杆2的下底面,使驱动转轴43的旋转自由度被约束住,而滚筒41旋转自由度未被约束,从而滚筒41和驱动转轴43之间能发生相对转动,即阻尼器42的内圈和外壳之间能发生相对转动,阻尼力矩能够被成功施加在滚筒上。The various parts of the limiting assembly 44 are fixedly connected. During the unfolding process, the limiting wheel 444 will always press against the lower bottom surface of the pod rod 2, so that the rotational freedom of the driving shaft 43 is constrained, while the rotational freedom of the roller 41 is not constrained, so that relative rotation can occur between the roller 41 and the driving shaft 43, that is, relative rotation can occur between the inner ring and the outer shell of the damper 42, and the damping torque can be successfully applied to the roller.
如图9所示,压紧组件45包括固定支座451、第一连接杆452、第二连接杆453、第三连接杆454、扭簧455、扭簧连接件456、压紧轴457、压紧轮458与支撑杆459。As shown in FIG. 9 , the clamping assembly 45 includes a fixed support 451 , a first connecting rod 452 , a second connecting rod 453 , a third connecting rod 454 , a torsion spring 455 , a torsion spring connector 456 , a clamping shaft 457 , a clamping wheel 458 and a support rod 459 .
固定支座451、第一连接杆452、第二连接杆453与第三连接杆454呈对称状布置于限位臂443两侧,固定支座451固定于限位连接杆442,第一连接杆452与第二连接杆453一端分别转动设置于固定支座451两孔位处,另一端分别转动设置于第三连接杆454,支撑杆459固定设置于两个第一连接杆452之间,压紧轴457固定设置于两个第三连接杆454之间,压紧轮458转动设置于压紧轴457的两端,扭簧连接件456对称布置在固定支座451内侧,扭簧455固定在扭簧连接件456上,一端抵在限位连接杆442,另一端抵在第一连接杆452的背面。The fixed support 451, the first connecting rod 452, the second connecting rod 453 and the third connecting rod 454 are symmetrically arranged on both sides of the limiting arm 443. The fixed support 451 is fixed to the limiting connecting rod 442. One end of the first connecting rod 452 and the second connecting rod 453 are respectively rotatably set at the two hole positions of the fixed support 451, and the other end is respectively rotatably set on the third connecting rod 454. The support rod 459 is fixedly set between the two first connecting rods 452. The clamping shaft 457 is fixedly set between the two third connecting rods 454. The clamping wheel 458 is rotatably set at both ends of the clamping shaft 457. The torsion spring connecting piece 456 is symmetrically arranged on the inner side of the fixed support 451. The torsion spring 455 is fixed on the torsion spring connecting piece 456, one end of which is against the limiting connecting rod 442, and the other end of which is against the back of the first connecting rod 452.
展开过程中,固定支座451与三个连接杆呈现双摇杆机构关系,可以带动着压紧轮458进行往复摆动,扭簧455能对第一连接杆452施加载荷,使压紧轮458在展开过程中能够始终对豆荚杆2卷绕段施加一定的径向压力,可防止豆荚杆无序展开。During the unfolding process, the fixed support 451 and the three connecting rods present a double rocker mechanism relationship, which can drive the clamping wheel 458 to swing back and forth. The torsion spring 455 can apply a load to the first connecting rod 452, so that the clamping wheel 458 can always apply a certain radial pressure to the winding section of the pod rod 2 during the unfolding process, thereby preventing the pod rod from unfolding disorderly.
如图10所示,豆荚杆连接组件46包括挡板461、柔性钢片462与压紧片463。挡板461固定在滚筒41内,柔性钢片462弧段呈与豆荚杆2弧面一致的半径,柔性钢片462靠近挡板461的一侧设置有多个固定片,多个固定片上均开设有通孔,压紧片463通过螺钉连接把柔性钢片462固定于挡板461。As shown in Fig. 10, the pod rod connection assembly 46 includes a baffle 461, a flexible steel sheet 462 and a pressing sheet 463. The baffle 461 is fixed in the drum 41, the arc segment of the flexible steel sheet 462 has a radius consistent with the arc surface of the pod rod 2, and a plurality of fixing sheets are arranged on the side of the flexible steel sheet 462 close to the baffle 461, and through holes are provided on the plurality of fixing sheets, and the pressing sheet 463 fixes the flexible steel sheet 462 to the baffle 461 by screw connection.
柔性钢片462设置有两个,两个柔性钢片462同心相对设置,两个柔性钢片462远离挡板461一侧的相对面分别与豆荚杆2外壁的弧面段通过胶水相粘接,以使豆荚杆2一端固定在滚筒41上。Two flexible steel sheets 462 are provided, and the two flexible steel sheets 462 are concentrically arranged opposite to each other. The opposite surfaces of the two flexible steel sheets 462 away from the baffle 461 are respectively bonded to the arc surface sections of the outer wall of the bean pod rod 2 by glue, so that one end of the bean pod rod 2 is fixed on the roller 41.
收拢过程中,两柔性钢片462前端可以与豆荚杆一起压扁,并且共同卷绕在滚筒41上,在展开过程中,柔性钢片462可以在自身弹性的作用下恢复原状,使滚筒41和豆荚杆2之间的刚度得到保证。During the folding process, the front ends of the two flexible steel sheets 462 can be flattened together with the bean pod rod and wound together on the roller 41. During the unfolding process, the flexible steel sheets 462 can return to their original shape under the action of their own elasticity, so that the rigidity between the roller 41 and the bean pod rod 2 is guaranteed.
如图11与图12,所述辅助支撑横杆5包括横杆本体和第一卡接金属片53,横杆本体的两端分别设置有第二卡接金属片,第二卡接金属片为弯曲的弧片。As shown in FIG. 11 and FIG. 12 , the auxiliary support cross bar 5 includes a cross bar body and a first clamping metal sheet 53 , and second clamping metal sheets are respectively provided at both ends of the cross bar body, and the second clamping metal sheets are curved arc sheets.
第一卡接金属片53设置有两个,两个第一卡接金属片53分别设置在横杆本体的两端,第一卡接金属片53为弯曲的弧片。Two first clamping metal sheets 53 are provided. The two first clamping metal sheets 53 are respectively arranged at two ends of the crossbar body. The first clamping metal sheets 53 are curved arc sheets.
第一卡接金属片53与第二卡接金属片的弧度的弯曲朝向相反,第一卡接金属片53与第二卡接金属片之间形成有卡接槽,卡接槽用于豆荚杆2伸入并卡接。The first clamping metal sheet 53 and the second clamping metal sheet have arcs that are bent in opposite directions. A clamping groove is formed between the first clamping metal sheet 53 and the second clamping metal sheet, and the clamping groove is used for the pod rod 2 to extend into and clamp.
具体的,辅助支撑横杆5沿所述薄膜电池阵面1长度方向布置若干条,其横截面形状为闭口弧形,横杆本体包括下弧形杆51、上弧形杆52和粘胶层54,下弧形杆51和上弧形杆52均为截面为C形的薄钢片,通过粘接形成具有较高刚度的闭口薄壁金属杆,上弧形杆52与薄膜电池阵面1相切段作粘接处理,在卷绕过程中金属杆可以进行压扁并与薄膜电池阵面1一同卷绕在薄膜卷轴47上。Specifically, several auxiliary supporting cross bars 5 are arranged along the length direction of the thin film battery array 1, and their cross-sectional shape is a closed arc. The cross bar body includes a lower arc bar 51, an upper arc bar 52 and an adhesive layer 54. The lower arc bar 51 and the upper arc bar 52 are thin steel sheets with C-shaped cross-sections, which are formed by bonding to form closed thin-walled metal rods with high rigidity. The upper arc bar 52 is bonded to the tangent section to the thin film battery array 1. During the winding process, the metal rod can be flattened and wound on the film reel 47 together with the thin film battery array 1.
由于薄膜基底在太空环境中热胀冷缩以及根部张紧力的影响,其在沿豆荚杆2伸长方向上可能会存在微小的位移,带动辅助支撑横杆5沿着豆荚杆2长度方向运动;同时豆荚杆2在压扁后横向的宽度会变大,在豆荚杆2和辅助支撑横杆5靠近的情况下豆荚杆2会因抵住辅助支撑横杆5而无法压扁,因此需要留有豆荚杆2的横向补偿空间。设计上弧形杆52在制作时两端位置预留一段宽度较小的长金属条段(即第二卡接金属片),同时第一卡接金属片53为与长金属条段形状相似的金属窄条段,且第一卡接金属片53与第二卡接金属片的弯曲弧度相反,第一卡接金属片53通过粘胶层54部分粘接在上弧形杆52两端,第二卡接金属片与第一卡接金属片53之间可以形成一个具有弧度的卡槽,方便把豆荚杆2引导至卡槽内,使得辅助支撑横杆5可以沿豆荚杆2长度方向有一定的位移,而在压扁状态下豆荚杆2可以卡入第二卡接金属片与第一卡接金属片53所形成的缝隙中。另外,电池阵结构在展开状态下,辅助支撑横杆5可能会因存在横向窜动而与豆荚杆2脱开,针对该问题,在制作时第二卡接金属片与第一卡接金属片53的预留长度可以适当加长,同时可以在第二卡接金属片与第一卡接金属片53上平行粘贴数段厚度稍大的金属细条,来增大此处的结构刚度。Due to the thermal expansion and contraction of the film base in the space environment and the influence of the root tension force, there may be a slight displacement along the elongation direction of the pod rod 2, driving the auxiliary support cross bar 5 to move along the length direction of the pod rod 2; at the same time, the lateral width of the pod rod 2 will become larger after being flattened. When the pod rod 2 and the auxiliary support cross bar 5 are close to each other, the pod rod 2 cannot be flattened because it is against the auxiliary support cross bar 5, so it is necessary to reserve lateral compensation space for the pod rod 2. The upper arc rod 52 is designed to reserve a long metal strip segment with a smaller width (i.e., the second clamping metal sheet) at both ends during manufacturing. At the same time, the first clamping metal sheet 53 is a narrow metal strip segment with a similar shape to the long metal strip segment, and the bending curvature of the first clamping metal sheet 53 is opposite to that of the second clamping metal sheet. The first clamping metal sheet 53 is partially bonded to the two ends of the upper arc rod 52 through an adhesive layer 54. A curved slot can be formed between the second clamping metal sheet and the first clamping metal sheet 53, which is convenient for guiding the pod rod 2 into the slot, so that the auxiliary supporting cross bar 5 can have a certain displacement along the length direction of the pod rod 2, and the pod rod 2 can be clamped into the gap formed by the second clamping metal sheet and the first clamping metal sheet 53 in the flattened state. In addition, when the battery array structure is in the unfolded state, the auxiliary support cross bar 5 may be detached from the pod rod 2 due to lateral movement. To address this problem, the reserved length of the second clamping metal sheet and the first clamping metal sheet 53 can be appropriately lengthened during manufacturing, and at the same time, several sections of slightly thicker metal strips can be pasted in parallel on the second clamping metal sheet and the first clamping metal sheet 53 to increase the structural rigidity here.
本实施例提供的所述卷绕式薄膜太阳电池阵结构,其工作原理是:The working principle of the rolled thin-film solar cell array structure provided in this embodiment is:
在收拢卷绕式薄膜太阳电池阵结构时,拉动拉簧3154使其处于储能状态,同时复位所述弹簧挡片3151与拉索3157,使弹簧挡片卡入恒力弹簧313的缺口处,同时将最左端的拉索3157绑在熔断式解锁器3156上,此时各段拉索3157均处于拉紧状态。两柔性钢片462前端可以与豆荚杆2一起压扁,共同卷绕在滚筒41上,分别将两侧的豆荚杆2卷绕在滚筒41上,将薄膜电池阵面1卷绕在中间薄膜卷轴47上,辅助支撑横杆5压扁后随薄膜电池阵面1一同进行卷绕。When the rolled-up thin-film solar cell array structure is folded, the tension spring 3154 is pulled to put it in an energy storage state, and the spring stopper 3151 and the cable 3157 are reset at the same time, so that the spring stopper is stuck in the notch of the constant force spring 313, and the leftmost cable 3157 is tied to the fuse unlocker 3156. At this time, each section of the cable 3157 is in a tensioned state. The front ends of the two flexible steel sheets 462 can be flattened together with the pod rod 2 and wound together on the roller 41, and the pod rods 2 on both sides are respectively wound on the roller 41, and the thin-film cell array surface 1 is wound on the middle film reel 47. After the auxiliary support cross bar 5 is flattened, it is wound together with the thin-film cell array surface 1.
薄膜电池阵面1、豆荚杆2与滚筒41均处于紧密固定状态,完成卷绕式薄膜太阳电池阵结构的收拢过程,并达到完全收拢状态。The thin-film battery array surface 1, the pod rod 2 and the roller 41 are all in a tightly fixed state, completing the folding process of the rolled-up thin-film solar battery array structure and reaching a fully folded state.
在展开过程中,通过豆荚杆2卷绕时的弹性恢复力对两侧滚筒41产生的弹性力矩来推动薄膜卷轴47向前滚动展开,带动薄膜电池阵面1滚动展开;通过设置在滚筒41轴线上的阻尼器42的阻尼力矩来控制滚筒41的展开速度,其中阻尼器42的阻尼力矩可以随着转速的增大呈线性增大,当电池阵结构在展开初期时,在豆荚杆2的弹性驱动力矩的作用下,滚筒41处于向前加速推动阶段,带动薄膜电池阵面1加速展开。当滚筒41转速增大到一定值时,此时豆荚杆2的弹性驱动力矩与阻尼器42的阻尼力矩达到平衡状态,滚筒41处于匀速向前推动阶段,使薄膜电池阵面1匀速展开。During the unfolding process, the elastic restoring force of the pod rod 2 during winding generates an elastic torque on the rollers 41 on both sides to push the film reel 47 forward to roll and unfold, driving the thin film battery array 1 to roll and unfold; the unfolding speed of the roller 41 is controlled by the damping torque of the damper 42 set on the axis of the roller 41, wherein the damping torque of the damper 42 can increase linearly with the increase of the rotation speed. When the battery array structure is in the initial stage of unfolding, under the action of the elastic driving torque of the pod rod 2, the roller 41 is in the forward acceleration stage, driving the thin film battery array 1 to unfold at an accelerated speed. When the rotation speed of the roller 41 increases to a certain value, the elastic driving torque of the pod rod 2 and the damping torque of the damper 42 reach a balanced state, and the roller 41 is in the uniform forward pushing stage, causing the thin film battery array 1 to unfold at a uniform speed.
在完全展开后,熔断式解锁器3156接收到解锁信号,熔断最左端用于固定结构的拉索3157,使最右端的拉簧3154的弹性势能得到释放,拉动拉索3157使弹簧挡片3151同步发生旋转,退出恒力弹簧313的缺口,解除弹簧挡片3151对恒力弹簧313的约束,使薄膜电池阵面1得到张紧。After being fully deployed, the fuse unlocker 3156 receives an unlocking signal, and melts the leftmost end of the cable 3157 used to fix the structure, so that the elastic potential energy of the tension spring 3154 at the rightmost end is released. The cable 3157 is pulled to cause the spring baffle 3151 to rotate synchronously, exit the gap of the constant force spring 313, and release the constraint of the spring baffle 3151 on the constant force spring 313, so that the thin-film battery array 1 is tensioned.
综上所述,本申请提供了一种卷绕式薄膜太阳电池阵结构,包括薄膜电池阵面1、豆荚杆2和辅助支撑横杆5。In summary, the present application provides a rolled-up thin-film solar cell array structure, including a thin-film cell array surface 1 , pod rods 2 and auxiliary support cross bars 5 .
薄膜电池阵面1适于收拢卷曲以及展开状态下太阳能发电;豆荚杆2设置有至少两个,至少两个豆荚杆2分别设置于薄膜电池阵面1的两侧,豆荚杆2用于带动薄膜电池阵面1完成展开并提供展开状态下的刚度;辅助支撑横杆5横跨豆荚杆2和薄膜电池阵面1,辅助支撑横杆5用于减小薄膜电池阵面1的跨度;其中,豆荚杆2具有伸展的弹性势能。The thin-film battery array 1 is suitable for solar power generation in the folded, curled and unfolded states; at least two pod rods 2 are provided, and at least two pod rods 2 are respectively provided on both sides of the thin-film battery array 1, and the pod rods 2 are used to drive the thin-film battery array 1 to complete the unfolding and provide rigidity in the unfolded state; the auxiliary support cross bar 5 spans the pod rod 2 and the thin-film battery array 1, and the auxiliary support cross bar 5 is used to reduce the span of the thin-film battery array 1; wherein the pod rod 2 has elastic potential energy for extension.
依靠豆荚杆2卷曲时存储的弹性势能作为展开的驱动能,通过两侧闭口截面豆荚杆2与辅助支撑横杆5所形成的框格式的支撑构型,提高了薄膜电池阵整体结构的比刚度与对薄膜的支撑刚度,解决了现有的薄膜电池阵在展开状态下对薄膜的支撑刚度低,整体结构比刚度不高的问题。By relying on the elastic potential energy stored in the curled bean pod rod 2 as the driving energy for unfolding, the frame-type support configuration formed by the closed-section bean pod rods 2 on both sides and the auxiliary support cross bars 5 improves the overall structural specific stiffness of the thin film battery array and the supporting stiffness for the thin film, thereby solving the problem of low supporting stiffness for the thin film and low overall structural specific stiffness of the existing thin film battery array in the unfolded state.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互结合。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
需要说明的是,本发明以一种卷绕式薄膜太阳电池阵结构为例对本发明的具体结构及工作原理进行介绍,但本发明的应用并不以一种卷绕式薄膜太阳电池阵结构为限,也可以应用到其它类似工件的生产和使用中。It should be noted that the present invention takes a rolled-up thin-film solar cell array structure as an example to introduce the specific structure and working principle of the present invention, but the application of the present invention is not limited to a rolled-up thin-film solar cell array structure, and can also be applied to the production and use of other similar workpieces.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to the exact construction that has been described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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