CN118440811A - A PCR automated all-in-one machine - Google Patents
A PCR automated all-in-one machine Download PDFInfo
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- CN118440811A CN118440811A CN202310661635.5A CN202310661635A CN118440811A CN 118440811 A CN118440811 A CN 118440811A CN 202310661635 A CN202310661635 A CN 202310661635A CN 118440811 A CN118440811 A CN 118440811A
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Abstract
本发明涉及一种PCR自动化一体机,包括机架,以及设置于机架内的核酸扩增模块和核酸检测模块,核酸扩增模块用于扩增反应样品,核酸检测模块用于检测反应样品。将承载有反应样品的试剂盒放置到核酸扩增模块进行扩增,扩增后在核酸检测模块进行检测,检测过程简单。一个试剂盒就可以进入PCR自动化一体机进行检测,不需要将大量样本收集后统一检测,快速给出检测结果。核酸扩增模块和核酸检测模块占用空间,进而提高PCR自动化一体机结构的紧凑性,减小设备占用空间。反应样品的配置、转移、扩增和检测均可以自动完成,因此不需要专业的测试人员进行操作,操作简单,PCR检测专业要求度低。并且各个模块均设置在机壳内,从而避免气溶胶等逸出造成污染。
The present invention relates to a PCR automated all-in-one machine, comprising a frame, and a nucleic acid amplification module and a nucleic acid detection module arranged in the frame, wherein the nucleic acid amplification module is used to amplify reaction samples, and the nucleic acid detection module is used to detect reaction samples. A test kit carrying a reaction sample is placed in the nucleic acid amplification module for amplification, and after amplification, the nucleic acid detection module is detected, and the detection process is simple. A test kit can enter the PCR automated all-in-one machine for detection, and there is no need to collect a large number of samples for unified detection, and the test results are quickly given. The nucleic acid amplification module and the nucleic acid detection module occupy space, thereby improving the compactness of the PCR automated all-in-one structure and reducing the space occupied by the equipment. The configuration, transfer, amplification and detection of the reaction sample can all be completed automatically, so there is no need for professional test personnel to operate, the operation is simple, and the professional requirements for PCR detection are low. And each module is arranged in a casing, so as to avoid pollution caused by the escape of aerosols, etc.
Description
技术领域Technical Field
本发明涉及体外诊断技术领域,尤其涉及一种PCR自动化一体机。The present invention relates to the technical field of in vitro diagnosis, and in particular to an automated all-in-one PCR machine.
背景技术Background technique
PCR是指体外酶促合成特异DNA片段的一种分子生物学实验方法,主要由高温变性、低温退火和适温延伸三个步骤反复的热循环构成。反应样品在PCR扩增前,需要将反应样品放入到载体中,其中,反应样品由采集的咽拭子或鼻拭子等样本以及用于PCR扩增的试剂组成。在PCR扩增时,需要通过加热器加热反应样品,以及通过冷却机构冷却反应样品,从而使得反应样品在高温变性、低温退火和适温延伸阶段循环。PCR refers to a molecular biology experimental method for in vitro enzymatic synthesis of specific DNA fragments, which is mainly composed of repeated thermal cycles of three steps: high temperature denaturation, low temperature annealing and suitable temperature extension. Before PCR amplification, the reaction sample needs to be placed in a carrier, where the reaction sample consists of samples such as collected throat swabs or nasal swabs and reagents for PCR amplification. During PCR amplification, the reaction sample needs to be heated by a heater and cooled by a cooling mechanism, so that the reaction sample cycles through high temperature denaturation, low temperature annealing and suitable temperature extension stages.
现有技术中的PCR检测设备需要专业的测试人员进行操作形成反应样品,操作复杂,PCR检测专业要求度高。The PCR detection equipment in the prior art requires professional testers to operate to form reaction samples, the operation is complicated, and the PCR detection has high professional requirements.
为避免发生气溶胶污染,需要将设备放置到在专门的房间,PCR检测设备对环境要求度高。To avoid aerosol contamination, the equipment needs to be placed in a special room, and PCR testing equipment has high requirements for the environment.
PCR检测设备结构不紧凑,设备占用空间大。另外,需要将大量样本收集后统一检测,无法快速给出检测结果。The PCR testing equipment is not compact and takes up a lot of space. In addition, a large number of samples need to be collected and tested uniformly, and the test results cannot be given quickly.
发明内容Summary of the invention
本发明的目的在于提出一种PCR自动化一体机,以解决上述技术问题之一。The purpose of the present invention is to provide a PCR automated all-in-one machine to solve one of the above technical problems.
为实现上述目的,本发明提供了一种PCR自动化一体机,包括机架,以及设置于所述机架的核酸扩增模块和核酸检测模块,所述核酸扩增模块用于扩增反应样品,所述核酸检测模块用于检测反应样品。To achieve the above objectives, the present invention provides a PCR automated all-in-one machine, comprising a frame, and a nucleic acid amplification module and a nucleic acid detection module arranged on the frame, wherein the nucleic acid amplification module is used to amplify reaction samples, and the nucleic acid detection module is used to detect reaction samples.
可选的,所述PCR自动化一体机还包括配制模块,所述配制模块设置于所述机架,并用于将样本与试剂配制为反应样品。Optionally, the PCR automated all-in-one machine further includes a preparation module, which is disposed on the rack and is used to prepare samples and reagents into reaction samples.
可选的,所述配制模块包括承载子模块和设置于所述承载子模块上侧的移液子模块,所述承载子模块与所述移液子模块能够相对移动,以使所述移液子模块转移所述承载子模块上的溶液,以及将反应样品注入试剂盒内。Optionally, the preparation module includes a carrying submodule and a pipetting submodule arranged on the upper side of the carrying submodule, and the carrying submodule and the pipetting submodule can move relative to each other so that the pipetting submodule transfers the solution on the carrying submodule and injects the reaction sample into the reagent kit.
可选的,所述移液子模块包括移液枪,所述移液枪和所述承载子模块中的至少一个能够在水平面上移动,所述移液枪和所述承载子模块中的至少一个能够在竖直方向移动。Optionally, the pipetting submodule includes a pipetting gun, and at least one of the pipetting gun and the carrying submodule can move in a horizontal plane, and at least one of the pipetting gun and the carrying submodule can move in a vertical direction.
可选的,所述承载子模块能够承载试剂盒,所述移液子模块用于使溶液在试剂盒的腔体之间转移。Optionally, the carrying submodule is capable of carrying a reagent kit, and the pipetting submodule is used to transfer solutions between cavities of the reagent kit.
可选的,所述承载子模块包括托架,所述托架上开设有容纳部,所述容纳部用于容纳试剂盒。Optionally, the carrying submodule includes a bracket, and a receiving portion is provided on the bracket, and the receiving portion is used to receive the reagent kit.
可选的,所述容纳部包括多个容纳槽,试剂盒的试剂承载部能够插入所述容纳槽。Optionally, the receiving portion includes a plurality of receiving grooves, into which the reagent carrying portion of the reagent kit can be inserted.
可选的,多个所述容纳槽中的至少一个内设置有加热结构,所述加热结构用于加热试剂承载部内的反应样品。Optionally, a heating structure is provided in at least one of the plurality of receiving grooves, and the heating structure is used to heat the reaction sample in the reagent carrying part.
可选的,所述PCR自动化一体机还包括设置于所述机架的转移模块,所述转移模块用于使试剂盒或载体在所述承载子模块和所述核酸扩增模块之间转移,或在所述承载子模块、所述核酸扩增模块和所述核酸检测模块之间转移。Optionally, the PCR automated all-in-one machine further includes a transfer module disposed on the frame, and the transfer module is used to transfer the test kit or carrier between the carrying submodule and the nucleic acid amplification module, or between the carrying submodule, the nucleic acid amplification module and the nucleic acid detection module.
可选的,所述PCR自动化一体机还包括设置于所述机架的切割模块,所述切割模块用于在试剂盒的载体与试剂盒的试剂承载部之间切断试剂盒。Optionally, the PCR automated all-in-one machine further comprises a cutting module disposed on the frame, wherein the cutting module is used to cut the test kit between the carrier of the test kit and the reagent carrying portion of the test kit.
可选的,所述PCR自动化一体机还包括设置于所述机架的翻转模块,所述翻转模块用于使试剂盒的载体翻转预设角度。Optionally, the PCR automated integrated machine further comprises a flip module disposed on the frame, and the flip module is used to flip the carrier of the reagent kit to a preset angle.
可选的,所述PCR自动化一体机还包括设置于所述机架的折弯模块,所述折弯模块用于使试剂盒的一端弯折预设角度,或所述折弯模块用于使试剂盒的载体弯折预设角度并将试剂盒在其载体和试剂承载部之间折断。Optionally, the PCR automated all-in-one machine further comprises a bending module disposed on the frame, the bending module being used to bend one end of the reagent kit at a preset angle, or the bending module being used to bend the carrier of the reagent kit at a preset angle and break the reagent kit between its carrier and the reagent carrying portion.
可选的,反应样品容纳于载体,载体为扁平结构,所述核酸扩增模块和/或所述核酸检测模块使载体竖直地插设。Optionally, the reaction sample is contained in a carrier, the carrier is a flat structure, and the nucleic acid amplification module and/or the nucleic acid detection module enables the carrier to be vertically inserted.
可选的,所述PCR自动化一体机还包括控制模块,所述控制模块用于控制所述核酸扩增模块和所述核酸检测模块。Optionally, the PCR automated all-in-one machine further includes a control module, and the control module is used to control the nucleic acid amplification module and the nucleic acid detection module.
可选的,所述核酸检测模块包括荧光检测光路系统,所述荧光检测光路系统包括:Optionally, the nucleic acid detection module includes a fluorescence detection optical path system, and the fluorescence detection optical path system includes:
至少一个荧光发射单元,所述用于发射激发光。At least one fluorescent light emitting unit, configured to emit excitation light.
可选的,所述荧光发射单元的数量为至少两个,所述控制模块控制至少两个所述荧光发射单元分别在不同时间段发射激发光。Optionally, the number of the fluorescence emission units is at least two, and the control module controls at least two of the fluorescence emission units to emit excitation light in different time periods.
可选的,所述荧光检测光路系统还包括:Optionally, the fluorescence detection optical path system further includes:
荧光探测单元,所述荧光探测单元包括至少两个荧光传输光路,至少两个所述荧光发射单元与至少两个所述荧光传输光路一一对应。The fluorescence detection unit comprises at least two fluorescence transmission light paths, and the at least two fluorescence emission units correspond one to one with the at least two fluorescence transmission light paths.
可选的,所述荧光探测单元还包括探测器,多个所述荧光传输光路均连接于所述探测器。Optionally, the fluorescence detection unit further includes a detector, and the plurality of fluorescence transmission light paths are all connected to the detector.
可选的,所述探测器的数量为一个,所述探测器与所述控制模块电连接,以分时间段记录荧光信号的强度。Optionally, the number of the detector is one, and the detector is electrically connected to the control module to record the intensity of the fluorescence signal in different time periods.
可选的,所述荧光检测光路系统还包括光纤座,所述荧光传输光路包括收集光纤,所述激发光纤射出所述激发光的射出端,以及所述收集光纤射入荧光信号的射入端形成光纤组,所述光纤组设置在所述光纤座内,所述光纤座内的光纤沿预设方向排列,所述预设方向为光纤的径向,以使所述收集光纤的射出端和所述激发光纤的射入端在所述光纤座中呈扁平排列。Optionally, the fluorescence detection optical path system also includes a fiber optic holder, the fluorescence transmission optical path includes a collecting optical fiber, an output end of the excitation optical fiber that emits the excitation light, and an input end of the collecting optical fiber that injects the fluorescence signal form a fiber group, the fiber group is arranged in the fiber optic holder, and the optical fibers in the fiber optic holder are arranged along a preset direction, which is the radial direction of the optical fiber, so that the output end of the collecting optical fiber and the input end of the excitation optical fiber are arranged flat in the fiber optic holder.
可选的,至少所述两个荧光传输光路和所述至少两个荧光发射单元形成至少两组所述光纤组,至少两组所述光纤组沿所述预设方向依次排列。Optionally, at least the two fluorescence transmission light paths and the at least two fluorescence emission units form at least two groups of optical fiber groups, and the at least two groups of optical fiber groups are arranged in sequence along the preset direction.
可选的,一所述光纤组包括至少两个所述收集光纤,一所述光纤组内的所述激发光纤的所述预设方向的两侧至少设置有一所述收集光纤。Optionally, one of the optical fiber groups includes at least two of the collecting optical fibers, and at least one of the collecting optical fibers is disposed on both sides of the preset direction of the excitation optical fiber in one of the optical fiber groups.
可选的,所述核酸扩增模块包括至少一组温度调节机构,所述温度调节机构能够改变载体内反应样品的温度。Optionally, the nucleic acid amplification module includes at least one set of temperature regulating mechanisms, and the temperature regulating mechanisms are capable of changing the temperature of the reaction sample in the carrier.
可选的,所述核酸扩增模块包括两组温度调节机构,所述两组温度调节机构分别为第一温度调节机构和第二温度调节机构,所述第一温度调节机构和/或所述第二温度调节机构的位置可调,以相互靠近或远离,以及使载体夹设于所述第一温度调节机构和所述第二温度调节机构之间。Optionally, the nucleic acid amplification module includes two groups of temperature regulation mechanisms, which are respectively a first temperature regulation mechanism and a second temperature regulation mechanism. The positions of the first temperature regulation mechanism and/or the second temperature regulation mechanism are adjustable so as to be closer to or farther away from each other, and so that the carrier is clamped between the first temperature regulation mechanism and the second temperature regulation mechanism.
可选的,所述核酸扩增模块包括驱动机构,所述驱动机构驱动所述第一温度调节机构和/或所述第二温度调节机构相互靠近或远离。Optionally, the nucleic acid amplification module includes a driving mechanism, and the driving mechanism drives the first temperature regulating mechanism and/or the second temperature regulating mechanism to move closer to or away from each other.
可选的,所述驱动机构与所述第一温度调节机构和/或所述第二温度调节机构之间间隔设置有多组弹性调平组件。Optionally, a plurality of groups of elastic leveling components are arranged at intervals between the driving mechanism and the first temperature regulating mechanism and/or the second temperature regulating mechanism.
可选的,所述核酸扩增模块还包括挤压机构,所述第一温度调节机构和/或所述第二温度调节机构连接有所述挤压机构,以挤压夹设于所述第一温度调节机构和所述第二温度调节机构上的载体的挤压腔。Optionally, the nucleic acid amplification module further includes an extrusion mechanism, and the first temperature regulating mechanism and/or the second temperature regulating mechanism are connected to the extrusion mechanism to extrude an extrusion cavity of a carrier clamped between the first temperature regulating mechanism and the second temperature regulating mechanism.
可选的,所述第一温度调节机构和/或所述第二温度调节机构上开设有台阶安装孔,所述挤压机构包括挤压组件和缓冲件,所述挤压组件连接于所述台阶安装孔,所述缓冲件连接于所述挤压组件与所述台阶安装孔之间,以使所述挤压组件与载体弹性接触。Optionally, a step mounting hole is provided on the first temperature regulating mechanism and/or the second temperature regulating mechanism, and the extrusion mechanism includes an extrusion assembly and a buffer member, the extrusion assembly is connected to the step mounting hole, and the buffer member is connected between the extrusion assembly and the step mounting hole so that the extrusion assembly is in elastic contact with the carrier.
可选的,所述第一温度调节机构和所述第二温度调节机构均包括用于为载体降温的冷却组件。Optionally, both the first temperature regulating mechanism and the second temperature regulating mechanism include a cooling component for cooling the carrier.
可选的,所述第一温度调节机构和所述第二温度调节机构均还均包括加热器,所述加热器设置于所述第一温度调节机构和所述第二温度调节机构的所述冷却组件相互靠近的一侧。Optionally, the first temperature regulating mechanism and the second temperature regulating mechanism both further include a heater, and the heater is arranged on a side of the first temperature regulating mechanism and the second temperature regulating mechanism where the cooling components are close to each other.
可选的,所述加热器包括加热件,所述PCR自动化一体机还包括电阻检测件,所述电阻检测件用于检测所述加热件的电阻。Optionally, the heater includes a heating element, and the PCR automated all-in-one machine further includes a resistance detection element, and the resistance detection element is used to detect the resistance of the heating element.
可选的,所述PCR自动化一体机还包括用于检测所述加热器温度的第一温度检测单元。Optionally, the PCR automated all-in-one machine further includes a first temperature detection unit for detecting the temperature of the heater.
可选的,所述核酸扩增模块还包括用于为载体定位的定位机构,所述定位机构连接于所述第一温度调节机构或所述第二温度调节机构。Optionally, the nucleic acid amplification module further includes a positioning mechanism for positioning the carrier, and the positioning mechanism is connected to the first temperature regulating mechanism or the second temperature regulating mechanism.
可选的,所述扁平结构指,载体上垂直于其厚度方向的方向的尺寸与其厚度方向的尺寸之比大于5:1。Optionally, the flat structure refers to a structure in which the ratio of the dimension of the carrier in a direction perpendicular to its thickness direction to the dimension of the carrier in its thickness direction is greater than 5:1.
可选的,所述尺寸之比为50:1~100:1。Optionally, the ratio of the dimensions is 50:1 to 100:1.
由上可见,本发明提供的技术方案,将承载有反应样品的试剂盒放置到核酸扩增模块进行扩增,扩增后在核酸检测模块进行检测,检测过程简单。一个试剂盒就可以进入PCR自动化一体机进行检测,不需要将大量样本收集后统一检测,快速给出检测结果。核酸扩增模块和核酸检测模块占用空间小,进而提高PCR自动化一体机结构的紧凑性,减小设备占用空间。根据时间段判断为何种信号荧光,设备成本低,设备结构简单,无机械切换,检测速度快。反应样品的配置、转移、扩增和检测均可以自动完成,因此不需要专业的测试人员进行操作操作简单,PCR检测专业要求度低。并且各个模块均设置在机壳内,从而避免气溶胶等逸出,因此需即使PCR自动化一体机不放置到在专门的房间也不会造成污染。As can be seen from the above, the technical solution provided by the present invention is to place the reagent kit carrying the reaction sample into the nucleic acid amplification module for amplification, and then detect it in the nucleic acid detection module after amplification, and the detection process is simple. A reagent kit can enter the PCR automated all-in-one machine for detection, and there is no need to collect a large number of samples for unified detection, and the test results are quickly given. The nucleic acid amplification module and the nucleic acid detection module take up little space, thereby improving the compactness of the structure of the PCR automated all-in-one machine and reducing the space occupied by the equipment. According to the time period, it is determined what kind of signal fluorescence is, the equipment cost is low, the equipment structure is simple, there is no mechanical switching, and the detection speed is fast. The configuration, transfer, amplification and detection of the reaction sample can all be completed automatically, so it is simple to operate without professional test personnel, and the PCR detection professional requirements are low. And each module is arranged in the casing to avoid the escape of aerosols, etc., so even if the PCR automated all-in-one machine is not placed in a special room, it will not cause pollution.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1a是本发明实施例提供的PCR自动化一体机的主视图;FIG. 1a is a front view of a PCR automated integrated machine provided in an embodiment of the present invention;
图1b是本发明实施例提供的PCR自动化一体机的立体图;FIG1b is a three-dimensional diagram of an automated integrated PCR machine provided in an embodiment of the present invention;
图2a是本发明实施例提供的试剂盒的结构示意图;FIG2a is a schematic diagram of the structure of a kit provided in an embodiment of the present invention;
图2b是本发明实施例提供的载体的截面图;FIG2b is a cross-sectional view of a carrier provided by an embodiment of the present invention;
图2c是本发明实施例提供的载体另一视角的结构示意图;FIG2c is a schematic structural diagram of a carrier from another perspective provided by an embodiment of the present invention;
图3是本发明实施例提供的部分PCR自动化一体机的结构示意图;FIG3 is a schematic diagram of the structure of a partial PCR automated integrated machine provided in an embodiment of the present invention;
图4是本发明实施例提供的PCR自动化一体机制备反应样品过程的示意图;FIG4 is a schematic diagram of a process of preparing reaction samples by an automated integrated PCR machine provided in an embodiment of the present invention;
图5a是本发明实施例提供的托架的结构示意图;FIG5a is a schematic structural diagram of a bracket provided in an embodiment of the present invention;
图5b是本发明实施例提供的另一种托架的结构示意图;FIG5b is a schematic structural diagram of another bracket provided by an embodiment of the present invention;
图6a是本发明实施例提供的载体插入核酸扩增模块时的结构示意图;FIG6a is a schematic diagram of the structure of a vector provided by an embodiment of the present invention when it is inserted into a nucleic acid amplification module;
图6b是本发明实施例提供的载体插入核酸扩增模块时的另一结构示意图;FIG6b is another schematic diagram of the structure of a vector provided by an embodiment of the present invention when it is inserted into a nucleic acid amplification module;
图7a是本发明实施例提供的另一种切割模块的结构示意图;FIG7a is a schematic structural diagram of another cutting module provided by an embodiment of the present invention;
图7b是本发明实施例提供的另一种PCR自动化一体机的立体图;FIG7 b is a three-dimensional diagram of another PCR automated integrated machine provided by an embodiment of the present invention;
图7c是图7b中B处的局部放大图;FIG7c is a partial enlarged view of point B in FIG7b;
图8a是本发明实施例提供的第一种折弯模块的结构示意图;FIG8a is a schematic structural diagram of a first bending module provided by an embodiment of the present invention;
图8b是本发明实施例提供的第二种折弯模块的结构示意图;FIG8b is a schematic structural diagram of a second bending module provided by an embodiment of the present invention;
图8c是本发明实施例提供的另一种PCR自动化一体机的主视图;FIG8c is a front view of another PCR automated integrated machine provided by an embodiment of the present invention;
图9是本发明实施例提供的载体、核酸扩增模块和核酸检测模块的结构示意图;9 is a schematic diagram of the structure of a carrier, a nucleic acid amplification module and a nucleic acid detection module provided in an embodiment of the present invention;
图10是本发明实施例提供的一种核酸检测检测模块和核酸扩增模块(第一温度调节机构和第二温度调节机构未夹紧载体)的结构示意图;10 is a schematic structural diagram of a nucleic acid detection module and a nucleic acid amplification module (the first temperature adjustment mechanism and the second temperature adjustment mechanism do not clamp the carrier) provided in an embodiment of the present invention;
图11是本发明实施例提供的正常使用的状态下一种核酸检测检测模块和核酸扩增模块的俯视图;11 is a top view of a nucleic acid detection module and a nucleic acid amplification module in a normal use state provided by an embodiment of the present invention;
图12是本发明实施例提供的另一种核酸扩增模块的结构示意图;FIG12 is a schematic diagram of the structure of another nucleic acid amplification module provided in an embodiment of the present invention;
图13是图12中核酸扩增模块的爆炸图;FIG13 is an exploded view of the nucleic acid amplification module in FIG12 ;
图14是图12中核酸扩增模块的第一位置的剖视图;FIG14 is a cross-sectional view of the nucleic acid amplification module in FIG12 at a first position;
图15本发明实施例提供的冷却主体的结构示意图;FIG15 is a schematic structural diagram of a cooling body provided by an embodiment of the present invention;
图16是图12中核酸扩增模块的第二位置的剖视图;FIG16 is a cross-sectional view of the second position of the nucleic acid amplification module in FIG12;
图17是图12中核酸扩增模块的第三位置的剖视图;FIG17 is a cross-sectional view of the nucleic acid amplification module in FIG12 at a third position;
图18是图12中核酸扩增模块的第四位置的剖视图;FIG18 is a cross-sectional view of the nucleic acid amplification module in FIG12 at a fourth position;
图19是图18中A处的局部放大图;FIG19 is a partial enlarged view of point A in FIG18;
图20是本发明实施例提供的又一种核酸扩增模块的结构示意图;FIG20 is a schematic diagram of the structure of another nucleic acid amplification module provided in an embodiment of the present invention;
图21是本发明实施例提供的又一种核酸扩增模块另一视角的结构示意图;FIG21 is a schematic structural diagram of another nucleic acid amplification module provided by an embodiment of the present invention from another perspective;
图22是本发明实施例提供的载体、承载板和定位机构的结构示意图;22 is a schematic structural diagram of a carrier, a carrying plate and a positioning mechanism provided in an embodiment of the present invention;
图23是本发明实施例提供的承载板和定位机构的结构示意图;23 is a schematic structural diagram of a carrier plate and a positioning mechanism provided in an embodiment of the present invention;
图24a是本发明实施例提供的核酸扩增模块部分结构的示意图;FIG24a is a schematic diagram of a partial structure of a nucleic acid amplification module provided by an embodiment of the present invention;
图24b是本发明实施例提供的承载板的结构示意图;FIG24b is a schematic diagram of the structure of a carrier plate provided in an embodiment of the present invention;
图25是本发明实施例提供的载体的温度-时间曲线;FIG25 is a temperature-time curve of a carrier provided in an embodiment of the present invention;
图26是本发明实施例提供的加热器的结构示意图;26 is a schematic diagram of the structure of a heater provided in an embodiment of the present invention;
图27是本发明实施例提供的核酸检测模块和载体的结构示意图;FIG27 is a schematic diagram of the structure of a nucleic acid detection module and a carrier provided in an embodiment of the present invention;
图28是现有技术中荧光检测光路的结构示意图;FIG28 is a schematic diagram of the structure of a fluorescence detection optical path in the prior art;
图29是本发明提供的一种荧光探测单元的结构示意图;FIG29 is a schematic structural diagram of a fluorescence detection unit provided by the present invention;
图30是本发明实施例提供的另一种荧光探测单元的结构示意图;FIG30 is a schematic diagram of the structure of another fluorescence detection unit provided in an embodiment of the present invention;
图31是本发明实施例提供的光纤座的结构示意图;31 is a schematic diagram of the structure of the optical fiber holder provided in an embodiment of the present invention;
图32是本发明实施例提供的光纤座另一视角的结构示意图;32 is a schematic structural diagram of an optical fiber holder from another perspective according to an embodiment of the present invention;
图33是本发明实施例提供的核酸检测模块从载体的一侧进行检测的结构示意图;FIG33 is a schematic diagram of the structure of a nucleic acid detection module provided by an embodiment of the present invention for detecting from one side of a carrier;
图34是本发明实施例提供的核酸检测模块从载体的两侧进行检测的结构示意图。Figure 34 is a structural schematic diagram of the nucleic acid detection module provided by an embodiment of the present invention for detecting from both sides of the carrier.
图中:In the figure:
1、荧光发射单元;11、激发光纤;12、光源;1. Fluorescence emission unit; 11. Excitation optical fiber; 12. Light source;
2、荧光探测单元;21、荧光传输光路;211、滤光片;212、收集光纤;213、准直透镜;22、探测器;23、转盘;2. Fluorescence detection unit; 21. Fluorescence transmission optical path; 211. Filter; 212. Collecting optical fiber; 213. Collimating lens; 22. Detector; 23. Turntable;
4、载体;41、扩增腔;42、侧壁;43、第一壁;44、第二壁;45、弯折缺口;46、挤压腔;4. carrier; 41. amplification chamber; 42. side wall; 43. first wall; 44. second wall; 45. bending notch; 46. extrusion chamber;
51、弹性调平组件;511、连接杆;512、弹性件;513、第一凸缘;51. elastic leveling assembly; 511. connecting rod; 512. elastic member; 513. first flange;
52、第一温度调节机构;52. A first temperature regulating mechanism;
521、冷却组件;5211、冷却主体;52111、冷壳;52112、散热片;52113、冷却槽;52116、介质口;52117、测温孔;52118、测温凸起;5212、底座;5213、电连接线;5215、保温层;5216、第二温度检测单元;5217、盖体;5218、第一密封圈;5219、第二密封圈;521, cooling assembly; 5211, cooling body; 52111, cooling shell; 52112, heat sink; 52113, cooling groove; 52116, medium port; 52117, temperature measuring hole; 52118, temperature measuring protrusion; 5212, base; 5213, electrical connection line; 5215, insulation layer; 5216, second temperature detection unit; 5217, cover; 5218, first sealing ring; 5219, second sealing ring;
522、加热器;523、台阶安装孔;5231、第一台阶面;5232、第二台阶面;524、转接板;522, heater; 523, step mounting hole; 5231, first step surface; 5232, second step surface; 524, adapter plate;
53、驱动机构;531、驱动件;532、安装架;533、螺杆;534、螺母;535、主动齿轮;536、从动齿轮;537、轴承;53. Driving mechanism; 531. Driving member; 532. Mounting frame; 533. Screw rod; 534. Nut; 535. Driving gear; 536. Driven gear; 537. Bearing;
54、导向机构;541、导轨;542、滑块;54. guide mechanism; 541. guide rail; 542. slider;
55、支撑座;55. Support seat;
56、第二温度调节机构;561、承载板;5611、通孔;56. second temperature adjustment mechanism; 561. carrier plate; 5611. through hole;
57、定位机构;5711、第一定位部;5712、第二定位部;5713、第一板;5714、第二板;572、第二定位组件;5721、固定部;5722、弹性调节部;5723、抵接部;5724、倒角;57, positioning mechanism; 5711, first positioning portion; 5712, second positioning portion; 5713, first plate; 5714, second plate; 572, second positioning assembly; 5721, fixing portion; 5722, elastic adjustment portion; 5723, abutting portion; 5724, chamfer;
58、挤压机构;581、缓冲件;582、安装杆;583、压头;584、第二凸缘;58, extrusion mechanism; 581, buffer; 582, mounting rod; 583, pressure head; 584, second flange;
91、加热件;92、上传导组件;921、均热层;922、绝缘层;93、温度校准部;94、快速传导部;941、贴片;942、导柱;95、下传导组件;951、绝缘热阻层;952、导热层;96、接线口;97、外部电连接触点;98、电连接引线;99、第一温度检测单元;91. Heating element; 92. Upper conducting component; 921. Heat-saturating layer; 922. Insulating layer; 93. Temperature calibration unit; 94. Fast conducting unit; 941. SMD; 942. Guide pillar; 95. Lower conducting component; 951. Insulating thermal resistance layer; 952. Thermal conductive layer; 96. Wiring port; 97. External electrical connection contact; 98. Electrical connection lead; 99. First temperature detection unit;
10、核酸扩增模块;10. Nucleic acid amplification module;
20、核酸检测模块;201、荧光检测光路系统;2011、光纤组;2012、光纤座;20. Nucleic acid detection module; 201. Fluorescence detection optical path system; 2011. Optical fiber group; 2012. Optical fiber holder;
30、配制模块;31、承载子模块;311、托架;3111、容纳槽;3112、加热结构;3113、槽壁;30. preparation module; 31. bearing submodule; 311. bracket; 3111. receiving slot; 3112. heating structure; 3113. slot wall;
32、移液子模块;321、移液枪;322、竖直驱动件;323、水平驱动件;324、移液连接件;325、移液齿轮;326、齿条;32. Liquid transfer submodule; 321. Liquid transfer gun; 322. Vertical drive member; 323. Horizontal drive member; 324. Liquid transfer connector; 325. Liquid transfer gear; 326. Rack;
40、机架;40. Rack;
50、控制模块;50. Control module;
60、转移模块;61、取放件;66、竖直转移驱动件;67、水平转移驱动件;68、转移齿轮;69、转移连接件;60. Transfer module; 61. Pick-and-place member; 66. Vertical transfer drive member; 67. Horizontal transfer drive member; 68. Transfer gear; 69. Transfer connector;
70、切割模块;701、切割驱动组件;702、第一切刀;703、第一切刀;70, cutting module; 701, cutting drive assembly; 702, first cutter; 703, first cutter;
80、折弯模块;801、压柱;802、横向驱动件;803、竖向驱动件;804、第二滚轮;805、第一滚轮;806、把手;807、压柱升降驱动部件;808、弯折驱动结构;80, bending module; 801, pressure column; 802, horizontal driving member; 803, vertical driving member; 804, second roller; 805, first roller; 806, handle; 807, pressure column lifting driving member; 808, bending driving structure;
90、回收模块;90. Recycling module;
7、翻转模块;71、翻转驱动件;72、第一插接件;73、第二插接件;7. Flip module; 71. Flip driving member; 72. First plug-in member; 73. Second plug-in member;
100、试剂盒;1001、试剂承载部;1011、预置试剂腔;1012、进样腔;1013、空腔;1014、封口膜;100, reagent box; 1001, reagent carrying part; 1011, preset reagent chamber; 1012, injection chamber; 1013, cavity; 1014, sealing film;
300、核酸扩增检测装置。300. Nucleic acid amplification detection device.
图28中:In Figure 28:
200、激发光光路;201、荧光信号光路;203、二向色镜;204、滤光片;205、光源;206、探测电路。200, excitation light path; 201, fluorescence signal light path; 203, dichroic mirror; 204, filter; 205, light source; 206, detection circuit.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部。The technical solution of the present invention is further described below in conjunction with the accompanying drawings and through specific implementation methods. It is understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It is also necessary to explain that, for ease of description, only the parts related to the present invention are shown in the accompanying drawings, rather than all.
本发明中限定了一些方位词,在未作出相反说明的情况下,所使用的方位词如“上”、“下”、“左”、“右”、“内”、“外”这些方位词是为了便于理解而采用的,因而不构成对本发明保护范围的限制。Some directional words are defined in the present invention. Unless otherwise specified, the directional words used, such as "up", "down", "left", "right", "inside" and "outside", are used to facilitate understanding and therefore do not constitute a limitation on the scope of protection of the present invention.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部。The technical solution of the present invention is further described below in conjunction with the accompanying drawings and through specific implementation methods. It is understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It is also necessary to explain that, for ease of description, only the parts related to the present invention are shown in the accompanying drawings, rather than all.
本发明中限定了一些方位词,在未作出相反说明的情况下,所使用的方位词如“上”、“下”、“左”、“右”、“内”、“外”这些方位词是为了便于理解而采用的,因而不构成对本发明保护范围的限制。Some directional words are defined in the present invention. Unless otherwise specified, the directional words used, such as "up", "down", "left", "right", "inside" and "outside", are used to facilitate understanding and therefore do not constitute a limitation on the scope of protection of the present invention.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
如图1a和图1b所示,本实施例提供的PCR自动化一体机包括核酸扩增检测装置300,核酸扩增检测装置300包括核酸扩增模块10和核酸检测模块20,核酸扩增模块10用于扩增反应样品,核酸检测模块20用于检测反应样品。PCR自动化一体机还可以包括机架40,核酸扩增模块10和核酸检测模块20均设置于机架40。As shown in Fig. 1a and Fig. 1b, the PCR automated integrated machine provided in this embodiment includes a nucleic acid amplification detection device 300, which includes a nucleic acid amplification module 10 and a nucleic acid detection module 20. The nucleic acid amplification module 10 is used to amplify the reaction sample, and the nucleic acid detection module 20 is used to detect the reaction sample. The PCR automated integrated machine may also include a rack 40, and the nucleic acid amplification module 10 and the nucleic acid detection module 20 are both arranged on the rack 40.
将承载有反应样品的试剂盒100放置到核酸扩增模块10进行扩增,扩增后在核酸检测模块20进行检测,检测过程简单。The reagent kit 100 carrying the reaction sample is placed in the nucleic acid amplification module 10 for amplification, and then detected in the nucleic acid detection module 20 after amplification. The detection process is simple.
如图1a和图1b所示,示例性的,核酸扩增检测装置300可以为两个,核酸扩增模块10和核酸检测模块20一一对应设置,数量相等。当然,核酸扩增检测装置300的数量不限于两个,也可以为一个或者多个。核酸扩增模块10实现反应样品的扩增后,继续夹持载体4,以使核酸检测模块20检测反应样品。As shown in Figures 1a and 1b, illustratively, there can be two nucleic acid amplification detection devices 300, and the nucleic acid amplification modules 10 and the nucleic acid detection modules 20 are set one by one, and the number is equal. Of course, the number of nucleic acid amplification detection devices 300 is not limited to two, and can also be one or more. After the nucleic acid amplification module 10 realizes the amplification of the reaction sample, it continues to clamp the carrier 4 so that the nucleic acid detection module 20 detects the reaction sample.
在其他可选的实施例中,如图3所示,核酸扩增模块10和核酸检测模块20分开设置,核酸扩增模块10实现反应样品的扩增后,需要将核酸扩增模块10的载体4转移至核酸检测模块20,以使核酸检测模块20检测反应样品。核酸扩增模块10或核酸检测模块20的数量可以不等,数量可以为一个或多个,优选地,可以根据完成单个载体4内反应样品的核酸扩增和核酸检测时间,将核酸扩增模块10和核酸检测模块20的数量成比例设置,核酸扩增模块10和核酸检测模块20的数量配合,核酸扩增模块10与核酸检测模块20的数量比可以不小于1,避免核酸扩增模块10和核酸检测模块20利用率充足。如若核酸扩增模块10完成一次扩增需要8分钟,核酸检测模块20完成一次检测需要2分钟,则酸扩增模块10的数量可以为核酸检测模块20的3-4倍。In other optional embodiments, as shown in FIG3 , the nucleic acid amplification module 10 and the nucleic acid detection module 20 are separately arranged. After the nucleic acid amplification module 10 realizes the amplification of the reaction sample, the carrier 4 of the nucleic acid amplification module 10 needs to be transferred to the nucleic acid detection module 20 so that the nucleic acid detection module 20 detects the reaction sample. The number of nucleic acid amplification modules 10 or nucleic acid detection modules 20 may be different, and the number may be one or more. Preferably, the number of nucleic acid amplification modules 10 and nucleic acid detection modules 20 may be arranged proportionally according to the time to complete the nucleic acid amplification and nucleic acid detection of the reaction sample in a single carrier 4. The number of nucleic acid amplification modules 10 and nucleic acid detection modules 20 is coordinated, and the ratio of the number of nucleic acid amplification modules 10 to the number of nucleic acid detection modules 20 may be not less than 1, so as to avoid the utilization of the nucleic acid amplification modules 10 and the nucleic acid detection modules 20 being sufficient. If it takes 8 minutes for the nucleic acid amplification module 10 to complete an amplification and 2 minutes for the nucleic acid detection module 20 to complete a detection, the number of nucleic acid amplification modules 10 may be 3-4 times that of the nucleic acid detection modules 20.
可选地,PCR自动化一体机还可以包括机壳(图中未示出),核酸扩增模块10和核酸检测模块20均设置于机壳内,以避免气溶胶等逸出,因此需即使PCR自动化一体机不放置到在专门的房间也不会造成污染。Optionally, the PCR automated all-in-one machine may further include a housing (not shown in the figure), and the nucleic acid amplification module 10 and the nucleic acid detection module 20 are both arranged in the housing to prevent the escape of aerosols, etc., so that even if the PCR automated all-in-one machine is not placed in a special room, it will not cause pollution.
如图2a所示,本公开还提供了与PCR自动化一体机配套使用的试剂盒100,试剂盒100为耗材,即一次性使用。试剂盒100包括试剂承载部1001和载体4,试剂承载部1001至少用于承载试剂,其中试剂包括但不限于样本处理液、PCR反应缓冲液和酶体系等。载体4用于承载反应样品。可以理解的是,反应样品由采集的咽拭子或鼻拭子等样本以及用于试剂承载部1001内的试剂混合后形成。在采集完样本后,可以直接利用试剂承载部1001内的试剂配置反应样品,提高了检测效率。同时试剂承载部1001的试剂可以根据所需实际量定量放置,可以不通过专业的测试人员进行操作,具有普适性。另外,不需要PCR设备专门设置承载试剂以及配置试剂的容器,也不需要反复向PCR自动化一体机内补充试剂,从而简化PCR自动化一体机的结构和操作。As shown in Figure 2a, the present disclosure also provides a reagent kit 100 for use with a PCR automated all-in-one machine, and the reagent kit 100 is a consumable, that is, disposable. The reagent kit 100 includes a reagent carrying part 1001 and a carrier 4, and the reagent carrying part 1001 is at least used to carry reagents, wherein the reagents include but are not limited to sample treatment liquid, PCR reaction buffer and enzyme system. Carrier 4 is used to carry reaction samples. It is understandable that the reaction sample is formed by mixing samples such as collected throat swabs or nasal swabs and reagents used in the reagent carrying part 1001. After the sample is collected, the reagents in the reagent carrying part 1001 can be directly used to configure the reaction sample, thereby improving the detection efficiency. At the same time, the reagents in the reagent carrying part 1001 can be quantitatively placed according to the actual amount required, and can be operated without professional test personnel, which has universal applicability. In addition, there is no need for the PCR equipment to specifically set up containers for carrying reagents and configuring reagents, and there is no need to repeatedly replenish reagents in the PCR automated all-in-one machine, thereby simplifying the structure and operation of the PCR automated all-in-one machine.
试剂承载部1001可以包括至少一个预置试剂腔1011,预置试剂腔1011内放置试剂。剂承载部101还可以包括至少一个进样腔1012和/或至少一个空腔1013。进样腔1012可以放置咽拭子或液体样本,空腔1013可以用于混合试剂。进样腔1012、预置试剂腔1011和空腔1013可以共设置5个,当然,根据需要,也可以多于5个或少于5个。在一个可选的实施例中,进样腔1012内用于容纳样本处理液,用户采集的咽拭子或鼻拭子等样本可以放置于进样腔1012。预置试剂腔1011设置有两个,并分别用于容纳PCR反应缓冲液和酶体系。The reagent carrying portion 1001 may include at least one preset reagent chamber 1011, in which the reagent is placed. The reagent carrying portion 101 may also include at least one injection chamber 1012 and/or at least one cavity 1013. The injection chamber 1012 may be used to place a pharyngeal swab or a liquid sample, and the cavity 1013 may be used to mix reagents. A total of 5 injection chambers 1012, preset reagent chambers 1011, and cavities 1013 may be provided. Of course, more than 5 or less than 5 may be provided as needed. In an optional embodiment, the injection chamber 1012 is used to accommodate a sample processing liquid, and samples such as pharyngeal swabs or nasal swabs collected by the user may be placed in the injection chamber 1012. Two preset reagent chambers 1011 are provided, and are used to accommodate a PCR reaction buffer and an enzyme system, respectively.
至少一个进样腔1012、至少一个预置试剂腔1011、至少一个空腔1013上开设有开口,开口用于试剂或样本进出腔体。开口上设置有封口膜1014,在将样本放入到试剂盒100前,掀开封口膜1014,在此之前腔内与外界隔断,可以保证腔内的洁净。At least one injection cavity 1012, at least one preset reagent cavity 1011, and at least one cavity 1013 are provided with openings for reagents or samples to enter and exit the cavity. A sealing film 1014 is provided on the opening. Before placing the sample into the reagent box 100, the sealing film 1014 is opened. Before that, the cavity is isolated from the outside world, which can ensure the cleanliness of the cavity.
如图2a-图2c所示,载体4包括相对设置的第一壁43和第二壁44,以及设置在第一壁43和第二壁44之间的侧壁42,第一壁43、第二壁44和侧壁42形成扩增腔41,载体4为扁平结构,至少部分侧壁42透光,尤其是,荧光能够通过扩增腔41透光的侧壁42,以使核酸检测模块20能够通过侧壁42进行检测。优选地,扩增腔41也为扁平结构。As shown in Fig. 2a to Fig. 2c, the carrier 4 includes a first wall 43 and a second wall 44 arranged opposite to each other, and a side wall 42 arranged between the first wall 43 and the second wall 44. The first wall 43, the second wall 44 and the side wall 42 form an amplification chamber 41. The carrier 4 is a flat structure, and at least part of the side wall 42 is light-transmissive. In particular, fluorescence can pass through the light-transmissive side wall 42 of the amplification chamber 41, so that the nucleic acid detection module 20 can be detected through the side wall 42. Preferably, the amplification chamber 41 is also a flat structure.
可以理解的是,扁平结构可以指,载体4或扩增腔41的厚度方向(也即第一壁43和第二壁44设置的方向)的尺寸远小于垂直于厚度方向的方向的尺寸,作为示例性的,垂直于厚度方向的方向的尺寸与厚度方向的尺寸之比大于5:1,如尺寸之比为50:1~100:1,作为示例性的,尺寸之比为90:1。作为示例性的,扩增腔41为长方体,长方体的长度和厚度的比例可以为大于5:1,如90:1,如扩增腔41厚度方向的尺寸可以为0.3-1.0mm,扩增腔41的宽度和长度分别为10mm和20mm左右。作为示例性的,扩增腔41还可以为圆柱结构,直径和厚度比为大于5:1,如厚度为0.3-1.0mm,直径为5-20mm。当然,扩增腔41的横截面可以为多边形或椭圆形等。It can be understood that the flat structure may refer to that the dimension of the carrier 4 or the amplification chamber 41 in the thickness direction (i.e., the direction in which the first wall 43 and the second wall 44 are arranged) is much smaller than the dimension in the direction perpendicular to the thickness direction. As an example, the ratio of the dimension in the direction perpendicular to the thickness direction to the dimension in the thickness direction is greater than 5:1, such as the dimension ratio is 50:1 to 100:1. As an example, the dimension ratio is 90:1. As an example, the amplification chamber 41 is a cuboid, and the ratio of the length and thickness of the cuboid may be greater than 5:1, such as 90:1. For example, the dimension in the thickness direction of the amplification chamber 41 may be 0.3-1.0 mm, and the width and length of the amplification chamber 41 may be about 10 mm and 20 mm, respectively. As an example, the amplification chamber 41 may also be a cylindrical structure, and the ratio of the diameter to the thickness is greater than 5:1, such as the thickness is 0.3-1.0 mm and the diameter is 5-20 mm. Of course, the cross section of the amplification chamber 41 may be polygonal or elliptical, etc.
可选地,载体4的第一壁43和第二壁44由导热材料制成,如由铝膜,或铝膜和隔离膜,可选地,隔离膜为聚丙烯膜(即pp膜)。隔离膜与反应样品直接接触,可防止铝膜对反应样品的影响,从而便于实现载体4内的反应样品与温度调节机构之间的快速热传导。Optionally, the first wall 43 and the second wall 44 of the carrier 4 are made of a heat-conducting material, such as an aluminum film, or an aluminum film and an isolation film, and optionally, the isolation film is a polypropylene film (i.e., PP film). The isolation film is in direct contact with the reaction sample, which can prevent the aluminum film from affecting the reaction sample, thereby facilitating rapid heat conduction between the reaction sample in the carrier 4 and the temperature regulating mechanism.
如图2c所示,作为优选实施例,载体4还可以包括挤压腔46,挤压腔46与扩增腔1连通,挤压腔46在外力F下发生形变,以使挤压腔46挤压扩增腔41,进而使得挤压腔46控制扩增腔41内的压力。如在PCR扩增时,挤压挤压腔46,挤压腔46内的气体和/或液体(液体可以为反应样品)向扩增腔41内的反应样品施压,进而反应样品挤压扩增腔41对应的腔壁,使得压扩增腔41对应的腔壁向外扩张,使得扩增腔41对应的腔壁的外侧与核酸扩增模块10充分接触。与此同时,反应样品在挤压腔46的压力作用下与扩增腔41的腔壁内侧贴合,又由于扩增腔41的腔壁外侧与核酸扩增模块10充分接触,进而可以大大提高扩增效率。As shown in FIG. 2c, as a preferred embodiment, the carrier 4 may further include an extrusion chamber 46, which is connected to the amplification chamber 1. The extrusion chamber 46 is deformed under the external force F so that the extrusion chamber 46 squeezes the amplification chamber 41, and the extrusion chamber 46 controls the pressure in the amplification chamber 41. For example, during PCR amplification, the extrusion chamber 46 is squeezed, and the gas and/or liquid (the liquid may be a reaction sample) in the extrusion chamber 46 applies pressure to the reaction sample in the amplification chamber 41, and the reaction sample squeezes the cavity wall corresponding to the amplification chamber 41, so that the cavity wall corresponding to the amplification chamber 41 expands outward, so that the outer side of the cavity wall corresponding to the amplification chamber 41 is in full contact with the nucleic acid amplification module 10. At the same time, the reaction sample is attached to the inner side of the cavity wall of the amplification chamber 41 under the pressure of the extrusion chamber 46, and because the outer side of the cavity wall of the amplification chamber 41 is in full contact with the nucleic acid amplification module 10, the amplification efficiency can be greatly improved.
如图1a和图1b所示,可选地,PCR自动化一体机还可以包括配制模块30,配制模块30设置于机架40配制模块30用于将样本与试剂配制为反应样品。具体地,配制模块30将试剂承载部1001内的试剂与样本混合形成反应样品,并将反应样品注入至载体4。作为示例性的,配制模块30设置于机壳内。As shown in Fig. 1a and Fig. 1b, optionally, the PCR automated integrated machine may further include a preparation module 30, which is disposed in the frame 40. The preparation module 30 is used to prepare the sample and the reagent into a reaction sample. Specifically, the preparation module 30 mixes the reagent in the reagent carrying part 1001 with the sample to form a reaction sample, and injects the reaction sample into the carrier 4. As an example, the preparation module 30 is disposed in the housing.
如图1a所示,配制模块30包括承载子模块31和设置于承载子模块31上侧的移液子模块32,承载子模块31与移液子模块32能够相对移动,以使移液子模块32转移承载子模块31上的溶液,将样本与试剂混合形成反应样品,承载子模块31与移液子模块32能够相对移动,还可以将试剂承载部1001内的反应样品注入载体4内。承载子模块31与移液子模块32相互配合完成反应样品的配置,以及将反应样品放置到载体4内,以为核酸扩增做好准备。As shown in FIG. 1a , the preparation module 30 includes a carrying submodule 31 and a liquid transfer submodule 32 disposed on the upper side of the carrying submodule 31. The carrying submodule 31 and the liquid transfer submodule 32 can move relative to each other, so that the liquid transfer submodule 32 transfers the solution on the carrying submodule 31, mixes the sample with the reagent to form a reaction sample, and the carrying submodule 31 and the liquid transfer submodule 32 can move relative to each other, and can also inject the reaction sample in the reagent carrying part 1001 into the carrier 4. The carrying submodule 31 and the liquid transfer submodule 32 cooperate with each other to complete the configuration of the reaction sample and place the reaction sample in the carrier 4 to prepare for nucleic acid amplification.
如图1b所示,具体地,承载子模块31用于承载试剂盒100,移液子模块32用于使溶液在试剂盒100的腔体之间转移。即移液子模块32可以吸取试剂盒100的内样本、试剂和反应样品,对样本、试剂和反应样品进行转移。As shown in Fig. 1b, specifically, the carrying submodule 31 is used to carry the reagent box 100, and the pipetting submodule 32 is used to transfer the solution between the cavities of the reagent box 100. That is, the pipetting submodule 32 can absorb the sample, reagent and reaction sample in the reagent box 100 and transfer the sample, reagent and reaction sample.
可选地,移液子模块32包括移液枪321,移液枪321可以吸取试剂以及将试剂排出至试剂盒100。移液枪321和承载子模块31中的至少一个能够在水平面上移动,移液枪321和承载子模块31中的至少一个能够在竖直方向移动。Optionally, the pipetting submodule 32 includes a pipetting gun 321, which can absorb reagents and discharge reagents into the reagent box 100. At least one of the pipetting gun 321 and the carrying submodule 31 can move in a horizontal plane, and at least one of the pipetting gun 321 and the carrying submodule 31 can move in a vertical direction.
示例性的,承载子模块31位于移液子模块32的下方。载体4、进样腔1012、预置试剂腔1011和空腔1013沿第一方向(如图1a-图2所示的X方向)设置,移液子模块32的移液枪321相对于机架40沿第一方向和竖直方向(如图1和图2所示的Z方向)往复移动实现配液。其中,第一方向与竖直方向垂直,第一方向为水平方向。Exemplarily, the carrying submodule 31 is located below the pipetting submodule 32. The carrier 4, the injection chamber 1012, the preset reagent chamber 1011 and the cavity 1013 are arranged along the first direction (the X direction as shown in Figures 1a-2), and the pipette gun 321 of the pipetting submodule 32 reciprocates along the first direction and the vertical direction (the Z direction as shown in Figures 1 and 2) relative to the frame 40 to achieve liquid preparation. Among them, the first direction is perpendicular to the vertical direction, and the first direction is the horizontal direction.
移液子模块32还包括竖直驱动件322和水平驱动组件,竖直驱动件322与移液枪321连接,以驱动移液枪321沿竖直方向往复移动,水平驱动组件与竖直驱动件322连接,以驱动竖直驱动件322沿第一方向往复移动,进而带动移液枪321沿第一方向往复移动。其中,水平驱动组件与竖直驱动件322可以通过移液连接件324连接。可选地,竖直驱动件322可以为气缸或电缸等可以驱动移液枪321沿竖直方向往复移动的驱动件。The liquid transfer submodule 32 further includes a vertical drive member 322 and a horizontal drive assembly, wherein the vertical drive member 322 is connected to the liquid transfer gun 321 to drive the liquid transfer gun 321 to reciprocate in the vertical direction, and the horizontal drive assembly is connected to the vertical drive member 322 to drive the vertical drive member 322 to reciprocate in the first direction, thereby driving the liquid transfer gun 321 to reciprocate in the first direction. The horizontal drive assembly and the vertical drive member 322 may be connected via a liquid transfer connector 324. Optionally, the vertical drive member 322 may be a drive member such as a cylinder or an electric cylinder that can drive the liquid transfer gun 321 to reciprocate in the vertical direction.
示例性的,水平驱动组件包括水平驱动件322、移液齿轮325和齿条326,水平驱动件322可以为伺服电机等,移液齿轮325连接于水平驱动件322的输出端,移液齿轮325与齿条326啮合传动,齿条326连接于机架40上,并沿第一方向延伸。伺服电机等水平驱动件322正转和反转,进而带动移液齿轮325正转和反转,移液齿轮325与齿条326啮合传动,使得水平驱动件322沿第一方向往复移动,进而带动竖直驱动件322和移液枪321沿第一方向往复移动。Exemplarily, the horizontal driving assembly includes a horizontal driving member 322, a liquid transfer gear 325 and a rack 326. The horizontal driving member 322 can be a servo motor, etc. The liquid transfer gear 325 is connected to the output end of the horizontal driving member 322. The liquid transfer gear 325 is meshed with the rack 326 for transmission. The rack 326 is connected to the frame 40 and extends along the first direction. The horizontal driving member 322 such as the servo motor rotates forward and reverse, thereby driving the liquid transfer gear 325 to rotate forward and reverse. The liquid transfer gear 325 is meshed with the rack 326 for transmission, so that the horizontal driving member 322 reciprocates along the first direction, thereby driving the vertical driving member 322 and the liquid transfer gun 321 to reciprocate along the first direction.
如图1b所示,当移液枪321需要吸取试剂盒100内的试剂时,竖直驱动件322驱动移液枪321向下移动,并伸入到试剂内吸取试剂,吸取完毕后,竖直驱动件322驱动移液枪321向上移动,位于试剂盒100的上方,水平驱动组件驱动试剂盒100平移,使得移液枪321在竖直方向上与需要注液的腔正对后,竖直驱动件322驱动移液枪321向下移动,将试剂注入到试剂盒100的另一腔内。As shown in Figure 1b, when the pipette gun 321 needs to absorb the reagent in the reagent box 100, the vertical drive member 322 drives the pipette gun 321 to move downward and extends into the reagent to absorb the reagent. After the absorption is completed, the vertical drive member 322 drives the pipette gun 321 to move upward and is located above the reagent box 100. The horizontal drive component drives the reagent box 100 to translate, so that the pipette gun 321 is vertically aligned with the cavity that needs to be injected. The vertical drive member 322 drives the pipette gun 321 to move downward to inject the reagent into another cavity of the reagent box 100.
如图4示意性地展示了利用PCR自动化一体机配置反应样品以及将反应样品注入到载体4中的过程:FIG4 schematically shows the process of using a PCR automated all-in-one machine to configure a reaction sample and inject the reaction sample into a carrier 4:
步骤1、人工或自动化设备在PCR自动化一体机外将封口膜1014撕开;Step 1: tear off the sealing film 1014 outside the PCR automated integrated machine manually or with automated equipment;
步骤2、人工或自动化设备在PCR自动化一体机外将采集的样本放置到进样腔1012;Step 2: manually or automatically placing the collected sample into the injection chamber 1012 outside the PCR automated all-in-one machine;
步骤3,将试剂盒100放置到承载子模块31中,竖直驱动件322和水平驱动组件驱动移液枪321移动,移液枪321将其中一个预置试剂腔1011内的PCR反应缓冲液转移至空腔1013中;Step 3, the reagent kit 100 is placed in the carrying submodule 31, the vertical driving member 322 and the horizontal driving assembly drive the liquid transfer gun 321 to move, and the liquid transfer gun 321 transfers the PCR reaction buffer in one of the preset reagent chambers 1011 to the cavity 1013;
步骤4,竖直驱动件322和水平驱动组件驱动移液枪321移动,移液枪321将另一个预置试剂腔1011内的酶体系转移至空腔1013中;Step 4, the vertical driving member 322 and the horizontal driving assembly drive the liquid transfer gun 321 to move, and the liquid transfer gun 321 transfers the enzyme system in another preset reagent chamber 1011 to the cavity 1013;
步骤5,竖直驱动件322和水平驱动组件驱动移液枪321移动,移液枪321将进样腔1012内的样本处理液转移至空腔1013中;Step 5, the vertical driving member 322 and the horizontal driving assembly drive the liquid transfer gun 321 to move, and the liquid transfer gun 321 transfers the sample processing liquid in the injection chamber 1012 to the cavity 1013;
步骤6,通过移液枪321混匀空腔1013中的反应样品;Step 6, mixing the reaction sample in the cavity 1013 by using the pipette gun 321;
步骤7,竖直驱动件322和水平驱动组件驱动移液枪321移动,移液枪321将空腔1013中的反应样品转移至载体4内;Step 7, the vertical driving member 322 and the horizontal driving assembly drive the liquid transfer gun 321 to move, and the liquid transfer gun 321 transfers the reaction sample in the cavity 1013 to the carrier 4;
步骤8,完成注液。Step 8, complete the injection.
如图1a和图1b所示,可选地,PCR自动化一体机还包括设置于机架40的转移模块60,转移模块60用于使试剂盒100或载体4在承载子模块31和核酸扩增模块10之间转移,或如图3所示,转移模块60用于使试剂盒100或载体4在承载子模块31、核酸扩增模块10和核酸检测模块20之间转移。作为示例性的,转移模块60设置于核酸扩增模块10和承载子模块31的上方。反应样品的配置、转移、扩增和检测均可以自动完成,因此不需要专业的测试人员进行操作操作简单,PCR检测专业要求度低。作为示例性的,转移模块60设置于机壳内,优选地,各个模块均设置在机壳内,机壳内可以设置空气净化模块,从而避免气溶胶等逸出造成污染。As shown in Figures 1a and 1b, optionally, the PCR automated all-in-one machine also includes a transfer module 60 arranged on the frame 40, and the transfer module 60 is used to transfer the test kit 100 or the carrier 4 between the carrying submodule 31 and the nucleic acid amplification module 10, or as shown in Figure 3, the transfer module 60 is used to transfer the test kit 100 or the carrier 4 between the carrying submodule 31, the nucleic acid amplification module 10 and the nucleic acid detection module 20. As an example, the transfer module 60 is arranged above the nucleic acid amplification module 10 and the carrying submodule 31. The configuration, transfer, amplification and detection of the reaction sample can all be completed automatically, so there is no need for professional testers to operate the operation, and the PCR detection professional requirements are low. As an example, the transfer module 60 is arranged in the casing, and preferably, each module is arranged in the casing, and an air purification module can be arranged in the casing to avoid aerosols and the like from escaping and causing pollution.
如图1a和图1b所示,示例性的,本公开提供的转移模块60包括水平转移驱动组件、竖直转移驱动件66和取放件61,取放件61用于抓取和放下载体4、试剂承载部1001或试剂盒100,竖直转移驱动件66与取放件61连接,以驱动取放件61沿竖直方向往复移动,水平转移驱动组件与竖直转移驱动件66连接,以驱动竖直转移驱动件66沿第一方向往复移动,进而带动取放件61沿第一方向往复移动。其中,水平转移驱动组件与竖直转移驱动件66可以通过转移连接件69连接。可选地,竖直转移驱动件66可以为气缸或电缸等可以驱动取放件61沿竖直方向往复移动的驱动件。As shown in Fig. 1a and Fig. 1b, illustratively, the transfer module 60 provided by the present disclosure includes a horizontal transfer drive assembly, a vertical transfer drive member 66 and a pick-and-place member 61, wherein the pick-and-place member 61 is used to grab and put down the carrier 4, the reagent carrying portion 1001 or the reagent reagent 100, the vertical transfer drive member 66 is connected to the pick-and-place member 61 to drive the pick-and-place member 61 to reciprocate in the vertical direction, and the horizontal transfer drive assembly is connected to the vertical transfer drive member 66 to drive the vertical transfer drive member 66 to reciprocate in the first direction, thereby driving the pick-and-place member 61 to reciprocate in the first direction. Among them, the horizontal transfer drive assembly and the vertical transfer drive member 66 can be connected by a transfer connector 69. Optionally, the vertical transfer drive member 66 can be a drive member such as a cylinder or an electric cylinder that can drive the pick-and-place member 61 to reciprocate in the vertical direction.
取放件61可以通过真空吸附或夹放的方式转移载体4、试剂承载部1001或试剂盒100。作为示例性的,当取放件61采用夹放的方式转移载体4、试剂承载部1001或试剂盒100时,取放件61可以为如图1a和图1b所示的气动手指等,当取放件61采用真空吸附的方式转移载体4、试剂承载部1001或试剂盒100时,取放件61可以包括吸盘,吸盘连接真空泵等,以在吸盘与吸附试剂盒100或载体4之间产生真空环境,进而吸附试剂承载部1001、试剂盒100或载体4。The pick-and-place member 61 can transfer the carrier 4, the reagent carrying part 1001 or the reagent reagent box 100 by vacuum adsorption or clamping. As an example, when the pick-and-place member 61 transfers the carrier 4, the reagent carrying part 1001 or the reagent reagent box 100 by clamping, the pick-and-place member 61 can be a pneumatic finger as shown in Figures 1a and 1b, and when the pick-and-place member 61 transfers the carrier 4, the reagent carrying part 1001 or the reagent reagent box 100 by vacuum adsorption, the pick-and-place member 61 can include a suction cup connected to a vacuum pump, etc., to generate a vacuum environment between the suction cup and the adsorption reagent box 100 or the carrier 4, thereby adsorbing the reagent carrying part 1001, the reagent reagent box 100 or the carrier 4.
示例性的,水平转移驱动组件包括水平转移驱动件67、转移齿轮68和转移齿条,水平转移驱动件67可以为伺服电机等,转移齿轮68连接于水平转移驱动件67的输出端,转移齿轮68与转移齿条啮合传动,可选地,转移齿条为上述的齿条326,即移液子模块32与转移模块60共用同一齿条326,即如图1b所示,水平驱动组件和水平转移驱动组件沿第一方向连接于齿条326上,水平驱动组件的移液齿轮325和水平转移驱动组件的转移齿轮68分别与齿条326啮合。当转移模块60拾取位于承载子模块31上的载体4时,移液子模块32可以位于齿条326的一端,上述的一端为齿条326靠近承载子模块31的一端,即如图1b所示的位置,以避让转移模块60,进而避免与转移模块60发生干涉。伺服电机等水平转移驱动件67正转和反转,进而带动转移齿轮68正转和反转,转移齿轮68与齿条326啮合传动,使得水平转移驱动件67沿第一方向往复移动,进而带动竖直转移驱动件66和取放件61沿第一方向往复移动。Exemplarily, the horizontal transfer drive assembly includes a horizontal transfer drive member 67, a transfer gear 68 and a transfer rack. The horizontal transfer drive member 67 can be a servo motor, etc. The transfer gear 68 is connected to the output end of the horizontal transfer drive member 67, and the transfer gear 68 is meshed with the transfer rack for transmission. Optionally, the transfer rack is the above-mentioned rack 326, that is, the pipetting submodule 32 and the transfer module 60 share the same rack 326, that is, as shown in Figure 1b, the horizontal drive assembly and the horizontal transfer drive assembly are connected to the rack 326 along the first direction, and the pipetting gear 325 of the horizontal drive assembly and the transfer gear 68 of the horizontal transfer drive assembly are respectively meshed with the rack 326. When the transfer module 60 picks up the carrier 4 located on the carrying submodule 31, the pipetting submodule 32 can be located at one end of the rack 326, and the above-mentioned one end is the end of the rack 326 close to the carrying submodule 31, that is, the position shown in Figure 1b, so as to avoid the transfer module 60, thereby avoiding interference with the transfer module 60. The horizontal transfer drive member 67 such as the servo motor rotates forward and reverse, thereby driving the transfer gear 68 to rotate forward and reverse. The transfer gear 68 meshes with the rack 326 for transmission, so that the horizontal transfer drive member 67 moves back and forth along the first direction, thereby driving the vertical transfer drive member 66 and the pick-and-place member 61 to move back and forth along the first direction.
以下以转移模块60将载体4由承载子模块31转移至核酸扩增模块10为例介绍转移模块60的工作过程:The following describes the working process of the transfer module 60 by taking the transfer module 60 transferring the carrier 4 from the carrier module 31 to the nucleic acid amplification module 10 as an example:
水平转移驱动组件驱动取放件61位于承载子模块31上的载体4的正上方;The horizontal transfer drive assembly drives the pick-and-place member 61 to be located directly above the carrier 4 on the carrying submodule 31;
竖直转移驱动件66驱动取放件61向下移动,以拾取载体4;The vertical transfer drive 66 drives the pick-and-place member 61 to move downward to pick up the carrier 4;
竖直转移驱动件66驱动取放件61向上移动,以避免在转移载体4的过程中,载体4与其他结构碰撞;The vertical transfer drive 66 drives the pick-and-place member 61 to move upward to prevent the carrier 4 from colliding with other structures during the transfer of the carrier 4;
水平转移驱动组件驱动取放件61向核酸扩增模块10所在侧移动,直到移到至核酸扩增模块10的正上方;The horizontal transfer drive assembly drives the pick-and-place member 61 to move toward the side where the nucleic acid amplification module 10 is located, until it moves to the top of the nucleic acid amplification module 10;
竖直转移驱动件66驱动取放件61向下移动,以将载体4插入到核酸扩增模块10。The vertical transfer drive 66 drives the pick-and-place member 61 to move downward to insert the carrier 4 into the nucleic acid amplification module 10 .
可以理解的是,此种转移模块60对应的载体4在放入到机壳时,为竖直放置,因此,载体4无需旋转,转移模块60仅带动载体4平移就可以竖直插入到核酸扩增模块10中。如图7a所示,载体4的厚度方向与试剂承载部1001的腔的深度方向垂直,以既保证不对载体4进行旋转,载体4也可以竖直插入到核酸检测模块10,同时保证试剂承载部1001的腔的开口朝上。当然,载体4和试剂承载部1001还可以为分体设置,此时转移模块60仅带动载体4平移,将载体4竖直插入到核酸扩增模块10中。It is understandable that the carrier 4 corresponding to this transfer module 60 is placed vertically when placed in the housing, so the carrier 4 does not need to be rotated, and the transfer module 60 only drives the carrier 4 to translate and can be vertically inserted into the nucleic acid amplification module 10. As shown in Figure 7a, the thickness direction of the carrier 4 is perpendicular to the depth direction of the cavity of the reagent carrying part 1001, so as to ensure that the carrier 4 is not rotated, and the carrier 4 can also be vertically inserted into the nucleic acid detection module 10, while ensuring that the opening of the cavity of the reagent carrying part 1001 is facing upward. Of course, the carrier 4 and the reagent carrying part 1001 can also be set separately, in which case the transfer module 60 only drives the carrier 4 to translate and inserts the carrier 4 vertically into the nucleic acid amplification module 10.
如图1a和图1b所示,可选地,PCR自动化一体机还包括设置于机壳内的,并用于回收试剂盒100的回收模块90,回收模块90连接于机架40上,并位于转移模块60的下方。As shown in FIG. 1a and FIG. 1b , optionally, the PCR automated all-in-one machine further includes a recovery module 90 disposed in the housing and used for recovering the reagent kit 100 . The recovery module 90 is connected to the frame 40 and is located below the transfer module 60 .
转移模块60能够将机壳内的试剂盒100转移至回收模块90。具体地,转移模块60可以抓取试剂盒100、试剂承载部1001或检测完成的载体4,并转移至回收模块90中。The transfer module 60 can transfer the reagent kit 100 in the housing to the recovery module 90. Specifically, the transfer module 60 can grab the reagent kit 100, the reagent carrying part 1001 or the carrier 4 after detection, and transfer them to the recovery module 90.
如图1所示,示例性的,承载子模块31、核酸扩增检测装置300和回收模块90均沿第一方向依次设置,以便于布置转移模块60,以及提高PCR自动化一体机结构紧凑性。As shown in FIG. 1 , illustratively, the carrier module 31 , the nucleic acid amplification detection device 300 and the recovery module 90 are all arranged in sequence along the first direction to facilitate the arrangement of the transfer module 60 and improve the compactness of the PCR automated all-in-one structure.
如图3和图5a所示,为便于稳定放置试剂盒100,可选地,承载子模块31包括托架311,托架311上开设有容纳部,容纳部用于容纳试剂盒100。容纳部一方面可以为试剂盒100限位,保证每个试剂盒100均放置在承载子模块31上的固定位置;另一方面,在整个移液过程中,可以限制试剂盒100相对于托架311移动,保证移液枪321能够准确的进入到试剂盒100的腔内。As shown in Fig. 3 and Fig. 5a, in order to stably place the reagent box 100, the carrying submodule 31 optionally includes a bracket 311, and a receiving portion is provided on the bracket 311, and the receiving portion is used to receive the reagent box 100. On the one hand, the receiving portion can limit the position of the reagent box 100 to ensure that each reagent box 100 is placed at a fixed position on the carrying submodule 31; on the other hand, during the entire pipetting process, the movement of the reagent box 100 relative to the bracket 311 can be limited to ensure that the pipette gun 321 can accurately enter the cavity of the reagent box 100.
可选地,容纳部包括多个容纳槽3111,试剂盒100的试剂承载部1001至少部分能够插入容纳槽3111。进一步地,容纳槽3111与试剂盒100的各个腔相对应,各个腔分别插入到容纳槽3111,相邻两个容纳槽3111之间的槽壁3113,可以支撑试剂盒100,提高试剂盒100的稳定性。Optionally, the receiving portion includes a plurality of receiving grooves 3111, and the reagent carrying portion 1001 of the reagent kit 100 can be at least partially inserted into the receiving grooves 3111. Further, the receiving grooves 3111 correspond to the respective cavities of the reagent kit 100, and the respective cavities are respectively inserted into the receiving grooves 3111, and the groove walls 3113 between two adjacent receiving grooves 3111 can support the reagent kit 100 and improve the stability of the reagent kit 100.
多个容纳槽3111中的至少一个内设置有加热结构3112。加热结构3112可以提前为试剂盒100内的试剂加热,使得试剂预先处于合适的温度,进而减少反应样品在核酸扩增模块10扩增所需时间,如加热结构3112可以将试剂加热到25℃-80℃±1℃。可以理解的是,加热结构3112可以为加热丝等加热件,加热结构3112只要能内置于容纳槽3111内,并为溶液进行加热即可,加热结构3112为现有技术,因此在此不做赘述。同时,容纳槽3111与试剂盒100的各个腔相对应,还可以分别控制试剂盒100的腔所处的环境温度。A heating structure 3112 is provided in at least one of the multiple receiving grooves 3111. The heating structure 3112 can heat the reagents in the reagent kit 100 in advance so that the reagents are at a suitable temperature in advance, thereby reducing the time required for the reaction sample to be amplified in the nucleic acid amplification module 10. For example, the heating structure 3112 can heat the reagents to 25°C-80°C±1°C. It can be understood that the heating structure 3112 can be a heating element such as a heating wire. As long as the heating structure 3112 can be built into the receiving groove 3111 and heat the solution, the heating structure 3112 is a prior art, so it will not be described here. At the same time, the receiving groove 3111 corresponds to each cavity of the reagent kit 100, and the ambient temperature of the cavity of the reagent kit 100 can also be controlled separately.
如图5a所示,托架311可以承托载体4和试剂承载部1001,其中一个容纳槽3111可以容纳载体4,载体4可以在托架311上横放,即载体4的厚度方向与竖直方向一致。如图5b所示,托架311还可以仅用于承托试剂承载部1001,而不承托载体4,载体4悬空放置。As shown in Fig. 5a, the bracket 311 can support the carrier 4 and the reagent carrying part 1001, wherein one of the receiving grooves 3111 can accommodate the carrier 4, and the carrier 4 can be placed horizontally on the bracket 311, that is, the thickness direction of the carrier 4 is consistent with the vertical direction. As shown in Fig. 5b, the bracket 311 can also be used only to support the reagent carrying part 1001 without supporting the carrier 4, and the carrier 4 is placed in the air.
在本实施例中,优选地,核酸扩增模块10和/或核酸检测模块20使载体4竖直地插设,即载体4的厚度方向与竖直方向垂直。进行pcr扩增和/或检测时,载体4竖直放置,即如图6a和图6b中箭头所示的方向将载体4插入到核酸扩增模块10和/或核酸检测模块20,载体4的厚度方向(如图6a和图6b所示的X方向)与竖直方向(如图6a和图6b所示的Z方向,X、Y和Z三个方向两两垂直)垂直。这样在将载体4插入到核酸扩增模块10和/或核酸检测模块20中时,气泡可以上浮至载体4的顶部,避免气泡分散在载体4的侧壁42的各处,进而保证核酸检测模块20检测的准确性,以及而避免导致反应样品温度不均的问题。在加热过程中反应样品中的气体析出,产生气泡,载体4竖直地插设时,气泡可以向上流动至载体4的顶端,进而不会影响检测和扩增。同时,通过反应样品自身的重力产生对流,以及气泡运动扰动反应样品,可以进一步增加反应样品温度的一致性。In the present embodiment, preferably, the nucleic acid amplification module 10 and/or the nucleic acid detection module 20 make the carrier 4 be inserted vertically, that is, the thickness direction of the carrier 4 is perpendicular to the vertical direction. When performing PCR amplification and/or detection, the carrier 4 is placed vertically, that is, the carrier 4 is inserted into the nucleic acid amplification module 10 and/or the nucleic acid detection module 20 in the direction shown by the arrows in Figures 6a and 6b, and the thickness direction of the carrier 4 (the X direction as shown in Figures 6a and 6b) is perpendicular to the vertical direction (the Z direction as shown in Figures 6a and 6b, the three directions of X, Y and Z are perpendicular to each other). In this way, when the carrier 4 is inserted into the nucleic acid amplification module 10 and/or the nucleic acid detection module 20, the bubble can float to the top of the carrier 4, avoiding the bubble from being dispersed in various places of the side wall 42 of the carrier 4, thereby ensuring the accuracy of the nucleic acid detection module 20 detection, and avoiding the problem of uneven temperature of the reaction sample. During the heating process, the gas in the reaction sample is precipitated to generate bubbles. When the carrier 4 is inserted vertically, the bubble can flow upward to the top of the carrier 4, thereby not affecting the detection and amplification. At the same time, convection is generated by the gravity of the reaction sample itself, and the movement of bubbles disturbs the reaction sample, which can further increase the consistency of the reaction sample temperature.
7a利用本实施例提供的PCR自动化一体机,一个试剂盒100就可以进入PCR自动化一体机进行检测,不需要将大量样本收集后统一检测,快速给出检测结果。7a Using the PCR automated all-in-one machine provided in this embodiment, one reagent kit 100 can enter the PCR automated all-in-one machine for testing, without the need to collect a large number of samples for unified testing, and the test results can be given quickly.
如图1b所示,可选地,PCR自动化一体机还包括切割模块70(如图1b所示的第一切刀703),切割模块70用于在载体4与试剂承载部1001之间切断试剂盒100。切割模块70可以在转移模块60将载体4转移至核酸扩增模块10前切割试剂盒100,试剂盒100被切割后,转移模块60可以仅将载体4转移至核酸扩增模块10和核酸检测模块20,这样可以避免试剂承载部1001在核酸扩增模块10和核酸检测模块20中占用空间,进而提高PCR自动化一体机结构的紧凑性,减小设备占用空间。As shown in FIG1b , optionally, the PCR automated all-in-one machine further includes a cutting module 70 (a first cutter 703 as shown in FIG1b ), and the cutting module 70 is used to cut the reagent kit 100 between the carrier 4 and the reagent carrying part 1001. The cutting module 70 can cut the reagent kit 100 before the transfer module 60 transfers the carrier 4 to the nucleic acid amplification module 10. After the reagent kit 100 is cut, the transfer module 60 can only transfer the carrier 4 to the nucleic acid amplification module 10 and the nucleic acid detection module 20, so that the reagent carrying part 1001 can be prevented from occupying space in the nucleic acid amplification module 10 and the nucleic acid detection module 20, thereby improving the compactness of the structure of the PCR automated all-in-one machine and reducing the space occupied by the equipment.
当然,在其他可选地的实施例中,载体4和试剂承载部1001可以为分体设置,这样可以不必对试剂盒100进行切割,无需设置切割模块70。Of course, in other optional embodiments, the carrier 4 and the reagent carrying portion 1001 may be separately provided, so that the reagent kit 100 does not need to be cut and a cutting module 70 does not need to be provided.
如图1b所示,示例性的公开了第一种切割模块70包括第一切刀703,可以在承载子模块31上开设存放槽,第一切刀703可以放置于存放槽或由存放槽中取出,第一切刀703放置于存放槽后,其一端伸出存放槽。转移模块60的取放件61(此时取放件61通过夹放的方式转移载体4,以便于夹取第一切刀703)夹取第一切刀703伸出存放槽的一端,对试剂盒100进行切割。As shown in FIG. 1b , the first cutting module 70 is exemplarily disclosed to include a first cutter 703. A storage slot can be provided on the carrier module 31. The first cutter 703 can be placed in the storage slot or taken out from the storage slot. After the first cutter 703 is placed in the storage slot, one end of the first cutter 703 extends out of the storage slot. The pick-and-place member 61 of the transfer module 60 (at this time, the pick-and-place member 61 transfers the carrier 4 by clamping and placing so as to clamp the first cutter 703) clamps the end of the first cutter 703 extending out of the storage slot to cut the reagent kit 100.
示例性的,对试剂盒100进行切割的过程可以如下:Exemplarily, the process of cutting the reagent kit 100 may be as follows:
水平转移驱动组件驱动取放件61位于第一切刀703的正上方;The horizontal transfer drive assembly drives the pick-and-place member 61 to be located directly above the first cutter 703;
竖直转移驱动件66驱动取放件61向下移动,以拾取第一切刀703;The vertical transfer drive 66 drives the pick-and-place member 61 to move downward to pick up the first cutter 703;
竖直转移驱动件66驱动取放件61向上移动,以将第一切刀703由存放槽内取出;The vertical transfer drive 66 drives the pick-and-place member 61 to move upward to take the first cutter 703 out of the storage slot;
水平转移驱动组件驱动取放件61向试剂盒100所在侧移动,直到移到至试剂盒100需要被切割的位置的正上方;The horizontal transfer drive assembly drives the pick-and-place member 61 to move toward the side where the reagent kit 100 is located, until it moves to just above the position where the reagent kit 100 needs to be cut;
竖直转移驱动件66驱动取放件61向下移动,以切割试剂盒100;The vertical transfer drive 66 drives the pick-and-place member 61 to move downward to cut the reagent kit 100;
水平转移驱动组件驱动取放件61带动第一切刀703向存放槽所在侧移动,直到移到至存放槽的正上方;The horizontal transfer drive assembly drives the pick-and-place member 61 to drive the first cutter 703 to move toward the side where the storage slot is located, until it moves to the top of the storage slot;
竖直转移驱动件66驱动取放件61向下移动,以将第一切刀703放置到存放槽内。The vertical transfer driving member 66 drives the pick-and-place member 61 to move downward to place the first cutter 703 into the storage slot.
如图7a所示,示例性的公开了第二种切割模块70,切割模块70包括切割驱动组件701和第二切刀702,切割驱动组件701用于驱动第二切刀702靠近并切割试剂盒100,以及驱动第二切刀702避让试剂盒100,以使移液枪321移液,以及使得转移模块60转移试剂盒100。As shown in Figure 7a, a second cutting module 70 is exemplarily disclosed, and the cutting module 70 includes a cutting drive component 701 and a second cutter 702. The cutting drive component 701 is used to drive the second cutter 702 to approach and cut the reagent kit 100, and drive the second cutter 702 to avoid the reagent kit 100, so that the pipette gun 321 can transfer liquid, and the transfer module 60 can transfer the reagent kit 100.
具体地,切割驱动组件701包括切割旋转驱动件和曲柄连杆滑块机构,切割旋转驱动件可以为电机等,以驱动曲柄连杆滑块机构的一端转动,第二切刀702与曲柄连杆滑块机构的另一端连接,以实现第二切刀702上下移动。Specifically, the cutting drive assembly 701 includes a cutting rotation drive member and a crank-connecting rod slider mechanism. The cutting rotation drive member can be a motor, etc., to drive one end of the crank-connecting rod slider mechanism to rotate. The second cutter 702 is connected to the other end of the crank-connecting rod slider mechanism to realize the up and down movement of the second cutter 702.
可选地,切割驱动组件701可以通过驱动结构(图中未示出)连接于机架4,驱动结构驱动切割驱动组件701沿第一方向移动,以在转移模块60和移液子模块32沿第一方向移动时,避让转移模块60和移液子模块32。驱动结构可以与水平驱动组件和水平转移驱动组件的结构相同,并与水平驱动组件和水平转移驱动组件共用齿条326。Optionally, the cutting drive assembly 701 can be connected to the frame 4 through a driving structure (not shown in the figure), and the driving structure drives the cutting drive assembly 701 to move along the first direction, so as to avoid the transfer module 60 and the pipetting submodule 32 when the transfer module 60 and the pipetting submodule 32 move along the first direction. The driving structure can be the same as the structure of the horizontal driving assembly and the horizontal transfer driving assembly, and share the rack 326 with the horizontal driving assembly and the horizontal transfer driving assembly.
如图7b和图7c所示,可选地,PCR自动化一体机还包括设置于机架的翻转模块7,翻转模块7用于使试剂盒的载体翻转预设角度。当载体4放置到承载子模块31后,载体4的厚度方向与竖直方向平行时,可以通过翻转模块7将载体4翻转90°,使得载体4的厚度方向与竖直方向垂直。可以理解的是,试剂盒100的试剂承载部1001和载体4可以为分体结构,翻转模块7仅仅将载体4翻转90°,或试剂盒100的试剂承载部1001和载体4为一体结构,通过切割模块70将试剂承载部1001和载体4分离,进而使得翻转模块7仅仅将载体4翻转90°。As shown in Figures 7b and 7c, optionally, the PCR automated integrated machine further includes a flip module 7 disposed on the frame, and the flip module 7 is used to flip the carrier of the test kit to a preset angle. When the carrier 4 is placed in the carrying submodule 31, when the thickness direction of the carrier 4 is parallel to the vertical direction, the carrier 4 can be flipped 90° by the flip module 7, so that the thickness direction of the carrier 4 is perpendicular to the vertical direction. It is understandable that the reagent carrying portion 1001 and the carrier 4 of the test kit 100 can be a split structure, and the flip module 7 only flips the carrier 4 90°, or the reagent carrying portion 1001 and the carrier 4 of the test kit 100 are an integrated structure, and the reagent carrying portion 1001 and the carrier 4 are separated by the cutting module 70, so that the flip module 7 only flips the carrier 4 90°.
如图7c所示,翻转模块7可以设置承载子模块31上,翻转模块7可以位于第一切刀703的一侧,翻转模块7可以包括翻转驱动件71和第一插接件72,翻转驱动件71可以为步进电机等,翻转驱动件71的输出端与第一插接件72连接,用于驱动第一插接件72翻转,第一插接件72可以包括第一插槽,载体4部分可以插接到插槽内。翻转驱动件71驱动第一插接件72翻转90°,第一插槽内的载体4随之翻转90°。在未翻转第一插接件72时,第一插槽可以沿水平方向延,以便于插接载体4,以及在翻转载体4时,避免载体4脱离第一插槽。As shown in Fig. 7c, the flip module 7 can be arranged on the bearing submodule 31, and the flip module 7 can be located on one side of the first cutter 703. The flip module 7 can include a flip driver 71 and a first connector 72. The flip driver 71 can be a stepping motor, etc. The output end of the flip driver 71 is connected to the first connector 72 for driving the first connector 72 to flip. The first connector 72 can include a first slot, and a portion of the carrier 4 can be plugged into the slot. The flip driver 71 drives the first connector 72 to flip 90°, and the carrier 4 in the first slot flips 90° accordingly. When the first connector 72 is not flipped, the first slot can extend in the horizontal direction to facilitate the insertion of the carrier 4, and when the carrier 4 is flipped, the carrier 4 is prevented from being separated from the first slot.
可选地,翻转模块7还可以包括第二插接件73,第二插接件73可以包括第二插槽,试剂承载部1001可以设置于第二插槽中。第二插槽可以沿水平方向延,以便于插接试剂承载部1001Optionally, the flip module 7 may further include a second connector 73, the second connector 73 may include a second slot, and the reagent carrying part 1001 may be disposed in the second slot. The second slot may extend in a horizontal direction to facilitate the insertion of the reagent carrying part 1001.
本实施例提供的翻转模块7结构简单,操作方便,可以提高PCR自动化一体机的紧凑性。The flip module 7 provided in this embodiment has a simple structure and is easy to operate, and can improve the compactness of the PCR automated all-in-one machine.
如图1b和图8a所示,在其他可选地实施例中,可以不设置翻转模块7而是,PCR自动化一体机还包括设置于机架40的折弯模块80,折弯模块80用于使试剂盒100的一端弯折预设角度,具体而言,折弯模块80将试剂盒100的载体4弯折预设角度,如弯折90°。如图8a所示,折弯模块80将水平放置的载体4,弯折至竖直放置。为了便于弯折载体4,可选地,载体4与试剂承载部1001连接处开设有弯折缺口45。As shown in Fig. 1b and Fig. 8a, in other optional embodiments, the flip module 7 may not be provided, but the PCR automated integrated machine further includes a bending module 80 provided on the frame 40, the bending module 80 being used to bend one end of the reagent box 100 at a preset angle, specifically, the bending module 80 bends the carrier 4 of the reagent box 100 at a preset angle, such as 90°. As shown in Fig. 8a, the bending module 80 bends the horizontally placed carrier 4 to a vertical position. In order to facilitate the bending of the carrier 4, optionally, a bending notch 45 is provided at the connection between the carrier 4 and the reagent carrying portion 1001.
可选地,试剂盒100设置于承载子模块31上,且试剂盒100的待折弯的一端悬空,在本实施例中,待弯折的一端为载体4。试剂承载部1001可以放置于如图5b所示的托架311上,托架311可以使载体4悬空。Optionally, the reagent kit 100 is disposed on the carrying submodule 31, and the end of the reagent kit 100 to be bent is suspended. In this embodiment, the end to be bent is the carrier 4. The reagent carrying part 1001 can be placed on the bracket 311 as shown in FIG. 5b, and the bracket 311 can make the carrier 4 suspended.
如图1b和图8a,所示,示例性的公开了第一种折弯模块80包括相连接的第一滚轮805和把手806,可以在承载子模块31上开设存放槽,第一滚轮805和把手806可以放置于存放槽或由存放槽中取出,折弯模块80放置于存放槽后,把手806的一端伸出存放槽。转移模块60的取放件61取放把手806伸出存放槽的一端,对试剂盒100进行弯折。As shown in FIG. 1b and FIG. 8a, the first bending module 80 is exemplarily disclosed to include a first roller 805 and a handle 806 connected to each other. A storage slot can be provided on the carrying submodule 31. The first roller 805 and the handle 806 can be placed in the storage slot or taken out from the storage slot. After the bending module 80 is placed in the storage slot, one end of the handle 806 extends out of the storage slot. The pick-and-place member 61 of the transfer module 60 picks up and places one end of the handle 806 extending out of the storage slot to bend the reagent kit 100.
示例性的,对试剂盒100进行弯折的过程可以如下:Exemplarily, the process of bending the reagent kit 100 may be as follows:
水平转移驱动组件驱动取放件61位于把手806的正上方;The horizontal transfer drive assembly drives the pick-and-place member 61 to be located directly above the handle 806;
竖直转移驱动件66驱动取放件61向下移动,以拾取折弯模块80;(由于竖直转移驱动件66可以为气缸或电缸等,因此,竖直转移驱动件66驱动取放件61位于较高的位置时,竖直转移驱动件66的下端也处于较高的位置,因此,水平转移驱动组件驱动竖直转移驱动件66沿第一方向移动时,不会与其他模块发生干涉。)The vertical transfer drive 66 drives the pick-and-place member 61 to move downward to pick up the bending module 80; (Since the vertical transfer drive 66 can be a cylinder or an electric cylinder, when the vertical transfer drive 66 drives the pick-and-place member 61 to be located at a higher position, the lower end of the vertical transfer drive 66 is also located at a higher position. Therefore, when the horizontal transfer drive assembly drives the vertical transfer drive 66 to move along the first direction, it will not interfere with other modules.)
竖直转移驱动件66驱动取放件61向上移动,以将折弯模块80由存放槽内取出;The vertical transfer drive 66 drives the pick-and-place member 61 to move upward to take the bending module 80 out of the storage tank;
水平转移驱动组件驱动取放件61向试剂盒100所在侧移动,直到第一滚轮805移到至载体4的正上方;The horizontal transfer drive assembly drives the pick-and-place member 61 to move toward the side where the reagent kit 100 is located, until the first roller 805 moves to the top of the carrier 4;
竖直转移驱动件66驱动取放件61向下移动,直到第一滚轮805抵接至载体4;The vertical transfer driving member 66 drives the pick-and-place member 61 to move downward until the first roller 805 abuts against the carrier 4;
弯折试剂盒100:竖直转移驱动件66驱动取放件61继续向下移动(由于竖直转移驱动件66可以为气缸或电缸等,因此可以驱动取放件61向下移动,进而带动折弯模块80向下移动),同时水平转移驱动组件驱动取放件61向试剂承载部1001,使得第二滚轮804以圆弧轨迹移动,以始终抵压到载体4的表面,进而推动载体4进行弯折。第二滚轮804可以减小其与载体4表面的摩擦力,进而保护载体4不被划伤。如图8a,示出了载体4在初始状态,中间状态和最终状态的位置。弯折过程中,可以使移液枪321抵接至试剂承载部1001,以防止试剂承载部1001向上翘起;Bending the reagent kit 100: the vertical transfer drive 66 drives the pick-and-place member 61 to continue to move downward (since the vertical transfer drive 66 can be a pneumatic cylinder or an electric cylinder, etc., it can drive the pick-and-place member 61 to move downward, thereby driving the bending module 80 to move downward), and at the same time, the horizontal transfer drive assembly drives the pick-and-place member 61 toward the reagent carrying portion 1001, so that the second roller 804 moves in a circular arc trajectory to always press against the surface of the carrier 4, thereby pushing the carrier 4 to bend. The second roller 804 can reduce the friction between it and the surface of the carrier 4, thereby protecting the carrier 4 from being scratched. As shown in Figure 8a, the position of the carrier 4 in the initial state, the intermediate state and the final state are shown. During the bending process, the pipette gun 321 can be made to abut against the reagent carrying portion 1001 to prevent the reagent carrying portion 1001 from tilting upward;
将折弯模块80放回存放槽:水平转移驱动组件驱动取放件61带动折弯模块80向存放槽所在侧移动,直到移到至存放槽的正上方;竖直转移驱动件66驱动取放件61向下移动,以将折弯模块80放置到存放槽内;Put the bending module 80 back into the storage tank: the horizontal transfer drive assembly drives the pick-and-place member 61 to move the bending module 80 to the side where the storage tank is located, until it moves to just above the storage tank; the vertical transfer drive member 66 drives the pick-and-place member 61 to move downward to place the bending module 80 into the storage tank;
转移模块60的取放件61返回,并拾取载体4,以将载体4转移至核酸扩增模块10。The pick-and-place member 61 of the transfer module 60 returns and picks up the carrier 4 to transfer the carrier 4 to the nucleic acid amplification module 10 .
如图8b所示,可选地,本公开还提供的第二种折弯模块80的结构示意图,此时折弯模块80沿第一方向可移动的连接于机架40。As shown in FIG. 8 b , optionally, the present disclosure further provides a structural schematic diagram of a second bending module 80 , in which the bending module 80 is movably connected to the frame 40 along a first direction.
折弯模块80包括双轴模组,双轴模组的下端能够沿第一方向和竖直方向移动,以始终抵压于载体4的上表面并使载体4弯折预设角度。如图8b,示出了载体4在初始状态,中间状态和最终状态的位置。The bending module 80 includes a dual-axis module, the lower end of which can move along the first direction and the vertical direction to always press against the upper surface of the carrier 4 and bend the carrier 4 at a preset angle. As shown in FIG8b , the positions of the carrier 4 in the initial state, the intermediate state and the final state are shown.
可选地,双轴模组包括横向驱动件802、竖向驱动件803和第二滚轮804,竖向驱动件803连接于横向驱动件805的输出端,第二滚轮804连接于竖向驱动件803的输出端。横向驱动件802用于驱动竖向驱动件803和第二滚轮804沿第一方向移动,也即实现折弯模块80沿第一方向上相对于机架40移动,横向驱动件802可以与水平驱动组件和水平转移驱动组件的结构相同,还可以与水平驱动组件和水平转移驱动组件共用齿条326,此时,横向驱动件802通过齿条326连接于机架40,横向驱动件802、水平驱动组件和水平转移驱动组件沿第一方向间隔设置于机架40上。竖向驱动件803用于驱动第二滚轮804沿竖直方向移动,竖向驱动件803的结构可以与竖直转移驱动件66的结构相同。第二滚轮804能够抵压于载体4的上表面。Optionally, the dual-axis module includes a transverse drive member 802, a vertical drive member 803 and a second roller 804, wherein the vertical drive member 803 is connected to the output end of the transverse drive member 805, and the second roller 804 is connected to the output end of the vertical drive member 803. The transverse drive member 802 is used to drive the vertical drive member 803 and the second roller 804 to move along the first direction, that is, to realize the movement of the bending module 80 relative to the frame 40 along the first direction. The transverse drive member 802 can have the same structure as the horizontal drive assembly and the horizontal transfer drive assembly, and can also share the rack 326 with the horizontal drive assembly and the horizontal transfer drive assembly. In this case, the transverse drive member 802 is connected to the frame 40 through the rack 326, and the transverse drive member 802, the horizontal drive assembly and the horizontal transfer drive assembly are arranged on the frame 40 at intervals along the first direction. The vertical drive member 803 is used to drive the second roller 804 to move along the vertical direction, and the structure of the vertical drive member 803 can be the same as that of the vertical transfer drive member 66. The second roller 804 can press against the upper surface of the carrier 4 .
在弯折载体4的过程中,横向驱动件802和竖向驱动件803配合,使得第二滚轮804以圆弧轨迹移动,以始终抵压到载体4的表面,进而推动载体4进行弯折。第二滚轮804可以减小其与载体4表面的摩擦力,进而保护载体4不被划伤。另一方面,如图8b和图8c所示,横向驱动件802驱动竖向驱动件803和第二滚轮804沿第一方向移动,以在转移模块60和移液子模块32沿第一方向移动时,避让转移模块60和移液子模块32。示例性的,如图8c所示的齿条326的右端延伸出承载子模块31的右端,折弯模块80和移液子模块32可以移动至齿条326的右端,以避让转移模块60,进而避免与转移模块60发生干涉。In the process of bending the carrier 4, the lateral drive member 802 cooperates with the vertical drive member 803 so that the second roller 804 moves in an arc trajectory to always press against the surface of the carrier 4, thereby pushing the carrier 4 to bend. The second roller 804 can reduce the friction between it and the surface of the carrier 4, thereby protecting the carrier 4 from being scratched. On the other hand, as shown in Figures 8b and 8c, the lateral drive member 802 drives the vertical drive member 803 and the second roller 804 to move along the first direction, so as to avoid the transfer module 60 and the transfer submodule 32 when the transfer module 60 and the transfer submodule 32 move along the first direction. Exemplarily, the right end of the rack 326 shown in Figure 8c extends out of the right end of the bearing submodule 31, and the bending module 80 and the transfer submodule 32 can move to the right end of the rack 326 to avoid the transfer module 60, thereby avoiding interference with the transfer module 60.
可选地,折弯模块80还可以包括压柱801,压柱801能够抵压于试剂承载部1001的上表面,压柱801可以与气缸等压柱升降驱动部件807连接,压柱升降驱动部件807可以驱动压柱801沿竖直方向往复运动,以抵压至载体4上,从而在弯折载体4的过程中,防止试剂承载部1001向上翘起。压柱升降驱动部件807还可以与弯折驱动结构808连接,弯折驱动结构808驱动压柱升降驱动部件807和压柱801沿第一方向移动,以在转移模块60和移液子模块32沿第一方向移动时,避让转移模块60和移液子模块32。弯折驱动结构808可以与水平驱动组件和水平转移驱动组件的结构相同,还可以与水平驱动组件和水平转移驱动组件共用齿条326。Optionally, the bending module 80 may further include a pressure column 801, which can be pressed against the upper surface of the reagent carrying part 1001, and the pressure column 801 may be connected to a pressure column lifting drive component 807 such as a cylinder, and the pressure column lifting drive component 807 may drive the pressure column 801 to reciprocate in the vertical direction to press against the carrier 4, thereby preventing the reagent carrying part 1001 from tilting upward during the bending of the carrier 4. The pressure column lifting drive component 807 may also be connected to a bending drive structure 808, and the bending drive structure 808 drives the pressure column lifting drive component 807 and the pressure column 801 to move in the first direction, so as to avoid the transfer module 60 and the pipetting submodule 32 when the transfer module 60 and the pipetting submodule 32 move in the first direction. The bending drive structure 808 may have the same structure as the horizontal drive assembly and the horizontal transfer drive assembly, and may also share the rack 326 with the horizontal drive assembly and the horizontal transfer drive assembly.
当然,折弯模块80也可以不包括压柱801、压柱升降驱动部件807和弯折驱动结构808,而是,与第一种折弯模块80相同,通过使移液枪321抵接至试剂承载部1001,从而防止试剂承载部1001向上翘起。Of course, the bending module 80 may not include the pressure column 801, the pressure column lifting and lowering drive component 807 and the bending drive structure 808. Instead, like the first bending module 80, the reagent carrying part 1001 is prevented from tilting upward by making the pipette gun 321 abut against the reagent carrying part 1001.
在其他可选的实施例中,折弯模块80使试剂盒100的载体4弯折预设角度,如弯折90°并将试剂盒100折断,如将试剂盒100在载体4和试剂承载部1001之间折断。示例性的,至少载体4和试剂承载部1001的连接处由脆性材料制成,如脆性材料可以为亚克力(即PMMA)、聚苯乙烯(即PS)等,以便于在弯折试剂盒100后,试剂盒100被折断。载体4和试剂承载部1001的连接处可以设置邮票孔等易于使试剂盒100被折断的掰断口。另外,承载子模块31可以开设与载体4的轮廓向适配的导向槽,以在载体4被弯折至竖直状态时,能够保持在竖直状态。In other optional embodiments, the bending module 80 bends the carrier 4 of the reagent kit 100 at a preset angle, such as bending 90° and breaking the reagent kit 100, such as breaking the reagent kit 100 between the carrier 4 and the reagent carrying portion 1001. Exemplarily, at least the connection between the carrier 4 and the reagent carrying portion 1001 is made of a brittle material, such as the brittle material may be acrylic (i.e. PMMA), polystyrene (i.e. PS), etc., so that the reagent kit 100 is broken after the reagent kit 100 is bent. The connection between the carrier 4 and the reagent carrying portion 1001 may be provided with a breaking opening such as a stamp hole that makes it easy for the reagent kit 100 to be broken. In addition, the carrying submodule 31 may be provided with a guide groove that is adapted to the contour of the carrier 4 so that the carrier 4 can be kept in a vertical state when it is bent to a vertical state.
如图1b和图9(为便于展示核酸扩增模块10的结构,图9中的核酸扩增模块10的放置方向并非其使用时的放置方向)所示,在本实施例中,核酸扩增模块10包括至少一组温度调节机构,温度调节机构能够改变载体4内反应样品的温度,以使反应样品的温度在高温变性、低温退火和适温延伸三个阶段进行反复的热循环。As shown in Figure 1b and Figure 9 (in order to facilitate the display of the structure of the nucleic acid amplification module 10, the placement direction of the nucleic acid amplification module 10 in Figure 9 is not the placement direction when it is used), in this embodiment, the nucleic acid amplification module 10 includes at least one set of temperature regulation mechanisms, which can change the temperature of the reaction sample in the carrier 4 so that the temperature of the reaction sample is repeatedly thermally cycled in three stages of high temperature denaturation, low temperature annealing and suitable temperature extension.
示例性地,核酸扩增模块10包括两组温度调节机构,如图9两组温度调节机构之间能够彼此靠近或远离,以使载体4夹设于两组温度调节机构之间。具体地,两组温度调节机构分别为第一温度调节机构52和第二温度调节机构56,第一温度调节机构52和/或第二温度调节机构56的位置可调,以靠近或远离第二温度调节机构56,以及使载体4夹设于第一温度调节机构52和第二温度调节机构56之间。如第一温调节机构52抵接载体4的第一壁43和第二壁44中的一个,第二温度调节机构56抵接载体4的第一壁43和第二壁44中的另一个,从而夹住载体4,而载体4的侧壁42露出,以供核酸检测模块20进行检测。Exemplarily, the nucleic acid amplification module 10 includes two sets of temperature regulating mechanisms, as shown in FIG9 , the two sets of temperature regulating mechanisms can be close to or away from each other, so that the carrier 4 is sandwiched between the two sets of temperature regulating mechanisms. Specifically, the two sets of temperature regulating mechanisms are respectively a first temperature regulating mechanism 52 and a second temperature regulating mechanism 56, and the position of the first temperature regulating mechanism 52 and/or the second temperature regulating mechanism 56 is adjustable to be close to or away from the second temperature regulating mechanism 56, and the carrier 4 is sandwiched between the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56. For example, the first temperature regulating mechanism 52 abuts against one of the first wall 43 and the second wall 44 of the carrier 4, and the second temperature regulating mechanism 56 abuts against the other of the first wall 43 and the second wall 44 of the carrier 4, thereby clamping the carrier 4, and the side wall 42 of the carrier 4 is exposed for detection by the nucleic acid detection module 20.
如图1b所示,第一温度调节机构52和第二温度调节机构56沿第一方向设置,核酸检测模块20可以设置在核酸扩增模块10的第二方向(如图1b所示的Y方向)的一侧或两侧,以在核酸扩增模块10夹紧载体4时,核酸检测模块20可以通过载体4的侧壁42对载体4内的反应样品进行检测。其中,第一方向、第二方向和竖直方向两两垂直。当然,在其他可选的实施例中,第一温度调节机构52和第二温度调节机构56沿第二方向设置,核酸检测模块20可以设置在核酸扩增模块10的第一方向的一侧或两侧。As shown in FIG. 1b, the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 are arranged along the first direction, and the nucleic acid detection module 20 can be arranged on one side or both sides of the second direction (the Y direction as shown in FIG. 1b) of the nucleic acid amplification module 10, so that when the nucleic acid amplification module 10 clamps the carrier 4, the nucleic acid detection module 20 can detect the reaction sample in the carrier 4 through the side wall 42 of the carrier 4. Among them, the first direction, the second direction and the vertical direction are perpendicular to each other. Of course, in other optional embodiments, the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 are arranged along the second direction, and the nucleic acid detection module 20 can be arranged on one side or both sides of the first direction of the nucleic acid amplification module 10.
具体地,如图10所示(为便于展示核酸扩增模块10的结构,图10中的核酸扩增模块10的放置方向并非其使用时的放置方向),当第一温度调节机构52远离第二温度调节机构56后,载体4可以由第一温度调节机构52和第二温度调节机构56之间取出,或将载体4放入到第一温度调节机构52和第二温度调节机构56之间。Specifically, as shown in Figure 10 (to facilitate the display of the structure of the nucleic acid amplification module 10, the placement direction of the nucleic acid amplification module 10 in Figure 10 is not the placement direction when it is in use), when the first temperature adjustment mechanism 52 is away from the second temperature adjustment mechanism 56, the carrier 4 can be taken out from between the first temperature adjustment mechanism 52 and the second temperature adjustment mechanism 56, or the carrier 4 can be placed between the first temperature adjustment mechanism 52 and the second temperature adjustment mechanism 56.
如图11和图9所示,当第一温度调节机构52靠近第二温度调节机构56后,第一温度调节机构52和第二温度调节机构56能够夹紧载体4,从而加热或冷却载体4,此时,荧光检测光路系统201通过载体4的侧壁42进行荧光检测,光纤座2012设置在载体4的一侧,从而固定光纤,使得光纤通过载体4的侧壁42进行荧光检测。As shown in Figures 11 and 9, when the first temperature adjustment mechanism 52 is close to the second temperature adjustment mechanism 56, the first temperature adjustment mechanism 52 and the second temperature adjustment mechanism 56 can clamp the carrier 4, thereby heating or cooling the carrier 4. At this time, the fluorescence detection optical path system 201 performs fluorescence detection through the side wall 42 of the carrier 4, and the optical fiber seat 2012 is set on one side of the carrier 4 to fix the optical fiber, so that the optical fiber passes through the side wall 42 of the carrier 4 for fluorescence detection.
如图11所示,示出了正常使用的状态下核酸检测检测模块200和核酸扩增模块100的俯视图,这样放置核酸检测检测模块200和核酸扩增模块100可以使载体4插入到第一温度调节机构52和第二温度调节机构56之间后,载体4竖直放置。此时,承载子模块31可以设置于核酸检测检测模块200和核酸扩增模块100如图11所示的一侧(在图11中承载子模块31设置于核酸检测检测模块200和核酸扩增模块100的上侧,在其他可选的实施例中,承载子模块31可以设置于核酸检测检测模块200和核酸扩增模块100的下侧,可以理解的是,上侧和下侧均为图中的方向,并非实际使用时的方向)。As shown in FIG. 11 , a top view of the nucleic acid detection module 200 and the nucleic acid amplification module 100 in a normal use state is shown, and the nucleic acid detection module 200 and the nucleic acid amplification module 100 are placed in such a way that the carrier 4 is placed vertically after being inserted between the first temperature adjustment mechanism 52 and the second temperature adjustment mechanism 56. At this time, the bearing submodule 31 can be arranged on one side of the nucleic acid detection module 200 and the nucleic acid amplification module 100 as shown in FIG. 11 (in FIG. 11 , the bearing submodule 31 is arranged on the upper side of the nucleic acid detection module 200 and the nucleic acid amplification module 100, and in other optional embodiments, the bearing submodule 31 can be arranged on the lower side of the nucleic acid detection module 200 and the nucleic acid amplification module 100, and it can be understood that the upper side and the lower side are both directions in the figure, not the directions in actual use).
如图9所示,核酸扩增模块10包括驱动机构53,驱动机构53驱动第一温度调节机构52和/或第二温度调节机构56相互靠近或远离。以下以驱动机构53驱动第一温度调节机构52沿第一方向移动,以靠近或远离第二温度调节机构56为例进行示例性说明。As shown in Fig. 9, the nucleic acid amplification module 10 includes a driving mechanism 53, and the driving mechanism 53 drives the first temperature regulating mechanism 52 and/or the second temperature regulating mechanism 56 to move closer to or away from each other. The following is an exemplary description using the example of the driving mechanism 53 driving the first temperature regulating mechanism 52 to move along the first direction and move closer to or away from the second temperature regulating mechanism 56.
如图12和图13所示,可选地,核酸扩增模块10可以包括支撑座55,驱动机构53和第二温度调节机构56可以设置于支撑座55上。As shown in FIGS. 12 and 13 , optionally, the nucleic acid amplification module 10 may include a support base 55 , and the driving mechanism 53 and the second temperature adjustment mechanism 56 may be disposed on the support base 55 .
如图12所示,为使得第一温度调节机构52稳定移动,可选地,核酸扩增模块10还包括导向机构54,导向机构54用于为温度调节机构导向。导向机构54可以设置于支撑座55上,支撑座55可以连接于机架40。As shown in FIG12 , in order to make the first temperature adjustment mechanism 52 move stably, the nucleic acid amplification module 10 may further include a guide mechanism 54 for guiding the temperature adjustment mechanism. The guide mechanism 54 may be disposed on a support seat 55 , and the support seat 55 may be connected to the frame 40 .
具体地,导向机构54包括导轨541和滑块542,导轨541安装于支撑座55上,滑块542滑动连接于导轨541,第一温度调节机构52连接于滑块542,滑块542沿导轨541滑动,进而带动第一温度调节机构52滑动。Specifically, the guide mechanism 54 includes a guide rail 541 and a slider 542. The guide rail 541 is installed on the support seat 55. The slider 542 is slidably connected to the guide rail 541. The first temperature adjustment mechanism 52 is connected to the slider 542. The slider 542 slides along the guide rail 541, thereby driving the first temperature adjustment mechanism 52 to slide.
如图12和图13所示,驱动机构53包括驱动组件和连接于驱动组件输出端的安装架532,具体地,第一温度调节机构52通过安装架532连接于滑块542。As shown in FIG. 12 and FIG. 13 , the driving mechanism 53 includes a driving component and a mounting frame 532 connected to the output end of the driving component. Specifically, the first temperature adjustment mechanism 52 is connected to the slider 542 via the mounting frame 532 .
如图13所示,并结合图12和图14所示,驱动组件可以包括传动组件和伺服电机等驱动件531,传动组件可以包括主动齿轮535(如图18所示)、皮带(图中未示出)、从动齿轮536、螺杆533和螺母534,其中,驱动件531可以固定与支撑座55上(如图12所示),螺杆533通过轴承537转动连接于支撑座55上。驱动件531的输出端可以连接主动齿轮535,螺杆533的一端连接从动齿轮536,从动齿轮536和主动齿轮535通过皮带传动连接。螺母534与螺杆533螺纹连接,安装架532连接于螺母534。As shown in FIG. 13 , and in combination with FIG. 12 and FIG. 14 , the driving assembly may include a driving member 531 such as a transmission assembly and a servo motor, and the transmission assembly may include a driving gear 535 (as shown in FIG. 18 ), a belt (not shown in the figure), a driven gear 536, a screw 533 and a nut 534, wherein the driving member 531 may be fixed to a support seat 55 (as shown in FIG. 12 ), and the screw 533 is rotatably connected to the support seat 55 through a bearing 537. The output end of the driving member 531 may be connected to the driving gear 535, and one end of the screw 533 is connected to the driven gear 536, and the driven gear 536 and the driving gear 535 are connected through a belt transmission. The nut 534 is threadedly connected to the screw 533, and the mounting bracket 532 is connected to the nut 534.
驱动件531驱动主动齿轮535转动,主动齿轮535带动皮带转动,从而皮带带动从动齿轮536转动,由于从动齿轮536连接于螺杆533,进而可以带动螺杆533转动,螺母534与螺杆533螺纹连接,进而使得螺母534沿螺杆533延伸的方向移动,进而带动安装架532移动,安装架532带动第一温度调节机构52运动。可选地,螺杆533沿第一方向延伸,螺杆533的延伸方向与第一温度调节机构52和第二温度调节机构56依次设置的方向一致,从而在螺母534沿螺杆533移动时,带动第一温度调节机构52靠近或远离第二温度调节机构56。The driving member 531 drives the driving gear 535 to rotate, and the driving gear 535 drives the belt to rotate, so that the belt drives the driven gear 536 to rotate. Since the driven gear 536 is connected to the screw rod 533, it can drive the screw rod 533 to rotate. The nut 534 is threadedly connected to the screw rod 533, so that the nut 534 moves along the direction in which the screw rod 533 extends, and then drives the mounting frame 532 to move, and the mounting frame 532 drives the first temperature regulating mechanism 52 to move. Optionally, the screw rod 533 extends along the first direction, and the extension direction of the screw rod 533 is consistent with the direction in which the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 are arranged in sequence, so that when the nut 534 moves along the screw rod 533, it drives the first temperature regulating mechanism 52 to approach or move away from the second temperature regulating mechanism 56.
当然,在其他可选的实施例中,驱动机构53也可以同时驱动第一温度调节机构52和第二温度调节机构56相互靠近或相互远离。此时,螺杆533可以为正反牙双向螺杆533,两组温度调节机构均连接有安装架532,安装架532分别连接有螺母534,与第一温度调节机构52连接的螺母534连接于螺杆533的正螺纹,与第二温度调节机构56连接的螺母534连接于螺杆533的反螺纹上,进而在驱动件531驱动螺杆533旋转时,正螺纹上的螺母534与反螺纹上的螺母534相向运动,使得驱动机构53同时驱动第一温度调节机构52和第二温度调节机构56相互靠近或相互远离。Of course, in other optional embodiments, the driving mechanism 53 can also simultaneously drive the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 to move closer to or away from each other. In this case, the screw 533 can be a forward and reverse thread bidirectional screw 533, and both sets of temperature regulating mechanisms are connected to mounting frames 532, and the mounting frames 532 are respectively connected to nuts 534, the nuts 534 connected to the first temperature regulating mechanism 52 are connected to the forward threads of the screw 533, and the nuts 534 connected to the second temperature regulating mechanism 56 are connected to the reverse threads of the screw 533, and then when the driving member 531 drives the screw 533 to rotate, the nuts 534 on the forward threads and the nuts 534 on the reverse threads move toward each other, so that the driving mechanism 53 simultaneously drives the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 to move closer to or away from each other.
如图13和图14所示,第一温度调节机构52和第二温度调节机构56均包括用于为载体4降温的冷却组件521,可选地,第一温度调节机构52和第二温度调节机构56的冷却组件521对称设置,以为载体4的两面同时降温。As shown in FIG. 13 and FIG. 14 , the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 both include a cooling component 521 for cooling the carrier 4 . Optionally, the cooling components 521 of the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 are symmetrically arranged to cool both sides of the carrier 4 simultaneously.
可选地,第一温度调节机构52和第二温度调节机构56均还均包括加热器522,加热器522设置于第一温度调节机构52和第二温度调节机构56的冷却组件521相互靠近的一侧,加热器522用于为载体4加热。本实施例中,加热器522一侧与载体4直接接触,加热器522远离载体4的一侧与冷却组件521直接接触,即冷却组件521、加热器522和载体4依次接触,冷却组件521在冷却载体4时,首先冷却加热器522,然后再冷却载体4。Optionally, the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 both further include a heater 522, which is disposed on a side of the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 where the cooling components 521 are close to each other, and the heater 522 is used to heat the carrier 4. In this embodiment, one side of the heater 522 is in direct contact with the carrier 4, and the side of the heater 522 away from the carrier 4 is in direct contact with the cooling component 521, that is, the cooling component 521, the heater 522 and the carrier 4 are in contact in sequence, and when the cooling component 521 cools the carrier 4, it first cools the heater 522 and then cools the carrier 4.
使用本实施例提供的核酸扩增模块10的进行核酸扩增包括如下步骤:The nucleic acid amplification module 10 provided in this embodiment includes the following steps:
载体4夹设于第一温度调节机构52和第二温度调节机构51之间;The carrier 4 is sandwiched between the first temperature regulating mechanism 52 and the second temperature regulating mechanism 51;
冷却组件521保持持续制冷,以使冷却组件521对反应样品持续制冷;The cooling component 521 maintains continuous cooling, so that the cooling component 521 continuously cools the reaction sample;
升温过程,增加加热器522的功率,使反应样品升温至变性温度或延伸温度;During the heating process, the power of the heater 522 is increased to heat the reaction sample to the denaturation temperature or the extension temperature;
降温过程,减小加热器522的功率,使反应样品降温至退火温度During the cooling process, the power of the heater 522 is reduced to cool the reaction sample to the annealing temperature.
或包括如下步骤:Or include the following steps:
载体4夹设于第一温度调节机构52和第二温度调节机构51之间;The carrier 4 is sandwiched between the first temperature regulating mechanism 52 and the second temperature regulating mechanism 51;
冷却组件521保持持续制冷,以使冷却组件521对反应样品持续制冷;The cooling component 521 maintains continuous cooling, so that the cooling component 521 continuously cools the reaction sample;
增加加热器522的功率,使所述反应样品升温至变性温度;Increasing the power of the heater 522 to raise the temperature of the reaction sample to the denaturation temperature;
控制加热器522的功率使所述反应样品保持在变性温度第一预设时间;Controlling the power of the heater 522 to keep the reaction sample at the denaturation temperature for a first preset time;
降温过程,减小加热器522的功率,反应样品降温至退火温度;During the cooling process, the power of the heater 522 is reduced, and the reaction sample is cooled to the annealing temperature;
低温退火阶段,调节加热器522的功率,使反应样品保持在退火温度第二预设时间;In the low-temperature annealing stage, the power of the heater 522 is adjusted to keep the reaction sample at the annealing temperature for a second preset time;
循环上述步骤多次直至达到预设循环数或预设扩增水平。The above steps are cycled multiple times until a preset cycle number or a preset amplification level is reached.
升温过程,调节加热器522的功率使反应样品升温至变性温度或延伸温度。During the heating process, the power of the heater 522 is adjusted to heat the reaction sample to the denaturation temperature or the extension temperature.
通过冷却组件521对反应样品保持持续制冷,从而使得加热器522靠近冷却组件521的部分始终维持在较低的温度。当反应样品的热量通过加热器522传递,实现反应样品的升温或降温时,由于加热器522靠近冷却组件521的部分始终维持在较低的温度,因此,在反应样品需要降温时,冷却组件521仅仅需要为加热器522的另一部分降温以及为反应样品降温即可。即,由于加热器522需要被降温的体积缩小,使得整个需要被降温的体积缩小,从而缩短了降温所需时间。The reaction sample is kept continuously refrigerated by the cooling assembly 521, so that the part of the heater 522 close to the cooling assembly 521 is always maintained at a relatively low temperature. When the heat of the reaction sample is transferred through the heater 522 to achieve the heating or cooling of the reaction sample, since the part of the heater 522 close to the cooling assembly 521 is always maintained at a relatively low temperature, when the reaction sample needs to be cooled, the cooling assembly 521 only needs to cool the other part of the heater 522 and the reaction sample. That is, since the volume of the heater 522 that needs to be cooled is reduced, the entire volume that needs to be cooled is reduced, thereby shortening the required time for cooling.
在降温、升温、低温退火阶段、高温变性阶段或适温延伸阶段,通过控制加热器522,使得加热器522靠近反应样品的另一部分通过控制加热器522达到所需的温度,以及通过控制加热器522,实现反应样品的保温、快速降温和快速升温,将反应样品升降、降温的过程控制在2.5s内,大大缩短检测时间。During the cooling, heating, low-temperature annealing stage, high-temperature denaturation stage or suitable temperature extension stage, the heater 522 is controlled so that another part of the reaction sample close to the heater 522 reaches the desired temperature. The heater 522 is also controlled so that the reaction sample can be kept warm, cooled quickly and heated quickly. The process of raising, lowering and cooling the reaction sample is controlled within 2.5 seconds, thereby greatly shortening the detection time.
另外,冷却组件521持续制冷,在反应样品需要降温前冷却组件521已经提前冷却并已经为加热器522进行冷却,从而能与反应样品降温需求无缝衔接,因此,尤其能够提高降温速度。In addition, the cooling component 521 continues to cool, and before the reaction sample needs to be cooled, the cooling component 521 has been cooled in advance and has cooled the heater 522, so that it can seamlessly connect with the cooling demand of the reaction sample, and therefore, the cooling speed can be particularly improved.
如图13、图14和图15所示,具体地,冷却组件521包括冷却主体5211和底座5212,冷却主体5211内能够流通冷却液,底座5212开设有安装槽,冷却主体5211安装于安装槽,加热器522与冷却主体5211的端面接触。As shown in Figures 13, 14 and 15, specifically, the cooling component 521 includes a cooling body 5211 and a base 5212. The cooling liquid can flow through the cooling body 5211. The base 5212 is provided with a mounting groove. The cooling body 5211 is installed in the mounting groove. The heater 522 contacts the end face of the cooling body 5211.
如图15所示,更进一步地,冷却主体5211包括散热片52112,相邻的两个散热片52112之间形成使液态冷却介质流动的流道,冷却介质不断流动,带走载体4和加热器522传导至冷却主体5211的热量。As shown in FIG. 15 , further, the cooling body 5211 includes a heat sink 52112 , and a flow channel for the liquid cooling medium to flow is formed between two adjacent heat sinks 52112 . The cooling medium flows continuously, taking away the heat conducted from the carrier 4 and the heater 522 to the cooling body 5211 .
可选地,冷却主体5211还包括冷壳52111,冷壳52111开设有冷却槽52113,散热片52112连接于冷壳52111,冷壳52111可以与散热片52112通过铸造一体成型或焊接,冷壳52111设置于冷却槽52113内。冷壳52111上还可以开设与冷却槽52113连通的介质口52116,介质口52116的数量可以为两个,冷却介质通过一介质口52116进入冷却槽52113,通过另一介质口52116流出冷却槽52113。Optionally, the cooling body 5211 further comprises a cold shell 52111, the cold shell 52111 is provided with a cooling groove 52113, the heat sink 52112 is connected to the cold shell 52111, the cold shell 52111 and the heat sink 52112 can be integrally formed by casting or welding, and the cold shell 52111 is arranged in the cooling groove 52113. The cold shell 52111 can also be provided with a medium port 52116 connected with the cooling groove 52113, the number of the medium ports 52116 can be two, the cooling medium enters the cooling groove 52113 through one medium port 52116, and flows out of the cooling groove 52113 through another medium port 52116.
如图13和图14所示,冷却组件521还可以包括盖体5217,盖体5217盖设于冷却槽52113的槽口上,盖体5217与冷壳52111之间可以设置第一密封圈5218,以避免冷却槽52113内的冷却液泄露。如图14和图15所示,可选地,冷却槽52113的槽口的开口方向朝向底座5212的安装槽的槽底,以使得盖体5217盖设于冷却槽52113的槽口后,底座5212的安装槽的槽底可以支撑盖体5217。冷壳52111上远离盖体5217的一端与加热器522接触。As shown in FIGS. 13 and 14, the cooling assembly 521 may further include a cover 5217, which is covered on the notch of the cooling groove 52113. A first sealing ring 5218 may be provided between the cover 5217 and the cold shell 52111 to prevent leakage of the coolant in the cooling groove 52113. As shown in FIGS. 14 and 15, optionally, the opening direction of the notch of the cooling groove 52113 is toward the bottom of the mounting groove of the base 5212, so that after the cover 5217 is covered on the notch of the cooling groove 52113, the bottom of the mounting groove of the base 5212 can support the cover 5217. One end of the cold shell 52111 away from the cover 5217 contacts the heater 522.
如图13所示,第二温度调节机构56还包括承载板561,承载板561开设有通孔5611,第二温度调节机构56的冷却组件521的一端穿设于通孔5611(即冷壳52111上远离盖体5217的一端穿设于通孔5611),以使冷却主体5211的端面伸出通孔5611外(如图14所示,冷却主体5211的端面位于承载板561上侧,可以理解的是,本实施例中所指的上侧、下侧、左侧或右侧等是相对图附图而言,并非指实际使用时的方向),并突出于承载板561,进而使得加热器522放置于第二温度调节机构56的冷却主体5211的端面,保证冷却主体5211可以冷却加热器522。As shown in Figure 13, the second temperature adjustment mechanism 56 also includes a supporting plate 561, which is provided with a through hole 5611. One end of the cooling component 521 of the second temperature adjustment mechanism 56 is penetrated through the through hole 5611 (that is, the end of the cold shell 52111 away from the cover body 5217 is penetrated through the through hole 5611), so that the end surface of the cooling body 5211 extends out of the through hole 5611 (as shown in Figure 14, the end surface of the cooling body 5211 is located on the upper side of the supporting plate 561. It can be understood that the upper side, lower side, left side or right side referred to in this embodiment are relative to the drawings and do not refer to the direction in actual use), and protrude from the supporting plate 561, so that the heater 522 is placed on the end surface of the cooling body 5211 of the second temperature adjustment mechanism 56, ensuring that the cooling body 5211 can cool the heater 522.
可选地,冷却组件521还包括保温层5215,保温层5215设置于冷却主体5211上,并位于两个冷却主体5211相互靠近的一侧,保温层5215可以隔断冷却主体5211与承载板561,进而避免冷却主体5211与承载板561之间发生热交换,避免冷却主体5211发生热量损失。Optionally, the cooling component 521 also includes a thermal insulation layer 5215, which is arranged on the cooling body 5211 and located on the side where the two cooling bodies 5211 are close to each other. The thermal insulation layer 5215 can separate the cooling body 5211 from the supporting plate 561, thereby avoiding heat exchange between the cooling body 5211 and the supporting plate 561, and avoiding heat loss of the cooling body 5211.
如图13-图15所示,优选地,第一温度调节机构52和第二温度调节机构56还均包括第二温度检测单元5216,冷却组件521内开设有测温孔52117,第二温度检测单元5216设置于测温孔52117中,从而检测冷却组件521的温度,第二温度检测单元5216可以与控制模块电连接,进而控制模块根据冷却组件521的温度,调节进入到冷却槽52113内的冷却液温度。As shown in Figures 13 to 15, preferably, the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 also include a second temperature detection unit 5216. A temperature measuring hole 52117 is opened in the cooling component 521. The second temperature detection unit 5216 is arranged in the temperature measuring hole 52117 to detect the temperature of the cooling component 521. The second temperature detection unit 5216 can be electrically connected to the control module, and then the control module adjusts the temperature of the coolant entering the cooling tank 52113 according to the temperature of the cooling component 521.
如图15和图16所示,可选地,冷壳52111的冷却槽52113内连接有测温凸起52118,测温孔52117开设在盖体5217和测温凸起52118上,测温凸起52118与盖体5217之间设置有第二密封圈5219,从而避免冷却液进入到测温孔52117内,进而可以保护第二温度检测单元5216。可选地,第二温度检测单元5216包括温度传感器,第二温度检测单元5216通过电连接线5214与控制模块50电连接。As shown in FIGS. 15 and 16 , optionally, a temperature measuring protrusion 52118 is connected to the cooling groove 52113 of the cold shell 52111, a temperature measuring hole 52117 is provided on the cover 5217 and the temperature measuring protrusion 52118, and a second sealing ring 5219 is provided between the temperature measuring protrusion 52118 and the cover 5217, so as to prevent the coolant from entering the temperature measuring hole 52117, thereby protecting the second temperature detection unit 5216. Optionally, the second temperature detection unit 5216 includes a temperature sensor, and the second temperature detection unit 5216 is electrically connected to the control module 50 via an electrical connection line 5214.
如图14所示,可选地,驱动机构53与第一温度调节机构52之间间隔设置有多组弹性调平组件51,弹性调平组件51具有弹性,以调平第一温度调节机构52,使第一温度调节机构52与载体4完全接触,以及避免第一温度调节机构52与载体4硬接触,而损坏载体4。当然,当驱动机构53仅驱动第二温度调节机构56运动时,驱动机构53与第二温度调节机构56之间间隔设置有多组弹性调平组件51;或当驱动机构53驱动第一温度调节机构52和第二温度调节机构56运动时,驱动机构53与第一温度调节机构52之间以及驱动机构53与第二温度调节机构56之间均间隔设置有多组弹性调平组件51。As shown in FIG. 14 , optionally, multiple sets of elastic leveling components 51 are arranged between the driving mechanism 53 and the first temperature regulating mechanism 52, and the elastic leveling components 51 are elastic so as to level the first temperature regulating mechanism 52, so that the first temperature regulating mechanism 52 is in full contact with the carrier 4, and to avoid the first temperature regulating mechanism 52 from being in hard contact with the carrier 4 and damaging the carrier 4. Of course, when the driving mechanism 53 only drives the second temperature regulating mechanism 56 to move, multiple sets of elastic leveling components 51 are arranged between the driving mechanism 53 and the second temperature regulating mechanism 56; or when the driving mechanism 53 drives the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 to move, multiple sets of elastic leveling components 51 are arranged between the driving mechanism 53 and the first temperature regulating mechanism 52 and between the driving mechanism 53 and the second temperature regulating mechanism 56.
如图16所示,具体地,弹性调平组件51连接于安装架532与第一温度调节机构52之间,这样在第一温度调节机构52与载体4接触时,若第一温度调节机构52相对于载体4倾斜,则距离载体4较近的第一温度调节机构52先与载体4接触,未与载体4接触的部分第一温度调节机构52可以继续运动,与载体4接触的第一温度调节机构52的部分对应的弹性调平组件51被压缩,直至第一温度调节机构52完全与载体4接触。这样第一温度调节机构52和第二温度调节机构56在相互靠近之前,安装架532是否与载体4的表面之间平行,以及第一温度调节机构52是否与载体4的表面之间平行,都不会影响温度第一温度调节机构52最终与载体4的表面接触,从而降低了对安装架532、第一温度调节机构52以及两者之间连接的精度要求。As shown in FIG. 16 , specifically, the elastic leveling component 51 is connected between the mounting frame 532 and the first temperature regulating mechanism 52, so that when the first temperature regulating mechanism 52 contacts the carrier 4, if the first temperature regulating mechanism 52 is tilted relative to the carrier 4, the first temperature regulating mechanism 52 closer to the carrier 4 contacts the carrier 4 first, and the first temperature regulating mechanism 52 that is not in contact with the carrier 4 can continue to move, and the elastic leveling component 51 corresponding to the first temperature regulating mechanism 52 that contacts the carrier 4 is compressed until the first temperature regulating mechanism 52 is completely in contact with the carrier 4. In this way, before the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 approach each other, whether the mounting frame 532 is parallel to the surface of the carrier 4, and whether the first temperature regulating mechanism 52 is parallel to the surface of the carrier 4, will not affect the temperature of the first temperature regulating mechanism 52 and the surface of the carrier 4. This reduces the accuracy requirements for the mounting frame 532, the first temperature regulating mechanism 52, and the connection between the two.
如图17所示,弹性调平组件51包括连接杆511和弹性件512,连接杆511滑动穿设于安装架532,连接杆511的一端连接于第一温度调节机构52,弹性件512套设于连接杆511,并位于安装架532与第一温度调节机构52之间,弹性件512可以为弹簧等。当弹性调平组件51被压缩时,连接杆511相对于安装架532滑动,以缩减连接杆511位于第一温度调节机构52与安装架532之间的长度,同时弹性件512被压缩,直至第一温度调节机构52完全与载体4接触。As shown in FIG. 17 , the elastic leveling assembly 51 includes a connecting rod 511 and an elastic member 512. The connecting rod 511 is slidably arranged on the mounting frame 532. One end of the connecting rod 511 is connected to the first temperature regulating mechanism 52. The elastic member 512 is sleeved on the connecting rod 511 and is located between the mounting frame 532 and the first temperature regulating mechanism 52. The elastic member 512 may be a spring, etc. When the elastic leveling assembly 51 is compressed, the connecting rod 511 slides relative to the mounting frame 532 to reduce the length of the connecting rod 511 between the first temperature regulating mechanism 52 and the mounting frame 532. At the same time, the elastic member 512 is compressed until the first temperature regulating mechanism 52 is completely in contact with the carrier 4.
可选地,安装架532上开设有孔,连接杆511的端部可以连接第一凸缘513,第一凸缘513抵接在安装架532的远离第一温度调节机构52的表面上,从而在第一温度调节机构52远离第二温度调节机构56时,避免连接杆511脱落。Optionally, a hole is opened on the mounting frame 532, and the end of the connecting rod 511 can be connected to the first flange 513, and the first flange 513 abuts against the surface of the mounting frame 532 away from the first temperature regulating mechanism 52, thereby preventing the connecting rod 511 from falling off when the first temperature regulating mechanism 52 is away from the second temperature regulating mechanism 56.
如图17所示,在弹性调平组件51和第一温度调节机构52的冷却组件521之间还可以设置转接板524,冷却组件521与转接板524可以通过螺栓等固定连接,弹性调平组件51和第一温度调节机构52通过转接板524连接,以便于连接弹性调平组件51。As shown in Figure 17, an adapter plate 524 can also be set between the elastic leveling component 51 and the cooling component 521 of the first temperature adjustment mechanism 52. The cooling component 521 and the adapter plate 524 can be fixedly connected by bolts or the like. The elastic leveling component 51 and the first temperature adjustment mechanism 52 are connected via the adapter plate 524 to facilitate the connection of the elastic leveling component 51.
如图18-图20和图22所示,核酸扩增模块10还包括挤压机构58,第一温度调节机构52和/或第二温度调节机构56连接有挤压机构58,以挤压夹设于第一温度调节机构52和第二温度调节机构56上的载体4的挤压腔46。即通过挤压机构58向挤压腔46施加外力F,使得挤压腔46下发生形变,进而使得挤压腔46控制扩增腔41内的压力。As shown in FIGS. 18 to 20 and 22, the nucleic acid amplification module 10 further includes an extrusion mechanism 58, and the first temperature regulating mechanism 52 and/or the second temperature regulating mechanism 56 are connected with the extrusion mechanism 58 to squeeze the extrusion cavity 46 of the carrier 4 clamped on the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56. That is, an external force F is applied to the extrusion cavity 46 by the extrusion mechanism 58, so that the extrusion cavity 46 is deformed, and then the extrusion cavity 46 controls the pressure in the amplification cavity 41.
具体地,可以如图18所示,第一温度调节机构52连接有挤压机构58,还可以如图20和图21所示,第一温度调节机构52和第二温度调节机构56均连接有挤压机构58,当然,在其他可选的实施例中,还可以是第二温度调节机构56连接有挤压机构58。Specifically, as shown in Figure 18, the first temperature regulating mechanism 52 is connected to the extrusion mechanism 58, and as shown in Figures 20 and 21, the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 are both connected to the extrusion mechanism 58. Of course, in other optional embodiments, the second temperature regulating mechanism 56 can also be connected to the extrusion mechanism 58.
如图18所示,可选地,当第一温度调节机构52连接有挤压机构58,载体4放置于第二温度调节机构56后,挤压腔46能够与承载板561正对,以使得承载板561支撑挤压腔46。如图20和图21所示,当第一温度调节机构52和第二温度调节机构56均连接有挤压机构58时,两个挤压机构58正对设置,以挤压挤压腔46。As shown in FIG18 , optionally, when the first temperature regulating mechanism 52 is connected to the extrusion mechanism 58, after the carrier 4 is placed on the second temperature regulating mechanism 56, the extrusion cavity 46 can be directly opposite to the carrier plate 561, so that the carrier plate 561 supports the extrusion cavity 46. As shown in FIG20 and FIG21 , when both the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 are connected to the extrusion mechanism 58, the two extrusion mechanisms 58 are directly opposite to each other to extrude the extrusion cavity 46.
如图14、图18和图22所示,以下以挤压机构58设置在第一温度调节机构52上为例进行说明,可以理解的是,第二温度调节机构56与挤压机构58的连接方式与第一温度调节机构52与挤压机构58的连接方式大致相同,因此,不再赘述。可选地,第一温度调节机构52的底座5212上开设有台阶安装孔523,挤压机构58包括挤压组件和缓冲件581,挤压组件连接于台阶安装孔523,缓冲件581连接于挤压组件与台阶安装孔523之间,以使挤压组件与载体4弹性接触,进而避免载体4被损坏。可选地,缓冲件581为弹簧。As shown in Figures 14, 18 and 22, the following description is made by taking the extrusion mechanism 58 disposed on the first temperature regulating mechanism 52 as an example. It can be understood that the connection method between the second temperature regulating mechanism 56 and the extrusion mechanism 58 is roughly the same as the connection method between the first temperature regulating mechanism 52 and the extrusion mechanism 58, so it is not repeated. Optionally, a step mounting hole 523 is provided on the base 5212 of the first temperature regulating mechanism 52, and the extrusion mechanism 58 includes an extrusion assembly and a buffer 581, the extrusion assembly is connected to the step mounting hole 523, and the buffer 581 is connected between the extrusion assembly and the step mounting hole 523, so that the extrusion assembly is in elastic contact with the carrier 4, thereby preventing the carrier 4 from being damaged. Optionally, the buffer 581 is a spring.
如图19所示,更进一步地,挤压组件包括安装杆582和压头583,安装杆582滑动穿设置于台阶安装孔523,且台阶安装孔523的第一台阶面5231能够为安装杆582的一端限位,以避免安装杆582脱离台阶安装孔523。具体地,安装杆582的一端可以连接第二凸缘584,以使第二凸缘584抵接于第一台阶面5231,进而为安装杆582限位。同时,第二凸缘584远离第二台阶面5232的一端可以抵接到转接板524上,以通过转接板524和第一台阶面5231限制安装杆582的极限位置。As shown in FIG. 19 , further, the extrusion assembly includes a mounting rod 582 and a pressing head 583, the mounting rod 582 is slidably arranged in the step mounting hole 523, and the first step surface 5231 of the step mounting hole 523 can limit one end of the mounting rod 582 to prevent the mounting rod 582 from being separated from the step mounting hole 523. Specifically, one end of the mounting rod 582 can be connected to the second flange 584, so that the second flange 584 abuts against the first step surface 5231, thereby limiting the mounting rod 582. At the same time, one end of the second flange 584 away from the second step surface 5232 can abut against the adapter plate 524, so as to limit the extreme position of the mounting rod 582 through the adapter plate 524 and the first step surface 5231.
压头583连接于安装杆582的另一端并能够伸出台阶安装孔523,以抵压载体4,可选地,安装杆582与压头583螺纹连接。The pressing head 583 is connected to the other end of the mounting rod 582 and can extend out of the stepped mounting hole 523 to press the carrier 4 . Optionally, the mounting rod 582 is threadedly connected to the pressing head 583 .
缓冲件581套设于安装杆582,缓冲件581的一端抵压于台阶安装孔523的第二台阶面5232,另一端抵压于压头583,以在压头583抵压载体4时,压头583与载体4弹性接触,进而避免压头583损坏载体4。The buffer member 581 is sleeved on the mounting rod 582, and one end of the buffer member 581 presses against the second step surface 5232 of the step mounting hole 523, and the other end presses against the pressing head 583, so that when the pressing head 583 presses against the carrier 4, the pressing head 583 elastically contacts the carrier 4, thereby preventing the pressing head 583 from damaging the carrier 4.
挤压机构58的结构以及挤压机构58与第一温度调节机构52和第二温度调节机构56的安装方式不限于此,示例性的,在其他可选的实施例中,可以在底座5212上开设通孔,挤压机构58穿设于通孔,挤压机构58可以连接气缸或电缸等驱动挤压机构58移动的挤压驱动件(图中未示出),可选地,通孔沿第一方向延伸,挤压驱动件驱动挤压机构58沿第一方向往复移动。在使用过程中,当第一温度调节机构52和第二温度调节机构56夹紧载体4前,挤压机构58靠近载体4的端部位于通孔内,从而便于载体5放置到核酸扩增模块20上;当第一温度调节机构52和第二温度调节机构56夹紧载体4后,挤压驱动件驱动挤压机构58伸出于通孔,进而挤压挤压腔46。通过挤压机构58挤压挤压腔46,使得挤压腔46内的气体和/或液体(液体可以为反应样品)向扩增腔41内的反应样品施压,进而反应样品挤压扩增腔41对应的腔壁,使得压扩增腔41对应的腔壁向外扩张,使得扩增腔41对应的腔壁的外侧与核酸扩增模块10充分接触。与此同时,反应样品在挤压腔46的压力作用下与扩增腔41的腔壁内侧贴合,又由于扩增腔41的腔壁外侧与核酸扩增模块10充分接触,进而可以大大提高扩增效率。The structure of the extrusion mechanism 58 and the installation method of the extrusion mechanism 58 and the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 are not limited to this. For example, in other optional embodiments, a through hole can be opened on the base 5212, and the extrusion mechanism 58 is arranged in the through hole. The extrusion mechanism 58 can be connected to an extrusion drive member (not shown in the figure) such as a cylinder or an electric cylinder that drives the extrusion mechanism 58 to move. Optionally, the through hole extends along the first direction, and the extrusion drive member drives the extrusion mechanism 58 to reciprocate along the first direction. During use, before the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 clamp the carrier 4, the end of the extrusion mechanism 58 close to the carrier 4 is located in the through hole, so as to facilitate the placement of the carrier 5 on the nucleic acid amplification module 20; after the first temperature regulating mechanism 52 and the second temperature regulating mechanism 56 clamp the carrier 4, the extrusion drive member drives the extrusion mechanism 58 to extend out of the through hole, thereby extruding the extrusion cavity 46. The extrusion chamber 46 is squeezed by the extrusion mechanism 58, so that the gas and/or liquid (the liquid can be a reaction sample) in the extrusion chamber 46 applies pressure to the reaction sample in the amplification chamber 41, and then the reaction sample squeezes the corresponding cavity wall of the amplification chamber 41, so that the corresponding cavity wall of the amplification chamber 41 expands outward, so that the outer side of the cavity wall corresponding to the amplification chamber 41 is fully in contact with the nucleic acid amplification module 10. At the same time, the reaction sample is attached to the inner side of the cavity wall of the amplification chamber 41 under the pressure of the extrusion chamber 46, and because the outer side of the cavity wall of the amplification chamber 41 is in full contact with the nucleic acid amplification module 10, the amplification efficiency can be greatly improved.
如图22和图23所示,核酸扩增模块10还包括定位机构57,定位机构57连接于第一温度调节机构52或第二温度调节机构56,并用于为载体4定位。示例性的,定位机构57设置于承载板561上,定位机构57用于使载体4的侧壁42与核酸检测模块20保持预设距离,从而保证荧光检测结果的准确度。As shown in Figures 22 and 23, the nucleic acid amplification module 10 further includes a positioning mechanism 57, which is connected to the first temperature adjustment mechanism 52 or the second temperature adjustment mechanism 56 and is used to position the carrier 4. Exemplarily, the positioning mechanism 57 is disposed on a carrier plate 561, and the positioning mechanism 57 is used to keep the side wall 42 of the carrier 4 at a preset distance from the nucleic acid detection module 20, thereby ensuring the accuracy of the fluorescence detection result.
定位机构57包括第一定位组件,第一定位组件用于在垂直于载体4插入第一温度调节机构52和第二温度调节机构56方向上定位,即如图22所示,在本实施例中,第一定位组件在第一方向和第二方向上为载体4定位,第一方向和第二方向垂直于载体4的插入方向,插入方向与竖直方向一致。The positioning mechanism 57 includes a first positioning component, which is used to position the carrier 4 in a direction perpendicular to the insertion direction of the first temperature adjustment mechanism 52 and the second temperature adjustment mechanism 56, as shown in Figure 22. In this embodiment, the first positioning component positions the carrier 4 in the first direction and the second direction, and the first direction and the second direction are perpendicular to the insertion direction of the carrier 4, and the insertion direction is consistent with the vertical direction.
可选地,第一定位组件包括第一定位部5711和第二定位部5712,第一定位部5711和第二定位部5712沿第二方向间隔设置,以使载体4在第一定位部5711和第二定位部5712之间插入,以及将载体4限制在第一定位部5711和第二定位部5712之间。同时,当载体4放置于承载板561时,载体4上设置有挤压腔46的位置位于第一定位部5711和第二定位部5712之间,挤压机构58也位于第一定位部5711和第二定位部5712之间,即第一定位部5711和第二定位部5712不会遮挡挤压机构58抵压到载体4上,从而第一定位组件与挤压机构58之间不会发生干涉。Optionally, the first positioning assembly includes a first positioning portion 5711 and a second positioning portion 5712, and the first positioning portion 5711 and the second positioning portion 5712 are arranged at intervals along the second direction, so that the carrier 4 can be inserted between the first positioning portion 5711 and the second positioning portion 5712, and the carrier 4 can be restricted between the first positioning portion 5711 and the second positioning portion 5712. At the same time, when the carrier 4 is placed on the carrier plate 561, the position where the extrusion cavity 46 is provided on the carrier 4 is located between the first positioning portion 5711 and the second positioning portion 5712, and the extrusion mechanism 58 is also located between the first positioning portion 5711 and the second positioning portion 5712, that is, the first positioning portion 5711 and the second positioning portion 5712 will not block the extrusion mechanism 58 from pressing on the carrier 4, so that there will be no interference between the first positioning assembly and the extrusion mechanism 58.
进一步地,第一定位部5711和第二定位部5712对称设置,并均包括第一板5713和第二板5714,第一板5713和第二板5714连接呈L形结构,第一板5713的一端连接于承载板561,另一端连接于第二板5714,一个第二板5714向另一个第一板5713所在方向延伸,并与承载板561平行设置。两个第一板5713在第二方向上为载体4限位,两个第二板5714和承载板561在第一方向上为载体4限位。Further, the first positioning portion 5711 and the second positioning portion 5712 are symmetrically arranged and both include a first plate 5713 and a second plate 5714. The first plate 5713 and the second plate 5714 are connected to form an L-shaped structure. One end of the first plate 5713 is connected to the carrier plate 561, and the other end is connected to the second plate 5714. One second plate 5714 extends in the direction of the other first plate 5713 and is arranged parallel to the carrier plate 561. The two first plates 5713 limit the carrier 4 in the second direction, and the two second plates 5714 and the carrier plate 561 limit the carrier 4 in the first direction.
定位机构57还包括第二定位组件572,第二定位组件572与核酸检测模块20相对设置,第二定位组件572和核酸检测模块20分别抵接于载体4的相对的两侧壁42。The positioning mechanism 57 also includes a second positioning component 572 , which is disposed opposite to the nucleic acid detection module 20 . The second positioning component 572 and the nucleic acid detection module 20 are respectively abutted against two opposite side walls 42 of the carrier 4 .
可选地,第二定位组件572包括固定部5721、弹性调节部5722和抵接部5723。固定部5721连接于承载板561上,弹性调节部5722的一端连接于固定部5721,另一端连接于抵接部5723,抵接部5723用于抵接载体4的侧壁42,弹性调节部5722可以为弹簧等。可选地,载体4由抵接部5723的前端插入到抵接部5723与光纤座2012之间,抵接部5723的前端设置有倒角,以使载体4顺利地进入到抵接部5723与光纤座2012之间。当载体4位于抵接部5723与光纤座2012之间时,弹性调节部5722被压缩,以推动抵接部5723持续抵接至载体4。Optionally, the second positioning assembly 572 includes a fixing portion 5721, an elastic adjustment portion 5722 and an abutting portion 5723. The fixing portion 5721 is connected to the carrier plate 561, one end of the elastic adjustment portion 5722 is connected to the fixing portion 5721, and the other end is connected to the abutting portion 5723, the abutting portion 5723 is used to abut the side wall 42 of the carrier 4, and the elastic adjustment portion 5722 can be a spring or the like. Optionally, the carrier 4 is inserted between the abutting portion 5723 and the optical fiber holder 2012 from the front end of the abutting portion 5723, and the front end of the abutting portion 5723 is provided with a chamfer so that the carrier 4 can smoothly enter between the abutting portion 5723 and the optical fiber holder 2012. When the carrier 4 is located between the abutting portion 5723 and the optical fiber holder 2012, the elastic adjustment portion 5722 is compressed to push the abutting portion 5723 to continuously abut against the carrier 4.
如图22所示,可选地,载体4靠近抵接部5723的一侧的厚度较大,以使得抵接部5723能够稳定的抵接载体4,以及在抵接部5723抵接载体4时,避免载体4变形。为此,第二板5714与承载板561之间的间距需要允许载体4较厚的一侧通过。As shown in FIG. 22 , optionally, the thickness of the side of the carrier 4 close to the abutment portion 5723 is larger, so that the abutment portion 5723 can stably abut the carrier 4, and when the abutment portion 5723 abuts the carrier 4, deformation of the carrier 4 is avoided. To this end, the spacing between the second plate 5714 and the carrier plate 561 needs to allow the thicker side of the carrier 4 to pass through.
载体4上设置有挤压腔46的位置厚度大于设置有扩增腔41的位置,且与载体4较厚的一侧的厚度大致相同,一方面,可以使得载体4被挤压机构58挤压位置处的强度较大,避免挤压腔46对应的腔壁破损,以及使得挤压腔46的厚度较大,进而具有足够的变形空间;另一方面,使得第二板5714与承载板561能够为载体4定位。The thickness of the position where the extrusion cavity 46 is provided on the carrier 4 is greater than the thickness of the position where the amplification cavity 41 is provided, and is roughly the same as the thickness of the thicker side of the carrier 4. On the one hand, the strength of the carrier 4 at the position where it is squeezed by the extrusion mechanism 58 can be greater, thereby avoiding damage to the cavity wall corresponding to the extrusion cavity 46, and making the thickness of the extrusion cavity 46 larger, thereby having sufficient deformation space; on the other hand, the second plate 5714 and the supporting plate 561 can be used to position the carrier 4.
如图18和图24a所示,为了减少冷却加热器522所需的时间,可选地,加热器522为薄层结构,加热器522的厚度大约为零点几毫米至几个毫米之间。As shown in FIG. 18 and FIG. 24 a , in order to reduce the time required for cooling the heater 522 , optionally, the heater 522 is a thin layer structure, and the thickness of the heater 522 is approximately between a few tenths of a millimeter and several millimeters.
如图24a所示,加热器522包括加热件91。电源与加热件91连接,加热件91为加热器522内部的可控加热源,可以为电阻,如可以用铜材料制作成电阻细线结构,通过控制流经电阻的电流大小来控制发热功率,从而实现温度控制。在其他可选的实施例中,加热件91也可以采用线圈结构或通过铁磁材料等进行电磁感应加热。As shown in Fig. 24a, the heater 522 includes a heating element 91. A power source is connected to the heating element 91, which is a controllable heating source inside the heater 522 and can be a resistor, such as a copper material made into a resistor fine wire structure, and the heating power is controlled by controlling the current flowing through the resistor, thereby achieving temperature control. In other optional embodiments, the heating element 91 can also be a coil structure or electromagnetic induction heating through ferromagnetic materials, etc.
如图24a所示,优选地,加热器522包括至少两个独立控制的加热件91,加热件91可以被独立控制,以提高反应样品温度的均匀性。如,若一加热件91的温度未达到预设温度(下面详细介绍如何检测加热件91的温度),则增加该加热件91的电流,使反应样品快速升至预设温度。在本实施例中,由于加热器522与载体4内的反应样品直接接触,加热器522的厚度小,且与反应样品之间的导热效率高,加热器522的加热件91的温度可以等同于反应样品的温度,因此,控制每个加热件91的温度均达到预设温度,可以使得各处的反应样品均处于预设温度,进而保证反应样品温度均匀性。As shown in Figure 24a, preferably, heater 522 includes at least two independently controlled heating elements 91, and heating element 91 can be independently controlled to improve the uniformity of reaction sample temperature. As, if the temperature of a heating element 91 does not reach the preset temperature (how to detect the temperature of heating element 91 is described in detail below), the electric current of this heating element 91 is increased, and reaction sample is quickly raised to the preset temperature. In the present embodiment, because heater 522 is in direct contact with the reaction sample in carrier 4, the thickness of heater 522 is small, and the heat conduction efficiency between the reaction sample is high, the temperature of the heating element 91 of heater 522 can be equal to the temperature of reaction sample, therefore, the temperature of each heating element 91 is controlled to reach the preset temperature, reaction sample everywhere can be made to be in the preset temperature, and then the reaction sample temperature uniformity is guaranteed.
如图24a所示,加热器522还可包括上传导组件92和下传导组件95,加热件91夹设于上传导组件92和下传导组件95之间。上传导组件92和下传导组件95具有传导热量作用和绝缘作用。As shown in Fig. 24a, the heater 522 may further include an upper conductive component 92 and a lower conductive component 95, and the heating element 91 is sandwiched between the upper conductive component 92 and the lower conductive component 95. The upper conductive component 92 and the lower conductive component 95 have heat conduction and insulation functions.
加热器522包括均热层921,具体地,上传导组件92还可包括均热层921。均热层921与载体4的第一壁42或第二壁43接触,均热层921可以保证热量在纵、横(也即反应样品的厚度方向和与厚度方向垂直的面)两个方向的均匀传导,保证样品液体的温度均匀性。可选地,上传导组件92还可以包括绝缘层922,绝缘层922可以采用高导热陶瓷等绝缘材料制成,均热层921可以为由铜或铝制成。The heater 522 includes a heat-scaling layer 921. Specifically, the upper conductive component 92 may also include a heat-scaling layer 921. The heat-scaling layer 921 contacts the first wall 42 or the second wall 43 of the carrier 4. The heat-scaling layer 921 can ensure uniform heat conduction in both the longitudinal and transverse directions (i.e., the thickness direction of the reaction sample and the surface perpendicular to the thickness direction), thereby ensuring the temperature uniformity of the sample liquid. Optionally, the upper conductive component 92 may also include an insulating layer 922. The insulating layer 922 may be made of insulating materials such as high thermal conductivity ceramics, and the heat-scaling layer 921 may be made of copper or aluminum.
下传导组件95还包括绝缘热阻层951。绝缘热阻层951具有一定热阻特性和绝缘特性。绝缘热阻层951除了为加热件91绝缘以外,还可以形成一个纵向热阻。热阻的大小可以通过材料选择与厚度选择进行设计,满足不同设计需求,如可采用0.1-0.3mm厚的薄层,其材料热导率选用0.2~0.5W/mK范围。The lower conducting component 95 also includes an insulating thermal resistance layer 951. The insulating thermal resistance layer 951 has certain thermal resistance characteristics and insulation characteristics. In addition to insulating the heating element 91, the insulating thermal resistance layer 951 can also form a longitudinal thermal resistance. The size of the thermal resistance can be designed by material selection and thickness selection to meet different design requirements. For example, a thin layer with a thickness of 0.1-0.3 mm can be used, and the thermal conductivity of the material is selected in the range of 0.2-0.5 W/mK.
可选地,下传导组件95还包括由铜或其他导热材料制成的导热层952,导热层952位于绝缘热阻层951远离加热件91的一侧。进一步地,导热层952为下传导组件95的最外层,其直接与冷却组件521接触。导热层952由铜等金属或其他导热率高的材料制成。由于成本控制或加工技术限制等原因,下传导组件95与冷却组件521接触的表面难以避免存在点接触。当下传导组件95的最外层为导热层952时,即使导热层952与冷却组件521存在点接触,导热层952也可以因其良好的传导性,使得热量均匀分布在整个导热层952,进而使得下传导组件95的其他层的热量均匀分布。Optionally, the lower conduction component 95 further includes a heat-conducting layer 952 made of copper or other heat-conducting materials, and the heat-conducting layer 952 is located on the side of the insulating thermal resistance layer 951 away from the heating element 91. Further, the heat-conducting layer 952 is the outermost layer of the lower conduction component 95, which is directly in contact with the cooling component 521. The heat-conducting layer 952 is made of metal such as copper or other materials with high thermal conductivity. Due to cost control or processing technology limitations, it is difficult to avoid point contact between the surface of the lower conduction component 95 and the cooling component 521. When the outermost layer of the lower conduction component 95 is the heat-conducting layer 952, even if there is point contact between the heat-conducting layer 952 and the cooling component 521, the heat-conducting layer 952 can also distribute the heat evenly throughout the heat-conducting layer 952 due to its good conductivity, thereby evenly distributing the heat of other layers of the lower conduction component 95.
优选地,本实施例的加热件91为电阻丝,电阻丝与其温度之间存在特定的关系,因此,可以在加热的同时测量加热件91的实时阻值变化,并通过电阻温度系数与标称电阻值,推导加热件91的平均温度。该温度无延时的实时体现了加热器522的当前温度,从而可以用于快速的反馈控制加热器522以及反应样品温度,相对于现有技术,可以更精准地控制样品温度,并提高温度控制系统的整体反应速度。Preferably, the heating element 91 of this embodiment is a resistance wire, and there is a specific relationship between the resistance wire and its temperature. Therefore, the real-time resistance change of the heating element 91 can be measured while heating, and the average temperature of the heating element 91 can be deduced through the resistance temperature coefficient and the nominal resistance value. The temperature reflects the current temperature of the heater 522 in real time without delay, so it can be used for rapid feedback control of the heater 522 and the reaction sample temperature. Compared with the prior art, the sample temperature can be controlled more accurately and the overall response speed of the temperature control system can be improved.
为了检测加热件91的电阻,可选地,加热器522还可以包括接线口96,接线口96用于供电阻检测件检测加热件91的电阻,以通过电阻测温法对加热件91测温。电阻检测件可以包括卧式贴片连接器(图中未示出),卧式贴片连接器具有多个连接端子,连接端子插入接线口96,与接线口96电连接,从而通过接线口96检测加热件91的电压U和电流I,进而得到电阻R(R=U/I)。同时,通过接线口96与连接端子电连接,还可以为加热件91供电。In order to detect the resistance of the heating element 91, the heater 522 may optionally further include a wiring port 96, which is used for a resistance detection element to detect the resistance of the heating element 91, so as to measure the temperature of the heating element 91 by a resistance temperature measurement method. The resistance detection element may include a horizontal patch connector (not shown in the figure), which has a plurality of connection terminals, which are inserted into the wiring port 96 and electrically connected to the wiring port 96, so that the voltage U and current I of the heating element 91 are detected through the wiring port 96, and the resistance R (R=U/I) is obtained. At the same time, the heating element 91 can also be powered by being electrically connected to the connection terminal through the wiring port 96.
虽然电阻测温法可以无延时的测定载体4的温度,但是,电阻测温法的缺点是对于同一类型的电阻丝(加热件91),如铜线电阻丝,电阻丝之间的标称电阻值和电阻温度系数(标称温度下的电阻值简称为标称电阻值,标称电阻是指在这个温度下,所宣称的(或者标注的)的电阻值是真实的,其中,这个温度即为标称温度,标称温度可以根据需求任意选择)稍有差异,导致单一加热件91的真实的电阻温度系数与标称电阻值略有差异,这有可能会造成温度测量误差,因此优选地,图24a所示,加热器522还包括用于检测加热器522温度的第一温度检测单元99,第一温度检测单元99可以包括接触式的温度传感器或非接触式的温度传感器等。非接触式的温度传感器是在测温时可以不与加热器522接触的红外传感器等,如图24b所示,非接触式的温度传感器可以位于通孔5611中,以便于检测加热器522的温度,同时,可以提高核酸扩增模块10的结构紧凑性;接触式的温度传感器则是在测温时需要与加热器522接触的传感器。虽然第一温度检测单元99可以检测加热器522的温度,但是,由于反应样品在扩增阶段温度变化很快,第一温度检测单元99检测加热器522的温度时,第一温度检测单元99测温需要一定的反应时间,因此正常情况下第一温度检测单元99测量的检测结果会存在1~2s的测温延时,在快速升降温过程中1-2s的时间,加热器522的温度变化可以达到30℃以上,因此,在快速升降温过程中,通过第一温度检测单元99控制加热器522相对困难。本实施例通过电阻测温法和通过第一温度检测单元99对加热器522的温度进行标定的双测温方式控制加热器522。Although the resistance temperature measurement method can measure the temperature of the carrier 4 without delay, the disadvantage of the resistance temperature measurement method is that for the same type of resistance wire (heating element 91), such as copper wire resistance wire, the nominal resistance value and resistance temperature coefficient (the resistance value at the nominal temperature is referred to as the nominal resistance value, the nominal resistance means that at this temperature, the declared (or marked) resistance value is real, where this temperature is the nominal temperature, and the nominal temperature can be selected arbitrarily according to demand) between the resistance wires are slightly different, resulting in the real resistance temperature coefficient of a single heating element 91 being slightly different from the nominal resistance value, which may cause temperature measurement errors. Therefore, preferably, as shown in Figure 24a, the heater 522 also includes a first temperature detection unit 99 for detecting the temperature of the heater 522. The first temperature detection unit 99 may include a contact temperature sensor or a non-contact temperature sensor, etc. The non-contact temperature sensor is an infrared sensor that does not need to be in contact with the heater 522 during temperature measurement. As shown in FIG. 24 b , the non-contact temperature sensor can be located in the through hole 5611 to facilitate detection of the temperature of the heater 522, and at the same time, the compactness of the structure of the nucleic acid amplification module 10 can be improved; the contact temperature sensor is a sensor that needs to be in contact with the heater 522 during temperature measurement. Although the first temperature detection unit 99 can detect the temperature of the heater 522, since the temperature of the reaction sample changes very quickly during the amplification stage, when the first temperature detection unit 99 detects the temperature of the heater 522, the first temperature detection unit 99 needs a certain reaction time to measure the temperature. Therefore, under normal circumstances, the detection result measured by the first temperature detection unit 99 will have a temperature measurement delay of 1 to 2 seconds. In the process of rapid temperature rise and fall, the temperature change of the heater 522 can reach more than 30°C in 1-2 seconds. Therefore, in the process of rapid temperature rise and fall, it is relatively difficult to control the heater 522 through the first temperature detection unit 99. In this embodiment, the heater 522 is controlled by a dual temperature measurement method of a resistance temperature measurement method and a first temperature detection unit 99 to calibrate the temperature of the heater 522 .
本实施例既没有完全依赖未校准的电阻测温法测得的温度值,也没有完全依赖第一温度检测单元99检测的温度控制加热器522,而是通过将两者结合,采用第一温度检测单元99对加热器522进行测温以及使用电阻测温法对加热件91测温,从而得以快速精确地控制加热器522的温度,达到准确控温的目的,从而克服了现有技术中常用的温度检测方法带来的温度检测延时以及温度测量误差大的问题。The present embodiment neither completely relies on the temperature value measured by the uncalibrated resistance temperature measurement method, nor completely relies on the temperature detected by the first temperature detection unit 99 to control the heater 522. Instead, the present embodiment combines the two, adopts the first temperature detection unit 99 to measure the temperature of the heater 522 and uses the resistance temperature measurement method to measure the temperature of the heating element 91, thereby being able to quickly and accurately control the temperature of the heater 522 and achieve the purpose of accurate temperature control, thereby overcoming the problems of temperature detection delay and large temperature measurement error caused by the temperature detection methods commonly used in the prior art.
为了更清楚的表述本实施例中的如何利用第一温度检测单元99对电阻检测件检测的温度进行校准,结合图25所示,展示了一个实际检测中,通过第一温度检测单元99对电阻测温法进行校准的过程。在校准温度值前,预设初始的RT温度曲线,即温度预设曲线,然后向加热器522的加热件91施加一个很小的电流,如电流可以小于1毫安。其中,施加很小的电流目的是为了读取到加热件91的电阻,又不会使加热件91发热。In order to more clearly describe how to use the first temperature detection unit 99 to calibrate the temperature detected by the resistance detection element in this embodiment, in combination with FIG. 25, a process of calibrating the resistance temperature measurement method by the first temperature detection unit 99 in an actual detection is shown. Before calibrating the temperature value, an initial RT temperature curve, i.e., a temperature preset curve, is preset, and then a very small current is applied to the heating element 91 of the heater 522, such as a current of less than 1 mA. The purpose of applying a very small current is to read the resistance of the heating element 91 without causing the heating element 91 to heat up.
第一次校准:第一温度检测单元99测得第一个温度标定值T,电阻检测单元检测加热件91在T1温度下的第一电压U1和第一电流I1,根据R=U/I可以得到加热件91在T1温度下的电阻R1。First calibration: the first temperature detection unit 99 measures the first temperature calibration value T, the resistance detection unit detects the first voltage U1 and the first current I1 of the heating element 91 at the temperature T1 , and the resistance R1 of the heating element 91 at the temperature T1 can be obtained according to R=U/I.
第二次校准:随后第一温度检测单元99测得第二个温度标定值T2,电阻检测单元检测加热件91在T2温度下的第二电压U2和第二电流I2,根据R=U/I可以得到加热件91在T2温度下的电阻R2。Second calibration: The first temperature detection unit 99 then measures the second temperature calibration value T 2 , and the resistance detection unit detects the second voltage U 2 and the second current I 2 of the heating element 91 at temperature T 2 , and the resistance R 2 of the heating element 91 at temperature T 2 can be obtained according to R=U/I.
最后根据两组二元一次方程:R1=R0(1+αΔT1)和R2=R0(1+αΔT2)(其中,ΔT1=T1-T0,ΔT2=T2-T0,R1是加热件91在温度T1下对应的电阻值,R2是加热件91在温度T2下对应的电阻值,α是材料的电阻温度系数,T0为标称温度,R0是标称电阻值),得到R0和α的具体值,即得到了准确的R-T曲线,后续便可以以电阻测温法测得的加热件91温度为反馈进行准确控温。Finally, according to two sets of two-variable linear equations: R 1 =R 0 (1+αΔT 1 ) and R 2 =R 0 (1+αΔT 2 ) (wherein, ΔT 1 =T 1 -T 0 , ΔT 2 =T 2 -T 0 , R 1 is the resistance value of the heating element 91 corresponding to the temperature T 1 , R 2 is the resistance value of the heating element 91 corresponding to the temperature T 2 , α is the resistance temperature coefficient of the material, T 0 is the nominal temperature, and R 0 is the nominal resistance value), the specific values of R0 and α are obtained, that is, the accurate RT curve is obtained, and the temperature of the heating element 91 measured by the resistance temperature measurement method can be used as feedback for accurate temperature control in the future.
在核酸扩增的整个过程中均可以检测温度标定值,因此在后续过程中还可以对温度进行多次校准,以进一步提高检测精度。The temperature calibration value can be detected throughout the entire process of nucleic acid amplification, so the temperature can be calibrated multiple times in the subsequent process to further improve the detection accuracy.
如图24a所示,本实施例提供的加热器522还包括用于体现加热件91温度的温度校准部93,第一温度检测单元99检测温度校准部93的温度。可以理解的是,当多个加热件91独立被控制时,每个加热件91均对应设置有温度校准部93,以及均能够被电阻检测件检测电阻,以分别校准加热件91。温度校准部93可以使得载体4的温度便于被测量。As shown in FIG. 24a , the heater 522 provided in this embodiment further includes a temperature calibration unit 93 for reflecting the temperature of the heating element 91, and the first temperature detection unit 99 detects the temperature of the temperature calibration unit 93. It can be understood that when multiple heating elements 91 are independently controlled, each heating element 91 is correspondingly provided with a temperature calibration unit 93, and each can be detected by a resistance detection unit to calibrate the heating element 91. The temperature calibration unit 93 can facilitate the measurement of the temperature of the carrier 4.
如图26所示,当第一温度检测单元99为接触式温度传感器时,为便于第一温度检测单元99测温,第一温度检测单元99的两个第一触点分别与两个温度校准部93接触,两个温度校准部93之间不导电,此时,可选地,加热器522还可以包括外部电连接触点97和电连接引线98,外部电连接触点97和电连接引线98的数量可以均为两个,两个外部电连接触点97分别位于两个温度校准部93相互远离的一侧,一外部连接触点与一温度校准部93通过一电连接引线98电连接,另一外部连接触点与另一温度校准部93通过另一电连接引线98电连接。As shown in Figure 26, when the first temperature detection unit 99 is a contact temperature sensor, in order to facilitate the temperature measurement of the first temperature detection unit 99, the two first contacts of the first temperature detection unit 99 are respectively in contact with the two temperature calibration parts 93, and the two temperature calibration parts 93 are not conductive. At this time, optionally, the heater 522 can also include external electrical connection contacts 97 and electrical connection leads 98. The number of external electrical connection contacts 97 and electrical connection leads 98 can be two. The two external electrical connection contacts 97 are respectively located on the side away from each other of the two temperature calibration parts 93. One external connection contact is electrically connected to one temperature calibration part 93 through an electrical connection lead 98, and the other external connection contact is electrically connected to the other temperature calibration part 93 through another electrical connection lead 98.
如图24a所示,上传导组件92的均热层921的传导至温度校准部93,温度校准部93通过电连接引线98在外部电连接触点97处与外部电阻检测件实现电连接,示例性的,外部电阻检测件通过外部电连接触点97可以检测第一温度检测单元99的电阻,进而根据该电阻得到第一温度检测单元99的温度。可选地,电连接引线98直径小于温度校准部93和外部电连接触点97,由此,减小温度校准部93通过电连接引线98产生的热量损失,因而温度校准部93能较好地体现上传导组件92,如上传导组件92的均热层921的温度,第一温度检测单元99通过焊点与温度校准部93实现良好的电和热接触,当上传导组件92,如上传导组件92的均热层921温度发生变化时,第一温度检测单元99能快速且精准低感知到温度变化,温度变化导致第一温度检测单元99的阻值变化,在外部电连接触点97实时检测第一温度检测单元99的阻值变化,即可实现实时温度检测。As shown in Figure 24a, the heat-dissipating layer 921 of the upper conduction component 92 is conducted to the temperature calibration part 93, and the temperature calibration part 93 is electrically connected to the external resistance detection part at the external electrical connection contact 97 through the electrical connection lead 98. For example, the external resistance detection part can detect the resistance of the first temperature detection unit 99 through the external electrical connection contact 97, and then obtain the temperature of the first temperature detection unit 99 based on the resistance. Optionally, the diameter of the electrical connection lead 98 is smaller than that of the temperature calibration part 93 and the external electrical connection contact 97, thereby reducing the heat loss generated by the temperature calibration part 93 through the electrical connection lead 98, so that the temperature calibration part 93 can better reflect the temperature of the upper conduction component 92, such as the temperature of the heat-balancing layer 921 of the upper conduction component 92, and the first temperature detection unit 99 achieves good electrical and thermal contact with the temperature calibration part 93 through the solder joint. When the temperature of the upper conduction component 92, such as the heat-balancing layer 921 of the upper conduction component 92 changes, the first temperature detection unit 99 can quickly and accurately sense the temperature change. The temperature change causes the resistance value of the first temperature detection unit 99 to change. The resistance value change of the first temperature detection unit 99 is detected in real time at the external electrical connection contact 97, thereby achieving real-time temperature detection.
如图20所示,可选地,为缩短温度校准部93的温度与加热件91的温度一致的时间,可选地,加热器522还可以包括快速传导部94,快速传导部94用于将加热件91的热量传导至温度校准部93。具体而言,在本实施例中,加热件91的热量间接传导至温度校准部93,如加热件91将均热层921加热,均热层921的热量通过快速传导部94传导至温度校准部93,由此,温度校准部93准确体现均热层921的温度,进而第一温度检测单元99可以准确测量均热层921的温度。又由于反应样品的厚度很小,故反应样品的温度基本与均热层921的温度一致,故通过检测温度校准部93的温度可以得到反应样品的温度。As shown in FIG. 20 , optionally, in order to shorten the time for the temperature of the temperature calibration part 93 to be consistent with the temperature of the heating element 91, the heater 522 may further include a fast conduction part 94, which is used to conduct the heat of the heating element 91 to the temperature calibration part 93. Specifically, in this embodiment, the heat of the heating element 91 is indirectly conducted to the temperature calibration part 93, such as the heating element 91 heats the heat-isolating layer 921, and the heat of the heat-isolating layer 921 is conducted to the temperature calibration part 93 through the fast conduction part 94, thereby, the temperature calibration part 93 accurately reflects the temperature of the heat-isolating layer 921, and then the first temperature detection unit 99 can accurately measure the temperature of the heat-isolating layer 921. Since the thickness of the reaction sample is very small, the temperature of the reaction sample is basically consistent with the temperature of the heat-isolating layer 921, so the temperature of the reaction sample can be obtained by detecting the temperature of the temperature calibration part 93.
优选地,快速传导部94的一侧连接上传导组件92靠近加热件91的一侧或连接于下传导组件95靠近加热件91的一侧,另一侧连接于温度校准部93。上传导组件92的下表面和下传导组件95的上表面距离加热件91最近,其温度最先接近加热件91的温度,因此,快速传导部94的设置方式可以使快速传导部94的温度与加热件91的温度在最短的时间达到一致。可选地,快速传导部94由导热率较高的材料制成,如铜或铝等金属材料,或导热陶瓷等。快速传导部94的导热率尤其优于下传导组件95的导热率,以快速将热量传递至温度校准部93。Preferably, one side of the fast conduction part 94 is connected to one side of the upper conduction component 92 close to the heating element 91 or to one side of the lower conduction component 95 close to the heating element 91, and the other side is connected to the temperature calibration part 93. The lower surface of the upper conduction component 92 and the upper surface of the lower conduction component 95 are closest to the heating element 91, and their temperatures are the first to approach the temperature of the heating element 91. Therefore, the arrangement of the fast conduction part 94 can make the temperature of the fast conduction part 94 and the temperature of the heating element 91 reach the same level in the shortest time. Optionally, the fast conduction part 94 is made of a material with high thermal conductivity, such as a metal material such as copper or aluminum, or a thermally conductive ceramic. The thermal conductivity of the fast conduction part 94 is particularly better than that of the lower conduction component 95, so as to quickly transfer heat to the temperature calibration part 93.
快速传导部94包括贴片941和一个或多个导柱942,贴片941与上传导组件92靠近加热件91的一侧贴合或与下传导组件95靠近加热件91的一侧贴合,一个或多个导柱942的一端连接于贴片941,另一端穿设于下传导组件95并与温度校准部93连接。上传导组件92的下表面和下传导组件95的上表面距离加热件91最近,其温度最先接近加热件91的温度,因此,贴片941的设置方式可以最快使快速传导部94的温度与加热件91的温度一致。贴片941可以增加快速传导部94与上传导组件92或下传导组件95的接触面积,提高传导效率。导柱942的横截面面积可以小于贴片941的横截面面积,可以将贴片941的温度快速传导至温度校准部93。可选地,贴片941和导柱942由铜等高导热率的材料制成,当需要贴片941和导柱942为绝缘材料,以避免加热器522出现短路时,贴片941或导柱942可以由高导热陶瓷等材料制成。The fast conduction part 94 includes a patch 941 and one or more guide pillars 942. The patch 941 is attached to the side of the upper conduction component 92 close to the heating element 91 or to the side of the lower conduction component 95 close to the heating element 91. One end of the one or more guide pillars 942 is connected to the patch 941, and the other end is passed through the lower conduction component 95 and connected to the temperature calibration part 93. The lower surface of the upper conduction component 92 and the upper surface of the lower conduction component 95 are closest to the heating element 91, and their temperatures are the first to approach the temperature of the heating element 91. Therefore, the arrangement of the patch 941 can make the temperature of the fast conduction part 94 consistent with the temperature of the heating element 91 as quickly as possible. The patch 941 can increase the contact area between the fast conduction part 94 and the upper conduction component 92 or the lower conduction component 95, thereby improving the conduction efficiency. The cross-sectional area of the guide pillar 942 can be smaller than the cross-sectional area of the patch 941, so that the temperature of the patch 941 can be quickly conducted to the temperature calibration part 93. Optionally, patch 941 and guide pillar 942 are made of materials with high thermal conductivity such as copper. When patch 941 and guide pillar 942 are required to be insulating materials to prevent heater 522 from short-circuiting, patch 941 or guide pillar 942 can be made of materials such as high thermal conductivity ceramics.
可以理解的是,温度校准部93可以与贴片941一一对应设置,两个温度校准部93也可以连接在一个贴片941上。一个温度校准部93可以与一个导柱942连接,为提高温度校准部93的温度均匀性,温度校准部93也可以与多个导柱942连接。It is understandable that the temperature calibration part 93 can be arranged in one-to-one correspondence with the patch 941, and two temperature calibration parts 93 can also be connected to one patch 941. One temperature calibration part 93 can be connected to one guide post 942, and in order to improve the temperature uniformity of the temperature calibration part 93, the temperature calibration part 93 can also be connected to multiple guide posts 942.
本实施例中,接线口96使得加热器522能够实现自身的温度测量功能,相比较于传统结构只能通过外部测温单元测量温度,本实施例可以直接测量加热器522本身的温度,因而测温更加准确和快速,可以提升控温系统的准确性和控制速度。In this embodiment, the wiring port 96 enables the heater 522 to realize its own temperature measurement function. Compared with the traditional structure that can only measure the temperature through an external temperature measurement unit, this embodiment can directly measure the temperature of the heater 522 itself, so the temperature measurement is more accurate and faster, which can improve the accuracy and control speed of the temperature control system.
本实施例提供的核酸扩增模块10的工作过程为:转移模块60将载体4插入到定位机构57,驱动机构53驱动第一温度调节机构52向第二温度调节机构56所在侧移动,直至第一温度调节机构52和第二温度调节机构56夹紧载体4,此时挤压机构58抵压至载体4设置有挤压腔46的位置,进而调节扩增腔41内的压力。加热器522和冷却组件521在控制模块52的控制下启闭,实现载体4内反应样品的扩增,第一温度调节机构52向远离第二温度调节机构56的方向运动,转移模块60将载体4取出。若第一次使用PCR自动化一体机或多次使用PCR自动化一体机后,还可以对加热器522进行温度校准。The working process of the nucleic acid amplification module 10 provided in this embodiment is as follows: the transfer module 60 inserts the carrier 4 into the positioning mechanism 57, and the driving mechanism 53 drives the first temperature adjustment mechanism 52 to move to the side where the second temperature adjustment mechanism 56 is located, until the first temperature adjustment mechanism 52 and the second temperature adjustment mechanism 56 clamp the carrier 4, and at this time, the extrusion mechanism 58 presses to the position where the extrusion cavity 46 is provided on the carrier 4, thereby adjusting the pressure in the amplification cavity 41. The heater 522 and the cooling component 521 are opened and closed under the control of the control module 52 to achieve the amplification of the reaction sample in the carrier 4, the first temperature adjustment mechanism 52 moves in the direction away from the second temperature adjustment mechanism 56, and the transfer module 60 takes out the carrier 4. If the PCR automated integrated machine is used for the first time or after multiple uses, the heater 522 can also be temperature calibrated.
如图2b和图27所示,可选地,扩增腔41的至少部分侧壁42透光,核酸检测模块20通过载体4的透光的侧壁42检测反应样品。可选地,透光的侧壁42材料可以为聚二甲基硅氧烷(即PDMS)、聚丙烯(即PP)或聚碳酸酯(即PC),PDMS、PP和PC是具有较好生物相容性的光学透明的材料。As shown in Fig. 2b and Fig. 27, optionally, at least part of the side wall 42 of the amplification chamber 41 is light-transmissive, and the nucleic acid detection module 20 detects the reaction sample through the light-transmissive side wall 42 of the carrier 4. Optionally, the material of the light-transmissive side wall 42 can be polydimethylsiloxane (i.e., PDMS), polypropylene (i.e., PP) or polycarbonate (i.e., PC), and PDMS, PP and PC are optically transparent materials with good biocompatibility.
现有的PCR自动化一体机往往会选择较大的面进行核酸检测,这样接收激发光的反应样品面积大,产生的荧光信号强,容易得到准确的检测结果。按照上述思维习惯,由于本实施例中的第一壁43或第二壁44的面积大,往往会考虑通过第一壁43或第二壁44进行荧光检测。但是,本实施例中,通过在载体4的双面设置温度调节机构可以实现快速升降温,核酸检测模块20通过对载体4的侧面进行荧光检测,在实现快速的升降温、荧光检测的同时,相对通过第一壁43或第二壁44进行荧光检测的方式,使得PCR自动化一体机结构更为紧凑,减小其占用空间大,且检测效率进一步提升。Existing PCR automated all-in-one machines often choose a larger surface for nucleic acid detection, so that the reaction sample area receiving the excitation light is large, the generated fluorescence signal is strong, and accurate detection results are easy to obtain. According to the above thinking habits, due to the large area of the first wall 43 or the second wall 44 in this embodiment, fluorescence detection through the first wall 43 or the second wall 44 is often considered. However, in this embodiment, rapid temperature rise and fall can be achieved by setting a temperature adjustment mechanism on both sides of the carrier 4. The nucleic acid detection module 20 performs fluorescence detection on the side of the carrier 4. While achieving rapid temperature rise and fall and fluorescence detection, relative to the method of performing fluorescence detection through the first wall 43 or the second wall 44, the PCR automated all-in-one structure is more compact, reducing its large occupied space, and further improving the detection efficiency.
如图28所示,现有技术中的荧光检测光路为整体式结构,即荧光检测光路的激发光光路200与荧光信号光路201通过一根光纤传输,导致光源205发射的激发光在光纤的反射后进入到荧光信号光路201上。光纤传输的路径上设置二向色镜203和滤光片204,二向色镜203和滤光片204均允许荧光信号通过,且会滤过荧光信号光路201中的激发光,但是,由于二向色镜203和滤光片204不会百分百过滤激发光,也不能允许荧光信号百分百的通过,即荧光信号会在通过二向色镜203和滤光片204时发生衰减,部分滤激发光会进入到探测荧光信号的探测电路206中。现有技术中,由于激发光激发的反应样品的区域较大,产生的荧光信号数量也多,因此,透过滤光片204的激发光以及衰减的荧光信号对检测结果的影响很小,可以得到较为准确的检测结果。As shown in FIG28 , the fluorescence detection optical path in the prior art is an integrated structure, that is, the excitation light path 200 of the fluorescence detection optical path and the fluorescence signal optical path 201 are transmitted through an optical fiber, so that the excitation light emitted by the light source 205 enters the fluorescence signal optical path 201 after being reflected by the optical fiber. A dichroic mirror 203 and a filter 204 are arranged on the optical fiber transmission path, and both the dichroic mirror 203 and the filter 204 allow the fluorescence signal to pass through, and filter the excitation light in the fluorescence signal optical path 201. However, since the dichroic mirror 203 and the filter 204 do not filter the excitation light 100%, they also cannot allow the fluorescence signal to pass 100%, that is, the fluorescence signal will be attenuated when passing through the dichroic mirror 203 and the filter 204, and part of the filtered excitation light will enter the detection circuit 206 for detecting the fluorescence signal. In the prior art, since the area of the reaction sample excited by the excitation light is large and the number of generated fluorescent signals is also large, the excitation light passing through the filter 204 and the attenuated fluorescent signal have little effect on the detection result, and a more accurate detection result can be obtained.
但是本实施例中的扩增腔41的厚度薄(0.3~0.6mm),通过扩增腔41的侧壁42进行荧光检测时,能够接受激发光的反应样品大大减少,因此,每次激发的荧光信号数量大约要少一个数量级。若利用现有的荧光检测光路进行检测,探测电路检测到的信号低,透过滤光片的激发光会淹没荧光信号,进而导致检测产生的误差大,甚至荧光探测电路无法检测到荧光信号。However, the thickness of the amplification chamber 41 in this embodiment is thin (0.3-0.6 mm), and when the fluorescence detection is performed through the side wall 42 of the amplification chamber 41, the reaction samples that can receive the excitation light are greatly reduced, so the number of fluorescence signals excited each time is about one order of magnitude less. If the existing fluorescence detection optical path is used for detection, the signal detected by the detection circuit is low, and the excitation light passing through the filter will drown the fluorescence signal, which will lead to large errors in the detection, and even the fluorescence detection circuit cannot detect the fluorescence signal.
如图27,本实施例提供的核酸检测模块20包括荧光检测光路系统201,荧光检测光路系统201包括至少一个荧光发射单元1,荧光发射单元1用于发射激发光。可选地,在本实施例中,设置有至少两个荧光发射单元1,至少两个荧光发射单元1用于分别发射激发光,控制模块50控制至少两个荧光发射单元1分别在不同时间段发射激发光。当然,荧光发射单元1的数量也可以为一个。示例性的,如图27所示,可以设置有四个荧光发射单元1,当然,荧光发射单元1的数量不限于四个,还可以少于四个或多于四个。As shown in Figure 27, the nucleic acid detection module 20 provided in this embodiment includes a fluorescence detection optical path system 201, and the fluorescence detection optical path system 201 includes at least one fluorescence emission unit 1, and the fluorescence emission unit 1 is used to emit excitation light. Optionally, in this embodiment, at least two fluorescence emission units 1 are provided, and at least two fluorescence emission units 1 are used to emit excitation light respectively, and the control module 50 controls at least two fluorescence emission units 1 to emit excitation light in different time periods respectively. Of course, the number of fluorescence emission units 1 can also be one. Exemplarily, as shown in Figure 27, four fluorescence emission units 1 can be provided. Of course, the number of fluorescence emission units 1 is not limited to four, and can also be less than four or more than four.
可选地,控制模块50设置于机架40。控制模块50还与核酸扩增模块10和核酸检测模块20电连接,以控制核酸扩增模块10和核酸检测模块20。控制模块50还可以与其他各个模块电连接,以分别控制各个模块。可以理解的是,控制模块50可以是集中式或分布式的控制模块50,比如,控制模块50可以是一个单独的单片机,也可以是分布的多块单片机构成,单片机中可以运行控制程序,进而控制各部件实现其功能。控制模块50可以与各个模块通过线路连接,也可以通过蓝牙等无线连接。Optionally, the control module 50 is arranged on the frame 40. The control module 50 is also electrically connected to the nucleic acid amplification module 10 and the nucleic acid detection module 20 to control the nucleic acid amplification module 10 and the nucleic acid detection module 20. The control module 50 can also be electrically connected to each other module to control each module separately. It is understandable that the control module 50 can be a centralized or distributed control module 50. For example, the control module 50 can be a single microcontroller or a distributed multi-chip microcontroller. The control program can be run in the microcontroller to control each component to realize its function. The control module 50 can be connected to each module through a line or through a wireless connection such as Bluetooth.
荧光发射单元1独立设置,荧光发射单元1中传输的激发光不会反射到传输荧光信号的光路中,从而大大降低荧光信号的光路中的激发光的量,大大降低荧光信号中的背底,提高检测准确度。同时,载体4内的反应样品具有多种荧光探针/染料时,控制器可以控制在不同时间段依次开启不同的荧光发射单元1,如第一个荧光发射单元1在检测开始的第1-2s内工作,第二个荧光发射单元1在检测开始的第2-3s内工作,依次类推,一个时间段内只有一个荧光发射单元1工作,一荧光发射单元1只需要发射一种激发光,因此,在一个时间段内只激发光的种类单一,荧光信号的种类单一,在检测荧光信号时,激发光产生的噪音小,可以进一步提高检测结果的准确性。另外,通过控制器控制各通道49的荧光发射单元1的导通,实现同一时刻只有一个激发光,实现毫秒级切换激发光通道49切换,可以实现快速检测反应样品。The fluorescence emission unit 1 is independently arranged, and the excitation light transmitted in the fluorescence emission unit 1 will not be reflected into the optical path of the fluorescence signal, thereby greatly reducing the amount of excitation light in the optical path of the fluorescence signal, greatly reducing the background in the fluorescence signal, and improving the detection accuracy. At the same time, when the reaction sample in the carrier 4 has a variety of fluorescent probes/dyes, the controller can control the opening of different fluorescence emission units 1 in sequence in different time periods, such as the first fluorescence emission unit 1 works within the 1st-2s from the start of the detection, and the second fluorescence emission unit 1 works within the 2nd-3s from the start of the detection, and so on. Only one fluorescence emission unit 1 works in a time period, and a fluorescence emission unit 1 only needs to emit one excitation light. Therefore, only the type of excitation light is single in a time period, and the type of fluorescent signal is single. When detecting the fluorescent signal, the noise generated by the excitation light is small, which can further improve the accuracy of the detection result. In addition, by controlling the conduction of the fluorescence emission unit 1 of each channel 49 by the controller, only one excitation light is achieved at the same time, and the switching of the excitation light channel 49 is achieved in milliseconds, which can realize rapid detection of the reaction sample.
可选地,至少两个荧光发射单元1发射的激发光的波长互不相同,以提高荧光发射单元1的利用率。当然,为了避免荧光发射单元1故障导致检测结果不准确,还可以设置备用的荧光发射单元1,如至少两个荧光发射单元1中,两荧光发射单元1发射的激发光的波长相同。Optionally, the wavelengths of the excitation lights emitted by at least two fluorescence emission units 1 are different from each other to improve the utilization rate of the fluorescence emission units 1. Of course, in order to avoid inaccurate detection results caused by failure of the fluorescence emission unit 1, a spare fluorescence emission unit 1 can also be provided, such as in at least two fluorescence emission units 1, the wavelengths of the excitation lights emitted by the two fluorescence emission units 1 are the same.
如图27所示,荧光发射单元1包括光源12和激发光纤11,光源12可以为LED等,光源12用于发射激发光,光源12与控制模块50电连接。激发光纤11用于传输光源12的发射的激发光,以将激发光传输至反应样品。通过激发光纤11将光源12和反应样品连接起来,激发光纤11便于隔离热源,使得实验数据更稳定,且激发光纤11与光源12连接简单,利于抗震。同时,由于光纤本身尺寸较小,可以满足扁平结构的载体4需要。另外,一光源12对应一激发光纤11,每个激发通道49单独一根光纤,容易耦合,光损小。As shown in Figure 27, the fluorescence emission unit 1 includes a light source 12 and an excitation optical fiber 11. The light source 12 can be an LED, etc. The light source 12 is used to emit excitation light, and the light source 12 is electrically connected to the control module 50. The excitation optical fiber 11 is used to transmit the excitation light emitted by the light source 12 to transmit the excitation light to the reaction sample. The light source 12 and the reaction sample are connected by the excitation optical fiber 11. The excitation optical fiber 11 is convenient for isolating the heat source, making the experimental data more stable, and the connection between the excitation optical fiber 11 and the light source 12 is simple, which is conducive to earthquake resistance. At the same time, since the optical fiber itself is small in size, it can meet the needs of the flat structure carrier 4. In addition, one light source 12 corresponds to one excitation optical fiber 11, and each excitation channel 49 has a separate optical fiber, which is easy to couple and has small light loss.
如图27所示,荧光检测光路系统201还包括荧光探测单元2。荧光探测单元2用于探测荧光信号,荧光发射单元1与接收激发信号的荧光探测单元2完全分离,降低荧光信号背底,提高了荧光检测光路系统201的检测灵敏度,同时,荧光发射单元1与荧光探测单元2完全分离,减少荧光探测单元2中的光学元件,如二向色镜等,降低成本,提高了荧光的检测效率。As shown in Fig. 27, the fluorescence detection optical path system 201 also includes a fluorescence detection unit 2. The fluorescence detection unit 2 is used to detect the fluorescence signal, and the fluorescence emission unit 1 is completely separated from the fluorescence detection unit 2 that receives the excitation signal, thereby reducing the background of the fluorescence signal and improving the detection sensitivity of the fluorescence detection optical path system 201. At the same time, the fluorescence emission unit 1 is completely separated from the fluorescence detection unit 2, reducing the optical elements in the fluorescence detection unit 2, such as the dichroic mirror, etc., thereby reducing the cost and improving the detection efficiency of the fluorescence.
如图29所示,荧光探测单元2的数量为一个时,荧光探测单元2包括一个探测器22、一个荧光传输光路21和转盘23,转盘23上设置多个滤光片211,荧光传输光路21包括一根光纤212,多种荧光信号通过一根光纤212传输至滤光片211,多个滤光片211能够分别通过一种荧光信号,通过转动转盘23切换通道,以使不同的荧光信号通过,进而被探测器22接受。As shown in Figure 29, when the number of fluorescence detection units 2 is one, the fluorescence detection unit 2 includes a detector 22, a fluorescence transmission optical path 21 and a turntable 23. A plurality of filters 211 are arranged on the turntable 23. The fluorescence transmission optical path 21 includes an optical fiber 212. A plurality of fluorescence signals are transmitted to the filter 211 through the optical fiber 212. The plurality of filters 211 can pass a fluorescence signal respectively. The channels are switched by rotating the turntable 23 so that different fluorescence signals can pass through and then be received by the detector 22.
同时,本实施例提供了荧光探测单元2的更优选的方案,如图27和图30所示,荧光探测单元2包括至少两个荧光传输光路21,至少两个荧光传输光路21与至少两个荧光发射单元1一一对应,即一个荧光发射单元1可以对应一个荧光传输光路21。荧光发射单元1的激发光纤11相对处的反应样品能够接受更强的激发光,因此,该处的反应样品能够产生较高的荧光信号,至少两个荧光传输光路21与至少两个荧光发射单元1一一对应,使得荧光传输光路21可以靠近与其对应的荧光发射单元1激发的反应样品设置,进而使得较多的荧光信号进入到荧光传输光路21中,进一步提高检测结果的准确度。At the same time, the present embodiment provides a more preferred solution of the fluorescence detection unit 2, as shown in Figures 27 and 30, the fluorescence detection unit 2 includes at least two fluorescence transmission optical paths 21, and the at least two fluorescence transmission optical paths 21 correspond one-to-one to the at least two fluorescence emission units 1, that is, one fluorescence emission unit 1 can correspond to one fluorescence transmission optical path 21. The reaction sample at the location opposite to the excitation optical fiber 11 of the fluorescence emission unit 1 can receive stronger excitation light, so the reaction sample at this location can generate a higher fluorescence signal. The at least two fluorescence transmission optical paths 21 correspond one-to-one to the at least two fluorescence emission units 1, so that the fluorescence transmission optical path 21 can be set close to the reaction sample excited by the corresponding fluorescence emission unit 1, thereby allowing more fluorescence signals to enter the fluorescence transmission optical path 21, further improving the accuracy of the detection result.
每个荧光传输光路21均包括允许预设荧光信号通过的滤光片211,即,每条荧光传输光路21中只能允许特定的荧光信号通过,相对于上述只设置一个荧光传输光路21,通过机械切换不同的滤光片211而言,在每个荧光传输光路21均设置滤光片211,可以减少荧光信号通过光路时,机械切换所需时间,实现了荧光信号的快速检测,同时还可以消除机械切换造成的机械震动对检测结果的影响。Each fluorescence transmission optical path 21 includes a filter 211 that allows a preset fluorescence signal to pass through, that is, each fluorescence transmission optical path 21 can only allow a specific fluorescence signal to pass through. Compared with the above-mentioned setting of only one fluorescence transmission optical path 21, by mechanically switching different filters 211, a filter 211 is set in each fluorescence transmission optical path 21, which can reduce the time required for mechanical switching when the fluorescence signal passes through the optical path, thereby realizing rapid detection of the fluorescence signal and eliminating the influence of mechanical vibration caused by mechanical switching on the detection result.
如图27和图30所示,荧光探测单元2还包括探测器22,多个荧光传输光路21均连接于探测器22,探测器22用于检测荧光信号。探测器22包括硅光电倍增管(即SiPM)、光子型探测器(即PD)或光电倍增管(即PMT),,采用硅光电倍增管、光子型探测器或光电倍增管的荧光探测器22灵敏度高,进行荧光检测时,实现了荧光信号毫秒级的超快、高灵敏度检测。As shown in Figures 27 and 30, the fluorescence detection unit 2 also includes a detector 22, and the multiple fluorescence transmission optical paths 21 are all connected to the detector 22, and the detector 22 is used to detect the fluorescence signal. The detector 22 includes a silicon photomultiplier tube (i.e., SiPM), a photon type detector (i.e., PD) or a photomultiplier tube (i.e., PMT). The fluorescence detector 22 using the silicon photomultiplier tube, the photon type detector or the photomultiplier tube has high sensitivity. When performing fluorescence detection, ultra-fast and high-sensitivity detection of the fluorescence signal at the millisecond level is achieved.
优选地,探测器22的数量为一个,探测器22与控制模块50电连接,以分时间段记录荧光信号的强度,不同荧光传输光路21通过不同的滤光片211后汇聚到一个探测器22上。通过荧光发射单元1分时间段开启不同的荧光发射单元1,实现激发通道49的切换,从而分时间段激发出不同的信号荧光,相应的信号荧光可以穿过与其对应的滤光片211,虽然荧光探测器22只能检测信号荧光的强度,不能检测信号荧光的种类,但是,可以根据接受时间段判断为何种信号荧光,进而确定信号荧光对应的反应样品。与图29的方案相比,上述技术方案不需要电机等驱动转盘23转动,无机械切换,避免了转盘23转动会产生震动,提高了检测结果的准确性。根据时间段判断为何种信号荧光,荧光通道之间切换快速,检测速度快,检测效率高,设备成本低,设备结构简单。Preferably, the number of detectors 22 is one, and the detector 22 is electrically connected to the control module 50 to record the intensity of the fluorescence signal in different time periods. Different fluorescence transmission optical paths 21 converge on one detector 22 after passing through different filters 211. The fluorescence emission unit 1 turns on different fluorescence emission units 1 in different time periods to switch the excitation channel 49, thereby exciting different signal fluorescence in different time periods. The corresponding signal fluorescence can pass through the corresponding filter 211. Although the fluorescence detector 22 can only detect the intensity of the signal fluorescence but not the type of the signal fluorescence, it can determine what kind of signal fluorescence it is according to the receiving time period, and then determine the reaction sample corresponding to the signal fluorescence. Compared with the scheme of Figure 29, the above technical scheme does not require a motor or the like to drive the turntable 23 to rotate, and there is no mechanical switching, which avoids vibration caused by the rotation of the turntable 23, and improves the accuracy of the detection result. According to the time period, it is determined what kind of signal fluorescence it is, the switching between fluorescence channels is fast, the detection speed is fast, the detection efficiency is high, the equipment cost is low, and the equipment structure is simple.
如图27所示,并结合图23,荧光传输光路21包括收集光纤212,激发光纤11射出激发光的射出端,以及收集光纤212射入荧光信号的射入端形成光纤组2011。As shown in FIG. 27 and in combination with FIG. 23 , the fluorescence transmission optical path 21 includes a collection optical fiber 212 , an emission end of the excitation optical fiber 11 for emitting excitation light, and an injection end of the collection optical fiber 212 for injecting fluorescence signals to form an optical fiber group 2011 .
如图31和图32,,并结合图23,荧光检测光路系统100还包括光纤座2012,光纤组2011设置在光纤座2012内。如图31和图32所示,光纤座2012包括座本体2013和开设于座本体2013本体一侧的扁平槽2014,光纤组2012设置于扁平槽2014中。结合图23,第二定位组件572与光纤座2012相对设置,第二定位组件572和光纤座2012分别抵接于载体4的相对的两侧壁42。As shown in Fig. 31 and Fig. 32, and in combination with Fig. 23, the fluorescence detection optical path system 100 further includes a fiber seat 2012, and the fiber group 2011 is disposed in the fiber seat 2012. As shown in Fig. 31 and Fig. 32, the fiber seat 2012 includes a seat body 2013 and a flat groove 2014 opened on one side of the seat body 2013, and the fiber group 2012 is disposed in the flat groove 2014. In combination with Fig. 23, the second positioning assembly 572 is disposed opposite to the fiber seat 2012, and the second positioning assembly 572 and the fiber seat 2012 are respectively abutted against the opposite side walls 42 of the carrier 4.
光纤组2011内的光纤沿预设方向排列,预设方向为光纤的径向(如图27中箭头R所示方向为光纤的径向),在本实施例中,预设方向也为竖直方向(如图23所示),以使收集光纤212的射出端和激发光纤11的射入端在光纤座2012中呈扁平排列,如图23所示,即光纤(收集光纤212和激发光纤11)靠近载体4的侧壁42的一端扁平排列,示例性的,预设方向为侧壁42的长度方向,在载体4的厚度方向上,光纤座2012内的光纤呈单层排列,从而适应扁平结构的载体4。可以理解的是,光纤的直径可以小于载体4的厚度,从而使得光纤座2012内的光纤在载体4的厚度方向上不突出于载体4,因此,收集光纤212射出的激发光均能够进入到容纳腔41内,以及整根激发光纤11均能够收集荧光。激发光纤11和收集光纤212平行排列,可以获取最优的灵敏度与信噪比。同时,将光纤组2011与载体4耦合时,光纤排列的预设方向与载体4的厚度方向垂直,光纤组2011和光纤座2012均为扁平结构,从而配合载体4。The optical fibers in the optical fiber group 2011 are arranged along a preset direction, which is the radial direction of the optical fibers (the direction indicated by the arrow R in FIG. 27 is the radial direction of the optical fibers). In this embodiment, the preset direction is also the vertical direction (as shown in FIG. 23 ), so that the emission end of the collection optical fiber 212 and the injection end of the excitation optical fiber 11 are arranged flat in the optical fiber holder 2012, as shown in FIG. 23 , that is, the optical fibers (collection optical fiber 212 and excitation optical fiber 11) are arranged flat at one end close to the side wall 42 of the carrier 4. Exemplarily, the preset direction is the length direction of the side wall 42. In the thickness direction of the carrier 4, the optical fibers in the optical fiber holder 2012 are arranged in a single layer, so as to adapt to the flat structure of the carrier 4. It can be understood that the diameter of the optical fiber can be smaller than the thickness of the carrier 4, so that the optical fiber in the optical fiber holder 2012 does not protrude from the carrier 4 in the thickness direction of the carrier 4, so that the excitation light emitted by the collection optical fiber 212 can enter the accommodating cavity 41, and the entire excitation optical fiber 11 can collect fluorescence. The excitation optical fiber 11 and the collection optical fiber 212 are arranged in parallel to obtain the best sensitivity and signal-to-noise ratio. At the same time, when the optical fiber group 2011 is coupled to the carrier 4, the preset direction of the optical fiber arrangement is perpendicular to the thickness direction of the carrier 4, and the optical fiber group 2011 and the optical fiber holder 2012 are both flat structures, so as to match the carrier 4.
如图33所示,当设置有至少两个荧光传输光路21和至少两个荧光发射单元1时,对应形成至少两组光纤组2011,光纤座2012内的至少两组光纤组2011沿预设方向依次排列,即当设置多个光纤组2011时,多个光纤组2011也呈扁平排列,在载体4的厚度方向上,光纤座2012内的光纤也呈单层排列,从而适应扁平结构的载体4,光纤座2012内的光纤在载体4的厚度方向上不突出于载体4,因此,收集光纤212射出的激发光均能够进入到容纳腔41内,以及整根激发光纤11均能够收集荧光。As shown in Figure 33, when at least two fluorescence transmission optical paths 21 and at least two fluorescence emission units 1 are provided, at least two groups of optical fiber groups 2011 are formed accordingly, and at least two groups of optical fiber groups 2011 in the optical fiber holder 2012 are arranged in sequence along a preset direction, that is, when multiple optical fiber groups 2011 are provided, the multiple optical fiber groups 2011 are also arranged in a flat manner, and in the thickness direction of the carrier 4, the optical fibers in the optical fiber holder 2012 are also arranged in a single layer, so as to adapt to the flat structure of the carrier 4, and the optical fibers in the optical fiber holder 2012 do not protrude from the carrier 4 in the thickness direction of the carrier 4, therefore, the excitation light emitted by the collecting optical fiber 212 can enter the accommodating cavity 41, and the entire excitation optical fiber 11 can collect fluorescence.
同时,多个光纤组2011依次排列,同一组光纤组2011内的收集光纤212和激发光纤11相邻,激发光纤11对应处的反应样品能够产生较多的荧光信号,收集光纤212靠近与其对应的激发光纤11,进而使得较多的荧光信号进入到荧光传输光路21中,进一步提高检测结果的准确度。At the same time, multiple optical fiber groups 2011 are arranged in sequence, and the collection optical fiber 212 and the excitation optical fiber 11 in the same optical fiber group 2011 are adjacent to each other. The reaction sample at the corresponding position of the excitation optical fiber 11 can generate more fluorescence signals, and the collection optical fiber 212 is close to the corresponding excitation optical fiber 11, so that more fluorescence signals can enter the fluorescence transmission optical path 21, thereby further improving the accuracy of the detection results.
如图33所示,一光纤组2011包括至少两个收集光纤212,一光纤组2011内的激发光纤11的预设方向的两侧至少设置有一收集光纤212。在一光纤组2011中,将收集光纤212增加到至少两个,对反应样品进行多点探测,可有效提升荧光的检出效率,解决信号低的问题,并降低对探测器22灵敏度的需求。同时,当其中一个收集光纤212被反应样品内的气泡影响时,可以通过其他的收集光纤212的探测结果进行纠正。示例性的,一激发光纤11的两侧分别设置一根收集光纤212,并形成一个光纤组2011,即每种荧光可以通过两根收集光纤212进行收集,当然一个光纤组2011中也可以只设置一根收集光纤212或多于两根收集光纤212。As shown in FIG. 33 , a fiber group 2011 includes at least two collecting fibers 212, and at least one collecting fiber 212 is arranged on both sides of the preset direction of the excitation fiber 11 in the fiber group 2011. In a fiber group 2011, increasing the number of collecting fibers 212 to at least two and performing multi-point detection on the reaction sample can effectively improve the detection efficiency of fluorescence, solve the problem of low signal, and reduce the demand for the sensitivity of the detector 22. At the same time, when one of the collecting fibers 212 is affected by bubbles in the reaction sample, it can be corrected by the detection results of other collecting fibers 212. Exemplarily, a collecting fiber 212 is arranged on both sides of an excitation fiber 11, and a fiber group 2011 is formed, that is, each fluorescence can be collected by two collecting fibers 212. Of course, only one collecting fiber 212 or more than two collecting fibers 212 can also be arranged in a fiber group 2011.
如图33所示,可以仅在载体4的一侧设置荧光发射单元1,或,如图34所示,在载体4的两侧均设置有荧光发射单元1,一荧光发射单元1的激发光纤11对应设置有收集光纤212,在载体4的两侧的各个收集光纤212优选地连接至一个探测器22,当然每侧的收集光纤212可以分别连接到一个探测器2222上。对反应样品的两侧均进行探测,可有效提升荧光的检出效率,解决信号低的问题,并降低对探测器22灵敏度的需求。并且,当其中一侧收集光纤212因反应样品内的气泡遮挡等造成探测结果不准确时,可以通过另外一侧的探测结果进行纠正。当然,还可以在载体4的三侧或多于三侧的位置进行检测,优选地,均是通过载体4的透光的侧壁42进行荧光检测。As shown in FIG33 , a fluorescence emission unit 1 may be provided only on one side of the carrier 4, or, as shown in FIG34 , a fluorescence emission unit 1 may be provided on both sides of the carrier 4, and a collection fiber 212 may be provided corresponding to the excitation fiber 11 of a fluorescence emission unit 1, and each collection fiber 212 on both sides of the carrier 4 is preferably connected to a detector 22, and of course, the collection fiber 212 on each side may be connected to a detector 2222 respectively. Detection on both sides of the reaction sample can effectively improve the detection efficiency of fluorescence, solve the problem of low signal, and reduce the demand for the sensitivity of the detector 22. Moreover, when the detection result of the collection fiber 212 on one side is inaccurate due to the obstruction of bubbles in the reaction sample, etc., it can be corrected by the detection result on the other side. Of course, detection can also be performed on three sides or more than three sides of the carrier 4, and preferably, fluorescence detection is performed through the light-transmitting side wall 42 of the carrier 4.
示例性的,当载体4和试剂承载部1001为一体结构,载体4的厚度方向与竖直方向一致时,本实施例提供的PCR自动化一体机的工作过程为:Exemplarily, when the carrier 4 and the reagent carrying part 1001 are an integrated structure, and the thickness direction of the carrier 4 is consistent with the vertical direction, the working process of the PCR automated integrated machine provided in this embodiment is:
人工或自动化设备将试剂盒100放置至托架311上;Manually or automatically placing the reagent kit 100 on the bracket 311;
控制模块50控制移液子模块32将试剂盒100内的样本和试剂配置为反应样品;The control module 50 controls the pipetting submodule 32 to configure the sample and reagents in the reagent kit 100 into a reaction sample;
切割模块70将试剂盒100切断,以分开载体4和试剂承载部1001,翻转模块7将载体4翻转90°;或折弯模块80将试剂盒100弯折并折断;The cutting module 70 cuts the reagent kit 100 to separate the carrier 4 and the reagent carrying portion 1001 , and the flipping module 7 flips the carrier 4 90°; or the bending module 80 bends and breaks the reagent kit 100 ;
控制模块50控制转移模块60将载体4转移至核酸扩增模块10,核酸扩增模块10工作,实现反应样品的扩增;The control module 50 controls the transfer module 60 to transfer the carrier 4 to the nucleic acid amplification module 10, and the nucleic acid amplification module 10 works to achieve amplification of the reaction sample;
控制模块50控制核酸检测模块20对反应样品进行检测;The control module 50 controls the nucleic acid detection module 20 to detect the reaction sample;
控制模块50控制转移模块60将试剂承载部1001转移至回收模块90;The control module 50 controls the transfer module 60 to transfer the reagent carrying part 1001 to the recovery module 90;
控制模块50控制转移模块60将载体4由核酸扩增模块10取出,并将载体4转移至回收模块90。The control module 50 controls the transfer module 60 to take the carrier 4 out of the nucleic acid amplification module 10 and transfer the carrier 4 to the recovery module 90 .
示例性的,当载体4和试剂承载部1001为一体结构,载体4的厚度方向与竖直方向一致时,本实施例提供的PCR自动化一体机的工作过程还可以为:Exemplarily, when the carrier 4 and the reagent carrying part 1001 are an integrated structure, and the thickness direction of the carrier 4 is consistent with the vertical direction, the working process of the PCR automated integrated machine provided in this embodiment can also be:
人工或自动化设备将试剂盒100放置至托架311上;Manually or automatically placing the reagent kit 100 on the bracket 311;
控制模块50控制移液子模块32将试剂盒100内的样本和试剂配置为反应样品;The control module 50 controls the pipetting submodule 32 to configure the sample and reagents in the reagent kit 100 into a reaction sample;
折弯模块80将载体4弯折90°,但试剂盒100未被折断;The bending module 80 bends the carrier 4 90°, but the reagent box 100 is not broken;
控制模块50控制转移模块60将试剂盒100转移至核酸扩增模块10,核酸扩增模块10工作,实现反应样品的扩增;The control module 50 controls the transfer module 60 to transfer the reagent kit 100 to the nucleic acid amplification module 10, and the nucleic acid amplification module 10 works to achieve amplification of the reaction sample;
控制模块50控制核酸检测模块20对反应样品进行检测;The control module 50 controls the nucleic acid detection module 20 to detect the reaction sample;
控制模块50控制转移模块60将载体4由核酸扩增模块10取出,并将载体4转移至回收模块90。The control module 50 controls the transfer module 60 to take the carrier 4 out of the nucleic acid amplification module 10 and transfer the carrier 4 to the recovery module 90 .
示例性的,当载体4和试剂承载部1001为分体结构,本实施例提供的PCR自动化一体机的工作过程为:Exemplarily, when the carrier 4 and the reagent carrying part 1001 are separate structures, the working process of the PCR automatic integrated machine provided in this embodiment is as follows:
人工或自动化设备将试剂盒100放置至托架311上;Manually or automatically placing the reagent kit 100 on the bracket 311;
控制模块50控制移液子模块32将试剂盒100内的样本和试剂配置为反应样品;The control module 50 controls the pipetting submodule 32 to configure the sample and reagents in the reagent kit 100 into a reaction sample;
翻转模块7将载体4翻转90°(载体4的厚度方向与竖直方向一致时,包括该步骤;当载体4的厚度方向与竖直方向垂直时,则不包括该步骤);The flip module 7 flips the carrier 4 90° (when the thickness direction of the carrier 4 is consistent with the vertical direction, this step is included; when the thickness direction of the carrier 4 is perpendicular to the vertical direction, this step is not included);
控制模块50控制转移模块60将载体4转移至核酸扩增模块10,核酸扩增模块10工作,实现反应样品的扩增;The control module 50 controls the transfer module 60 to transfer the carrier 4 to the nucleic acid amplification module 10, and the nucleic acid amplification module 10 works to achieve amplification of the reaction sample;
控制模块50控制核酸检测模块20对反应样品进行检测;The control module 50 controls the nucleic acid detection module 20 to detect the reaction sample;
控制模块50控制转移模块60将试剂承载部1001转移至回收模块90;The control module 50 controls the transfer module 60 to transfer the reagent carrying part 1001 to the recovery module 90;
控制模块50控制转移模块60将载体4由核酸扩增模块10取出,并将载体4转移至回收模块90。The control module 50 controls the transfer module 60 to take the carrier 4 out of the nucleic acid amplification module 10 and transfer the carrier 4 to the recovery module 90 .
虽然,上文中已经用一般性说明、具体实施方式及试验,对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail above by general description, specific implementation methods and experiments, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, these modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
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