CN118456112B - Boring machine equipment based on major diameter deep hole processing - Google Patents
Boring machine equipment based on major diameter deep hole processing Download PDFInfo
- Publication number
- CN118456112B CN118456112B CN202410912871.4A CN202410912871A CN118456112B CN 118456112 B CN118456112 B CN 118456112B CN 202410912871 A CN202410912871 A CN 202410912871A CN 118456112 B CN118456112 B CN 118456112B
- Authority
- CN
- China
- Prior art keywords
- standard
- real
- accuracy
- workpiece
- preset
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000012545 processing Methods 0.000 title claims abstract description 82
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 238000012937 correction Methods 0.000 claims abstract description 21
- 238000005259 measurement Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 13
- 239000000463 material Substances 0.000 description 18
- 238000005516 engineering process Methods 0.000 description 14
- 238000003754 machining Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/013—Control or regulation of feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/08—Control or regulation of cutting velocity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/002—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders
- B23Q17/005—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring the holding action of work or tool holders by measuring a force, a pressure or a deformation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0952—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining
- B23Q17/099—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining by measuring features of the machined workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Numerical Control (AREA)
Abstract
本发明涉及镗床加工技术领域,尤其涉及一种基于大直径深孔加工的镗床设备,包括工作台、刀具、测量模块、数控模块以及标准修正模块。本发明通过一系列精密控制的模块协同工作,实现自动化和智能化的加工流程,工作台夹持工件并进行水平移动,以适应加工需求,刀具安装在主轴上,随着主轴的旋转进行切削,测量模块实时监测工件的尺寸精度、表面光洁度和硬度,并将数据反馈给数控模块,数控模块根据这些数据与预设的标准进行比较,自动调整工作台的移动速度、主轴的旋转速度、刀具的切削量和角度,以及夹具的压力,确保加工过程的精度和光洁度,此外,标准修正模块根据硬度均匀度调整精度标准范围,以适应不同的加工条件。
The present invention relates to the technical field of boring machine processing, and in particular to a boring machine device based on large-diameter deep hole processing, including a workbench, a tool, a measuring module, a numerical control module, and a standard correction module. The present invention realizes an automated and intelligent processing flow through the collaborative work of a series of precisely controlled modules. The workbench clamps the workpiece and moves horizontally to meet the processing requirements. The tool is installed on the spindle and cuts as the spindle rotates. The measuring module monitors the dimensional accuracy, surface finish and hardness of the workpiece in real time, and feeds back the data to the numerical control module. The numerical control module compares these data with preset standards, and automatically adjusts the moving speed of the workbench, the rotation speed of the spindle, the cutting amount and angle of the tool, and the pressure of the fixture to ensure the accuracy and finish of the processing process. In addition, the standard correction module adjusts the accuracy standard range according to the hardness uniformity to adapt to different processing conditions.
Description
技术领域Technical Field
本发明涉及镗床加工技术领域,尤其涉及一种基于大直径深孔加工的镗床设备。The invention relates to the technical field of boring machine processing, and in particular to a boring machine device based on large-diameter deep hole processing.
背景技术Background Art
随着科技的不断进步,特别是在自动化和精密制造领域,大直径深孔加工技术已经发展成为一个高度集成的领域,它依托于先进的数控技术、精密测量技术、材料科学、机械设计、自动化与机器人技术、传感器技术、数据处理与分析、软件应用、热管理、刀具技术以及智能制造等多个关键技术。这些技术的融合不仅推动了工业生产效率的极大提升,同时也确保了加工过程的高精度和高稳定性,满足了现代制造业对复杂工件加工的严格要求。With the continuous advancement of science and technology, especially in the field of automation and precision manufacturing, large-diameter deep hole processing technology has developed into a highly integrated field, which relies on advanced CNC technology, precision measurement technology, material science, mechanical design, automation and robotics technology, sensor technology, data processing and analysis, software application, thermal management, tool technology and intelligent manufacturing and other key technologies. The integration of these technologies not only greatly promotes the improvement of industrial production efficiency, but also ensures the high precision and high stability of the processing process, meeting the strict requirements of modern manufacturing industry for complex workpiece processing.
现有技术在大直径深孔加工领域虽然已经取得了显著成就,但仍存在一些局限性和缺点。例如,高精度加工设备往往成本较高,限制了其在中小企业的普及;自动化程度虽高,但在复杂或多变的加工任务中,仍可能需要人工干预以应对不可预测的情况;某些设备的灵活性和适应性不足,难以快速调整以适应不同材料或形状的工件;传感器和测量技术可能在极端工作条件下的稳定性和准确性受限;此外,对于某些特殊材料的加工,现有刀具材料和涂层技术可能无法满足长寿命和高效切削的需求。智能制造和数据分析技术虽然在进步,但在实现完全智能化的自适应控制方面还有很长的路要走。这些缺点推动了技术的持续创新和发展,以期达到更高的加工效率、更好的加工质量和更广泛的应用范围。Although the existing technology has made remarkable achievements in the field of large-diameter deep hole processing, it still has some limitations and shortcomings. For example, high-precision processing equipment is often expensive, which limits its popularity in small and medium-sized enterprises; although the degree of automation is high, manual intervention may still be required in complex or variable processing tasks to cope with unpredictable situations; some equipment lacks flexibility and adaptability, and it is difficult to quickly adjust to workpieces of different materials or shapes; sensors and measurement technologies may have limited stability and accuracy under extreme working conditions; in addition, for the processing of some special materials, existing tool materials and coating technologies may not meet the requirements of long life and efficient cutting. Although intelligent manufacturing and data analysis technologies are advancing, there is still a long way to go to achieve fully intelligent adaptive control. These shortcomings have promoted the continuous innovation and development of technology in order to achieve higher processing efficiency, better processing quality and a wider range of applications.
发明内容Summary of the invention
为此,本发明提供一种基于大直径深孔加工的镗床设备,用以克服现有技术中因适应性局限导致加工范围狭窄,引起大直径深孔镗削的加工精度不稳定的问题。To this end, the present invention provides a boring machine device based on large-diameter deep hole processing, which is used to overcome the problem in the prior art that the processing range is narrow due to adaptability limitations, resulting in unstable processing accuracy of large-diameter deep hole boring.
为实现上述目的,本发明提供一种基于大直径深孔加工的镗床设备,包括:To achieve the above object, the present invention provides a boring machine device based on large-diameter deep hole processing, comprising:
工作台,其上部设置有夹具,所述工作台用以带动夹具沿床身的主轴方向进行水平移动,所述夹具用以夹持待加工工件;A workbench, on which a fixture is arranged, the workbench is used to drive the fixture to move horizontally along the main axis direction of the bed, and the fixture is used to clamp the workpiece to be processed;
刀具,设置在所述床身上的主轴上,用以随着所述主轴的旋转针对所述待加工工件进行镗削;A tool, arranged on a spindle on the bed, for boring the workpiece to be processed as the spindle rotates;
测量模块,用以监测所述待加工工件的实时尺寸精度、实时表面光洁度以及硬度均匀度;A measuring module, used to monitor the real-time dimensional accuracy, real-time surface finish and hardness uniformity of the workpiece to be processed;
数控模块,设置在所述床身尾端,分别与所述工作台、所述主轴连接以及所述测量模块连接,用以根据实时尺寸精度和预设的第一标准精度范围进行判定,并根据判定结果调整所述工作台的移动速度,或,调整所述主轴的旋转速度;A numerical control module is arranged at the rear end of the bed, and is respectively connected to the workbench, the spindle and the measuring module, and is used to make a judgment according to the real-time dimensional accuracy and the preset first standard accuracy range, and adjust the moving speed of the workbench or the rotating speed of the spindle according to the judgment result;
所述数控模块还用以根据实时尺寸精度处于第一标准精度范围的待加工工件的实时尺寸精度和预设的第二标准精度范围进行判定,并根据判定结果调整所述刀具的切削量或切削角度;The numerical control module is also used to make a determination based on the real-time dimensional accuracy of the workpiece to be processed whose real-time dimensional accuracy is within the first standard accuracy range and the preset second standard accuracy range, and adjust the cutting amount or cutting angle of the tool according to the determination result;
所述数控模块还用以根据实时尺寸精度处于第二标准精度范围的待加工工件的实时表面光洁度和预设的标准光洁度进行判定,并根据判定结果调整夹具压力;The numerical control module is also used to make a determination based on the real-time surface finish of the workpiece to be processed whose real-time dimensional accuracy is within the second standard accuracy range and the preset standard finish, and adjust the clamp pressure according to the determination result;
标准修正模块,分别与所述数控模块和所述测量模块连接,用以根据硬度均匀度和预设的标准均匀度调整第一标准精度范围或第二标准精度范围。The standard correction module is connected to the numerical control module and the measurement module respectively, and is used to adjust the first standard accuracy range or the second standard accuracy range according to the hardness uniformity and the preset standard uniformity.
进一步地,所述数控模块判定实时尺寸精度不处于预设的第一标准精度范围的待加工工件存在粗加工偏差,并判定实时尺寸精度大于预设的第一标准精度范围的最大值的待加工工件需要调整所述工作台的移动速度。Furthermore, the CNC module determines that a workpiece to be processed whose real-time dimensional accuracy is not within a preset first standard accuracy range has a rough processing deviation, and determines that a workpiece to be processed whose real-time dimensional accuracy is greater than the maximum value of the preset first standard accuracy range needs to adjust the moving speed of the worktable.
进一步地,所述数控模块在实时尺寸精度大于预设的第一标准精度范围的最大值时,根据实时尺寸精度和第一标准精度范围的最大值减小调整所述工作台的移动速度。Furthermore, when the real-time dimensional accuracy is greater than the maximum value of a preset first standard accuracy range, the numerical control module adjusts the moving speed of the workbench according to the real-time dimensional accuracy and the maximum value of the first standard accuracy range.
进一步地,所述数控模块判定实时尺寸精度小于预设的第一标准精度范围的最小值的待加工工件需要调整所述主轴的旋转速度。Furthermore, the numerical control module determines that the workpiece to be processed whose real-time dimensional accuracy is less than the minimum value of a preset first standard accuracy range needs to adjust the rotation speed of the spindle.
进一步地,所述数控模块根据实时尺寸精度和第一标准精度范围的最小值增大调整所述主轴的旋转速度。Furthermore, the numerical control module increases and adjusts the rotation speed of the spindle according to the real-time dimensional accuracy and the minimum value of the first standard accuracy range.
进一步地,所述数控模块判定实时尺寸精度不处于预设的第二标准精度范围的待加工工件存在半精度加工偏差,并判定实时尺寸精度大于预设的第二标准精度范围的最大值的待加工工件需要调整所述刀具的切削量。Furthermore, the CNC module determines that a workpiece to be processed whose real-time dimensional accuracy is not within a preset second standard accuracy range has a semi-precision processing deviation, and determines that a workpiece to be processed whose real-time dimensional accuracy is greater than the maximum value of the preset second standard accuracy range needs to adjust the cutting amount of the tool.
进一步地,所述数控模块在实时尺寸精度处于第一标准精度范围,且高于第二标准精度范围时,增大调整所述刀具的切削量。Furthermore, when the real-time dimensional accuracy is within a first standard accuracy range and higher than a second standard accuracy range, the numerical control module increases and adjusts the cutting amount of the tool.
进一步地,所述数控模块判定实时尺寸精度小于预设的第二标准精度范围的最小值的待加工工件需要调整所述刀具的切削角度,并根据实时尺寸精度和第二标准精度范围的最小值调整所述刀具的切削角度。Furthermore, the CNC module determines that the workpiece to be processed whose real-time dimensional accuracy is less than the minimum value of a preset second standard accuracy range needs to adjust the cutting angle of the tool, and adjusts the cutting angle of the tool according to the real-time dimensional accuracy and the minimum value of the second standard accuracy range.
进一步地,所述数控模块判定实时表面光洁度大于预设的标准光洁度存在精加工偏差,并根据实时表面光洁度和标准光洁度增大调整夹具压力。Furthermore, the numerical control module determines that the real-time surface finish is greater than a preset standard finish and there is a finishing deviation, and adjusts the clamp pressure according to the real-time surface finish and the standard finish.
进一步地,所述标准修正模块计算大于预设的标准均匀度的硬度均匀度和标准均匀度的差值,对于判定差值大于预设的第一标准差值的情况,根据差值和第一标准差值增大调整第一标准精度范围;Furthermore, the standard correction module calculates the difference between the hardness uniformity greater than the preset standard uniformity and the standard uniformity, and in the case where the difference is determined to be greater than the preset first standard deviation, increases and adjusts the first standard accuracy range according to the difference and the first standard deviation;
所述标准修正模块对于判定差值小于或等于第一标准差值且大于预设的第二标准差值的情况,根据差值和第二标准差值减小调整第二标准精度范围;The standard correction module adjusts the second standard accuracy range according to the difference value and the second standard deviation value when the difference value is less than or equal to the first standard deviation value and greater than the preset second standard deviation value;
其中,第一标准精度范围大于第二标准精度范围。The first standard accuracy range is greater than the second standard accuracy range.
与现有技术相比,本发明的有益效果在于,通过一系列精密控制的模块协同工作,实现自动化和智能化的加工流程。首先,工作台夹持工件并进行水平移动,以适应加工需求,刀具安装在主轴上,随着主轴的旋转进行切削,测量模块实时监测工件的尺寸精度、表面光洁度和硬度,并将数据反馈给数控模块。数控模块根据这些数据与预设的标准进行比较,自动调整工作台的移动速度、主轴的旋转速度、刀具的切削量和角度,以及夹具的压力,确保加工过程的精度和质量,当数控模块判断加工达到预期的精度和表面质量时,控制工作台和主轴停止运动,完成加工,此外,标准修正模块根据硬度均匀度调整精度标准范围,以适应不同的加工条件,有效解决了大直径深孔镗削的加工精度不稳定的问题。Compared with the prior art, the beneficial effect of the present invention is that an automated and intelligent processing flow is realized through the collaborative work of a series of precision-controlled modules. First, the workbench clamps the workpiece and moves horizontally to meet the processing requirements. The tool is installed on the spindle and cuts as the spindle rotates. The measurement module monitors the dimensional accuracy, surface finish and hardness of the workpiece in real time, and feeds the data back to the CNC module. The CNC module compares these data with the preset standards, automatically adjusts the moving speed of the workbench, the rotation speed of the spindle, the cutting amount and angle of the tool, and the pressure of the fixture to ensure the accuracy and quality of the processing process. When the CNC module determines that the processing has achieved the expected accuracy and surface quality, it controls the workbench and spindle to stop moving and complete the processing. In addition, the standard correction module adjusts the accuracy standard range according to the hardness uniformity to adapt to different processing conditions, effectively solving the problem of unstable processing accuracy of large-diameter deep hole boring.
进一步地,通过其数控模块对工件的实时尺寸精度进行精准监控,当检测到尺寸精度超出预设的第一标准精度范围时,系统自动判定并采取相应措施:若尺寸精度超出最大值,则调整工作台的移动速度以纠正偏差;若尺寸精度低于最小值,则调整主轴的旋转速度以确保加工精度,通过实时调整工作台和主轴的运行参数,设备能够快速响应尺寸偏差,实现粗加工和半精加工过程中的即时校正。Furthermore, the real-time dimensional accuracy of the workpiece is accurately monitored through its CNC module. When it is detected that the dimensional accuracy exceeds the preset first standard accuracy range, the system automatically determines and takes corresponding measures: if the dimensional accuracy exceeds the maximum value, the moving speed of the worktable is adjusted to correct the deviation; if the dimensional accuracy is lower than the minimum value, the rotation speed of the spindle is adjusted to ensure the processing accuracy. By adjusting the operating parameters of the worktable and spindle in real time, the equipment can quickly respond to dimensional deviations and realize instant correction during roughing and semi-finishing.
进一步地,数控模块通过实时监测工件的尺寸精度,智能地识别出是否超出了第二标准精度范围,从而判断工件是否存在半精度加工偏差。当实时尺寸精度超出该范围的最大值时,数控模块会自动调整刀具的切削量,以确保加工过程能够迅速响应并纠正偏差。相反,当尺寸精度低于最小值时,系统则调整刀具的切削角度,以精细调控加工精度。通过自动调节切削量和角度来适应不同的加工需求,确保工件达到高精度标准。Furthermore, the CNC module monitors the dimensional accuracy of the workpiece in real time and intelligently identifies whether it exceeds the second standard accuracy range, thereby determining whether the workpiece has a semi-precision processing deviation. When the real-time dimensional accuracy exceeds the maximum value of the range, the CNC module automatically adjusts the cutting amount of the tool to ensure that the processing process can respond quickly and correct the deviation. On the contrary, when the dimensional accuracy is lower than the minimum value, the system adjusts the cutting angle of the tool to fine-tune the processing accuracy. By automatically adjusting the cutting amount and angle to adapt to different processing requirements, ensure that the workpiece meets high-precision standards.
进一步地,数控模块负责监控工件的实时表面光洁度,一旦发现其超出预设的标准光洁度,系统便判断存在精加工偏差,并据此调整夹具压力以改善表面质量。同时,标准修正模块会评估工件硬度均匀度与预设标准均匀度之间的差异,当差异超出第一标准差值时,模块将调整第一标准精度范围;若差异在第一和第二标准差值之间,则调整第二标准精度范围。这样的分级调整确保了加工过程能够灵活适应不同的精度要求。通过自动调整夹具压力和精度范围,设备不仅提高了加工效率,降低了人工干预的需求,还减少了因加工不当导致的材料浪费和废品率。Furthermore, the CNC module is responsible for monitoring the real-time surface finish of the workpiece. Once it is found that it exceeds the preset standard finish, the system determines that there is a finishing deviation and adjusts the fixture pressure accordingly to improve the surface quality. At the same time, the standard correction module evaluates the difference between the hardness uniformity of the workpiece and the preset standard uniformity. When the difference exceeds the first standard deviation value, the module will adjust the first standard accuracy range; if the difference is between the first and second standard deviation values, the second standard accuracy range will be adjusted. Such graded adjustments ensure that the processing process can flexibly adapt to different accuracy requirements. By automatically adjusting the fixture pressure and accuracy range, the equipment not only improves processing efficiency and reduces the need for manual intervention, but also reduces material waste and scrap rate caused by improper processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实施例基于大直径深孔加工的镗床设备的结构示意图;FIG1 is a schematic structural diagram of a boring machine for large-diameter deep hole processing according to the present embodiment;
图2为本实施例粗加工偏差判定的判定逻辑图;FIG2 is a determination logic diagram of rough machining deviation determination in this embodiment;
图3为本实施例半精度加工偏差判定的判定逻辑图;FIG3 is a determination logic diagram of the semi-precision machining deviation determination in this embodiment;
图4为本实施例精加工偏差判定的判定逻辑图。FIG. 4 is a determination logic diagram of the finishing deviation determination in this embodiment.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的和优点更加清楚明白,下面结合实施例对本发明作进一步描述;应当理解,此处所描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
下面参照附图来描述本发明的优选实施方式。本领域技术人员应当理解的是,这些实施方式仅仅用于解释本发明的技术原理,并非在限制本发明的保护范围。The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
需要说明的是,在本发明的描述中,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
请参阅图1所示,其为本实施例基于大直径深孔加工的镗床设备的结构示意图,本实施例提供了一种基于大直径深孔加工的镗床设备,包括,工作台1、待加工工件2、夹具3、刀具4、床身5、主轴6、测量模块7、数控模块8以及标准修正模块(图中未画出),其中,Please refer to FIG. 1 , which is a schematic diagram of the structure of a boring machine device for large-diameter deep hole processing according to the present embodiment. The present embodiment provides a boring machine device for large-diameter deep hole processing, including a worktable 1, a workpiece to be processed 2, a fixture 3, a tool 4, a bed 5, a spindle 6, a measuring module 7, a CNC module 8, and a standard correction module (not shown in the figure), wherein:
工作台1,设置在所述床身5上,用以在水平方向上前后移动用以夹持待加工工件2的夹具3;A workbench 1 is arranged on the bed 5 and is used to move forward and backward in the horizontal direction to clamp a fixture 3 for clamping a workpiece 2 to be processed;
刀具4,设置在所述床身5上的主轴6上,用以随着所述主轴6的旋转进行镗削;A tool 4 is arranged on a spindle 6 on the bed 5 and is used for boring as the spindle 6 rotates;
测量模块7,用以监测所述待加工工件2的实时尺寸精度、实时表面光洁度以及硬度均匀度;A measuring module 7, used to monitor the real-time dimensional accuracy, real-time surface finish and hardness uniformity of the workpiece 2 to be processed;
数控模块8,设置在所述床身5尾端,分别与所述工作台1、所述主轴6连接以及所述测量模块7连接,用以根据实时尺寸精度和预设的第一标准精度范围进行判定,并根据判定结果调整所述工作台1的移动速度,或,调整所述主轴6的旋转速度;A numerical control module 8 is arranged at the rear end of the bed 5, and is respectively connected to the workbench 1, the spindle 6 and the measuring module 7, and is used to make a judgment based on the real-time dimensional accuracy and the preset first standard accuracy range, and adjust the moving speed of the workbench 1 or the rotating speed of the spindle 6 according to the judgment result;
所述数控模块8还用以根据实时尺寸精度处于第一标准精度范围的待加工工件2的实时尺寸精度和预设的第二标准精度范围进行判定,并根据判定结果调整所述刀具4的切削量,或,调整所述刀具4的切削角度;The numerical control module 8 is also used to make a judgment based on the real-time dimensional accuracy of the workpiece 2 to be processed whose real-time dimensional accuracy is within the first standard accuracy range and the preset second standard accuracy range, and adjust the cutting amount of the tool 4 or the cutting angle of the tool 4 according to the judgment result;
所述数控模块8还用以根据实时尺寸精度处于第二标准精度范围的待加工工件2的实时表面光洁度和预设的标准光洁度进行判定,并根据判定结果调整夹具压力;The numerical control module 8 is also used to make a determination based on the real-time surface finish of the workpiece 2 to be processed whose real-time dimensional accuracy is within the second standard accuracy range and the preset standard finish, and adjust the clamp pressure according to the determination result;
所述数控模块8还用以根据待加工工件2的实时表面光洁度和实时尺寸精度确定是否完成加工,根据确定完成加工的结果控制所述工作台1和所述主轴6停止运动;The numerical control module 8 is also used to determine whether the processing is completed according to the real-time surface finish and real-time dimensional accuracy of the workpiece 2 to be processed, and control the workbench 1 and the spindle 6 to stop moving according to the result of determining that the processing is completed;
标准修正模块,分别与所述数控模块8和所述测量模块7连接,用以根据硬度均匀度和预设的标准均匀度调整第一标准精度范围,或,调整第二标准精度范围。The standard correction module is connected to the numerical control module 8 and the measuring module 7 respectively, and is used to adjust the first standard accuracy range according to the hardness uniformity and the preset standard uniformity, or adjust the second standard accuracy range.
通过一系列精密控制的模块协同工作,实现自动化和智能化的加工流程。首先,工作台1夹持工件并进行水平移动,以适应加工需求,刀具4安装在主轴6上,随着主轴6的旋转进行切削,测量模块7实时监测工件的尺寸精度、表面光洁度和硬度,并将数据反馈给数控模块8。数控模块8根据这些数据与预设的标准进行比较,自动调整工作台1的移动速度、主轴6的旋转速度、刀具4的切削量和角度,以及夹具3的压力,确保加工过程的精度和质量,当数控模块8判断加工达到预期的精度和表面质量时,控制工作台1和主轴6停止运动,完成加工,此外,标准修正模块根据硬度均匀度调整精度标准范围,以适应不同的加工条件。Through the collaborative work of a series of precision-controlled modules, an automated and intelligent processing process is realized. First, the workbench 1 clamps the workpiece and moves horizontally to meet the processing requirements. The tool 4 is installed on the spindle 6 and cuts as the spindle 6 rotates. The measurement module 7 monitors the dimensional accuracy, surface finish and hardness of the workpiece in real time, and feeds the data back to the CNC module 8. The CNC module 8 compares these data with the preset standards, and automatically adjusts the moving speed of the workbench 1, the rotation speed of the spindle 6, the cutting amount and angle of the tool 4, and the pressure of the fixture 3 to ensure the accuracy and quality of the processing process. When the CNC module 8 determines that the processing has achieved the expected accuracy and surface quality, it controls the workbench 1 and the spindle 6 to stop moving and complete the processing. In addition, the standard correction module adjusts the accuracy standard range according to the hardness uniformity to adapt to different processing conditions.
例如,在一个高精度制造环境中,特别是针对需要大直径深孔加工的工业应用中:For example, in a high-precision manufacturing environment, especially for industrial applications that require large-diameter deep-hole machining:
工件信息:工件为直径500mm,长度2000mm的铝合金圆柱体,需要加工内孔至直径480mm,长度2000mm。Workpiece information: The workpiece is an aluminum alloy cylinder with a diameter of 500mm and a length of 2000mm. The inner hole needs to be processed to a diameter of 480mm and a length of 2000mm.
设备设置:Device Setup:
工作台1:自动夹持系统,可承载重量达2吨。Workbench 1: Automatic clamping system, load-bearing capacity up to 2 tons.
刀具4:高精度镗刀,适用于大直径深孔加工。Tool 4: High-precision boring tool, suitable for large-diameter deep hole processing.
测量模块7:高精度激光测量系统,可实时监测尺寸精度和表面光洁度;以及超声波硬度测试仪,能够通过测量超声波在材料中的传播速度来测量硬度,V=L/t,其中,V为传播速度,L为测量距离,t为检测时间,根据传播速度和基于实验数据建立的已知的硬度与声速之间的关系,转换得到材料表面的若干硬度值,通过对若干硬度值统计分析从而得到硬度均匀度。Measuring module 7: A high-precision laser measurement system that can monitor dimensional accuracy and surface finish in real time; and an ultrasonic hardness tester that can measure hardness by measuring the propagation speed of ultrasonic waves in the material, V=L/t, where V is the propagation speed, L is the measurement distance, and t is the detection time. According to the propagation speed and the known relationship between hardness and sound speed established based on experimental data, several hardness values of the material surface are converted, and the hardness uniformity is obtained by statistical analysis of several hardness values.
数控模块8和标准修正模块的预设标准值:Preset standard values for CNC module 8 and standard correction module:
第一标准精度范围:尺寸精度在+0.05mm到-0.05mm之间。The first standard accuracy range: dimensional accuracy is between +0.05mm and -0.05mm.
最大值:+0.05mmMaximum value: +0.05mm
最小值:-0.05mmMinimum value: -0.05mm
第二标准精度范围:尺寸精度在+0.02mm到-0.02mm之间。The second standard accuracy range: dimensional accuracy is between +0.02mm and -0.02mm.
最大值:+0.02mmMaximum value: +0.02mm
最小值:-0.02mmMinimum value: -0.02mm
标准光洁度:表面粗糙度Ra值为0.4μm。Standard finish: surface roughness Ra value is 0.4μm.
硬度均匀度:硬度均匀度为55HRC,允许波动范围为±2HRC。Hardness uniformity: Hardness uniformity is 55HRC, and the allowable fluctuation range is ±2HRC.
第一标准差值:硬度均匀度与标准均匀度的差值大于3HRC。First standard deviation: The difference between hardness uniformity and standard uniformity is greater than 3HRC.
第二标准差值:硬度均匀度与标准均匀度的差值在1HRC到3HRC之间。Second standard deviation: The difference between hardness uniformity and standard uniformity is between 1HRC and 3HRC.
具体实施步骤:Specific implementation steps:
将工件固定在工作台1上,启动测量模块7进行初始测量。The workpiece is fixed on the workbench 1 and the measuring module 7 is started to perform initial measurement.
根据初始测量结果,数控模块8判断尺寸精度是否在第一标准精度范围内。According to the initial measurement result, the numerical control module 8 determines whether the dimensional accuracy is within the first standard accuracy range.
如果尺寸精度超出第一标准精度范围,数控模块8调整工作台1移动速度或主轴6旋转速度,以纠正偏差。If the dimensional accuracy exceeds the first standard accuracy range, the numerical control module 8 adjusts the moving speed of the workbench 1 or the rotating speed of the spindle 6 to correct the deviation.
当尺寸精度进入第一标准精度范围后,数控模块8进一步判断是否在第二标准精度范围内。When the dimensional accuracy enters the first standard accuracy range, the numerical control module 8 further determines whether it is within the second standard accuracy range.
如果尺寸精度超出第二标准精度范围,数控模块8调整刀具4的切削量或切削角度。If the dimensional accuracy exceeds the second standard accuracy range, the numerical control module 8 adjusts the cutting amount or cutting angle of the tool 4 .
同时,数控模块8监测表面光洁度,如果表面光洁度超出标准光洁度,调整夹具压力。At the same time, the CNC module 8 monitors the surface finish and adjusts the clamp pressure if the surface finish exceeds the standard finish.
标准修正模块根据硬度均匀度与预设标准均匀度的差值,调整第一和第二标准精度范围。The standard correction module adjusts the first and second standard accuracy ranges according to the difference between the hardness uniformity and the preset standard uniformity.
在大直径深孔加工镗床设备中,各个参数的设定通常取决于以下因素:In large-diameter deep hole boring machine equipment, the setting of various parameters usually depends on the following factors:
移动速度:取决于工件的尺寸、材料硬度、加工深度和所需的加工精度。通常根据经验值和设备能力设置。Travel speed: Depends on the size of the workpiece, material hardness, processing depth and required processing accuracy. Usually set based on experience and equipment capabilities.
旋转速度:取决于刀具材料、工件材料和所需的表面光洁度。旋转速度会影响切削量和热量产生。Rotational speed: Depends on the tool material, workpiece material and desired surface finish. Rotational speed affects the amount of stock removal and heat generation.
第一标准精度范围:通常比第二标准精度范围宽,用于粗加工阶段,保证工件尺寸在较宽松的公差范围内。The first standard accuracy range is usually wider than the second standard accuracy range and is used in the rough machining stage to ensure that the workpiece size is within a looser tolerance range.
第二标准精度范围:比第一标准精度范围更严格,用于精加工阶段,确保工件尺寸接近设计要求。Second standard accuracy range: stricter than the first standard accuracy range, used in the finishing stage to ensure that the workpiece size is close to the design requirements.
切削量:取决于工件材料、刀具材料、切削深度和进给速度。Cutting amount: depends on the workpiece material, tool material, cutting depth and feed speed.
切削角度:取决于刀具类型、工件材料和所需的表面光洁度。Cutting angle: Depends on the type of tool, workpiece material and required surface finish.
实时表面光洁度:由测量模块7实时监测,反映当前工件表面的粗糙度。Real-time surface finish: Monitored in real time by the measurement module 7, reflecting the roughness of the current workpiece surface.
标准光洁度:根据工件的应用需求和行业标准设定。Standard finish: set according to the application requirements and industry standards of the workpiece.
夹具压力:取决于工件材料和所需的夹持稳定性。Clamp pressure: Depends on workpiece material and required clamping stability.
硬度均匀度:反映工件材料的一致性,影响加工过程和精度。Hardness uniformity: reflects the consistency of the workpiece material and affects the processing process and accuracy.
本实施例中各预设值设置的有益效果:Beneficial effects of the preset values in this embodiment:
平衡效率和精度:中等的移动速度和旋转速度可以在保证加工效率的同时,减少因速度过快导致的质量下降。Balance efficiency and precision: Moderate moving speed and rotation speed can ensure processing efficiency while reducing the quality degradation caused by excessive speed.
适应性强:第一和第二标准精度范围的设置使得设备能够适应不同阶段的加工需求,从粗加工到精加工的平滑过渡。Strong adaptability: The settings of the first and second standard accuracy ranges enable the equipment to adapt to the processing requirements of different stages, with a smooth transition from rough machining to fine machining.
提高加工质量:通过动态调整切削量和切削角度,可以优化切削条件,减少工件表面缺陷。Improve machining quality: By dynamically adjusting the cutting amount and cutting angle, the cutting conditions can be optimized and the surface defects of the workpiece can be reduced.
确保工件稳定性:适当的夹具压力可以防止工件在加工过程中的振动或位移,提高加工精度。Ensure workpiece stability: Appropriate clamp pressure can prevent the workpiece from vibrating or displacing during machining and improve machining accuracy.
灵活性:硬度均匀度的监测和标准修正模块的应用使得设备能够适应材料特性的变化,提高加工过程的灵活性和可靠性。Flexibility: The monitoring of hardness uniformity and the application of standard correction modules enable the equipment to adapt to changes in material properties and improve the flexibility and reliability of the processing process.
请继续参阅图2所示,其为本实施例粗加工偏差判定的判定逻辑图;Please continue to refer to FIG. 2 , which is a determination logic diagram of rough machining deviation determination in this embodiment;
具体而言,所述数控模块8判定实时尺寸精度不处于预设的第一标准精度范围的待加工工件2存在粗加工偏差,并判定实时尺寸精度大于预设的第一标准精度范围的最大值的待加工工件2需要调整所述工作台1的移动速度。Specifically, the CNC module 8 determines that the workpiece 2 to be processed whose real-time dimensional accuracy is not within the preset first standard accuracy range has a rough processing deviation, and determines that the workpiece 2 to be processed whose real-time dimensional accuracy is greater than the maximum value of the preset first standard accuracy range needs to adjust the moving speed of the worktable 1.
具体而言,所述数控模块8根据实时尺寸精度和第一标准精度范围的最大值调整所述工作台1的移动速度。Specifically, the numerical control module 8 adjusts the moving speed of the workbench 1 according to the real-time dimensional accuracy and the maximum value of the first standard accuracy range.
具体而言,所述数控模块8判定实时尺寸精度小于预设的第一标准精度范围的最小值的待加工工件2需要调整所述主轴6的旋转速度。Specifically, the numerical control module 8 determines that the workpiece 2 to be processed, whose real-time dimensional accuracy is less than the minimum value of the preset first standard accuracy range, needs to adjust the rotation speed of the spindle 6.
具体而言,所述数控模块8根据实时尺寸精度和第一标准精度范围的最小值调整所述主轴6的旋转速度。Specifically, the numerical control module 8 adjusts the rotation speed of the spindle 6 according to the real-time dimensional accuracy and the minimum value of the first standard accuracy range.
通过其数控模块8对工件的实时尺寸精度进行精准监控,当检测到尺寸精度超出预设的第一标准精度范围时,系统自动判定并采取相应措施:若尺寸精度超出最大值,则调整工作台1的移动速度以纠正偏差;若尺寸精度低于最小值,则调整主轴6的旋转速度以确保加工精度,通过实时调整工作台1和主轴6的运行参数,设备能够快速响应尺寸偏差,实现粗加工和半精加工过程中的即时校正。The real-time dimensional accuracy of the workpiece is accurately monitored through its CNC module 8. When it is detected that the dimensional accuracy exceeds the preset first standard accuracy range, the system automatically determines and takes corresponding measures: if the dimensional accuracy exceeds the maximum value, the moving speed of the worktable 1 is adjusted to correct the deviation; if the dimensional accuracy is lower than the minimum value, the rotation speed of the spindle 6 is adjusted to ensure the processing accuracy. By adjusting the operating parameters of the worktable 1 and the spindle 6 in real time, the equipment can quickly respond to dimensional deviations and realize instant correction during rough machining and semi-finishing.
请继续参阅图3所示,其为本实施例半精度加工偏差判定的判定逻辑图;Please continue to refer to FIG. 3 , which is a determination logic diagram of the semi-precision machining deviation determination of this embodiment;
具体而言,所述数控模块8判定实时尺寸精度不处于预设的第二标准精度范围的待加工工件2存在半精度加工偏差,并判定实时尺寸精度大于预设的第二标准精度范围的最大值的待加工工件2需要调整所述刀具4的切削量。Specifically, the CNC module 8 determines that the workpiece 2 to be processed whose real-time dimensional accuracy is not within the preset second standard accuracy range has a semi-precision processing deviation, and determines that the workpiece 2 to be processed whose real-time dimensional accuracy is greater than the maximum value of the preset second standard accuracy range needs to adjust the cutting amount of the tool 4.
具体而言,所述数控模块8根据实时尺寸精度和第二标准精度范围的最大值调整所述刀具4的切削量。Specifically, the numerical control module 8 adjusts the cutting amount of the tool 4 according to the real-time dimensional accuracy and the maximum value of the second standard accuracy range.
具体而言,所述数控模块8判定实时尺寸精度小于预设的第二标准精度范围的最小值的待加工工件2需要调整所述刀具4的切削角度,并根据实时尺寸精度和第二标准精度范围的最小值调整所述刀具4的切削角度。Specifically, the CNC module 8 determines that the workpiece 2 to be processed whose real-time dimensional accuracy is less than the minimum value of the preset second standard accuracy range needs to adjust the cutting angle of the tool 4, and adjusts the cutting angle of the tool 4 according to the real-time dimensional accuracy and the minimum value of the second standard accuracy range.
数控模块8通过实时监测工件的尺寸精度,智能地识别出是否超出了第二标准精度范围,从而判断工件是否存在半精度加工偏差。当实时尺寸精度超出该范围的最大值时,数控模块8会自动调整刀具4的切削量,以确保加工过程能够迅速响应并纠正偏差。相反,当尺寸精度低于最小值时,系统则调整刀具4的切削角度,以精细调控加工精度。通过自动调节切削量和角度来适应不同的加工需求,确保工件达到高精度标准。The numerical control module 8 monitors the dimensional accuracy of the workpiece in real time and intelligently identifies whether it exceeds the second standard accuracy range, thereby determining whether the workpiece has a semi-precision processing deviation. When the real-time dimensional accuracy exceeds the maximum value of the range, the numerical control module 8 automatically adjusts the cutting amount of the tool 4 to ensure that the processing process can respond quickly and correct the deviation. On the contrary, when the dimensional accuracy is lower than the minimum value, the system adjusts the cutting angle of the tool 4 to finely control the processing accuracy. By automatically adjusting the cutting amount and angle to adapt to different processing requirements, it ensures that the workpiece meets high-precision standards.
请继续参阅图4所示,其为本实施例精加工偏差判定的判定逻辑图;Please continue to refer to FIG. 4 , which is a determination logic diagram of the finishing deviation determination in this embodiment;
具体而言,所述数控模块8判定实时表面光洁度大于预设的标准光洁度存在精加工偏差,并根据实时表面光洁度和标准光洁度增大调整夹具压力。Specifically, the numerical control module 8 determines that the real-time surface finish is greater than the preset standard finish and there is a finishing deviation, and increases and adjusts the clamp pressure according to the real-time surface finish and the standard finish.
具体而言,所述标准修正模块计算大于预设的标准均匀度的硬度均匀度和标准均匀度的差值,对于判定差值大于预设的第一标准差值的情况,根据差值和第一标准差值增大调整第一标准精度范围;Specifically, the standard correction module calculates the difference between the hardness uniformity greater than the preset standard uniformity and the standard uniformity, and if the difference is greater than the preset first standard deviation, increases and adjusts the first standard accuracy range according to the difference and the first standard deviation;
所述标准修正模块对于判定差值小于或等于第一标准差值且大于预设的第二标准差值的情况,根据差值和第二标准差值减小调整第二标准精度范围;The standard correction module adjusts the second standard accuracy range according to the difference value and the second standard deviation value when the difference value is less than or equal to the first standard deviation value and greater than the preset second standard deviation value;
其中,第一标准精度范围大于第二标准精度范围。The first standard accuracy range is greater than the second standard accuracy range.
数控模块8负责监控工件的实时表面光洁度,一旦发现其超出预设的标准光洁度,系统便判断存在精加工偏差,并据此调整夹具压力以改善表面质量。同时,标准修正模块会评估工件硬度均匀度与预设标准均匀度之间的差异,当差异超出第一标准差值时,模块将调整第一标准精度范围;若差异在第一和第二标准差值之间,则调整第二标准精度范围。这样的分级调整确保了加工过程能够灵活适应不同的精度要求。通过自动调整夹具压力和精度范围,设备不仅提高了加工效率,降低了人工干预的需求,还减少了因加工不当导致的材料浪费和废品率。The CNC module 8 is responsible for monitoring the real-time surface finish of the workpiece. Once it is found that it exceeds the preset standard finish, the system will determine that there is a finishing deviation and adjust the clamp pressure accordingly to improve the surface quality. At the same time, the standard correction module will evaluate the difference between the hardness uniformity of the workpiece and the preset standard uniformity. When the difference exceeds the first standard deviation value, the module will adjust the first standard accuracy range; if the difference is between the first and second standard deviation values, the second standard accuracy range will be adjusted. Such graded adjustment ensures that the processing process can flexibly adapt to different accuracy requirements. By automatically adjusting the clamp pressure and accuracy range, the equipment not only improves processing efficiency and reduces the need for manual intervention, but also reduces material waste and scrap rate caused by improper processing.
工作台1移动速度调整:移动速度=f(实时尺寸精度−第一标准精度范围最大值),其中,f是一个根据偏差大小调整移动速度的函数。Adjustment of the moving speed of workbench 1: Moving speed = f (real-time dimensional accuracy − maximum value of the first standard accuracy range), where f is a function that adjusts the moving speed according to the deviation size.
主轴6旋转速度调整:旋转速度=g(第一标准精度范围最小值−实时尺寸精度),其中,g是一个根据偏差大小调整旋转速度的函数。Spindle 6 rotation speed adjustment: rotation speed = g (minimum value of the first standard accuracy range − real-time dimensional accuracy), where g is a function that adjusts the rotation speed according to the deviation size.
刀具4切削量调整:切削量=h(实时尺寸精度−第二标准精度范围最大值),其中,h是一个根据偏差大小调整切削量的函数。Cutting amount adjustment of tool 4: Cutting amount = h (real-time dimensional accuracy − maximum value of the second standard accuracy range), where h is a function that adjusts the cutting amount according to the deviation size.
刀具4切削角度调整:切削角度=i(第二标准精度范围最小值−实时尺寸精度),其中,i是一个根据偏差大小调整切削角度的函数。Cutting angle adjustment of tool 4: Cutting angle = i (minimum value of the second standard accuracy range − real-time dimensional accuracy), where i is a function that adjusts the cutting angle according to the deviation size.
夹具压力调整:夹具压力=j(实时表面光洁度−标准光洁度),其中,j是一个根据表面光洁度偏差调整夹具压力的函数。Fixture pressure adjustment: Fixture pressure = j(actual surface finish − standard finish), where j is a function that adjusts the fixture pressure according to the surface finish deviation.
第一标准精度范围调整:第一标准精度范围=k(硬度均匀度−标准均匀度)+第一标准差值,其中,k是第一标准精度调整系数。First standard accuracy range adjustment: First standard accuracy range = k (hardness uniformity − standard uniformity) + first standard deviation, where k is the first standard accuracy adjustment coefficient.
第二标准精度范围调整:第二标准精度范围=第二标准精度范围=l×(硬度均匀度−标准均匀度)+第二标准差值 其中,l是第二标准精度调整系数。Second standard accuracy range adjustment: Second standard accuracy range = Second standard accuracy range = l×(hardness uniformity − standard uniformity) + second standard deviation Wherein, l is the second standard accuracy adjustment coefficient.
上述公式中的f,g,h,i,j,k,和l都是根据具体的设备特性、材料属性和加工要求确定的函数或系数。实际应用中,这些函数和系数可能需要通过实验和优化过程来确定,以确保加工过程的稳定性和加工质量。The f, g, h, i, j, k, and l in the above formula are functions or coefficients determined according to the specific equipment characteristics, material properties and processing requirements. In practical applications, these functions and coefficients may need to be determined through experiments and optimization processes to ensure the stability and quality of the processing process.
至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征做出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
以上所述仅为本发明的优选实施例,并不用于限制本发明;对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410912871.4A CN118456112B (en) | 2024-07-09 | 2024-07-09 | Boring machine equipment based on major diameter deep hole processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410912871.4A CN118456112B (en) | 2024-07-09 | 2024-07-09 | Boring machine equipment based on major diameter deep hole processing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118456112A CN118456112A (en) | 2024-08-09 |
| CN118456112B true CN118456112B (en) | 2024-09-13 |
Family
ID=92151666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410912871.4A Active CN118456112B (en) | 2024-07-09 | 2024-07-09 | Boring machine equipment based on major diameter deep hole processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118456112B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102407357A (en) * | 2011-12-07 | 2012-04-11 | 常州市新特力工具有限公司 | Combined boring lathe |
| CN109773431A (en) * | 2019-03-29 | 2019-05-21 | 中信戴卡股份有限公司 | The processing method of the split type cowl hood cap assemblies of engine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3836699B2 (en) * | 2001-09-27 | 2006-10-25 | 進和技術開発株式会社 | Measuring method of excavator position in propulsion method |
| GB0322362D0 (en) * | 2003-09-24 | 2003-10-22 | Renishaw Plc | Measuring methods for use on machine tools |
| CN111451558B (en) * | 2019-01-21 | 2021-04-09 | 武汉锋云正华精密科技有限公司 | Method for machining inclined hole of helical tooth |
| CN112123018A (en) * | 2020-08-03 | 2020-12-25 | 北京北一机床股份有限公司 | Method for testing gradient characteristic of machine tool precision |
-
2024
- 2024-07-09 CN CN202410912871.4A patent/CN118456112B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102407357A (en) * | 2011-12-07 | 2012-04-11 | 常州市新特力工具有限公司 | Combined boring lathe |
| CN109773431A (en) * | 2019-03-29 | 2019-05-21 | 中信戴卡股份有限公司 | The processing method of the split type cowl hood cap assemblies of engine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118456112A (en) | 2024-08-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3563988B1 (en) | Machining robot and machining method | |
| CA2863768C (en) | Real-time numerical control tool path adaptation using force feedback | |
| CN108526912B (en) | Laser-assisted horizontal three-dimensional ultrasonic elliptical vibration milling machine equipment and its working method | |
| US11992909B2 (en) | Attachment for machining apparatus | |
| CN102794491A (en) | Device and method of automatic helical milling of hole | |
| CN101559568A (en) | Machine tool | |
| CN111390250A (en) | Weak rigidity thin-walled structural member, its processing method, and station quick-change positioning and clamping device | |
| CN102873514B (en) | Method for processing crystallizer copper pipe with upper and lower installation spigots | |
| CN102500765B (en) | Numerical control spherical lathe | |
| CN110193633A (en) | Numerically-controlled machine tool and cutting working method | |
| CN106312152A (en) | Method for machining thin-walled components | |
| CN118456112B (en) | Boring machine equipment based on major diameter deep hole processing | |
| CN214291755U (en) | A frock clamp for numerical control lathe processing step hole | |
| CN110216425B (en) | Machining method for precisely machining variable-groove-width threads through single teeth | |
| CN210125778U (en) | Numerical control machine tool | |
| CN104625182A (en) | Improved cutting method of aluminum alloy profile and aluminum alloy profile | |
| CN221158640U (en) | A boring tool for turning external cylindrical tooling on a CNC boring machine | |
| CN108788648B (en) | Jig processing method, jig and lathe | |
| KR102010590B1 (en) | Spindle clamping and unclamping automatic control device and method thereof | |
| CN220347229U (en) | A one-drill and double-back drilling equipment based on visual inspection | |
| CN218984117U (en) | Taper control system for vertical lathe machining | |
| CN112388257B (en) | Shielded motor guide bearing bush supporting block processing technology | |
| CN222830754U (en) | Device for controlling drilling and chamfering depth of axle housing flange plate | |
| CN114131283B (en) | Remanufacturing and repairing device and method for inner wall of large sleeve part | |
| Wang et al. | Countersinking Accuracy Control Technology of Robot Drilling and Countersinking Integrated Drilling |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |