CN118462528A - A metering pump with adjustable range - Google Patents
A metering pump with adjustable range Download PDFInfo
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- CN118462528A CN118462528A CN202310303129.9A CN202310303129A CN118462528A CN 118462528 A CN118462528 A CN 118462528A CN 202310303129 A CN202310303129 A CN 202310303129A CN 118462528 A CN118462528 A CN 118462528A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B13/00—Pumps specially modified to deliver fixed or variable measured quantities
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/04—Pumps having electric drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/08—Cooling; Heating; Preventing freezing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
本发明公开了一种量程可调的计量泵,涉及计量泵技术领域。该量程可调的计量泵,包括传动机身,所述传动机身顶部内壁设置有蜗杆,所述蜗杆外壁与蜗轮啮合,所述蜗轮固定安装在转杆外壁,且转杆一端与传动机身内壁转动连接,所述转杆远离传动机身内壁的一端固定安装有偏心轮。该量程可调的计量泵,通过感应装置与量程调节阀的配合,通过控制量程调节阀的开关大小来对进料液体数量进行控制,从而达到控制计量泵量程的效果;通过感应装置与恒温装置的配合,在温度过低的情况下对进料液体进行加热,防止温度过低,进料液体出现结冰现象,保证进料液体的运输通畅与计量泵本身的安全。
The present invention discloses a metering pump with adjustable range, and relates to the technical field of metering pumps. The metering pump with adjustable range comprises a transmission body, wherein a worm is arranged on the inner wall at the top of the transmission body, wherein the outer wall of the worm is meshed with a worm wheel, wherein the worm wheel is fixedly mounted on the outer wall of a rotating rod, and one end of the rotating rod is rotatably connected with the inner wall of the transmission body, and an eccentric wheel is fixedly mounted on the end of the rotating rod away from the inner wall of the transmission body. The metering pump with adjustable range controls the amount of feed liquid by controlling the switch size of the range regulating valve through the cooperation of a sensing device and a range regulating valve, thereby achieving the effect of controlling the range of the metering pump; through the cooperation of a sensing device and a thermostatic device, the feed liquid is heated when the temperature is too low, to prevent the temperature from being too low and the feed liquid from freezing, thereby ensuring the smooth transportation of the feed liquid and the safety of the metering pump itself.
Description
技术领域Technical Field
本发明涉及计量泵技术领域,具体为一种量程可调的计量泵。The invention relates to the technical field of metering pumps, in particular to a metering pump with adjustable range.
背景技术Background Art
泵是进行液体运输时的一种基本工具,通过泵可以很轻松的完成液体的运输工作。而计量泵则是需要对液体运输时进行计量所用的一种泵,通过计量泵可以在液体进行运输的过程中就完成计量工作,是液体运输行业最常用工具。A pump is a basic tool for liquid transportation, and it can easily transport liquids. A metering pump is a pump that is used to measure liquids during transportation. It can measure liquids during transportation and is the most commonly used tool in the liquid transportation industry.
专利公告号为CN214464712U的实用新型专利公开了一种计量泵泵头及计量泵,该实用新型涉及计量泵技术领域,具体是一种计量泵泵头及计量泵,所述计量泵泵头包括泵头本体、设于泵头本体内的柱塞腔,还包括:进口阀组安装部分,其配置为孔径呈梯度变化的贯穿泵头该体一侧的过流通道,用于安装进口阀组;安装在所述柱塞腔的柱塞部分,所述柱塞部分远离过流通道的一端与计量泵传动端连接,并受其驱动;所述泵头本体上开设有计量泵进口和计量泵出口,所述过流通道分别与计量泵进口和柱塞腔接通,所述柱塞腔还接通计量泵出口;该实用新型的有益效果是:通过改变进口阀组的安装位置,使得在安装、更换进口阀组时,无需拆装进出口阀门和管道,即可快速从上面取出进口单向阀;消除了存在的安全隐患,又减少了浪费;且便于运输。The utility model patent with patent announcement number CN214464712U discloses a metering pump head and a metering pump, which relates to the technical field of metering pumps, specifically a metering pump head and a metering pump, wherein the metering pump head comprises a pump head body, a plunger cavity arranged in the pump head body, and further comprises: an inlet valve group installation part, which is configured as a flow passage penetrating through one side of the pump head body with a gradient aperture, and is used to install the inlet valve group; a plunger part installed in the plunger cavity, wherein one end of the plunger part away from the flow passage is connected to the driving end of the metering pump and is driven by it; a metering pump inlet and a metering pump outlet are provided on the pump head body, the flow passage is connected to the metering pump inlet and the plunger cavity respectively, and the plunger cavity is also connected to the metering pump outlet; the beneficial effects of the utility model are: by changing the installation position of the inlet valve group, when installing and replacing the inlet valve group, the inlet check valve can be quickly taken out from it without disassembling the inlet and outlet valves and pipelines; the existing safety hazards are eliminated, and waste is reduced; and it is easy to transport.
但是目前的计量泵存在以下问题:在计量泵进行液体运输时,根据不同情况,需要的计量泵量程也不同。同时,若是进行液体运输时遇到天气过冷的情况,运输的液体可能会在计量泵内结冰,影响到液体的运输,严重情况下还会对计量泵产生破坏,因此,我们提出了一种量程可调的计量泵。However, the current metering pumps have the following problems: when the metering pump is used to transport liquids, the required metering pump range is different according to different situations. At the same time, if the weather is too cold during liquid transportation, the transported liquid may freeze in the metering pump, affecting the transportation of the liquid. In severe cases, it may even damage the metering pump. Therefore, we propose a metering pump with adjustable range.
发明内容Summary of the invention
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本发明提供了一种量程可调的计量泵,解决了上述背景技术中提出的问题。In view of the deficiencies of the prior art, the present invention provides a metering pump with adjustable range, which solves the problems raised in the above background technology.
(二)技术方案(II) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:一种量程可调的计量泵,包括传动机身,所述传动机身顶部内壁设置有蜗杆,所述蜗杆外壁与蜗轮啮合,所述蜗轮固定安装在转杆外壁,且转杆一端与传动机身内壁转动连接,所述转杆远离传动机身内壁的一端固定安装有偏心轮,所述偏心轮外壁与滑动活塞转动连接,所述传动机身下方固定安装有泵头,所述泵头上方固定安装有隔膜,所述泵头两侧固定安装有单向进出口阀门,所述单向进出口阀门左侧进料口阀门外壁设置有恒温量程调节装置,所述恒温量程调节装置包括感应装置和小支架,所述感应装置内壁设置有量程调节阀,所述感应装置左侧外壁固定连接有恒温装置,所述小支架固定安装在单向进出口阀门左侧进料口阀门的管道内壁,所述小支架右侧外壁转动安装有风扇。To achieve the above objectives, the present invention is implemented through the following technical solutions: a metering pump with adjustable range, comprising a transmission body, a worm is provided on the top inner wall of the transmission body, the outer wall of the worm is meshed with a worm wheel, the worm wheel is fixedly mounted on the outer wall of a rotating rod, and one end of the rotating rod is rotatably connected to the inner wall of the transmission body, an eccentric wheel is fixedly mounted on the end of the rotating rod away from the inner wall of the transmission body, the outer wall of the eccentric wheel is rotatably connected to a sliding piston, a pump head is fixedly mounted below the transmission body, a diaphragm is fixedly mounted above the pump head, one-way inlet and outlet valves are fixedly mounted on both sides of the pump head, a constant temperature range adjustment device is provided on the outer wall of the valve on the left side of the one-way inlet and outlet valve, the constant temperature range adjustment device comprises a sensing device and a small bracket, a range adjustment valve is provided on the inner wall of the sensing device, a constant temperature device is fixedly connected to the left outer wall of the sensing device, the small bracket is fixedly mounted on the inner wall of the pipeline of the valve on the left side of the one-way inlet and outlet valve, and a fan is rotatably mounted on the right outer wall of the small bracket.
优选的,所述所述传动机身底部右侧外壁开设有漏液排出口,且漏液排出口底部与隔膜上表面平行,所述漏液收集盒内部与漏液排出口相通。Preferably, a leakage outlet is provided on the right outer wall of the bottom of the transmission body, and the bottom of the leakage outlet is parallel to the upper surface of the diaphragm, and the interior of the leakage collection box is connected to the leakage outlet.
优选的,所述所述恒温装置呈环形管道螺旋分布在单向进出口阀门左侧进料口阀门管道外壁。Preferably, the thermostatic device is in the form of an annular pipe spirally distributed on the outer wall of the valve pipe of the feed inlet on the left side of the one-way inlet and outlet valves.
优选的,所述所述传动机身下半部分设置有隔膜减压缓冲装置,所述隔膜减压缓冲装置包括大支架和直杆,所述大支架固定安装在传动机身下半部分内壁,所述大支架的中部下方活动连接有缓冲头,所述缓冲头四周外壁转动连接有减压排液板,所述直杆一端与转杆底部外壁固定连接,所述直杆远离转杆的一端外壁固定安装有推板。Preferably, a diaphragm decompression buffer device is provided at the lower half of the transmission body, and the diaphragm decompression buffer device includes a large bracket and a straight rod. The large bracket is fixedly installed on the inner wall of the lower half of the transmission body, and a buffer head is movably connected to the lower middle part of the large bracket. The outer wall around the buffer head is rotatably connected with a decompression drainage plate, one end of the straight rod is fixedly connected to the outer wall of the bottom of the rotating rod, and a push plate is fixedly installed on the outer wall of the end of the straight rod away from the rotating rod.
优选的,所述所述减压排液板位于推板的运动轨迹上。Preferably, the decompression and liquid discharge plate is located on the movement track of the push plate.
优选的,所述所述缓冲头与大支架之间使用弹簧连接。Preferably, the buffer head is connected to the large bracket by a spring.
优选的,所述所述传动机身右侧外壁设置有漏液警戒装置,所述漏液警戒装置包括漏液收集盒,所述漏液收集盒固定安装在传动机身右侧外壁,所述漏液收集盒上方与操作杆一端固定连接,所述操作杆另一端与传动机身右侧外壁固定连接,所述操作杆远离漏液收集盒的一端与电动伸缩杆一端固定连接,且电动伸缩杆贯穿传动机身右侧内壁,所述电动伸缩杆另一端与U型卡板右侧外壁固定连接,所述U型卡板底部滑动安装在限制块上方外壁,且限制块右侧外壁固定安装在传动机身右侧内壁。Preferably, a liquid leakage warning device is provided on the right side outer wall of the transmission body, and the liquid leakage warning device includes a liquid leakage collecting box, which is fixedly mounted on the right side outer wall of the transmission body, and the top of the liquid leakage collecting box is fixedly connected to one end of an operating rod, and the other end of the operating rod is fixedly connected to the right side outer wall of the transmission body, and the end of the operating rod away from the liquid leakage collection box is fixedly connected to one end of an electric telescopic rod, and the electric telescopic rod passes through the right side inner wall of the transmission body, and the other end of the electric telescopic rod is fixedly connected to the right side outer wall of a U-shaped pallet, and the bottom of the U-shaped pallet is slidably mounted on the upper outer wall of the limiting block, and the right side outer wall of the limiting block is fixedly mounted on the right side inner wall of the transmission body.
优选的,所述所述限制块设置在传动机身内部左右两侧,滑动活塞的运动轨迹被限制在两块限制块中间。Preferably, the limiting blocks are arranged on the left and right sides of the transmission body, and the movement trajectory of the sliding piston is limited between the two limiting blocks.
(三)有益效果(III) Beneficial effects
本发明提供了一种量程可调的计量泵。具备以下有益效果:The present invention provides a metering pump with adjustable range, which has the following beneficial effects:
(1)、该量程可调的计量泵,通过感应装置与量程调节阀的配合,通过控制量程调节阀的开关大小来对进料液体数量进行控制,从而达到控制计量泵量程的效果;通过感应装置与恒温装置的配合,在温度过低的情况下对进料液体进行加热,防止温度过低,进料液体出现结冰现象,保证进料液体的运输通畅与计量泵本身的安全;通过风扇被进料液体的冲击力带动产生的旋转,对进料液体进行搅拌,提高恒温装置的加热效果。(1) The metering pump with adjustable range controls the amount of feed liquid by controlling the switch size of the range regulating valve through the cooperation of the sensing device and the range regulating valve, thereby achieving the effect of controlling the range of the metering pump; the feed liquid is heated by the cooperation of the sensing device and the constant temperature device when the temperature is too low to prevent the feed liquid from freezing due to the low temperature, thereby ensuring the smooth transportation of the feed liquid and the safety of the metering pump itself; the fan is driven to rotate by the impact force of the feed liquid to stir the feed liquid, thereby improving the heating effect of the constant temperature device.
(2)、该量程可调的计量泵,通过转杆、直杆、推板与减压排液板的配合,使减压排液板旋转将隔膜向上鼓动时产生的压力均匀分开,防止隔膜因为受力不均产生损坏;通过缓冲头与大支架配合,隔膜向上鼓动时,缓冲头与大支架间的弹簧受力,对隔膜进行缓冲作用,防止隔膜因为压力过大产生损坏。(2) The metering pump with adjustable range can rotate the pressure relief plate to evenly distribute the pressure generated when the diaphragm moves upward through the cooperation of the rotating rod, the straight rod, the push plate and the pressure relief plate, thereby preventing the diaphragm from being damaged due to uneven force. The buffer head can cooperate with the large bracket, so that when the diaphragm moves upward, the spring between the buffer head and the large bracket is stressed to buffer the diaphragm, thereby preventing the diaphragm from being damaged due to excessive pressure.
(3)、该量程可调的计量泵,通过转杆、直杆、推板与减压排液板的配合,将漏液尽快从传动机身底部右侧的漏液排出口排出,防止漏液进一步对隔膜产生破坏;通过漏液收集盒、操作杆、电动伸缩杆运动,与U型卡板配合,两侧的U型卡板合拢,将滑动活塞控制住,使滑动活塞保持向下的状态,保证了泵头内部的干净,使技术人员进行隔膜更换时的麻烦更少,传动机身上方的外接电机在运行不了的情况下会自动停止,使整个机器停止运转,减少材料的损失;通过限制块可以使滑动活塞的运动轨迹固定,不会产生倾斜、偏移等现象,提高了机器的安全性与稳定性。(3) The metering pump with adjustable range can discharge the leaked liquid from the leakage outlet on the right side of the bottom of the transmission body as soon as possible through the cooperation of the rotating rod, the straight rod, the push plate and the pressure relief discharge plate, so as to prevent the leaked liquid from further damaging the diaphragm; through the movement of the leakage collection box, the operating rod and the electric telescopic rod, in cooperation with the U-shaped card plate, the U-shaped card plates on both sides are closed to control the sliding piston, so that the sliding piston is kept in a downward state, ensuring the cleanliness of the inside of the pump head and making it less troublesome for technicians to replace the diaphragm. The external motor above the transmission body will automatically stop when it cannot run, so that the entire machine stops running and reduces material loss; the movement trajectory of the sliding piston can be fixed by the limiting block, and no tilting or offset will occur, thereby improving the safety and stability of the machine.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明主体示意图;Fig. 1 is a schematic diagram of the main body of the present invention;
图2为本发明正面剖视结构示意图;FIG2 is a front cross-sectional structural schematic diagram of the present invention;
图3为本发明后面剖视结构示意图;FIG3 is a schematic cross-sectional view of the rear surface of the present invention;
图4为本发明局部剖面结构示意图;FIG4 is a schematic diagram of a partial cross-sectional structure of the present invention;
图5为本发明恒温量程调节装置剖面结构示意图;FIG5 is a schematic cross-sectional view of the constant temperature range adjustment device of the present invention;
图6为本发明隔膜减压缓冲装置剖面结构示意图;FIG6 is a schematic cross-sectional view of the diaphragm pressure reducing buffer device of the present invention;
图7为本发明漏液警戒装置剖面结构示意图。FIG. 7 is a schematic diagram of the cross-sectional structure of the liquid leakage warning device of the present invention.
图中:1、传动机身;2、蜗杆;3、蜗轮;4、转杆;5、偏心轮;6、滑动活塞;7、泵头;8、隔膜;9、单向进出口阀门;10、恒温量程调节装置;101、感应装置;102、量程调节阀;103、恒温装置;104、小支架;105、风扇;11、隔膜减压缓冲装置;111、大支架;112、缓冲头;113、减压排液板;114、直杆;115、推板;12、漏液警戒装置;121、漏液收集盒;122、操作杆;123、电动伸缩杆;124、U型卡板;125、限制块。In the figure: 1. transmission body; 2. worm; 3. worm wheel; 4. rotating rod; 5. eccentric wheel; 6. sliding piston; 7. pump head; 8. diaphragm; 9. one-way inlet and outlet valves; 10. constant temperature range adjustment device; 101. induction device; 102. range adjustment valve; 103. constant temperature device; 104. small bracket; 105. fan; 11. diaphragm pressure relief buffer device; 111. large bracket; 112. buffer head; 113. pressure relief drain plate; 114. straight rod; 115. push plate; 12. leakage warning device; 121. leakage collection box; 122. operating lever; 123. electric telescopic rod; 124. U-shaped card plate; 125. limiting block.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-7,本发明提供一种技术方案:一种量程可调的计量泵,包括传动机身1,传动机身1顶部内壁设置有蜗杆2,蜗杆2外壁与蜗轮3啮合,蜗轮3固定安装在转杆4外壁,且转杆4一端与传动机身1内壁转动连接,转杆4远离传动机身1内壁的一端固定安装有偏心轮5,偏心轮5外壁与滑动活塞6转动连接,传动机身1下方固定安装有泵头7,泵头7上方固定安装有隔膜8,传动机身1底部右侧外壁开设有漏液排出口,且漏液排出口底部与隔膜8上表面平行,当隔膜8出现破漏时,漏液进入隔膜8上方,与隔膜8上表面平行的漏液排出口就可以将漏液排出,泵头7两侧固定安装有单向进出口阀门9,单向进出口阀门9左侧进料口阀门外壁设置有恒温量程调节装置10,恒温量程调节装置10包括感应装置101和小支架104,感应装置101内壁设置有量程调节阀102,感应装置101左侧外壁固定连接有恒温装置103,恒温装置103呈环形管道螺旋分布在单向进出口阀门9左侧进料口阀门管道外壁,加温效果更好,进料液体加温效果更均匀,小支架104固定安装在单向进出口阀门9左侧进料口阀门的管道内壁,小支架104右侧外壁转动安装有风扇105。Please refer to Figures 1-7. The present invention provides a technical solution: a metering pump with adjustable range, including a transmission body 1, a worm 2 is arranged on the inner wall at the top of the transmission body 1, the outer wall of the worm 2 is meshed with a worm wheel 3, the worm wheel 3 is fixedly mounted on the outer wall of a rotating rod 4, and one end of the rotating rod 4 is rotatably connected to the inner wall of the transmission body 1, an eccentric wheel 5 is fixedly mounted on the end of the rotating rod 4 away from the inner wall of the transmission body 1, the outer wall of the eccentric wheel 5 is rotatably connected to a sliding piston 6, a pump head 7 is fixedly mounted below the transmission body 1, a diaphragm 8 is fixedly mounted above the pump head 7, a leakage outlet is opened on the outer wall on the right side of the bottom of the transmission body 1, and the bottom of the leakage outlet is parallel to the upper surface of the diaphragm 8. When the diaphragm 8 is broken, the leakage enters the upper part of the diaphragm 8, and the leakage parallel to the upper surface of the diaphragm 8 is discharged. The leaked liquid can be discharged through the discharge port. One-way inlet and outlet valves 9 are fixedly installed on both sides of the pump head 7. A constant temperature range adjustment device 10 is arranged on the outer wall of the feed inlet valve on the left side of the one-way inlet and outlet valve 9. The constant temperature range adjustment device 10 comprises a sensing device 101 and a small bracket 104. A range adjustment valve 102 is arranged on the inner wall of the sensing device 101. A constant temperature device 103 is fixedly connected to the left outer wall of the sensing device 101. The constant temperature device 103 is in the form of an annular pipeline spirally distributed on the outer wall of the feed inlet valve pipeline on the left side of the one-way inlet and outlet valve 9. The heating effect is better and the heating effect of the feed liquid is more uniform. The small bracket 104 is fixedly installed on the inner wall of the pipeline of the feed inlet valve on the left side of the one-way inlet and outlet valve 9. A fan 105 is rotatably installed on the right outer wall of the small bracket 104.
传动机身1下半部分设置有隔膜减压缓冲装置11,隔膜减压缓冲装置11包括大支架111和直杆114,大支架111固定安装在传动机身1下半部分内壁,大支架111的中部下方活动连接有缓冲头112,缓冲头112与大支架111之间使用弹簧连接,隔膜8向上鼓动时,缓冲头112与大支架111间的弹簧受力,对隔膜8进行缓冲作用,防止隔膜8因为压力过大产生损坏,缓冲头112四周外壁转动连接有减压排液板113,直杆114一端与转杆4底部外壁固定连接,直杆114远离转杆4的一端外壁固定安装有推板115,减压排液板113位于推板115的运动轨迹上,推板115运动时能够对减压排液板113产生推动作用,使减压排液板113在旋转时将隔膜8向上鼓动时产生的压力均匀分开,防止隔膜8因为受力不均产生损坏。The lower part of the transmission body 1 is provided with a diaphragm decompression buffer device 11, which includes a large bracket 111 and a straight rod 114. The large bracket 111 is fixedly mounted on the inner wall of the lower part of the transmission body 1, and a buffer head 112 is movably connected to the lower middle part of the large bracket 111. The buffer head 112 and the large bracket 111 are connected by a spring. When the diaphragm 8 is agitated upward, the spring between the buffer head 112 and the large bracket 111 is stressed, which buffers the diaphragm 8 to prevent the diaphragm 8 from being over-pressured. Damage, the outer wall around the buffer head 112 is rotatably connected with a decompression drainage plate 113, one end of the straight rod 114 is fixedly connected to the outer wall of the bottom of the rotating rod 4, and the outer wall of the end of the straight rod 114 away from the rotating rod 4 is fixedly installed with a push plate 115, and the decompression drainage plate 113 is located on the movement trajectory of the push plate 115. When the push plate 115 moves, it can push the decompression drainage plate 113, so that the decompression drainage plate 113 can evenly separate the pressure generated when the diaphragm 8 is pushed upward during rotation, thereby preventing the diaphragm 8 from being damaged due to uneven force.
传动机身1右侧外壁设置有漏液警戒装置12,漏液警戒装置12包括漏液收集盒121,漏液收集盒121固定安装在传动机身1右侧外壁,漏液收集盒121上方与操作杆122一端固定连接,操作杆122另一端与传动机身1右侧外壁固定连接,操作杆122远离漏液收集盒121的一端与电动伸缩杆123一端固定连接,且电动伸缩杆123贯穿传动机身1右侧内壁,电动伸缩杆123另一端与U型卡板124右侧外壁固定连接,U型卡板124底部滑动安装在限制块125上方外壁,且限制块125右侧外壁固定安装在传动机身1右侧内壁,限制块125设置在传动机身1内部左右两侧,滑动活塞6的运动轨迹被限制在两块限制块125中间,通过限制块125可以使滑动活塞6的运动轨迹固定,不会产生倾斜、偏移等现象,提高了机器的安全性与稳定性。The right outer wall of the transmission body 1 is provided with a liquid leakage warning device 12, which includes a liquid leakage collecting box 121, which is fixedly mounted on the right outer wall of the transmission body 1, and the upper part of the liquid leakage collecting box 121 is fixedly connected to one end of an operating rod 122, and the other end of the operating rod 122 is fixedly connected to the right outer wall of the transmission body 1, and the end of the operating rod 122 away from the liquid leakage collecting box 121 is fixedly connected to one end of an electric telescopic rod 123, and the electric telescopic rod 123 runs through the right inner wall of the transmission body 1, and the electric telescopic rod 123 passes through the right inner wall of the transmission body 1. The other end of the rod 123 is fixedly connected to the right outer wall of the U-shaped card plate 124. The bottom of the U-shaped card plate 124 is slidably installed on the outer wall above the limiting block 125, and the right outer wall of the limiting block 125 is fixedly installed on the right inner wall of the transmission body 1. The limiting blocks 125 are arranged on the left and right sides inside the transmission body 1. The movement trajectory of the sliding piston 6 is limited between the two limiting blocks 125. The limiting blocks 125 can fix the movement trajectory of the sliding piston 6 without causing tilting, offset and the like, thereby improving the safety and stability of the machine.
使用时,传动机身1上方的外接电机开始运作,外接电机带动蜗杆2转动,蜗杆2带动蜗轮3转动,蜗轮3带动转杆4转动,转杆4带动偏心轮5转动,偏心轮5带动滑动活塞6进行上下往复的活塞运动,当滑动活塞6进行上下往复的活塞运动时,滑动活塞6带动隔膜8上下鼓动,当隔膜8向上鼓动时,泵头7两侧的单向进出口阀门9内的小球向泵头7的方向运动小球运动到单向进出口阀门9与泵头7连接处的卡槽上,单向进出口阀门9左侧进料阀开始进入液体,液体进入泵头7内部,当隔膜8向下鼓动时,单向进出口阀门9内的小球向远离泵头7的方向移动,小球运动到单向进出口阀门9远离泵头7一面的封口槽上,单向进出口阀门9左侧进料阀被堵住,进料停止,泵头7内的液体则在隔膜8向下的挤压力下快速涌向单向进出口阀门9右侧出料阀,液体从单向进出口阀门9右侧出料阀完成出料,单向进出口阀门9右侧出料阀内的小球同时也在向远离泵头7的方向运动,小球运动到封口槽处,堵住单向进出口阀门9右侧出料阀门。When in use, the external motor above the transmission body 1 starts to operate, the external motor drives the worm 2 to rotate, the worm 2 drives the worm wheel 3 to rotate, the worm wheel 3 drives the rotating rod 4 to rotate, the rotating rod 4 drives the eccentric wheel 5 to rotate, the eccentric wheel 5 drives the sliding piston 6 to perform a reciprocating piston movement up and down, when the sliding piston 6 performs a reciprocating piston movement up and down, the sliding piston 6 drives the diaphragm 8 to agitate up and down, when the diaphragm 8 agitates upward, the small balls in the one-way inlet and outlet valves 9 on both sides of the pump head 7 move toward the direction of the pump head 7, the small balls move to the card slot where the one-way inlet and outlet valves 9 are connected to the pump head 7, the feed valve on the left side of the one-way inlet and outlet valve 9 starts to enter the liquid, and the liquid After entering the pump head 7, when the diaphragm 8 is agitated downward, the ball in the one-way inlet and outlet valve 9 moves away from the pump head 7, and the ball moves to the sealing groove on the side of the one-way inlet and outlet valve 9 away from the pump head 7. The feed valve on the left side of the one-way inlet and outlet valve 9 is blocked, and the feeding stops. The liquid in the pump head 7 quickly flows to the discharge valve on the right side of the one-way inlet and outlet valve 9 under the downward squeezing pressure of the diaphragm 8, and the liquid is discharged from the discharge valve on the right side of the one-way inlet and outlet valve 9. At the same time, the ball in the discharge valve on the right side of the one-way inlet and outlet valve 9 also moves away from the pump head 7, and the ball moves to the sealing groove, blocking the discharge valve on the right side of the one-way inlet and outlet valve 9.
在单向进出口阀门9左侧进料阀门进料时,单向进出口阀门9左侧进料阀门上的恒温量程调节装置10也在运作,当需要对计量泵的量程进行调节时,可以通过感应装置101来对设置在单向进出口阀门9左侧进料阀内部的量程调节阀102进行调节,通过控制量程调节阀102的开关大小来对进料液体数量进行控制,从而达到控制计量泵量程的效果,感应装置101还可以对进料液体的温度进行监控,当感应装置101监控到进料液体温度过低时,分布在单向进出口阀门9左侧进料阀外壁的恒温装置103开始工作,恒温装置103开始升温,对进料液体进行加热,防止温度过低,进料液体出现结冰现象,保证进料液体的运输通畅与计量泵本身的安全,单向进出口阀门9左侧进料阀内的风扇105在进料液体进料时,风扇105被进料液体的冲击力带动旋转,风扇105旋转时对进料液体进行搅拌,提高恒温装置103的加热效果。When feeding through the feed valve on the left side of the one-way inlet and outlet valve 9, the thermostatic range adjustment device 10 on the feed valve on the left side of the one-way inlet and outlet valve 9 is also in operation. When the range of the metering pump needs to be adjusted, the range adjustment valve 102 set inside the feed valve on the left side of the one-way inlet and outlet valve 9 can be adjusted by the sensing device 101. The amount of feed liquid can be controlled by controlling the switch size of the range adjustment valve 102, thereby achieving the effect of controlling the range of the metering pump. The sensing device 101 can also monitor the temperature of the feed liquid. When the sensing device 101 is When the feed liquid temperature is monitored to be too low, the thermostat 103 distributed on the outer wall of the feed valve on the left side of the one-way inlet and outlet valve 9 starts to work, and the thermostat 103 starts to heat up to heat the feed liquid to prevent the temperature from being too low and the feed liquid from freezing, thereby ensuring the smooth transportation of the feed liquid and the safety of the metering pump itself. When the feed liquid is fed, the fan 105 in the feed valve on the left side of the one-way inlet and outlet valve 9 is driven to rotate by the impact force of the feed liquid, and the fan 105 stirs the feed liquid when rotating, thereby improving the heating effect of the thermostat 103.
在隔膜8进行上下鼓动时,隔膜8上方的隔膜减压缓冲装置11同时运作,转杆4旋转时带动直杆114转动,直杆114带动推板115转动,推板115转动时撞击减压排液板113,推板115带动减压排液板113转动,隔膜8向上鼓动时,隔膜8上表面撞击隔膜减压缓冲装置11,缓冲头112通过与大支架111间的弹簧对隔膜8进行缓冲作用,防止隔膜8因为压力过大产生损坏,同时,减压排液板113与隔膜8上表面贴合,减压排液板113通过旋转将隔膜8向上鼓动时产生的压力均匀分开,防止隔膜8因为受力不均产生损坏。When the diaphragm 8 is agitated up and down, the diaphragm decompression buffer device 11 above the diaphragm 8 operates at the same time, and the rotating rod 4 drives the straight rod 114 to rotate when it rotates, and the straight rod 114 drives the push plate 115 to rotate, and the push plate 115 hits the decompression and drainage plate 113 when it rotates, and the push plate 115 drives the decompression and drainage plate 113 to rotate, and when the diaphragm 8 is agitated upward, the upper surface of the diaphragm 8 hits the diaphragm decompression buffer device 11, and the buffer head 112 buffers the diaphragm 8 through the spring between the large bracket 111 to prevent the diaphragm 8 from being damaged due to excessive pressure. At the same time, the decompression and drainage plate 113 fits against the upper surface of the diaphragm 8, and the decompression and drainage plate 113 evenly distributes the pressure generated when the diaphragm 8 is agitated upward by rotation to prevent the diaphragm 8 from being damaged due to uneven force.
当隔膜8产生损坏时,会有漏液进入隔膜8上方,减压排液板113在隔膜8上表面转动,减压排液板113转动时会推动漏液,将漏液尽快从传动机身1底部右侧的漏液排出口排出,防止漏液进一步对隔膜8产生破坏,漏液从漏液排出口进入漏液收集盒121,少量漏液时,漏液警戒装置12不会产生反应,当漏液收集盒121内的感应器感应到大量漏液时,操作杆122开始运作,操作杆122控制电动伸缩杆123运动,电动伸缩杆123带动U型卡板124向滑动活塞6的方向移动,两侧的U型卡板124合拢,将滑动活塞6控制住,使滑动活塞6保持向下的状态,滑动活塞6保持向下的状态时,隔膜8也是向下鼓动的状态,泵头7内的液体也是排出状态,保证了泵头7内部的干净,使技术人员进行隔膜8更换时的麻烦更少,传动机身1上方的外接电机在运行不了的情况下会自动停止,使整个机器停止运转,减少材料的损失,传动机身1内部的限制块125可以使滑动活塞6的运动轨迹固定,不会产生倾斜、偏移等现象,提高了机器的安全性与稳定性。When the diaphragm 8 is damaged, liquid will leak into the top of the diaphragm 8, and the decompression drainage plate 113 will rotate on the upper surface of the diaphragm 8. The decompression drainage plate 113 will push the leaking liquid when it rotates, and the leaking liquid will be discharged from the leakage outlet on the right side of the bottom of the transmission body 1 as soon as possible to prevent the leakage from further damaging the diaphragm 8. The leaking liquid enters the leakage collection box 121 from the leakage outlet. When a small amount of liquid leaks, the leakage alarm device 12 will not react. When the sensor in the leakage collection box 121 senses a large amount of liquid leakage, the operating rod 122 starts to operate, and the operating rod 122 controls the movement of the electric telescopic rod 123, and the electric telescopic rod 123 drives the U-shaped card plate 124 to the direction of the sliding piston 6. When the sliding piston 6 moves to the left, the U-shaped clamping plates 124 on both sides close to control the sliding piston 6 and keep it in the downward state. When the sliding piston 6 is kept in the downward state, the diaphragm 8 is also in the downward agitation state, and the liquid in the pump head 7 is also in the discharge state, thereby ensuring the cleanliness of the inside of the pump head 7 and making it less troublesome for the technicians to replace the diaphragm 8. The external motor above the transmission body 1 will automatically stop when it cannot run, so that the entire machine stops running and reduces material loss. The limiting block 125 inside the transmission body 1 can fix the movement trajectory of the sliding piston 6 without causing tilting, offset and the like, thereby improving the safety and stability of the machine.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (8)
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