CN118462669B - Hydraulic control two-stage piston type supercharging device - Google Patents
Hydraulic control two-stage piston type supercharging device Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B3/00—Intensifiers or fluid-pressure converters, e.g. pressure exchangers; Conveying pressure from one fluid system to another, without contact between the fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/027—Check valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/042—Controlling the temperature of the fluid
- F15B21/0423—Cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/042—Controlling the temperature of the fluid
- F15B21/0427—Heating
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- Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
Abstract
Description
技术领域Technical Field
本发明属于油田采油工程装备领域,尤其涉及一种液控双级活塞式增压装置。The invention belongs to the field of oilfield production engineering equipment, and in particular relates to a hydraulically controlled two-stage piston type boosting device.
背景技术Background Art
目前在油田开发中应用的气举工艺,其地面压气站主要使用活塞往复式压缩机对气体进行加压。活塞往复式压缩机由曲柄连杆机构将驱动机的旋转运动变为活塞的往复运动,活塞与气缸共同组成压缩机工作腔,依靠活塞在气缸内的往复运动,并借助进、排气阀的自动开闭,使气体周期性地进入气缸工作腔,进行压缩和排出。存在惯性力大、转速不能太高、机器较笨重、结构复杂、易损件多、维修工作量大、维护费用相对较高等问题。The gas lift technology currently used in oilfield development mainly uses piston reciprocating compressors to pressurize gas in its ground compressor station. The piston reciprocating compressor uses a crank-connecting rod mechanism to convert the rotary motion of the driver into the reciprocating motion of the piston. The piston and the cylinder together form the compressor working chamber. Relying on the reciprocating motion of the piston in the cylinder and the automatic opening and closing of the inlet and exhaust valves, the gas periodically enters the cylinder working chamber for compression and discharge. There are problems such as large inertial force, the speed cannot be too high, the machine is relatively heavy, the structure is complex, there are many vulnerable parts, the maintenance workload is large, and the maintenance cost is relatively high.
申请号为CN201810366010.5的发明专利文件中公开了一种增压比可变的多级多用途液压增压器,这种增压器通过多级活塞在气缸内的往复运动实现增压,有效解决了离心式压缩机存在的上述问题。然而,这种增压器存在不足:1、这种增压器中采用了多达13个电磁换向阀,而电磁换向阀的流道通常较小,大量使用电磁换向阀不但会影响液压和气压系统的工作效率,而且大幅增加了设备的复杂程度和故障率。2、这种增压器中,液压驱动的传递活塞的直径最大,其它各级增压活塞的直径较小,受液压流量所限,这种增压器的增压效率较低。3、这种增压器中,所有的增压缸均为单作用缸,即只在压缩行程工作,扩张行程吸入待压缩介质,这从另一方面限制了增压效率的提升。The invention patent document with application number CN201810366010.5 discloses a multi-stage multi-purpose hydraulic supercharger with variable boost ratio. This supercharger realizes boosting through the reciprocating motion of multi-stage pistons in the cylinder, which effectively solves the above-mentioned problems existing in centrifugal compressors. However, this supercharger has shortcomings: 1. Up to 13 electromagnetic reversing valves are used in this supercharger, and the flow channel of the electromagnetic reversing valve is usually small. The large-scale use of electromagnetic reversing valves will not only affect the working efficiency of the hydraulic and pneumatic systems, but also greatly increase the complexity and failure rate of the equipment. 2. In this supercharger, the diameter of the hydraulically driven transfer piston is the largest, and the diameter of the other stages of boosting pistons is smaller. Limited by the hydraulic flow rate, the boosting efficiency of this supercharger is low. 3. In this supercharger, all boosting cylinders are single-acting cylinders, that is, they only work in the compression stroke, and the expansion stroke inhales the medium to be compressed, which limits the improvement of boosting efficiency from another aspect.
发明内容Summary of the invention
本发明的目的是研究一种液控双级活塞式增压装置,使其适用高温气体、液体、气液混合体等多种介质的同时,结构更加简单,增压效率更高。The purpose of the present invention is to study a hydraulically controlled two-stage piston booster device, which is suitable for a variety of media such as high-temperature gas, liquid, gas-liquid mixture, etc., and has a simpler structure and higher boosting efficiency.
本发明所解决的技术问题采用以下技术方案来实现:本发明提供了一种液控双级活塞式增压装置,包括增压总成,增压总成内设置有气室和油室,气室上连接有气压管线,油室上连接有液压管线,从而使气室和油室参与组成液压系统和气压系统;The technical problem solved by the present invention is achieved by the following technical solution: The present invention provides a hydraulically controlled two-stage piston booster device, including a booster assembly, wherein an air chamber and an oil chamber are arranged in the booster assembly, an air pressure pipeline is connected to the air chamber, and a hydraulic pipeline is connected to the oil chamber, so that the air chamber and the oil chamber participate in forming a hydraulic system and a pneumatic system;
增压总成,包括高压缸套、高压活塞、低压缸套和低压活塞,高压活塞滑动安装在高压缸套内,低压活塞滑动安装在低压缸套内;The supercharging assembly includes a high-pressure cylinder sleeve, a high-pressure piston, a low-pressure cylinder sleeve and a low-pressure piston. The high-pressure piston is slidably installed in the high-pressure cylinder sleeve, and the low-pressure piston is slidably installed in the low-pressure cylinder sleeve.
所述高压缸套共有两个,两个高压缸套同轴且固定连接,两个高压缸套内各设置有一个高压活塞,两个高压活塞之间连接有一根活塞杆,称为高压活塞杆;高压活塞杆从两个高压缸套之间连接处的隔板中央穿过并与该隔板滑动密封配合;每个高压缸套的内部空间均被所述高压活塞分成一个气室和一个油室,该处气室称为高压气室,其中,两个高压气室分别位于两个高压活塞与各自对应侧的低压缸套之间,两个油室均位于两个高压活塞之间;There are two high-pressure cylinder sleeves, which are coaxial and fixedly connected. A high-pressure piston is arranged in each of the two high-pressure cylinder sleeves. A piston rod is connected between the two high-pressure pistons, which is called the high-pressure piston rod. The high-pressure piston rod passes through the center of the partition at the connection between the two high-pressure cylinder sleeves and cooperates with the partition in a sliding and sealing manner. The internal space of each high-pressure cylinder sleeve is divided into an air chamber and an oil chamber by the high-pressure piston. The air chamber is called a high-pressure air chamber, wherein the two high-pressure air chambers are respectively located between the two high-pressure pistons and the low-pressure cylinder sleeves on their corresponding sides, and the two oil chambers are located between the two high-pressure pistons.
所述低压缸套共有两个,两个低压缸套分别固定连接在由两个高压缸套组成的连接体的两端,每个低压缸套内设置有一个低压活塞,每个低压活塞与邻近的高压活塞之间各连接有一根活塞杆,称为低压活塞杆,低压活塞杆从高压缸套与低压缸套之间连接处的隔板中央穿过,并与该隔板滑动密封配合;每个低压缸套的内部空间均被所述低压活塞分成左右两个气室,两个气室均称为低压气室;There are two low-pressure cylinder sleeves, which are fixedly connected to the two ends of the connecting body composed of two high-pressure cylinder sleeves, respectively. A low-pressure piston is arranged in each low-pressure cylinder sleeve, and a piston rod is connected between each low-pressure piston and the adjacent high-pressure piston, which is called a low-pressure piston rod. The low-pressure piston rod passes through the center of the partition at the connection between the high-pressure cylinder sleeve and the low-pressure cylinder sleeve, and is slidably sealed with the partition; the internal space of each low-pressure cylinder sleeve is divided into two left and right air chambers by the low-pressure piston, and the two air chambers are called low-pressure air chambers;
所述油室所在的高压缸套的直径小于低压缸套的直径;The diameter of the high-pressure cylinder sleeve where the oil chamber is located is smaller than the diameter of the low-pressure cylinder sleeve;
所述液压系统,包括第一油路和第二油路,第一油路由油箱、油泵、三位四通电磁换向阀和一个油室通过液压油管依次连接而成,第二油路由油箱、三位四通电磁换向阀和另一个油室通过液压油管依次连接而成,油箱内盛装有液压油;通过控制三位四通电磁换向阀,能够实现三位四通电磁换向阀与所述高压缸套之间的液压油管中液压油流向的切换,进而实现两个油室中液压油的可控进出,最终使所述增压总成内的各活塞能够在液压驱动下往复移动;The hydraulic system comprises a first oil circuit and a second oil circuit, wherein the first oil circuit is formed by connecting an oil tank, an oil pump, a three-position four-way solenoid reversing valve and an oil chamber in sequence through a hydraulic oil pipe, and the second oil circuit is formed by connecting an oil tank, a three-position four-way solenoid reversing valve and another oil chamber in sequence through a hydraulic oil pipe, and the oil tank is filled with hydraulic oil; by controlling the three-position four-way solenoid reversing valve, the flow direction of the hydraulic oil in the hydraulic oil pipe between the three-position four-way solenoid reversing valve and the high-pressure cylinder sleeve can be switched, thereby realizing the controllable inflow and outflow of the hydraulic oil in the two oil chambers, and finally enabling each piston in the booster assembly to reciprocate under hydraulic drive;
所述气压系统,包括进气管线、过滤器和出气管线;从进气管线进入的气体经由过滤器过滤后,通过管线输送至分别位于两个低压缸套内的四个低压气室内;气体在低压气室内被低压活塞压缩并排出,排出的气体通过管线输送至高压气室进行二次压缩,二次压缩后的气体从高压气室后进入出气管线。The air pressure system includes an air intake pipeline, a filter and an air outlet pipeline; the gas entering from the air intake pipeline is filtered by the filter and then transported through pipelines to four low-pressure air chambers respectively located in two low-pressure cylinder sleeves; the gas is compressed and discharged by the low-pressure piston in the low-pressure air chamber, and the discharged gas is transported to the high-pressure air chamber through the pipeline for secondary compression, and the gas after secondary compression enters the air outlet pipeline from the high-pressure air chamber.
气压管线与各气室的连接处设置有用于防止返流的单流阀。A check valve is provided at the connection between the air pressure pipeline and each air chamber to prevent backflow.
作为优选方案,所述油箱内设置有换热管,换热管的两端串联在所述气压系统的主干气路中,且位置位于低压气室的出口与高压气室的入口之间,换热管浸没于液压油中。As a preferred solution, a heat exchange tube is provided in the oil tank, both ends of the heat exchange tube are connected in series in the main air circuit of the air pressure system, and are located between the outlet of the low-pressure air chamber and the inlet of the high-pressure air chamber, and the heat exchange tube is immersed in the hydraulic oil.
作为优选方案,所述单流阀内置于各气室端部的所述隔板上以及与所述低压气室端部位置对应处的低压缸套中;As a preferred solution, the check valve is built into the partition at the end of each air chamber and in the low-pressure cylinder sleeve at a position corresponding to the end of the low-pressure air chamber;
单流阀的结构包括阀球和阀座,阀球置于阀座上方,单流阀的进口和出口均加工在所述隔板上或低压气室的端部,以实现各气室内外的连通;单流阀处于关闭状态时,阀球在自身重力作用下贴靠在阀座上端的内侧,以实现阀球与阀座的密封;单流阀处于导通状态时,阀球在流体的推动下远离阀座,以实现单流阀的入口和出口的导通。The structure of the one-flow valve includes a valve ball and a valve seat. The valve ball is placed above the valve seat. The inlet and outlet of the one-flow valve are processed on the partition or on the end of the low-pressure air chamber to achieve communication between the inside and outside of each air chamber. When the one-flow valve is in a closed state, the valve ball rests on the inner side of the upper end of the valve seat under the action of its own gravity to achieve sealing between the valve ball and the valve seat. When the one-flow valve is in a conducting state, the valve ball is pushed away from the valve seat by the fluid to achieve conduction between the inlet and outlet of the one-flow valve.
作为优选方案,所述增压总成的两端分别设置有一个旁通阀,两个旁通阀与各低压气室并联。As a preferred solution, a bypass valve is respectively provided at both ends of the boost assembly, and the two bypass valves are connected in parallel with each low-pressure air chamber.
作为优选方案,所述高压活塞杆和低压活塞杆的直径相同。As a preferred solution, the diameters of the high-pressure piston rod and the low-pressure piston rod are the same.
作为优选方案,两个所述油室的外侧分别安装有一个用于检测油室内压力的电接点压力表,两个电接点压力表和所述三位四通电磁换向阀均通过导线连接在一个自动控制器上,自动控制器不断通过电接点压力表监测油室内的压力,油泵将液压油不断泵送至油室的过程中,油室内的压力不断升高,当自动控制器监测到的一个油室内压力值等于预定值时,自动控制器便向三位四通电磁换向阀发出指令,使其执行换向动作,换向后,压力较高的油室中的液压油反向流出,使压力降低,与此同时,液压油被泵送至另一个油室内,使该油室内压力升高。As a preferred solution, an electric contact pressure gauge for detecting the pressure in the oil chamber is respectively installed on the outside of the two oil chambers. The two electric contact pressure gauges and the three-position four-way solenoid reversing valve are connected to an automatic controller through wires. The automatic controller continuously monitors the pressure in the oil chamber through the electric contact pressure gauge. In the process of the oil pump continuously pumping the hydraulic oil into the oil chamber, the pressure in the oil chamber continuously increases. When the pressure value in an oil chamber monitored by the automatic controller is equal to a predetermined value, the automatic controller sends an instruction to the three-position four-way solenoid reversing valve to make it perform a reversing action. After the reversing, the hydraulic oil in the oil chamber with higher pressure flows out in the opposite direction to reduce the pressure. At the same time, the hydraulic oil is pumped into another oil chamber to increase the pressure in that oil chamber.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明对现有的增压器进行了改进,通过对增压总成内各气室、油室和活塞的布置方式进行重新设计,将电磁换向阀的数量减少到一个,一方面,简化了气压系统的结构,降低了复杂程度,减少了故障率、降低了维护难度,另一方面,通过控制两个旁通阀的开关状态,仍能够实现现有技术中所能达到的增压比可变的功能。1. The present invention improves the existing supercharger by redesigning the arrangement of the air chambers, oil chambers and pistons in the supercharging assembly, thereby reducing the number of electromagnetic reversing valves to one. On the one hand, the structure of the air pressure system is simplified, the complexity is reduced, the failure rate is reduced, and the maintenance difficulty is reduced. On the other hand, by controlling the switching state of the two bypass valves, the function of variable boost ratio that can be achieved in the prior art can still be achieved.
2、本发明可有效提高增压效率,两个油室通过高压缸套中间的隔板相互隔离,增压总成内设置有两个高压活塞和两个低压活塞,各活塞刚性串联在一起,以左侧高压活塞为例,高压活塞左侧为待压缩气体,右侧为驱动换向用的液压油,低压活塞为双作用活塞,可在活塞两侧同时压缩、吸入待压缩气体,从而提高增压效率。另外,高压活塞在发挥液压驱动功能的同时,又能够单方向压缩待压缩气体,从而进一步提高增压效率。2. The present invention can effectively improve the boosting efficiency. The two oil chambers are isolated from each other by a partition in the middle of the high-pressure cylinder sleeve. Two high-pressure pistons and two low-pressure pistons are arranged in the boosting assembly. The pistons are rigidly connected in series. Taking the left high-pressure piston as an example, the left side of the high-pressure piston is the gas to be compressed, and the right side is the hydraulic oil for driving the reversing. The low-pressure piston is a double-acting piston, which can compress and inhale the gas to be compressed on both sides of the piston at the same time, thereby improving the boosting efficiency. In addition, while the high-pressure piston plays the hydraulic drive function, it can also compress the gas to be compressed in one direction, thereby further improving the boosting efficiency.
3、本发明在油箱内设置了换热管,待压缩气体从低压气室流出,进入高压气室前,通过油箱内的换热管降温或升温,以满足工作环境对介质温度要求。3. The present invention sets a heat exchange tube in the oil tank. Before the compressed gas flows out from the low-pressure gas chamber and enters the high-pressure gas chamber, it is cooled or heated through the heat exchange tube in the oil tank to meet the medium temperature requirements of the working environment.
4、本发明中的单向阀采用的是无弹簧的重力球形式,对不同状态介质适应性更好,不易受杂质影响,可靠性更高。另外,本发明创造性地将单流阀结合在隔板或低压气室端部的低压缸套中,可大幅降低增压设备安装的工作量,也有利于缩小增压设备的体积。4. The one-way valve in the present invention adopts a springless gravity ball form, which has better adaptability to media in different states, is not easily affected by impurities, and has higher reliability. In addition, the present invention creatively combines the one-flow valve in the low-pressure cylinder sleeve at the end of the partition or the low-pressure air chamber, which can greatly reduce the workload of the supercharging equipment installation and is also conducive to reducing the volume of the supercharging equipment.
5、本发明中,自动控制器通过两个电接点压力表监测两个油室内的压力,并将监测的压力值与设定的压力值对比,如果油室内的压力升高至设定的压力值,则控制三位四通电磁换向阀动作,从而实现了自动换向。5. In the present invention, the automatic controller monitors the pressure in the two oil chambers through two electric contact pressure gauges, and compares the monitored pressure value with the set pressure value. If the pressure in the oil chamber rises to the set pressure value, the three-position four-way electromagnetic reversing valve is controlled to operate, thereby realizing automatic reversing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2是增压总成的结构示意图。FIG. 2 is a schematic diagram of the structure of the supercharging assembly.
图3是单流阀在隔板或低压缸套端部的设置方式示意图。FIG. 3 is a schematic diagram showing the arrangement of the check valve at the end of the partition or the low-pressure cylinder sleeve.
图中,1、单流阀,2、低压气室,3、低压活塞,4、低压活塞杆,5、高压气室,6、高压活塞,7、油室,8、电接点压力表,9、高压活塞杆,10、旁通阀,11、三位四通电磁换向阀,12、油泵,13、油箱,14、换热管,15、隔板,16、低压缸套,17、高压缸套,18、阀球,19、阀座。In the figure, 1, check valve, 2, low-pressure air chamber, 3, low-pressure piston, 4, low-pressure piston rod, 5, high-pressure air chamber, 6, high-pressure piston, 7, oil chamber, 8, electric contact pressure gauge, 9, high-pressure piston rod, 10, bypass valve, 11, three-position four-way solenoid reversing valve, 12, oil pump, 13, oil tank, 14, heat exchange tube, 15, partition, 16, low-pressure cylinder liner, 17, high-pressure cylinder liner, 18, valve ball, 19, valve seat.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本发明做进一步描述:The present invention is further described below in conjunction with the accompanying drawings:
如图1所示,本实施例包括增压总成,增压总成内设置有气室和油室7,气室上连接有气压管线,油室7上连接有液压管线,从而使气室和油室7参与组成液压系统和气压系统,液压系统的作用是驱动增压总成内的可动部件,从而为增压总成的增压过程提供动力,气压系统的作用是将待增压的气体依次输送至增压总成内的各增压腔室(气室),使气体压力增加后待用。As shown in FIG. 1 , the present embodiment includes a supercharging assembly, in which an air chamber and an oil chamber 7 are provided, the air chamber is connected to an air pressure pipeline, and the oil chamber 7 is connected to a hydraulic pipeline, so that the air chamber and the oil chamber 7 participate in forming a hydraulic system and a pneumatic system. The function of the hydraulic system is to drive the movable parts in the supercharging assembly, thereby providing power for the supercharging process of the supercharging assembly, and the function of the pneumatic system is to sequentially transport the gas to be pressurized to each supercharging chamber (air chamber) in the supercharging assembly, so that the gas pressure is increased and then used.
如图2所示,增压总成,包括两个高压缸套17、两个高压活塞6、两个低压缸套16和两个低压活塞3,高压活塞6滑动安装在高压缸套17内,低压活塞3滑动安装在低压缸套16内。As shown in FIG. 2 , the boost assembly includes two high-pressure cylinder sleeves 17 , two high-pressure pistons 6 , two low-pressure cylinder sleeves 16 and two low-pressure pistons 3 . The high-pressure pistons 6 are slidably installed in the high-pressure cylinder sleeves 17 , and the low-pressure pistons 3 are slidably installed in the low-pressure cylinder sleeves 16 .
如图2所示,两个高压缸套17同轴且固定连接,两个高压缸套17内各设置有一个高压活塞6,两个高压活塞6之间连接有一根活塞杆,称为高压活塞杆9;高压活塞杆9从两个高压缸套17之间连接处的隔板15中央穿过并与该隔板15滑动密封配合;每个高压缸套17的内部空间均被所述高压活塞6分成一个气室和一个油室7,该处气室称为高压气室5,其中,两个高压气室5分别位于两个高压活塞6与各自对应侧的低压缸套16之间,两个油室7均位于两个高压活塞6之间。工作时,通过向两个油室7内交替泵入和排出液压油,来驱动高压活塞6,从而实现高压活塞6的直线往复运动。As shown in FIG2 , two high-pressure cylinder sleeves 17 are coaxial and fixedly connected, each of the two high-pressure cylinder sleeves 17 is provided with a high-pressure piston 6, and a piston rod is connected between the two high-pressure pistons 6, which is called a high-pressure piston rod 9; the high-pressure piston rod 9 passes through the center of the partition 15 at the connection between the two high-pressure cylinder sleeves 17 and cooperates with the partition 15 in a sliding and sealing manner; the internal space of each high-pressure cylinder sleeve 17 is divided into an air chamber and an oil chamber 7 by the high-pressure piston 6, and the air chamber is called a high-pressure air chamber 5, wherein the two high-pressure air chambers 5 are respectively located between the two high-pressure pistons 6 and the low-pressure cylinder sleeves 16 on their respective corresponding sides, and the two oil chambers 7 are located between the two high-pressure pistons 6. During operation, the high-pressure piston 6 is driven by alternately pumping and discharging hydraulic oil into the two oil chambers 7, thereby realizing the linear reciprocating motion of the high-pressure piston 6.
如图2所示,两个低压缸套16分别固定连接在由两个高压缸套17组成的连接体的两端,每个低压缸套16内设置有一个低压活塞3,每个低压活塞3与邻近的高压活塞6之间各连接有一根活塞杆,称为低压活塞杆4,低压活塞杆4从高压缸套17与低压缸套16之间连接处的隔板15中央穿过,并与该隔板15滑动密封配合;每个低压缸套16的内部空间均被所述低压活塞3分成左右两个气室,两个气室均称为低压气室2。工作时,两个低压活塞3在高压活塞6的带动下,与两个高压活塞6同步运动,As shown in FIG2 , two low-pressure cylinder sleeves 16 are fixedly connected to the two ends of the connecting body composed of two high-pressure cylinder sleeves 17. A low-pressure piston 3 is arranged in each low-pressure cylinder sleeve 16. A piston rod, called a low-pressure piston rod 4, is connected between each low-pressure piston 3 and the adjacent high-pressure piston 6. The low-pressure piston rod 4 passes through the center of the partition 15 at the connection between the high-pressure cylinder sleeve 17 and the low-pressure cylinder sleeve 16, and slides and seals with the partition 15. The internal space of each low-pressure cylinder sleeve 16 is divided into two left and right air chambers by the low-pressure piston 3. Both air chambers are called low-pressure air chambers 2. When working, the two low-pressure pistons 3 move synchronously with the two high-pressure pistons 6 under the drive of the high-pressure piston 6.
本实施例中,所述油室所在的高压缸套17的直径小于低压缸套16的直径,有利于在液压系统流量一定的情况下,提供更大的气体压缩空间,从而有效提高增压效率。In this embodiment, the diameter of the high-pressure cylinder sleeve 17 where the oil chamber is located is smaller than the diameter of the low-pressure cylinder sleeve 16, which is beneficial for providing a larger gas compression space when the flow rate of the hydraulic system is constant, thereby effectively improving the boosting efficiency.
如图1所示,所述液压系统,包括第一油路和第二油路,第一油路和第二油路首尾连接成一个完整的液压回路。第一油路由油箱13、油泵12、三位四通电磁换向阀11和一个油室7通过液压油管依次连接而成,第二油路由油箱13、三位四通电磁换向阀11和另一个油室7通过液压油管依次连接而成,油箱13内盛装有液压油。工作时,在第一油路中,油泵12将油箱13内的液压油泵送至一个油室7内,继而推动该油室7端部的高压活塞6移动,该油室7的空间增大,与此同时,在第二油路中,另一油室7内的高压活塞6的移动使该油室7内的空间减小,继而挤压该油室7内的液压油被挤出,挤出的液压油沿第二油路流回油箱13中。通过控制三位四通电磁换向阀11,能够实现三位四通电磁换向阀11与所述高压缸套17之间的液压油管中液压油流向的切换,进而实现两个油室7中液压油的可控进出,最终使所述增压总成内的各活塞能够在液压驱动下往复移动。两个油室7通过高压缸套17中间的隔板15相互隔离,增压总成内设置有两个高压活塞6和两个低压活塞3,各活塞刚性串联在一起,以左侧高压活塞6为例,高压活塞6左侧为待压缩气体,右侧为驱动换向用的液压油,低压活塞3为双作用活塞,可在活塞两侧同时压缩、吸入待压缩气体,从而提高增压效率。另外,高压活塞6在发挥液压驱动功能的同时,又能够单方向压缩待压缩气体,从而进一步提高增压效率。As shown in FIG1 , the hydraulic system includes a first oil circuit and a second oil circuit, which are connected end to end to form a complete hydraulic circuit. The first oil circuit is formed by connecting the oil tank 13, the oil pump 12, the three-position four-way electromagnetic reversing valve 11 and an oil chamber 7 in sequence through a hydraulic oil pipe, and the second oil circuit is formed by connecting the oil tank 13, the three-position four-way electromagnetic reversing valve 11 and another oil chamber 7 in sequence through a hydraulic oil pipe, and the oil tank 13 is filled with hydraulic oil. When working, in the first oil circuit, the oil pump 12 pumps the hydraulic oil in the oil tank 13 into an oil chamber 7, and then pushes the high-pressure piston 6 at the end of the oil chamber 7 to move, and the space of the oil chamber 7 increases. At the same time, in the second oil circuit, the movement of the high-pressure piston 6 in the other oil chamber 7 reduces the space in the oil chamber 7, and then squeezes the hydraulic oil in the oil chamber 7 to be squeezed out, and the squeezed hydraulic oil flows back to the oil tank 13 along the second oil circuit. By controlling the three-position four-way electromagnetic reversing valve 11, the switching of the flow direction of the hydraulic oil in the hydraulic oil pipe between the three-position four-way electromagnetic reversing valve 11 and the high-pressure cylinder sleeve 17 can be realized, thereby realizing the controllable inflow and outflow of the hydraulic oil in the two oil chambers 7, and finally making each piston in the boosting assembly reciprocate under hydraulic drive. The two oil chambers 7 are isolated from each other by the partition 15 in the middle of the high-pressure cylinder sleeve 17. Two high-pressure pistons 6 and two low-pressure pistons 3 are arranged in the boosting assembly, and each piston is rigidly connected in series. Taking the left high-pressure piston 6 as an example, the left side of the high-pressure piston 6 is the gas to be compressed, and the right side is the hydraulic oil for driving the reversing. The low-pressure piston 3 is a double-acting piston, which can compress and inhale the gas to be compressed on both sides of the piston at the same time, thereby improving the boosting efficiency. In addition, while playing the hydraulic driving function, the high-pressure piston 6 can also compress the gas to be compressed in one direction, thereby further improving the boosting efficiency.
如图1所示,所述气压系统,包括进气管线、过滤器和出气管线;从进气管线进入的气体经由过滤器过滤后,通过管线输送至分别位于两个低压缸套16内的四个低压气室2内;气体在低压气室2内被低压活塞3压缩并排出,排出的气体通过管线输送至高压气室5进行二次压缩,二次压缩后的气体从高压气室5后进入出气管线。气压管线与各气室的连接处设置有用于防止返流的单流阀1,本发明中的单向阀采用的是无弹簧的重力球形式,对不同状态介质适应性更好,不易受杂质影响,可靠性更高。As shown in Fig. 1, the air pressure system includes an air intake pipeline, a filter and an air outlet pipeline; the gas entering from the air intake pipeline is filtered by the filter and then transported to four low-pressure air chambers 2 respectively located in two low-pressure cylinder sleeves 16 through pipelines; the gas is compressed and discharged by the low-pressure piston 3 in the low-pressure air chamber 2, and the discharged gas is transported to the high-pressure air chamber 5 through pipelines for secondary compression, and the gas after secondary compression enters the air outlet pipeline from the high-pressure air chamber 5. A one-way valve 1 for preventing backflow is provided at the connection between the air pressure pipeline and each air chamber. The one-way valve in the present invention adopts a springless gravity ball form, which has better adaptability to media in different states, is not easily affected by impurities, and has higher reliability.
如图1所示,所述油箱13内设置有换热管14,换热管14的两端串联在所述气压系统的主干气路中,且位置位于低压气室2的出口与高压气室5的入口之间,换热管14浸没于液压油中。待压缩气体从低压气室2流出,进入高压气室5前,通过油箱13内的换热管降温或升温,以满足工作环境对介质温度要求。As shown in FIG1 , a heat exchange tube 14 is provided in the oil tank 13. Both ends of the heat exchange tube 14 are connected in series in the main air path of the air pressure system and are located between the outlet of the low-pressure air chamber 2 and the inlet of the high-pressure air chamber 5. The heat exchange tube 14 is immersed in the hydraulic oil. Before the compressed gas flows out of the low-pressure air chamber 2 and enters the high-pressure air chamber 5, it is cooled or heated through the heat exchange tube in the oil tank 13 to meet the medium temperature requirements of the working environment.
如图2、3所示的,所述单流阀1内置于各气室端部的所述隔板15上以及与所述低压气室2端部位置对应处的低压缸体16中。As shown in FIGS. 2 and 3 , the check valve 1 is built into the partition 15 at the end of each air chamber and in the low-pressure cylinder 16 at a position corresponding to the end of the low-pressure air chamber 2 .
单流阀1的结构包括阀球18和阀座19,阀球18置于阀座19上方,单流阀1的进口和出口均加工在所述隔板15上或低压气室2的端部,以实现各气室内外的连通;单流阀1处于关闭状态时,阀球18在自身重力作用下贴靠在阀座19上端的内侧,以实现阀球18与阀座19的密封;单流阀1处于导通状态时,阀球18在流体的推动下远离阀座19,以实现单流阀1的入口和出口的导通。具体实施时,每个气室的进气端和出气端的两个单流阀1的结构会稍有不同,这种不同主要体现在每个单流阀1的入口和出口位置的设置。图3中展示了每个气室的进气端和出气端的两个单流阀1的结构,进气端的单流阀1的入口通向增压总成的外侧,出口通向气室内部,出气端的单流阀1的入口与气室内部空间连通,出口与增压总成的外部联连通。The structure of the one-flow valve 1 includes a valve ball 18 and a valve seat 19. The valve ball 18 is placed above the valve seat 19. The inlet and outlet of the one-flow valve 1 are processed on the partition 15 or the end of the low-pressure air chamber 2 to achieve the connection between the inside and outside of each air chamber. When the one-flow valve 1 is in a closed state, the valve ball 18 is pressed against the inner side of the upper end of the valve seat 19 under the action of its own gravity to achieve the sealing between the valve ball 18 and the valve seat 19. When the one-flow valve 1 is in a conducting state, the valve ball 18 is pushed away from the valve seat 19 by the fluid to achieve the conduction of the inlet and outlet of the one-flow valve 1. In specific implementation, the structures of the two one-flow valves 1 at the air inlet and outlet ends of each air chamber will be slightly different, and this difference is mainly reflected in the setting of the inlet and outlet positions of each one-flow valve 1. FIG3 shows the structure of two one-way valves 1 at the air inlet and air outlet of each air chamber. The inlet of the one-way valve 1 at the air inlet leads to the outside of the supercharging assembly, and the outlet leads to the inside of the air chamber. The inlet of the one-way valve 1 at the air outlet is connected to the internal space of the air chamber, and the outlet is connected to the outside of the supercharging assembly.
如图1所示,所述增压总成的两端分别设置有一个旁通阀10,两个旁通阀10与各低压气室2并联。As shown in FIG. 1 , a bypass valve 10 is respectively provided at both ends of the boost assembly, and two bypass valves 10 are connected in parallel with each low-pressure air chamber 2 .
本实施例中,所述高压活塞杆9和低压活塞杆4的直径相同。In this embodiment, the diameters of the high-pressure piston rod 9 and the low-pressure piston rod 4 are the same.
如图1所示,两个所述油室7的外侧分别安装有一个用于检测油室7内压力的电接点压力表8,两个电接点压力表8和所述三位四通电磁换向阀11均通过导线连接在一个自动控制器上,自动控制器不断通过电接点压力表8监测油室7内的压力,油泵12将液压油不断泵送至油室7的过程中,油室7内的压力不断升高,当自动控制器监测到的一个油室7内压力值等于预定值时,自动控制器便向三位四通电磁换向阀11发出指令,使其执行换向动作,换向后,压力较高的油室7中的液压油反向流出,使压力降低,与此同时,液压油被泵送至另一个油室7内,使该油室7内压力升高。本发明中,自动控制器通过两个电接点压力表8监测两个油室7内的压力,并将监测的压力值与设定的压力值对比,如果油室7内的压力升高至设定的压力值,则控制三位四通电磁换向阀动作,从而实现了自动换向。As shown in FIG1 , an electric contact pressure gauge 8 for detecting the pressure in the oil chamber 7 is installed on the outer side of each of the two oil chambers 7. The two electric contact pressure gauges 8 and the three-position four-way electromagnetic reversing valve 11 are connected to an automatic controller through wires. The automatic controller continuously monitors the pressure in the oil chamber 7 through the electric contact pressure gauge 8. During the process of the oil pump 12 continuously pumping the hydraulic oil into the oil chamber 7, the pressure in the oil chamber 7 continuously increases. When the pressure value in one of the oil chambers 7 monitored by the automatic controller is equal to the predetermined value, the automatic controller sends an instruction to the three-position four-way electromagnetic reversing valve 11 to make it perform the reversing action. After the reversing, the hydraulic oil in the oil chamber 7 with higher pressure flows out in the reverse direction to reduce the pressure. At the same time, the hydraulic oil is pumped into the other oil chamber 7 to increase the pressure in the oil chamber 7. In the present invention, the automatic controller monitors the pressure in the two oil chambers 7 through the two electric contact pressure gauges 8, and compares the monitored pressure value with the set pressure value. If the pressure in the oil chamber 7 increases to the set pressure value, the three-position four-way electromagnetic reversing valve is controlled to act, thereby realizing automatic reversing.
工作原理:Working principle:
一、两级压缩模式(低压气缸之间的旁通阀10关闭)1. Two-stage compression mode (bypass valve 10 between low-pressure cylinders is closed)
待压缩气体由进气管线进入,并被引导至气体过滤器(25微米过滤器,设计最大工作压力1500psi)。气体过滤器上可设置一个1250psi的安全阀,安全阀应通过管道连接至合适的橇外通风口或火炬。待压缩气体从气体过滤器流向低压气室2的进口,利用单流阀1(利用重力关闭的重力球式单流阀1),当低压气室2内的气体压力降至入口气体压力以下时,气体压力将阀球18从阀座19上提起,从而使气体填充低压气室2。The gas to be compressed enters from the gas inlet line and is directed to the gas filter (25 micron filter, designed for a maximum working pressure of 1500psi). A 1250psi safety valve can be set on the gas filter, and the safety valve should be connected to a suitable skid-side vent or flare through a pipeline. The gas to be compressed flows from the gas filter to the inlet of the low-pressure gas chamber 2, using a check valve 1 (a gravity ball check valve 1 closed by gravity). When the gas pressure in the low-pressure gas chamber 2 drops below the inlet gas pressure, the gas pressure lifts the valve ball 18 from the valve seat 19, allowing the gas to fill the low-pressure gas chamber 2.
当低压气室2内的压力接近进气压力时,重力球式单流阀1中的阀球18将在自身重力作用下重新落于阀座19上。一旦气体被压缩到高于级间管道压力的压力,出口单流阀1中的阀球18将从阀座19上升起,使气体离开低压气室2。一旦低压活塞3完成其冲程(行程),重力将使阀球18返回阀座19。When the pressure in the low-pressure chamber 2 approaches the intake pressure, the valve ball 18 in the gravity ball check valve 1 will fall back onto the valve seat 19 under the action of its own gravity. Once the gas is compressed to a pressure higher than the interstage pipeline pressure, the valve ball 18 in the outlet check valve 1 will rise from the valve seat 19, allowing the gas to leave the low-pressure chamber 2. Once the low-pressure piston 3 completes its stroke, gravity will return the valve ball 18 to the valve seat 19.
低压气室2内流出的气体通过管路进入液压油箱13内的换热管14,液压油箱13中的温度不应超过165华氏度,低压气室2的出口气体温度在进入高压气室5之前需要冷却,气体从换热管14流向高压气室5,经高压气室5的压缩后输送至出气管线。低压气室2作为两个双作用气室在活塞行程的两个方向上压缩,而高压气室5作为两种单作用气室仅在活塞行进的一个方向上挤压。两级模式的工作压力限制在1500psig的排放压力。最高排放温度限制在400F。The gas flowing out of the low-pressure air chamber 2 enters the heat exchange tube 14 in the hydraulic oil tank 13 through the pipeline. The temperature in the hydraulic oil tank 13 should not exceed 165 degrees Fahrenheit. The outlet gas temperature of the low-pressure air chamber 2 needs to be cooled before entering the high-pressure air chamber 5. The gas flows from the heat exchange tube 14 to the high-pressure air chamber 5 and is transported to the outlet pipeline after being compressed by the high-pressure air chamber 5. The low-pressure air chamber 2 is compressed in both directions of the piston stroke as two double-acting air chambers, while the high-pressure air chamber 5 is squeezed only in one direction of the piston travel as two single-acting air chambers. The working pressure of the two-stage mode is limited to a discharge pressure of 1500psig. The maximum discharge temperature is limited to 400F.
二、单级压缩模式(低压气室2之间的旁通阀10开启)2. Single-stage compression mode (bypass valve 10 between low-pressure air chamber 2 is open)
待压缩气体由气体入口进入,并被引导至气体过滤器(25微米过滤器,设计最大工作压力1500psi)。气体从过滤器流向低压气室2入口处的单流阀1。由于旁通阀10打开,低压气室2的入口和出口压力相同,因此气体只需流经两个低压气室2(低压活塞3移动时)和旁通阀10。低压气室2不工作或很少工作。气体从低压气室2通过级间管道进入液压油箱13内的换热管14,继而经由高压气室5后进入出气管线。The gas to be compressed enters from the gas inlet and is directed to the gas filter (25 micron filter, designed for a maximum working pressure of 1500psi). The gas flows from the filter to the check valve 1 at the inlet of the low-pressure chamber 2. Since the bypass valve 10 is open, the inlet and outlet pressures of the low-pressure chamber 2 are the same, so the gas only needs to flow through the two low-pressure chambers 2 (when the low-pressure piston 3 moves) and the bypass valve 10. The low-pressure chamber 2 does not work or rarely works. The gas enters the heat exchange pipe 14 in the hydraulic oil tank 13 from the low-pressure chamber 2 through the interstage pipeline, and then enters the gas outlet pipeline after passing through the high-pressure chamber 5.
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| CN202410547033.1A CN118462669B (en) | 2024-05-06 | 2024-05-06 | Hydraulic control two-stage piston type supercharging device |
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| CN104533853A (en) * | 2014-12-25 | 2015-04-22 | 北京普发兴业动力科技发展有限责任公司 | Pressure self-adaptive hydraulic reversing system |
| CN116906395A (en) * | 2023-07-13 | 2023-10-20 | 费斯托(中国)自动化制造有限公司 | Trigger structure and pneumatic booster |
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| GB768258A (en) * | 1954-06-08 | 1957-02-13 | Fawcett Preston & Co Ltd | Improvements in or relating to hydraulic pressure intensifiers or boosters |
| RU2086811C1 (en) * | 1993-01-11 | 1997-08-10 | Акционерное общество "АвтоВАЗ" | Pneumohydraulic station |
| KR101966956B1 (en) * | 2017-08-23 | 2019-04-09 | 주식회사 비와이 | Gas booster having auto-stop function and method of controlling the same |
| CN208474066U (en) * | 2018-07-06 | 2019-02-05 | 北京普发动力控股股份有限公司 | Hydrogenation stations hydraulic piston type hydrogen gas compressor |
| CN218759835U (en) * | 2022-11-22 | 2023-03-28 | 西安赛克思德机电有限公司 | Annulus space intelligent control synergistic device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104533853A (en) * | 2014-12-25 | 2015-04-22 | 北京普发兴业动力科技发展有限责任公司 | Pressure self-adaptive hydraulic reversing system |
| CN116906395A (en) * | 2023-07-13 | 2023-10-20 | 费斯托(中国)自动化制造有限公司 | Trigger structure and pneumatic booster |
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