A compound former of concrete that permeates water for doping basalt fiber
Technical Field
The invention relates to the technical field of forming equipment, in particular to permeable concrete composite forming equipment for basalt fiber doping.
Background
The permeable concrete is often used in outdoor environment, the permeable concrete can reduce ground ponding after rain, basalt fibers are doped in the permeable concrete, the permeable concrete doped with the basalt fibers is pressed into a brick shape through forming equipment, the shock resistance of the brick formed by the permeable concrete is greatly improved, the situation that the brick is broken in transportation, paving and use is reduced, and the service life of the brick formed by the permeable concrete is prolonged.
When the basalt fiber-doped pervious concrete is molded, the basalt fiber-doped pervious concrete is pressed into a plurality of rectangular brick structures, but the basalt fiber-doped pervious concrete in the pervious concrete can form burrs on the outer sides of the bricks, so that the bricks are taken and placed after the burrs are inconvenient to mold, and meanwhile, the manual taking and placing of personnel are blocked.
Disclosure of Invention
In view of the above, the invention provides a composite forming device for basalt fiber doped pervious concrete, which is used for solving the problems that when basalt fiber doped pervious concrete is formed and processed, basalt fiber doped pervious concrete is pressed into a plurality of rectangular brick structures, but the basalt fiber doped in the pervious concrete can form burrs on the outer sides of bricks, the bricks are not convenient to form after the burrs are taken out, the burrs are pricked by hands, the burrs cause obstruction to manual taking of personnel, and the burrs of the basalt fibers are adhered between the bricks, so that adjacent bricks are adhered by the basalt fibers, and the adjacent bricks are also required to be manually cut off, so that separation of the bricks after the forming is not facilitated.
The invention provides permeable concrete composite forming equipment for basalt fiber doping, which specifically comprises the following components: the forming die, forming die upper portion is provided with the crane, the crane outside is provided with the body, body lower part is provided with outer rack, forming die bottom interval is fixed with short division board, forming die rotates and is connected with long division board, long division board upper portion is fixed with well supporting spring, long division board upper portion is in forming die top outside, forming die top array is fixed with the top and connects the traveller, forming die cuts apart the rectangular fragment of brick mould of constituteing the grid shape through short division board and long division board, short division board is the minor face one side of shaping fragment of brick, long division board is the long limit one side of shaping fragment of brick.
Further, the long division board symmetry sets up in the interval department of short division board, and well supporting spring head and tail both ends are fixed connection long division board's upper portion respectively, and well supporting spring supports two long division board lower extreme and is close to the closed V font closed angle of constituteing, and two long division boards are around the junction slope rotation with forming die, and two long division board lower extreme laminating, two long division board upper ends keep away from, and top connection traveller and last crane run through sliding connection.
Further, the upper lifting frame bottom is fixed with down supporting spring, and upper lifting frame bottom both sides all are provided with down L shape link, lower L shape link and lower H shape connecting plate sliding connection, and lower H shape connecting plate middle part is fixed with vibrating motor module, and upper lifting frame middle part is fixed with and connects the traveller, and vibrating motor module starts and drives H shape connecting plate down, and lower H shape connecting plate drives forming die, short division board, long division board and vibrates in step, and the inside compound raw materials's of vibration reduction forming die bubble etc..
Further, the bottom end of the lower supporting spring is fixed with the top of the forming die, the lower part of the lower H-shaped connecting plate is in sliding contact with the back of the long partition plate, when the lower H-shaped connecting plate slides to the middle of the long partition plate, the long partition plate is inclined to the middle to be in a vertical state, the inclined long partition plate is prevented from interfering the shape of a formed brick, the inclined basalt fiber can be guided to be vertical in the process of being inclined to be vertical, and basalt fiber burrs on the outer side of the formed permeable concrete are reduced.
Further, the hydraulic cylinder part is fixed on the upper portion of the main frame body, the movable roller is arranged on the lower portion of the main frame body in a rotating mode, the ratchet wheel one-way part is arranged at the tail end of the movable roller and is in one-way meshing rotation, and the situation that the upper lifting frame descends the movable roller to rotate and guide materials is avoided.
Further, the hydraulic cylinder piece lower extreme and last crane top fixed connection, hydraulic cylinder piece extension support goes up crane and forming die down move, and the removal roller is in forming die's below, and the removal roller will be placed the dull and stereotyped of compound raw materials and remove to forming die below.
Further, the upper portion of the outer rack is fixedly provided with an upper connecting sliding block, the middle portion of the upper connecting sliding block is provided with a middle inclined guide sliding groove, the middle inclined guide sliding groove is in sliding connection with an upper connecting sliding column, a tooth block at the bottom of the outer rack is in meshed connection with an external tooth block of the ratchet unidirectional part, and the outer rack is meshed to drive the ratchet unidirectional part and the movable roller to rotate.
Further, the upper connecting sliding block is horizontally and slidably connected with the middle part of the main frame body, when the upper connecting sliding column and the upper lifting frame vertically move, the middle inclined guide sliding chute and the upper connecting sliding block horizontally move, the outer rack is meshed firstly to drive the ratchet wheel unidirectional piece to rotate, and then the ratchet wheel unidirectional piece drives the movable roller and the brick after the top is formed to move outwards.
Further, the lower parts of the connecting long partition plates are positioned on the inner side of the forming die, the bottom ends of the middle supporting springs support the long partition plates to incline and approach, the lower ends of the middle supporting springs support the two long partition plates to approach to form a V-shaped sharp angle, the two long partition plates incline and rotate around the joint of the two long partition plates and the forming die, the lower ends of the two long partition plates are attached, the upper ends of the two long partition plates are far away, and the long partition plates are obliquely inserted into basalt fiber doped pervious concrete raw materials.
Advantageous effects
1. According to the invention, through sliding of the lower H-shaped connecting plate and the long spacing plate, the long spacing plate is changed from the inclined state to the vertical state, so that the inclined long spacing plate is prevented from interfering with the shape of the formed brick, and the inclined basalt fiber can be guided to the vertical state in the process of changing the inclined state to the vertical state, so that the basalt fiber burrs on the outer side of the formed permeable concrete are reduced.
2. According to the invention, the support springs support the lower ends of the two long partition plates to be close to a sharp corner, the long partition plates are obliquely inserted into the basalt fiber doped pervious concrete raw material, the inclined long partition plates can guide basalt fibers in the pervious concrete to be in an inclined state, and the long partition plate supports are prevented from pressing the basalt fibers, so that burrs of the basalt fibers are prevented from being generated and adhered between bricks.
3. The upper lifting frame drives the external gear to horizontally move when the upper lifting frame ascends, the external gear drives the moving roller and the bricks at the top to outwards move after molding, the movement of the molded bricks is completed, manual assistance of personnel is avoided, and additional driving motors are not needed.
4. According to the invention, the long partition plate and the lower H-shaped connecting plate are separated by the supporting force of the lower supporting spring, the long partition plate is restored to an inclined state, the long partition plate is not attached to the side face of the permeable concrete composite raw material any more, the separation of the forming die and the permeable concrete composite raw material is facilitated, and the adhesion of the forming die and the permeable concrete composite raw material is avoided.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
The drawings described below are only for illustration of some embodiments of the invention and are not intended to limit the invention.
In the drawings:
FIG. 1 is a schematic view showing the overall structure of a permeable concrete composite moulding apparatus according to an embodiment of the invention;
FIG. 2 is a schematic diagram of a molding die structure of a permeable concrete composite molding apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic sectional view of a molding die of a permeable concrete composite molding apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic view of a long spacer plate structure of a permeable concrete composite forming apparatus according to an embodiment of the present invention;
FIG. 5 is an enlarged schematic view of the construction of FIG. 4 of the permeable concrete composite moulding device according to the embodiment of the invention;
FIG. 6 is a schematic view of the structure of an upper crane of the permeable concrete composite moulding device according to the embodiment of the invention;
FIG. 7 is a schematic view of the structure of a main frame of a permeable concrete composite moulding device according to an embodiment of the invention;
FIG. 8 is a schematic diagram showing a split structure of a forming mold and an upper crane of a permeable concrete composite forming apparatus according to an embodiment of the present invention;
Fig. 9 is a schematic diagram showing a disassembled structure of the permeable concrete composite molding apparatus according to the embodiment of the invention.
List of reference numerals
1. A forming die; 101. a short spacer; 102. a long spacer plate; 103. a middle support spring; 104. the top is connected with a sliding column; 2. an upper lifting frame; 201. a lower support spring; 202. a lower L-shaped connecting frame; 203. a lower H-shaped connecting plate; 204. a vibration motor module; 205. the upper connecting slide column; 3. a main frame body; 301. a hydraulic cylinder member; 302. moving the roller; 303. a ratchet unidirectional member; 4. an outer rack; 401. the upper part is connected with a sliding block; 402. and a middle inclined guide chute.
Detailed Description
In order to make the objects, aspects and advantages of the technical solution of the present invention more clear, the technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings of the specific embodiment of the present invention.
Examples: please refer to fig. 1 to 9:
the invention provides permeable concrete composite forming equipment for basalt fiber doping, which comprises a forming die 1, wherein a short spacing plate 101 is fixed at the bottom of the forming die 1 at intervals, the forming die 1 is rotationally connected with a long spacing plate 102, a middle supporting spring 103 is fixed at the upper part of the long spacing plate 102, the upper part of the long spacing plate 102 is positioned at the outer side of the top of the forming die 1, a top connecting sliding column 104 is fixedly arranged at the top of the forming die 1 in an array manner, the forming die 1 is divided into rectangular brick dies through the short spacing plate 101 and the long spacing plate 102, the short spacing plate 101 is a short side of a formed brick, the long spacing plate 102 is a long side of the formed brick, the long spacing plate 102 is symmetrically arranged at the interval of the short spacing plate 101, the front end and the rear end of the middle supporting spring 103 are respectively fixedly connected with the upper part of the long spacing plate 102, the lower ends of the middle supporting springs 103 support the two long spacing plates 102 to be close to form a V-shaped sharp angle, the two long spacing plates 102 rotate obliquely around the joint of the forming die 1, the lower ends of the two long spacing plates 102 are attached, the upper ends of the two long spacing plates 102 are far away, the top connecting sliding column 104 and the upper lifting frame 2 are connected in a penetrating sliding way, the upper part of the forming die 1 is provided with the upper lifting frame 2, the bottom of the upper lifting frame 2 is fixedly provided with a lower supporting spring 201, two sides of the bottom of the upper lifting frame 2 are respectively provided with a lower L-shaped connecting frame 202, the lower L-shaped connecting frame 202 is connected with a lower H-shaped connecting plate 203 in a sliding way, the middle part of the lower H-shaped connecting plate 203 is fixedly provided with a vibrating motor module 204, the middle part of the upper lifting frame 2 is fixedly provided with an upper connecting sliding column 205, the vibrating motor module 204 is started to drive the lower H-shaped connecting plate 203, the lower H-shaped connecting plate 203 drives the forming die 1, the short spacing plates 101 and the long spacing plates 102 to vibrate synchronously, and bubbles of composite raw materials in the forming die 1 are reduced;
The outer side of the upper lifting frame 2 is provided with a main frame body 3, the main frame body 3 is a frame structure formed by pipe frames, the upper part of the main frame body 3 is fixedly provided with a hydraulic cylinder part 301, the lower part of the main frame body 3 is provided with a rotary array provided with a movable roller 302, the movable roller 302 is of a cylindrical structure, the tail end of the movable roller 302 is provided with a ratchet one-way part 303, the ratchet one-way part 303 is an existing ratchet structure part, the ratchet one-way part 303 is in one-way meshing rotation, the condition that the upper lifting frame 2 descends the movable roller 302 to rotate and guide out materials is avoided, the lower end of the hydraulic cylinder part 301 is fixedly connected with the top of the upper lifting frame 2, the hydraulic cylinder part 301 stretches and supports the lifting frame 2 and the forming die 1 to move downwards, the movable roller 302 is positioned below the forming die 1, the movable roller 302 moves a flat plate with composite raw materials to be placed below the forming die 1, the lower part of the main frame body 3 is provided with an outer rack 4, the upper portion of the external gear 4 is fixedly provided with an upper connecting sliding block 401, the middle part of the upper connecting sliding block 401 is provided with a middle inclined guiding sliding groove 402, the middle inclined guiding sliding groove 402 is in sliding connection with an upper connecting sliding column 205, a tooth block at the bottom of the external gear 4 is in meshing connection with a tooth block outside a ratchet unidirectional part 303, the external gear 4 is in meshing connection with the ratchet unidirectional part 303 and a movable roller 302, the upper connecting sliding block 401 is horizontally and slidingly connected with the middle part of the main frame 3, when the upper connecting sliding column 205 and the upper lifting frame 2 vertically move, the middle inclined guiding sliding groove 402 and the upper connecting sliding block 401 horizontally move, the external gear 4 is meshed first to drive the ratchet unidirectional part 303 to rotate, the ratchet unidirectional part 303 is driven to move the movable roller 302 and the brick at the top after being formed outwards, the movement of the formed brick is completed, the manual assistance of personnel is avoided, and the setting of an additional driving motor is not needed.
Wherein, the bottom of lower supporting spring 201 is fixed with forming die 1 top, lower H shape connecting plate 203 lower part and long division board 102 back sliding contact, when lower H shape connecting plate 203 slides to long division board 102 middle part, long division board 102 changes the vertical state by the slope to the middle part, avoid long division board 102 of slope to interfere the shape of shaping fragment of brick, long division board 102 changes the in-process of vertical by the slope, also can guide the basalt fiber of slope to the perpendicular, reduce the basalt fiber burr of outside after the shaping of pervious concrete, reduce the basalt fiber burr of pervious concrete shaping fragment of brick vertical face convex, convenient shaping back fragment of brick takes.
The lower parts of the connecting long spacing plates 102 are positioned on the inner side of the forming die 1, the bottom ends of the middle supporting springs 103 support the long spacing plates 102 to incline and approach, the middle supporting springs 103 support the lower ends of the two long spacing plates 102 to approach and form V-shaped sharp corners, the two long spacing plates 102 incline and rotate around the joint of the forming die 1, the lower ends of the two long spacing plates 102 are attached, the upper ends of the two long spacing plates 102 are far away, the long spacing plates 102 are obliquely inserted into basalt fiber doped pervious concrete raw materials, the inclined long spacing plates 102 can guide basalt fibers in the pervious concrete to be in an inclined state, and the phenomenon that basalt fibers are pressed by long spacing plate 102 supports to cause generation of basalt fiber burrs and adhesion between bricks is avoided.
In another embodiment, the supply pipeline of the pervious concrete raw material is connected through the forming die 1, after the bottom of the forming die 1 and the top of the flat plate are attached, concrete is poured into the forming die 1, the process of placing the concrete on the top of the flat plate and then descending the forming die 1 is omitted, the working efficiency is improved, and the yield is improved.
Specific use and action of the embodiment: the method comprises the steps that basalt fibers are mixed in pervious concrete and stirred to prepare composite raw materials, the composite raw materials are prepared into rectangular bricks through forming equipment, the composite raw materials formed by the basalt fibers are mixed in the pervious concrete, the strength of the formed bricks can be increased, the problem that the pervious concrete formed bricks are easy to break during transportation and use is avoided, the forming die 1 is divided into rectangular brick dies through a short partition plate 101 and a long partition plate 102, the short partition plate 101 is a short side of the formed bricks, the long partition plate 102 is a long side of the formed bricks, a movable roller 302 moves a flat plate with the composite raw materials to the position below the forming die 1, a hydraulic cylinder 301 extends to support an ascending and descending frame 2 and the forming die 1, the upper ascending and descending frame 2 carries out downward pressing forming on the composite raw materials to form a rectangular brick structure, a middle supporting spring 103 supports the lower ends of the two long partition plates 102 to be close to form V-shaped sharp corners, the upper ends of the two long partition plates 102 are obliquely rotated around the connecting positions of the forming die 1, the two long partition plates 102 are far away from the short sides of the formed bricks, the long partition plates 102 are obliquely inserted into the long side of the formed bricks, the basalt fibers are obliquely inserted into the long partition plates, the basalt fibers can be prevented from being adhered to the basalt fibers in the basalt fiber-filled side after the basalt fibers are obliquely arranged in the basalt bricks, and the basalt fiber-filled into the basalt fiber-filled bricks are conveniently formed, and the basalt fiber-filled bricks are prevented from being formed, and the inside the basalt fiber-filled into the inside the basalt bricks, and the inside the brick is convenient to be adhered to be formed;
The lower supporting spring 201 supports the forming die 1 and the upper lifting frame 2 and the lower H-shaped connecting plate 203 to keep a gap, when the forming die 1 moves downwards, the forming die 1 is firstly contacted with the composite raw materials of the permeable concrete in a pasting way, so that after the forming die 1, the short spacing plate 101, the long spacing plate 102 and the composite raw materials of the permeable concrete are attached and separated, the upper lifting frame 2 continues to move downwards and compress the lower supporting spring 201 after the composite raw materials are shaped like bricks, the upper lifting frame 2 is contacted with the top of the lower H-shaped connecting plate 203, the upper lifting frame 2 moves downwards under the H-shaped connecting plate 203, the lower H-shaped connecting plate 203 can be close to the forming die 1, the sequence of the forming die 1 and the lower H-shaped connecting plate 203 is ensured, the long spacing plate 102 and the lower H-shaped connecting plate 203 are separated by the supporting force of the lower supporting spring 201, the vibrating motor module 204 starts to drive the lower H-shaped connecting plate 203, the forming die 1, the short spacing plate 101 and the long spacing plate 102 synchronously vibrate, and bubbles of the composite raw materials in the forming die 1 are reduced by vibration; after forming, the upper lifting frame 2 is lifted upwards, the lower supporting spring 201 supports the forming die 1 and the upper lifting frame 2 to expand the height, the forming die 1 keeps fit with the bottom of the material, the lower L-shaped connecting frame 202 pulls the lower H-shaped connecting plate 203 to lift upwards, the lower H-shaped connecting plate 203 is separated from the long spacing plate 102, the long spacing plate 102 is restored to an inclined state, the long spacing plate 102 is not on the side surface of the material for fitting the pervious concrete composite material, the separation of the forming die 1 and the pervious concrete composite material is facilitated, and the adhesion of the forming die 1 and the pervious concrete composite material is avoided;
When the lower H-shaped connecting plate 203 descends, the lower H-shaped connecting plate 203 and the long spacing plates 102 slide, the lower H-shaped connecting plate 203 moves downwards between the two inclined long spacing plates 102, the rectangular blocks of the lower H-shaped connecting plate 203 guide the inclined long spacing plates 102 to the vertical direction, the long spacing plates 102 are changed from the inclination to the vertical direction, the inclined long spacing plates 102 are prevented from interfering with the shape of the formed brick, the long spacing plates 102 can also guide the inclined basalt fiber to the vertical direction in the process of changing the inclination to the vertical direction, the basalt fiber burrs on the outer side after the permeable concrete is formed are reduced, the basalt fiber burrs protruding from the vertical surface of the permeable concrete formed brick are reduced, and the formed brick is convenient to take and place; when the upper lifting frame 2 ascends, the upper lifting frame 2 and the upper connecting sliding column 205 descend synchronously, the upper connecting sliding column 205 and the middle inclined guide sliding chute 402 slide, the upper connecting sliding column 205 drives the outer rack 4 to move horizontally through the inclined middle inclined guide sliding chute 402, the outer rack 4 is meshed to drive the ratchet one-way piece 303 to rotate, the ratchet one-way piece 303 drives the movable roller 302 and the bricks after top forming to move outwards, movement of the formed bricks is completed, manual assistance of personnel is avoided, additional driving motor is not needed, when the upper lifting frame 2 descends, the outer rack 4 and the upper connecting sliding block 401 move horizontally, the outer rack 4 is meshed to drive the ratchet one-way piece 303 to rotate, the ratchet one-way piece 303 is meshed to rotate unidirectionally, and at the moment, the ratchet one-way piece 303 cannot drive the movable roller 302 to rotate, and the situation that the upper lifting frame 2 descends to move the roller 302 to rotate to guide materials is avoided.