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CN118528529B - A lithium battery diaphragm extension device - Google Patents

A lithium battery diaphragm extension device Download PDF

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Publication number
CN118528529B
CN118528529B CN202410998792.XA CN202410998792A CN118528529B CN 118528529 B CN118528529 B CN 118528529B CN 202410998792 A CN202410998792 A CN 202410998792A CN 118528529 B CN118528529 B CN 118528529B
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lithium battery
frame
battery diaphragm
extension
clamping
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CN118528529A (en
Inventor
许恒祥
陈德拯
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Shenzhen Aoneng Power Technology Co ltd
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Shenzhen Aoneng Power Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • B29C55/12Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
    • B29C55/16Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial simultaneously
    • B29C55/165Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/403Manufacturing processes of separators, membranes or diaphragms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Primary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

本发明涉及一种锂电池隔膜的延展装置,且涉及锂电池隔膜加工延展的技术领域;包括工作架以及工作架上端设置的延展板,延展板上滑动穿设有对锂电池隔膜进行拉伸的拉伸器,并且拉伸器上还设置有对锂电池隔膜进行实时加热的加热器;本发明能够解决现有技术中存在的以下问题:首先,现有技术仅对锂电池隔膜的宽度进行延展,会导致锂电池隔膜的孔隙被延展后发生变形,从而影响孔隙中锂离子的通过性,最终影响锂电池隔膜的性能;其次,锂电池隔膜在延展过程中,中间部分的锂电池隔膜在拉伸时因为应力作用易发生褶皱,从而导致锂电池隔膜不同区间的厚度不一致。

The present invention relates to an extension device for a lithium battery diaphragm, and to the technical field of lithium battery diaphragm processing and extension; it comprises a work frame and an extension plate arranged on the upper end of the work frame, a stretcher for stretching the lithium battery diaphragm is slidably penetrated on the extension plate, and a heater for real-time heating of the lithium battery diaphragm is also arranged on the stretcher; the present invention can solve the following problems existing in the prior art: first, the prior art only extends the width of the lithium battery diaphragm, which will cause the pores of the lithium battery diaphragm to be deformed after being stretched, thereby affecting the permeability of lithium ions in the pores, and ultimately affecting the performance of the lithium battery diaphragm; secondly, during the extension process of the lithium battery diaphragm, the lithium battery diaphragm in the middle part is prone to wrinkles due to stress during stretching, resulting in inconsistent thicknesses in different intervals of the lithium battery diaphragm.

Description

一种锂电池隔膜的延展装置A lithium battery diaphragm extension device

技术领域Technical Field

本发明涉及锂电池隔膜加工延展的技术领域,特别涉及一种锂电池隔膜的延展装置。The present invention relates to the technical field of processing and extending lithium battery diaphragms, and in particular to an extending device for lithium battery diaphragms.

背景技术Background Art

锂电池隔膜是锂电池中的关键部件之一,用于隔离正负极之间,防止短路和电解液的混合。锂电池隔膜通常由聚合物材料制成,如聚丙烯薄膜或聚合物复合膜。隔膜的性能决定了电池的界面结构、内阻等,直接影响电池的容量、循环以及安全性能等特性,性能优异的隔膜对提高电池的综合性能具有重要的作用。Lithium battery separator is one of the key components in lithium batteries, used to isolate the positive and negative electrodes to prevent short circuits and mixing of electrolytes. Lithium battery separators are usually made of polymer materials, such as polypropylene film or polymer composite film. The performance of the separator determines the interface structure and internal resistance of the battery, and directly affects the battery's capacity, cycle and safety performance. Excellent performance separators play an important role in improving the overall performance of the battery.

因此锂电池隔膜现有尤为重要,现有技术中,锂电池隔膜在使用时,会出现隔膜长度、宽度与锂电池不匹配的情况,则需要对隔膜长度、宽度进行延展。Therefore, lithium battery separators are particularly important. In the prior art, when lithium battery separators are used, the length and width of the separators may not match the lithium battery, and the length and width of the separators need to be extended.

如公开号为CN115384040B的中国专利涉及一种锂电池隔膜生产宽度延展设备。包括有底座、导向杆、第一连接架、第一下压架和第一弹性件,底座顶部连接有工作台,工作台前后两侧均连接有导向杆,两个导向杆之间左右两侧均滑动式设置有第一连接架,第一连接架内滑动式设置有第一下压架,第一下压架上套设有第一弹性件。通过伺服电机、丝杆、第一连接架、第二连接架的配合,使第一下压架向外延展隔膜,左右两侧的第二下压架对隔膜两侧进行二次延展,中部的第二下压架向外对隔膜中部进行延展,从而让隔膜被充分延展。For example, the Chinese patent with publication number CN115384040B involves a width extension device for lithium battery diaphragm production. It includes a base, a guide rod, a first connecting frame, a first pressing frame and a first elastic member. The top of the base is connected to a workbench, and the front and rear sides of the workbench are connected to guide rods. The first connecting frame is slidably arranged on the left and right sides between the two guide rods, and the first pressing frame is slidably arranged in the first connecting frame. The first pressing frame is sleeved with a first elastic member. Through the cooperation of the servo motor, the screw rod, the first connecting frame and the second connecting frame, the first pressing frame extends the diaphragm outward, the second pressing frames on the left and right sides extend the two sides of the diaphragm for a second time, and the second pressing frame in the middle extends the middle of the diaphragm outward, so that the diaphragm is fully extended.

然而,上述锂电池隔膜的延展装置在实际使用的过程中还有一些不足之处:However, the above-mentioned lithium battery separator extension device still has some shortcomings in actual use:

1、上述现有技术中,锂电池隔膜可以通过第一下压架向外延展隔膜,左右两侧的第二下压架对隔膜两侧进行二次延展,中部的第二下压架向外对隔膜中部进行延展,从而让隔膜被充分延展,但是仅对锂电池隔膜的宽度进行延展,会导致锂电池隔膜的孔隙延展后发生变形,从而影响孔隙中锂离子和电解液的通过性,最终影响锂电池隔膜的性能。1. In the above-mentioned prior art, the lithium battery diaphragm can be extended outward by the first lower pressure frame, and the second lower pressure frames on the left and right sides perform secondary extension on both sides of the diaphragm, and the second lower pressure frame in the middle extends the middle part of the diaphragm outward, so that the diaphragm is fully extended. However, only extending the width of the lithium battery diaphragm will cause the pores of the lithium battery diaphragm to deform after extension, thereby affecting the permeability of lithium ions and electrolytes in the pores, and ultimately affecting the performance of the lithium battery diaphragm.

2、其次,现有技术中,锂电池隔膜在延展的过程中,位于中间部分的锂电池隔膜在外力拉伸的过程中因为应力的作用发生褶皱,从而使得锂电池隔膜在延展过程中导致其各个部位的厚度不一致,最终影响锂电池隔膜延展的质量。2. Secondly, in the prior art, during the extension process of the lithium battery separator, the lithium battery separator located in the middle part is wrinkled due to the stress during the external force stretching process, which causes the thickness of each part of the lithium battery separator to be inconsistent during the extension process, ultimately affecting the quality of the extension of the lithium battery separator.

因此,在上述陈述的观点之下,现有的锂电池隔膜的延展装置还有可提高的空间。Therefore, based on the above-stated viewpoints, there is still room for improvement in the existing extension devices of lithium battery separators.

发明内容Summary of the invention

为了解决上述问题,本发明提供了一种锂电池隔膜的延展装置。In order to solve the above problems, the present invention provides an extension device for a lithium battery separator.

一种锂电池隔膜的延展装置,包括工作架以及工作架上端设置的延展板,所述延展板对称分布在工作架的上端,并且两个对称的所述延展板之间相对滑移。A lithium battery diaphragm extension device comprises a working frame and an extension plate arranged on the upper end of the working frame, wherein the extension plates are symmetrically distributed on the upper end of the working frame, and two symmetrical extension plates slide relative to each other.

所述延展板上滑动穿设有对锂电池隔膜进行拉伸的拉伸器,并且所述拉伸器上还设置有对锂电池隔膜进行实时加热的加热器。A stretcher for stretching the lithium battery diaphragm is slidably provided on the extension plate, and a heater for heating the lithium battery diaphragm in real time is also provided on the stretcher.

优选的,所述工作架的四个拐角处设置有垂直支架,所述垂直支架上通过轴承沿着工作架的长度方向设置有对称分布的延展螺纹轴,所述延展螺纹轴上通过螺纹连接的方式共同安装有两组沿着工作架长度方向移动的移动框,所述移动框滑移在延展板上,并且延展螺纹轴的一侧连接有驱动电机,用来控制延展螺纹轴的转动。Preferably, vertical brackets are provided at the four corners of the work frame, and symmetrically distributed extended threaded shafts are provided on the vertical brackets along the length direction of the work frame through bearings, and two groups of movable frames that move along the length direction of the work frame are installed on the extended threaded shafts through threaded connections, and the movable frames slide on the extension plates, and a driving motor is connected to one side of the extended threaded shaft to control the rotation of the extended threaded shaft.

优选的,所述拉伸器包括工字形拉伸块、匚形框以及夹持气缸,所述工字形拉伸块分别穿设在移动框以及延展板之间,并且延展板上开设有供工字形拉伸块滑移的延展槽,移动框上也开设供工字形拉伸块滑移的水平槽,且延展槽与水平槽之间交叉重叠,所述匚形框安装于工字形拉伸块的底部,用于对锂电池隔膜进行夹持,所述夹持气缸通过支座设置在匚形框的上端,并且夹持气缸的输出端向下贯穿匚形框抵靠于水平框上。Preferably, the stretcher includes an I-shaped stretching block, a 匚-shaped frame and a clamping cylinder. The I-shaped stretching block is respectively inserted between the movable frame and the extension plate, and the extension plate is provided with an extension groove for the sliding of the I-shaped stretching block. The movable frame is also provided with a horizontal groove for the sliding of the I-shaped stretching block, and the extension groove and the horizontal groove are cross-overlapped. The 匚-shaped frame is installed at the bottom of the I-shaped stretching block for clamping the lithium battery diaphragm. The clamping cylinder is arranged at the upper end of the 匚-shaped frame through a support, and the output end of the clamping cylinder passes downward through the 匚-shaped frame and rests on the horizontal frame.

优选的,所述匚形框的内部还设置有避免锂电池隔膜与匚形框接触位置发生破损的防护性夹持组件,所述防护性夹持组件包括水平框、夹持辊、夹持皮带以及夹持电机;所述水平框对称设置在匚形框的上下两侧,所述夹持辊等间距转动分布在水平框的内侧,所述夹持皮带套设于水平框上的若干夹持辊内。Preferably, a protective clamping assembly is also provided inside the 匚-shaped frame to prevent damage to the contact position between the lithium battery diaphragm and the 匚-shaped frame, and the protective clamping assembly includes a horizontal frame, a clamping roller, a clamping belt and a clamping motor; the horizontal frame is symmetrically arranged on the upper and lower sides of the 匚-shaped frame, the clamping rollers are rotatably distributed on the inner side of the horizontal frame at equal intervals, and the clamping belt is sleeved inside a plurality of clamping rollers on the horizontal frame.

一侧所述的夹持辊上连接有夹持电机,通过夹持电机驱动夹持辊转动。The clamping roller on one side is connected with a clamping motor, and the clamping motor drives the clamping roller to rotate.

优选的,所述匚形框的侧壁上转动设于两个对称分布的同步齿轮,并且两个同步齿轮相互啮合,两个所述同步齿轮上均连接有连接杆,且连接杆远离同步齿轮的一端分别与两个水平框相连。Preferably, two symmetrically distributed synchronous gears are rotatably arranged on the side wall of the 匚-shaped frame, and the two synchronous gears are meshed with each other. A connecting rod is connected to both of the synchronous gears, and one end of the connecting rod away from the synchronous gear is respectively connected to the two horizontal frames.

优选的,所述加热器包括加热板以及加热棒,所述加热板设置在工作架上,并且供锂电池隔膜进行加热,所述加热板的底部设置有升降弹簧杆,所述升降弹簧杆安装于工作架的上端,所述加热棒设置在工作架的正上方,并加热棒与工作架的台面之间有供锂电池薄膜移动的缝隙,所述加热棒贴合在锂电池薄膜的上表面并对其进行加热处理。Preferably, the heater includes a heating plate and a heating rod, the heating plate is arranged on a work frame and is used to heat the lithium battery diaphragm, a lifting spring rod is arranged at the bottom of the heating plate, the lifting spring rod is installed at the upper end of the work frame, the heating rod is arranged directly above the work frame, and there is a gap between the heating rod and the table top of the work frame for the lithium battery film to move, the heating rod is attached to the upper surface of the lithium battery film and heats it.

优选的,所述加热棒上还设置有控制其往复刮擦摆动的摆动部件,所述摆动部件包括联动齿条、不完全齿轮、联动齿轮以及摆动框;所述加热棒的上端通过辅助支架连接有摆动框,并且摆动框内侧的两端为齿条结构,所述不完全齿轮啮合于摆动框内,所述联动齿轮安装在不完全齿轮上,并向上凸出,所述联动齿条安装于工作架上,并且联动齿条与联动齿轮之间活动啮合。Preferably, the heating rod is also provided with a swinging component for controlling its reciprocating scraping swing, and the swinging component includes a linkage rack, an incomplete gear, a linkage gear and a swinging frame; the upper end of the heating rod is connected to the swinging frame through an auxiliary bracket, and the two ends of the inner side of the swinging frame are rack structures, the incomplete gear is meshed in the swinging frame, the linkage gear is installed on the incomplete gear and protrudes upward, the linkage rack is installed on the working frame, and the linkage rack and the linkage gear are movably meshed.

优选的,所述加热棒的底部还设置有对锂电池隔膜进行抚平的抚平组件,所述抚平组件包括连接轴、一号锥齿轮、二号锥齿轮、抚平螺纹轴以及抚平块,所述连接轴设于不完全齿轮的下方,并且连接轴远离不完全齿轮的一端贯穿加热棒向下延伸,所述一号锥齿轮设于连接轴的底部,所述二号锥齿轮啮合于一号锥齿轮上,所述抚平螺纹轴安装在一号锥齿轮的两端并且抵靠于加热棒的侧壁上,所述抚平块滑动设于加热棒内,并且抚平块与抚平螺纹轴螺纹连接。Preferably, a smoothing component for smoothing the lithium battery diaphragm is also provided at the bottom of the heating rod, and the smoothing component includes a connecting shaft, a first bevel gear, a second bevel gear, a smoothing threaded shaft and a smoothing block. The connecting shaft is arranged below the incomplete gear, and the end of the connecting shaft away from the incomplete gear passes through the heating rod and extends downward, the first bevel gear is arranged at the bottom of the connecting shaft, the second bevel gear is meshed with the first bevel gear, the smoothing threaded shaft is installed at both ends of the first bevel gear and abuts against the side wall of the heating rod, the smoothing block is slidably arranged in the heating rod, and the smoothing block is threadedly connected to the smoothing threaded shaft.

优选的,所述连接轴的顶端设有执行齿轮,所述执行齿轮上啮合有执行齿条,所述执行齿条水平滑动安装于工作架上,并且执行齿条穿设于摆动框。Preferably, an execution gear is provided at the top end of the connecting shaft, an execution rack is meshed on the execution gear, the execution rack is horizontally slidably installed on the working frame, and the execution rack is passed through the swing frame.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

一、本发明中的延展板以及拉伸器之间的相互配合,能够对锂电池隔膜的长和宽同时进行拉伸,保证锂电池隔膜按照一定的比例进行延展,避免锂电池隔膜中的空隙发生变形,而影响整个锂电池隔膜的性能。1. The cooperation between the extension plate and the stretcher in the present invention can stretch the length and width of the lithium battery diaphragm at the same time, ensuring that the lithium battery diaphragm is stretched according to a certain ratio, avoiding deformation of the gaps in the lithium battery diaphragm and affecting the performance of the entire lithium battery diaphragm.

二、本发明通过加热板以及加热棒同时对锂电池隔膜进行加热,保证锂电池隔膜在延展的过程中提高其延展性,避免锂电池隔膜在延展的过程中发生撕裂等情况,同时本发明通过加热棒能够对锂电池隔膜的表面进行往复的抚平,从而保证锂电池隔膜在延展时避免锂电池隔膜发生褶皱,同时也避免锂电池隔膜延展之后发生收缩。2. The present invention heats the lithium battery separator simultaneously through a heating plate and a heating rod, thereby ensuring that the ductility of the lithium battery separator is improved during the extension process and avoiding the lithium battery separator from tearing during the extension process. At the same time, the present invention can reciprocately smooth the surface of the lithium battery separator through the heating rod, thereby ensuring that the lithium battery separator does not wrinkle during extension and also avoiding the lithium battery separator from shrinking after extension.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的主体结构示意图。FIG1 is a schematic diagram of the main structure of the present invention.

图2是本发明中锂电池隔膜的结构示意图。FIG. 2 is a schematic diagram of the structure of the lithium battery separator of the present invention.

图3是本发明工作架与拉伸器之间的结构示意图。FIG. 3 is a schematic diagram of the structure between the working frame and the stretcher of the present invention.

图4是本发明延展板与拉伸器之间的结构示意图。FIG. 4 is a schematic diagram of the structure between the extension plate and the stretcher of the present invention.

图5是本发明防护性夹持组件的结构示意图。FIG. 5 is a schematic diagram of the structure of the protective clamping assembly of the present invention.

图6是本发明加热器的结构示意图。FIG. 6 is a schematic structural diagram of the heater of the present invention.

图7是本发明图6中B处的结构放大图。FIG. 7 is an enlarged view of the structure at B in FIG. 6 of the present invention.

图8是本发明抚平组件的结构爆炸图。FIG. 8 is an exploded view of the structure of the smoothing assembly of the present invention.

图9是本发明抚平组件的结构示意图。FIG. 9 is a schematic structural diagram of the smoothing assembly of the present invention.

图中,A、锂电池隔膜;1、锂电池基材层;2、聚合物基质层;3、自修复助剂层;4、防护层;5、工作架;6、延展板;7、拉伸器;8、加热器;50、垂直支架;51、延展螺纹轴;52、移动框;53、驱动电机;70、工字形拉伸块;71、匚形框;72、夹持气缸;74、延展槽;75、水平槽;73、防护性夹持组件;730、水平框;731、夹持辊;732、夹持皮带;733、连接杆;734、同步齿轮;735、夹持电机;60、双向调节螺纹杆;61、同步带;80、加热板;81、加热棒;83、升降弹簧杆;82、摆动部件;820、联动齿条;821、不完全齿轮;822、联动齿轮;823、摆动框;9、抚平组件;90、连接轴;91、一号锥齿轮;92、二号锥齿轮;93、抚平螺纹轴;94、抚平块;95、执行齿轮、96、执行齿条。In the figure, A, lithium battery separator; 1, lithium battery substrate layer; 2, polymer matrix layer; 3, self-healing agent layer; 4, protective layer; 5, working frame; 6, extension plate; 7, stretcher; 8, heater; 50, vertical bracket; 51, extension threaded shaft; 52, moving frame; 53, driving motor; 70, I-shaped stretching block; 71, 匚-shaped frame; 72, clamping cylinder; 74, extension slot; 75, horizontal slot; 73, protective clamping assembly; 730, horizontal frame; 731, clamping roller; 732, clamping belt; 733, connecting rod; 734, synchronous gear; 735, clamping motor; 60, two-way adjustable threaded rod; 61, synchronous belt; 80, heating plate; 81, heating rod; 83, lifting spring rod; 82, swing component; 820, linkage rack; 821, incomplete gear; 822, linkage gear; 823, swing frame; 9, smoothing assembly; 90, connecting shaft; 91, No. 1 bevel gear; 92, No. 2 bevel gear; 93, smoothing threaded shaft; 94, smoothing block; 95, execution gear, 96, execution rack.

具体实施方式DETAILED DESCRIPTION

以下结合附图1-图9对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to FIGS. 1 to 9 , but the present invention can be implemented in many different ways as defined and covered by the claims.

参照图1和图2所示,本发明提出了锂电池隔膜A能够有效的实现对锂电池的正负极进行隔离,保证锂电池的稳定性;其包括锂电池基材层1、聚合物基质层2、自修复助剂层3以及防护层4,锂电池基材层1的两端铺设有将整个锂电池基材层1完全覆盖的聚合物基质层2,聚合物基质是锂电池隔膜A的主体,自修复助剂层3贴合于聚合物基质层2的两侧,助剂可以促进自修复聚合物的化学反应和重新连接,提高自修复速度和效果,防护层4设置在自修复助剂层3的外部,用于对整个锂电池基材层1、聚合物基质层2以及自修复助剂层3进行防护,聚合物基质层2与自修复助剂层3之间也设置有防护层4并起到隔离的作用。1 and 2, the present invention proposes a lithium battery separator A that can effectively isolate the positive and negative electrodes of a lithium battery to ensure the stability of the lithium battery; it includes a lithium battery substrate layer 1, a polymer matrix layer 2, a self-healing agent layer 3 and a protective layer 4, both ends of the lithium battery substrate layer 1 are paved with a polymer matrix layer 2 that completely covers the entire lithium battery substrate layer 1, the polymer matrix is the main body of the lithium battery separator A, the self-healing agent layer 3 is adhered to both sides of the polymer matrix layer 2, the additive can promote the chemical reaction and reconnection of the self-healing polymer, and improve the self-healing speed and effect, the protective layer 4 is arranged on the outside of the self-healing agent layer 3, and is used to protect the entire lithium battery substrate layer 1, the polymer matrix layer 2 and the self-healing agent layer 3, and a protective layer 4 is also arranged between the polymer matrix layer 2 and the self-healing agent layer 3 to play an isolation role.

现有技术中,传统的锂电池隔膜A能够放置到锂电池的正负极之间,对锂电池的正负极材质进行隔离,同时防止锂电池短路和电解液的混合。In the prior art, the traditional lithium battery separator A can be placed between the positive and negative electrodes of the lithium battery to isolate the positive and negative electrode materials of the lithium battery and prevent the lithium battery from short-circuiting and mixing of the electrolyte.

但是现有技术中,当锂电池发生磕碰和穿刺等破坏性事故时,锂电池中起到隔离作用的锂电池隔膜A会发生破损,此时会导致锂电池短路从而引发电池起火冒烟等情况的发生,并且更加严重会导致起火无法控制。However, in the prior art, when a lithium battery is subjected to destructive accidents such as collision and puncture, the lithium battery separator A that plays an isolating role in the lithium battery will be damaged, which will cause the lithium battery to short-circuit and cause the battery to catch fire and smoke, and even more seriously, the fire will be out of control.

而本发明中的锂电池隔膜A添加了聚合物基质层2以及自修复助剂层3,当电池未发生损坏时,聚合物基质层2以及自修复助剂层3之间通过防护层4进行隔离,避免聚合物基质层2以及自修复助剂层3之间提前发生混合,导致性能下降。The lithium battery separator A in the present invention adds a polymer matrix layer 2 and a self-healing agent layer 3. When the battery is not damaged, the polymer matrix layer 2 and the self-healing agent layer 3 are isolated by a protective layer 4 to avoid premature mixing between the polymer matrix layer 2 and the self-healing agent layer 3, which would lead to performance degradation.

当电池发生损坏时,电池内部的正负极材料会通过锂电池的损坏点发生接触,从而起火冒烟,并导致其无法控制;与此同时不仅锂电池的正负极发生接触,锂电池隔膜A中的聚合物基质层2以及自修复助剂层3也会通过锂电池的损坏点发生接触,此时在自修复助剂的催化下,快速激活聚合物基质的活性,而且能够保证聚合物之间快速催化发生反应将出现破损的地方堵住,避免锂电池的正负极持续发生接触,当锂电池的正负极材料被聚合物基质层2以及自修复助剂层3之间的聚合物阻隔之后,其正负极材质趋于平稳,避免了灾害的发生,后续对其进行更加专业的处理即可。When the battery is damaged, the positive and negative electrode materials inside the battery will come into contact through the damaged point of the lithium battery, causing fire and smoke, and making it uncontrollable; at the same time, not only the positive and negative electrodes of the lithium battery will come into contact, but the polymer matrix layer 2 and the self-healing agent layer 3 in the lithium battery separator A will also come into contact through the damaged point of the lithium battery. At this time, under the catalysis of the self-healing agent, the activity of the polymer matrix is quickly activated, and it can ensure that the polymers react quickly to block the damaged areas, thereby avoiding continuous contact between the positive and negative electrodes of the lithium battery. After the positive and negative electrode materials of the lithium battery are blocked by the polymer between the polymer matrix layer 2 and the self-healing agent layer 3, the positive and negative electrode materials tend to be stable, avoiding the occurrence of disasters, and more professional treatment can be performed later.

聚合物基质层2中的自修复聚合物是实现自修复功能的关键材料。这些聚合物具有特殊的化学键,可以在受损部位重新连接并恢复原始结构。常用的自修复聚合物包括聚氨酯、聚合酰胺、聚亚胺等。The self-healing polymer in the polymer matrix layer 2 is a key material for realizing the self-healing function. These polymers have special chemical bonds that can reconnect at the damaged site and restore the original structure. Commonly used self-healing polymers include polyurethane, polyamide, polyimide, etc.

将纳米颗粒嵌入到聚合物基质层2中的聚合物基质中,会形成自修复层。当锂电池隔膜A发生破损时,自修复层可以迅速修复,防止电池内部的电解质泄漏和电池性能的下降;纳米颗粒被引入聚合物基质层2中的聚合物基质中,用于增强材料的力学性能和稳定性。常用的纳米颗粒包括二氧化硅、氧化锌、纳米碳管等。这些纳米颗粒可以与聚合物基质层2中的聚合物基质上的自修复聚合物相互作用,形成复合结构。Embedding nanoparticles into the polymer matrix in the polymer matrix layer 2 will form a self-healing layer. When the lithium battery separator A is damaged, the self-healing layer can be quickly repaired to prevent electrolyte leakage inside the battery and the degradation of battery performance; nanoparticles are introduced into the polymer matrix in the polymer matrix layer 2 to enhance the mechanical properties and stability of the material. Commonly used nanoparticles include silicon dioxide, zinc oxide, carbon nanotubes, etc. These nanoparticles can interact with the self-healing polymer on the polymer matrix in the polymer matrix layer 2 to form a composite structure.

自修复助剂层3主要是由自修复助剂组成,其主要作用:为了增强自修复效果,可以添加一些自修复助剂到聚合物基质层2中的聚合物基质中。这些助剂可以促进自修复聚合物的化学反应和重新连接,提高自修复速度和效果。常用的自修复助剂包括交联剂、催化剂、溶剂等。The self-repairing agent layer 3 is mainly composed of self-repairing agents, and its main function is to add some self-repairing agents to the polymer matrix in the polymer matrix layer 2 in order to enhance the self-repairing effect. These agents can promote the chemical reaction and reconnection of the self-repairing polymer, and improve the self-repairing speed and effect. Commonly used self-repairing agents include cross-linking agents, catalysts, solvents, etc.

本申请实施例公开了一种锂电池隔膜的延展装置,说明的有,本锂电池隔膜的延展装置主要是应用在锂电池隔膜A的生产加工的过程中,在技术效果上能够避免锂电池隔膜A因为自身材质的原因会导致其在延伸后的一段时间内发生自动收缩的问题,从而导致原本已经完成延展的隔膜延展的效果变差。The embodiment of the present application discloses a stretching device for a lithium battery diaphragm, which explains that the stretching device for the lithium battery diaphragm is mainly used in the production and processing of the lithium battery diaphragm A. In terms of technical effect, it can avoid the problem that the lithium battery diaphragm A will automatically shrink within a period of time after stretching due to its own material, thereby causing the stretching effect of the diaphragm that has been stretched to deteriorate.

其次,现有技术中,锂电池隔膜A在延展的过程中,位于中间部分的锂电池隔膜A在外力拉伸的过程中因为应力的作用发生褶皱,从而使得锂电池隔膜A在延展过程中导致其各个部位的厚度不一致,影响锂电池隔膜A延展的质量。Secondly, in the prior art, during the extension process of the lithium battery separator A, the lithium battery separator A located in the middle part is wrinkled due to the stress during the external force stretching process, which causes the thickness of each part of the lithium battery separator A to be inconsistent during the extension process, affecting the extension quality of the lithium battery separator A.

实施例一Embodiment 1

参照图1所示,为本实施例中针对锂电池隔膜A进行延展的结构示意图;上述锂电池隔膜A在生产过程中还需要使用专用的锂电池隔膜A延展装置,锂电池隔膜A的延展装置包括工作架5以及工作架5上端设置的延展板6,延展板6对称分布在工作架5的上端,并且两个对称的延展板6之间相对滑移;延展板6上滑动穿设有对锂电池隔膜A进行拉伸的拉伸器7,并且拉伸器7上还设置有对锂电池隔膜A进行实时加热的加热器8。Referring to Figure 1, it is a structural schematic diagram of stretching the lithium battery diaphragm A in this embodiment; the above-mentioned lithium battery diaphragm A also needs to use a special lithium battery diaphragm A stretching device during the production process, and the stretching device of the lithium battery diaphragm A includes a working frame 5 and an extension plate 6 arranged at the upper end of the working frame 5, the extension plates 6 are symmetrically distributed at the upper end of the working frame 5, and the two symmetrical extension plates 6 slide relative to each other; a stretcher 7 for stretching the lithium battery diaphragm A is slidably penetrated on the extension plate 6, and the stretcher 7 is also provided with a heater 8 for real-time heating of the lithium battery diaphragm A.

锂电池隔膜A进行延展可以使锂电池隔膜A形成更多的微孔或孔隙,增加锂电池隔膜A的孔隙率;同时也能够提高锂电池隔膜A的热稳定性:延展可以使锂电池隔膜A形成更均匀的纤维结构,提高锂电池隔膜A的热稳定性。Stretching the lithium battery separator A can make the lithium battery separator A form more micropores or pores, thereby increasing the porosity of the lithium battery separator A; at the same time, it can also improve the thermal stability of the lithium battery separator A: stretching can make the lithium battery separator A form a more uniform fiber structure, thereby improving the thermal stability of the lithium battery separator A.

因此锂电池隔膜A的延展显得尤为重要;锂电池隔膜A延展装置主要通过拉伸器7与延展板6的配合,实现对锂电池隔膜A的宽度进行延展;加热器8主要的作用是为了实现对锂电池隔膜A进行加热,提高锂电池隔膜A延展的顺滑性,避免锂电池隔膜A出现撕裂。Therefore, the extension of the lithium battery separator A is particularly important; the lithium battery separator A extension device mainly extends the width of the lithium battery separator A through the cooperation of the stretcher 7 and the extension plate 6; the main function of the heater 8 is to heat the lithium battery separator A, improve the smoothness of the extension of the lithium battery separator A, and avoid tearing of the lithium battery separator A.

参照图3和图4所示,即本实施例中对锂电池隔膜A进行拉伸的结构示意图;具体的,工作架5的四个拐角处设置有垂直支架50,垂直支架50上通过轴承沿着工作架5的长度方向设置有对称分布的延展螺纹轴51,延展螺纹轴51上共同通过螺纹连接的方式安装有两组移动框52,移动框52滑移分布在延展板6上,并且延展螺纹轴51的一侧连接有驱动电机53,用来控制延展螺纹轴51的转动。Refer to Figures 3 and 4, which are schematic diagrams of the structure for stretching the lithium battery diaphragm A in this embodiment; specifically, vertical brackets 50 are provided at the four corners of the working frame 5, and symmetrically distributed extended threaded shafts 51 are provided on the vertical brackets 50 through bearings along the length direction of the working frame 5, and two groups of movable frames 52 are installed on the extended threaded shafts 51 through threaded connections, and the movable frames 52 are slidably distributed on the extension plate 6, and a driving motor 53 is connected to one side of the extended threaded shaft 51 to control the rotation of the extended threaded shaft 51.

需要说明的是,延展螺纹轴51为双向螺纹结构,用来控制移动框52的移动。It should be noted that the extended threaded shaft 51 is a bidirectional threaded structure, which is used to control the movement of the moving frame 52 .

首先将待加工的锂电池隔膜A铺设在工作架5上端的工作台面上,在此过程中,需要保证锂电池隔膜A的边角能够插入到匚形框71内进行固定,接着启动驱动电机53,驱动电机53带动延展螺纹轴51进行转动,而沿着延展螺纹轴51长度方向上对称设置的两组延展板6会相对运动,使得锂电池隔膜A会沿着工作架5的长度方向进行拉伸,而在此过程中,在延展板6上的拉伸器7会对锂电池隔膜A的宽度方向进行拉伸。First, lay the lithium battery diaphragm A to be processed on the work table at the upper end of the work frame 5. During this process, it is necessary to ensure that the corners of the lithium battery diaphragm A can be inserted into the 匚-shaped frame 71 for fixation, and then start the drive motor 53. The drive motor 53 drives the extension thread shaft 51 to rotate, and the two groups of extension plates 6 symmetrically arranged along the length direction of the extension thread shaft 51 will move relative to each other, so that the lithium battery diaphragm A will be stretched along the length direction of the work frame 5. During this process, the stretcher 7 on the extension plate 6 will stretch the lithium battery diaphragm A in the width direction.

本发明中对锂电池隔膜A进行长度和宽度两个方向进行拉伸,其能够有效的避免锂电池隔膜A中的微孔或孔隙发生变形,从而影响锂电池的性能。In the present invention, the lithium battery separator A is stretched in both length and width directions, which can effectively prevent the micropores or pores in the lithium battery separator A from being deformed, thereby affecting the performance of the lithium battery.

通过同时对锂电池隔膜A的两个方向进行延展能够大大的保证锂电池隔膜A延展的稳定性,在对锂电池隔膜A延展时,不会影响其原有的性能,反而能够有效提高其对性能,在对锂电池的正负极进行隔离时,提高锂离子和电解液的通过率。By simultaneously stretching the lithium battery separator A in two directions, the stability of the extension of the lithium battery separator A can be greatly guaranteed. When the lithium battery separator A is stretched, its original performance will not be affected. On the contrary, its performance can be effectively improved. When isolating the positive and negative electrodes of the lithium battery, the passage rate of lithium ions and electrolyte is increased.

若锂电池隔膜A的延展不按照比例进行延伸,会导致锂电池隔膜A中的孔隙发生变形,影响单位时间内锂离子和电解液的通过性,最终导致锂电池隔膜A的效果变差,影响锂电池的安全性。If the lithium battery separator A does not extend in proportion, the pores in the lithium battery separator A will be deformed, affecting the permeability of lithium ions and electrolyte per unit time, and ultimately causing the effect of the lithium battery separator A to deteriorate, affecting the safety of the lithium battery.

再看图4所示,为拉伸器7中针对锂电池隔膜A的宽度进行拉伸的结构示意图;拉伸器7包括工字形拉伸块70、匚形框71以及夹持气缸72,工字形拉伸块70分别穿设在移动框52以及延展板6之间,并且延展板6上开设有供工字形拉伸块70滑移的延展槽74,移动框52上也开设供工字形拉伸块70滑移的水平槽75,且延展槽74与水平槽75之间交叉重叠,匚形框71固定于工字形拉伸块70的底部,用于对锂电池隔膜A进行夹持,夹持气缸72通过支座设置在匚形框71的上端,并且夹持气缸72的输出端向下贯穿匚形框71抵靠于水平框730上。Referring to FIG. 4 , it is a schematic diagram of the structure for stretching the width of the lithium battery diaphragm A in the stretcher 7; the stretcher 7 comprises an I-shaped stretching block 70, a 匚-shaped frame 71 and a clamping cylinder 72, the I-shaped stretching block 70 is respectively passed through the movable frame 52 and the extension plate 6, and the extension plate 6 is provided with an extension groove 74 for the sliding movement of the I-shaped stretching block 70, the movable frame 52 is also provided with a horizontal groove 75 for the sliding movement of the I-shaped stretching block 70, and the extension groove 74 and the horizontal groove 75 are cross-overlapped, the 匚-shaped frame 71 is fixed to the bottom of the I-shaped stretching block 70, and is used to clamp the lithium battery diaphragm A, the clamping cylinder 72 is arranged at the upper end of the 匚-shaped frame 71 through a support, and the output end of the clamping cylinder 72 passes downward through the 匚-shaped frame 71 and abuts against the horizontal frame 730.

当锂电池隔膜A在放入到匚形框71的内部之后,夹持气缸72向下移动,此时夹持气缸72的输出端向下,夹持气缸72的输出端与匚形框71对锂电池隔膜A进行夹持,保证整个锂电池隔膜A能够被匚形框71固定,此时当移动框52向外移动时,可以保证锂电池隔膜A的长度方向进行拉伸,同时当移动框52向外移动时,在工字形拉伸块70的配合下,锂电池隔膜A的宽度方向也同步进行拉伸。After the lithium battery diaphragm A is placed into the 匚-shaped frame 71, the clamping cylinder 72 moves downward. At this time, the output end of the clamping cylinder 72 is downward, and the output end of the clamping cylinder 72 and the 匚-shaped frame 71 clamp the lithium battery diaphragm A to ensure that the entire lithium battery diaphragm A can be fixed by the 匚-shaped frame 71. At this time, when the movable frame 52 moves outward, the length direction of the lithium battery diaphragm A can be stretched. At the same time, when the movable frame 52 moves outward, with the cooperation of the I-shaped stretching block 70, the width direction of the lithium battery diaphragm A is also stretched synchronously.

需要说明的是,延展板6上的延展槽74一段为水平结构、另外一端为倾斜向外结构,其作用是为了实现工字形拉伸块70在延展槽74内移动的过程中,配合匚形框71对锂电池隔膜A进行拉伸。It should be noted that one end of the extension groove 74 on the extension plate 6 is a horizontal structure and the other end is an inclined outward structure. Its function is to enable the I-shaped stretching block 70 to cooperate with the U-shaped frame 71 to stretch the lithium battery diaphragm A during the movement of the I-shaped stretching block 70 in the extension groove 74.

上述中通过夹持气缸72的输出端直接与锂电池隔膜A进行接触夹持,会导致锂电池隔膜A与夹持气缸72接触的位置发生不可逆的损伤,并且锂电池隔膜A与夹持气缸72接触的位置还无法进行延展,为了解决上述问题本实施例提出了防护性夹持组件73。In the above-mentioned process, the output end of the clamping cylinder 72 directly contacts and clamps the lithium battery diaphragm A, which will cause irreversible damage to the position where the lithium battery diaphragm A contacts the clamping cylinder 72, and the position where the lithium battery diaphragm A contacts the clamping cylinder 72 cannot be extended. In order to solve the above-mentioned problem, this embodiment proposes a protective clamping assembly 73.

参照图5所示,具体的,匚形框71的内部还设置有能够避免锂电池隔膜A与匚形框71接触位置易发生破损的防护性夹持组件73,防护性夹持组件73包括水平框730、夹持辊731、夹持皮带732、连接杆733以及同步齿轮734;水平框730对称设置在匚形框71的上下两侧,夹持辊731等间距转动分布在水平框730的内侧,夹持皮带732套设于水平框730上的若干夹持辊731内。As shown in Figure 5, specifically, the interior of the 匚-shaped frame 71 is also provided with a protective clamping assembly 73 that can prevent the lithium battery diaphragm A from being easily damaged at the contact position with the 匚-shaped frame 71. The protective clamping assembly 73 includes a horizontal frame 730, a clamping roller 731, a clamping belt 732, a connecting rod 733 and a synchronous gear 734; the horizontal frame 730 is symmetrically arranged on the upper and lower sides of the 匚-shaped frame 71, the clamping rollers 731 are rotatably distributed on the inner side of the horizontal frame 730 at equal intervals, and the clamping belt 732 is sleeved on a plurality of clamping rollers 731 on the horizontal frame 730.

同步齿轮734对称安装在匚形框71的侧壁上,并且两个同步齿轮734相互啮合,连接杆733分别设于两个同步齿轮734上,且连接杆733远离同步齿轮734的一端分别与两个水平框730相铰接。The synchronous gears 734 are symmetrically mounted on the side walls of the 匚-shaped frame 71, and the two synchronous gears 734 are meshed with each other. The connecting rods 733 are respectively arranged on the two synchronous gears 734, and the ends of the connecting rods 733 away from the synchronous gears 734 are respectively hinged to the two horizontal frames 730.

当锂电池隔膜A在放入到匚形框71的内部之后,为了避免锂电池隔膜A因为挤压而导致其发生不可逆的损伤,在将锂电池隔膜A放入到匚形框71之后,再次启动夹持气缸72,此时夹持气缸72的输出端不会直接接触到锂电池隔膜A,此时夹持气缸72的输出端会对水平框730进行挤压,水平框730上的夹持皮带732会在同步齿轮734以及连接杆733的配合下,同步向锂电池隔膜A靠近,直至锂电池隔膜A被两个夹持皮带732固定,此时不仅能够对锂电池隔膜A进行夹持固定,而且还能够对锂电池隔膜A被夹持的区域进行二次拉伸,避免锂电池隔膜A的边缘与中部的厚度不一致。After the lithium battery diaphragm A is placed into the 匚-shaped frame 71, in order to avoid irreversible damage to the lithium battery diaphragm A due to squeezing, after the lithium battery diaphragm A is placed into the 匚-shaped frame 71, the clamping cylinder 72 is started again. At this time, the output end of the clamping cylinder 72 will not directly contact the lithium battery diaphragm A. At this time, the output end of the clamping cylinder 72 will squeeze the horizontal frame 730, and the clamping belt 732 on the horizontal frame 730 will synchronously approach the lithium battery diaphragm A with the cooperation of the synchronous gear 734 and the connecting rod 733 until the lithium battery diaphragm A is fixed by the two clamping belts 732. At this time, not only can the lithium battery diaphragm A be clamped and fixed, but also the clamped area of the lithium battery diaphragm A can be stretched for a second time to avoid inconsistent thickness between the edge and the middle of the lithium battery diaphragm A.

参照图6所示,即本实施例中在对锂电池隔膜A进行拉伸的过程中对锂电池隔膜A进行加热的结构示意图;具体的,加热器8包括加热板80以及加热棒81,加热板80设置在工作架5上,并且供锂电池隔膜A进行加热,加热板80的底部设置有升降弹簧杆83,升降弹簧杆83安装于工作架5的上端,加热棒81设置在工作架5的正上方,并加热棒81与工作架5的台面之间有供锂电池隔膜A移动的缝隙,加热棒81能够贴合在供锂电池隔膜A的上表面并对其进行加热处理。Refer to Figure 6, which is a structural schematic diagram of heating the lithium battery diaphragm A during the stretching process of the lithium battery diaphragm A in this embodiment; specifically, the heater 8 includes a heating plate 80 and a heating rod 81, the heating plate 80 is arranged on the working frame 5, and the lithium battery diaphragm A is heated, and a lifting spring rod 83 is arranged at the bottom of the heating plate 80, and the lifting spring rod 83 is installed at the upper end of the working frame 5, the heating rod 81 is arranged directly above the working frame 5, and there is a gap between the heating rod 81 and the table top of the working frame 5 for the lithium battery diaphragm A to move, and the heating rod 81 can be attached to the upper surface of the lithium battery diaphragm A and heat it.

具体实施过程中,首先锂电池隔膜A放置到工作架5上后,加热板80开始加热,加热板80从下开始对锂电池隔膜A进行加热,保证锂电池隔膜A处于一个合适的温度,需要说明的是,对锂电池隔膜A进行加热的过程中,锂电池隔膜A的温度需要进行控制,温度过低,对供锂电池隔膜A进行延展时,其效果不佳;当温度过高时,会导致锂电池隔膜A的性能受损。During the specific implementation process, first, the lithium battery diaphragm A is placed on the working frame 5, and the heating plate 80 starts to heat. The heating plate 80 heats the lithium battery diaphragm A from the bottom to ensure that the lithium battery diaphragm A is at a suitable temperature. It should be noted that during the heating process of the lithium battery diaphragm A, the temperature of the lithium battery diaphragm A needs to be controlled. If the temperature is too low, the effect of stretching the lithium battery diaphragm A will be poor; when the temperature is too high, the performance of the lithium battery diaphragm A will be damaged.

当加热板80从下对锂电池隔膜A进行加热时,加热棒81抵触在锂电池隔膜A上端,并且加热棒81能够进行摆动,在锂电池隔膜A上端面进行推拿,避免锂电池隔膜A的中部出现褶皱,同时避免锂电池隔膜A宽度在延展的过程中发生撕裂。When the heating plate 80 heats the lithium battery separator A from the bottom, the heating rod 81 contacts the upper end of the lithium battery separator A, and the heating rod 81 can swing to massage the upper end surface of the lithium battery separator A to avoid wrinkles in the middle of the lithium battery separator A and to avoid tearing of the width of the lithium battery separator A during extension.

参照图7和图8所示,即本实施例中在对锂电池隔膜A加热的同时进行抚平的结构示意图;具体的,加热棒81上还设置有控制其往复刮擦摆动的摆动部件82,摆动部件82包括联动齿条820、不完全齿轮821、联动齿轮822以及摆动框823;加热棒81的上端通过辅助支架连接有摆动框823,并且摆动框823的内侧的两端为齿条结构,不完全齿轮821啮合于摆动框823内,联动齿轮822安装在不完全齿轮821上,并向上凸出,联动齿条820安装于工作架5上,并且联动齿条820与联动齿轮822之间活动啮合。7 and 8, which are schematic diagrams of the structure for smoothing the lithium battery diaphragm A while heating it in this embodiment; specifically, the heating rod 81 is also provided with a swinging component 82 for controlling its reciprocating scraping and swinging, and the swinging component 82 includes a linkage rack 820, an incomplete gear 821, a linkage gear 822 and a swinging frame 823; the upper end of the heating rod 81 is connected to the swinging frame 823 through an auxiliary bracket, and the two ends of the inner side of the swinging frame 823 are rack structures, the incomplete gear 821 is meshed in the swinging frame 823, the linkage gear 822 is installed on the incomplete gear 821 and protrudes upward, the linkage rack 820 is installed on the working frame 5, and the linkage rack 820 and the linkage gear 822 are movably meshed.

具体实施过程中,当移动框52向外移动时,联动齿轮822会与工作架5上的联动齿条820相互啮合,此时联动齿轮822会快速转动,并且联动齿轮822转动时带动不完全齿轮821进行转动,不完全齿轮821在转动的过程中会带动其外侧的摆动框823沿着工作架5的宽度方向往复的移动,而加热棒81与摆动框823之间连接,因此加热棒81沿着锂电池隔膜A的表面左右往复的刮擦,将锂电池隔膜A抚平,避免锂电池隔膜A的上端出现褶皱。During the specific implementation process, when the moving frame 52 moves outward, the linkage gear 822 will mesh with the linkage rack 820 on the working frame 5. At this time, the linkage gear 822 will rotate rapidly, and the linkage gear 822 will drive the incomplete gear 821 to rotate when it rotates. During the rotation process, the incomplete gear 821 will drive the swing frame 823 on its outside to move back and forth along the width direction of the working frame 5, and the heating rod 81 is connected to the swing frame 823, so the heating rod 81 scrapes back and forth along the surface of the lithium battery diaphragm A to smooth the lithium battery diaphragm A and avoid wrinkles on the upper end of the lithium battery diaphragm A.

参照图7、图8和图9所示,为了进一步的保证加热棒81对锂电池隔膜A的加热稳定性,以及锂电池隔膜A在往复抚平的过程中提高其平整的效率,本发明还提出了抚平组件9;加热棒81的底部还设置有对锂电池隔膜A长度方向进行抚平的抚平组件9,抚平组件9包括连接轴90、一号锥齿轮91、二号锥齿轮92、抚平螺纹轴93以及抚平块94,连接轴90固定安装于不完全齿轮821上,并且连接轴90远离不完全齿轮821的一端贯穿加热棒81,向下延伸,一号锥齿轮91设于连接轴90的底部,二号锥齿轮92啮合于一号锥齿轮91上,抚平螺纹轴93安装在一号锥齿轮91的两端并且抵靠于加热棒81的侧壁上,抚平块94滑动设于加热棒81内,并且抚平块94与抚平螺纹轴93螺纹连接。7, 8 and 9, in order to further ensure the heating stability of the lithium battery diaphragm A by the heating rod 81 and improve the efficiency of the lithium battery diaphragm A in the process of reciprocating smoothing, the present invention also proposes a smoothing component 9; the bottom of the heating rod 81 is also provided with a smoothing component 9 for smoothing the lithium battery diaphragm A in the length direction, and the smoothing component 9 includes a connecting shaft 90, a first bevel gear 91, a second bevel gear 92, a smoothing threaded shaft 93 and a smoothing block 94, and the connecting shaft 90 is connected to the heating rod 81. The shaft 90 is fixedly mounted on the incomplete gear 821, and the end of the connecting shaft 90 away from the incomplete gear 821 passes through the heating rod 81 and extends downward. The No. 1 bevel gear 91 is arranged at the bottom of the connecting shaft 90, and the No. 2 bevel gear 92 is meshed with the No. 1 bevel gear 91. The smoothing threaded shaft 93 is installed at both ends of the No. 1 bevel gear 91 and abuts against the side wall of the heating rod 81. The smoothing block 94 is slidably arranged in the heating rod 81, and the smoothing block 94 is threadedly connected to the smoothing threaded shaft 93.

连接轴90的顶端设有执行齿轮95,执行齿轮95上啮合有执行齿条96,执行齿条96水平滑动安装于工作架5上,并且执行齿条96穿设于摆动框823;执行齿轮95以及执行齿条96的配合是为了保证连接轴90能够转动,避免连接轴90与摆动框823之间发生干涉,当整个摆动框823往复移动时,摆动框823带动执行齿条96也同步往复移动,与此同时与执行齿条96始终啮合的执行齿轮95在其摆动的同时也沿着执行齿条96进行转动啮合,此时执行齿轮95带动连接轴90转动,连接轴90带动一号锥齿轮91转动。An execution gear 95 is provided at the top of the connecting shaft 90, and an execution rack 96 is meshed on the execution gear 95. The execution rack 96 is horizontally slidably installed on the working frame 5, and the execution rack 96 is penetrated by the swing frame 823; the cooperation between the execution gear 95 and the execution rack 96 is to ensure that the connecting shaft 90 can rotate and avoid interference between the connecting shaft 90 and the swing frame 823. When the entire swing frame 823 moves back and forth, the swing frame 823 drives the execution rack 96 to reciprocate synchronously. At the same time, the execution gear 95, which is always meshed with the execution rack 96, also rotates and meshes along the execution rack 96 while it swings. At this time, the execution gear 95 drives the connecting shaft 90 to rotate, and the connecting shaft 90 drives the No. 1 bevel gear 91 to rotate.

需要说明的是,加热棒81为空心结构,加热棒81以及加热板80在通电之后能够对锂电池隔膜A进行加热升温,但是其温度实时进行监测,避免其温度过高或者过低,导致锂电池隔膜A的性能受损。It should be noted that the heating rod 81 is a hollow structure. The heating rod 81 and the heating plate 80 can heat the lithium battery diaphragm A after being powered on, but the temperature is monitored in real time to prevent the temperature from being too high or too low, which would damage the performance of the lithium battery diaphragm A.

当不完全齿轮821进行转动时,不完全齿轮821通过连接轴90、执行齿轮95以及执行齿条96的配合带动一号锥齿轮91进行转动,而一号锥齿轮91带动二号锥齿轮92进行转动,但是二号锥齿轮92上固定连接有抚平螺纹轴93;因此抚平螺纹轴93能够进行转动,同时抚平螺纹轴93上的抚平块94沿着加热棒81的长度方向左右往复的移动,使得抚平块94对锂电池隔膜A的长度方向进行抚平和延展,同时加热棒81对锂电池隔膜A的宽度方向进行抚平和延展,能够高效的避免锂电池隔膜A在延展的过程中发生褶皱。When the incomplete gear 821 rotates, the incomplete gear 821 drives the first bevel gear 91 to rotate through the cooperation of the connecting shaft 90, the execution gear 95 and the execution rack 96, and the first bevel gear 91 drives the second bevel gear 92 to rotate, but the second bevel gear 92 is fixedly connected with a smoothing threaded shaft 93; therefore, the smoothing threaded shaft 93 can rotate, and at the same time, the smoothing block 94 on the smoothing threaded shaft 93 moves back and forth left and right along the length direction of the heating rod 81, so that the smoothing block 94 smoothes and stretches the lithium battery diaphragm A in the length direction, and at the same time, the heating rod 81 smoothes and stretches the lithium battery diaphragm A in the width direction, which can effectively avoid the lithium battery diaphragm A from wrinkling during the extension process.

本发明通过加热板80以及加热棒81同时对锂电池隔膜A进行加热,保证锂电池隔膜A在延展的过程中提高其延展性,避免锂电池隔膜A在延展的过程中发生撕裂等情况,同时本发明通过加热棒81能够对锂电池隔膜A的表面进行往复的抚平,从而保证锂电池隔膜A在延展时避免锂电池隔膜A发生褶皱,同时也避免锂电池隔膜A延展之后发生收缩。The present invention heats the lithium battery diaphragm A simultaneously through the heating plate 80 and the heating rod 81, thereby ensuring that the ductility of the lithium battery diaphragm A is improved during the extension process and avoiding the lithium battery diaphragm A from tearing during the extension process. At the same time, the present invention can reciprocally smooth the surface of the lithium battery diaphragm A through the heating rod 81, thereby ensuring that the lithium battery diaphragm A does not wrinkle when it is extended, and also avoiding the lithium battery diaphragm A from shrinking after extension.

实施例二:Embodiment 2:

在实施例一的基础上,为了进一步的提高本发明中针对锂电池隔膜A延展的适应性,本发明提出了能够调节延展板6间距的双向调节螺纹杆60。On the basis of the first embodiment, in order to further improve the adaptability of the present invention to the extension of the lithium battery separator A, the present invention proposes a bidirectional adjustment threaded rod 60 capable of adjusting the spacing between the extension plates 6 .

回看图3和图4所示,两个延展板6之间还设置有能够调节两者之间间距的双向调节螺纹杆60,双向调节螺纹杆60通过垂直架转动设置在工作架5的上端,两个延展板6通过螺纹连接的方式设于双向调节螺纹杆60上,两个双向调节螺纹杆60之间套设有同步带61。Referring back to FIG. 3 and FIG. 4 , a bidirectionally adjustable threaded rod 60 capable of adjusting the distance between the two extension plates 6 is provided between the two extension plates 6. The bidirectionally adjustable threaded rod 60 is arranged on the upper end of the working frame 5 by rotating through a vertical frame. The two extension plates 6 are arranged on the bidirectionally adjustable threaded rod 60 by threaded connection. A synchronous belt 61 is sleeved between the two bidirectionally adjustable threaded rods 60.

具体实施过程中,转动一侧的双向调节螺纹杆60,另外一侧的双向调节螺纹杆60在同步带61的驱动下,使得两个双向调节螺纹杆60能够同步转动,在此过程中,螺纹链接在两个双向调节螺纹杆60上的两组延展板6进行距离调节。During the specific implementation process, the two-way adjustment threaded rod 60 on one side is rotated, and the two-way adjustment threaded rod 60 on the other side is driven by the synchronous belt 61, so that the two two-way adjustment threaded rods 60 can rotate synchronously. During this process, the two sets of extension plates 6 threadedly connected on the two two-way adjustment threaded rods 60 are adjusted in distance.

本发明中的锂电池隔膜A延展装置不仅能够针对一种尺寸的锂电池隔膜A进行延展,针对不同尺寸的锂电池隔膜A均能够进行延展,这样大大的提高了本发明的适应性。The lithium battery separator A stretching device of the present invention can not only stretch lithium battery separators A of one size, but also stretch lithium battery separators A of different sizes, which greatly improves the adaptability of the present invention.

工作时:第一步,锂电池隔膜A设于锂电池当中;当锂电池发生损坏时,锂电池内部的正负极材料会因接触而起火冒烟,此时不仅锂电池的正负极发生接触,锂电池隔膜A中的聚合物基质层2以及自修复助剂层3也会发生接触,此时在自修复助剂的催化下,不仅能够激活聚合物基质的活性,而且能够保证聚合物之间快速将出现破损的地方堵住,避免锂电池的正负极持续发生接触和反应,导致灾害持续的发生。During operation: In the first step, the lithium battery separator A is placed in the lithium battery; when the lithium battery is damaged, the positive and negative electrode materials inside the lithium battery will catch fire and smoke due to contact. At this time, not only the positive and negative electrodes of the lithium battery are in contact, but also the polymer matrix layer 2 and the self-healing agent layer 3 in the lithium battery separator A are in contact. At this time, under the catalysis of the self-healing agent, not only the activity of the polymer matrix can be activated, but also the damaged areas between the polymers can be quickly blocked, thereby avoiding continuous contact and reaction between the positive and negative electrodes of the lithium battery, which leads to continuous occurrence of disasters.

第二步:当锂电池隔膜A在生产时,首先将待加工的锂电池隔膜A铺设在工作架5上端的工作台面上,接着将锂电池隔膜A的边角插入到匚形框71内进行固定,接着启动驱动电机,两组延展板6会相对运动,使得锂电池隔膜A沿着工作架5的长度方向进行拉伸,而在此过程中,在延展板6上的拉伸器7会对锂电池隔膜A的宽度方向进行拉伸,实现锂电池隔膜A的等比例延展。Step 2: When the lithium battery diaphragm A is being produced, the lithium battery diaphragm A to be processed is first laid on the work table at the upper end of the work frame 5, and then the corners of the lithium battery diaphragm A are inserted into the 匚-shaped frame 71 for fixation, and then the drive motor is started, and the two groups of extension plates 6 will move relative to each other, so that the lithium battery diaphragm A is stretched along the length direction of the work frame 5. During this process, the stretcher 7 on the extension plate 6 will stretch the lithium battery diaphragm A in the width direction to achieve proportional extension of the lithium battery diaphragm A.

第三步:当待加工的锂电池隔膜A铺设在工作架5上端的工作台面上之后,加热板80开始加热,加热板80从下开始对锂电池隔膜A进行加热,保证锂电池隔膜A处于一个合适的温度,需要说明的是,对锂电池隔膜A进行加热的过程中,锂电池隔膜A的温度需要进行控制,温度过低,对锂电池进行延展时,其效果不佳;当温度过高时,会导致锂电池隔膜A的性能受损。Step 3: After the lithium battery diaphragm A to be processed is laid on the work surface at the upper end of the work frame 5, the heating plate 80 starts to heat. The heating plate 80 heats the lithium battery diaphragm A from the bottom to ensure that the lithium battery diaphragm A is at a suitable temperature. It should be noted that during the heating process of the lithium battery diaphragm A, the temperature of the lithium battery diaphragm A needs to be controlled. If the temperature is too low, the effect of stretching the lithium battery will be poor; when the temperature is too high, the performance of the lithium battery diaphragm A will be damaged.

第四步:当加热板80从下对锂电池隔膜A进行加热之后,加热棒81抵触在锂电池隔膜A的上端,并且加热棒81能够进行摆动,在锂电池隔膜A的上端面进行推拿,避免锂电池隔膜A的中部出现褶皱,同时避免锂电池隔膜A宽度在延展的过程中发生撕裂。Step 4: After the heating plate 80 heats the lithium battery separator A from the bottom, the heating rod 81 contacts the upper end of the lithium battery separator A, and the heating rod 81 can swing to massage the upper end surface of the lithium battery separator A to avoid wrinkles in the middle of the lithium battery separator A and to avoid tearing of the width of the lithium battery separator A during the extension process.

第五步:转动一侧的双向调节螺纹杆60,另外一侧的双向调节螺纹杆60在同步带61的驱动下,使得两个双向调节螺纹杆60能够同步转动,在此过程中,螺纹链接在两个双向调节螺纹杆60上的两组延展板6进行距离调节;因为本发明中的锂电池隔膜A延展装置不仅能够针对一种尺寸的锂电池隔膜A进行延展,针对不同尺寸的锂电池隔膜A均能够进行延展,这样大大的提高了本发明的适应性。Step 5: Rotate the two-way adjustment threaded rod 60 on one side, and the two-way adjustment threaded rod 60 on the other side is driven by the synchronous belt 61, so that the two two-way adjustment threaded rods 60 can rotate synchronously. In this process, the two sets of extension plates 6 threadedly connected on the two two-way adjustment threaded rods 60 are adjusted in distance; because the lithium battery diaphragm A extension device in the present invention can not only extend lithium battery diaphragms A of one size, but also extend lithium battery diaphragms A of different sizes, which greatly improves the adaptability of the present invention.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明,因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and therefore it is intended that all changes within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims (6)

1. An extension device of lithium cell diaphragm, its characterized in that: the device comprises a working frame (5) and extension plates (6) arranged at the upper ends of the working frame (5), wherein the extension plates (6) are symmetrically distributed at the upper ends of the working frame (5), and the two symmetrical extension plates (6) slide relatively;
A stretcher (7) for stretching the lithium battery diaphragm is arranged on the extension plate (6) in a sliding way, and a heater (8) for heating the lithium battery diaphragm in real time is also arranged on the stretcher (7);
The heater (8) comprises a heating plate (80) and a heating rod (81), the heating plate (80) is arranged on the working frame (5) and is used for heating a lithium battery diaphragm, a lifting spring rod (83) is arranged at the bottom of the heating plate (80), the lifting spring rod (83) is arranged at the upper end of the working frame (5), the heating rod (81) is arranged right above the working frame (5), a gap for the lithium battery diaphragm to move is reserved between the heating rod (81) and the table top of the working frame (5), and the heating rod (81) is attached to the upper surface of the lithium battery diaphragm and is used for heating the lithium battery diaphragm;
The heating rod (81) is further provided with a swinging part (82) for controlling the reciprocating scraping swinging of the heating rod, and the swinging part (82) comprises a linkage rack (820), an incomplete gear (821), a linkage gear (822) and a swinging frame (823); the upper end of the heating rod (81) is connected with a swinging frame (823) through an auxiliary bracket, two ends of the inner side of the swinging frame (823) are of rack structures, the incomplete gear (821) is meshed in the swinging frame (823), the linkage gear (822) is arranged on the incomplete gear (821) and protrudes upwards, the linkage rack (820) is arranged on the working frame (5), and the linkage rack (820) is movably meshed with the linkage gear (822);
The bottom of heating rod (81) still is provided with and smoothes subassembly (9) to lithium cell diaphragm, smoothes subassembly (9) including connecting axle (90), no. one bevel gear (91), two bevel gears (92), smoothes screw thread axle (93) and smoothes piece (94), the below of incomplete gear (821) is located to connecting axle (90) to the one end that incomplete gear (821) was kept away from to connecting axle (90) runs through heating rod (81) downwardly extending, no. one bevel gear (91) locates the bottom of connecting axle (90), two bevel gears (92) mesh on No. one bevel gear (91), smoothes screw thread axle (93) and installs on the both ends of No. one bevel gear (91) and support on the lateral wall of heating rod (81), smoothes piece (94) and locates in heating rod (81) to smoothes piece (94) and smoothes screw thread axle (93).
2. The extension device of a lithium battery separator according to claim 1, wherein: four corners of work frame (5) are provided with perpendicular support (50), be provided with extension screw thread axle (51) of symmetric distribution along the length direction of work frame (5) on perpendicular support (50) through the bearing, install two sets of movable frame (52) that remove along the length direction of work frame (5) jointly through threaded connection's mode on extension screw thread axle (51), movable frame (52) slide on extension board (6) to one side of extension screw thread axle (51) is connected with driving motor (53), is used for controlling the rotation of extension screw thread axle (51).
3. The extension device of a lithium battery separator according to claim 2, wherein: the stretcher (7) comprises an I-shaped stretching block (70), a 匚 -shaped frame (71) and a clamping cylinder (72), wherein the I-shaped stretching block (70) is respectively arranged between the movable frame (52) and the stretching plate (6) in a penetrating mode, the stretching plate (6) is provided with a stretching groove (74) for the sliding of the I-shaped stretching block (70), the movable frame (52) is also provided with a horizontal groove (75) for the sliding of the I-shaped stretching block (70), the stretching groove (74) and the horizontal groove (75) are overlapped in a crossing mode, the 匚 -shaped frame (71) is arranged at the bottom of the I-shaped stretching block (70) and used for clamping a lithium battery diaphragm, the clamping cylinder (72) is arranged at the upper end of the 匚 -shaped frame (71) through a supporting seat, and the output end of the clamping cylinder (72) downwards penetrates through the 匚 -shaped frame (71) to be abutted against the horizontal frame (730).
4. A lithium battery separator extension device according to claim 3, wherein: the inside of 匚 shape frame (71) is also provided with a protective clamping component (73) for preventing the contact position of the lithium battery diaphragm and 匚 shape frame (71) from being damaged, and the protective clamping component (73) comprises a horizontal frame (730), a clamping roller (731), a clamping belt (732) and a clamping motor (735); the horizontal frame (730) is symmetrically arranged on the upper side and the lower side of the 匚 -shaped frame (71), the clamping rollers (731) are uniformly and rotatably distributed on the inner side of the horizontal frame (730), and the clamping belts (732) are sleeved in the clamping rollers (731) on the horizontal frame (730);
one side of the clamping roller (731) is connected with a clamping motor (735), and the clamping motor (735) drives the clamping roller (731) to rotate.
5. The extension device for a lithium battery separator according to claim 4, wherein: and the side walls of the 匚 -shaped frames (71) are rotationally provided with two symmetrically distributed synchronous gears (734), the two synchronous gears (734) are meshed with each other, the two synchronous gears (734) are connected with connecting rods (733), and one ends of the connecting rods (733) far away from the synchronous gears (734) are respectively connected with the two horizontal frames (730).
6. The extension device of a lithium battery separator according to claim 1, wherein: an execution gear (95) is arranged at the top end of the connecting shaft (90), an execution rack (96) is meshed with the execution gear (95), the execution rack (96) is horizontally and slidably arranged on the working frame (5), and the execution rack (96) is arranged on the swinging frame (823) in a penetrating mode.
CN202410998792.XA 2024-07-24 2024-07-24 A lithium battery diaphragm extension device Active CN118528529B (en)

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CN219427455U (en) * 2023-03-07 2023-07-28 安徽同力新材料有限公司 Biaxial stretcher for degradable film

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KR101556246B1 (en) * 2015-03-31 2015-09-30 이현철 four-Axis Film Stretching Machine
CN215374848U (en) * 2021-07-01 2021-12-31 广东精利科技有限公司 Film stretching device
CN116373279B (en) * 2023-04-11 2023-12-19 南京贝迪新材料科技股份有限公司 Double-pulling device for preparing lithium battery diaphragm

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CN109774110A (en) * 2019-03-14 2019-05-21 上海昌凯机电科技有限公司 A kind of thin film stretching device of high-efficiency heating
CN219427455U (en) * 2023-03-07 2023-07-28 安徽同力新材料有限公司 Biaxial stretcher for degradable film

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