CN118547265A - Semiconductor processing device and semiconductor coating equipment - Google Patents
Semiconductor processing device and semiconductor coating equipment Download PDFInfo
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- CN118547265A CN118547265A CN202410707557.2A CN202410707557A CN118547265A CN 118547265 A CN118547265 A CN 118547265A CN 202410707557 A CN202410707557 A CN 202410707557A CN 118547265 A CN118547265 A CN 118547265A
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45544—Atomic layer deposition [ALD] characterized by the apparatus
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4401—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
- C23C16/4405—Cleaning of reactor or parts inside the reactor by using reactive gases
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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Abstract
本申请涉及半导体薄膜气相沉积技术领域,公开一种半导体处理装置及半导体镀膜设备,其中,所述半导体处理装置,包括:反应腔室,包括顶板和底板,顶板和底板相对间隔设置以形成反应腔室的反应空间;扩散器,设置顶板的上方并与反应腔室流体连通,用以将至少一种反应气体均匀扩散至反应腔室;加热盘,相对于底板上升或下降,用以将衬底送入反应腔室或从反应腔室中取出;其中,顶板包括多个朝向反应腔室的第一喷气孔,加热盘包括多个朝向反应腔室的第二喷气孔;在清洁阶段,第一喷气孔在真空状态下向衬底的表面喷射第一清洁气体,第二喷气孔在真空状态下向衬底的底部或反应腔室喷射第二清洁气体。
The present application relates to the technical field of semiconductor thin film vapor deposition, and discloses a semiconductor processing device and a semiconductor coating equipment, wherein the semiconductor processing device comprises: a reaction chamber, comprising a top plate and a bottom plate, the top plate and the bottom plate are arranged with relative spacing to form a reaction space of the reaction chamber; a diffuser, arranged above the top plate and in fluid communication with the reaction chamber, for uniformly diffusing at least one reaction gas into the reaction chamber; a heating plate, rising or falling relative to the bottom plate, for delivering a substrate into the reaction chamber or taking it out of the reaction chamber; wherein the top plate comprises a plurality of first jet holes facing the reaction chamber, and the heating plate comprises a plurality of second jet holes facing the reaction chamber; in a cleaning stage, the first jet holes spray a first cleaning gas onto the surface of the substrate under a vacuum state, and the second jet holes spray a second cleaning gas onto the bottom of the substrate or the reaction chamber under a vacuum state.
Description
技术领域Technical Field
本申请涉及半导体薄膜气相沉积技术领域,例如涉及一种半导体处理装置及半导体镀膜设备。The present application relates to the technical field of semiconductor thin film vapor deposition, for example, to a semiconductor processing device and a semiconductor coating equipment.
背景技术Background Art
目前,原子层沉积(Atomic Layer Deposition,ALD)是半导体工业中用于在诸如硅片的衬底上形成材料薄膜的一种现代工艺。ALD是气相沉积的一种类型,其中,通过沉积具有由沉积层数确定的膜厚的多层超薄层来形成膜。在ALD工艺中,将待沉积的材料的一种或多种化合物的气态分子供给到衬底或晶片以在衬底上形成那种材料的薄膜。在一个脉冲内,前驱体材料在自限制过程中相当完整地吸附到衬底上。前驱体材料可以在后续的反应物脉冲中分解,以形成所期望材料的单层分子层。替代地,所吸附的前体材料可以与后续反应物脉冲的反应物进行反应,以形成化合物的单层分子层。通过反复的生长周期产生较厚的膜,直到达到目标厚度。At present, atomic layer deposition (ALD) is a modern process used in the semiconductor industry to form a thin film of material on a substrate such as a silicon wafer. ALD is a type of vapor deposition in which a film is formed by depositing multiple ultra-thin layers with a film thickness determined by the number of deposited layers. In the ALD process, gaseous molecules of one or more compounds of the material to be deposited are supplied to a substrate or wafer to form a thin film of that material on the substrate. Within one pulse, the precursor material is adsorbed onto the substrate quite completely in a self-limiting process. The precursor material can be decomposed in a subsequent reactant pulse to form a monolayer of the desired material. Alternatively, the adsorbed precursor material can react with the reactants of the subsequent reactant pulse to form a monolayer of the compound. A thicker film is produced by repeated growth cycles until the target thickness is reached.
同时,在沉积上述薄膜的工艺过程中,需要对反应腔体的内部进行清洁,以将反应腔体内残留的膜刻蚀掉并尽可能避免颗粒(Particle)杂质的产生,因为这些颗粒杂质会影响到薄膜的性能和可靠性,严重时甚至会导致器件完全失效。At the same time, during the process of depositing the above-mentioned thin film, the inside of the reaction chamber needs to be cleaned to etch away the residual film in the reaction chamber and avoid the generation of particle impurities as much as possible, because these particle impurities will affect the performance and reliability of the film, and in severe cases may even cause complete failure of the device.
在实现本公开实施例的过程中,发现相关技术中至少存在如下问题:In the process of implementing the embodiments of the present disclosure, it is found that there are at least the following problems in the related art:
现有的腔体清洁方式清洁效率较低且清洁效果不理想,无法对反应腔体中的粉尘和气体进行相互独立处理,最终会导致薄膜均匀性和生产良率降低。The existing chamber cleaning method has low cleaning efficiency and unsatisfactory cleaning effect, and is unable to independently process the dust and gas in the reaction chamber, which ultimately leads to reduced film uniformity and production yield.
发明内容Summary of the invention
为了对披露的实施例的一些方面有基本的理解,下面给出了简单的概括。所述概括不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围,而是作为后面的详细说明的序言。In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not an extensive review, nor is it intended to identify key/critical components or delineate the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.
本公开实施例提供一种半导体处理装置及半导体镀膜设备,以提高清洁速率和清洁效果显,从而提高薄膜均匀性和生产良率。The embodiments of the present disclosure provide a semiconductor processing device and a semiconductor coating device to improve the cleaning rate and cleaning effect, thereby improving the uniformity of the film and the production yield.
在一些实施例中,半导体处理装置,包括:反应腔室,包括顶板和底板,顶板和底板相对间隔设置以形成反应腔室的反应空间;扩散器,设置顶板的上方并与反应腔室流体连通,用以将至少一种反应气体均匀扩散至反应腔室;加热盘,相对于底板上升或下降,用以将衬底送入反应腔室或从反应腔室中取出;其中,顶板包括多个朝向反应腔室的第一喷气孔,加热盘包括多个朝向反应腔室的第二喷气孔;在清洁阶段,第一喷气孔在真空状态下向衬底的表面喷射第一清洁气体,第二喷气孔在真空状态下向衬底的底部或反应腔室喷射第二清洁气体。In some embodiments, a semiconductor processing device includes: a reaction chamber, including a top plate and a bottom plate, which are relatively spaced apart to form a reaction space of the reaction chamber; a diffuser, which is arranged above the top plate and is fluidly connected to the reaction chamber to uniformly diffuse at least one reaction gas into the reaction chamber; a heating plate, which rises or falls relative to the bottom plate to send a substrate into the reaction chamber or take it out of the reaction chamber; wherein the top plate includes a plurality of first jet holes facing the reaction chamber, and the heating plate includes a plurality of second jet holes facing the reaction chamber; in a cleaning stage, the first jet holes spray a first cleaning gas onto a surface of the substrate under a vacuum state, and the second jet holes spray a second cleaning gas onto a bottom of the substrate or the reaction chamber under a vacuum state.
可选地,加热盘包括:凹槽,被配置为承载衬底,沿凹槽表面分布有的多个第二喷气孔;且在衬底移出反应腔室后,用以将第二清洁气体供应至反应腔室内以对反应腔室进行清洁。Optionally, the heating plate comprises: a groove configured to carry the substrate, and a plurality of second gas injection holes distributed along the surface of the groove; and after the substrate is moved out of the reaction chamber, the second cleaning gas is supplied into the reaction chamber to clean the reaction chamber.
可选地,加热盘还包括:边缘凸台,形成凹槽的外围,且在边缘凸台上设有多个朝向反应腔室的第二喷气孔。Optionally, the heating plate further comprises: an edge boss forming the periphery of the groove, and a plurality of second gas injection holes facing the reaction chamber are arranged on the edge boss.
可选地,半导体处理装置还包括:第一气体源,经由第一通气管路和第二通气管路与每个第一喷气孔连通,用以提供第一清洁气体;其中,第一清洁气体包括惰性气体和等离子自由基。Optionally, the semiconductor processing device further includes: a first gas source, connected to each first gas injection hole via a first ventilation pipeline and a second ventilation pipeline, for providing a first cleaning gas; wherein the first cleaning gas includes an inert gas and plasma radicals.
可选地,半导体处理装置还包括:第二气体源,经由第五通气管路、第四通气管路和第三通气管路与每个第二喷气孔连通,用以提供第二清洁气体;其中,第二清洁气体包括等离子自由基。Optionally, the semiconductor processing device further includes: a second gas source, connected to each second gas injection hole via a fifth ventilation line, a fourth ventilation line and a third ventilation line, for providing a second cleaning gas; wherein the second cleaning gas includes plasma radicals.
可选地,半导体处理装置还包括:第三气体源,经由第六通气管路、第四通气管路和第三通气管路与每个第二喷气孔连通,用以提供第二清洁气体;其中,第二清洁气体包括惰性气体;其中,第四通气管路、第五通气管路和第六通气管路通过三通阀连通,用以分别控制第五通气管路与第四通气管路的通断或第六通气管路与第四通气管路的通断。Optionally, the semiconductor processing device also includes: a third gas source, which is connected to each second injection hole via a sixth ventilation line, a fourth ventilation line and a third ventilation line to provide a second cleaning gas; wherein the second cleaning gas includes an inert gas; wherein the fourth ventilation line, the fifth ventilation line and the sixth ventilation line are connected through a three-way valve to respectively control the opening and closing of the fifth ventilation line and the fourth ventilation line or the opening and closing of the sixth ventilation line and the fourth ventilation line.
可选地,半导体处理装置还包括:排气组件,通过底板连通至反应腔室的端部,用以从反应腔室中抽出气体和颗粒;颗粒回收装置,与排气组件的第一抽气管路连通,且在连通处设置有第一控制阀;尾气处理装置,与排气组件的第二抽气管路连通,且在连通处设置有第二控制阀。Optionally, the semiconductor processing device also includes: an exhaust assembly connected to the end of the reaction chamber through the base plate, for extracting gas and particles from the reaction chamber; a particle recovery device connected to a first exhaust pipeline of the exhaust assembly, and a first control valve is provided at the connection point; an exhaust gas treatment device connected to a second exhaust pipeline of the exhaust assembly, and a second control valve is provided at the connection point.
可选地,在第一喷气孔在真空状态下向衬底的表面喷射第一清洁气体的情况下,第一控制阀和第二控制阀为打开状态;在第二喷气孔在真空状态下向衬底的底部喷射第二清洁气体的情况下,第一控制阀和第二控制阀为打开状态;在第二喷气孔在真空状态下向反应腔室喷射第二清洁气体的情况下,第一控制阀为关闭状态,第二控制阀为打开状态。Optionally, when the first jet hole sprays the first cleaning gas toward the surface of the substrate under a vacuum state, the first control valve and the second control valve are in an open state; when the second jet hole sprays the second cleaning gas toward the bottom of the substrate under a vacuum state, the first control valve and the second control valve are in an open state; when the second jet hole sprays the second cleaning gas toward the reaction chamber under a vacuum state, the first control valve is in a closed state and the second control valve is in an open state.
可选地,第一喷气孔和/或第二喷气孔的孔径为1mm-5mm;第一喷气孔和/或第二喷气孔的分布包括等间隔分布、错位分布或不等间隔分布中的一种。Optionally, the aperture of the first jet hole and/or the second jet hole is 1 mm-5 mm; the distribution of the first jet hole and/or the second jet hole includes one of equal-interval distribution, staggered distribution or unequal-interval distribution.
在一些实施例中,半导体镀膜设备包括如本申请的半导体处理装置,其中,半导体镀膜设备包括刻蚀设备、化学气相沉积设备或原子层沉积设备。In some embodiments, the semiconductor coating equipment includes a semiconductor processing device as described in the present application, wherein the semiconductor coating equipment includes an etching equipment, a chemical vapor deposition equipment, or an atomic layer deposition equipment.
本公开实施例提供的一种半导体处理装置及半导体镀膜设备,可以实现以下技术效果:The semiconductor processing device and semiconductor coating equipment provided by the embodiments of the present disclosure can achieve the following technical effects:
通过在顶板设置多个朝向反应腔室的第一喷气孔,并在加热盘设置多个朝向反应腔室的第二喷气孔,从而在清洁阶段,通过第一喷气孔在真空状态下向衬底的表面喷射第一清洁气体,通过第二喷气孔在真空状态下向衬底的底部或反应腔室喷射第二清洁气体,能够实现对衬底和反应腔室的全面、深度清洁,提升了清洁效率和清洁效果,提高了提高薄膜均匀性和生产良率。By arranging a plurality of first gas injection holes facing the reaction chamber on the top plate and arranging a plurality of second gas injection holes facing the reaction chamber on the heating plate, in the cleaning stage, the first cleaning gas is sprayed toward the surface of the substrate through the first gas injection holes under a vacuum state, and the second cleaning gas is sprayed toward the bottom of the substrate or the reaction chamber through the second gas injection holes under a vacuum state, thereby achieving comprehensive and deep cleaning of the substrate and the reaction chamber, improving the cleaning efficiency and cleaning effect, and improving the film uniformity and production yield.
以上的总体描述和下文中的描述仅是示例性和解释性的,不用于限制本申请。The above general description and the following description are exemplary and explanatory only and are not intended to limit the present application.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
一个或多个实施例通过与之对应的附图进行示例性说明,这些示例性说明和附图并不构成对实施例的限定,附图中具有相同参考数字标号的元件示为类似的元件,附图不构成比例限制,并且其中:One or more embodiments are exemplarily described by corresponding drawings, which do not limit the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements, and the drawings do not constitute a scale limitation, and wherein:
图1是本公开实施例提供的一个半导体处理装置的结构示意图。FIG. 1 is a schematic structural diagram of a semiconductor processing device provided in an embodiment of the present disclosure.
附图标记:Reference numerals:
1-扩散器;2-混合器;3-顶板;4-底板;5-反应腔室;6-加热盘;7-排气组件;8-气流槽;9-气流通路;10-凹槽;11-边缘凸台;12-第一气体源;13-第二气体源;14-第一喷气孔;15-第二喷气孔;16-第一通气管路;17-第二通气管路;18-第三通气管路;19-第四通气管路;20-过滤组件;21-第一控制阀;22-第二控制阀;23-第一抽气管路;24-第二抽气管路;25-颗粒回收装置;26-尾气处理装置;27-气体扩散部;28-端面部;29-气体混合部;30-第三气体源;31-三通阀;32-第五通气管路;33-第六通气管路。1-diffuser; 2-mixer; 3-top plate; 4-bottom plate; 5-reaction chamber; 6-heating plate; 7-exhaust assembly; 8-air flow groove; 9-air flow passage; 10-groove; 11-edge boss; 12-first gas source; 13-second gas source; 14-first jet hole; 15-second jet hole; 16-first ventilation line; 17-second ventilation line; 18-third ventilation line; 19-fourth ventilation line; 20-filter assembly; 21-first control valve; 22-second control valve; 23-first exhaust line; 24-second exhaust line; 25-particle recovery device; 26-exhaust treatment device; 27-gas diffusion part; 28-end surface; 29-gas mixing part; 30-third gas source; 31-three-way valve; 32-fifth ventilation line; 33-sixth ventilation line.
具体实施方式DETAILED DESCRIPTION
为了能够更加详尽地了解本公开实施例的特点与技术内容,下面结合附图对本公开实施例的实现进行详细阐述,所附附图仅供参考说明之用,并非用来限定本公开实施例。在以下的技术描述中,为方便解释起见,通过多个细节以提供对所披露实施例的充分理解。然而,在没有这些细节的情况下,一个或多个实施例仍然可以实施。在其它情况下,为简化附图,熟知的结构和装置可以简化展示。In order to be able to understand the features and technical contents of the embodiments of the present disclosure in more detail, the implementation of the embodiments of the present disclosure is described in detail below in conjunction with the accompanying drawings. The attached drawings are for reference only and are not used to limit the embodiments of the present disclosure. In the following technical description, for the convenience of explanation, a full understanding of the disclosed embodiments is provided through multiple details. However, one or more embodiments can still be implemented without these details. In other cases, to simplify the drawings, well-known structures and devices can be simplified for display.
本公开实施例的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本公开实施例的实施例。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。The terms "first", "second", etc. in the specification and claims of the embodiments of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchanged where appropriate, so that the embodiments of the embodiments of the present disclosure described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.
本公开实施例中,术语“上”、“下”、“内”、“中”、“外”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系。这些术语主要是为了更好地描述本公开实施例及其实施例,并非用于限定所指示的装置、元件或组成部分必须具有特定方位,或以特定方位进行构造和操作。并且,上述部分术语除了可以用于表示方位或位置关系以外,还可能用于表示其他含义,例如术语“上”在某些情况下也可能用于表示某种依附关系或连接关系。对于本领域普通技术人员而言,可以根据具体情况理解这些术语在本公开实施例中的具体含义。In the embodiments of the present disclosure, the terms "upper", "lower", "inside", "middle", "outside", "front", "back" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly intended to better describe the embodiments of the present disclosure and their embodiments, and are not intended to limit the indicated devices, elements or components to have specific directions, or to be constructed and operated in specific directions. Moreover, in addition to being used to indicate directions or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in certain circumstances. For those of ordinary skill in the art, the specific meanings of these terms in the embodiments of the present disclosure may be understood according to specific circumstances.
另外,术语“设置”、“连接”、“固定”应做广义理解。例如,“连接”可以是固定连接,可拆卸连接,或整体式构造;可以是机械连接,或电连接;可以是直接相连,或者是通过中间媒介间接相连,又或者是两个装置、元件或组成部分之间内部的连通。对于本领域普通技术人员而言,可以根据具体情况理解上述术语在本公开实施例中的具体含义。In addition, the terms "disposed", "connected", and "fixed" should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present disclosure can be understood according to the specific circumstances.
除非另有说明,术语“多个”表示两个或两个以上。Unless otherwise stated, the term "plurality" means two or more.
本公开实施例中,字符“/”表示前后对象是一种“或”的关系。例如,A/B表示:A或B。In the embodiment of the present disclosure, the character "/" indicates that the preceding and following objects are in an "or" relationship. For example, A/B indicates: A or B.
术语“和/或”是一种描述对象的关联关系,表示可以存在三种关系。例如,A和/或B,表示:A或B,或,A和B这三种关系。The term "and/or" is a description of the association relationship between objects, indicating that three relationships can exist. For example, A and/or B means: A or B, or, A and B.
需要说明的是,在不冲突的情况下,本公开实施例中的实施例及实施例中的特征可以相互组合。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present disclosure may be combined with each other.
原子层沉积ALD是一种利用衬底表面上前驱体的表面饱和反应所产生的化学吸附和脱附而形成单原子层的沉积技术,这项技术是将物质以单原子层的形式一层一层地沉积在衬底表面,并且通过控制反应周期数简单、精确地控制薄膜的厚度,形成不同厚度的原子层薄膜。Atomic layer deposition (ALD) is a deposition technology that uses the chemical adsorption and desorption produced by the surface saturation reaction of the precursor on the substrate surface to form a single atomic layer. This technology deposits the material on the substrate surface layer by layer in the form of a single atomic layer, and simply and accurately controls the thickness of the film by controlling the number of reaction cycles, forming atomic layer films of different thicknesses.
目前,镀膜环境的清洁度是决定产品良率的关键,保证镀膜环境处于高清洁状态是避免产品膜层缺陷的有效手段。因此镀膜工艺中对基板进行清洁和对镀膜腔室进行清洁至关重要。使用最普遍的两种腔体清洁技术包括原位(in-situ)等离子体清洁和非原位等离子体(ex-situ)清洁。原位等离子体清洁是在腔体内部产生等离子体,基于干式反应刻蚀原理去除腔体内部表面沉积物,其可快速地去除表面沉积物,但是用于刻蚀沉积物的反应气体电离后产的带电粒子同时会侵蚀反应腔室,导致对腔体内部表面产生不期望的过刻蚀和磨损。非原位等离子体清洁则是使用设置在工艺腔体外部的等离子体源来产生具有活性的等离子自由基,等离子自由基通过管路自等离子体源输送至反应腔室内进行清洁。At present, the cleanliness of the coating environment is the key to determining the product yield. Ensuring that the coating environment is in a highly clean state is an effective means to avoid defects in the product film layer. Therefore, it is crucial to clean the substrate and the coating chamber in the coating process. The two most commonly used chamber cleaning technologies include in-situ plasma cleaning and ex-situ plasma cleaning. In-situ plasma cleaning generates plasma inside the chamber and removes surface deposits inside the chamber based on the principle of dry reactive etching. It can quickly remove surface deposits, but the charged particles produced by the ionization of the reaction gas used to etch the deposits will also corrode the reaction chamber, resulting in undesirable over-etching and wear on the surface inside the chamber. Ex-situ plasma cleaning uses a plasma source set outside the process chamber to generate active plasma radicals, which are transported from the plasma source to the reaction chamber through a pipeline for cleaning.
在相关技术中,半导体处理装置一般包括外壳、气体输送系统反应腔室、加热盘和排气组件。加热盘承载半导体衬底送入至反应腔室内,在真空状态下,衬底与气体输送系统输送的反应气体进行化学反应,包括蚀刻阶段、薄膜沉积阶段、清洁阶段或本领域技术人员已知的任何其它阶段。排气组件可保持常开状态以持续保证反应腔室内的气体以及颗粒的流动。In the related art, a semiconductor processing device generally includes a housing, a gas delivery system reaction chamber, a heating plate and an exhaust assembly. The heating plate carries a semiconductor substrate into the reaction chamber, and under a vacuum state, the substrate chemically reacts with the reaction gas delivered by the gas delivery system, including an etching stage, a thin film deposition stage, a cleaning stage or any other stage known to those skilled in the art. The exhaust assembly can be kept in a normally open state to continuously ensure the flow of gas and particles in the reaction chamber.
结合图1所示,本申请的半导体处理装置采用水平进气方式,包括扩散器1、混合器2、反应腔室5、加热盘6、排气组件7、颗粒回收装置25和尾气处理装置26,其中,混合器2与扩散器1的一端连通,扩散器1的另一端通过端面部28流体连通至反应腔室5。反应腔室5包括顶板3和底板4,顶板3和底板4相对间隔设置以形成反应腔室5的反应空间。加热盘6可相对于底板4上升或下降,用以将衬底(即基片或晶圆)送入反应腔室5或从反应腔室5中取出。排气组件7通过底板4连通至反应腔室5的端部,用以从反应腔室5中抽出气体和颗粒。如图1中所示,反应气体经过混合器2的气体混合部29、扩散器1的气体扩散部27、端面部28对应的气流槽8、反应腔室5和排气组件7至颗粒回收装置25,或者,反应气体经过混合器2、扩散器1、气流槽8、反应腔室5、排气组件7至尾气处理装置26的气流通路9。尤其是,流经混合器2和扩散器1的反应气体经气流槽8改向后流向反应腔室5和排气组件7。As shown in FIG. 1 , the semiconductor processing device of the present application adopts a horizontal air intake method, including a diffuser 1, a mixer 2, a reaction chamber 5, a heating plate 6, an exhaust assembly 7, a particle recovery device 25 and an exhaust gas treatment device 26, wherein the mixer 2 is connected to one end of the diffuser 1, and the other end of the diffuser 1 is fluidly connected to the reaction chamber 5 through the end surface 28. The reaction chamber 5 includes a top plate 3 and a bottom plate 4, and the top plate 3 and the bottom plate 4 are relatively spaced to form a reaction space of the reaction chamber 5. The heating plate 6 can rise or fall relative to the bottom plate 4 to deliver the substrate (i.e., substrate or wafer) into the reaction chamber 5 or take it out of the reaction chamber 5. The exhaust assembly 7 is connected to the end of the reaction chamber 5 through the bottom plate 4 to extract gas and particles from the reaction chamber 5. As shown in FIG1 , the reaction gas passes through the gas mixing portion 29 of the mixer 2, the gas diffusion portion 27 of the diffuser 1, the gas flow grooves 8 corresponding to the end surface portion 28, the reaction chamber 5 and the exhaust assembly 7 to the particle recovery device 25, or the reaction gas passes through the mixer 2, the diffuser 1, the gas flow grooves 8, the reaction chamber 5, the exhaust assembly 7 to the gas flow passage 9 of the exhaust gas treatment device 26. In particular, the reaction gas flowing through the mixer 2 and the diffuser 1 flows to the reaction chamber 5 and the exhaust assembly 7 after being redirected by the gas flow grooves 8.
与此同时,结合图1所示,本申请的半导体处理装置的顶板3包括多个朝向反应腔室5的第一喷气孔14,本申请的半导体处理装置的加热盘6包括多个朝向反应腔室5的第二喷气孔15。在清洁阶段,第一喷气孔14在真空状态下向衬底的表面喷射第一清洁气体,第二喷气孔15在真空状态下向衬底的底部或反应腔室5喷射第二清洁气体。At the same time, as shown in FIG1 , the top plate 3 of the semiconductor processing device of the present application includes a plurality of first gas injection holes 14 facing the reaction chamber 5, and the heating plate 6 of the semiconductor processing device of the present application includes a plurality of second gas injection holes 15 facing the reaction chamber 5. In the cleaning stage, the first gas injection holes 14 spray the first cleaning gas to the surface of the substrate under vacuum, and the second gas injection holes 15 spray the second cleaning gas to the bottom of the substrate or the reaction chamber 5 under vacuum.
其中,第一清洁气体包括惰性气体和等离子自由基。第二清洁气体既可以包括惰性气体和等离子自由基,也可以仅为惰性气体。具体地,第二喷气孔15在真空状态下向衬底的底部吹气时,第二清洁气体为用于执行清洁的惰性气体和等离子自由基。第二喷气孔15在真空状态下向反应腔室5吹气时,第二清洁气体为用于执行吹扫的惰性气体,惰性气体包括但不限于氮气、氩气。The first cleaning gas includes an inert gas and plasma radicals. The second cleaning gas may include an inert gas and plasma radicals, or may be only an inert gas. Specifically, when the second gas jet 15 blows gas toward the bottom of the substrate in a vacuum state, the second cleaning gas is an inert gas and plasma radicals for cleaning. When the second gas jet 15 blows gas toward the reaction chamber 5 in a vacuum state, the second cleaning gas is an inert gas for purging, and the inert gas includes but is not limited to nitrogen and argon.
可选地,第一喷气孔14和/或第二喷气孔15的孔径为1mm-5mm。第一喷气孔14和/或第二喷气孔15的分布包括等间隔分布、错位分布或不等间隔分布中的一种。Optionally, the aperture of the first jet hole 14 and/or the second jet hole 15 is 1 mm to 5 mm. The distribution of the first jet hole 14 and/or the second jet hole 15 includes one of equal-interval distribution, staggered distribution or unequal-interval distribution.
采用本公开实施例提供的半导体处理装置及半导体镀膜设备,通过在顶板3设置多个朝向反应腔室5的第一喷气孔14,并在加热盘6设置多个朝向反应腔室5的第二喷气孔15,从而在清洁阶段,通过第一喷气孔14在真空状态下向衬底的表面喷射第一清洁气体,通过第二喷气孔15在真空状态下向衬底的底部或反应腔室5喷射第二清洁气体,能够实现对衬底和反应腔室5的全面、深度清洁,提升了清洁效率和清洁效果,提高了提高薄膜均匀性和生产良率。By adopting the semiconductor processing device and semiconductor coating equipment provided by the embodiments of the present disclosure, a plurality of first gas injection holes 14 facing the reaction chamber 5 are arranged on the top plate 3, and a plurality of second gas injection holes 15 facing the reaction chamber 5 are arranged on the heating plate 6. Thus, in the cleaning stage, the first cleaning gas is sprayed toward the surface of the substrate through the first gas injection holes 14 under a vacuum state, and the second cleaning gas is sprayed toward the bottom of the substrate or the reaction chamber 5 under a vacuum state through the second gas injection holes 15. This can achieve comprehensive and deep cleaning of the substrate and the reaction chamber 5, improve the cleaning efficiency and cleaning effect, and improve the uniformity of the thin film and the production yield.
可选地,本申请的加热盘6包括凹槽10和边缘凸台11,其中,凹槽10被配置为承载衬底,沿凹槽10表面分布有的多个第二喷气孔15。且在衬底移出反应腔室5后,用以将第二清洁气体供应至反应腔室5内以对反应腔室5进行清洁。边缘凸台11,形成凹槽10的外围,且在边缘凸台11上设有多个朝向反应腔室5的第二喷气孔15。Optionally, the heating plate 6 of the present application includes a groove 10 and an edge boss 11, wherein the groove 10 is configured to carry a substrate, and a plurality of second gas injection holes 15 are distributed along the surface of the groove 10. After the substrate is moved out of the reaction chamber 5, the second cleaning gas is supplied into the reaction chamber 5 to clean the reaction chamber 5. The edge boss 11 forms the periphery of the groove 10, and a plurality of second gas injection holes 15 facing the reaction chamber 5 are provided on the edge boss 11.
具体而言,本申请的加热盘6为中间低边缘高的凹槽10结构,凹槽10优选位于加热盘6的中心区域用于承载衬底,凹槽10的表面具有多个第二喷气孔15凹槽10的表面积可以稍大于衬底的表面积。同时,且在衬底经由加热盘6移出反应腔室5后,凹槽10表面的多个第二喷气孔15可以将惰性气体自下而上地供应至所述反应腔室5内以对反应腔室5的内部进行全面吹扫,后经由排气组件7和尾气处理装置26对惰性气体进行处理。Specifically, the heating plate 6 of the present application is a groove 10 structure with a lower middle and a higher edge. The groove 10 is preferably located in the central area of the heating plate 6 for carrying the substrate. The surface of the groove 10 has a plurality of second gas injection holes 15. The surface area of the groove 10 may be slightly larger than the surface area of the substrate. At the same time, after the substrate is moved out of the reaction chamber 5 via the heating plate 6, the plurality of second gas injection holes 15 on the surface of the groove 10 may supply the inert gas from bottom to top into the reaction chamber 5 to fully purge the interior of the reaction chamber 5, and then treat the inert gas via the exhaust assembly 7 and the tail gas treatment device 26.
这样,能更好地提高组件的寿命,降低腔室维护的频率,有利于提高设备产出率及降低生产成本。In this way, the life of the components can be better improved, the frequency of chamber maintenance can be reduced, and it is beneficial to improve equipment output and reduce production costs.
可选地,结合图1所示,本申请的半导体处理装置还包括第一气体源12、第二气体源13和第三气体源30、其中,第一气体源12经由第一通气管路16和第二通气管路17与每个第一喷气孔14连通,用以提供第一清洁气体。第二气体源13,经由第五通气管路32、第四通气管路19和第三通气管路18与每个第二喷气孔15连通,用以提供第二清洁气体。第三气体源30,经由第六通气管路33、第四通气管路19和第三通气管路18与每个第二喷气孔15连通,用以提供第二清洁气体。Optionally, in combination with FIG. 1 , the semiconductor processing device of the present application further includes a first gas source 12, a second gas source 13 and a third gas source 30, wherein the first gas source 12 is connected to each first gas injection hole 14 via a first ventilation line 16 and a second ventilation line 17 to provide a first cleaning gas. The second gas source 13 is connected to each second gas injection hole 15 via a fifth ventilation line 32, a fourth ventilation line 19 and a third ventilation line 18 to provide a second cleaning gas. The third gas source 30 is connected to each second gas injection hole 15 via a sixth ventilation line 33, a fourth ventilation line 19 and a third ventilation line 18 to provide a second cleaning gas.
其中,第四通气管路19、第五通气管路32和第六通气管路33通过三通阀31连通,用以分别控制第五通气管路32与第四通气管路19的通断或第六通气管路33与第四通气管路19的通断。第一清洁气体包括惰性气体和等离子自由基。第二清洁气体既可以包括惰性气体和等离子自由基,也可以仅为惰性气体。The fourth ventilation line 19, the fifth ventilation line 32 and the sixth ventilation line 33 are connected through the three-way valve 31 to respectively control the connection and disconnection of the fifth ventilation line 32 and the fourth ventilation line 19 or the connection and disconnection of the sixth ventilation line 33 and the fourth ventilation line 19. The first cleaning gas includes an inert gas and plasma radicals. The second cleaning gas may include an inert gas and plasma radicals, or may be only an inert gas.
应当注意的是,第二喷气孔15在真空状态下向衬底的底部吹气时,第二清洁气体为用于执行清洁的惰性气体和等离子自由基。第二喷气孔15在真空状态下向反应腔室5吹气时,第二清洁气体为用于执行吹扫的惰性气体。惰性气体包括但不限于氮气、氩气。It should be noted that when the second gas injection hole 15 blows gas toward the bottom of the substrate in a vacuum state, the second cleaning gas is an inert gas and plasma radicals for cleaning. When the second gas injection hole 15 blows gas toward the reaction chamber 5 in a vacuum state, the second cleaning gas is an inert gas for purging. The inert gas includes but is not limited to nitrogen and argon.
在本申请的一个具体的实施例中,第一气体源12可以在真空状态下向衬底的表面喷射惰性气体和等离子自由基,以对衬底的表面进行清洁。第二气体源13可以在真空状态下向衬底的底部喷射惰性气体和等离子自由基,以对衬底的底部进行清洁,使得介质膜反应生成挥发性物质(颗粒),然后颗粒和气体经由排气组件7进行处理。第三气体源30可以在真空状态下向反应腔室5喷射惰性气体,以对反应腔室5进行清扫,然后气体经由排气组件7进行处理。In a specific embodiment of the present application, the first gas source 12 can spray an inert gas and plasma radicals to the surface of the substrate under a vacuum state to clean the surface of the substrate. The second gas source 13 can spray an inert gas and plasma radicals to the bottom of the substrate under a vacuum state to clean the bottom of the substrate, so that the dielectric film reacts to generate volatile substances (particles), and then the particles and gas are processed through the exhaust component 7. The third gas source 30 can spray an inert gas to the reaction chamber 5 under a vacuum state to purge the reaction chamber 5, and then the gas is processed through the exhaust component 7.
这样,利用不同的气体源能够对衬底或反应腔室5进行真空环境下的深度清洁,从而进一步提高衬底的表面和反应腔室5的清洁度,使得清洁效果提升,提升了生产良率,降低了镀膜缺陷。In this way, different gas sources can be used to perform deep cleaning on the substrate or reaction chamber 5 in a vacuum environment, thereby further improving the cleanliness of the substrate surface and the reaction chamber 5, thereby improving the cleaning effect, increasing the production yield, and reducing coating defects.
可选地,结合图1所示,本申请的排气组件7通过底板4连通至反应腔室5的端部,用以从反应腔室5中抽出气体和颗粒。颗粒回收装置25与排气组件7的第一抽气管路23连通,且在连通处设置有第一控制阀21。尾气处理装置26与排气组件7的第二抽气管路24连通,且在连通处设置有第二控制阀22。Optionally, as shown in FIG. 1 , the exhaust assembly 7 of the present application is connected to the end of the reaction chamber 5 through the bottom plate 4 to extract gas and particles from the reaction chamber 5. The particle recovery device 25 is connected to the first exhaust pipeline 23 of the exhaust assembly 7, and a first control valve 21 is provided at the connection point. The tail gas treatment device 26 is connected to the second exhaust pipeline 24 of the exhaust assembly 7, and a second control valve 22 is provided at the connection point.
在本申请的一个具体的实施例中,在第一喷气孔14在真空状态下向衬底的表面喷射第一清洁气体的情况下,第一控制阀21和第二控制阀22为打开状态。在第二喷气孔15在真空状态下向衬底的底部喷射第二清洁气体的情况下,第一控制阀21和第二控制阀22为打开状态。此时,反应腔室5中会产生颗粒和气体的混合物,因此,在清洗阶段,第一控制阀21和第二控制阀22为打开状态,颗粒经由第一抽气管路23进入颗粒回收装置25,使得颗粒以自然冷却方式聚集,实现颗粒回收装置25对颗粒的收集。同时,气体经由第二抽气管路24和过滤组件20进行过滤后输出至尾气处理装置26,尾气处理装置26对吹扫后的气体进行废气燃烧和废物处理,从而实现对气体的最终处理。In a specific embodiment of the present application, when the first gas jet 14 sprays the first cleaning gas to the surface of the substrate under vacuum, the first control valve 21 and the second control valve 22 are in an open state. When the second gas jet 15 sprays the second cleaning gas to the bottom of the substrate under vacuum, the first control valve 21 and the second control valve 22 are in an open state. At this time, a mixture of particles and gas will be generated in the reaction chamber 5. Therefore, in the cleaning stage, the first control valve 21 and the second control valve 22 are in an open state, and the particles enter the particle recovery device 25 through the first exhaust pipeline 23, so that the particles are gathered in a natural cooling manner, and the particle recovery device 25 collects the particles. At the same time, the gas is filtered through the second exhaust pipeline 24 and the filter assembly 20 and then output to the exhaust gas treatment device 26. The exhaust gas treatment device 26 performs exhaust gas combustion and waste treatment on the purged gas, thereby achieving the final treatment of the gas.
在本申请的另一个具体的实施例中,在第二喷气孔15在真空状态下向反应腔室5喷射第二清洁气体的情况下,第一控制阀21为关闭状态,第二控制阀22为打开状态。此时,反应腔室5中仅会产生用于吹扫的气体,因此,在清洗阶段,第一控制阀21为关闭状态,第二控制阀22为打开状态,气体经由第二抽气管路24和过滤组件20进行过滤后输出至尾气处理装置26,尾气处理装置26对吹扫后的气体进行废气燃烧和废物处理,从而实现对气体的最终处理。In another specific embodiment of the present application, when the second gas injection hole 15 injects the second cleaning gas into the reaction chamber 5 under vacuum, the first control valve 21 is in a closed state and the second control valve 22 is in an open state. At this time, only gas for purging is generated in the reaction chamber 5. Therefore, in the cleaning stage, the first control valve 21 is in a closed state and the second control valve 22 is in an open state. The gas is filtered through the second exhaust pipeline 24 and the filter assembly 20 and then output to the exhaust gas treatment device 26. The exhaust gas treatment device 26 performs exhaust gas combustion and waste treatment on the purged gas, thereby achieving the final treatment of the gas.
这样,通过设置颗粒回收装置25和尾气处理装置26,实现对颗粒和气体进行相互独立处理,从而可以降低装置的运行压力,提高化学气相沉积制作工艺的效率。In this way, by providing the particle recovery device 25 and the tail gas treatment device 26, the particles and the gas can be treated independently of each other, thereby reducing the operating pressure of the device and improving the efficiency of the chemical vapor deposition manufacturing process.
本公开实施例提供一种半导体镀膜设备包括如本申请的半导体处理装置,其中,半导体镀膜设备包括刻蚀设备、化学气相沉积设备或原子层沉积设备。An embodiment of the present disclosure provides a semiconductor coating device including a semiconductor processing apparatus as described in the present application, wherein the semiconductor coating device includes an etching device, a chemical vapor deposition device or an atomic layer deposition device.
以上描述和附图充分地示出了本公开的实施例,以使本领域的技术人员能够实践它们。其他实施例可以包括结构的以及其他的改变。实施例仅代表可能的变化。除非明确要求,否则单独的部件和功能是可选的,并且操作的顺序可以变化。一些实施例的部分和特征可以被包括在或替换其他实施例的部分和特征。本公开的实施例并不局限于上面已经描述并在附图中示出的结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。The above description and the accompanying drawings sufficiently illustrate the embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Unless explicitly required, individual components and functions are optional, and the order of operations may vary. Portions and features of some embodiments may be included in or replace portions and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
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