CN118582528A - Drive axle side cover and vehicle - Google Patents
Drive axle side cover and vehicle Download PDFInfo
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- CN118582528A CN118582528A CN202410675480.5A CN202410675480A CN118582528A CN 118582528 A CN118582528 A CN 118582528A CN 202410675480 A CN202410675480 A CN 202410675480A CN 118582528 A CN118582528 A CN 118582528A
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- oil
- side cover
- oil baffle
- differential
- differential bearing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/029—Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/031—Gearboxes; Mounting gearing therein characterised by covers or lids for gearboxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0415—Air cooling or ventilation; Heat exchangers; Thermal insulations
- F16H57/0416—Air cooling or ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0423—Lubricant guiding means mounted or supported on the casing, e.g. shields or baffles for collecting lubricant, tubes or pipes
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
本申请涉及驱动桥技术领域,提供一种驱动桥的侧盖及车辆,侧盖设有通孔,侧盖还设有第一挡油板,第一挡油板沿通孔的孔壁的径向向内延伸,侧盖上设有用于安装通气塞的排气通道,排气通道的入口设置在第一挡油板上且背对差速器轴承。通过本申请的技术方案,能够在不改变通气塞结构的情况下,减少润滑油外泄的问题,从而能够降低生产成本。
The present application relates to the technical field of drive axles, and provides a side cover of a drive axle and a vehicle, wherein the side cover is provided with a through hole, and the side cover is also provided with a first oil baffle plate, the first oil baffle plate extends radially inwardly along the hole wall of the through hole, and the side cover is provided with an exhaust channel for installing a vent plug, and the inlet of the exhaust channel is arranged on the first oil baffle plate and faces away from the differential bearing. Through the technical solution of the present application, the problem of lubricating oil leakage can be reduced without changing the structure of the vent plug, thereby reducing production costs.
Description
技术领域Technical Field
本申请涉及驱动桥技术领域,具体而言,涉及一种驱动桥的侧盖及车辆。The present application relates to the technical field of drive axles, and in particular to a side cover of a drive axle and a vehicle.
背景技术Background Art
车辆的传动总成在短时间高负载或高转速运行时,会因为传动部件摩擦发热导致内部气体的热膨胀,产生内外压差;同时,要保证在温度骤降时,产生的冷凝液态或者雾状水汽不能通过,从而需求传动总成满足防水透气的功能。因此,对于传动总成,会在壳体上安装通气装置,例如通气塞等,可以及时将壳体内部高压气体排出,避免高压作用下引起油封以及壳体的结合面处漏油,以实现传动总成与外界的气压平衡和防水防尘性能。When the vehicle's transmission assembly is running under high load or high speed for a short period of time, the friction and heat generated by the transmission components will cause thermal expansion of the internal gas, resulting in an internal and external pressure difference; at the same time, it is necessary to ensure that the condensed liquid or mist water vapor generated when the temperature drops suddenly cannot pass through, so the transmission assembly is required to meet the waterproof and breathable functions. Therefore, for the transmission assembly, a ventilation device, such as a vent plug, will be installed on the shell to discharge the high-pressure gas inside the shell in time to avoid oil leakage at the oil seal and the joint surface of the shell caused by high pressure, so as to achieve air pressure balance between the transmission assembly and the outside world and waterproof and dustproof performance.
通气塞一般在保证正常的通气功能,还要保证润滑油不能通过通气塞向外部泄露,因此需要对通气塞做一些结构上的改进以防止润滑油外泄,而直接对通气塞做一些结构的改进则会产生增加成本的问题。The vent plug generally ensures normal ventilation function and also ensures that the lubricating oil cannot leak to the outside through the vent plug. Therefore, it is necessary to make some structural improvements to the vent plug to prevent the lubricating oil from leaking. However, directly making some structural improvements to the vent plug will increase the cost.
发明内容Summary of the invention
本申请所要解决的技术问题在于提供一种驱动桥的侧盖及车辆,能够在不改变通气塞结构的情况下,减少润滑油外泄的问题,从而能够降低生产成本。The technical problem to be solved by the present application is to provide a side cover of a drive axle and a vehicle, which can reduce the problem of lubricating oil leakage without changing the structure of the vent plug, thereby reducing production costs.
为了解决上述技术问题,本申请采用如下技术方案:In order to solve the above technical problems, this application adopts the following technical solutions:
第一方面,本申请提供一种驱动桥的侧盖,所述侧盖设有通孔,所述侧盖还设有第一挡油板,所述第一挡油板沿所述通孔的孔壁的径向向内延伸,所述侧盖上设有用于安装通气塞的排气通道,所述排气通道的入口设置在所述第一挡油板上且背对差速器轴承。In a first aspect, the present application provides a side cover of a drive axle, wherein the side cover is provided with a through hole, and the side cover is further provided with a first oil baffle plate, wherein the first oil baffle plate extends radially inwardly along the hole wall of the through hole, and the side cover is provided with an exhaust channel for installing a vent plug, and the inlet of the exhaust channel is arranged on the first oil baffle plate and faces away from the differential bearing.
作为一种实施方式,在同一水平方向上的投影,所述第一挡油板朝向差速器轴承方向的投影覆盖于差速器轴承的保持架的投影。As an implementation manner, in the projection in the same horizontal direction, the projection of the first oil baffle plate toward the direction of the differential bearing covers the projection of the retaining frame of the differential bearing.
作为一种实施方式,所述第一挡油板位于所述通孔的上半区域。As an implementation manner, the first oil baffle is located in the upper half of the through hole.
作为一种实施方式,所述第一挡油板的两侧分别用于与差速器轴承和输出油封抵接。As an implementation manner, two sides of the first oil baffle plate are used to abut against the differential bearing and the output oil seal respectively.
作为一种实施方式,所述第一挡油板背离差速器轴承的一侧设有排油腔室,所述排油腔室为长条状,其中第一端与所述排气通道连通,第二端在竖直方向上的高度低于第一端。As an embodiment, an oil drain chamber is provided on a side of the first oil baffle away from the differential bearing, and the oil drain chamber is in the shape of an elongated strip, wherein a first end is connected to the exhaust passage, and a second end is lower in vertical height than the first end.
作为一种实施方式,所述排油腔室距离所述侧盖圆心距离最近的周壁倾斜向下延伸。As an embodiment, the peripheral wall of the oil drain chamber which is closest to the center of the side cover extends obliquely downward.
作为一种实施方式,所述排气通道的轴线与垂直于所述排油腔室的底壁的垂线呈角度设置。As an embodiment, the axis of the exhaust passage is arranged at an angle to a vertical line perpendicular to the bottom wall of the oil drain chamber.
作为一种实施方式,所述排气通道包括多个连接段,多个所述连接段的直径不同。As an implementation manner, the exhaust passage includes a plurality of connecting sections, and the diameters of the plurality of connecting sections are different.
作为一种实施方式,相邻的两个所述连接段之间通过过渡曲面连接。As an implementation manner, two adjacent connecting segments are connected via a transition curved surface.
作为一种实施方式,所述侧盖朝向差速器轴承一侧设有凹陷区域,所述凹陷区域内设有凸出的第二挡油板,所述第二挡油板的延伸边缘与从动锥齿轮和差速器壳体相适配,所述第二挡油板与从动锥齿轮和差速器壳体间隙配合。As an embodiment, the side cover is provided with a recessed area on the side facing the differential bearing, and a protruding second oil baffle is provided in the recessed area, and the extended edge of the second oil baffle is adapted to the driven bevel gear and the differential housing, and the second oil baffle is clearance-matched with the driven bevel gear and the differential housing.
作为一种实施方式,所述凹陷区域的开口朝向差速器轴承,所述第二挡油板位于差速器轴承的上方。As an implementation manner, the opening of the recessed area faces the differential bearing, and the second oil baffle is located above the differential bearing.
第二方面,本申请提供一种车辆,包括第一方面提供的驱动桥的侧盖。In a second aspect, the present application provides a vehicle, comprising the side cover of the drive axle provided in the first aspect.
本申请的技术方案具有以下有益效果:The technical solution of this application has the following beneficial effects:
在侧盖上设有通孔,通孔的一侧设有差速器轴承,在通孔的孔壁设有沿径向方向向内延伸的第一挡油板,通过设置第一挡油板,能够止挡差速器轴承在旋转时甩出的润滑油,侧盖上安装有排气通道,排气通道用来安装通气塞,当排气通道内的通气塞泄压时,驱动桥内的高压热空气会从排气通道内排出,因此,第一挡油板的侧面会直接止挡一部分油雾,而排气通道的入口为背对差速器轴承,少部分油雾即便能够进入排气通道,也需要越过第一挡油板才能够进入,所以,第一挡油板增加了油雾进入排气通道内的移动路径,从而降低通气塞在泄压时润滑油外泄的问题,另外,本申请实施例仅需对侧盖上增加第一挡油板,相比于直接对通气塞做结构上的改进,能够降低成本。A through hole is provided on the side cover, and a differential bearing is provided on one side of the through hole. A first oil baffle plate extending inwardly in a radial direction is provided on the hole wall of the through hole. By setting the first oil baffle plate, the lubricating oil thrown out by the differential bearing during rotation can be stopped. An exhaust channel is installed on the side cover, and the exhaust channel is used to install a breather plug. When the breather plug in the exhaust channel is depressurized, the high-pressure hot air in the drive axle will be discharged from the exhaust channel. Therefore, the side of the first oil baffle plate will directly stop a part of the oil mist, and the entrance of the exhaust channel is facing away from the differential bearing. Even if a small part of the oil mist can enter the exhaust channel, it needs to cross the first oil baffle plate to enter. Therefore, the first oil baffle plate increases the movement path of the oil mist into the exhaust channel, thereby reducing the problem of lubricating oil leakage when the breather plug is depressurized. In addition, the embodiment of the present application only needs to add the first oil baffle plate to the side cover, which can reduce costs compared to directly making structural improvements to the breather plug.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
图1为本申请实施例提供的驱动桥的结构示意图;FIG1 is a schematic diagram of the structure of a drive axle provided in an embodiment of the present application;
图2为本申请实施例提供的侧盖的结构示意图;FIG2 is a schematic diagram of the structure of a side cover provided in an embodiment of the present application;
图3为本申请实施例提供的驱动桥的另一个视角的结构示意图;FIG3 is a schematic structural diagram of a drive axle provided in an embodiment of the present application from another perspective;
图4为图3中的A-A向的剖视结构示意图;Fig. 4 is a schematic cross-sectional view of the structure along the line A-A in Fig. 3;
图5为图3中的B-B向的剖视结构示意图;Fig. 5 is a schematic cross-sectional view of the structure along line B-B in Fig. 3;
图6为本申请实施例提供的侧盖的不同视角结构示意图;FIG6 is a schematic diagram of the structure of a side cover from different viewing angles provided in an embodiment of the present application;
图7为本申请实施例提供的驱动桥的局部爆炸结构示意图;FIG7 is a schematic diagram of a partial explosion structure of a drive axle provided in an embodiment of the present application;
图8为本申请实施例提供的驱动桥的局部结构示意图。FIG. 8 is a schematic diagram of a partial structure of a drive axle provided in an embodiment of the present application.
图标:1-侧盖;11-通孔;12-第一挡油板;13-排气通道;131-连接段;132-过渡曲面;14-凸台;15-排油腔室;16-凹陷区域;17-第二挡油板;2-差速器轴承;3-输出油封;4-从动锥齿轮;5-差速器壳体;51-搅油部;511-第一侧壁;512-第二侧壁;6-驱动桥壳。Icons: 1-side cover; 11-through hole; 12-first oil baffle; 13-exhaust channel; 131-connecting section; 132-transition curved surface; 14-boss; 15-oil drain chamber; 16-recessed area; 17-second oil baffle; 2-differential bearing; 3-output oil seal; 4-driven bevel gear; 5-differential housing; 51-oil stirring part; 511-first side wall; 512-second side wall; 6-drive axle housing.
具体实施方式DETAILED DESCRIPTION
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述。The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本申请的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. At the same time, in the description of this application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
如图2和6所示,第一方面,本申请实施例提供一种驱动桥对的侧盖1,该侧盖1上设有排气通道13,排气通道13内安装有通气塞,当通气塞在泄压时,侧盖1能够减少油雾进去排气通道13,使通气塞在泄压时减少润滑油的外泄,而本申请实施例通过直接在侧盖1上做一些结构改进,无需对通气塞做结构改进,从而能够降低生产成本。As shown in Figures 2 and 6, on the first aspect, an embodiment of the present application provides a side cover 1 of a drive axle pair, the side cover 1 is provided with an exhaust passage 13, and a vent plug is installed in the exhaust passage 13. When the vent plug is in pressure relief, the side cover 1 can reduce the oil mist from entering the exhaust passage 13, so that the vent plug can reduce the leakage of lubricating oil when the pressure is relieved. The embodiment of the present application makes some structural improvements directly on the side cover 1, and there is no need to make structural improvements on the vent plug, thereby reducing production costs.
如图1至4所示,侧盖1上设有通孔11,差速器轴承2和输出油封3分别位于通孔11的两侧,且差速器轴承2与输出油封3均与侧盖1过盈配合。侧盖1上设有第一挡油板12,第一挡油板12是在通孔11的孔壁沿侧盖1的径向方向向内延伸,这样,第一挡油板12将差速器轴承2和输出油封3间隔开,能够止挡差速器轴承2在旋转时甩出的润滑油,且侧盖1上还设有排气通道13,排气通道13的入口背对差速器轴承2,当排气通道13内的通气塞泄压时,驱动桥内的高压热空气会从排气通道13内排出,在排出过程中会带走一些油雾,因此,第一挡油板12的侧面会直接止挡一部分油雾,而排气通道13的入口为背对差速器轴承2,少部分油雾即便能够进入排气通道13,也需要沿侧盖1的轴向方向越过第一挡油板12才能够进入,所以,第一挡油板12增加了油雾进入排气通道13内的移动路径,减少油雾进入排气通道13,从而降低通气塞在泄压时润滑油外泄的问题,另外,本申请实施例仅需对侧盖1上增加第一挡油板12,相比于直接对通气塞做结构上的改进,能够降低成本。As shown in Figs. 1 to 4, a through hole 11 is provided on the side cover 1, and the differential bearing 2 and the output oil seal 3 are respectively located on both sides of the through hole 11, and the differential bearing 2 and the output oil seal 3 are both interference fit with the side cover 1. A first oil baffle 12 is provided on the side cover 1, and the first oil baffle 12 extends inwardly along the radial direction of the side cover 1 at the hole wall of the through hole 11, so that the first oil baffle 12 separates the differential bearing 2 and the output oil seal 3, and can stop the lubricating oil thrown out by the differential bearing 2 when rotating. An exhaust channel 13 is also provided on the side cover 1, and the inlet of the exhaust channel 13 faces away from the differential bearing 2. When the vent plug in the exhaust channel 13 is depressurized, the high-pressure hot air in the drive axle will be discharged from the exhaust channel 13, and some oil mist will be taken away during the discharge process. Therefore, the side of the first oil baffle 12 The surface will directly stop a part of the oil mist, and the entrance of the exhaust passage 13 is facing away from the differential bearing 2. Even if a small amount of oil mist can enter the exhaust passage 13, it needs to pass over the first oil baffle plate 12 along the axial direction of the side cover 1 before entering. Therefore, the first oil baffle plate 12 increases the movement path of the oil mist into the exhaust passage 13, reduces the oil mist entering the exhaust passage 13, and thus reduces the problem of lubricating oil leakage when the vent plug is depressurized. In addition, the embodiment of the present application only needs to add the first oil baffle plate 12 to the side cover 1, which can reduce costs compared to directly making structural improvements to the vent plug.
可选的,第一挡油板12可在侧盖1铸造过程中直接成型做出,能够降低生产成本。Optionally, the first oil baffle 12 can be directly formed during the casting process of the side cover 1, which can reduce production costs.
可选的,差速器轴承2为差速器的右轴承。Optionally, the differential bearing 2 is a right bearing of the differential.
可选的,沿侧盖1的轴向方向,可以增加第一挡油板12的厚度,以延长油雾的移动路径,减少油雾进入排气通道13的问题。Optionally, the thickness of the first oil baffle plate 12 may be increased along the axial direction of the side cover 1 to extend the moving path of the oil mist and reduce the problem of the oil mist entering the exhaust passage 13 .
可选的,排气通道13的开口可以垂直朝上设置,也可以倾斜朝上。Optionally, the opening of the exhaust passage 13 may be arranged vertically upward, or may be arranged inclined upward.
可选的,第一挡油板12在周向上的长度满足车辆在前进和倒车时差速器轴承2所甩出油液飞溅的最远距离,从而减少车辆在前进和倒车时,油雾进入到排气通道13。Optionally, the circumferential length of the first oil baffle 12 satisfies the maximum distance of oil splashing from the differential bearing 2 when the vehicle is moving forward and reverse, thereby reducing the oil mist entering the exhaust passage 13 when the vehicle is moving forward and reverse.
作为一种实施方式,在同一水平方向上的投影,第一挡油板12朝向差速器轴承2方向的投影覆盖于差速器轴承2的保持架的投影,因为差速器轴承2在甩油的过程中,一般是保持架在甩油,而第一挡油板12朝向差速器轴承2方向的投影覆盖于差速器轴承2的保持架的投影,相对于第一挡油板12沿径向方向的延伸宽度大于差速器轴承2的保持架径向上的厚度,这样能够使保持架在甩油时,油液均被第一挡油部遮挡,减少油液在泄压的过程中被带入排气通道13中。As an embodiment, in the projection in the same horizontal direction, the projection of the first oil baffle plate 12 toward the differential bearing 2 covers the projection of the retaining frame of the differential bearing 2. Because the retaining frame generally does the oil throwing during the oil throwing process of the differential bearing 2, and the projection of the first oil baffle plate 12 toward the differential bearing 2 covers the projection of the retaining frame of the differential bearing 2. The extension width of the first oil baffle plate 12 in the radial direction is greater than the radial thickness of the retaining frame of the differential bearing 2. In this way, when the retaining frame throws oil, the oil is blocked by the first oil baffle portion, thereby reducing the oil from being brought into the exhaust channel 13 during the pressure relief process.
可选的,一般的差速器轴承2为锥轴承,因此,保持架一般是棱台状,而第一挡油部朝向差速器轴承2方向的投影要覆盖到保持架的最小圆周区域,从而能够起到止挡润滑油的作用。Optionally, the general differential bearing 2 is a tapered bearing, so the retaining frame is generally prism-shaped, and the projection of the first oil retaining portion toward the differential bearing 2 should cover the minimum circumferential area of the retaining frame, thereby being able to stop the lubricating oil.
如图2所示,作为一种实施方式,第一挡油板12位于通孔11的上半区域,因此通孔11的下半区域为油池,差速器轴承2在油池中无法甩油,差速器轴承2一般是在超过油池的液面后,才开始甩油,第一挡油板12位于通孔11的上半区域能够起到遮挡甩油的问题。As shown in FIG. 2 , as an embodiment, the first oil baffle 12 is located in the upper half of the through hole 11, so the lower half of the through hole 11 is an oil pool, and the differential bearing 2 cannot throw oil in the oil pool. The differential bearing 2 generally starts to throw oil only after exceeding the liquid level of the oil pool. The first oil baffle 12 is located in the upper half of the through hole 11 to prevent the problem of oil throwing.
如图4所示,作为一种实施方式,第一挡油板12的两侧分别用于与差速器轴承2和输出油封3抵接,差速器轴承2和输出油封3分别位于通孔11的两侧,且与侧盖1是通过过盈配合连接,而第一挡油板12可以将差速器轴承2和输出油封3间隔开,且能够对差速器轴承2和输出油封3在轴向上进行限位,同时,将第一挡油板12设置在差速器轴承2和输出油封3之间,主要止挡的是差速器轴承2的保持架甩出的油,而保持架所甩出的油是少量的,从而更进一步的减少油雾进入排气通道13中,所以,本申请实施例的第一挡油板12是布局在侧盖1上润滑油少量的位置,通过在铸造过程直接浇筑出第一挡油板12的结构,减少差速器轴承2甩出的油进入排气通道13。As shown in FIG4 , as an embodiment, the two sides of the first oil baffle plate 12 are respectively used to abut against the differential bearing 2 and the output oil seal 3. The differential bearing 2 and the output oil seal 3 are respectively located on the two sides of the through hole 11 and are connected to the side cover 1 by interference fit. The first oil baffle plate 12 can separate the differential bearing 2 and the output oil seal 3 and can limit the differential bearing 2 and the output oil seal 3 in the axial direction. At the same time, the first oil baffle plate 12 is arranged between the differential bearing 2 and the output oil seal 3 to mainly stop the oil thrown out by the retaining frame of the differential bearing 2. The oil thrown out by the retaining frame is a small amount, thereby further reducing the oil mist from entering the exhaust passage 13. Therefore, the first oil baffle plate 12 of the embodiment of the present application is arranged at a position on the side cover 1 where there is a small amount of lubricating oil. By directly casting the structure of the first oil baffle plate 12 during the casting process, the oil thrown out by the differential bearing 2 is reduced from entering the exhaust passage 13.
如图2所示,可选的,通孔11的孔壁还设有凸台14,凸台14与第一挡油板12连接,且凸台14沿侧盖1径向延伸的宽度小于第一挡油板12,从而减少用料,降低侧盖1重量。As shown in FIG. 2 , optionally, a boss 14 is further provided on the hole wall of the through hole 11 , and the boss 14 is connected to the first oil baffle plate 12 , and the width of the boss 14 extending radially along the side cover 1 is smaller than that of the first oil baffle plate 12 , thereby reducing material consumption and reducing the weight of the side cover 1 .
可选的,差速器轴承2和输出油封3均与凸台14抵接,从而增加差速器轴承2和输出油封3轴向上的限位稳定性。Optionally, the differential bearing 2 and the output oil seal 3 are both in contact with the boss 14 , thereby increasing the axial limiting stability of the differential bearing 2 and the output oil seal 3 .
如图2和4所示,作为一种实施方式,第一挡油板12背离差速器轴承2的一侧设有排油腔室15,排油腔室15为长条状,其中第一端与排气通道13连通,第二端在竖直方向上的高度低于第一端,通过第二端低于第一端,使油雾想要进入排气通道13还需要上升一端高度才能够通过排油腔室15的第一端进入排气通道13中,减少油雾进入排气通道13,同时,由于油雾较为困难的进入排气通道13,油雾会在排油腔室15内聚集,排气通道13的第二端较低,油雾通过自身重力在第二端汇集,从而从第二端落入驱动桥的油池内,减少油雾进入排气通道13内的问题;另外,当车辆在右倾斜时,油雾量较大,第二端低于第一端能够使油雾汇集成小油滴,并从第二端流出,从而避免油雾通过第一端进入到排气通道13中,降低泄压过程中出现润滑油外泄的问题。As shown in FIGS. 2 and 4 , as an embodiment, an oil drain chamber 15 is provided on the side of the first oil baffle 12 away from the differential bearing 2. The oil drain chamber 15 is in the shape of an elongated strip, wherein the first end is connected to the exhaust passage 13, and the second end is lower in the vertical direction than the first end. Since the second end is lower than the first end, the oil mist needs to rise to a height of one end in order to enter the exhaust passage 13 through the first end of the oil drain chamber 15, thereby reducing the oil mist from entering the exhaust passage 13. At the same time, since it is more difficult for the oil mist to enter the exhaust passage 13, the oil mist will gather in the oil drain chamber 15. The second end of the exhaust passage 13 is lower, and the oil mist gathers at the second end by its own gravity, thereby falling into the oil pool of the drive axle from the second end, thereby reducing the problem of the oil mist entering the exhaust passage 13. In addition, when the vehicle is tilted to the right, the amount of oil mist is large, and the second end is lower than the first end, so that the oil mist can be gathered into small oil droplets and flow out from the second end, thereby avoiding the oil mist from entering the exhaust passage 13 through the first end, thereby reducing the problem of lubricating oil leakage during the pressure relief process.
可选的,排油腔室15可以是弧形结构,也可以是纵长形。Optionally, the oil discharge chamber 15 may be an arc-shaped structure or a longitudinally elongated structure.
作为一种实施方式,排油腔室15距离侧盖1圆心距离最近的周壁倾斜向下,当车辆在右倾斜时,油雾量较大,排油腔室15距离侧盖1圆心距离最近的周壁倾斜向下,使排油腔室15的周壁上油雾能够通过倾斜的周壁直接流入到驱动桥的油池内,从而避免油雾通过排油腔室15的第一端进入到排气通道13中,降低泄压过程中出现润滑油外泄的问题。As an embodiment, the peripheral wall of the oil drain chamber 15 which is closest to the center of the side cover 1 is inclined downward. When the vehicle tilts to the right, the amount of oil mist is large, and the peripheral wall of the oil drain chamber 15 which is closest to the center of the side cover 1 is inclined downward, so that the oil mist on the peripheral wall of the oil drain chamber 15 can flow directly into the oil pool of the drive axle through the inclined peripheral wall, thereby preventing the oil mist from entering the exhaust channel 13 through the first end of the oil drain chamber 15, reducing the problem of lubricating oil leakage during the pressure relief process.
作为一种实施方式,排气通道13的轴线与垂直于排油腔室15的底壁的垂线呈角度设置,相当于排气通道13是沿着侧盖1的径向方向延伸,而排油腔室15是沿着侧盖1的轴向方向凹陷,油雾本身存在重量,在泄压过程中,油雾会通过自身的惯性以及在压强差的带动下,沿着排油腔室15凹陷的方向直接在排油腔室15内汇集,而油雾很难通过转弯的形式进入排气通道13,从而减少油雾进入排气通道13。As an implementation mode, the axis of the exhaust passage 13 is set at an angle to the vertical line perpendicular to the bottom wall of the oil drain chamber 15, which is equivalent to the exhaust passage 13 extending along the radial direction of the side cover 1, and the oil drain chamber 15 is recessed along the axial direction of the side cover 1. The oil mist itself has weight. During the pressure relief process, the oil mist will be directly gathered in the oil drain chamber 15 along the direction of the recess of the oil drain chamber 15 due to its own inertia and the pressure difference, and it is difficult for the oil mist to enter the exhaust passage 13 in the form of a turn, thereby reducing the oil mist entering the exhaust passage 13.
如图4所示,作为一种实施方式,排气通道13包括多个连接段131,多个连接段131的直径不同,从而能够减少油雾被通气塞排出。As shown in FIG. 4 , as an embodiment, the exhaust passage 13 includes a plurality of connecting sections 131 , and the diameters of the plurality of connecting sections 131 are different, so as to reduce the oil mist from being discharged by the vent plug.
可选的,连接段131可以设置两个,当与排油腔室15连通的连接段131的直径小于上端的连接段131时,相当于排气通道13的入口较小,大量的油雾能够被止挡在排气通道13的入口的周围,减少油雾进入排气通道13中;Optionally, two connecting sections 131 may be provided. When the diameter of the connecting section 131 communicating with the oil discharge chamber 15 is smaller than the connecting section 131 at the upper end, it is equivalent to that the inlet of the exhaust passage 13 is smaller, and a large amount of oil mist can be stopped around the inlet of the exhaust passage 13, thereby reducing the oil mist from entering the exhaust passage 13.
当与排油腔室15连通的连接段131的直径大于上端的连接段131时,两个连接段131连接位置会止挡油雾进入上端的连接段131,油雾在下端的连接段131的汇集,通过重力流入到排油腔室15中,从而减少油雾进入通气塞中。When the diameter of the connecting section 131 connected to the oil drain chamber 15 is larger than the connecting section 131 at the upper end, the connecting position of the two connecting sections 131 will stop the oil mist from entering the connecting section 131 at the upper end, and the oil mist gathers at the connecting section 131 at the lower end and flows into the oil drain chamber 15 by gravity, thereby reducing the oil mist from entering the vent plug.
如图4和6所示,作为一种实施方式,相邻的两个连接段131之间通过过渡曲面132连接,通过设置过渡曲面132,便于油液流动;另外,也会起到止挡油雾流入到上端的连接段131中。As shown in FIGS. 4 and 6 , as an implementation mode, two adjacent connecting sections 131 are connected by a transition curved surface 132 . The transition curved surface 132 is provided to facilitate the flow of oil; in addition, it also serves to prevent oil mist from flowing into the upper connecting section 131 .
可选的,当与排油腔室15连通的连接段131的直径小于上端的连接段131时,相邻的两个连接段131通过过渡曲面132连接,相当于排气通道13的入口较小,上端的连接段131的油雾汇集成油滴,通过过渡曲面132流入到下端的连接段131,过渡曲面132对油液起到导向作用,便于油液流动,减少油液在上端的连接段131中聚集,减少通气塞在泄压时出现泄油的问题;Optionally, when the diameter of the connecting section 131 communicating with the oil discharge chamber 15 is smaller than the connecting section 131 at the upper end, the two adjacent connecting sections 131 are connected by the transition curved surface 132, which is equivalent to the entrance of the exhaust passage 13 being smaller, and the oil mist of the connecting section 131 at the upper end is gathered into oil droplets, which flow into the connecting section 131 at the lower end through the transition curved surface 132. The transition curved surface 132 guides the oil, facilitates the flow of the oil, reduces the accumulation of the oil in the connecting section 131 at the upper end, and reduces the problem of oil leakage when the vent plug is depressurized;
当与排油腔室15连通的连接段131的直径大于上端的连接段131时,相邻的两个连接段131通过过渡曲面132连接,油雾被止挡在过渡曲面132上,过渡曲面132能够起到止挡油雾进入上端的连接段131的作用。When the diameter of the connecting section 131 connected to the oil drain chamber 15 is larger than the connecting section 131 at the upper end, the two adjacent connecting sections 131 are connected by a transition surface 132, and the oil mist is stopped on the transition surface 132. The transition surface 132 can stop the oil mist from entering the connecting section 131 at the upper end.
如图5和7所示,作为一种实施方式,侧盖1与驱动桥壳6连接,侧盖1朝向差速器轴承2一侧设有凹陷区域16,凹陷区域16内设有凸出的第二挡油板17,第二挡油板17的延伸边缘与从动锥齿轮4和差速器壳体5相适配,第二挡油板17与从动锥齿轮4和差速器壳体5间隙配合,当差速器在旋转时,第二挡油板17能够截留更多的润滑油,使润滑油通过第二挡油板17流入到差速器轴承2外侧,提高差速器轴承2的润滑量。As shown in Figures 5 and 7, as an implementation mode, the side cover 1 is connected to the drive axle housing 6, and a recessed area 16 is provided on the side of the side cover 1 facing the differential bearing 2. A protruding second oil baffle plate 17 is provided in the recessed area 16. The extended edge of the second oil baffle plate 17 is adapted to the driven bevel gear 4 and the differential housing 5. The second oil baffle plate 17 is clearance-matched with the driven bevel gear 4 and the differential housing 5. When the differential is rotating, the second oil baffle plate 17 can intercept more lubricating oil, so that the lubricating oil flows into the outside of the differential bearing 2 through the second oil baffle plate 17, thereby increasing the lubrication amount of the differential bearing 2.
驱动桥的润滑结构还包括从动锥齿轮4,从动锥齿轮4与差速器壳体5固定连接。The lubrication structure of the drive axle further includes a driven bevel gear 4 , which is fixedly connected to the differential housing 5 .
可选的,从动锥齿轮4与差速器壳体5通过激光焊接。Optionally, the driven bevel gear 4 and the differential housing 5 are welded by laser.
可选的,驱动桥包括主动轴,主动轴的端部安装有主动锥齿轮,主动锥齿轮与主动轴焊接,主动锥齿轮的局部浸泡在驱动桥壳6的油池中,且主动锥齿轮与从动锥齿轮4啮合,从而带动从动锥齿轮4以及差速器壳体5旋转。Optionally, the drive axle includes a driving shaft, a driving bevel gear is installed at the end of the driving shaft, the driving bevel gear is welded to the driving shaft, a part of the driving bevel gear is immersed in the oil pool of the drive axle housing 6, and the driving bevel gear is meshed with the driven bevel gear 4, thereby driving the driven bevel gear 4 and the differential housing 5 to rotate.
侧盖1具有一定的厚度,通过设置凹陷区域16,使凹陷区域16所在的区域的侧盖1变薄,第二挡油板17能够与凹陷区域16的底部与侧部形成为第二挡油板17所截留的润滑油提供停留空间,提高差速器轴承2的润滑量。The side cover 1 has a certain thickness. By setting the recessed area 16, the side cover 1 in the area where the recessed area 16 is located becomes thinner. The second oil baffle plate 17 can form a retention space with the bottom and side of the recessed area 16 for the lubricating oil intercepted by the second oil baffle plate 17, thereby increasing the lubrication amount of the differential bearing 2.
可选的,驱动桥还包括差速器,差速器安装在驱动桥壳6内,差速器则包括差速器左轴承和差速器右轴承,差速器还包括差速器壳体5,差速器右轴承则安装在差速器壳体5的右侧,差速器左轴承安装在差速器的左侧,其中,差速器右轴承为靠近侧盖1的差速器轴承2。Optionally, the drive axle also includes a differential, which is installed in the drive axle housing 6. The differential includes a left differential bearing and a right differential bearing. The differential also includes a differential housing 5. The right differential bearing is installed on the right side of the differential housing 5, and the left differential bearing is installed on the left side of the differential, wherein the right differential bearing is the differential bearing 2 close to the side cover 1.
可选的,在差速器壳体5旋转时,第二挡油板17能够截留大部分润滑油,被截留的润滑油通过第二挡油板17的一侧流入到差速器轴承2,而少部分没有被阻挡的润滑油则落入第二挡油板17的另一侧的凹陷区域16中,通过凹陷区域16引导至差速器轴承2的外侧。Optionally, when the differential housing 5 rotates, the second oil baffle plate 17 can intercept most of the lubricating oil, and the intercepted lubricating oil flows into the differential bearing 2 through one side of the second oil baffle plate 17, while a small amount of lubricating oil that is not blocked falls into the recessed area 16 on the other side of the second oil baffle plate 17 and is guided to the outside of the differential bearing 2 through the recessed area 16.
可选的,第二挡油板17将凹陷区域16分割成两部分,其中一部分空间大于另一部分空间,较大的空间能够满足车辆在前进时,截留更多的润滑油。Optionally, the second oil baffle 17 divides the recessed area 16 into two parts, wherein the space in one part is larger than the space in the other part, and the larger space can allow the vehicle to retain more lubricating oil when moving forward.
可选的,侧盖1与驱动桥壳6通过多个螺栓连接。Optionally, the side cover 1 is connected to the drive axle housing 6 via a plurality of bolts.
如图7所示,作为一种实施方式,凹陷区域16的开口朝向差速器轴承2,第二挡油板17位于差速器轴承2的上方,使凹陷区域16内的润滑油以及第二挡油板17上的润滑油均能够通过自身重力流入到差速器轴承2的外侧,从而对差速器右轴承进行润滑,且在润滑差速器轴承2,也无需通过额外设置机械油泵即可实现润滑。As shown in FIG. 7 , as an implementation mode, the opening of the recessed area 16 faces the differential bearing 2, and the second oil baffle plate 17 is located above the differential bearing 2, so that the lubricating oil in the recessed area 16 and the lubricating oil on the second oil baffle plate 17 can flow to the outside of the differential bearing 2 by their own gravity, thereby lubricating the right differential bearing, and when lubricating the differential bearing 2, lubrication can be achieved without the need for an additional mechanical oil pump.
可选的,差速器轴承2是锥轴承,具备泵吸效应,差速器轴承2能够将润滑油由差速器轴承2的外侧泵吸到差速器壳体5的位置,然后润滑油再进入驱动桥壳6内的油池中,减少润滑油的浪费。Optionally, the differential bearing 2 is a tapered bearing with a pumping effect. The differential bearing 2 can pump the lubricating oil from the outside of the differential bearing 2 to the position of the differential housing 5, and then the lubricating oil enters the oil pool in the drive axle housing 6, reducing the waste of lubricating oil.
如图8所示,可选的,差速器壳体5朝向差速器轴承2的一侧设有多个搅油部51,通过设置多个搅油部51,当差速器壳体5在旋转时,搅油部51能够使油池内的油飞溅到差速器轴承2上,从而对差速器轴承2进行润滑,提高润滑效果。As shown in FIG. 8 , optionally, a plurality of oil stirring parts 51 are provided on the side of the differential housing 5 facing the differential bearing 2. By providing the plurality of oil stirring parts 51, when the differential housing 5 rotates, the oil stirring parts 51 can splash the oil in the oil pool onto the differential bearing 2, thereby lubricating the differential bearing 2 and improving the lubrication effect.
可选的,多个搅油部51沿差速器壳体5的周向均匀排布。Optionally, a plurality of oil stirring portions 51 are evenly arranged along the circumference of the differential housing 5 .
可选的,搅油部51可以是凹槽结构,凹槽为铸造设置,可以降低差速器壳体5的重量,进一步降低整车重量,提高续航。Optionally, the oil stirring portion 51 may be a groove structure, and the groove is cast, which can reduce the weight of the differential housing 5, further reduce the weight of the entire vehicle, and improve the cruising range.
另外,搅油部51还可以是凸筋,从而可以提高搅油效果。In addition, the oil stirring portion 51 may also be a convex rib, thereby improving the oil stirring effect.
如图8所示,可选的,搅油部51包括凹陷部,凹陷部的一侧为开口,凹陷部还包括至少两个延伸至开口的侧壁,其中一个侧壁的长度大于另一个侧壁的长度,长度最短的侧壁被配置为第一侧壁511,第一侧壁511延伸至开口位置的切线方向与车辆前进方向时差速器壳体5旋转方向同向,这样,当车辆前进时,差速器壳体5也同步旋转,由于第一侧壁511的长度最短,润滑油经过第一侧壁511与第二侧壁512的连接位置所需要的时间就会变短,而第一侧壁511与第二侧壁512连接位置在搅油过程中易产生湍流,从而提高搅油量,且第一侧壁511延伸至开口位置的切线与车辆前进方向时差速器壳体5旋转方向同向,这样车辆在前进行驶时,由于差速器壳体5的转动,第一侧壁511与第二侧壁512的连接位置可以搅动更多的油量,以提高差速器轴承2润滑效果;而长度最长的侧壁被配置为第二侧壁512,第二侧壁512最长,在倒车时,润滑油经过第一侧壁511与第二侧壁512的连接位置所需要的时间就会变长,且倒车时,差速器壳体5旋转速度也会变慢,因此,第一侧壁511与第二侧壁512连接位置在搅油过程中产生湍流不会很急,可以搅起少量的油,减少油量损耗。As shown in FIG8 , optionally, the oil stirring portion 51 includes a recessed portion, one side of the recessed portion is an opening, and the recessed portion also includes at least two side walls extending to the opening, wherein the length of one side wall is greater than the length of the other side wall, and the side wall with the shortest length is configured as the first side wall 511, and the tangent direction of the first side wall 511 extending to the opening position is in the same direction as the rotation direction of the differential case 5 when the vehicle is moving forward, so that when the vehicle moves forward, the differential case 5 also rotates synchronously, and since the length of the first side wall 511 is the shortest, the time required for the lubricating oil to pass through the connection position of the first side wall 511 and the second side wall 512 will be shortened, and the connection position of the first side wall 511 and the second side wall 512 is prone to generate turbulence during the oil stirring process, thereby increasing the amount of oil stirring, and the first side wall 511 is connected to the second side wall 512. The tangent line extending from the wall 511 to the opening position is in the same direction as the rotation direction of the differential housing 5 when the vehicle is moving forward. In this way, when the vehicle is moving forward, due to the rotation of the differential housing 5, the connection position of the first side wall 511 and the second side wall 512 can stir more oil to improve the lubrication effect of the differential bearing 2; and the side wall with the longest length is configured as the second side wall 512. The second side wall 512 is the longest. When reversing, the time required for the lubricating oil to pass through the connection position of the first side wall 511 and the second side wall 512 will be longer, and when reversing, the rotation speed of the differential housing 5 will also slow down. Therefore, the turbulence generated at the connection position of the first side wall 511 and the second side wall 512 during the oil stirring process will not be very rapid, and a small amount of oil can be stirred up to reduce oil loss.
如图8所示,第一侧壁511和第二侧壁512均为弧形壁,第一侧壁511的曲率最大,当车辆前进时,差速器壳体5也同步旋转,第一侧壁511在搅油过程中易产生湍流,因此,第一侧壁511能够使搅油部51搅动更多的润滑油,而长度最长的侧壁被配置为第二侧壁512,第二侧壁512最长,在倒车时,第二侧壁512曲率较小,且差速器壳体5旋转较慢,第二侧壁512不易产生湍流,可以搅起少量的油,减少油量损耗。As shown in FIG8 , the first side wall 511 and the second side wall 512 are both arc-shaped walls, and the first side wall 511 has the largest curvature. When the vehicle moves forward, the differential housing 5 also rotates synchronously. The first side wall 511 is prone to generate turbulence during the oil stirring process. Therefore, the first side wall 511 can enable the oil stirring portion 51 to stir more lubricating oil, and the side wall with the longest length is configured as the second side wall 512. The second side wall 512 is the longest. When reversing, the second side wall 512 has a smaller curvature, and the differential housing 5 rotates slowly. The second side wall 512 is not prone to generate turbulence, and can stir up a small amount of oil to reduce oil loss.
第二方面,本申请实施例提供一种车辆,车辆安装有第一方面提供的驱动桥的润滑结构。In a second aspect, an embodiment of the present application provides a vehicle, which is equipped with the lubrication structure of the drive axle provided in the first aspect.
以上所述仅为本申请的实施例而已,并不用于限制本申请的保护范围,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the scope of protection of the present application.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应所述以权利要求的保护范围为准。The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims (12)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410675480.5A CN118582528A (en) | 2024-05-29 | 2024-05-29 | Drive axle side cover and vehicle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410675480.5A CN118582528A (en) | 2024-05-29 | 2024-05-29 | Drive axle side cover and vehicle |
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| Publication Number | Publication Date |
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| CN118582528A true CN118582528A (en) | 2024-09-03 |
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| CN202410675480.5A Pending CN118582528A (en) | 2024-05-29 | 2024-05-29 | Drive axle side cover and vehicle |
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