Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention.
Example 1:
A preparation method of LiBaF microwave dielectric ceramic comprises the following steps:
(1) Respectively placing LiF and BaF 2 powder with purity of 99.99% in a heating furnace for primary calcination to remove volatile impurities and water vapor in the powder, wherein the calcination temperature of the heating furnace is 500 ℃ and the calcination time is 2 hours;
(2) Weighing LiF and BaF 2 powder according to a molar ratio of 1:1, and grinding the LiF and BaF 2 powder once by using absolute ethyl alcohol as a grinding medium for 4 hours to ensure uniform mixing;
(3) Placing the uniformly mixed material prepared in the step (2) into a drying oven for primary drying to remove absolute ethyl alcohol, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(4) And (3) putting the mixture material obtained in the step (3) into a heating furnace again for secondary calcination to obtain a main phase LiBaF 3, wherein the calcination temperature is 300 ℃ and the calcination time is 4 hours.
(5) Using absolute ethyl alcohol as a grinding medium to carry out secondary grinding on the calcined powder for 4 hours on the mixed material prepared in the step (4);
(6) Placing the mixed material prepared in the step (5) into a drying oven for secondary drying to remove organic matters, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(7) Sieving and granulating the mixed split body prepared in the step (6) by using a 100-mesh sieve to obtain a powder raw material with relatively uniform particle size;
(8) Pressing the powder raw material prepared in the step (7) into a cylinder with the diameter of 10mm under the pressure of 150MPa, and then performing cold isostatic pressing for 30 seconds under the pressure of 200MPa to obtain a ceramic blank;
(9) Sintering the ceramic prepared in the step (8) for 2 hours in an air atmosphere at 600-675 ℃ to realize densification, so as to obtain densified LiBaF 3;
(10) The densified LiBaF 3 was polished for subsequent testing.
Example 2:
A preparation method of LiBaF microwave dielectric ceramic comprises the following steps:
(1) Respectively placing LiF and BaF 2 powder with purity of 99.99% in a heating furnace for primary calcination to remove volatile impurities and water vapor in the powder, wherein the calcination temperature of the heating furnace is 500 ℃ and the calcination time is 2 hours;
(2) Weighing LiF and BaF 2 powder according to a molar ratio of 1:1, and grinding the LiF and BaF 2 powder once by using absolute ethyl alcohol as a grinding medium for 4 hours to ensure uniform mixing;
(3) Placing the uniformly mixed material prepared in the step (2) into a drying oven for primary drying to remove absolute ethyl alcohol, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(4) Placing the mixture material prepared in the step (3) into a heating furnace again for secondary calcination to obtain a main phase LiBaF 3, wherein the calcination temperature is 700 ℃ and the calcination time is 4 hours;
(5) Using absolute ethyl alcohol as a grinding medium to carry out secondary grinding on the calcined powder for 4 hours on the mixed material prepared in the step (4);
(6) Placing the mixed material prepared in the step (5) into a drying oven for secondary drying to remove organic matters, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(7) Sieving and granulating the mixed split body prepared in the step (6) by using a 100-mesh sieve to obtain a powder raw material with relatively uniform particle size;
(8) Pressing the powder raw material prepared in the step (7) into a cylinder with the diameter of 10mm under the pressure of 150MPa, and then performing cold isostatic pressing for 30 seconds under the pressure of 200MPa to obtain a ceramic blank;
(9) Sintering the ceramic prepared in the step (8) for 2 hours in an air atmosphere at 600-675 ℃ to realize densification, so as to obtain densified LiBaF 3;
(10) The densified LiBaF was polished for subsequent testing.
Example 3:
A preparation method of LiBaF microwave dielectric ceramic comprises the following steps:
(1) Respectively placing LiF and BaF 2 powder with purity of 99.99% in a heating furnace for primary calcination to remove volatile impurities and water vapor in the powder, wherein the calcination temperature of the heating furnace is 500 ℃ and the calcination time is 2 hours;
(2) Weighing LiF and BaF 2 powder according to a molar ratio of 1:1, and grinding the LiF and BaF 2 powder once by using absolute ethyl alcohol as a grinding medium for 4 hours to ensure uniform mixing;
(3) Placing the uniformly mixed material prepared in the step (2) into a drying oven for primary drying to remove absolute ethyl alcohol, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(4) Placing the mixture material prepared in the step (3) into a heating furnace again for secondary calcination to obtain a main phase LiBaF 3, wherein the calcination temperature is 600 ℃ and the calcination time is 4 hours;
(5) Using absolute ethyl alcohol as a grinding medium to carry out secondary grinding on the calcined powder for 4 hours on the mixed material prepared in the step (4);
(6) Placing the mixed material prepared in the step (5) into a drying oven for secondary drying to remove organic matters, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(7) Sieving and granulating the mixed split body prepared in the step (6) by using a 100-mesh sieve to obtain a powder raw material with relatively uniform particle size;
(8) Pressing the powder raw material prepared in the step (7) into a cylinder with the diameter of 10mm under the pressure of 150MPa, and then performing cold isostatic pressing for 30 seconds under the pressure of 200MPa to obtain a ceramic blank;
(9) Sintering the ceramic prepared in the step (8) for 2 hours in an air atmosphere at 600-675 ℃ to realize densification, so as to obtain densified LiBaF 3;
(10) The densified LiBaF 3 was polished for subsequent testing.
Example 4:
A preparation method of LiBaF microwave dielectric ceramic comprises the following steps:
(1) Respectively placing LiF and BaF 2 powder with purity of 99.99% in a heating furnace for primary calcination to remove volatile impurities and water vapor in the powder, wherein the calcination temperature of the heating furnace is 500 ℃ and the calcination time is 2 hours;
(2) Weighing LiF and BaF 2 powder according to a molar ratio of 1:1, and grinding the LiF and BaF 2 powder once by using absolute ethyl alcohol as a grinding medium for 4 hours to ensure uniform mixing;
(3) Placing the uniformly mixed material prepared in the step (2) into a drying oven for primary drying to remove absolute ethyl alcohol, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(4) Placing the mixture material prepared in the step (3) into a heating furnace again for secondary calcination to obtain a main phase LiBaF 3, wherein the calcination temperature is 625 ℃ and the calcination time is 4 hours;
(5) Using absolute ethyl alcohol as a grinding medium to carry out secondary grinding on the calcined powder for 4 hours on the mixed material prepared in the step (4);
(6) Placing the mixed material prepared in the step (5) into a drying oven for secondary drying to remove organic matters, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(7) Sieving and granulating the mixed split body prepared in the step (6) by using a 100-mesh sieve to obtain a powder raw material with relatively uniform particle size;
(8) Pressing the powder raw material prepared in the step (7) into a cylinder with the diameter of 10mm under the pressure of 150MPa, and then performing cold isostatic pressing for 30 seconds under the pressure of 200MPa to obtain a ceramic blank;
(9) Sintering the ceramic prepared in the step (8) for 2 hours in an air atmosphere at 600-675 ℃ to realize densification, so as to obtain densified LiBaF 3;
(10) The densified LiBaF 3 was polished for subsequent testing.
Example 5:
A preparation method of LiBaF microwave dielectric ceramic comprises the following steps:
(1) Respectively placing LiF and BaF 2 powder with purity of 99.99% in a heating furnace for primary calcination to remove volatile impurities and water vapor in the powder, wherein the calcination temperature of the heating furnace is 500 ℃ and the calcination time is 2 hours;
(2) Weighing LiF and BaF 2 powder according to a molar ratio of 1:1, and grinding the LiF and BaF 2 powder once by using absolute ethyl alcohol as a grinding medium for 4 hours to ensure uniform mixing;
(3) Placing the uniformly mixed material prepared in the step (2) into a drying oven for primary drying to remove absolute ethyl alcohol, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(4) Placing the mixture material prepared in the step (3) into a heating furnace again for secondary calcination to obtain a main phase LiBaF 3, wherein the calcination temperature is 650 ℃ and the calcination time is 4 hours;
(5) Using absolute ethyl alcohol as a grinding medium to carry out secondary grinding on the calcined powder for 4 hours on the mixed material prepared in the step (4);
(6) Placing the mixed material prepared in the step (5) into a drying oven for secondary drying to remove organic matters, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(7) Sieving and granulating the mixed split body prepared in the step (6) by using a 100-mesh sieve to obtain a powder raw material with relatively uniform particle size;
(8) Pressing the powder raw material prepared in the step (7) into a cylinder with the diameter of 10mm under the pressure of 150MPa, and then performing cold isostatic pressing for 30 seconds under the pressure of 200MPa to obtain a ceramic blank;
(9) Sintering the ceramic prepared in the step (8) for 2 hours in an air atmosphere at 600-675 ℃ to realize densification, so as to obtain densified LiBaF 3;
(10) The densified LiBaF 3 was polished for subsequent testing.
Example 6:
A preparation method of LiBaF microwave dielectric ceramic comprises the following steps:
(1) Respectively placing LiF and BaF 2 powder with purity of 99.99% in a heating furnace for primary calcination to remove volatile impurities and water vapor in the powder, wherein the calcination temperature of the heating furnace is 500 ℃ and the calcination time is 2 hours;
(2) Weighing LiF and BaF 2 powder according to a molar ratio of 1:1, and grinding the LiF and BaF 2 powder once by using absolute ethyl alcohol as a grinding medium for 4 hours to ensure uniform mixing;
(3) Placing the uniformly mixed material prepared in the step (2) into a drying oven for primary drying to remove absolute ethyl alcohol, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(4) Placing the mixture material prepared in the step (3) into a heating furnace again for secondary calcination to obtain a main phase LiBaF 3, wherein the calcination temperature is 675 ℃ and the calcination time is 4 hours;
(5) Using absolute ethyl alcohol as a grinding medium to carry out secondary grinding on the calcined powder for 4 hours on the mixed material prepared in the step (4);
(6) Placing the mixed material prepared in the step (5) into a drying oven for secondary drying to remove organic matters, wherein the temperature of the drying oven is 100 ℃ and the drying time is 4 hours;
(7) Sieving and granulating the mixed split body prepared in the step (6) by using a 100-mesh sieve to obtain a powder raw material with relatively uniform particle size;
(8) Pressing the powder raw material prepared in the step (7) into a cylinder with the diameter of 10mm under the pressure of 150MPa, and then performing cold isostatic pressing for 30 seconds under the pressure of 200MPa to obtain a ceramic blank;
(9) Sintering the ceramic prepared in the step (8) for 2 hours in an air atmosphere at 600-675 ℃ to realize densification, so as to obtain densified LiBaF 3;
(10) The densified LiBaF 3 was polished for subsequent testing.
1. Test results
(1) As shown in FIG. 1, FIG. 1 shows XRD results of LiBaF 3 powder calcined at 300-700 ℃, and as the calcination temperature increases, the impurity phase gradually disappears, and only very weak impurity peaks remain at 600 ℃.
As shown in fig. 2, fig. 2 is an XRD result of LiBaF 3 ceramics prepared at 600-675 ℃ sintering temperature, indicating that single phase LiBaF 3 ceramic materials can be obtained in this sintering temperature range.
(2) As shown in fig. 3, fig. 3 shows the densities and relative densities of LiBaF 3 ceramics prepared at different sintering temperatures, and the result shows that the ceramic material has the highest density under the sintering condition of 625 ℃.
(3) As shown in fig. 4, fig. 4 shows the microwave dielectric properties of LiBaF 3 ceramics prepared under different sintering conditions. The dielectric constant, the quality factor and the temperature coefficient of the resonant frequency are respectively 13.72, 73000GHz and-35.7X10 -6/DEGC at 625 ℃. The LiBaF 3 novel ceramic material prepared by the LTCC technology is a promising microwave dielectric material.
Compared with other LTCC technologies at present, the densification temperature (625 ℃) of the LiBaF 3 ceramic is obviously lower than the sintering temperature adopted by most LTCC technologies, the method is more beneficial to reducing production cost and energy consumption, warpage and cracking of a substrate are avoided, dimensional stability is guaranteed, reliability is improved, co-firing with low-melting-point metal good conductors (such as Cu, ag and the like) is achieved, metal wiring and device integration is facilitated, in addition, compared with widely reported microwave dielectric ceramics of vanadate, molybdate and borate systems, the LiBaF ceramic provided by the invention has better comprehensive dielectric performance, for example, the Ba 3Zn(V2O7)2 ceramic prepared at 660 ℃ has a dielectric constant of 10.3, a quality factor of 43400GHz, a resonant frequency temperature coefficient of-46.87 ppm/°, the Li 2Mg2Mo3O12 ceramic prepared at 650 ℃ has a dielectric constant of 9.3, a quality factor of 58583GHz, a resonant frequency temperature coefficient of-51 ppm/°, the Li 6B4O9 ceramic prepared at 640 ℃ has a dielectric constant of 5.9, a quality factor of GHz, a resonant frequency coefficient of-34 ppm/-72 ℃ and a microwave dielectric constant of the ceramic prepared at 640 ℃ can be obtained by a certain method, and the microwave dielectric material has a certain co-existence performance of the microwave system of the microwave dielectric system, which can be obtained by the method.
The invention and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the invention as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.