CN118632944A - Titanium - Google Patents
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- CN118632944A CN118632944A CN202280090624.XA CN202280090624A CN118632944A CN 118632944 A CN118632944 A CN 118632944A CN 202280090624 A CN202280090624 A CN 202280090624A CN 118632944 A CN118632944 A CN 118632944A
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/10—Glass or silica
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- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/225—Oblique incidence of vaporised material on substrate
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- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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Abstract
该钛材中,从表面到利用辉光放电光谱分析法自所述表面起沿厚度方向测定的氧浓度为最大值的1/3的位置为止的范围的平均氮浓度和平均碳浓度分别为14.0原子%以下,平均氢浓度为30.0原子%以下,在所述表面处通过基于入射角为0.3度的平行光束法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数与在板厚中央处通过基于聚焦法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数之差为以下。
In the titanium material, the average nitrogen concentration and the average carbon concentration in the range from the surface to the position where the oxygen concentration measured from the surface in the thickness direction by glow discharge spectrometry is 1/3 of the maximum value are respectively 14.0 atomic % or less, the average hydrogen concentration is 30.0 atomic % or less, and the difference between the lattice constant of the c-axis of Ti in the α-phase determined by X-ray diffraction measurement based on the parallel beam method at an incident angle of 0.3 degrees at the surface and the lattice constant of the c-axis of Ti in the α-phase determined by X-ray diffraction measurement based on the focusing method at the center of the plate thickness is the following.
Description
技术领域Technical Field
本发明涉及钛材。The present invention relates to titanium materials.
背景技术Background Art
钛材在大气环境中显示出极其优异的耐腐蚀性,因此被用于建筑物的屋顶或外墙那样的建筑材料用途。然而,长期使用的钛材有时会变色。钛材的变色从设计性的观点出发有时成为问题。因此,一直以来,提出了变色得到抑制的耐变色性优异的钛材。Titanium materials show extremely excellent corrosion resistance in the atmospheric environment, and are therefore used for building materials such as roofs and exterior walls of buildings. However, titanium materials that are used for a long time may discolor. Discoloration of titanium materials sometimes becomes a problem from the perspective of design. Therefore, titanium materials with excellent discoloration resistance and suppressed discoloration have been proposed.
例如,在专利文献1中公开了一种耐变色性优异的钛材或钛合金材料,其特征在于,在基底表面存在厚度为以下的氧化覆膜,并且该表面氧化覆膜中的C量为30原子%以下,且所述氧化覆膜下的基底表层部的C量为30原子%以下。For example, Patent Document 1 discloses a titanium material or titanium alloy material having excellent discoloration resistance, characterized in that a titanium material having a thickness of The surface oxide film has an amount of C of 30 atomic % or less, and the amount of C in the surface oxide film is 30 atomic % or less, and the amount of C in the base surface layer portion under the oxide film is 30 atomic % or less.
专利文献2中公开了一种在大气环境中不易发生变色的钛,其特征在于,距表面100nm的深度的范围内的平均碳浓度为14at%以下,且在最表面具有12~40nm的厚度的氧化膜。Patent Document 2 discloses titanium that is less likely to discolor in an atmospheric environment, characterized in that the average carbon concentration within a depth of 100 nm from the surface is 14 at % or less, and an oxide film with a thickness of 12 to 40 nm is present on the outermost surface.
专利文献3中公开了一种不易发生变色的钛材,其特征在于,表面的氧化覆膜中的氟量为7at%以下。Patent Document 3 discloses a titanium material that is less likely to discolor, wherein the amount of fluorine in the oxide film on the surface is 7 at % or less.
专利文献4中公开了一种钛板的制造方法,其特征在于,为了高效地制造在照射光的环境下的变色少的钛或钛合金板,使用冷轧后的钛板表层的碳富集层的碳量为150mg/m2以下的润滑剂对钛板进行冷轧后,在氧化性气氛下退火,接着通过熔融盐浸渍处理和利用硝酸-氢氟酸水溶液的酸洗进行脱氧化皮。Patent document 4 discloses a method for manufacturing a titanium plate, which is characterized in that, in order to efficiently manufacture a titanium or titanium alloy plate with little discoloration under a light irradiation environment, the titanium plate is cold rolled using a lubricant in which the carbon content of the carbon-enriched layer on the surface of the titanium plate after cold rolling is less than 150 mg/ m2 , and then annealed in an oxidizing atmosphere, followed by descaling by molten salt immersion treatment and pickling using a nitric acid-hydrofluoric acid aqueous solution.
专利文献5中公开了一种在大气环境中不易发生变色的钛或钛合金,其特征在于,距表面100nm的深度的范围内的平均碳浓度为14at%以下,在表面具有12nm以上且30nm以下的厚度的氧化膜,且钛表面的算术平均高度(Ra)为0.035μm以下。Patent document 5 discloses a titanium or titanium alloy that is not easily discolored in an atmospheric environment, characterized in that the average carbon concentration within a depth of 100 nm from the surface is less than 14 at %, an oxide film with a thickness of more than 12 nm and less than 30 nm is present on the surface, and the arithmetic mean height (Ra) of the titanium surface is less than 0.035 μm.
现有技术文献Prior art literature
专利文献Patent Literature
专利文献1:日本特开2000-1729号公报Patent Document 1: Japanese Patent Application Publication No. 2000-1729
专利文献2:日本特开2002-12962号公报Patent Document 2: Japanese Patent Application Publication No. 2002-12962
专利文献3:日本特开2002-47589号公报Patent Document 3: Japanese Patent Application Publication No. 2002-47589
专利文献4:日本特开2002-60984号公报Patent Document 4: Japanese Patent Application Publication No. 2002-60984
专利文献5:日本特开2005-272870号公报Patent Document 5: Japanese Patent Application Publication No. 2005-272870
非专利文献Non-patent literature
非专利文献1:宮下勤、「もう一度復習したい表面粗さ」、精密工学会誌、公益社団法人精密工学会、Vol.73,No.2、2007年、p.201-205Non-patent literature 1: Tsutomu Miyashita, "もう一时reviewしたい Surface Rough", Journal of the Society of Precision Engineering, Society of Precision Engineering, Vol.73, No.2, 2007, p.201-205
发明内容Summary of the invention
发明要解决的问题Problem that the invention aims to solve
在专利文献1~5所记载的技术中,通过表面的碳浓度的降低来抑制钛材的耐变色性的劣化。另外,以往的钛材的耐变色性的评价例如如专利文献5所记载的那样,通过在温度为60℃的pH3的硫酸中浸渍14天后的色差来评价。但是,近年来,需要耐变色性比以往的钛材更优异的钛材。In the techniques described in Patent Documents 1 to 5, the deterioration of the discoloration resistance of the titanium material is suppressed by reducing the carbon concentration on the surface. In addition, the discoloration resistance of the conventional titanium material is evaluated by the color difference after immersion in sulfuric acid at pH 3 at a temperature of 60°C for 14 days, as described in Patent Document 5. However, in recent years, titanium materials having better discoloration resistance than conventional titanium materials have been required.
本发明是鉴于上述问题而完成的,其目的在于提供一种与以往的钛材相比能够长期抑制变色的耐变色性优异的钛材。本发明的目的在于提供一种即使进行例如比专利文献1~5中记载的评价更长期间的浸渍也不会发生变色的钛材。The present invention has been made in view of the above problems, and its object is to provide a titanium material having excellent discoloration resistance and capable of suppressing discoloration for a long time compared with conventional titanium materials. The present invention also aims to provide a titanium material that does not discolor even when immersed for a longer period than the evaluation described in Patent Documents 1 to 5.
用于解决问题的方案Solutions for solving problems
基于上述见解而完成的本发明的要旨如下。The gist of the present invention completed based on the above findings is as follows.
[1]本发明的一个方式涉及的钛材,其从表面到利用辉光放电光谱分析法自所述表面起沿厚度方向测定的氧浓度为最大值的1/3的位置为止的范围的平均氮浓度和平均碳浓度分别为14.0原子%以下,平均氢浓度为30.0原子%以下,[1] A titanium material according to one embodiment of the present invention has an average nitrogen concentration and an average carbon concentration of 14.0 atomic % or less, respectively, and an average hydrogen concentration of 30.0 atomic % or less in a range from a surface to a position where an oxygen concentration measured along a thickness direction from the surface by glow discharge spectrometry is 1/3 of a maximum value, respectively.
在所述表面处通过基于入射角为0.3度的平行光束法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数与在板厚中央处通过基于聚焦法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数之差为以下。The difference between the lattice constant of the c-axis of the α-phase Ti determined by X-ray diffraction measurement based on the parallel beam method at an incident angle of 0.3 degrees at the surface and the lattice constant of the c-axis of the α-phase Ti determined by X-ray diffraction measurement based on the focusing method at the center of the plate thickness is the following.
[2]上述[1]所述的钛材可以具备厚度为30.0nm以下的氧化覆膜。[2] The titanium material described in [1] above may include an oxide film having a thickness of 30.0 nm or less.
[3]上述[1]或[2]所述的钛材具有:钛基材、以及配置于所述钛基材的表面的氧化覆膜,所述氧化覆膜中的用X射线光电子能谱法进行分析时的来自氮化物的氮浓度的最大值为2.0~10.0原子%,所述氧化覆膜中的所述来自氮化物的氮浓度显示最大值的位置在以SiO2的溅射速度进行换算时存在于距所述氧化覆膜的表面的距离为2~10nm的范围内,在从氧浓度成为最大值的1/2的位置到钛基材侧的20nm范围内存在的来自所述氮化物的氮的浓度小于所述氧化覆膜中的所述来自氮化物的氮浓度的最大值且为7原子%以下,所述氧化覆膜中的来自所述氮化物的所述氮浓度的最大值可以大于等于所述氧化覆膜中的来自所述氮化物的所述氮浓度成为最大的位置的来自碳化物的碳浓度。[3] The titanium material described in [1] or [2] above comprises: a titanium substrate, and an oxide film arranged on the surface of the titanium substrate, wherein the maximum value of the nitrogen concentration from the nitride in the oxide film when analyzed by X-ray photoelectron spectroscopy is 2.0 to 10.0 atomic %, the position where the nitrogen concentration from the nitride in the oxide film shows a maximum value exists in the range of 2 to 10 nm from the surface of the oxide film when converted to the sputtering rate of SiO2 , the concentration of nitrogen from the nitride existing in the range from the position where the oxygen concentration becomes 1/2 of the maximum value to 20 nm on the titanium substrate side is less than the maximum value of the nitrogen concentration from the nitride in the oxide film and is less than 7 atomic %, and the maximum value of the nitrogen concentration from the nitride in the oxide film can be greater than or equal to the carbon concentration from the carbide at the position where the nitrogen concentration from the nitride in the oxide film becomes the maximum.
[4]上述[1]或[2]所述的钛材具备钛基材,所述钛基材在算术平均粗糙度Ra成为最大的方向的粗糙度轮廓中,算术平均粗糙度Ra与要素长度RSm之比即Ra/RSm为0.006~0.015,且均方根斜率RΔq为0.150~0.280,所述钛基材的峰度Rku大于3,所述钛基材的偏度Rsk可以大于-0.5。[4] The titanium material described in [1] or [2] above has a titanium substrate, wherein in the roughness profile of the titanium substrate in the direction in which the arithmetic mean roughness Ra becomes the maximum, the ratio of the arithmetic mean roughness Ra to the element length RSm, i.e. Ra/RSm, is 0.006 to 0.015, and the root mean square slope RΔq is 0.150 to 0.280, the kurtosis Rku of the titanium substrate is greater than 3, and the skewness Rsk of the titanium substrate can be greater than -0.5.
[5]上述[3]所述的钛材在所述钛基材的算术平均粗糙度Ra成为最大的方向的粗糙度轮廓中,算术平均粗糙度Ra与要素长度RSm之比即Ra/RSm为0.006~0.015,且均方根斜率RΔq为0.150~0.280,所述钛基材的峰度Rku大于3,所述钛基材的偏度Rsk可以大于-0.5。[5] The titanium material described in [3] above has a roughness profile in the direction in which the arithmetic mean roughness Ra of the titanium substrate becomes the largest, and the ratio of the arithmetic mean roughness Ra to the element length RSm, i.e. Ra/RSm, is 0.006 to 0.015, and the root mean square slope RΔq is 0.150 to 0.280, the kurtosis Rku of the titanium substrate is greater than 3, and the skewness Rsk of the titanium substrate can be greater than -0.5.
发明的效果Effects of the Invention
根据本发明,可以提供与以往的钛材相比能够长期抑制变色的耐变色性优异的钛材。According to the present invention, a titanium material having excellent discoloration resistance and capable of suppressing discoloration for a long period of time compared with conventional titanium materials can be provided.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为示出本发明的一个实施方式涉及的钛材的层构成的示意性放大截面图。FIG. 1 is a schematic enlarged cross-sectional view showing a layer structure of a titanium material according to an embodiment of the present invention.
图2为示出该实施方式涉及的钛材的基于X射线光电子能谱法的光谱的深度方向的变化的一例的图。FIG. 2 is a diagram showing an example of changes in the depth direction of a spectrum of the titanium material according to the embodiment, which is obtained by X-ray photoelectron spectroscopy.
图3为示出常规钛材的基于X射线光电子能谱法的光谱的深度方向的变化的一例的图。FIG. 3 is a diagram showing an example of changes in the depth direction of a spectrum of a conventional titanium material by X-ray photoelectron spectroscopy.
图4为示出该实施方式涉及的钛材和常规钛材的基于X射线光电子能谱法的深度方向的元素浓度分布的一例的图。FIG. 4 is a diagram showing an example of element concentration distribution in the depth direction of the titanium material according to the embodiment and a conventional titanium material based on X-ray photoelectron spectroscopy.
图5为示出氧化覆膜内的来自钛的氮化物的氮的浓度的最大值与变色试验前后的色差ΔE*ab的关系的图。5 is a graph showing the relationship between the maximum value of the concentration of nitrogen derived from titanium nitride in the oxide film and the color difference ΔE * ab before and after the color change test.
图6为示出算术平均粗糙度Ra与轮廓单元的平均宽度RSm之比即Ra/RSm和粗糙度轮廓单元的均方根斜率RΔq与耐变色性之间的关系的图。6 is a graph showing the relationship between the ratio of the arithmetic mean roughness Ra to the average width RSm of the profile unit, that is, Ra/RSm, the root mean square slope RΔq of the roughness profile unit, and the discoloration resistance.
图7为用于说明峰度Rku的示意图。FIG. 7 is a schematic diagram for explaining the kurtosis Rku.
具体实施方式DETAILED DESCRIPTION
以下,参照附图对本发明的一个实施方式涉及的钛材进行说明。此外,图中的各构成要素的尺寸、比率不表示实际的各构成要素的尺寸、比率。Hereinafter, a titanium material according to an embodiment of the present invention will be described with reference to the drawings. In addition, the dimensions and ratios of the components in the drawings do not represent the actual dimensions and ratios of the components.
需要说明的是,下述记载的包含“~”的数值限定范围中,该范围包括下限值和上限值。以“小于”、“大于”表示的数值中,该数值不包括在数值范围内。It should be noted that, in the numerical ranges described below including "to", the ranges include the lower limit and the upper limit. In the numerical values expressed as "less than" or "greater than", the numerical values are not included in the numerical range.
首先,通过完成了本发明的本发明人等的研究,对得到的新见解进行详细描述。First, new findings obtained through studies by the inventors who completed the present invention will be described in detail.
认为钛材是在钛基材的表面配置有氧化覆膜的构成,钛材的变色起因于酸雨等导致的氧化覆膜的厚度的增加。钛材的表面附近的碳浓度对氧化覆膜的厚度的增加产生影响,因此在以往的以提高耐变色性为目的的钛材中,其表面的碳浓度受到限制。本发明人等为了得到与以往相比可长期抑制变色的耐变色性优异的钛材而进行了研究。It is believed that a titanium material is a structure in which an oxide film is arranged on the surface of a titanium base material, and the discoloration of the titanium material is caused by an increase in the thickness of the oxide film due to acid rain or the like. The carbon concentration near the surface of the titanium material affects the increase in the thickness of the oxide film, so in the conventional titanium material for the purpose of improving discoloration resistance, the carbon concentration on the surface is limited. The present inventors have conducted research to obtain a titanium material with excellent discoloration resistance that can suppress discoloration for a long time compared to the conventional titanium material.
首先,本发明人等通过辉光放电光谱分析法(Glow Discharge Spectroscopy,以下称为“GDS”)从钛材的表面(换言之,氧化覆膜的表面)沿厚度方向进行氧浓度、碳浓度和氮浓度的测定。可知钛材具有氧化覆膜,通过GDS测定的氧浓度为最大值的1/3的位置位于氧化覆膜与钛基材的界面附近的钛基材侧的部位。以下,将从钛材的表面到通过GDS沿厚度方向测定的氧浓度为最大值的1/3的位置为止的范围称为钛材的表层部。First, the inventors measured the oxygen concentration, carbon concentration, and nitrogen concentration from the surface of the titanium material (in other words, the surface of the oxide film) along the thickness direction by glow discharge spectrometry (GDS). It is known that the titanium material has an oxide film, and the position where the oxygen concentration measured by GDS is 1/3 of the maximum value is located on the titanium substrate side near the interface between the oxide film and the titanium substrate. Hereinafter, the range from the surface of the titanium material to the position where the oxygen concentration measured by GDS along the thickness direction is 1/3 of the maximum value is referred to as the surface layer of the titanium material.
接着,本发明人等将钛材在pH3、60℃的硫酸水溶液中浸渍4周,基于浸渍前后的色差评价耐变色性。将在该浸渍前后明显发生了变色的钛材与几乎没有变色的钛材进行比较可知,在浸渍前的钛材中,通过GDS测定的碳浓度和氮浓度存在差异。具体而言,可知在pH3、60℃的硫酸水溶液中浸渍4周时明显发生变色的钛材的情况下,在其浸渍前的钛材中,在氧化覆膜的内部以及从氧化覆膜与基材的界面到基材侧的界面附近存在氮和碳。以往,没有认为存在于氧化覆膜以及从氧化覆膜与基材的界面到基材侧的界面附近的氮会对钛材的变色产生影响。但是,推测在钛材长期暴露于酸雨环境的情况下,存在于氧化覆膜及其附近的氮也与碳同样成为起点而发生氧化覆膜的生长。Next, the inventors immersed the titanium material in a sulfuric acid aqueous solution at pH 3 and 60°C for 4 weeks, and evaluated the discoloration resistance based on the color difference before and after the immersion. Comparing the titanium material that obviously changed color before and after the immersion with the titanium material that had almost no color change, it can be seen that there are differences in the carbon concentration and nitrogen concentration measured by GDS in the titanium material before the immersion. Specifically, it can be seen that in the case of the titanium material that obviously changed color when immersed in a sulfuric acid aqueous solution at pH 3 and 60°C for 4 weeks, in the titanium material before the immersion, nitrogen and carbon exist inside the oxide film and near the interface from the interface between the oxide film and the substrate to the interface on the substrate side. In the past, it was not believed that the nitrogen present in the oxide film and near the interface from the interface between the oxide film and the substrate to the interface on the substrate side would affect the discoloration of the titanium material. However, it is speculated that when the titanium material is exposed to an acid rain environment for a long time, the nitrogen present in the oxide film and its vicinity also becomes a starting point like carbon and the growth of the oxide film occurs.
另外,本发明人等研究的结果得到了如下见解:氧化覆膜及其附近的氮浓度也与碳浓度同样地对钛材的耐变色性产生影响,通过限制氮浓度,耐变色性提高。进而可知,在从钛材的表面到通过GDS沿厚度方向测定的氧浓度为最大值的1/3的位置为止的范围内,当平均氮浓度和平均碳浓度分别为14.0原子%以下时,钛材的耐变色性与以往相比提高。钛材的表层部的平均碳浓度可以通过提高退火温度或延长退火时间来降低。平均氮浓度可以通过提高热处理的真空度来降低。In addition, the inventors of the present invention have obtained the following insights as a result of their research: the nitrogen concentration in the oxide film and its vicinity also affects the discoloration resistance of the titanium material in the same way as the carbon concentration, and the discoloration resistance is improved by limiting the nitrogen concentration. It is further known that in the range from the surface of the titanium material to the position where the oxygen concentration measured along the thickness direction by GDS is 1/3 of the maximum value, when the average nitrogen concentration and the average carbon concentration are respectively 14.0 atomic % or less, the discoloration resistance of the titanium material is improved compared with the past. The average carbon concentration of the surface layer of the titanium material can be reduced by increasing the annealing temperature or extending the annealing time. The average nitrogen concentration can be reduced by increasing the vacuum degree of the heat treatment.
接着,本发明人等着眼于钛材的表层部的氢浓度,对钛材的表层部的氢浓度对钛材的耐变色性的影响进行了研究。其结果发现:在钛材的表层部的平均氢浓度为30.0原子%以下的情况下,耐变色性进一步提高。钛的氢化物在大气的酸雨环境下与氧化钛相比在热力学上不稳定。随着钛材中的氢浓度的增加,有可能促进氧化钛的生成,并且耐变色性降低。但是,认为如果钛材的表层部的平均氢浓度为30.0原子%以下,则氢化钛不会变化为氧化钛,耐变色性的降低得到抑制。Next, the inventors of the present invention focused on the hydrogen concentration in the surface of the titanium material and studied the effect of the hydrogen concentration in the surface of the titanium material on the discoloration resistance of the titanium material. As a result, it was found that when the average hydrogen concentration in the surface of the titanium material was 30.0 atomic % or less, the discoloration resistance was further improved. Titanium hydride is thermodynamically unstable compared to titanium oxide under the acid rain environment of the atmosphere. As the hydrogen concentration in the titanium material increases, it is possible to promote the formation of titanium oxide and reduce the discoloration resistance. However, it is believed that if the average hydrogen concentration in the surface of the titanium material is 30.0 atomic % or less, titanium hydride will not change into titanium oxide, and the reduction in discoloration resistance is suppressed.
接着,本发明人等着眼于钛材的表面的Ti的晶体结构的变化。本发明人等发现,作为密排六方晶的α相的Ti的c轴的变化对钛材的耐变色性产生影响。Next, the present inventors paid attention to the change of the crystal structure of Ti on the surface of the titanium material. The present inventors found that the change of the c-axis of Ti, which is the α-phase of close-packed hexagonal crystals, affects the discoloration resistance of the titanium material.
根据本发明人等的研究可知,如果钛材的在表面处通过基于入射角为0.3度的平行光束法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数与在板厚中央(也称为厚度中央)处通过基于聚焦法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数之差为以下,则能够大幅提高耐变色性。上述X射线衍射测定根据X射线衍射能量而X射线的渗透水平不同,但通过在钛材的表面和钛材的板厚中央进行上述X射线衍射测定,能够测定各个α相的Ti的c轴的晶格常数。在本申请中,如下定义表层部的α相的Ti的c轴的晶格常数的增加。即,将钛材的在表面处通过基于入射角为0.3度的平行光束法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数与在板厚中央处通过基于聚焦法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数之差称为表层部中的α相的Ti的c轴的晶格常数的增加。基于入射角为0.3度的平行光束法的X射线衍射测定中的测定深度与通过GDS测定的表层部的厚度方向的范围严格来说不一致,但能够大致测定表层部中的α相的Ti的c轴的晶格常数的增加。According to the research conducted by the present inventors, it is known that if the difference between the lattice constant of the c-axis of the α-phase Ti obtained by X-ray diffraction measurement based on the parallel beam method at an incident angle of 0.3 degrees at the surface of the titanium material and the lattice constant of the c-axis of the α-phase Ti obtained by X-ray diffraction measurement based on the focusing method at the center of the plate thickness (also referred to as the center of the thickness) is The following can greatly improve the discoloration resistance. The above-mentioned X-ray diffraction measurement has different penetration levels of X-rays depending on the X-ray diffraction energy, but by performing the above-mentioned X-ray diffraction measurement on the surface of the titanium material and the center of the plate thickness of the titanium material, the lattice constant of the c-axis of Ti in each α-phase can be measured. In the present application, the increase in the lattice constant of the c-axis of the α-phase Ti in the surface layer is defined as follows. That is, the difference between the lattice constant of the c-axis of Ti in the α-phase obtained by X-ray diffraction measurement based on the parallel beam method with an incident angle of 0.3 degrees at the surface of the titanium material and the lattice constant of the c-axis of Ti in the α-phase obtained by X-ray diffraction measurement based on the focusing method at the center of the plate thickness is called the increase in the lattice constant of the c-axis of Ti in the α-phase in the surface layer. The measurement depth in X-ray diffraction measurement based on the parallel beam method at an incident angle of 0.3 degrees does not strictly correspond to the range in the thickness direction of the surface portion measured by GDS, but the increase in the c-axis lattice constant of α-phase Ti in the surface portion can be roughly measured.
认为钛材的表层部中的α相的Ti的c轴的晶格常数的增加与氧相关。若氧固溶于钛材的表层部中的α相的Ti中,则其c轴的晶格常数变大。推测如果存在于钛材的表面的α相的Ti的c轴的晶格常数大于存在于厚度中央的α相的Ti的c轴的晶格常数,则由于酸雨的作用,生成缺陷浓度高的氧化钛,氧化覆膜容易生长,耐变色性劣化。热处理的温度、时间、真空度影响钛材的表层部中的α相的Ti的晶体结构。通过提高热处理的气氛中的真空度,钛材的表层部中的α相的Ti中固溶的氧量减少,钛材的表层部中的α相的Ti的c轴的晶格常数的增加得到抑制。至此,对通过本发明人等的研究而得到的新见解进行了说明。It is believed that the increase in the lattice constant of the c-axis of the α-phase Ti in the surface portion of the titanium material is related to oxygen. If oxygen is dissolved in the α-phase Ti in the surface portion of the titanium material, the lattice constant of its c-axis becomes larger. It is speculated that if the lattice constant of the c-axis of the α-phase Ti present on the surface of the titanium material is greater than the lattice constant of the c-axis of the α-phase Ti present in the center of the thickness, titanium oxide with a high defect concentration is generated due to the effect of acid rain, the oxide film is easy to grow, and the discoloration resistance is deteriorated. The temperature, time, and vacuum degree of the heat treatment affect the crystal structure of the α-phase Ti in the surface portion of the titanium material. By increasing the vacuum degree in the atmosphere of the heat treatment, the amount of oxygen dissolved in the α-phase Ti in the surface portion of the titanium material is reduced, and the increase in the lattice constant of the c-axis of the α-phase Ti in the surface portion of the titanium material is suppressed. So far, the new insights obtained through the research of the inventors and others have been explained.
接着,参照图1对本发明的一个实施方式涉及的钛材进行说明。图1为示出本实施方式涉及的钛材的层构成的示意性放大截面图。本实施方式涉及的钛材中,从表面到利用辉光放电光谱分析法自所述表面起沿厚度方向测定的氧浓度为最大值的1/3的位置为止的范围的平均氮浓度和平均碳浓度分别为14.0原子%以下,平均氢浓度为30.0原子%以下,在所述表面处通过基于入射角为0.3度的平行光束法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数与在板厚中央处通过基于聚焦法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数之差为以下。以下,对本实施方式涉及的钛材进行详细说明。Next, a titanium material involved in one embodiment of the present invention is described with reference to FIG1. FIG1 is a schematic enlarged cross-sectional view showing the layer structure of the titanium material involved in the present embodiment. In the titanium material involved in the present embodiment, the average nitrogen concentration and the average carbon concentration in the range from the surface to the position where the oxygen concentration measured from the surface along the thickness direction by glow discharge spectrometry is 1/3 of the maximum value are respectively 14.0 atomic % or less, and the average hydrogen concentration is 30.0 atomic % or less, and the difference between the lattice constant of the c-axis of Ti in the α-phase determined by X-ray diffraction measurement based on the parallel beam method with an incident angle of 0.3 degrees at the surface and the lattice constant of the c-axis of Ti in the α-phase determined by X-ray diffraction measurement based on the focusing method at the center of the plate thickness is Hereinafter, the titanium material according to the present embodiment will be described in detail.
(钛材1)(Titanium material 1)
如图1所示,本实施方式涉及的钛材1是在钛基材10的表面形成有氧化覆膜20的钛材。换言之,钛材1具有钛基材10以及形成于该钛基材10的表面的氧化覆膜20。表层部30是从钛材1的表面(换言之,氧化覆膜20的表面)到在厚度方向上通过GDS测定的氧浓度为最大值的1/3的位置为止的区域,包括钛基材10的一部分。As shown in FIG1 , the titanium material 1 according to the present embodiment is a titanium material having an oxide film 20 formed on the surface of a titanium substrate 10. In other words, the titanium material 1 includes a titanium substrate 10 and an oxide film 20 formed on the surface of the titanium substrate 10. The surface layer 30 is a region from the surface of the titanium material 1 (in other words, the surface of the oxide film 20) to a position where the oxygen concentration measured by GDS in the thickness direction is 1/3 of the maximum value, and includes a portion of the titanium substrate 10.
(钛基材10)(Titanium substrate 10)
钛材1的钛基材10为纯钛、工业用纯钛或钛合金。钛基材10例如为Ti含量为70质量%以上的纯钛、工业用纯钛或钛合金。以下,有时将它们总称为“钛”。纯钛的晶体结构为密排六方晶的α相,不含体心立方结构的β相。工业用纯钛主要由α相构成,根据化学组成等有时也含β相。钛合金可以是仅α相的α型合金,也可以是包含体心立方结构的β相的α+β型合金。另外,钛基材10例如可以为工业用钛。对于用于钛基材10的工业用钛,例如可列举出JISH4600:2012中记载的各种工业用钛的板和条,或JIS H 4650:2016中记载的各种工业用钛的棒。在要求加工性的情况下,优选减少了杂质的JIS1类(例如JIS H 4600:2012)的工业用纯钛。另外,在需要强度的情况下,钛基材10可以应用JIS2类~4类工业用纯钛。作为钛合金,例如为了提高耐腐蚀性,可列举出含有微量的贵金属系元素例如钯、白金、钌等的JIS11类~23类,或包含较多元素的JIS60类例如Ti-6Al-4V系合金、60E类、61类和61F类等。需要说明的是,建筑物中,主要使用JIS1类、与其同等的ASTMGr.1中规定的工业用纯钛或其同等材料。The titanium substrate 10 of the titanium material 1 is pure titanium, industrial pure titanium or a titanium alloy. The titanium substrate 10 is, for example, pure titanium, industrial pure titanium or a titanium alloy having a Ti content of 70% by mass or more. Hereinafter, they are sometimes collectively referred to as "titanium". The crystal structure of pure titanium is a close-packed hexagonal α phase, and does not contain a body-centered cubic β phase. Industrial pure titanium is mainly composed of an α phase, and sometimes also contains a β phase depending on the chemical composition. The titanium alloy may be an α-type alloy having only an α phase, or an α+β-type alloy containing a body-centered cubic β phase. In addition, the titanium substrate 10 may be, for example, industrial titanium. For industrial titanium used for the titanium substrate 10, for example, various industrial titanium plates and strips described in JIS H4600: 2012, or various industrial titanium rods described in JIS H 4650: 2016 can be cited. When processability is required, industrial pure titanium of JIS Class 1 (for example, JIS H 4600: 2012) with reduced impurities is preferred. In addition, when strength is required, the titanium substrate 10 can be applied to JIS 2-4 industrial pure titanium. As titanium alloys, for example, in order to improve corrosion resistance, JIS 11-23 containing trace amounts of precious metal elements such as palladium, platinum, ruthenium, etc., or JIS 60 containing more elements such as Ti-6Al-4V alloy, 60E, 61 and 61F can be cited. It should be noted that in buildings, industrial pure titanium or equivalent materials specified in JIS 1 and ASTM Gr. 1 are mainly used.
作为以α相为主的钛合金,例如有高耐腐蚀性合金(JIS标准的11类~13类、17类、19类~22类、以及ASTM标准的Grade7、11、13、14、17、30、31中规定的钛合金或进一步少量含有各种元素的钛合金(Ti-Ru-Mm等))、Ti-0.5Cu、Ti-1.0Cu、Ti-1.0Cu-0.5Nb、Ti-1.0Cu-1.0Sn-0.35Si-0.25Nb等。Mm表示混合稀土金属。Examples of titanium alloys mainly composed of α phase include highly corrosion-resistant alloys (titanium alloys specified in JIS standards 11 to 13, 17, 19 to 22, and Grade 7, 11, 13, 14, 17, 30, and 31 of ASTM standards, or titanium alloys further containing small amounts of various elements (Ti-Ru-Mm, etc.)), Ti-0.5Cu, Ti-1.0Cu, Ti-1.0Cu-0.5Nb, Ti-1.0Cu-1.0Sn-0.35Si-0.25Nb, etc. Mm represents a mixed rare earth metal.
作为α+β型钛合金,例如有Ti-3Al-2.5V、Ti-5Al-1Fe、Ti-6Al-4V等。Examples of the α+β type titanium alloy include Ti-3Al-2.5V, Ti-5Al-1Fe, and Ti-6Al-4V.
如Ti-6Al-4V系合金那样,钛基材10含有铝时,耐腐蚀性劣化,有时对耐变色性造成不良影响。因此,在作为钛基材10的钛合金的表面形成氧化覆膜20的情况下,推荐预先调查合金元素对用途的影响,根据钛基材10适当调整各层的组成、厚度。When the titanium substrate 10 contains aluminum, such as the Ti-6Al-4V alloy, the corrosion resistance is deteriorated and the discoloration resistance is sometimes adversely affected. Therefore, when the oxide film 20 is formed on the surface of the titanium alloy as the titanium substrate 10, it is recommended to investigate the influence of the alloying elements on the application in advance and adjust the composition and thickness of each layer appropriately according to the titanium substrate 10.
钛基材10例如是以质量%计包含For example, the titanium substrate 10 includes, in mass %,
Co:0%以上且1.0%以下、Co: 0% or more and 1.0% or less,
Cr:0%以上且0.5%以下、Cr: 0% or more and 0.5% or less,
Ni:0%以上且1.00%以下、Ni: 0% or more and 1.00% or less,
Ta:0%以上且6.00%以下、Ta: 0% or more and 6.00% or less,
Al:0%以上且7.0%以下、Al: 0% or more and 7.0% or less,
V:0%以上且5.0%以下、V: 0% or more and 5.0% or less,
S:0%以上且0.3%以下、S: 0% or more and 0.3% or less,
Cu:0%以上且1.50%以下、Cu: 0% or more and 1.50% or less,
Nb:0%以上且0.70%以下、Nb: 0% or more and 0.70% or less,
Sn:0%以上且1.40%以下、Sn: 0% or more and 1.40% or less,
Si:0%以上且0.55%以下、Si: 0% or more and 0.55% or less,
Mo:0%以上且0.5%以下、Mo: 0% or more and 0.5% or less,
W:0%以上且0.5%以下、W: 0% or more and 0.5% or less,
Pd:0%以上且0.25%、Pd: 0% or more and 0.25%,
Ru:0%以上且0.15%以下、Ru: 0% or more and 0.15% or less,
Rh:0%以上且0.15%以下、Rh: 0% or more and 0.15% or less,
Os:0%以上且0.15%以下、Os: 0% or more and 0.15% or less,
Ir:0%以上且0.15%以下、Ir: 0% or more and 0.15% or less,
Pt:0%以上且0.15%以下、Pt: 0% or more and 0.15% or less,
REM:0%以上且0.10%以下、REM: 0% or more and 0.10% or less,
C:0%以上且0.18%%以下、C: 0% or more and 0.18% or less,
H:0%以上且0.015%以下、H: 0% or more and 0.015% or less,
O:0%以上且0.40%以下、O: 0% or more and 0.40% or less,
N:0%以上且0.05%以下、以及N: 0% or more and 0.05% or less, and
Fe:0%以上且2.50%以下,Fe: 0% or more and 2.50% or less,
余量由Ti和杂质构成的工业用纯钛或钛合金。Industrially pure titanium or titanium alloy with the balance consisting of Ti and impurities.
此处,REM是指稀土元素,具体而言是选自由Sc、Y、轻稀土元素(La、Ce、Pr、Nd、Pm、Sm、Eu)和重稀土元素(Gd、Tb、Dy、Ho、Er、Tm、Yb、Lu)组成的组中的一种以上的元素。Here, REM refers to rare earth elements, specifically, one or more elements selected from the group consisting of Sc, Y, light rare earth elements (La, Ce, Pr, Nd, Pm, Sm, Eu) and heavy rare earth elements (Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu).
另外,钛基材10例如是以质量%计包含In addition, the titanium substrate 10 contains, for example,
C:0%以上且0.10%以下、C: 0% or more and 0.10% or less,
H:0%以上且0.015%以下、H: 0% or more and 0.015% or less,
O:0%以上且0.40%以下、O: 0% or more and 0.40% or less,
N:0%以上且0.05%以下、以及N: 0% or more and 0.05% or less, and
Fe:0%以上且0.50%以下,Fe: 0% or more and 0.50% or less,
余量由Ti和杂质构成的工业用纯钛。Industrial pure titanium with the balance consisting of Ti and impurities.
另外,钛基材10例如是以质量%计包含In addition, the titanium substrate 10 contains, for example,
Co:0%以上且0.80%以下、Co: 0% or more and 0.80% or less,
Pd:0%以上且0.25%以下、Pd: 0% or more and 0.25% or less,
Cr:0%以上且0.2%以下、Cr: 0% or more and 0.2% or less,
Ru:0%以上且0.06%以下、Ru: 0% or more and 0.06% or less,
Ni:0%以上且0.60%以下、Ta:0%以上且6.0%以下、N:0%以上且0.05%以下、C:0%以上且0.08%以下、H:0%以上且0.015%以下、O:0%以上且0.35%以下、以及Ni: 0% to 0.60%, Ta: 0% to 6.0%, N: 0% to 0.05%, C: 0% to 0.08%, H: 0% to 0.015%, O: 0% to 0.35%, and
Fe:0%以上且0.30%以下,余量由Ti和杂质构成的钛合金。A titanium alloy containing Fe: 0% to 0.30% inclusive, with the balance being Ti and impurities.
另外,钛基材10例如是以质量%计包含Al:2.0%以上且7.0%以下、V:1.0%以上且5.0%以下、S:0%以上且0.3%以下、REM:0%以上且0.08%以下、The titanium substrate 10 includes, for example, in mass % Al: 2.0% to 7.0%, V: 1.0% to 5.0%, S: 0% to 0.3%, REM: 0% to 0.08%,
N:0%以上且0.05%以下、C:0%以上且0.10%以下、H:0%以上且0.015%以下、N: 0% to 0.05%, C: 0% to 0.10%, H: 0% to 0.015%,
O:0%以上且0.35%以下、以及O: 0% or more and 0.35% or less, and
Fe:0%以上且2.5%以下,余量由Ti和杂质构成的钛合金。A titanium alloy containing Fe: 0% to 2.5% inclusive, with the balance being Ti and impurities.
另外,钛基材10例如是以质量%计包含Cu:0.3%以上且1.50%以下、Nb:0%以上且0.70%以下、Sn:0%以上且1.40%以下、Si:0%以上且0.55%以下、The titanium substrate 10 includes, for example, Cu: 0.3% to 1.50% inclusive, Nb: 0% to 0.70% inclusive, Sn: 0% to 1.40% inclusive, Si: 0% to 0.55% inclusive,
N:0%以上且0.05%以下、C:0%以上且0.10%以下、H:0%以上且0.015%以下、N: 0% to 0.05%, C: 0% to 0.10%, H: 0% to 0.015%,
O:0%以上且0.15%以下、以及O: 0% or more and 0.15% or less, and
Fe:0%以上且0.10%以下,Fe: 0% or more and 0.10% or less,
余量由Ti和杂质构成的钛合金。A titanium alloy in which the balance is composed of Ti and impurities.
另外,钛基材10例如是以质量%计包含In addition, the titanium substrate 10 contains, for example,
V:0%以上且0.5%以下、V: 0% or more and 0.5% or less,
Ni:0%以上且1.00%以下、Ni: 0% or more and 1.00% or less,
Cr:0%以上且0.5%以下、Cr: 0% or more and 0.5% or less,
Co:0%以上且1.0%以下、Co: 0% or more and 1.0% or less,
Mo:0%以上且0.5%以下、Mo: 0% or more and 0.5% or less,
W:0%以上且0.5%以下、W: 0% or more and 0.5% or less,
Pd:0%以上且0.15%以下、Pd: 0% or more and 0.15% or less,
Ru:0%以上且0.15%以下、Ru: 0% or more and 0.15% or less,
Rh:0%以上且0.15%以下、Rh: 0% or more and 0.15% or less,
Os:0%以上且0.15%以下、Os: 0% or more and 0.15% or less,
Ir:0%以上且0.15%以下、Ir: 0% or more and 0.15% or less,
Pt:0%以上且0.15%以下、Pt: 0% or more and 0.15% or less,
REM:0.001%以上且0.10%以下、REM: 0.001% or more and 0.10% or less,
N:0%以上且0.03%以下、N: 0% or more and 0.03% or less,
C:0%以上且0.18%以下、C: 0% or more and 0.18% or less,
H:0%以上且0.015%以下、H: 0% or more and 0.015% or less,
O:0%以上且0.35%以下、O: 0% or more and 0.35% or less,
Fe:0%以上且0.30%以下、以及Fe: 0% or more and 0.30% or less, and
Pd、Ru、Rh、Os、Ir和Pt的总和:0.01%以上且0.15%以下,The total amount of Pd, Ru, Rh, Os, Ir and Pt: 0.01% or more and 0.15% or less,
余量由Ti和杂质构成的钛合金。A titanium alloy in which the balance is composed of Ti and impurities.
杂质是与添加目的无关而存在于钛中,并且是在所得到的钛材中本来不需要存在的成分。称为“杂质”的术语是包括工业上制造钛时从原料或制造环境等混入的杂质的概念。作为杂质,例如可列举出Cl、Na、Mg、Ca和B。杂质的各元素的含量优选为0.1质量%以下,总量优选为0.4质量%以下。Impurities are components that exist in titanium regardless of the purpose of addition and are not necessary in the obtained titanium material. The term "impurities" is a concept that includes impurities mixed from raw materials or manufacturing environments when titanium is manufactured industrially. Examples of impurities include Cl, Na, Mg, Ca, and B. The content of each element of the impurities is preferably 0.1% by mass or less, and the total amount is preferably 0.4% by mass or less.
钛基材10通常为板、条、管、棒线,或者呈将它们适当加工而成的形状。钛基材10可以为任意形状,例如球状或长方体状。The titanium substrate 10 is generally a plate, a bar, a tube, a rod or a wire, or a shape obtained by processing these appropriately. The titanium substrate 10 may be in any shape, such as a spherical shape or a rectangular parallelepiped shape.
(氧化覆膜20)(Oxide film 20)
钛基材10的表面形成有氧化覆膜20。氧化覆膜20的厚度没有特别限定,但若大于30.0nm,则有时因光的干涉作用而对钛材1的显色造成影响。因此,氧化覆膜20的厚度优选为30.0nm以下。从抑制光的干涉作用导致的显色的观点出发,氧化覆膜20的厚度更优选为25.0nm以下,进一步优选为20.0nm以下。氧化覆膜20的厚度大于0nm,但例如也可以为10.0nm以上。另外,钛材的耐变色性通过确保氧化覆膜20的厚度而提高。因此,从耐变色性提高的观点出发,钛材1的表面的氧化覆膜20的厚度更优选为12.0nm以上。An oxide film 20 is formed on the surface of the titanium substrate 10. The thickness of the oxide film 20 is not particularly limited, but if it is greater than 30.0 nm, the color development of the titanium material 1 is sometimes affected by the interference of light. Therefore, the thickness of the oxide film 20 is preferably less than 30.0 nm. From the viewpoint of suppressing the color development caused by the interference of light, the thickness of the oxide film 20 is more preferably less than 25.0 nm, and further preferably less than 20.0 nm. The thickness of the oxide film 20 is greater than 0 nm, but for example, it can also be more than 10.0 nm. In addition, the discoloration resistance of the titanium material is improved by ensuring the thickness of the oxide film 20. Therefore, from the viewpoint of improving the discoloration resistance, the thickness of the oxide film 20 on the surface of the titanium material 1 is more preferably more than 12.0 nm.
氧化覆膜20的厚度通过GDS来测定。基于GDS的测定以如下方法进行。基于GDS的测定使用株式会社堀场制作所制的JOBIN YVON GD-Profiler2,以35W的恒定功率模式进行,氩气的压力设为600Pa,放电范围设为直径4mm。基于GDS的测定中的测定间距为0.5nm。基于GDS的测定中,从钛材1的表面进行O(氧)、N(氮)、C(碳)、H(氢)和Ti的分析。上述各元素的浓度(原子%)是将上述元素的总和设为100原子%而计算出的。氧化覆膜20的厚度由通过GDS测定的氧浓度求出。具体而言,从表面到氧浓度相对于最大值减半的位置为止的厚度方向的距离为氧化覆膜20的厚度。平均氮浓度、平均碳浓度和平均氢浓度是各测定点的氮浓度、碳浓度和氢浓度的数值的算术平均值。The thickness of the oxide film 20 is measured by GDS. The measurement based on GDS is performed as follows. The measurement based on GDS uses JOBIN YVON GD-Profiler2 manufactured by Horiba, Ltd., in a constant power mode of 35W, the pressure of argon gas is set to 600Pa, and the discharge range is set to a diameter of 4mm. The measurement interval in the measurement based on GDS is 0.5nm. In the measurement based on GDS, O (oxygen), N (nitrogen), C (carbon), H (hydrogen) and Ti are analyzed from the surface of the titanium material 1. The concentration (atomic %) of each of the above elements is calculated by setting the sum of the above elements to 100 atomic %. The thickness of the oxide film 20 is calculated by the oxygen concentration measured by GDS. Specifically, the distance in the thickness direction from the surface to the position where the oxygen concentration is halved relative to the maximum value is the thickness of the oxide film 20. The average nitrogen concentration, the average carbon concentration and the average hydrogen concentration are the arithmetic mean of the values of the nitrogen concentration, the carbon concentration and the hydrogen concentration at each measurement point.
钛基材10中的与氧化覆膜20的界面附近的来自氮化物的氮浓度优选小于用XPS测定的氧化覆膜20中的氮浓度的最大值且为7原子%以下。通过后述本实施方式涉及的钛材1的制造方法,在氧化覆膜20上形成有氮化物,但根据该方法,在钛基材10与氧化覆膜20的界面附近形成的氮化物不存在或为极少量。作为钛基材10的母材的氮含量以化学分析中得到的值计为0.05~0.07质量%左右,至多0.20原子%左右,为杂质水平。该含量为钛中的氮的固溶极限以下,因此不会形成氮化物。因此,在钛基材10与氧化覆膜20的界面附近存在氮化物的情况下,该氮化物是在本实施方式涉及的钛材1的制造方法的一例中的退火处理时,氮从表面扩散至内部而形成的。因此,钛基材10中的与氧化覆膜20的界面附近的来自氮化物的氮浓度优选小于用XPS测定的氧化覆膜20中的氮浓度的最大值且为7原子%以下。若钛基材10中的与氧化覆膜20的界面附近的来自氮化物的氮浓度小于用XPS测定的氧化覆膜20中的氮浓度的最大值且为7.0原子%以下,则钛材1长期暴露于酸雨环境时的氧化覆膜的生长得到抑制,变色得到抑制。钛基材10中的与氧化覆膜20的界面附近的来自氮化物的氮浓度更优选小于氧化覆膜20中的氮浓度的最大值且为3.0原子%以下。另一方面,钛基材10中的与氧化覆膜20的界面附近的来自氮化物的氮浓度的下限没有限制。因此,根据本实施方式涉及的钛材1的制造方法的一例,钛基材10中的与氧化覆膜20的界面附近的来自氮化物的氮浓度的下限为0原子%,但若还考虑由XPS的峰分离导致的氮浓度(不为0),则有时为0.5原子%左右。The nitrogen concentration from nitrides near the interface between the titanium substrate 10 and the oxide film 20 is preferably less than the maximum value of the nitrogen concentration in the oxide film 20 measured by XPS and is less than 7 atomic %. Nitrides are formed on the oxide film 20 by the manufacturing method of the titanium material 1 described later in this embodiment, but according to this method, the nitrides formed near the interface between the titanium substrate 10 and the oxide film 20 do not exist or are extremely small. The nitrogen content of the parent material of the titanium substrate 10 is about 0.05 to 0.07 mass % and at most about 0.20 atomic % as the value obtained in chemical analysis, which is an impurity level. This content is below the solid solubility limit of nitrogen in titanium, so nitrides will not be formed. Therefore, in the case where nitrides exist near the interface between the titanium substrate 10 and the oxide film 20, the nitrides are formed by nitrogen diffusing from the surface to the inside during the annealing treatment in one example of the manufacturing method of the titanium material 1 involved in this embodiment. Therefore, the nitrogen concentration derived from nitrides near the interface between the titanium substrate 10 and the oxide film 20 is preferably less than the maximum value of the nitrogen concentration in the oxide film 20 measured by XPS and is 7 atomic % or less. If the nitrogen concentration derived from nitrides near the interface between the titanium substrate 10 and the oxide film 20 is less than the maximum value of the nitrogen concentration in the oxide film 20 measured by XPS and is 7.0 atomic % or less, the growth of the oxide film when the titanium material 1 is exposed to an acid rain environment for a long time is suppressed, and discoloration is suppressed. The nitrogen concentration derived from nitrides near the interface between the titanium substrate 10 and the oxide film 20 is more preferably less than the maximum value of the nitrogen concentration in the oxide film 20 and is 3.0 atomic % or less. On the other hand, there is no restriction on the lower limit of the nitrogen concentration derived from nitrides near the interface between the titanium substrate 10 and the oxide film 20. Therefore, according to an example of a method for manufacturing the titanium material 1 involved in this embodiment, the lower limit of the nitrogen concentration from nitride near the interface between the titanium substrate 10 and the oxide film 20 is 0 atomic %, but if the nitrogen concentration caused by the peak separation of XPS (not 0) is also considered, it is sometimes around 0.5 atomic %.
需要说明的是,钛基材10中的与氧化覆膜20的界面附近是指从用XPS测定时的该界面到钛基材侧20nm的范围。在后述用XPS测定的图(例如图4)中,将用XPS测定的氧浓度成为最大值的1/2的位置作为所述界面。因此,将从用XPS测定的氧浓度成为最大值的1/2的位置到钛基材侧的20nm范围作为钛基材10中的与氧化覆膜21的界面附近。钛基材10中的与氧化覆膜20的界面附近是与表层部30不同的区域。It should be noted that the vicinity of the interface with the oxide film 20 in the titanium substrate 10 refers to the range from the interface when measured by XPS to 20 nm on the titanium substrate side. In the figure measured by XPS described later (for example, FIG. 4 ), the position where the oxygen concentration measured by XPS becomes 1/2 of the maximum value is taken as the interface. Therefore, the range from the position where the oxygen concentration measured by XPS becomes 1/2 of the maximum value to 20 nm on the titanium substrate side is taken as the vicinity of the interface with the oxide film 21 in the titanium substrate 10. The vicinity of the interface with the oxide film 20 in the titanium substrate 10 is a region different from the surface layer 30.
氧化覆膜20可以用GDS或XPS鉴定,但各测定方法中得到的氧化覆膜的厚度由于测定方法不同,所以大多不严格一致。但是,各测定方法中,在将氧浓度成为最大值的1/2的位置作为氧化覆膜这一点上,氧化覆膜的定义一致。在本申请中,测定钛基材10中的与氧化覆膜20的界面附近的来自氮化物的氮浓度时的氧化覆膜用XPS进行测定。The oxide film 20 can be identified by GDS or XPS, but the thickness of the oxide film obtained by each measurement method is not strictly consistent due to the different measurement methods. However, in each measurement method, the definition of the oxide film is consistent in that the position where the oxygen concentration becomes 1/2 of the maximum value is the oxide film. In the present application, the oxide film is measured by XPS when the nitrogen concentration from nitride near the interface with the oxide film 20 in the titanium substrate 10 is measured.
氧化覆膜20优选含有来自氮化物的氮。氧化覆膜20中的来自氮化物的氮通过X射线光电子能谱法(X-ray Photoelectron Spectroscopy;XPS)来测定。图2为示出本实施方式涉及的钛材1的基于X射线光电子能谱法的光谱的深度方向的变化的一例的图。图3为示出常规钛材的基于X射线光电子能谱法的光谱的深度方向的变化的一例的图。图2的(A)和图3的(A)示出N1s光谱的深度方向的变化,图2的(B)和图3的(B)示出C1s光谱的深度方向的变化,图2的(C)和图3的(C)示出O1s光谱的深度方向的变化,图2的(D)和图3的(D)示出Ti2p光谱的深度方向的变化。如图2的(C)所示,在本实施方式涉及的钛材1中,有时在相当于氧化覆膜20的深度确认到来自氮化物的清晰的峰。另一方面,如图3的(C)所示,在常规钛材中,来自氮化物的峰极小。由此可见,本实施方式涉及的钛材1优选在氧化覆膜20中含有规定量的来自氮化物的氮。以下,对氧化覆膜20中的来自氮化物的氮的含量进行详细说明。需要说明的是,本实施方式涉及的钛材1中,随着图2的(C)的氮化物(Nitride)的峰强度增加,图2的(A)的TiN所涉及的峰的强度也增加,因此认为图2的(C)的氮化物来自于钛的氮化物。The oxide film 20 preferably contains nitrogen from nitride. The nitrogen from nitride in the oxide film 20 is measured by X-ray photoelectron spectroscopy (XPS). FIG. 2 is a diagram showing an example of the change in the depth direction of the spectrum of the titanium material 1 according to the present embodiment based on X-ray photoelectron spectroscopy. FIG. 3 is a diagram showing an example of the change in the depth direction of the spectrum of a conventional titanium material based on X-ray photoelectron spectroscopy. FIG. 2 (A) and FIG. 3 (A) show the change in the depth direction of the N1s spectrum, FIG. 2 (B) and FIG. 3 (B) show the change in the depth direction of the C1s spectrum, FIG. 2 (C) and FIG. 3 (C) show the change in the depth direction of the O1s spectrum, and FIG. 2 (D) and FIG. 3 (D) show the change in the depth direction of the Ti2p spectrum. As shown in FIG. 2 (C), in the titanium material 1 according to the present embodiment, a clear peak from the nitride is sometimes confirmed at a depth corresponding to the oxide film 20. On the other hand, as shown in (C) of FIG. 3 , in conventional titanium materials, the peak derived from nitrides is extremely small. It can be seen from this that the titanium material 1 involved in the present embodiment preferably contains a specified amount of nitrogen derived from nitrides in the oxide film 20. The content of nitrogen derived from nitrides in the oxide film 20 is described in detail below. It should be noted that in the titanium material 1 involved in the present embodiment, as the peak intensity of nitrides (Nitride) in (C) of FIG. 2 increases, the intensity of the peak involved in TiN in (A) of FIG. 2 also increases, so it is considered that the nitrides in (C) of FIG. 2 come from titanium nitrides.
氧化覆膜20中的来自氮化物的氮含量(氮浓度的最大值)优选为2.0~10.0原子%。氧化覆膜20中的来自氮化物的氮含量是指通过XPS测定的氧化覆膜20中的来自氮化物的氮浓度的最大值。在未显色材料中,若氧化覆膜20含有2.0原子%以上的来自氮化物的氮,则耐变色性进一步提高。其原因尚不明确,但认为这是因为,当在氧化覆膜20内存在氮化物时,原子序列混乱,氧化覆膜20内应变分布发生变化,或者导电性发生变化而纳米水平的电位分布发生变化等,由此氧化覆膜20中的遮蔽离子透过的功能(遮蔽功能)发生变化。The nitrogen content from nitride in the oxide film 20 (the maximum value of nitrogen concentration) is preferably 2.0 to 10.0 atomic %. The nitrogen content from nitride in the oxide film 20 refers to the maximum value of the nitrogen concentration from nitride in the oxide film 20 measured by XPS. In the non-coloring material, if the oxide film 20 contains more than 2.0 atomic % of nitrogen from nitride, the color change resistance is further improved. The reason is not clear, but it is believed that this is because when nitrides exist in the oxide film 20, the atomic sequence is disordered, the strain distribution in the oxide film 20 changes, or the conductivity changes and the potential distribution at the nanometer level changes, etc., thereby changing the function of shielding ion penetration in the oxide film 20 (shielding function).
当氧化覆膜20中的来自氮化物的氮含量为2.0原子%以上时,能够更可靠地提高遮蔽功能,更可靠地得到耐变色性提高的效果。若考虑到制造上的稳定性,则氧化覆膜20中的来自氮化物的氮含量更优选为4.0原子%以上。另一方面,当氧化覆膜20中的来自氮化物的氮含量大于10.0原子%时,有时遮蔽功能降低,无法得到耐变色性提高的效果,但当氧化覆膜20中的来自氮化物的氮含量为10.0原子%以下时,遮蔽功能得以维持,可得到更高的耐变色性提高的效果。若考虑到制造上的稳定性,则氧化覆膜20中的来自氮化物的氮含量更优选为8.0原子%以下。When the nitrogen content from the nitride in the oxide film 20 is 2.0 atomic % or more, the shielding function can be more reliably improved, and the effect of improving the color resistance can be more reliably obtained. If the stability in manufacturing is taken into consideration, the nitrogen content from the nitride in the oxide film 20 is more preferably 4.0 atomic % or more. On the other hand, when the nitrogen content from the nitride in the oxide film 20 is greater than 10.0 atomic %, the shielding function is sometimes reduced, and the effect of improving the color resistance cannot be obtained, but when the nitrogen content from the nitride in the oxide film 20 is 10.0 atomic % or less, the shielding function is maintained, and a higher effect of improving the color resistance can be obtained. If the stability in manufacturing is taken into consideration, the nitrogen content from the nitride in the oxide film 20 is more preferably 8.0 atomic % or less.
进一步,本发明人等想到了通过控制氧化覆膜20中的来自氮化物的氮的分布来提高耐变色性。图4为示出本实施方式涉及的钛材1(本发明例)和常规钛材(现有例)的基于X射线光电子能谱法的深度方向的元素浓度分布的一例的图。图4中的横轴的溅射深度是以SiO2的溅射速度换算的深度。图4的本发明例是关于图2所示的本实施方式涉及的钛材的元素浓度分布。图4的现有例是关于图3所示的常规钛材(工业用纯钛1类)的元素浓度分布。Furthermore, the inventors of the present invention have come up with the idea of improving the discoloration resistance by controlling the distribution of nitrogen from nitrides in the oxide film 20. FIG. 4 is a diagram showing an example of the element concentration distribution in the depth direction of the titanium material 1 (the present invention example) involved in the present embodiment and the conventional titanium material (the prior art example) based on X-ray photoelectron spectroscopy. The sputtering depth on the horizontal axis in FIG. 4 is the depth converted to the sputtering speed of SiO 2. The present invention example of FIG. 4 is about the element concentration distribution of the titanium material involved in the present embodiment shown in FIG. 2. The prior art example of FIG. 4 is about the element concentration distribution of the conventional titanium material (industrial pure titanium type 1) shown in FIG. 3.
如图4所示,本实施方式涉及的钛材1在以SiO2的溅射速度换算时的溅射深度为2~10nm的位置,来自氮化物的氮浓度成为最大。另一方面,在常规钛材中,氮浓度极小。因此,氧化覆膜20中的来自氮化物的氮浓度成为最大的深度在以SiO2的溅射速度换算时优选为2~10nm。需要说明的是,该溅射深度的上限优选设为包括上述与氧化覆膜20的界面附近的范围的30nm以上。另外,也可以根据氧化覆膜20的厚度而变更,优选为氧化覆膜20的厚度的3倍左右以上。As shown in FIG. 4 , the titanium material 1 involved in the present embodiment has a maximum nitrogen concentration from nitrides at a position where the sputtering depth is 2 to 10 nm when converted to the sputtering speed of SiO 2. On the other hand, in conventional titanium materials, the nitrogen concentration is extremely small. Therefore, the depth at which the nitrogen concentration from nitrides in the oxide film 20 becomes the maximum is preferably 2 to 10 nm when converted to the sputtering speed of SiO 2. It should be noted that the upper limit of the sputtering depth is preferably set to be above 30 nm including the range near the interface with the oxide film 20. In addition, it can also be changed according to the thickness of the oxide film 20, preferably about 3 times or more of the thickness of the oxide film 20.
进一步,本发明人等调查了上述氧化覆膜20中的来自氮化物的氮浓度成为最大的深度处的氮浓度对耐变色性造成的影响。图5为示出氧化覆膜20内的来自氮化物的氮的浓度的最大值与变色试验前后的色差ΔE*ab的关系的图。Furthermore, the present inventors investigated the influence of the nitrogen concentration at the depth where the nitrogen concentration derived from nitrides in the oxide film 20 becomes maximum on the discoloration resistance. FIG5 is a graph showing the relationship between the maximum value of the nitrogen concentration derived from nitrides in the oxide film 20 and the color difference ΔE * ab before and after the discoloration test.
色差ΔE*ab用如下方法求出。在pH3硫酸水溶液中60℃下浸渍4周,测定浸渍前后的钛材表面的L*a*b*,由根据JIS Z 8730:2009求出的明度L*和色度a*、b*各自的浸渍前后的差ΔL*、Δa*、Δb*,按照:The color difference ΔE * ab was determined by the following method. The titanium material was immersed in a sulfuric acid aqueous solution at pH 3 for 4 weeks at 60°C, and the L * a * b * of the titanium material surface before and after the immersion was measured. The lightness L * and chromaticity a * and b* before and after the immersion were determined according to JIS Z 8730:2009. The differences ΔL * , Δa * , and Δb * were used to determine the color difference ΔE * ab.
ΔE*ab=[(ΔL*)2+(Δa*)2+(Δb*)2]1/2计算得出。色差ΔE*ab越小意味着试验前后的变色的程度越小,耐变色性越优异。ΔE * ab=[(ΔL * ) 2+ (Δa * ) 2+ (Δb * ) 2 ] 1/2 . The smaller the color difference ΔE * ab is, the smaller the degree of discoloration before and after the test is, and the more excellent the discoloration resistance is.
如图5所示,在氧化覆膜20中的来自氮化物的氮浓度成为最大的深度处的氮浓度小于2.0原子%的情况下,遮蔽性无法充分提高,有时色差大于8。另一方面,若来自氮化物的氮浓度大于10.0原子%则遮蔽性降低,有时色差大于8。另外,在氧化覆膜20中的来自氮化物的氮浓度成为最大的深度处的氮浓度大于10.0原子%的情况下,有时成为金色、带黄色的色调。在成为金色、带黄色的色调的情况下,色调发生变化,因此有时不适于要求钛本身的银色的那样的用途。推测该色调的变化是由于钛的氮化物的物质色显现的缘故。因此,氧化覆膜20中的来自氮化物的氮浓度成为最大的深度处的氮浓度为2.0~10.0原子%。As shown in FIG. 5 , when the nitrogen concentration at the depth where the nitrogen concentration from the nitride in the oxide film 20 becomes the maximum is less than 2.0 atomic %, the shielding property cannot be fully improved, and the color difference is sometimes greater than 8. On the other hand, if the nitrogen concentration from the nitride is greater than 10.0 atomic %, the shielding property is reduced, and the color difference is sometimes greater than 8. In addition, when the nitrogen concentration at the depth where the nitrogen concentration from the nitride in the oxide film 20 becomes the maximum is greater than 10.0 atomic %, it sometimes becomes a golden or yellowish hue. When it becomes a golden or yellowish hue, the hue changes, so it is sometimes not suitable for applications that require the silver color of titanium itself. It is speculated that the change in hue is due to the appearance of the material color of titanium nitride. Therefore, the nitrogen concentration at the depth where the nitrogen concentration from the nitride in the oxide film 20 becomes the maximum is 2.0 to 10.0 atomic %.
进一步,如图5所示,若氧化覆膜20中的来自氮化物的氮浓度成为最大的深度处的氮浓度小于相同深度处的来自碳化物的碳浓度,则有时色差大于8。这也如上所述,被认为是由氧化覆膜20内的应变分布的影响,导电性变化而纳米水平的电位分布的影响等引起的。因此,氧化覆膜20中的来自氮化物的氮浓度成为最大的深度处的氮浓度优选大于等于氧化覆膜20中的来自氮化物的氮浓度成为最大的位置的来自碳化物的碳浓度。Furthermore, as shown in FIG. 5 , if the nitrogen concentration at the depth where the nitrogen concentration from nitrides in the oxide film 20 becomes maximum is lower than the carbon concentration from carbides at the same depth, the color difference may be greater than 8. This is also considered to be caused by the influence of strain distribution in the oxide film 20, the influence of the potential distribution at the nanometer level due to the change in conductivity, etc. as described above. Therefore, the nitrogen concentration at the depth where the nitrogen concentration from nitrides in the oxide film 20 becomes maximum is preferably equal to or greater than the carbon concentration from carbides at the position where the nitrogen concentration from nitrides in the oxide film 20 becomes maximum.
钛基材10和氧化覆膜20中的来自氮化物、碳化物、氧化物的N、C、O和Ti的浓度的计算可以使用X射线光电子能谱分析法,对钛材的表面进行Ar离子溅射来进行。详细而言,将分析条件设为X射线源:mono-AlKα(hν:1486.6eV)、光束直径:200μmΦ(≈分析区域)、检测深度:几nm、采集角度:45°、溅射条件:Ar+、溅射速率4.3nm/min.(SiO2换算值)。SiO2换算值是指使用预先用椭偏计测定了厚度的SiO2膜,在同一测定条件下求出时的溅射速度。The concentrations of N, C, O and Ti from nitrides, carbides and oxides in the titanium substrate 10 and the oxide film 20 can be calculated by using X-ray photoelectron spectroscopy, and Ar ion sputtering is performed on the surface of the titanium material. Specifically, the analysis conditions are set to X-ray source: mono-AlKα (hν: 1486.6 eV), beam diameter: 200 μmΦ (≈ analysis area), detection depth: a few nm, collection angle: 45°, sputtering conditions: Ar + , sputtering rate 4.3 nm/min. (SiO 2 conversion value). The SiO 2 conversion value refers to the sputtering rate when the SiO 2 film whose thickness has been measured in advance by an ellipsometer is obtained under the same measurement conditions.
将在结合能约为393~408eV的位置出现的峰作为N1s的峰进行测定,将来自有机物的N设为约399~401eV、来自氮化物的N设为约397±1eV进行分离。将在结合能约为280~395eV的位置出现的峰作为C1s的峰进行测定,将来自有机物的C设为约284~289eV、来自碳化物的C设为约281.5±1eV进行分离。将在结合能约为525~540eV的位置出现的峰作为O1s的峰进行测定,将来自有机物的O设为约399~401eV、来自金属氧化物的O设为约529.5~530.5eV。将在结合能为450~470eV的位置出现的峰作为Ti2p的峰进行测定。上述物质的结合能为常规值,可根据测定试样的带电等而变化。作为该荷电校正法之一,可以利用基于来自有机物的C中的C-C键的峰位置进行校正的方法。The peak appearing at a binding energy of about 393 to 408 eV is measured as the peak of N1s, and N from organic matter is separated at about 399 to 401 eV and N from nitride at about 397±1 eV. The peak appearing at a binding energy of about 280 to 395 eV is measured as the peak of C1s, and C from organic matter is separated at about 284 to 289 eV and C from carbide at about 281.5±1 eV. The peak appearing at a binding energy of about 525 to 540 eV is measured as the peak of O1s, and O from organic matter is separated at about 399 to 401 eV and O from metal oxide at about 529.5 to 530.5 eV. The peak appearing at a binding energy of 450 to 470 eV is measured as the peak of Ti2p. The binding energies of the above substances are normal values and may vary depending on the charge of the measurement sample, etc. As one of the charge correction methods, a method of performing correction based on the peak position of the C-C bond in C derived from organic matter can be used.
作为使用这些峰的常规分析方法,能够对使用分析软件即MultiPak的元素浓度、各化学状态的浓度进行分析。以下记载常规步骤。基于Shirley法校正背景。接着,关于化合物使用Gauss-Lorents函数,在金属的情况下使用Asymmetric函数,将各元素按化学状态拟合峰。然后,将来自各化学状态的峰的面积比率乘以元素的浓度(原子%),计算出各化学状态的浓度(原子%)。用这样的步骤求出来自氮化物的氮的含量、来自碳化物的碳的含量。需要说明的是,所述元素的浓度是在用XPS检测的各元素中,算出包括该元素所涉及的所有峰在内的(不分离的)峰面积,将其除以每个元素的灵敏度系数,作为百分率。As a conventional analysis method using these peaks, the element concentration and the concentration of each chemical state can be analyzed using the analysis software MultiPak. The conventional steps are described below. The background is corrected based on the Shirley method. Next, the Gauss-Lorents function is used for the compound, and the Asymmetric function is used in the case of metals to fit the peaks of each element according to the chemical state. Then, the area ratio of the peaks from each chemical state is multiplied by the concentration (atomic %) of the element to calculate the concentration (atomic %) of each chemical state. Such steps are used to calculate the nitrogen content from nitrides and the carbon content from carbides. It should be noted that the concentration of the element is calculated in each element detected by XPS, including the (unseparated) peak area of all peaks involved in the element, and it is divided by the sensitivity coefficient of each element as a percentage.
至此,对氧化覆膜20中的来自氮化物的氮的含量进行了详细说明。The content of nitrogen derived from nitride in the oxide film 20 has been described in detail above.
(表层部30)(Surface layer 30)
钛材1的耐变色性通过减少表层部30的平均氮浓度和平均碳浓度而提高。从耐变色性的观点出发,从钛材1的表面通过上述方法的GDS沿厚度方向测定的表层部30的平均氮浓度和平均碳浓度分别为14.0原子%以下。钛材1的表层部30的平均氮浓度优选为12.0原子%以下,更优选为10.0原子%以下。钛材1的表层部30的平均碳浓度优选为13.0原子%以下,更优选为12.0原子%以下,进一步优选为10.0原子%以下。钛材1的表层部30的平均氮浓度可以为0原子%,也可以为1.0原子%以上。钛材1的表层部30的平均碳浓度可以为0原子%,也可以为1.0原子%以上。The discoloration resistance of the titanium material 1 is improved by reducing the average nitrogen concentration and the average carbon concentration of the surface portion 30. From the viewpoint of discoloration resistance, the average nitrogen concentration and the average carbon concentration of the surface portion 30 measured along the thickness direction from the surface of the titanium material 1 by GDS of the above method are respectively 14.0 atomic % or less. The average nitrogen concentration of the surface portion 30 of the titanium material 1 is preferably 12.0 atomic % or less, and more preferably 10.0 atomic % or less. The average carbon concentration of the surface portion 30 of the titanium material 1 is preferably 13.0 atomic % or less, more preferably 12.0 atomic % or less, and further preferably 10.0 atomic % or less. The average nitrogen concentration of the surface portion 30 of the titanium material 1 can be 0 atomic % or more than 1.0 atomic %. The average carbon concentration of the surface portion 30 of the titanium material 1 can be 0 atomic % or more than 1.0 atomic %.
钛材1的耐变色性通过减少表层部30的平均氢浓度而进一步提高。钛材1的表层部30的氢浓度为30.0原子%以下,优选为25.0原子%以下,更优选为20.0原子%以下。钛是与氢亲和性高的金属,表层部30的氢浓度可以为10.0原子%以上。The discoloration resistance of the titanium material 1 is further improved by reducing the average hydrogen concentration of the surface portion 30. The hydrogen concentration of the surface portion 30 of the titanium material 1 is 30.0 atomic % or less, preferably 25.0 atomic % or less, and more preferably 20.0 atomic % or less. Titanium is a metal with a high affinity for hydrogen, and the hydrogen concentration of the surface portion 30 may be 10.0 atomic % or more.
(表层部30中的α相的Ti的c轴的晶格常数之差)(Difference in lattice constant of c-axis of α-phase Ti in surface layer portion 30)
钛材1的表层部30中的α相的Ti的晶体结构对耐变色性产生影响。具体而言,若钛材1的表层部30中的α相的Ti的c轴的晶格常数增加,则耐变色性劣化。钛材1的表层部30中的α相的Ti的c轴的晶格常数的增加量通过钛材1的在表面处通过基于入射角为0.3度的平行光束法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数与在板厚中央处通过基于聚焦法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数之差进行评价。从耐变色性的观点出发,钛材1的表层部30中的α相的Ti的c轴的晶格常数的增加量为以下,优选为以下。钛材1的表面的α相的Ti的c轴的晶格常数的增加量越小越优选,也可以为在该增加量成为负值的情况下,原因为测定误差,增加量视为 The crystal structure of the α-phase Ti in the surface portion 30 of the titanium material 1 affects the discoloration resistance. Specifically, if the lattice constant of the c-axis of the α-phase Ti in the surface portion 30 of the titanium material 1 increases, the discoloration resistance deteriorates. The increase in the lattice constant of the c-axis of the α-phase Ti in the surface portion 30 of the titanium material 1 is evaluated by the difference between the lattice constant of the c-axis of the α-phase Ti determined at the surface of the titanium material 1 by X-ray diffraction measurement based on the parallel beam method with an incident angle of 0.3 degrees and the lattice constant of the c-axis of the α-phase Ti determined at the center of the plate thickness by X-ray diffraction measurement based on the focusing method. From the viewpoint of discoloration resistance, the increase in the lattice constant of the c-axis of the α-phase Ti in the surface portion 30 of the titanium material 1 is The following are preferably The smaller the increase in the c-axis lattice constant of the α-phase Ti on the surface of the titanium material 1, the better. If the increase is negative, it is due to measurement error and the increase is regarded as
钛材1的表层部30中的α相的Ti的c轴的晶格常数通过钛材表面上的使用平行光束法的X射线衍射测定来求出。在使用平行光束法的X射线衍射测定中,使用RigakuCorporation制的X射线衍射装置SmartLab,X射线源为Co-Kα(波长)。为了去除Kβ射线,在X射线的入射侧使用W/Si多层膜镜。X射线源负载功率(管电压/管电流)分别为5.4kW(40kV/135mA)。X射线对试样的入射角为0.3度,扫描衍射角2θ。测定中,使用通过机械加工从钛材切出为25mm(长)×50mm(宽)的尺寸的试样。以试样的12.5mm(长)×25mm(宽)为中心照射光束,在试样的表面实施测定。需要说明的是,切出的试样有可能在测定的表面附着有污垢,因此用丙酮、乙醇进行清洗。The c-axis lattice constant of the α-phase Ti in the surface layer 30 of the titanium material 1 was determined by X-ray diffraction measurement using the parallel beam method on the surface of the titanium material. In the X-ray diffraction measurement using the parallel beam method, an X-ray diffraction device SmartLab manufactured by Rigaku Corporation was used, and the X-ray source was Co-Kα (wavelength ). In order to remove Kβ rays, a W/Si multilayer mirror is used on the incident side of the X-ray. The X-ray source load power (tube voltage/tube current) is 5.4kW (40kV/135mA). The incident angle of the X-ray on the sample is 0.3 degrees, and the scanning diffraction angle is 2θ. In the measurement, a sample with a size of 25mm (length) × 50mm (width) cut from titanium material by mechanical processing is used. The light beam is irradiated with 12.5mm (length) × 25mm (width) of the sample as the center, and the measurement is carried out on the surface of the sample. It should be noted that the cut sample may have dirt attached to the measured surface, so it is cleaned with acetone and ethanol.
钛材的板厚中央处的α相的Ti的晶体结构通过使用聚焦法的X射线衍射来测定。用于分析钛材的板厚中央处的α相的Ti的晶体结构的试样,以钛材的板厚中央成为进行X射线衍射测定的测定面的方式,通过机械研磨和电解研磨进行精加工。在使用聚焦法的X射线衍射测定中,使用在使用平行光束法的X射线衍射测定中使用的X射线衍射装置即可,X射线源、Kβ射线的去除滤波器以及X射线源负载功率也与上述平行光束法的条件相同即可。只要为板厚中央,Ti的晶体结构就是一致的,因此可以从板宽、轧制方向的任意部位制作试样。在此,从板宽的大致四分之一至中央部制作试样,实施了试验。The crystal structure of the α-phase Ti at the center of the titanium plate thickness is measured by X-ray diffraction using a focusing method. The sample used to analyze the crystal structure of the α-phase Ti at the center of the titanium plate thickness is finely processed by mechanical grinding and electrolytic grinding in such a way that the center of the titanium plate thickness becomes the measurement surface for X-ray diffraction measurement. In the X-ray diffraction measurement using the focusing method, the X-ray diffraction device used in the X-ray diffraction measurement using the parallel beam method can be used, and the X-ray source, the Kβ-ray removal filter, and the X-ray source load power can also be the same as the conditions of the above-mentioned parallel beam method. As long as it is in the center of the plate thickness, the crystal structure of Ti is consistent, so the sample can be made from any part of the plate width and rolling direction. Here, the sample was made from approximately one-quarter of the plate width to the center, and the experiment was carried out.
钛材的表面和板厚中央处的α相的Ti的c轴的晶格常数是使用SPECTRIS株式会社制的软件(Xpert Highscore Plus)由(0002)面的衍射峰计算出的。在钛基材为α+β型的情况下,也由α相的Ti的衍射峰计算出α相的Ti的c轴的晶格常数。The lattice constant of the c-axis of the α-phase Ti at the surface and the center of the plate thickness of the titanium material was calculated from the diffraction peak of the (0002) plane using software (Xpert Highscore Plus) manufactured by SPECTRIS Co., Ltd. When the titanium substrate is of α+β type, the lattice constant of the c-axis of the α-phase Ti is also calculated from the diffraction peak of the α-phase Ti.
(Ra/RSm:0.006~0.015)(Ra/RSm: 0.006~0.015)
(RΔq:0.150~0.280)(RΔq: 0.150~0.280)
进一步,本发明人等对钛材的表面性状与耐变色性的关系进行了详细研究,发现对于钛材的耐变色性,钛基材的表面的算术平均粗糙度Ra与轮廓单元的平均宽度RSm之比即Ra/RSm、以及粗糙度轮廓单元的均方根斜率RΔq会影响耐变色性。Furthermore, the inventors conducted a detailed study on the relationship between the surface properties and discoloration resistance of titanium materials and found that for the discoloration resistance of titanium materials, the ratio of the arithmetic mean roughness Ra of the surface of the titanium substrate to the average width RSm of the profile unit, i.e. Ra/RSm, and the root mean square slope RΔq of the roughness profile unit will affect the discoloration resistance.
算术平均粗糙度Ra、轮廓单元的平均宽度RSm以及粗糙度轮廓单元的均方根斜率RΔq可以用依据JIS B 0601:2013的方法进行测定。需要说明的是,后述峰度Rku和偏度Rsk也可以用依据JIS B 0601:2013的方法进行测定。The arithmetic mean roughness Ra, the average width RSm of the profile element, and the root mean square slope RΔq of the roughness profile element can be measured by a method in accordance with JIS B 0601: 2013. It should be noted that the kurtosis Rku and skewness Rsk described below can also be measured by a method in accordance with JIS B 0601:2013.
本实施方式的算术平均粗糙度Ra为JIS B 0601:2013中规定的算术平均粗糙度Ra,是基准长度中的总座标值Zj的绝对值的平均。算术平均粗糙度Ra由下述式(1)算出。The arithmetic mean roughness Ra of the present embodiment is the arithmetic mean roughness Ra specified in JIS B 0601: 2013, and is the average of the absolute values of the total coordinate values Zj in the reference length. The arithmetic mean roughness Ra is calculated by the following formula (1).
需要说明的是,作为算术平均粗糙度Ra的计算基础的粗糙度轮廓设为通过在氧化覆膜的测定截面曲线上使用截止波长λc=0.8mm的低频滤波器而取得截面曲线,进一步在该截面曲线上使用截止波长λs=2.667μm的高频滤波器而得到的粗糙度轮廓。另外,粗糙度轮廓的基准长度设为与截止波长λc相等的长度,即0.8mm。λc是定义粗糙度成分与波纹度成分的边界的滤波器。λs是定义粗糙度成分与比其短的波长成分的边界的滤波器。It should be noted that the roughness profile used as the basis for calculating the arithmetic mean roughness Ra is a roughness profile obtained by using a low-frequency filter with a cutoff wavelength λc=0.8mm on the measured cross-sectional curve of the oxide film, and further using a high-frequency filter with a cutoff wavelength λs=2.667μm on the cross-sectional curve. In addition, the reference length of the roughness profile is set to a length equal to the cutoff wavelength λc, that is, 0.8mm. λc is a filter that defines the boundary between the roughness component and the waviness component. λs is a filter that defines the boundary between the roughness component and the wavelength component shorter than it.
上述式(1)中,n为测定点数,Zj为粗糙度轮廓上第j个测定点的高度。In the above formula (1), n is the number of measurement points, and Zj is the height of the jth measurement point on the roughness profile.
轮廓单元的平均宽度RSm根据下述式(2)算出。The average width RSm of the contour unit is calculated according to the following formula (2).
上述式(2)中,m为测定点数,Xsi为基准长度上的轮廓单元的长度。In the above formula (2), m is the number of measurement points, and Xsi is the length of the contour unit on the reference length.
粗糙度轮廓单元的均方根斜率RΔq根据下述式(3)算出。The root mean square slope RΔq of the roughness profile element is calculated according to the following formula (3).
上述式(3)中,N为测定点数。(dZj/dXj)为粗糙度轮廓上第j个测定点处的局部斜率,通过下述式(4)定义。In the above formula (3), N is the number of measurement points. (dZj/dXj) is the local slope at the jth measurement point on the roughness profile and is defined by the following formula (4).
上述式(4)中,ΔX为测定间隔。本实施方式中、测定间隔ΔX如下确定即可。即,测定间隔ΔX是通过表面粗糙度形状测量仪设定的值,在对其测定长度L进行测定时取N点数值数据的情况下,以测定间隔计ΔX平均为L/(N-1)。例如,使用东京精密制SURFCOM1900DX、软件TIMS Ver.9.0.3,对测定长度5mm进行测定时取25601点数显数据的情况下,ΔX为5mm/25600点,平均约为0.195μm。In the above formula (4), ΔX is the measurement interval. In the present embodiment, the measurement interval ΔX can be determined as follows. That is, the measurement interval ΔX is a value set by the surface roughness shape measuring instrument. When taking N points of numerical data when measuring its measurement length L, the average ΔX is L/(N-1) based on the measurement interval. For example, using Tokyo Seimitsu SURFCOM1900DX and software TIMS Ver.9.0.3, when taking 25601 points of digital display data when measuring a measurement length of 5 mm, ΔX is 5 mm/25600 points, and the average is about 0.195 μm.
粗糙度轮廓单元的均方根斜率RΔq是规定了表面凹凸所形成的微小范围的倾斜角相对于粗糙度轮廓的基准长度X(局部斜率dZ/dX)的参数。The root mean square slope RΔq of the roughness profile unit is a parameter that defines the inclination angle of a micro range formed by surface irregularities with respect to the reference length X of the roughness profile (local slope dZ/dX).
本发明人等制作了变更Ra/RSm和RΔq的钛材,研究了钛基材的Ra/RSm和RΔq对耐变色性的影响。图6为示出钛基材的表示算术平均粗糙度Ra与轮廓单元的平均宽度RSm之比即Ra/RSm和粗糙度轮廓单元的均方根斜率RΔq与耐变色性之间的关系的图。The inventors of the present invention prepared titanium materials with changed Ra/RSm and RΔq, and studied the influence of Ra/RSm and RΔq of the titanium substrate on the discoloration resistance. FIG6 is a graph showing the relationship between Ra/RSm, which is the ratio of the arithmetic mean roughness Ra to the average width RSm of the profile unit of the titanium substrate, and the root mean square slope RΔq of the roughness profile unit, and the discoloration resistance.
耐变色性如上所述,可以通过色差ΔE*ab和外观观察进行评价。不过,在用于评价色差ΔE*ab的色调L*a*b*的测定中,从设置在钛板的正上方的日光光源照射光。因此,有时与实际的外观不同。特别是对于RΔq大的钛板而言,即使色差ΔE*ab小,在太阳光下的目测观察中有时看起来也变色了。因此,耐变色性的评价中,在太阳光下的目测观察也是重要的。As described above, the color change resistance can be evaluated by color difference ΔE * ab and appearance observation. However, in the measurement of the color tone L * a * b * used to evaluate the color difference ΔE * ab, light is irradiated from a sunlight light source set just above the titanium plate. Therefore, it may be different from the actual appearance. In particular, for titanium plates with large RΔq, even if the color difference ΔE * ab is small, it may appear to be discolored in visual observation under sunlight. Therefore, in the evaluation of color change resistance, visual observation under sunlight is also important.
图6中的“〇”表示色差ΔE*ab为5以下且在基于目测的感官评价中认为变色不明显的人的比率为80%以上的条件,“×”表示色差ΔE*ab为5以下但在基于目测的感官评价中认为变色不明显的人的比率小于80%的条件。此处,该基于目测观察的感官评价中,将未供于之前的正式变色加速试验的钛材和正式变色加速试验后的钛材预先排列在平板上,10名评价人在太阳光下从各种角度进行观察比较,判断是否存在变色明显可见的角度。比较了认为变色不明显的人的比率。需要说明的是,该目测观察是假定了实际建筑物的屋顶、墙壁的条件,也是假定色调根据观察角度而变化的评价。The "0" in Figure 6 indicates that the color difference ΔE * ab is less than 5 and the proportion of people who think that the color change is not obvious in the sensory evaluation based on visual observation is more than 80%, and the "×" indicates that the color difference ΔE * ab is less than 5 but the proportion of people who think that the color change is not obvious in the sensory evaluation based on visual observation is less than 80%. Here, in the sensory evaluation based on visual observation, the titanium material that has not been used for the previous formal color change accelerated test and the titanium material after the formal color change accelerated test are pre-arranged on a flat plate, and 10 evaluators observe and compare from various angles under sunlight to determine whether there is an angle where the color change is obviously visible. The ratio of people who think that the color change is not obvious is compared. It should be noted that this visual observation assumes the conditions of the roof and walls of the actual building, and it is also an evaluation that assumes that the color tone changes according to the observation angle.
如图6所示,发现本实施方式涉及的钛材对于其表面,在算术平均粗糙度Ra与轮廓单元的平均宽度RSm之比即Ra/RSm为0.006~0.015,且粗糙度轮廓单元的均方根斜率RΔq为0.150~0.280的情况下,即使在更高温且酸性环境下耐变色性也优异。这种钛材,即使在高温且酸性环境下耐变色性也优异的钛材能够更进一步抑制长期变色。As shown in FIG6 , it was found that the titanium material involved in the present embodiment has excellent discoloration resistance even in a higher temperature and acidic environment when the ratio of the arithmetic mean roughness Ra to the average width RSm of the profile unit, i.e., Ra/RSm, is 0.006 to 0.015 and the root mean square slope RΔq of the roughness profile unit is 0.150 to 0.280. This titanium material having excellent discoloration resistance even in a high temperature and acidic environment can further suppress long-term discoloration.
当Ra/RSm小于0.006时,钛基材表面的凹凸小,该凹凸的间隔宽。当Ra/RSm小于0.006时,钛材的表面较平滑,由于氧化覆膜的表面反射的光与钛基材表面反射的光的光路差,有时识别出根据该光路差而增强的光的颜色。即有时钛材变色。认为若Ra/RSm为0.006~0.015,则由于钛材表面的较大的斜率,氧化覆膜的表面反射的光与钛基材表面反射的光的光路差变小,没有在可见光的范围内增强的光,因此变色得到抑制。从该变色得到抑制的机制考虑,虽然没有将Ra/RSm的上限限定为0.015的理由,但工业上难以制作大于0.015那样的深且窄的谷状凹凸。因此,Ra/RSm的上限优选为可明确得到本发明的效果的0.015。When Ra/RSm is less than 0.006, the concavoconvexity on the surface of the titanium substrate is small, and the interval between the concavoconvexity is wide. When Ra/RSm is less than 0.006, the surface of the titanium material is relatively smooth, and due to the optical path difference between the light reflected by the surface of the oxide film and the light reflected by the surface of the titanium substrate, the color of the light enhanced according to the optical path difference is sometimes recognized. That is, sometimes the titanium material changes color. It is believed that if Ra/RSm is 0.006-0.015, the optical path difference between the light reflected by the surface of the oxide film and the light reflected by the surface of the titanium substrate becomes smaller due to the larger slope of the titanium material surface, and there is no light enhanced within the range of visible light, so the discoloration is suppressed. Considering the mechanism by which the discoloration is suppressed, although there is no reason to limit the upper limit of Ra/RSm to 0.015, it is difficult to produce deep and narrow valley-shaped concavoconvexities greater than 0.015 in industry. Therefore, the upper limit of Ra/RSm is preferably 0.015, which can clearly obtain the effect of the present invention.
当RΔq为0.150以上时,氧化覆膜中的更微细的凹凸的斜率大,由于该局部斜率,向钛基材表面照射的光的镜面反射得到抑制,被扩散反射。因此,沿氧化覆膜的表面反射的光的方向反射的钛基材表面上的反射光的强度变小。其结果,难以辨识增强的光的颜色。当RΔq小于0.150时,不会产生上述作用,因此有时钛材看起来变色。另一方面,当RΔq大于0.280时,虽然色差小至5以下,但在太阳光下有时存在变色看起来明显的角度。认为这是因为,当RΔq大于0.280时,在从斜向看钛材的情况下,存在成为镜面反射方向的倾斜,因氧化覆膜的厚度增加导致干涉色增强,从而会被目测识别。When RΔq is above 0.150, the slope of the finer concavoconvex in the oxide film is large. Due to the local slope, the specular reflection of the light irradiated to the surface of the titanium substrate is suppressed and diffusely reflected. Therefore, the intensity of the reflected light on the surface of the titanium substrate reflected in the direction of the light reflected from the surface of the oxide film decreases. As a result, it is difficult to identify the color of the enhanced light. When RΔq is less than 0.150, the above effect will not occur, so sometimes the titanium material looks discolored. On the other hand, when RΔq is greater than 0.280, although the color difference is as small as less than 5, there is sometimes an angle where the discoloration looks obvious under sunlight. It is believed that this is because when RΔq is greater than 0.280, when the titanium material is viewed from an oblique direction, there is an inclination in the direction of specular reflection, and the interference color is enhanced due to the increase in the thickness of the oxide film, which can be visually identified.
若Ra/RSm为0.006~0.015,且粗糙度轮廓单元的均方根斜率RΔq为0.150~0.280,则可叠加地得到上述作用,因此钛材的变色得到更进一步抑制。进一步,具有上述表面状态的钛材即使在其表面上氧化覆膜生长至几十nm左右,色调的变化即变色也得到抑制。因此,钛基材优选在算术平均粗糙度Ra成为最大的方向的粗糙度轮廓中,算术平均粗糙度Ra与要素长度RSm之比即Ra/RSm为0.006~0.015,且均方根斜率RΔq为0.150~0.280。Ra/RSm的下限更优选为0.007。另外,RΔq更优选为0.190以上。当RΔq为0.190~0.0280时,变色加速试验的色差为6以下,可得到更高的效果。If Ra/RSm is 0.006 to 0.015, and the root mean square slope RΔq of the roughness profile unit is 0.150 to 0.280, the above-mentioned effects can be obtained in an additive manner, so the discoloration of the titanium material is further suppressed. Furthermore, even if the oxide film grows to about tens of nm on the surface of the titanium material having the above-mentioned surface state, the change in hue, i.e., discoloration, is suppressed. Therefore, the titanium substrate preferably has a ratio of the arithmetic mean roughness Ra to the element length RSm, i.e., Ra/RSm, of 0.006 to 0.015 in the roughness profile in the direction in which the arithmetic mean roughness Ra becomes the largest, and the root mean square slope RΔq is 0.150 to 0.280. The lower limit of Ra/RSm is more preferably 0.007. In addition, RΔq is more preferably 0.190 or more. When RΔq is 0.190 to 0.0280, the color difference in the accelerated discoloration test is less than 6, and a higher effect can be obtained.
算术平均粗糙度Ra和轮廓单元的平均宽度RSm如上所述,Ra/RSm优选为0.006~0.015,但更优选算术平均粗糙度Ra为0.700~3.0μm,轮廓单元的平均宽度RSm为60~300μm。将算术平均粗糙度Ra设为0.700~3.0μm,以及将轮廓单元的平均宽度RSm设为60~300μm,能够通过后述的制造方法在工业上较为容易地实现。The arithmetic mean roughness Ra and the average width RSm of the contour unit are as described above, and Ra/RSm is preferably 0.006 to 0.015, but the arithmetic mean roughness Ra is more preferably 0.700 to 3.0 μm, and the average width RSm of the contour unit is more preferably 60 to 300 μm. Setting the arithmetic mean roughness Ra to 0.700 to 3.0 μm and the average width RSm of the contour unit to 60 to 300 μm can be easily achieved industrially by the manufacturing method described below.
[峰度Rku:大于3][Kurtosis Rku: greater than 3]
峰度Rku是表示振幅分布曲线的尖锐度的指标。图7为用于说明峰度Rku的图。需要说明的是,图7为宮下勤、「もう一度復習したい表面粗さ」、精密工学会誌、公益社団法人精密工学会、Vol.73,No.2、2007年、p.205中登载的图。峰度Rku表示在通过均方根高度Rq的四次方进行无量纲化的基准长度上的Zj的四次方平均。Kurtosis Rku is an index indicating the sharpness of the amplitude distribution curve. FIG. 7 is a diagram for explaining the kurtosis Rku. It should be noted that FIG. 7 is a diagram published in Tsutomu Miyashita, "Surface Roughness by One-step Reconstruction", Journal of the Society for Precision Engineering, The Society for Precision Engineering, Vol. 73, No. 2, 2007, p. 205. Kurtosis Rku represents the fourth-power average of Zj on the reference length dimensionless by the fourth power of the root mean square height Rq.
Zj为粗糙度轮廓上第j个测定点的高度。Rq为均方根高度,由下述式(6)所示。Zj is the height of the jth measurement point on the roughness profile. Rq is the root mean square height, which is expressed by the following formula (6).
峰度Rku是表示高度分布的尖锐度的指标,在峰度Rku为3的情况下,如图7所示,高度分布为正态分布,随着峰度Rku小于3而值变小,表面变得平坦,随着峰度Sku大于3而值变大,在钛材的表面上尖锐的峰、谷变多。Kurtosis Rku is an indicator of the sharpness of the height distribution. When the kurtosis Rku is 3, as shown in Figure 7, the height distribution is a normal distribution. As the kurtosis Rku is less than 3, the value becomes smaller and the surface becomes flatter. As the kurtosis Sku is greater than 3, the value becomes larger and there are more sharp peaks and valleys on the surface of the titanium material.
在算术平均粗糙度Ra成为最大的方向的粗糙度轮廓中,优选钛基材的峰度Rku大于3。当峰度Rku大于3时,钛基材的表面的凹凸尖锐,在凹凸尖锐的表面上,钛基材的表面反射的光中,显现干涉色的镜面反射的成分更进一步得到抑制。其结果,即使氧化覆膜厚度增加,干涉色也不会变得更加明显,钛材的变色更进一步得到抑制。In the roughness profile in the direction where the arithmetic mean roughness Ra becomes maximum, the kurtosis Rku of the titanium substrate is preferably greater than 3. When the kurtosis Rku is greater than 3, the surface of the titanium substrate has sharp irregularities, and on the surface with sharp irregularities, the component of specular reflection showing interference color in the light reflected from the surface of the titanium substrate is further suppressed. As a result, even if the thickness of the oxide film increases, the interference color does not become more obvious, and the discoloration of the titanium material is further suppressed.
[偏度Rsk:大于-0.5][Skewness Rsk: greater than -0.5]
偏度Rsk也称为偏态,是表示表面的凹凸的尖锐度的指标。偏度Rsk表示在通过均方根高度Rq的立方进行无量纲化的基准长度上的Z(x)立方平均,由下述式(7)所示。Skewness Rsk is also called skewness and is an index indicating the sharpness of surface irregularities. Skewness Rsk represents the cubic average of Z(x) on a reference length dimensionless by the cube of the root mean square height Rq, and is expressed by the following equation (7).
上述式(7)中,N为测定点数,Zj为粗糙度轮廓上第j个测定点的高度。In the above formula (7), N is the number of measurement points, and Zj is the height of the jth measurement point on the roughness profile.
在粗糙度轮廓中,在谷长度大于峰长度的情况下,偏度Rsk变得大于0。换言之,若偏度Rsk大于0,则在粗糙度轮廓的平均线中凹部的比例高。即,粗糙度轮廓中的峰(凸部)的前端尖锐,且谷(凹部)末端宽阔。粗糙度轮廓的平均线是指被截止波长λc阻断的长波长成分的曲线。In the roughness profile, when the valley length is greater than the peak length, the skewness Rsk becomes greater than 0. In other words, if the skewness Rsk is greater than 0, the ratio of the concave portion in the average line of the roughness profile is high. That is, the peak (convex portion) in the roughness profile has a sharp tip and the valley (concave portion) has a wide tip. The average line of the roughness profile refers to the curve of the long wavelength component blocked by the cutoff wavelength λc.
另一方面,在谷长度小于峰长度的情况下,偏度Rsk变得小于0。换言之,若偏度Rsk小于0,则在粗糙度轮廓的平均线中凹部的比例高。即,粗糙度轮廓中的峰(凸部)的前端宽阔,且谷(凹部)末端尖锐。On the other hand, when the valley length is shorter than the peak length, the skewness Rsk becomes less than 0. In other words, when the skewness Rsk is less than 0, the proportion of the concave portion in the average line of the roughness profile is high. That is, the peak (convex portion) in the roughness profile has a wide front end, and the valley (concave portion) has a sharp end.
当偏度Rsk为0时,粗糙度轮廓中的凹凸的形状相对于平均面对称。When the skewness Rsk is 0, the shapes of the concavities and convexities in the roughness profile are symmetrical with respect to the average plane.
在算术平均粗糙度Ra成为最大的方向的粗糙度轮廓中,钛基材的偏度Rsk优选大于-0.5。当偏度Rsk大于-0.5时,粗糙度轮廓中的峰(凸部)的前端变尖,在接近光源一侧、即峰(凸部)上,钛基材表面反射的光更容易散射,变色更进一步得到抑制。由于具有由峰(凸部)带来的阴影效应使得很难看到作为变色原因的干涉色,因此推定离光源远的一侧、即谷(凸部)的影响不如峰(凸部)。In the roughness profile in the direction where the arithmetic mean roughness Ra becomes the maximum, the skewness Rsk of the titanium substrate is preferably greater than -0.5. When the skewness Rsk is greater than -0.5, the front end of the peak (convex portion) in the roughness profile becomes sharper, and the light reflected from the surface of the titanium substrate is more easily scattered on the side close to the light source, that is, on the peak (convex portion), and the color change is further suppressed. Since the shadow effect caused by the peak (convex portion) makes it difficult to see the interference color that is the cause of the color change, it is estimated that the side far from the light source, that is, the valley (convex portion) is not as affected as the peak (convex portion).
至此,对本实施方式涉及的钛材进行了说明。本实施方式涉及的钛材的厚度例如可以为0.2mm以上,也可以为0.3mm以上。另外,本实施方式涉及的钛材的厚度没有特别限制,例如可以为5.0mm以下,也可以为3.0mm以下或2.0mm以下。So far, the titanium material involved in the present embodiment has been described. The thickness of the titanium material involved in the present embodiment can be, for example, 0.2 mm or more, or 0.3 mm or more. In addition, the thickness of the titanium material involved in the present embodiment is not particularly limited, for example, it can be 5.0 mm or less, or 3.0 mm or less, or 2.0 mm or less.
本实施方式涉及的钛材中,从表面到利用辉光放电光谱分析法自所述表面起沿厚度方向测定的氧浓度为最大值的1/3的位置为止的范围的平均氮浓度和平均碳浓度分别为14.0原子%以下,平均氢浓度为30.0原子%以下,在所述表面处通过基于入射角为0.3度的平行光束法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数与在板厚中央处通过基于聚焦法的X射线衍射测定而求出的α相的Ti的c轴的晶格常数之差为以下。由此,本实施方式涉及的钛材与以往的钛材相比能够长期抑制变色,耐变色性优异。In the titanium material according to the present embodiment, the average nitrogen concentration and the average carbon concentration in the range from the surface to the position where the oxygen concentration measured from the surface in the thickness direction by glow discharge spectrometry is 1/3 of the maximum value are respectively 14.0 atomic % or less, and the average hydrogen concentration is 30.0 atomic % or less, and the difference between the lattice constant of the c-axis of Ti in the α-phase determined by X-ray diffraction measurement based on the parallel beam method at an incident angle of 0.3 degrees at the surface and the lattice constant of the c-axis of Ti in the α-phase determined by X-ray diffraction measurement based on the focusing method at the center of the plate thickness is As described below, the titanium material according to the present embodiment can suppress discoloration for a long period of time compared with conventional titanium materials and has excellent discoloration resistance.
另外,如果氧化覆膜中的用X射线光电子能谱法进行分析时的来自氮化物的氮浓度的最大值为2.0~10.0原子%,所述氧化覆膜中的所述来自氮化物的氮浓度显示最大值的位置在以SiO2的溅射速度进行换算时存在于距所述氧化覆膜的表面的距离为2~10nm的范围内,存在于所述钛基材中的与所述氧化覆膜的界面附近的来自所述氮化物的氮的浓度小于所述氧化覆膜中的所述来自氮化物的氮浓度的最大值且为7.0原子%以下,所述氧化覆膜中的来自所述氮化物的所述氮浓度的最大值大于等于所述氧化覆膜中的来自所述氮化物的所述氮浓度成为最大的位置的来自碳化物的碳浓度,则即使在高温且酸性环境下耐变色性也优异。而且,即使在高温且酸性环境下耐变色性也优异的钛材能够更进一步抑制长期变色。In addition, if the maximum value of the nitrogen concentration from the nitride in the oxide film when analyzed by X-ray photoelectron spectroscopy is 2.0 to 10.0 atomic %, the position where the nitrogen concentration from the nitride in the oxide film shows the maximum value exists in the range of 2 to 10 nm from the surface of the oxide film when converted to the sputtering rate of SiO 2 , the concentration of nitrogen from the nitride present in the titanium substrate near the interface with the oxide film is less than the maximum value of the nitrogen concentration from the nitride in the oxide film and is 7.0 atomic % or less, and the maximum value of the nitrogen concentration from the nitride in the oxide film is greater than or equal to the carbon concentration from the carbide at the position where the nitrogen concentration from the nitride in the oxide film becomes the maximum, then the discoloration resistance is excellent even in a high temperature and acidic environment. Moreover, the titanium material having excellent discoloration resistance even in a high temperature and acidic environment can further suppress long-term discoloration.
(钛材的制造方法)(Method for manufacturing titanium material)
对本实施方式涉及的钛材的制造方法的一例进行说明。不过,本实施方式涉及的钛材并不限定于通过以下说明的制造方法制造的钛材。另外,外饰材料等建筑材料中使用的纯钛和钛合金多为板状,因此,以下对板状的钛材的制造方法的一例进行说明。An example of a method for manufacturing a titanium material according to the present embodiment is described. However, the titanium material according to the present embodiment is not limited to the titanium material manufactured by the manufacturing method described below. In addition, pure titanium and titanium alloys used in building materials such as exterior materials are mostly in the form of plates, so an example of a method for manufacturing a plate-shaped titanium material is described below.
钛材是在作为坯料的纯钛或钛合金通过冷轧进行轧制后,实施退火处理和冷却处理而制造的。The titanium material is produced by cold-rolling pure titanium or a titanium alloy as a blank, and then performing annealing and cooling treatments.
供于冷轧的钛坯料可以使用通过公知的方法制造的材料。例如,将用于添加海绵钛、合金元素的母合金等作为原料,通过真空电弧熔炼法、电子束熔炼法或等离子体熔炼法等炉床熔炼法等各种熔炼法,制作具有上述成分的纯钛或钛合金的铸锭。接着,根据需要将得到的铸锭初轧,热锻成板坯。然后,将板坯进行热轧,制成具有上述组成的纯钛或钛合金的热轧卷材。The titanium billet for cold rolling can use materials manufactured by known methods. For example, a master alloy for adding sponge titanium and alloying elements is used as a raw material, and various melting methods such as vacuum arc melting, electron beam melting, or plasma melting are used to produce an ingot of pure titanium or titanium alloy having the above composition. Then, the obtained ingot is initially rolled and hot forged into a slab as required. Then, the slab is hot rolled to produce a hot-rolled coil of pure titanium or titanium alloy having the above composition.
需要说明的是,板坯根据需要可以实施清洗处理、切削等预处理。另外,在用炉床熔炼法制成可以热轧的矩形的情况下,也可以不进行热锻等而直接供于热轧。It should be noted that the slab may be subjected to pre-treatment such as cleaning and cutting as required. In addition, when the slab is made into a hot-rollable rectangular shape by the hearth melting method, it may be directly subjected to hot rolling without hot forging or the like.
接着,将热轧卷材供于冷轧。冷轧中使用润滑油,但所使用的润滑油有时在退火处理时成为提高钛材的表面的碳浓度的原因。因此,优选在实施退火处理前通过碱脱脂、使用毛面辊的轧制即毛化轧制、卷材研磨机、或研磨等去除钛坯料的表面上存在的油分。需要说明的是,在钛坯料表面涂布润滑油并进行冷轧时,由于机械化学反应,从而使得钛坯料的表面包含碳。供于最终退火处理的冷钛坯料可以适当地进行酸洗、退火。Next, the hot rolled coil is subjected to cold rolling. Lubricating oil is used in cold rolling, but the lubricating oil used sometimes becomes the cause of increasing the carbon concentration on the surface of the titanium material during annealing. Therefore, it is preferred to remove the oil on the surface of the titanium billet by alkali degreasing, rolling with rough rollers, i.e., rough rolling, coil grinder, or grinding before annealing. It should be noted that when lubricating oil is applied to the surface of the titanium billet and cold rolling is performed, the surface of the titanium billet contains carbon due to a mechanochemical reaction. The cold titanium billet subjected to the final annealing treatment can be appropriately pickled and annealed.
对冷轧后的钛坯料或去除油分处理后的钛坯料,实施最终退火处理。最终退火处理一般是降低通过冷轧导入到作为钛坯料的纯钛或钛合金中的应变,使该钛坯料软化的工序。在本实施方式涉及的钛材的制造中,最终退火处理及其后续的冷却处理是以控制钛材的表层部的平均氮浓度和平均碳浓度、平均氢浓度、钛材的表层部中的α相的Ti的c轴的晶格常数、以及氧化覆膜的厚度为目的的工序。认为通过提高最终退火处理的温度,由杂质带来的钛材的表层部的氮和碳向厚度方向扩散,而钛材的表层部的平均氮浓度和平均碳浓度降低。认为钛材的表层部的平均氢浓度、以及钛材的表层部中的α相的Ti的c轴的晶格常数通过提高最终退火处理的真空度来降低。因此,最终退火处理在形成真空气氛后的非活性气体(氮气除外)气氛中或直接在真空中实施。以下对最终退火处理的加热温度和最终退火处理的气氛进行说明。在此,非活性气体是指相对于钛为非活性的气体,是指氩、氦、氖。The titanium billet after cold rolling or the titanium billet after oil removal treatment is subjected to final annealing. The final annealing is generally a process for reducing the strain introduced into the pure titanium or titanium alloy as the titanium billet by cold rolling, so as to soften the titanium billet. In the manufacture of the titanium material involved in the present embodiment, the final annealing and its subsequent cooling treatment are processes for the purpose of controlling the average nitrogen concentration and average carbon concentration, average hydrogen concentration, lattice constant of the c-axis of Ti of the α-phase in the surface of the titanium material, and thickness of the oxide film. It is believed that by increasing the temperature of the final annealing, the nitrogen and carbon of the surface of the titanium material brought by impurities diffuse in the thickness direction, and the average nitrogen concentration and average carbon concentration of the surface of the titanium material are reduced. It is believed that the average hydrogen concentration of the surface of the titanium material and the lattice constant of the c-axis of Ti of the α-phase in the surface of the titanium material are reduced by increasing the vacuum degree of the final annealing. Therefore, the final annealing is carried out in an inert gas (except nitrogen) atmosphere after forming a vacuum atmosphere or directly in a vacuum. The heating temperature of the final annealing treatment and the atmosphere of the final annealing treatment are described below. Here, the inert gas refers to a gas that is inert to titanium, and refers to argon, helium, or neon.
从降低钛材的表层部的平均氮浓度和平均碳浓度的观点出发,最终退火处理的加热温度(退火温度)为630℃以上。从降低钛材的表层部的平均碳浓度的观点出发,退火温度优选为650℃以上。退火温度的上限没有特别设置,但从制造成本的观点出发,优选为750℃以下。这里所说的退火温度是退火处理中使用的加热炉内的温度,使用设置于加热炉的热电偶进行测定。从降低钛材的表层部的平均氮浓度和平均碳浓度的观点出发,退火时间优选为5小时以上。退火时间更优选为10小时以上。从冷轧状态下的钛材能够退火的方面而言,退火时间可以为3小时以上。另一方面,退火时间从生产性的观点出发,退火时间优选为48小时以下。另外,若退火时间超过10小时,则有时存在晶粒直径变得过于粗大而导致拉伸强度的降低、由加工导致的褶皱等不良情况。因此,从拉伸强度的维持等观点出发,退火时间优选为10小时以下。需要说明的是,这里所说的退火时间是将内部具有钛材的加热炉内的温度维持在退火温度下的时间。From the viewpoint of reducing the average nitrogen concentration and the average carbon concentration of the surface layer of the titanium material, the heating temperature (annealing temperature) of the final annealing treatment is 630°C or more. From the viewpoint of reducing the average carbon concentration of the surface layer of the titanium material, the annealing temperature is preferably 650°C or more. The upper limit of the annealing temperature is not particularly set, but from the viewpoint of manufacturing cost, it is preferably 750°C or less. The annealing temperature mentioned here is the temperature in the heating furnace used in the annealing treatment, which is measured using a thermocouple set in the heating furnace. From the viewpoint of reducing the average nitrogen concentration and the average carbon concentration of the surface layer of the titanium material, the annealing time is preferably 5 hours or more. The annealing time is more preferably 10 hours or more. From the perspective of the ability to anneal the titanium material in the cold-rolled state, the annealing time can be 3 hours or more. On the other hand, from the viewpoint of productivity, the annealing time is preferably 48 hours or less. In addition, if the annealing time exceeds 10 hours, there are sometimes disadvantages such as the grain diameter becoming too coarse, resulting in a decrease in tensile strength, and wrinkles caused by processing. Therefore, from the viewpoint of maintaining the tensile strength, the annealing time is preferably 10 hours or less. It should be noted that the annealing time referred to here is the time for maintaining the temperature in the heating furnace having the titanium material therein at the annealing temperature.
最终退火处理在形成真空气氛、非活性气体气氛(氮气除外)、或真空气氛后,在导入了除氮以外的非活性气体的非活性气体气氛下进行。真空气氛的真空度例如为1.0×10- 2Pa以下。非活性气体气氛优选为稀有气体气氛,更优选为Ar气氛。从抑制钛材的表层部中的α相的Ti的c轴的晶格常数的增大、降低钛材的表层部的平均氢浓度和平均氮浓度的观点出发,最终退火处理中形成非活性气体气氛之前的真空度优选为1.0×10-2Pa以下。从降低钛材的表层部的平均氢浓度的观点出发,最终退火处理中形成非活性气体气氛之前的真空度更优选为5.0×10-3Pa以下。另外,非活性气体气氛只要将加热炉内设为例如含有99.99体积%以上的Ar的气氛即可。非活性气氛可以是含有99.99体积%以上的He(氦)的气氛。可以在直至最终退火处理的开始加热前在加热炉内形成真空气氛后形成非活性气体气氛,也可以在开始加热前将加热炉内形成真空气氛,在从开始加热到开始冷却的期间将加热炉内由真空气氛变更为非活性气体气氛。The final annealing treatment is carried out in an inert gas atmosphere into which an inert gas other than nitrogen is introduced after forming a vacuum atmosphere, an inert gas atmosphere (except nitrogen) or a vacuum atmosphere. The vacuum degree of the vacuum atmosphere is, for example, 1.0×10 - 2 Pa or less. The inert gas atmosphere is preferably a rare gas atmosphere, more preferably an Ar atmosphere. From the viewpoint of suppressing the increase of the lattice constant of the c-axis of the α-phase Ti in the surface portion of the titanium material and reducing the average hydrogen concentration and the average nitrogen concentration of the surface portion of the titanium material, the vacuum degree before the inert gas atmosphere is formed in the final annealing treatment is preferably 1.0×10 -2 Pa or less. From the viewpoint of reducing the average hydrogen concentration of the surface portion of the titanium material, the vacuum degree before the inert gas atmosphere is formed in the final annealing treatment is more preferably 5.0×10 -3 Pa or less. In addition, the inert gas atmosphere can be set to an atmosphere containing, for example, 99.99% by volume or more of Ar in the heating furnace. The inert atmosphere can be an atmosphere containing 99.99% by volume or more of He (helium). The inert gas atmosphere may be formed after forming a vacuum atmosphere in the heating furnace before starting heating for the final annealing treatment, or the vacuum atmosphere may be formed in the heating furnace before starting heating and then changed to an inert gas atmosphere during the period from the start of heating to the start of cooling.
最终退火处理在真空气氛、或在形成真空气氛后导入了除氮以外的非活性气体的非活性气体气氛(氮除外)下,以上述退火温度和退火时间进行,从而在钛材的表面形成氧、氮、碳、氢低的状态。通过在最终退火处理中,使这样的钛材的表面成为清洁度高的表面状态,在之后的冷却处理时,向大气、氮气气氛、含10%以上的氮气的非活性气体气氛开放,并且可以通过这些气氛中所含的氮在氧化覆膜内生成规定量的氮化物。对于在最终退火处理中冷却后向大气开放的钛材,即使重新在含氮的气氛中加热,也无法在氧化覆膜内生成规定的氮化物。The final annealing treatment is performed at the above-mentioned annealing temperature and annealing time in a vacuum atmosphere or an inert gas atmosphere (except nitrogen) in which an inert gas other than nitrogen is introduced after the vacuum atmosphere is formed, so that a state with low oxygen, nitrogen, carbon and hydrogen is formed on the surface of the titanium material. By making the surface of such a titanium material a surface state with high cleanliness in the final annealing treatment, it is opened to the atmosphere, nitrogen atmosphere, and inert gas atmosphere containing more than 10% nitrogen during the subsequent cooling treatment, and a specified amount of nitride can be generated in the oxide film by the nitrogen contained in these atmospheres. For the titanium material that is cooled and then opened to the atmosphere in the final annealing treatment, even if it is heated again in a nitrogen-containing atmosphere, the specified nitride cannot be generated in the oxide film.
退火气氛的氮浓度为0.005体积%以下的非活性气体。需要说明的是,一般工业用的纯气体中,杂质中氮为一半以下,因此作为使用了上述非活性气体的本实施方式中的退火处理的气氛是足够的纯度。The annealing atmosphere is an inert gas with a nitrogen concentration of 0.005 volume % or less. It should be noted that nitrogen accounts for less than half of the impurities in general industrial pure gases, so the atmosphere of the annealing process in this embodiment using the inert gas is sufficiently pure.
最终退火处理的气氛维持直至退火处理后的钛材不带有回火颜色的温度以下,例如300℃以下的温度。退火气氛可以维持直至冷却到室温,也可以在300℃以下的温度下将加热炉内向大气等开放。The final annealing atmosphere is maintained until the titanium material after annealing has no tempering color, for example, 300° C. or less. The annealing atmosphere can be maintained until it cools to room temperature, or the heating furnace can be opened to the atmosphere at 300° C. or less.
在最终退火处理后,将钛坯料冷却。冷却气氛例如在冷却开始初期为与退火气氛同样的气氛,加热炉内的温度在300℃以下时,为由氮气构成的气氛、含10体积%以上的氮的氩或氦的混合气氛、或者大气即可。After the final annealing treatment, the titanium billet is cooled. The cooling atmosphere is, for example, the same atmosphere as the annealing atmosphere at the beginning of cooling, and when the temperature in the heating furnace is below 300° C., an atmosphere consisting of nitrogen, a mixed atmosphere of argon or helium containing 10% by volume or more of nitrogen, or air.
最终退火处理后的冷却速度没有特别限制。不过,在开放的300℃以下,为了使存在于氧化覆膜的来自氮化物的氮量为规定范围,优选设为以下所述的条件。另外,从抑制冷却时的钛材的热收缩导致形状的杂乱的角度出发,直至开放(直至300℃以下)的冷却速度优选为50℃/分钟以下,更优选为30℃/分钟以下,进而在冷却1吨以上的大型钛材的情况下,优选为1℃/分钟。There is no particular restriction on the cooling rate after the final annealing treatment. However, below 300°C when open, in order to make the amount of nitrogen from nitrides present in the oxide film within a specified range, it is preferably set to the following conditions. In addition, from the perspective of suppressing the disorder of the shape caused by the thermal shrinkage of the titanium material during cooling, the cooling rate until opening (below 300°C) is preferably 50°C/minute or less, more preferably 30°C/minute or less, and further preferably 1°C/minute when cooling a large titanium material of more than 1 ton.
最终退火处理后的冷却中,优选在加热炉内的温度成为300℃以下的温度的时刻,向加热炉内导入氮气或将加热炉内向大气开放,使加热炉内形成含10体积%以上的氮的氮气氛。存在于氧化覆膜的来自氮化物的氮量除了温度和气氛之外,还根据钛材表面的清洁度而变化。认为这是因为,存在于钛坯料表面的微量的碳、氧、氢、氮竞争而在钛材表面发生反应,但氮和钛的反应量根据何种反应优先发生而变化,随之氮化物的生成量也变化。但是,如果变更气氛时(开放时)的温度为300℃以下,则钛与氮的反应充分发生,并且生成的氮化物也不会过剩。因此,通过退火处理后续的冷却处理,可以使存在于氧化覆膜的来自氮化物的氮浓度的最大值为2.0~10.0原子%。另一方面,变更气氛时的温度低于200℃时,氧化覆膜的来自氮化物的氮含量会小于2.0原子%。这是因为,若温度低则氮与钛的反应变缓。上述温度优选为250℃以上,更优选为280℃以上。In the cooling after the final annealing treatment, it is preferred to introduce nitrogen into the heating furnace or open the heating furnace to the atmosphere at the moment when the temperature in the heating furnace becomes a temperature below 300°C, so that a nitrogen atmosphere containing more than 10% by volume of nitrogen is formed in the heating furnace. The amount of nitrogen from nitrides present in the oxide film varies according to the cleanliness of the titanium surface in addition to the temperature and atmosphere. It is believed that this is because trace amounts of carbon, oxygen, hydrogen, and nitrogen present on the surface of the titanium blank compete to react on the surface of the titanium material, but the amount of reaction between nitrogen and titanium varies depending on which reaction occurs first, and the amount of nitride generated also changes accordingly. However, if the temperature when the atmosphere is changed (opened) is below 300°C, the reaction between titanium and nitrogen occurs fully, and the generated nitrides will not be excessive. Therefore, by cooling treatment after annealing, the maximum value of the nitrogen concentration from nitrides present in the oxide film can be 2.0 to 10.0 atomic%. On the other hand, when the temperature when the atmosphere is changed is lower than 200°C, the nitrogen content from nitrides in the oxide film will be less than 2.0 atomic%. This is because the reaction between nitrogen and titanium slows down when the temperature is low. The temperature is preferably 250° C. or higher, and more preferably 280° C. or higher.
在加热炉内形成氮气氛后,优选将达到200℃为止的冷却时间设为1.5小时以上,更优选为2.0小时以上。通过在加热炉内形成氮气氛后,将达到200℃为止的冷却时间设为1.5小时以上,氧化覆膜中的用X射线光电子能谱法进行分析时的来自氮化物的氮浓度的最大值成为2.0~10.0原子%,且所述氧化覆膜中的所述来自氮化物的氮浓度显示最大值的位置在以SiO2的溅射速度进行换算时存在于距所述氧化覆膜的表面的距离为2~10nm的范围内。After forming a nitrogen atmosphere in the heating furnace, the cooling time until reaching 200° C. is preferably set to 1.5 hours or more, and more preferably to 2.0 hours or more. By setting the cooling time until reaching 200° C. to 1.5 hours or more after forming a nitrogen atmosphere in the heating furnace, the maximum value of the nitrogen concentration derived from the nitride in the oxide film when analyzed by X-ray photoelectron spectroscopy becomes 2.0 to 10.0 atomic %, and the position where the nitrogen concentration derived from the nitride in the oxide film shows the maximum value exists in the range of 2 to 10 nm from the surface of the oxide film when converted to the sputtering rate of SiO 2 .
需要说明的是,即使对冷却处理后的钛材,以压下率5%以下实施包括使用毛面辊的轧制在内的冷轧,也能维持本实施方式涉及的钛材的特征。It should be noted that even if the titanium material after the cooling treatment is subjected to cold rolling including rolling using a matte roll at a reduction ratio of 5% or less, the characteristics of the titanium material according to the present embodiment can be maintained.
在本实施方式涉及的钛材的制造方法中,优选具有:研磨工序,使用具有依据JISR 6001-2:2017的#320以下的粒度号的粒度分布的研磨微粉对钛坯料的表面进行研磨;以及毛化轧制工序,使用表面粗糙度Ra为0.5μm以上的轧辊,以总压下率成为0.10%以上的方式压下钛坯料。上述研磨工序在上述最终退火处理前实施,上述毛化轧制工序在上述最终退火处理后进行。通过上述研磨工序和毛化轧制工序,钛基材表面的Ra/RSm成为0.006~0.015,且粗糙度轮廓单元的均方根斜率RΔq成为0.150~0.280。以下对上述研磨工序和毛化轧制工序进行说明。In the manufacturing method of the titanium material involved in the present embodiment, it is preferred to have: a grinding process, using grinding powder with a particle size distribution of a particle size number of #320 or less according to JISR 6001-2:2017 to grind the surface of the titanium billet; and a roughening rolling process, using a roller with a surface roughness Ra of 0.5μm or more, to press the titanium billet in a manner such that the total reduction rate becomes 0.10% or more. The above-mentioned grinding process is implemented before the above-mentioned final annealing treatment, and the above-mentioned roughening rolling process is performed after the above-mentioned final annealing treatment. Through the above-mentioned grinding process and roughening rolling process, the Ra/RSm of the surface of the titanium substrate becomes 0.006 to 0.015, and the root mean square slope RΔq of the roughness profile unit becomes 0.150 to 0.280. The above-mentioned grinding process and roughening rolling process are described below.
[研磨工序][Polishing process]
在本工序中,使用具有依据JIS R 6001-2:2017的#320以下的粒度号的粒度分布的研磨微粉对钛坯料的表面进行研磨。对钛坯料的表面进行研磨的手段没有特别限制,例如可以使用刷辊、卷材研磨机等公知的手段。In this step, the surface of the titanium blank is ground using a grinding fine powder having a particle size distribution of #320 or less according to JIS R 6001-2: 2017. The means for grinding the surface of the titanium blank is not particularly limited, and for example, a known means such as a brush roll and a coil grinder can be used.
例如在使用卷材研磨机的情况下,用以下方法对板卷状的钛坯料的表面进行研磨。利用卷线研磨机,使用#320以下例如#320、#240、#100、#80等粒度号的研磨带对钛材进行研磨。研磨带中使用的研磨微粉优选为#100以下的粒度号的研磨微粉。为了得到更均匀的研磨表面,有时同一粒度号、或改变粒度号来实施多次研磨。For example, when a coil grinder is used, the surface of a coiled titanium blank is ground by the following method. The titanium material is ground using a wire grinder using a grinding belt with a particle size of #320 or less, such as #320, #240, #100, #80, etc. The grinding powder used in the grinding belt is preferably a grinding powder with a particle size of #100 or less. In order to obtain a more uniformly ground surface, sometimes multiple grindings are performed with the same particle size or with different particle sizes.
供于研磨工序的钛坯料可以使用通过公知的方法制造的材料。例如,将用于添加海绵钛、合金元素的母合金等作为原料,通过真空电弧熔炼法、电子束熔炼法或等离子体熔炼法等炉床熔炼法等各种熔炼法,制作具有上述成分的纯钛或钛合金的铸锭。接着,根据需要将得到的铸锭初轧,热锻成板坯。然后,将板坯进行热轧,制成具有上述组成的纯钛或钛合金的热轧卷材。将该热轧卷材进行冷轧,对冷轧后的钛坯料实施研磨工序即可。供于研磨工序的冷轧后的钛坯料可以适当地进行退火。The titanium blank provided for the grinding process can use materials manufactured by known methods. For example, a master alloy for adding sponge titanium and alloying elements is used as a raw material, and various melting methods such as a hearth melting method such as a vacuum arc melting method, an electron beam melting method or a plasma melting method are used to make an ingot of pure titanium or a titanium alloy having the above-mentioned composition. Then, the obtained ingot is initially rolled and hot-forged into a slab as required. Then, the slab is hot-rolled to form a hot-rolled coil of pure titanium or a titanium alloy having the above-mentioned composition. The hot-rolled coil is cold-rolled, and the cold-rolled titanium blank is subjected to a grinding process. The cold-rolled titanium blank provided for the grinding process can be appropriately annealed.
需要说明的是,板坯根据需要可以实施研磨、切削等预处理。另外,在用炉床熔炼法制成可以热轧的矩形的情况下,也可以不进行初轧、热锻等而直接供于热轧。It should be noted that the slab may be subjected to pre-treatment such as grinding and cutting as required. In addition, when a hot-rollable rectangular shape is produced by a hearth melting method, it may be directly subjected to hot rolling without performing initial rolling, hot forging, etc.
冷轧条件也没有特别限制,在可得到适当期望的厚度、特性等的条件下进行即可。The cold rolling conditions are not particularly limited, and the cold rolling may be carried out under conditions that appropriately obtain desired thickness, characteristics, etc.
[毛化轧制工序][Texturing rolling process]
在本工序中,使用表面的算术平均粗糙度Ra为0.5μm以上的轧制工作辊(以下,称为轧辊)压下钛坯料。通过使用上述轧辊,以总压下率成为0.10%以上的方式压下钛坯料,在钛坯料的表面上施加呈更局部倾斜的凹凸。当轧辊的表面的算术平均粗糙度Ra过大时,通过研磨工序事先施加的凹凸形状有时会大幅变化,因此轧辊的表面的算术平均粗糙度Ra优选为2.0μm以下。In this process, a titanium billet is pressed using a rolling work roll (hereinafter referred to as a rolling roll) having a surface arithmetic mean roughness Ra of 0.5 μm or more. By using the above-mentioned rolling roll, the titanium billet is pressed in such a way that the total reduction rate becomes 0.10% or more, and a more locally inclined concavity and convexity is applied to the surface of the titanium billet. When the arithmetic mean roughness Ra of the surface of the rolling roll is too large, the concavity and convexity shape applied in advance by the grinding process may sometimes change significantly, so the arithmetic mean roughness Ra of the surface of the rolling roll is preferably 2.0 μm or less.
轧辊的表面粗糙度可以用研磨、喷丸进行调整。The surface roughness of the roll can be adjusted by grinding and shot peening.
为了施加呈局部倾斜的凹凸,总压下率为0.10%以上,从卷材全长上的表面塑造的稳定性而言,优选为0.2%以上。另一方面,为了不使前工序的研磨中形成的表面粗糙度因冷轧而破坏致使所需的凹凸形状消失,优选设为1.5%以下。另外,为了得到本发明的表面特征,该冷轧即使1个道次也足够,但考虑到以长条的卷材尽可能将全长精加工成均匀的表面这一点,可以实施2个道次以上的多次的冷轧。考虑到这一点来规定总压下率,在多个道次的情况下,总压下率设为根据初期与精加工的板厚之差求出的压下率。In order to apply locally inclined concavoconvexo, the total reduction rate is 0.10% or more, and preferably 0.2% or more in terms of the stability of the surface shaping over the entire length of the coil. On the other hand, in order to prevent the surface roughness formed in the previous grinding process from being destroyed by cold rolling and causing the desired concavoconvex shape to disappear, it is preferably set to 1.5% or less. In addition, in order to obtain the surface characteristics of the present invention, even one pass of cold rolling is sufficient, but considering that the entire length of the long coil is finished into a uniform surface as much as possible, multiple cold rollings of more than 2 passes can be implemented. Taking this into consideration, the total reduction rate is specified, and in the case of multiple passes, the total reduction rate is set to the reduction rate calculated based on the difference between the initial and finished plate thicknesses.
实施例Example
(实施例1)(Example 1)
将表1所示的钛坯料冷轧成0.4mm的厚度后,使用碱或有机溶剂等进行脱脂,去除钛坯料的表面的油分。本实施例中,使用依据JIS H 4600:2012的JIS1类纯钛(相当于ASTMGr.1)、JIS2类纯钛(相当于ASTM Gr.2)、JIS3类纯钛(相当于ASTM Gr.3)、JIS4类纯钛(相当于ASTM Gr.4)、JIS11类钛合金(相当于ASTM Gr.11、Ti-0.15Pd)、JIS21类钛合金(相当于ASTM Gr.13、Ti-0.5Ni-0.05Ru)、JIS17类钛合金(相当于ASTM Gr.7、Ti-0.05Pd)、Ti-Ru-Mm、Ti-3Al-2.5V、Ti-5Al-1Fe、以及JIS60类钛合金(相当于ASTM Gr.5、Ti-6Al-4V)。Ti-Ru-Mm中的Mm表示混合稀土金属。The titanium blanks shown in Table 1 were cold rolled to a thickness of 0.4 mm, and then degreased using an alkali or organic solvent to remove oil from the surface of the titanium blanks. In this embodiment, JIS1 pure titanium (equivalent to ASTM Gr.1), JIS2 pure titanium (equivalent to ASTM Gr.2), JIS3 pure titanium (equivalent to ASTM Gr.3), JIS4 pure titanium (equivalent to ASTM Gr.4), JIS11 titanium alloy (equivalent to ASTM Gr.11, Ti-0.15Pd), JIS21 titanium alloy (equivalent to ASTM Gr.13, Ti-0.5Ni-0.05Ru), JIS17 titanium alloy (equivalent to ASTM Gr.7, Ti-0.05Pd), Ti-Ru-Mm, Ti-3Al-2.5V, Ti-5Al-1Fe, and JIS60 titanium alloy (equivalent to ASTM Gr.5, Ti-6Al-4V) according to JIS H 4600:2012 were used. Mm in Ti-Ru-Mm represents mixed rare earth metal.
然后,本发明例1~23中,对各钛坯料以表1所示的条件进行退火处理。表1所示的开放温度是在各退火温度下进行各退火时间的保持后,在冷却过程中开放炉内时的温度。此时的温度是使用热电偶测定得到的炉内的温度。Then, in Examples 1 to 23 of the present invention, each titanium billet was annealed under the conditions shown in Table 1. The open temperature shown in Table 1 is the temperature when the furnace is opened during the cooling process after holding at each annealing temperature for each annealing time. The temperature at this time is the temperature in the furnace measured using a thermocouple.
本发明例1~13、19~23和比较例1~3中,在表1的”真空度”所示的真空气氛下开始加热,直至冷却开始的期间,向退火炉内导入99.99体积%以上的Ar气体。在各钛坯料在各退火温度的炉内仅保持各退火时间后的冷却过程中,各退火气氛维持直至表1所示的开放温度,在炉内的温度降低至开放温度的时刻开放炉内。In Examples 1 to 13, 19 to 23 of the present invention and Comparative Examples 1 to 3, heating was started in the vacuum atmosphere shown in "Vacuum Degree" of Table 1, and 99.99% by volume or more of Ar gas was introduced into the annealing furnace until cooling started. During the cooling process after each titanium billet was kept in the furnace at each annealing temperature for only each annealing time, each annealing atmosphere was maintained until the opening temperature shown in Table 1, and the furnace was opened when the temperature in the furnace dropped to the opening temperature.
本发明例14、15中,在Ar气氛下开始加热,该Ar气氛维持直至炉内开放。In Examples 14 and 15 of the present invention, heating was started in an Ar atmosphere, and the Ar atmosphere was maintained until the furnace was opened.
本发明例16~18中,在表1的”真空度”所示的真空气氛下开始加热,该真空度维持直至炉内开放。In Examples 16 to 18 of the present invention, heating was started in the vacuum atmosphere shown in "Degree of Vacuum" in Table 1, and the vacuum degree was maintained until the furnace was opened.
比较例4和比较例5中,将表1所示的钛坯料冷轧成0.4mm的厚度后,使用碱或有机溶剂等进行脱脂后,不实施最终退火处理而进行硝酸-氢氟酸酸洗精加工。In Comparative Examples 4 and 5, the titanium billets shown in Table 1 were cold rolled to a thickness of 0.4 mm, degreased using an alkali or organic solvent, etc., and then pickled and finished with nitric acid and hydrofluoric acid without final annealing.
[表1][Table 1]
表层部的平均氮浓度、平均碳浓度和平均氢浓度用以下方法求出。对O、N、C、H和Ti,用GDS进行分析。测定中使用株式会社堀场制作所制的JOBIN YVON GD-Profiler2。测定的条件设为35W的恒定功率模式、氩气的压力为600Pa、放电范围为直径4mm。在基于GDS的测定中,测定间距为0.5nm。The average nitrogen concentration, average carbon concentration, and average hydrogen concentration of the surface layer were determined by the following method. O, N, C, H, and Ti were analyzed by GDS. The measurement was performed using JOBIN YVON GD-Profiler2 manufactured by Horiba, Ltd. The measurement conditions were set to a constant power mode of 35 W, an argon pressure of 600 Pa, and a discharge range of 4 mm in diameter. In the measurement based on GDS, the measurement interval was 0.5 nm.
上述各元素的浓度(原子%)是将上述元素的总和设为100原子%而计算出的。将从钛材的表面到通过GDS沿厚度方向测定的氧浓度为最大值的1/3的位置为止的范围作为钛材的表层部。将平均氮浓度、平均碳浓度和平均氢浓度设为各测定点的氮浓度、碳浓度和氢浓度的数值的算术平均值。The concentrations (atomic %) of the above-mentioned elements are calculated by setting the sum of the above-mentioned elements to 100 atomic %. The range from the surface of the titanium material to the position where the oxygen concentration measured in the thickness direction by GDS is 1/3 of the maximum value is regarded as the surface layer of the titanium material. The average nitrogen concentration, average carbon concentration and average hydrogen concentration are the arithmetic mean values of the nitrogen concentration, carbon concentration and hydrogen concentration at each measurement point.
钛材的表面中的α相的Ti的c轴的晶格常数通过使用平行光束法的X射线衍射测定来求出。在使用平行光束法的X射线衍射测定中,使用Rigaku Corporation制的X射线衍射装置SmartLab,X射线源为Co-Kα(波长 )。为了去除Kβ射线,在X射线的入射侧使用W/Si多层膜镜。X射线源负载功率(管电压/管电流)分别为5.4kW(40kV/135mA)。X射线对试样的入射角为0.3度,扫描衍射角2θ。对测定试样,通过机械加工将板厚0.4mm的钛材切成25mm(长)×50mm(宽)的尺寸,以钛材表面的中央位置、换言之测定试样的表面的12.5mm(长)×25mm(宽)的位置为中心照射光束,实施测定。需要说明的是,切出的试样有可能在测定的表面附着有污垢,因此使用丙酮进行清洗。The lattice constant of the c-axis of the α-phase Ti in the surface of the titanium material is obtained by X-ray diffraction measurement using the parallel beam method. In the X-ray diffraction measurement using the parallel beam method, an X-ray diffraction device SmartLab manufactured by Rigaku Corporation is used, and the X-ray source is Co-Kα (wavelength ). In order to remove Kβ rays, a W/Si multilayer mirror is used on the incident side of the X-ray. The X-ray source load power (tube voltage/tube current) is 5.4kW (40kV/135mA). The incident angle of the X-ray on the sample is 0.3 degrees, and the scanning diffraction angle is 2θ. For the measurement sample, a titanium material with a thickness of 0.4mm is cut into a size of 25mm (length) × 50mm (width) by mechanical processing, and the light beam is irradiated with the center position of the titanium surface, in other words, the position of 12.5mm (length) × 25mm (width) on the surface of the measurement sample as the center, and the measurement is carried out. It should be noted that the cut sample may have dirt attached to the surface to be measured, so it is cleaned with acetone.
钛材的板厚中央处的α相的Ti的c轴的晶格常数通过使用聚焦法的X射线衍射来测定。用于分析钛材的板厚中央处的α相的Ti的晶体结构的试样,以钛材的板厚中央成为进行X射线衍射测定的测定面的方式,通过机械研磨和电解研磨进行精加工。在使用聚焦法的X射线衍射测定中,使用在使用平行光束法的X射线衍射测定中使用的X射线衍射装置,X射线源、Kβ射线的去除滤波器、以及X射线源负载功率也与上述平行光束法的条件相同。The lattice constant of the c-axis of the α-phase Ti at the center of the plate thickness of the titanium material is measured by X-ray diffraction using the focusing method. The sample used to analyze the crystal structure of the α-phase Ti at the center of the plate thickness of the titanium material is finely processed by mechanical grinding and electrolytic grinding in such a way that the center of the plate thickness of the titanium material becomes the measurement surface for X-ray diffraction measurement. In the X-ray diffraction measurement using the focusing method, the X-ray diffraction device used in the X-ray diffraction measurement using the parallel beam method is used, and the X-ray source, the Kβ-ray removal filter, and the X-ray source load power are also the same as the conditions of the above-mentioned parallel beam method.
钛材的表面和板厚中央处的α相的Ti的c轴的晶格常数从(0002)面的衍射峰算出。The lattice constant of the c-axis of the α-phase Ti at the surface and the center of the thickness of the titanium material was calculated from the diffraction peak of the (0002) plane.
钛材的表面中的α相的Ti的c轴的晶格常数之差由在钛材表面处算出的晶格常数与在板厚中央处算出的晶格常数之差求出。The difference in the lattice constant of the c-axis of the α-phase Ti in the surface of the titanium material is obtained from the difference between the lattice constant calculated at the surface of the titanium material and the lattice constant calculated at the center of the plate thickness.
氧化覆膜的厚度通过利用GDS以上述方法测定的氧浓度来求出。具体而言,将从表面到氧浓度相对于最大值减半的位置为止的厚度方向的距离作为氧化覆膜的厚度。The thickness of the oxide film was determined from the oxygen concentration measured by the GDS method described above. Specifically, the distance in the thickness direction from the surface to the position where the oxygen concentration was reduced to half of the maximum value was taken as the thickness of the oxide film.
氧化覆膜中所含的来自氮化物的氮的含量用如下方法进行测定。即,根据用以下方法测定的深度方向的来自氮化物的氮浓度的分布,将氧化覆膜内的最大值作为氧化覆膜中所含的来自氮化物的氮的含量。The content of nitrogen derived from nitrides contained in the oxide film is measured by the following method: That is, based on the distribution of nitrogen concentration derived from nitrides in the depth direction measured by the following method, the maximum value in the oxide film is taken as the content of nitrogen derived from nitrides contained in the oxide film.
氧化覆膜内的来自氮化物的氮浓度和来自碳化物的碳浓度的深度方向(膜厚方向)的分布、以及钛基材中的与氧化覆膜的界面附近(从该界面到钛基材侧的20nm)的来自氮化物的氮浓度用以下方法进行测定。即,使用XPS,对钛材的表面进行Ar离子溅射而测定深度方向的浓度分布,分析N1s、C1s、O1s和Ti2p的各峰位置各自的元素的状态,计算出来自氮化物、碳化物、氧化物的N、C、O和Ti的浓度。详细情况按照上述步骤算出。XPS的分析条件如下所述。The distribution of the nitrogen concentration from nitrides and the carbon concentration from carbides in the depth direction (film thickness direction) in the oxide film, and the nitrogen concentration from nitrides near the interface with the oxide film in the titanium substrate (20 nm from the interface to the titanium substrate side) are measured by the following method. That is, XPS is used to measure the concentration distribution in the depth direction by Ar ion sputtering on the surface of the titanium material, and the state of each element of each peak position of N1s, C1s, O1s and Ti2p is analyzed to calculate the concentration of N, C, O and Ti from nitrides, carbides and oxides. The details are calculated according to the above steps. The analysis conditions of XPS are as follows.
装置:ULVAC-PHI制Quantera SXMDevice: Quantera SXM manufactured by ULVAC-PHI
X射线源:mono-AlKα(hν:1486.6eV)X-ray source: mono-AlKα (hν: 1486.6eV)
光束直径:200μmΦ(≈分析区域)Beam diameter: 200μmΦ(≈Analysis area)
检测深度:几nmDetection depth: a few nm
采集角度:45°Collection angle: 45°
溅射条件:Ar+、溅射速率4.3nm/min.(SiO2换算值)Sputtering conditions: Ar + , sputtering rate 4.3 nm/min. (SiO 2 conversion value)
SiO2换算值是指使用预先用椭偏计测定了厚度的SiO2膜,在同一测定条件下求出时的溅射速度。The SiO 2 conversion value refers to the sputtering rate obtained under the same measurement conditions using a SiO 2 film whose thickness has been measured in advance using an ellipsometer.
所制造的钛材的表面粗糙度的各参数(算术平均粗糙度Ra、轮廓单元的平均宽度RSm、粗糙度轮廓单元的均方根斜率RΔq、峰度Rku、偏度Rsk)依据JIS B 0601:2013,在以下条件下进行测定。The surface roughness parameters of the manufactured titanium material (arithmetic mean roughness Ra, average width of profile element RSm, root mean square slope RΔq of roughness profile element, kurtosis Rku, skewness Rsk) were measured under the following conditions in accordance with JIS B 0601:2013.
装置仪器:表面粗糙度形状测量仪((株)东京精密制SURFCOM 1900DX、分析软件:TiMS Ver.9.0.3)Equipment: Surface roughness and shape measuring instrument (SURFCOM 1900DX manufactured by Tokyo Seimitsu Co., Ltd., analysis software: TiMS Ver.9.0.3)
测头:(株)东京精密制的形状测头(型号:DT43801)Probe: Tokyo Seimitsu Co., Ltd. shape probe (model: DT43801)
参数计算标准:JIS-01标准Parameter calculation standard: JIS-01 standard
测定种类:粗糙度测定Measurement type: Roughness measurement
截止种类:高斯Cutoff type: Gaussian
倾斜校正:最小二乘直线校正Tilt correction: Least squares straight line correction
测定距离:5.0mmMeasuring distance: 5.0mm
截止波长λc:0.8mmCut-off wavelength λc: 0.8mm
测定范围:±64.0μmMeasuring range: ±64.0μm
测定速度:0.3mm/secMeasuring speed: 0.3mm/sec
移动/返回速度:0.6mm/secMoving/returning speed: 0.6mm/sec
返回设定:通常测定Return setting: Normal measurement
预驱动长度:(截止波长/3)×2Pre-drive length: (cut-off wavelength/3)×2
测定间隔Δx:0.195μmMeasurement interval Δx: 0.195 μm
λs截止比:300λs cutoff ratio: 300
λs截止波长:2.667μmλs cut-off wavelength: 2.667μm
拾取类别:标准拾取Pickup type: Standard pickup
极性:正转Polarity: Forward
测定位置是在Ra成为最大的方向上测定3点,求出其平均值。此处,Ra成为最大的方向是在钛材为板的情况下,将与轧制方向平行的方向作为0°,在22.5°、45°、90°(与轧制方向垂直的方向)的4个方向上测定粗糙度,确定Ra成为最大的方向。在使用轧辊轧制钛坯料而制成钛材的情况下、或使埋有磨粒的辊沿轧制方向旋转而对板表面进行研磨的情况下,在与轧制方向垂直的方向即90°方向上,Ra成为最大。The measurement position is to measure 3 points in the direction where Ra becomes the maximum, and find the average value. Here, the direction where Ra becomes the maximum is when the titanium material is a plate, and the direction parallel to the rolling direction is taken as 0°, and the roughness is measured in 4 directions of 22.5°, 45°, and 90° (direction perpendicular to the rolling direction) to determine the direction where Ra becomes the maximum. In the case where a titanium material is made by rolling a titanium billet with a rolling roller, or when a roller embedded with abrasive grains is rotated along the rolling direction to grind the plate surface, Ra becomes the maximum in the direction perpendicular to the rolling direction, that is, the 90° direction.
将所制造的钛材分别浸渍在pH3、60℃的硫酸水溶液中4周,计算出浸渍前后的色差,基于色差的值,实施耐变色性的评价。将色差ΔE为0以上且5以下的情况作为耐变色性极其良好(A),将大于5且为10以下的情况作为耐变色性良好(B),将大于10的情况判断为不良(C)。需要说明的是,试验前后的色差ΔE通过下式计算出。The manufactured titanium material was immersed in a sulfuric acid aqueous solution at pH 3 and 60°C for 4 weeks, and the color difference before and after the immersion was calculated. Based on the color difference value, the color resistance was evaluated. The color difference ΔE of 0 or more and 5 or less was considered to be extremely good (A) for color resistance, greater than 5 and less than 10 for good (B) for color resistance, and greater than 10 for poor (C). It should be noted that the color difference ΔE before and after the test was calculated by the following formula.
ΔE=((L*2-L*1)2+(a*2-a*1)2+(b*2-b*1)2)1/2ΔE=((L * 2-L * 1) 2+ (a * 2-a * 1) 2+ (b * 2-b * 1) 2 )1/2
此处,L*1、a*1、b*1为变色试验前的色彩的测定结果,L*2、a*2、b*2为变色试验后的色彩的测定结果,是基于JIS Z 8729中规定的L*a*b*表色法的结果。Here, L*1, a*1, and b*1 are the measurement results of color before the color change test, and L * 2, a * 2, and b * 2 are the measurement results of color after the color change test, which are based on the L * a * b * colorimetric method specified in JIS Z 8729.
另外,色差的测定使用Konica Minolta,Inc.制的CR400,在以测定面积的直径为8mm使用D65的光源的条件下实施。The color difference was measured using CR400 manufactured by Konica Minolta, Inc., with the diameter of the measurement area being 8 mm and a light source of D65.
另外,对所制造的各钛材,进行基于目测的感官评价。基于目测观察的评价是将未供于正式变色加速试验的钛材和正式变色加速试验后的钛材预先排列在平板上,10名评价人在太阳光下从各种角度进行观察比较,判断是否存在变色明显可见的角度。将10名评价人的90%以上判定为变色不明显的情况作为A+++,将10名评价人的80%以上且低于90%判定为变色不明显的情况作为A++,将10名评价人的70%以上且低于80%判定为变色不明显的情况作为A+,将10名评价人的50%以上且低于70%判定为变色不明显的情况作为A0,将10名评价人的30%以上且低于50%判定为变色不明显的情况作为B,将10名评价人的低于30%判定为变色不明显的情况作为C,将评价为C的情况作为不合格。需要说明的是,该目测观察是假定了实际建筑物的屋顶、墙壁的条件,也是假定色调根据观察角度而变化的评价。In addition, each titanium material manufactured was subjected to sensory evaluation based on visual observation. The evaluation based on visual observation is to arrange the titanium materials that have not been subjected to the formal accelerated discoloration test and the titanium materials after the formal accelerated discoloration test on a flat plate in advance, and 10 evaluators observe and compare them from various angles under sunlight to determine whether there is an angle where the discoloration is obviously visible. The case where 90% or more of the 10 evaluators judge that the discoloration is not obvious is A+++, the case where 80% or more and less than 90% of the 10 evaluators judge that the discoloration is not obvious is A++, the case where 70% or more and less than 80% of the 10 evaluators judge that the discoloration is not obvious is A+, the case where 50% or more and less than 70% of the 10 evaluators judge that the discoloration is not obvious is A0, the case where 30% or more and less than 50% of the 10 evaluators judge that the discoloration is not obvious is B, the case where less than 30% of the 10 evaluators judge that the discoloration is not obvious is C, and the case evaluated as C is unqualified. It should be noted that this visual observation assumes the conditions of the roof and walls of an actual building and is also an evaluation that assumes that the color tone changes depending on the observation angle.
结果示于表2、3。表2、3中的下划线表示在本发明的范围外。The results are shown in Tables 2 and 3. The underlined elements in Tables 2 and 3 are outside the scope of the present invention.
[表2][Table 2]
[表3][Table 3]
本发明例1~23中,表层部的平均氮浓度和平均碳浓度均为14.0原子%以下,平均氢浓度为30.0原子%以下,钛材的表面与板厚中央的α相的Ti的c轴的晶格常数之差为以下,它们的色差评价结果为B以上,基于目测的感官评价结果为B以上。In Examples 1 to 23 of the present invention, the average nitrogen concentration and the average carbon concentration in the surface layer were both 14.0 atomic % or less, the average hydrogen concentration was 30.0 atomic % or less, and the difference in the lattice constant of the c-axis of the α-phase Ti between the surface of the titanium material and the center of the plate thickness was Hereinafter, the color difference evaluation results thereof were B or higher, and the sensory evaluation results based on visual observation were B or higher.
比较例1中,退火处理时的真空度低至1.0×10-1Pa,因此表层部的平均氮浓度高。其结果,比较例1的钛材的色差评价结果和基于目测的感官评价结果均为不合格。In Comparative Example 1, the vacuum degree during annealing was as low as 1.0×10 -1 Pa, so the average nitrogen concentration in the surface layer was high. As a result, the titanium material of Comparative Example 1 was unacceptable in both the color difference evaluation results and the sensory evaluation results based on visual observation.
比较例2中,退火温度低,表层部的平均碳浓度高。其结果,比较例2的钛材的色差评价结果和基于目测的感官评价结果均为不合格。In Comparative Example 2, the annealing temperature was low and the average carbon concentration of the surface layer was high. As a result, the color difference evaluation results and the sensory evaluation results based on visual observation of the titanium material of Comparative Example 2 were both unacceptable.
比较例3中,退火处理时的真空度低至8.0×10-2Pa,因此推测钛材的表层部的氧浓度变高,表层部中的α相的Ti的c轴的晶格常数变大,晶格常数之差变大。其结果,比较例3的钛材的色差评价结果和基于目测的感官评价结果均为不合格。In Comparative Example 3, the vacuum degree during annealing was as low as 8.0×10 -2 Pa, so it is estimated that the oxygen concentration in the surface layer of the titanium material increased, the lattice constant of the c-axis of the α-phase Ti in the surface layer increased, and the difference in lattice constants increased. As a result, the color difference evaluation results and the sensory evaluation results based on visual observation of the titanium material of Comparative Example 3 were both unacceptable.
比较例4、5中,表层部的平均氢浓度高,比较例3的钛材的色差评价结果和基于目测的感官评价结果均为不合格。In Comparative Examples 4 and 5, the average hydrogen concentration in the surface layer was high, and the titanium material of Comparative Example 3 was unacceptable in both the color difference evaluation result and the sensory evaluation result based on visual observation.
如上所示,本实施方式涉及的钛材即使在模拟了严苛的酸雨的pH3的硫酸水溶液中,也长期具有优异的耐变色性。可以说本发明在屋顶或墙板这样的室外环境下的用途中特别有效,其产业上的价值极高。As shown above, the titanium material according to the present embodiment has excellent color change resistance for a long time even in a sulfuric acid aqueous solution of pH 3 simulating severe acid rain. It can be said that the present invention is particularly effective in outdoor applications such as roofs or wallboards, and its industrial value is extremely high.
(实施例2)(Example 2)
将表4所示的钛坯料冷轧成0.4mm的厚度后,使用碱或有机溶剂等进行脱脂,去除钛坯料的表面的油分。然后,对各钛坯料以表4所示的条件进行退火处理。表4所示的开放温度是在各退火温度下进行各退火时间的保持后,在冷却过程中开放炉内时的温度。此时的温度是使用热电偶测定得到的炉内的温度。After the titanium billets shown in Table 4 were cold rolled to a thickness of 0.4 mm, they were degreased using an alkali or organic solvent to remove the oil on the surface of the titanium billets. Then, each titanium billet was annealed under the conditions shown in Table 4. The open temperature shown in Table 4 is the temperature when the furnace is opened during the cooling process after each annealing time is maintained at each annealing temperature. The temperature at this time is the temperature in the furnace measured using a thermocouple.
[表4][Table 4]
对所制造的各钛材,进行与实施例1同样的评价。结果示于表5、6。The same evaluation as in Example 1 was performed on each of the produced titanium materials. The results are shown in Tables 5 and 6.
[表5][Table 5]
[表6][Table 6]
如表5、6所示,本发明例24~39中,氧化覆膜中的用X射线光电子能谱法进行分析时的来自氮化物的氮浓度的最大值为2.0~10.0原子%,氧化覆膜中的来自氮化物的氮浓度显示最大值的位置在以SiO2的溅射速度进行换算时存在于距所述氧化覆膜的表面的距离为2~10nm的范围内,存在于钛基材中的与氧化覆膜的界面附近的来自氮化物的氮的浓度小于氧化覆膜中的来自氮化物的氮浓度的最大值且为7原子%以下,氧化覆膜中的来自氮化物的氮浓度的最大值大于等于氧化覆膜中的来自氮化物的氮浓度成为最大的位置的来自碳化物的碳浓度。它们的色差评价结果为A,进一步基于目测的感官评价结果均为A++,耐变色性优异。As shown in Tables 5 and 6, in Examples 24 to 39 of the present invention, the maximum value of the nitrogen concentration from nitrides in the oxide film when analyzed by X-ray photoelectron spectroscopy was 2.0 to 10.0 atomic %, the position where the nitrogen concentration from nitrides in the oxide film showed the maximum value existed in the range of 2 to 10 nm from the surface of the oxide film when converted to the sputtering rate of SiO 2 , the concentration of nitrogen from nitrides in the titanium substrate near the interface with the oxide film was less than the maximum value of the nitrogen concentration from nitrides in the oxide film and was 7 atomic % or less, and the maximum value of the nitrogen concentration from nitrides in the oxide film was equal to or greater than the carbon concentration from carbides at the position where the nitrogen concentration from nitrides in the oxide film became the maximum. The color difference evaluation results were A, and the sensory evaluation results based on visual observation were all A++, and the color change resistance was excellent.
(实施例3)(Example 3)
将表7所示的钛坯料冷轧成0.4mm的厚度后,在表7和表8所示的条件下,依次进行研磨工序、清洗、退火处理和毛化轧制工序。表7所示的“研磨道次数”是指钛坯料向由配置有研磨带的3台的研磨机架构成的卷材研磨机的生产线的通板次数。The titanium billets shown in Table 7 were cold rolled to a thickness of 0.4 mm, and then subjected to a grinding process, cleaning, annealing, and roughing rolling process in sequence under the conditions shown in Tables 7 and 8. The "number of grinding passes" shown in Table 7 refers to the number of times the titanium billets were passed through the production line of the coil grinding machine composed of three grinding machine racks equipped with grinding belts.
本发明例40~72中,对各钛坯料以表8所示的条件进行最终退火处理。表8所示的开放温度是在各退火温度下进行各退火时间的保持后,在冷却过程中开放炉内时的温度。此时的温度是使用热电偶测定得到的炉内的温度。In Examples 40 to 72 of the present invention, each titanium billet was subjected to final annealing treatment under the conditions shown in Table 8. The open temperature shown in Table 8 is the temperature when the furnace is opened during the cooling process after holding at each annealing temperature for each annealing time. The temperature at this time is the temperature in the furnace measured using a thermocouple.
本发明例40~61、63~72中,在表8的“真空度”所示的真空气氛下开始加热,直至冷却开始的期间,向退火炉内导入99.99体积%以上的Ar气体。在各钛坯料在各退火温度的炉内仅保持各退火时间后的冷却过程中,各退火气氛维持直至表8所示的开放温度,在炉内的温度降低至开放温度的时刻开放炉内。In Examples 40 to 61 and 63 to 72 of the present invention, heating was started in a vacuum atmosphere shown in "Vacuum Degree" of Table 8, and 99.99% by volume or more of Ar gas was introduced into the annealing furnace until cooling started. During the cooling process after each titanium billet was kept in the furnace at each annealing temperature for only each annealing time, each annealing atmosphere was maintained until the opening temperature shown in Table 8, and the furnace was opened when the temperature in the furnace dropped to the opening temperature.
本发明例62中,在表8的“真空度”所示的真空气氛下开始加热,该真空度维持直至炉内开放。In Example 62 of the present invention, heating was started in the vacuum atmosphere shown in the "vacuum degree" in Table 8, and the vacuum degree was maintained until the furnace was opened.
比较例6中,将钛坯料冷轧成0.4mm的厚度后,使用碱或有机溶剂等进行脱脂后,不实施最终退火处理而进行硝酸-氢氟酸酸洗精加工。In Comparative Example 6, the titanium billet was cold-rolled to a thickness of 0.4 mm, degreased using an alkali or organic solvent, etc., and then pickled and finished with nitric acid and hydrofluoric acid without final annealing.
[表7][Table 7]
[表8][Table 8]
对所制造的各钛材,进行与实施例1同样的评价。结果示于表9、10。表9中的下划线表示在本发明的范围外。The produced titanium materials were evaluated in the same manner as in Example 1. The results are shown in Tables 9 and 10. The underlined elements in Table 9 are outside the scope of the present invention.
[表9][Table 9]
[表10][Table 10]
如表7~10所示,可知只要控制热处理温度、时间和热处理气氛、以及冷却气氛,在算术平均粗糙度Ra成为最大的方向的粗糙度轮廓中,就能够使算术平均粗糙度Ra与要素长度RSm之比即Ra/RSm为0.006~0.015,且均方根斜率RΔq为0.150~0.280,钛基材的峰度Rku大于3,钛基材的偏度Rsk大于-0.5,评价结果更加优异。特别是,本发明例59~61中,表层部的平均氮浓度和平均碳浓度均为14.0原子%以下,平均氢浓度为30.0原子%以下,钛材的表面与板厚中央的α相的Ti的c轴的晶格常数之差为以下,氧化覆膜中的用X射线光电子能谱法进行分析时的来自氮化物的氮浓度的最大值为2.0~10.0原子%,氧化覆膜中的来自氮化物的氮浓度显示最大值的位置在以SiO2的溅射速度进行换算时存在于距所述氧化覆膜的表面的距离为2~10nm的范围内,存在于钛基材中的与氧化覆膜的界面附近的来自氮化物的氮的浓度小于氧化覆膜中的来自氮化物的氮浓度的最大值且为7原子%以下,氧化覆膜中的来自氮化物的氮浓度的最大值大于等于氧化覆膜中的来自氮化物的氮浓度成为最大的位置的来自碳化物的碳浓度。其结果,这些的色差评价结果为A,基于目测的感官评价结果为A+++,耐变色性极其优异。As shown in Tables 7 to 10, it can be seen that as long as the heat treatment temperature, time, heat treatment atmosphere, and cooling atmosphere are controlled, in the roughness profile in the direction where the arithmetic mean roughness Ra becomes the maximum, the ratio of the arithmetic mean roughness Ra to the element length RSm, i.e., Ra/RSm, can be made 0.006 to 0.015, and the root mean square slope RΔq is 0.150 to 0.280, the peak Rku of the titanium substrate is greater than 3, and the skewness Rsk of the titanium substrate is greater than -0.5, and the evaluation results are more excellent. In particular, in Examples 59 to 61 of the present invention, the average nitrogen concentration and the average carbon concentration of the surface layer are both less than 14.0 atomic %, the average hydrogen concentration is less than 30.0 atomic %, and the difference in the lattice constant of the c-axis of the α-phase Ti at the surface of the titanium material and the center of the plate thickness is Hereinafter, the maximum value of the nitrogen concentration from nitrides in the oxide film when analyzed by X-ray photoelectron spectroscopy is 2.0 to 10.0 atomic %, the position where the nitrogen concentration from nitrides in the oxide film shows the maximum value exists in the range of 2 to 10 nm from the surface of the oxide film when converted to the sputtering rate of SiO 2 , the concentration of nitrogen from nitrides in the titanium substrate near the interface with the oxide film is less than the maximum value of the nitrogen concentration from nitrides in the oxide film and is 7 atomic % or less, and the maximum value of the nitrogen concentration from nitrides in the oxide film is equal to or greater than the carbon concentration from carbides at the position where the nitrogen concentration from nitrides in the oxide film becomes the maximum. As a result, the color difference evaluation results of these are A, and the sensory evaluation results based on visual observation are A+++, and the color change resistance is extremely excellent.
附图标记说明Description of Reference Numerals
1 钛材1 Titanium
10 钛基材10 Titanium substrate
20 氧化覆膜20 Oxide coating
30 表层部30 Surface
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| CN118632944A true CN118632944A (en) | 2024-09-10 |
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| CN202280090624.XA Pending CN118632944A (en) | 2022-03-11 | 2022-03-11 | Titanium |
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| JP (1) | JPWO2023170979A1 (en) |
| KR (1) | KR20240130745A (en) |
| CN (1) | CN118632944A (en) |
| TW (1) | TW202342776A (en) |
| WO (1) | WO2023170979A1 (en) |
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| WO2025150394A1 (en) * | 2024-01-09 | 2025-07-17 | 日本製鉄株式会社 | Titanium material and method for manufacturing titanium material |
| WO2025187552A1 (en) * | 2024-03-05 | 2025-09-12 | 日本製鉄株式会社 | Titanium material, processed product, and product |
Family Cites Families (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0770770A (en) * | 1993-06-15 | 1995-03-14 | Nikko Kinzoku Kk | Treating method of titanium material for preventing hydrogen absorption in hydrogen sulfide aqueous solution |
| JPH10317118A (en) * | 1997-05-21 | 1998-12-02 | Nippon Steel Corp | Pure titanium suitable for grain size control by batch annealing |
| JP3255610B2 (en) | 1998-06-18 | 2002-02-12 | 株式会社神戸製鋼所 | Titanium material or titanium alloy material excellent in discoloration resistance, method for producing the same, and exterior material for building |
| JP3566930B2 (en) * | 2000-02-23 | 2004-09-15 | 新日本製鐵株式会社 | Titanium hardly causing discoloration in atmospheric environment and method for producing the same |
| JP3406898B2 (en) | 2000-07-28 | 2003-05-19 | 新日本製鐵株式会社 | Titanium material that does not easily cause discoloration and method for producing the same |
| JP4543519B2 (en) | 2000-08-18 | 2010-09-15 | 住友金属工業株式会社 | Manufacturing method of titanium cold rolled sheet |
| JP4361814B2 (en) * | 2004-01-23 | 2009-11-11 | 株式会社神戸製鋼所 | Titanium material with excellent wear resistance |
| JP2005272870A (en) | 2004-03-23 | 2005-10-06 | Nippon Steel Corp | Titanium or titanium alloy that does not easily discolor in the atmosphere |
| JP5176445B2 (en) * | 2007-09-10 | 2013-04-03 | 新日鐵住金株式会社 | Titanium alloy material for exhaust system parts excellent in oxidation resistance and formability, manufacturing method thereof, and exhaust device using the alloy material |
| JP4681663B2 (en) * | 2009-07-15 | 2011-05-11 | 株式会社神戸製鋼所 | Titanium plate and method for manufacturing titanium plate |
| EP2520677B8 (en) * | 2009-12-28 | 2019-06-26 | Nippon Steel & Sumitomo Metal Corporation | Heat-resistant titanium alloy material for exhaust system components with excellent oxidation resistance, manufacturing method of heat-resistant titanium alloy sheet with excellent oxidation resistance for exhaust system components, and exhaust system |
| JP5862314B2 (en) * | 2012-01-12 | 2016-02-16 | 新日鐵住金株式会社 | Titanium alloy material for exhaust system parts excellent in oxidation resistance, manufacturing method thereof, and exhaust device using the alloy material |
| CN107847994B (en) * | 2015-07-29 | 2020-03-13 | 日本制铁株式会社 | Titanium composite material and titanium material for hot rolling |
| JP6610062B2 (en) * | 2015-07-31 | 2019-11-27 | 日本製鉄株式会社 | Titanium plate |
| WO2018084184A1 (en) * | 2016-11-01 | 2018-05-11 | 新日鐵住金株式会社 | Titanium material, constituent member for cells, cell, and solid polymer fuel cell |
| KR102452921B1 (en) * | 2018-10-09 | 2022-10-11 | 닛폰세이테츠 가부시키가이샤 | α+β type titanium alloy wire rod and α+β type titanium alloy wire rod manufacturing method |
| JP7167838B2 (en) * | 2019-04-26 | 2022-11-09 | 日本製鉄株式会社 | Titanium plate with excellent lubricity and manufacturing method thereof |
| JP7078180B2 (en) * | 2019-06-20 | 2022-05-31 | 日本製鉄株式会社 | Titanium material and equipment |
| JP7397278B2 (en) * | 2019-08-09 | 2023-12-13 | 日本製鉄株式会社 | Titanium alloy plates and automotive exhaust system parts |
| JP7525784B2 (en) * | 2020-09-16 | 2024-07-31 | 日本製鉄株式会社 | Titanium material and method for manufacturing titanium material |
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2022
- 2022-03-11 JP JP2024505860A patent/JPWO2023170979A1/ja active Pending
- 2022-03-11 WO PCT/JP2022/011131 patent/WO2023170979A1/en not_active Ceased
- 2022-03-11 KR KR1020247025194A patent/KR20240130745A/en active Pending
- 2022-03-11 CN CN202280090624.XA patent/CN118632944A/en active Pending
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2023
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| KR20240130745A (en) | 2024-08-29 |
| WO2023170979A1 (en) | 2023-09-14 |
| JPWO2023170979A1 (en) | 2023-09-14 |
| TW202342776A (en) | 2023-11-01 |
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