CN118705647B - A double-layer structured duty fuel nozzle, burner and operation method - Google Patents
A double-layer structured duty fuel nozzle, burner and operation method Download PDFInfo
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- 239000000446 fuel Substances 0.000 title claims abstract description 280
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000002485 combustion reaction Methods 0.000 claims abstract description 84
- 239000007921 spray Substances 0.000 claims abstract description 32
- 238000009792 diffusion process Methods 0.000 claims description 16
- 239000013589 supplement Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 239000010410 layer Substances 0.000 claims 26
- 230000009977 dual effect Effects 0.000 claims 4
- 239000000463 material Substances 0.000 claims 2
- 239000002355 dual-layer Substances 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 abstract description 13
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 13
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 12
- 239000007789 gas Substances 0.000 abstract description 9
- 238000004880 explosion Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 10
- 238000004200 deflagration Methods 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000003345 natural gas Substances 0.000 description 3
- 238000002679 ablation Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000009841 combustion method Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010977 unit operation Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/28—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
- F23R3/38—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply comprising rotary fuel injection means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/28—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply
- F23R3/286—Continuous combustion chambers using liquid or gaseous fuel characterised by the fuel supply having fuel-air premixing devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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Abstract
本发明属于燃气轮机燃烧器技术领域,公开了一种双层结构的值班燃料喷嘴、燃烧器及运行方法。值班燃料喷嘴包括依次连通的双层值班燃料流通腔和值班燃料喷孔,双层值班燃料流通腔自中心向外侧依次包括中央值班燃料通道、内层值班空气通道、外层值班燃料通道和外层值班空气通道;中央值班燃料通道连通中央值班燃料喷孔,内层值班空气通道前侧设有内层值班旋流器;外层值班空气通道前侧设有外层值班旋流器和外层值班燃料喷孔;外层值班燃料喷孔设在外层值班旋流器的旋流叶片上并导通连接外层值班燃料通道与外层值班空气通道,或者设在外层值班燃料通道的前端。本发明可解决含氢燃料点火易爆燃问题,且燃烧稳定、避免回火,能降低NOX排放。
The present invention belongs to the technical field of gas turbine burners, and discloses a double-layered duty fuel nozzle, a burner and an operation method. The duty fuel nozzle includes a double-layer duty fuel flow chamber and a duty fuel spray hole connected in sequence, and the double-layer duty fuel flow chamber includes a central duty fuel channel, an inner duty air channel, an outer duty fuel channel and an outer duty air channel from the center to the outside in sequence; the central duty fuel channel is connected to the central duty fuel spray hole, and an inner duty swirler is provided on the front side of the inner duty air channel; an outer duty swirler and an outer duty fuel spray hole are provided on the front side of the outer duty air channel; the outer duty fuel spray hole is provided on the swirl blade of the outer duty swirler and conducts and connects the outer duty fuel channel and the outer duty air channel, or is provided at the front end of the outer duty fuel channel. The present invention can solve the problem of easy explosion during ignition of hydrogen-containing fuel, and has stable combustion, avoids backfire, and can reduce NO x emissions.
Description
技术领域Technical Field
本发明属于燃烧器技术领域,具体涉及一种双层结构的值班燃料喷嘴、燃烧器及运行方法。The invention belongs to the technical field of burners, and in particular relates to a double-layer structured on-duty fuel nozzle, a burner and an operating method.
背景技术Background Art
由于天然气价格昂贵,国内燃气轮机电厂的收益大多不及预期,甚至亏损。为了降低燃料成本,石化副产气或者IGCC合成气作为燃气轮机燃料发电逐渐成为一个趋势。但是,目前燃气轮机主要的设计燃料是天然气,尤其是采用预混燃烧技术的燃烧器,对氢气比例要求极为严格,一般要求氢气比例在2%(体积分数)以内。因此,对于含氢量较高的石化副产气,采用该类型燃气轮机燃烧就存在很大的局限性。例如,浙石化对3台西门子SGT-2000E的燃料系统进行改造,使其可以燃烧含有0-25%氢气的燃料,但是在点火及低负荷工况,由于爆燃及回火问题,仍需要完全采用天然气燃料。Due to the high price of natural gas, the revenue of domestic gas turbine power plants is mostly lower than expected, or even loss-making. In order to reduce fuel costs, it has gradually become a trend to use petrochemical by-product gas or IGCC synthesis gas as gas turbine fuel for power generation. However, the main design fuel for gas turbines is natural gas, especially the burners using premixed combustion technology, which have extremely strict requirements on the hydrogen ratio, generally requiring the hydrogen ratio to be within 2% (volume fraction). Therefore, for petrochemical by-product gas with a high hydrogen content, there are great limitations in using this type of gas turbine for combustion. For example, Zhejiang Petrochemical modified the fuel system of three Siemens SGT-2000Es so that they can burn fuel containing 0-25% hydrogen, but during ignition and low-load conditions, due to deflagration and flashback problems, natural gas fuel still needs to be used completely.
因此,亟需对现有的燃烧器进行改进,以解决其无法燃烧含氢量超过1%的燃料进行点火及低负荷燃烧的问题。Therefore, there is an urgent need to improve the existing burners to solve the problem that they are unable to ignite and burn at low loads with fuels containing more than 1% hydrogen.
发明内容Summary of the invention
本发明旨在解决现有燃烧器无法燃烧含氢量超过1%的燃料进行点火及低负荷燃烧的问题,提供一种双层结构的值班燃料喷嘴、燃烧器及运行方法,可以用于燃气轮机含氢燃料(氢气体积分数<25%)直接点火启动,并推到一定负荷后切换预混燃烧,同时,在高负荷工况通过关闭中央值班燃料,降低值班燃料量,从而降低NOX排放、达到低排放目标。The present invention aims to solve the problem that the existing burner cannot burn fuel with a hydrogen content of more than 1% for ignition and low-load combustion, and provides a double-layer structure of a duty fuel nozzle, a burner and an operating method, which can be used for direct ignition and start-up of hydrogen-containing fuel (hydrogen gas volume fraction <25%) of a gas turbine, and switch to premixed combustion after pushing to a certain load. At the same time, under high-load conditions, by shutting down the central duty fuel, the duty fuel amount is reduced, thereby reducing NOx emissions and achieving low emission targets.
为实现以上技术目的,本发明采用以下技术方案:In order to achieve the above technical objectives, the present invention adopts the following technical solutions:
一种双层结构的值班燃料喷嘴,包括依次连通的双层值班燃料流通腔和值班燃料喷孔;所述双层值班燃料流通腔自中心向外侧依次包括中央值班燃料通道、内层值班空气通道、外层值班燃料通道和外层值班空气通道;所述中央值班燃料通道的前侧连通至中央值班燃料喷孔,所述内层值班空气通道的前侧设置有内层值班旋流器,所述内层值班旋流器设置在所述中央值班燃料通道与所述外层值班燃料通道之间;A double-layer duty fuel nozzle, comprising a double-layer duty fuel flow chamber and a duty fuel spray hole connected in sequence; the double-layer duty fuel flow chamber comprises a central duty fuel channel, an inner duty air channel, an outer duty fuel channel and an outer duty air channel in sequence from the center to the outside; the front side of the central duty fuel channel is connected to the central duty fuel spray hole, the front side of the inner duty air channel is provided with an inner duty swirler, and the inner duty swirler is provided between the central duty fuel channel and the outer duty fuel channel;
所述外层值班空气通道的前侧设置有外层值班旋流器和外层值班燃料喷孔;The front side of the outer duty air passage is provided with an outer duty swirler and an outer duty fuel spray hole;
所述外层值班燃料喷孔设置在所述外层值班旋流器的旋流叶片上,所述外层值班燃料通道的前端侧壁导通连接所述外层值班燃料喷孔、并通过所述外层值班燃料喷孔连通至所述外层值班空气通道,或者,The outer layer duty fuel spray hole is arranged on the swirl blade of the outer layer duty swirler, the front end side wall of the outer layer duty fuel channel is connected to the outer layer duty fuel spray hole, and is connected to the outer layer duty air channel through the outer layer duty fuel spray hole, or,
所述外层值班燃料喷孔设置在所述外层值班燃料通道的前端,所述外层值班燃料通道内的燃料与所述外层值班空气通道喷出的空气在所述外层值班旋流器的前端混合。The outer duty fuel injection hole is arranged at the front end of the outer duty fuel channel, and the fuel in the outer duty fuel channel is mixed with the air sprayed from the outer duty air channel at the front end of the outer duty swirler.
进一步地,所述内层值班旋流器采用螺旋折弯叶片。Furthermore, the inner layer on-duty cyclone adopts spirally bent blades.
更进一步地,所述内层值班旋流器的旋流数>1.3。Furthermore, the swirl number of the inner layer duty cyclone is >1.3.
进一步地,所述外层值班旋流器采用带有叶型的直叶片。Furthermore, the outer layer duty cyclone adopts straight blades with leaf shapes.
更进一步地,所述外层值班旋流器的旋流数<0.8。Furthermore, the swirl number of the outer layer duty cyclone is <0.8.
进一步地,所述内层值班旋流器的旋流叶片中间朝向正面安装有点火器。Furthermore, an igniter is installed in the middle of the swirl blades of the inner layer duty swirler toward the front.
同时,本发明提供一种燃烧器,包括如上任一项所述的双层结构的值班燃料喷嘴,还包括喷嘴外壳,所述喷嘴外壳的中心设置有所述值班燃料喷嘴,所述值班燃料喷嘴外围设置有预混燃料喷嘴。At the same time, the present invention provides a burner, comprising a service fuel nozzle with a double-layer structure as described in any of the above items, and also comprising a nozzle shell, wherein the service fuel nozzle is arranged at the center of the nozzle shell, and a premixing fuel nozzle is arranged at the periphery of the service fuel nozzle.
进一步地,所述预混燃料喷嘴包括依次连通的预混燃料流通腔和预混燃料喷孔;Further, the premix fuel nozzle comprises a premix fuel flow cavity and a premix fuel spray hole which are connected in sequence;
所述预混燃料流通腔自内向外包括预混燃料通道和预混空气通道,所述预混空气通道内设置有预混空气旋流器,所述预混空气旋流器垂直于所述预混空气通道的流通轴线斜向设置,所述预混空气旋流器上开设有斜向孔,用于将所述预混燃料通道与所述预混空气通道连通。The premixed fuel flow cavity includes a premixed fuel channel and a premixed air channel from inside to outside. A premixed air swirler is arranged in the premixed air channel. The premixed air swirler is obliquely arranged perpendicular to the flow axis of the premixed air channel. An oblique hole is opened on the premixed air swirler for connecting the premixed fuel channel with the premixed air channel.
此外,本发明还提供一种燃烧器燃烧运行方法,采用如上所述的燃烧器实施,所述燃烧器包括三种燃烧方式,即:中央值班燃料燃烧、外层值班燃料扩散燃烧和预混燃料预混燃烧;In addition, the present invention also provides a burner combustion operation method, which is implemented using the burner as described above, wherein the burner includes three combustion modes, namely: central duty fuel combustion, outer duty fuel diffusion combustion and premixed fuel premixed combustion;
根据工况运行负荷,所述燃烧器自初始点火至满负荷运行的过程具体如下:According to the operating load, the process of the burner from initial ignition to full load operation is as follows:
阶段一、机组点火:Stage 1: Unit ignition:
仅采用中央值班燃料燃烧;Only central duty fuel is used for combustion;
内层的中央值班燃料从中央值班燃料喷孔喷入,固定于内层值班旋流器的旋流叶片中间朝向正面的点火器点火,点燃内层的中央值班燃料;The inner layer of central duty fuel is sprayed in from the central duty fuel spray hole, and the igniter facing the front side of the swirl blade fixed in the middle of the inner layer of duty swirl device ignites, thereby igniting the inner layer of central duty fuel;
阶段二、机组从启动到30%负荷运行:Stage 2: Unit operation from startup to 30% load:
采用外层值班燃料扩散燃烧为主、中央值班燃料燃烧为辅;The outer duty fuel diffusion combustion is used as the main method, and the central duty fuel combustion is used as the auxiliary method;
燃料通过外层值班旋流器的外层值班燃料喷孔进入燃烧室,形成扩散火焰;同时,内层的中央值班燃料仍保持设定的比例燃烧;The fuel enters the combustion chamber through the outer duty fuel nozzles of the outer duty swirler, forming a diffusion flame; at the same time, the inner central duty fuel still maintains the set proportion of combustion;
阶段三、机组在30%-50%负荷之间运行:Stage 3: The unit operates between 30% and 50% load:
采用外层值班燃料扩散燃烧、中央值班燃料燃烧和预混燃料预混燃烧同时运行;Simultaneous operation of outer duty fuel diffusion combustion, central duty fuel combustion and premixed fuel premixed combustion;
作为阶段二燃烧方式的补充,预混空气与来自预混空气旋流器斜向孔喷出的预混燃料充分混合后注入燃烧室燃烧,此时,内层的中央值班燃料、外层值班燃料以及预混燃料同时存在并燃烧;As a supplement to the second stage combustion method, the premixed air is fully mixed with the premixed fuel sprayed from the oblique holes of the premixed air swirler and then injected into the combustion chamber for combustion. At this time, the inner layer of central duty fuel, the outer layer of duty fuel and the premixed fuel exist and burn at the same time;
阶段四、机组在50%负荷与100%负荷之间运行:Stage 4: The unit operates between 50% load and 100% load:
采用预混燃料预混燃烧为主、外层值班燃料扩散燃烧为辅;The premixed fuel is mainly used for premixed combustion, and the outer layer duty fuel is used for diffusion combustion as a supplement;
采用预混燃料预混燃烧为主,同时,维持预设比例的外层值班燃料燃烧,并关闭内层的中央值班燃料通道,维持内层值班空气通道开通。Premixed fuel and premixed combustion are mainly adopted. At the same time, the preset proportion of outer duty fuel is maintained for combustion, and the inner central duty fuel channel is closed, while the inner duty air channel is kept open.
进一步地,机组从启动到30%负荷运行时,内层的中央值班燃料体积分数维持在15-20%;Furthermore, when the unit is running from startup to 30% load, the volume fraction of the central duty fuel in the inner layer is maintained at 15-20%;
机组在50%负荷与100%负荷之间运行时,维持外层值班燃料的体积分数为5%-10%。When the unit operates between 50% load and 100% load, the volume fraction of the outer duty fuel is maintained at 5%-10%.
与现有技术相比,本发明所产生的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明的值班燃料喷嘴设计为双层结构,包括双层值班燃料和双层值班空气通道,并分别对应设置有内层旋流器和外层旋流器,点火时只供入少量中央值班燃料,解决了含氢燃料直接点火启动容易爆燃的难题,同时,双层值班燃料通道和双层值班空气通道的设计,可以使值班燃料分布更加均匀,增加了燃烧的稳定性;(1) The duty fuel nozzle of the present invention is designed as a double-layer structure, including a double-layer duty fuel and a double-layer duty air channel, and is respectively provided with an inner layer swirler and an outer layer swirler. During ignition, only a small amount of central duty fuel is supplied, which solves the problem that hydrogen-containing fuel is easy to deflagrate when directly ignited and started. At the same time, the design of the double-layer duty fuel channel and the double-layer duty air channel can make the duty fuel distribution more uniform, thereby increasing the stability of combustion;
(2)内层值班旋流器采用螺旋折弯叶片,旋流数>1.3,旋流强度较强,能够在点火小流量燃料量的情况下稳定火焰;由于内层值班旋流器的旋流数较强,点火时只供入少量中央值班燃料,在少量的中央值班燃料的情况下,能够稳定火焰,成功点火,同时,由于内层值班旋流器的存在,能够有效降低机组点火时的热负荷,防止产生爆燃,避免爆燃对机组产生危害;(2) The inner duty cyclone adopts spirally bent blades with a swirl number of >1.3 and a strong swirl intensity, which can stabilize the flame when igniting a small amount of fuel. Due to the strong swirl number of the inner duty cyclone, only a small amount of central duty fuel is supplied during ignition. With a small amount of central duty fuel, the flame can be stabilized and ignited successfully. At the same time, due to the existence of the inner duty cyclone, the heat load of the unit during ignition can be effectively reduced, preventing the occurrence of deflagration and avoiding the damage of the deflagration to the unit.
(3)外层旋流器采用带有叶型的直叶片,旋流数<0.8,能够提高外层值班空气的轴向流速,在低负荷切入预混燃料之前,采用外层值班燃料推动提升运行负荷,能有效避免回火;(3) The outer cyclone uses straight blades with a swirl number of <0.8, which can increase the axial flow velocity of the outer duty air. Before the premixed fuel is cut in at low load, the outer duty fuel is used to promote the increase of the operating load, which can effectively avoid flashback;
(4)在高负荷工况下,通过少量的外层值班燃料来稳定火焰,同时关闭内层的中央值班燃料,能够有效降低值班燃料喷嘴的中心燃烧区域温度,进一步降低机组NOX排放。(4) Under high load conditions, a small amount of outer duty fuel is used to stabilize the flame while closing the inner central duty fuel, which can effectively reduce the temperature of the central combustion area of the duty fuel nozzle and further reduce the NOx emissions of the unit.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例1中带有双层结构的值班燃料喷嘴的燃烧器的内部结构示意图;FIG1 is a schematic diagram of the internal structure of a burner with a double-layer structured fuel nozzle in Example 1 of the present invention;
图2为本发明实施例1中带有双层结构的值班燃料喷嘴的燃烧器的三维结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of a burner with a double-layer structured fuel nozzle in Example 1 of the present invention;
图3为本发明实施例1中带有双层结构的值班燃料喷嘴的燃烧器的正面(前侧)结构示意图;FIG3 is a schematic diagram of the front (front side) structure of a burner with a double-layer structured fuel nozzle in Example 1 of the present invention;
图4为本发明实施例1中带有双层结构的值班燃料喷嘴的燃烧器的背面(后侧)结构示意图;FIG4 is a schematic diagram of the back side (rear side) structure of a burner with a duty fuel nozzle having a double-layer structure in Example 1 of the present invention;
图5为本发明实施例1中内层值班旋流器和外层值班旋流器的组装结构示意图;FIG5 is a schematic diagram of the assembly structure of the inner layer duty cyclone and the outer layer duty cyclone in Example 1 of the present invention;
图6为本发明实施例1中外层值班旋流器的直叶片结构示意图;FIG6 is a schematic diagram of the straight blade structure of the outer layer on-duty cyclone in Example 1 of the present invention;
图7为本发明实施例1中内层值班旋流器的螺旋折弯叶片结构示意图;FIG7 is a schematic diagram of the structure of the spirally bent blades of the inner layer on-duty cyclone in Example 1 of the present invention;
图8为本发明实施例1的燃烧器的燃料与空气流通路径结构示意图;FIG8 is a schematic diagram of the structure of the fuel and air flow paths of the burner of Example 1 of the present invention;
图9为本发明实施例1的燃烧器自启动至满负荷运行时的燃烧过程示意图;FIG9 is a schematic diagram of the combustion process of the burner from startup to full load operation according to Example 1 of the present invention;
图10为本发明实施例2中带有双层结构的值班燃料喷嘴的燃烧器的三维结构示意图;FIG10 is a schematic diagram of the three-dimensional structure of a burner with a double-layer structure of a duty fuel nozzle in Example 2 of the present invention;
图中标记说明:Description of the markings in the figure:
1-喷嘴外壳;2-预混空气旋流器;3-外层值班旋流器;4-外层值班燃料喷孔;5-预混空气通道;6-内层值班旋流器;7-中央值班燃料喷孔;8-中央值班燃料通道;9-内层值班空气通道;10-外层值班燃料通道;11-外层值班空气通道;12-预混燃料通道。1-nozzle housing; 2-premixed air swirler; 3-outer duty swirler; 4-outer duty fuel nozzle; 5-premixed air channel; 6-inner duty swirler; 7-central duty fuel nozzle; 8-central duty fuel channel; 9-inner duty air channel; 10-outer duty fuel channel; 11-outer duty air channel; 12-premixed fuel channel.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
实施例1Example 1
结合图1-图7所示,本发明实施例提供了一种燃烧器,包括喷嘴外壳1,喷嘴外壳1中心设置有双层结构的值班燃料喷嘴,所述值班燃料喷嘴外围设置有预混燃料喷嘴。1 to 7 , an embodiment of the present invention provides a burner, including a nozzle housing 1 , a service fuel nozzle with a double-layer structure is arranged at the center of the nozzle housing 1 , and a premixing fuel nozzle is arranged at the periphery of the service fuel nozzle.
所述值班燃料喷嘴包括依次连通的双层值班燃料流通腔和值班燃料喷孔,所述双层值班燃料流通腔自中心向外侧依次包括中央值班燃料通道8、内层值班空气通道9、外层值班燃料通道10和外层值班空气通道11。The duty fuel nozzle includes a double-layer duty fuel circulation cavity and a duty fuel spray hole which are connected in sequence. The double-layer duty fuel circulation cavity includes a central duty fuel channel 8, an inner duty air channel 9, an outer duty fuel channel 10 and an outer duty air channel 11 from the center to the outside.
所述中央值班燃料通道8的前侧连通至中央值班燃料喷孔7,所述内层值班空气通道9的前侧设置有内层值班旋流器6,所述内层值班旋流器6设置在所述中央值班燃料通道8与所述外层值班燃料通道10之间。The front side of the central duty fuel channel 8 is connected to the central duty fuel injection hole 7 , and the front side of the inner duty air channel 9 is provided with an inner duty swirler 6 , and the inner duty swirler 6 is arranged between the central duty fuel channel 8 and the outer duty fuel channel 10 .
所述外层值班空气通道11的前侧设置有外层值班旋流器3和外层值班燃料喷孔4。An outer layer duty swirler 3 and an outer layer duty fuel injection hole 4 are arranged at the front side of the outer layer duty air passage 11 .
在本发明实施例中,所述外层值班燃料喷孔4设置在所述外层值班旋流器3的旋流叶片上,所述外层值班燃料通道10的前端侧壁导通连接所述外层值班燃料喷孔4、并通过所述外层值班燃料喷孔4连通至所述外层值班空气通道11;具体地,所述外层值班燃料喷孔4为贯穿所述外层值班旋流器3旋流叶片的侧壁和前壁的折弯通孔(参见图6)。In an embodiment of the present invention, the outer layer duty fuel spray hole 4 is arranged on the swirl blade of the outer layer duty swirler 3, and the front end side wall of the outer layer duty fuel channel 10 is connected to the outer layer duty fuel spray hole 4, and is connected to the outer layer duty air channel 11 through the outer layer duty fuel spray hole 4; specifically, the outer layer duty fuel spray hole 4 is a bent through hole that penetrates the side wall and the front wall of the swirl blade of the outer layer duty swirler 3 (see Figure 6).
所述预混燃料喷嘴包括依次连通的预混燃料流通腔和预混燃料喷孔,所述预混燃料流通腔自内向外包括预混燃料通道12和预混空气通道5,所述预混空气通道5内设置有预混空气旋流器2,所述预混空气旋流器2垂直于所述预混空气通道5的流通轴线斜向设置,所述预混空气旋流器2上开设有斜向孔,用于将所述预混燃料通道12与所述预混空气通道5连通。The premix fuel nozzle includes a premix fuel flow cavity and a premix fuel spray hole which are connected in sequence. The premix fuel flow cavity includes a premix fuel channel 12 and a premix air channel 5 from the inside to the outside. A premix air swirler 2 is arranged in the premix air channel 5. The premix air swirler 2 is obliquely arranged perpendicular to the flow axis of the premix air channel 5. An oblique hole is opened on the premix air swirler 2 for connecting the premix fuel channel 12 with the premix air channel 5.
具体地,在本发明实施例中,参见图5和图7所示,所述内层值班旋流器6的旋流器叶片采用螺旋折弯叶片,旋流数>1.3,旋流强度较强,能够在点火小流量燃料量的情况下稳定火焰。所述内层值班旋流器6的螺旋折弯叶片环绕在中央值班燃料喷孔7外围,所述中央值班燃料喷孔7与所述中央值班燃料通道8导通,用于燃机启动时喷出中央值班燃料进行点火。由于内层值班旋流器6的旋流数较大,旋流强度较强,当少量的空气通过内层值班旋流器6、少量的中央值班燃料燃料通过中央值班燃料喷孔7后,二者接触混合并启动点火,即可点火成功并稳定燃烧,克服了含氢燃料直接点火启动容易爆燃的缺陷。Specifically, in the embodiment of the present invention, referring to FIG. 5 and FIG. 7, the swirler blades of the inner duty swirler 6 are spirally bent blades, the swirl number is greater than 1.3, the swirl intensity is relatively strong, and the flame can be stabilized when a small amount of fuel is ignited. The spirally bent blades of the inner duty swirler 6 surround the periphery of the central duty fuel nozzle 7, and the central duty fuel nozzle 7 is connected to the central duty fuel channel 8, which is used to spray the central duty fuel for ignition when the engine is started. Since the swirl number of the inner duty swirler 6 is large and the swirl intensity is relatively strong, when a small amount of air passes through the inner duty swirler 6 and a small amount of central duty fuel passes through the central duty fuel nozzle 7, the two are contacted and mixed and ignition is started, and ignition can be successful and stable combustion can be achieved, overcoming the defect that hydrogen-containing fuel is easy to explode when directly ignited and started.
参见图5和图6所示,所述外层值班旋流器3的旋流器叶片采用带有叶型的直叶片,旋流数<0.8,以提高外层值班空气的轴向速度,避免回火。所述外层值班燃料喷孔4的喷孔末端位于外层值班旋流器3的直叶片朝向相邻两个直叶片之间的流体通道的前部,用于在低负荷工况下喷出外层值班燃料进行燃烧,将机组推至30%负荷。As shown in Figures 5 and 6, the swirler blades of the outer duty swirler 3 are straight blades with a blade shape, and the swirl number is <0.8, so as to increase the axial velocity of the outer duty air and avoid backfire. The nozzle end of the outer duty fuel nozzle 4 is located at the front of the fluid channel between two adjacent straight blades of the outer duty swirler 3, which is used to spray the outer duty fuel for combustion under low load conditions and push the unit to 30% load.
所述值班燃料喷嘴的内层值班旋流器6的旋流叶片中间朝向正面(前侧)安装有点火器,点火时,中央值班燃料从中央值班燃料通道8通入,点火器启动,点火成功。An igniter is installed in the middle of the swirl blades of the inner layer of the duty swirler 6 of the duty fuel nozzle toward the front (front side). During ignition, the central duty fuel is introduced from the central duty fuel channel 8, the igniter is started, and the ignition is successful.
由于内层值班旋流器6的旋流器叶片通道只有空气通过,可以有效冷却点火器结构,防止点火器烧坏,同时,由于内层值班旋流器6的设置,可以使机组在燃料含氢的情况下直接点火,避免爆燃对机组产生的危害,使得本发明实施例的双层结构的值班燃料喷嘴及其燃烧器,能够适用于含氢体积分数<25%、低位热值>25MJ/Nm3的含氢燃料。Since only air passes through the swirler blade channel of the inner duty swirler 6, the igniter structure can be effectively cooled to prevent the igniter from burning out. At the same time, due to the setting of the inner duty swirler 6, the unit can be directly ignited when the fuel contains hydrogen, avoiding the damage to the unit caused by deflagration, so that the double-layer structure of the duty fuel nozzle and its burner of the embodiment of the present invention can be suitable for hydrogen-containing fuel with a hydrogen volume fraction of <25% and a low calorific value of >25MJ/ Nm3 .
在高负荷工况下,大部分燃料从预混燃料喷孔进入后续的预混通道,形成预混燃烧。此时,外层值班燃料仍保留,维持体积分数为5%-10%的外层值班燃料,用于稳定预混火焰。同时,内层的中央值班燃料关闭,但内层值班旋流器6仍有空气通过,用于降低值班燃料喷嘴中心区域的火焰温度,以降低NOX排放。Under high load conditions, most of the fuel enters the subsequent premixing channel from the premixing fuel nozzle to form premixed combustion. At this time, the outer layer of duty fuel is still retained, maintaining a volume fraction of 5%-10% of the outer layer of duty fuel to stabilize the premixed flame. At the same time, the inner layer of the central duty fuel is closed, but the inner layer of the duty swirler 6 still has air passing through it to reduce the flame temperature in the center area of the duty fuel nozzle to reduce NO x emissions.
本发明实施例的燃烧器的燃料与空气流通路径如图8所示,其中:The fuel and air flow paths of the burner of the embodiment of the present invention are shown in FIG8 , wherein:
中央值班燃料和外层值班燃料分别从中央值班燃料通道8、外层值班燃料通道10进入值班燃料喷嘴内,然后,中央值班燃料经过中央值班燃料通道8从中央值班燃料喷孔7喷出,外层值班燃料经过外层值班燃料通道10后、从外层值班燃料喷孔4喷出;The central duty fuel and the outer duty fuel enter the duty fuel nozzle from the central duty fuel channel 8 and the outer duty fuel channel 10 respectively. Then, the central duty fuel passes through the central duty fuel channel 8 and is sprayed from the central duty fuel spray hole 7. The outer duty fuel passes through the outer duty fuel channel 10 and is sprayed from the outer duty fuel spray hole 4.
外层值班空气经过外层值班空气通道11进入外层值班旋流器3;在外层值班旋流器3处,由于外层值班旋流器3旋流数较低,仍然可以保持较高的轴向速度;The outer duty air enters the outer duty cyclone 3 through the outer duty air channel 11; at the outer duty cyclone 3, since the swirl number of the outer duty cyclone 3 is relatively low, a relatively high axial velocity can still be maintained;
内层值班空气经过内层值班空气通道9进入内层值班旋流器6;在内层值班旋流器6处,内层值班空气次燃空气的圆周速度增加,轴向速度减小;The inner duty air passes through the inner duty air channel 9 and enters the inner duty cyclone 6; at the inner duty cyclone 6, the circumferential velocity of the inner duty air secondary combustion air increases, and the axial velocity decreases;
从外层值班燃料喷孔4喷出的外层值班燃料与外层值班空气边混合边燃烧,此时,由于外层值班燃料与外层值班空气都具备一定的轴向速度,可以有效避免燃料回火导致的烧蚀值班燃料喷嘴;The outer duty fuel sprayed from the outer duty fuel spray hole 4 is mixed with the outer duty air while burning. At this time, since the outer duty fuel and the outer duty air have a certain axial velocity, the ablation of the duty fuel nozzle caused by fuel flashback can be effectively avoided;
从中央值班燃料喷孔7喷出的中央值班燃料,与内层值班空气边混合边燃烧,此时,由于中央值班燃料与内层值班空气都具备一定的轴向速度,可以有效避免燃料回火导致的烧蚀值班燃料喷嘴。The central duty fuel sprayed from the central duty fuel nozzle 7 is mixed with the inner duty air while burning. At this time, since both the central duty fuel and the inner duty air have a certain axial velocity, the ablation of the duty fuel nozzle caused by fuel backfire can be effectively avoided.
本发明实施例采用双层结构设计的值班燃料喷嘴,通过双层值班燃料通道和双层值班空气通道的设计,可以使值班燃料分布更加均匀,增加了燃烧的稳定性。The embodiment of the present invention adopts a duty fuel nozzle with a double-layer structure design. Through the design of a double-layer duty fuel channel and a double-layer duty air channel, the duty fuel can be distributed more evenly, thereby increasing the stability of combustion.
本发明实施例还提供了燃烧器的燃烧运行方法,本发明实施例的燃烧器包括三种燃烧方式,即:中央值班燃料燃烧、外层值班燃料扩散燃烧和预混燃料预混燃烧。根据工况运行负荷,结合图8所示,本发明实施例的燃烧器自初始点火至满负荷运行的过程具体如下:The embodiment of the present invention also provides a combustion operation method of a burner. The burner of the embodiment of the present invention includes three combustion modes, namely: central duty fuel combustion, outer duty fuel diffusion combustion and premixed fuel premixed combustion. According to the operating load, combined with FIG8, the process of the burner of the embodiment of the present invention from initial ignition to full load operation is as follows:
阶段一、机组点火:Stage 1: Unit ignition:
从压气机的来流空气,进入燃烧室内,分别从预混空气旋流器2、外层值班旋流器3以及内层值班旋流器6进入火焰筒内;The incoming air from the compressor enters the combustion chamber and enters the flame tube from the premixed air swirler 2, the outer duty swirler 3 and the inner duty swirler 6 respectively;
机组点火时,仅采用中央值班燃料燃烧;内层的中央值班燃料从内层值班燃料喷7喷入,固定于内层值班旋流器6的旋流叶片中间朝向正面的点火器点火,点燃内层的中央值班燃料;When the unit is ignited, only the central duty fuel is used for combustion; the inner layer of the central duty fuel is injected from the inner layer of the duty fuel injection nozzle 7, and the swirl blades fixed in the middle of the inner layer of the duty swirler 6 are ignited by the igniter facing the front, thereby igniting the inner layer of the central duty fuel;
由于内层值班旋流器6的旋流数较强,在少量的中央值班燃料的情况下,能够稳定火焰,成功点火;同时,由于内层值班旋流器6的存在,能够在少量的中央值班燃料的情况下,依靠设置在内层值班旋流器6的旋流叶片中间朝向正面的点火器点火成功。有效降低机组点火时的热负荷,防止产生爆燃,避免爆燃对机组产生危害。Since the swirl number of the inner duty cyclone 6 is relatively strong, the flame can be stabilized and ignited successfully in the case of a small amount of central duty fuel; at the same time, due to the existence of the inner duty cyclone 6, the ignition can be successfully carried out in the case of a small amount of central duty fuel by relying on the igniter arranged in the middle of the swirl blades of the inner duty cyclone 6 facing the front. The heat load of the unit during ignition is effectively reduced, and the occurrence of deflagration is prevented, which avoids the damage to the unit caused by deflagration.
阶段二、机组从启动到30%负荷运行:Stage 2: Unit operation from startup to 30% load:
采用外层值班燃料扩散燃烧为主、中央值班燃料燃烧为辅。The outer duty fuel diffusion combustion is mainly adopted, and the central duty fuel combustion is supplemented.
燃料通过外层值班旋流器3的外层值班燃料喷孔4进入燃烧室,形成扩散火焰;The fuel enters the combustion chamber through the outer duty fuel nozzle hole 4 of the outer duty swirler 3 to form a diffusion flame;
在该阶段,主要由外层值班燃料燃烧产生的高温烟气推动燃机转速与负荷提升。由于外层值班旋流器3的旋流数较低,空气的轴向速度较高,因此,随着热负荷的提高,也可以避免发生回火;In this stage, the high-temperature flue gas generated by the combustion of the outer duty fuel mainly drives the engine speed and load to increase. Since the swirl number of the outer duty cyclone 3 is low and the axial velocity of the air is high, flashback can be avoided as the heat load increases;
同时,为保证燃烧室内火焰的稳定性,此时,内层的中央值班燃料仍保持较低的设定比例燃烧,如:内层的中央值班燃料的体积分数维持在15-20%。At the same time, in order to ensure the stability of the flame in the combustion chamber, at this time, the inner layer of the central duty fuel still maintains a lower set proportion of combustion, such as: the volume fraction of the inner layer of the central duty fuel is maintained at 15-20%.
阶段三、机组在30%-50%负荷之间运行:Stage 3: The unit operates between 30% and 50% load:
采用外层值班燃料扩散燃烧、中央值班燃料燃烧和预混燃料预混燃烧同时运行;Simultaneous operation of outer duty fuel diffusion combustion, central duty fuel combustion and premixed fuel premixed combustion;
作为阶段二燃烧方式的补充,预混空气与来自预混空气旋流器2斜向孔喷出的预混燃料充分混合后注入燃烧室燃烧,此时,内层的中央值班燃料、外层值班燃料以及预混燃料同时存在并燃烧;As a supplement to the combustion method in stage 2, the premixed air is fully mixed with the premixed fuel sprayed from the oblique holes of the premixed air swirler 2 and then injected into the combustion chamber for combustion. At this time, the inner layer of central duty fuel, the outer layer of duty fuel and the premixed fuel exist and burn at the same time;
采用扩散燃烧与预混燃烧并行的方式,一方面可以有效地保证燃烧稳定性,提高燃烧效率,另一方面也可以降低污染物NOX的排放。The use of diffusion combustion and premixed combustion in parallel can effectively ensure combustion stability and improve combustion efficiency on the one hand, and reduce the emission of pollutants NOX on the other hand.
阶段四、机组在50%负荷与100%负荷之间运行:Stage 4: The unit operates between 50% load and 100% load:
采用预混燃料预混燃烧为主、外层值班燃料扩散燃烧为辅;The premixed fuel is mainly used for premixed combustion, and the outer layer duty fuel is used for diffusion combustion as a supplement;
采用预混燃料预混燃烧为主,同时,维持预设比例的外层值班燃料燃烧,并关闭内层的中央值班燃料通道,维持内层值班空气通道开通;Premixed fuel premixed combustion is mainly adopted. At the same time, the preset proportion of outer duty fuel is maintained for combustion, and the inner central duty fuel channel is closed, and the inner duty air channel is kept open;
预混燃料进入燃烧室之前,通过斜向设置的预混空气旋流器2作用,把压气机出口的压缩空气与预混燃料充分混合,然后注入燃烧室,燃料在燃烧室内可以快速充分地燃烧,这样可以提高燃烧效率;同时,通过少量的外层值班燃料来稳焰(如:维持体积分数为5%-10%的外层值班燃料);此时,关闭内层的中央值班燃料通道8,能够降低中心燃烧区域温度,进一步降低机组NOX排放。Before the premixed fuel enters the combustion chamber, the compressed air at the compressor outlet is fully mixed with the premixed fuel through the action of the obliquely arranged premixed air swirler 2, and then injected into the combustion chamber. The fuel can be quickly and fully burned in the combustion chamber, which can improve the combustion efficiency. At the same time, a small amount of outer duty fuel is used to stabilize the flame (such as maintaining the outer duty fuel with a volume fraction of 5%-10%). At this time, closing the inner central duty fuel channel 8 can reduce the temperature of the central combustion area and further reduce the NOx emissions of the unit.
实施例2Example 2
本发明实施例与实施1的区别在于外层值班燃料喷孔4的设置位置的不同:The difference between the embodiment of the present invention and implementation 1 lies in the different locations of the outer duty fuel injection holes 4:
具体地,参见图10所示,所述外侧值班燃料喷孔4的设置位置具体位于所述外层值班燃料通道10的前端,外层值班燃料通道10内的燃料直接经所述外层值班燃料喷孔4直线喷出,并与外层值班空气通道11喷出的空气在外层值班旋流器3前端的燃烧室内混合。Specifically, referring to Figure 10, the outer duty fuel nozzle hole 4 is specifically located at the front end of the outer duty fuel channel 10. The fuel in the outer duty fuel channel 10 is directly sprayed out in a straight line through the outer duty fuel nozzle hole 4, and mixed with the air sprayed out of the outer duty air channel 11 in the combustion chamber at the front end of the outer duty swirler 3.
本发明实施例的其余结构以及燃烧器自初始点火至满负荷运行的过程均与实施例1相同,此处不再赘述。The remaining structures of the embodiment of the present invention and the process of the burner from initial ignition to full load operation are the same as those in Embodiment 1 and will not be described in detail here.
以上所述仅为本发明的实施例而已,并不用以限制本发明。凡在本发明的申请范围内所做的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only an embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the application scope of the present invention shall be included in the protection scope of the present invention.
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| CN112344371A (en) * | 2020-11-06 | 2021-02-09 | 徐州燃烧控制研究院有限公司 | Flame tube, industrial low-nitrogen combustor and step-by-step amplification method of gas flame |
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