CN118711969A - A radial permanent magnet assembly assembly tool and assembly method - Google Patents
A radial permanent magnet assembly assembly tool and assembly method Download PDFInfo
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- CN118711969A CN118711969A CN202410745112.3A CN202410745112A CN118711969A CN 118711969 A CN118711969 A CN 118711969A CN 202410745112 A CN202410745112 A CN 202410745112A CN 118711969 A CN118711969 A CN 118711969A
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- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
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Abstract
本发明涉及永磁体技术领域,具体为一种辐射状永磁体组件组装工装及装配方法,包括工装结构和辐射状永磁体组件,工装结构能用于组装辐射状永磁体组件,辐射状永磁体组件包括永磁体固定环和永磁体组,永磁体固定环中设有永磁体组,永磁体固定环中还能设有用于代替永磁体组的永磁体替换模块组,工装结构包括永磁体组件组装支架,永磁体组件组装支架中设有能与永磁体组件组装支架相连的径向组装工装支撑柱,径向组装工装支撑柱能用于支撑辐射状永磁体组件,永磁体组件组装支架中设有能将永磁体组安装在辐射状永磁体组件中的压紧板,永磁体组件组装支架中设有能对永磁体组进行定位的定位组件且该定位组件能与压紧板相配合。
The invention relates to the technical field of permanent magnets, and specifically to a radial permanent magnet assembly assembly tool and an assembly method, comprising a tool structure and a radial permanent magnet assembly, wherein the tool structure can be used to assemble the radial permanent magnet assembly, wherein the radial permanent magnet assembly comprises a permanent magnet fixing ring and a permanent magnet group, wherein the permanent magnet fixing ring is provided with a permanent magnet group, wherein the permanent magnet fixing ring can also be provided with a permanent magnet replacement module group for replacing the permanent magnet group, wherein the tool structure comprises a permanent magnet assembly bracket, wherein the permanent magnet assembly bracket is provided with a radial assembly tool support column which can be connected to the permanent magnet assembly bracket, wherein the radial assembly tool support column can be used to support the radial permanent magnet assembly, wherein the permanent magnet assembly bracket is provided with a clamping plate which can install the permanent magnet group in the radial permanent magnet assembly, wherein the permanent magnet assembly bracket is provided with a positioning component which can position the permanent magnet group and the positioning component can cooperate with the clamping plate.
Description
技术领域Technical Field
本发明涉及永磁体技术领域,具体为一种辐射状永磁体组件组装工装及装配方法。The invention relates to the technical field of permanent magnets, in particular to an assembly tool and an assembly method for a radial permanent magnet component.
背景技术Background Art
永磁体组件,能通过一定角度(径向、斜向磁化方向)的分块永磁体(永磁体种类:钕铁硼、钐钴、铝镍钴或铁氧体)采用粘胶(胶水的种类:环氧胶水、高温胶水等)的方式拼接成成360°圆环,其外圆采用固定环(采用导磁材料或非导磁材料,导磁材料牌号1010、DT4等、非导磁材料牌号钛合金、不锈钢304等)固定,具体应用中主要使用内圆中的空间磁场。Permanent magnet assembly can be spliced into a 360° ring by using glue (glue type: epoxy glue, high temperature glue, etc.) through block permanent magnets (permanent magnet types: NdFeB, SmCo, AlNiCo or ferrite) at a certain angle (radial, oblique magnetization direction). The outer circle is fixed by a fixing ring (magnetic conductive material or non-magnetic conductive material, magnetic conductive material grades 1010, DT4, etc., non-magnetic conductive material grades titanium alloy, stainless steel 304, etc.). In specific applications, the spatial magnetic field in the inner circle is mainly used.
但是在对永磁体组件进行组装时,由于该类型永磁体组件无法组转后进行充磁,故无法采用不带磁组装方式,所以永磁体带磁性组装难度高,磁性较强下永磁体相互之间存在极强的排斥力,而且永磁体组件的径向和轴向定位精度高,因此直接粘接难以保证精度;也在无工装辅助组装情况下,其装配效率地下,容易破损,所以现提出一种辐射状永磁体组件组装工装及装配方法。However, when assembling the permanent magnet assembly, since this type of permanent magnet assembly cannot be magnetized after assembly, the non-magnetic assembly method cannot be used. Therefore, the magnetic assembly of the permanent magnet is difficult. The permanent magnets have strong repulsive forces with each other under strong magnetism, and the radial and axial positioning accuracy of the permanent magnet assembly is high, so it is difficult to ensure the accuracy by direct bonding. In the absence of tooling to assist in assembly, the assembly efficiency is low and it is easy to be damaged. Therefore, a radial permanent magnet assembly assembly tool and assembly method are proposed.
发明内容Summary of the invention
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本发明提供了一种辐射状永磁体组件组装工装及装配方法,解决了上述背景技术中提出的问题。In view of the deficiencies in the prior art, the present invention provides an assembly tool and an assembly method for a radial permanent magnet assembly, which solves the problems raised in the above background technology.
(二)技术方案(II) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:一种辐射状永磁体组件组装工装,包括工装结构和辐射状永磁体组件,所述工装结构能用于组装辐射状永磁体组件,所述辐射状永磁体组件包括永磁体固定环和永磁体组,所述永磁体固定环中设有永磁体组,所述永磁体固定环中还能设有用于代替永磁体组的永磁体替换模块组,所述工装结构包括永磁体组件组装支架,所述永磁体组件组装支架中设有能与永磁体组件组装支架相连的径向组装工装支撑柱,所述径向组装工装支撑柱能用于支撑辐射状永磁体组件,所述永磁体组件组装支架中设有能将永磁体组安装在辐射状永磁体组件中的压紧板,所述永磁体组件组装支架中设有能对永磁体组进行定位的定位组件且该定位组件能与压紧板相配合。To achieve the above objectives, the present invention is implemented through the following technical solutions: a radial permanent magnet assembly assembly tool, including a tool structure and a radial permanent magnet assembly, the tool structure can be used to assemble the radial permanent magnet assembly, the radial permanent magnet assembly includes a permanent magnet fixing ring and a permanent magnet group, the permanent magnet fixing ring is provided with a permanent magnet group, the permanent magnet fixing ring can also be provided with a permanent magnet replacement module group for replacing the permanent magnet group, the tool structure includes a permanent magnet assembly bracket, the permanent magnet assembly bracket is provided with a radial assembly tool support column that can be connected to the permanent magnet assembly bracket, the radial assembly tool support column can be used to support the radial permanent magnet assembly, the permanent magnet assembly bracket is provided with a clamping plate that can install the permanent magnet group in the radial permanent magnet assembly, the permanent magnet assembly bracket is provided with a positioning component that can position the permanent magnet group and the positioning component can cooperate with the clamping plate.
进一步的,所述永磁体固定环中设有能对永磁体组或永磁体替换模块组进行辅助定位的内圆固定块,所述永磁体固定环的外部安装有径向紧固环,所述径向紧固环中设有能确保永磁体组的径向安装精度的紧固环定位螺栓。Furthermore, the permanent magnet fixing ring is provided with an inner circle fixing block which can assist in positioning the permanent magnet group or the permanent magnet replacement module group, and the outside of the permanent magnet fixing ring is installed with a radial fastening ring, and the radial fastening ring is provided with a fastening ring positioning bolt which can ensure the radial installation accuracy of the permanent magnet group.
进一步的,所述永磁体组是由呈连续性依次设置的永磁体拼接而成,连续性依次设置的所述永磁体能拼接成°环向形状且形成一个圆环,所述永磁体替换模块组是由呈连续性依次设置的永磁体替换模块拼接而成,连续性依次设置的所述永磁体替换模块能拼接成360°环向形状且形成一个圆环,所述永磁体替换模块组的结构和永磁体组的结构相等但永磁体替换模块组未进行充磁操作;所述永磁体固定环的表面周向设有插孔,所述插块的位置位于两个间隔设置的永磁体之间。Furthermore, the permanent magnet group is formed by splicing permanent magnets that are continuously arranged in sequence, and the permanent magnets that are continuously arranged in sequence can be spliced into a ° annular shape and form a circular ring. The permanent magnet replacement module group is formed by splicing permanent magnet replacement modules that are continuously arranged in sequence, and the permanent magnet replacement modules that are continuously arranged in sequence can be spliced into a 360° annular shape and form a circular ring. The structure of the permanent magnet replacement module group is equal to the structure of the permanent magnet group, but the permanent magnet replacement module group is not magnetized; the surface of the permanent magnet fixing ring is circumferentially provided with a socket, and the position of the plug is located between two permanent magnets arranged at intervals.
进一步的,所述定位组件包括能沿着永磁体组件组装支架进行上下位移的环形移动架,所述环形移动架能进行周向转动,所述环形移动架中设有能与永磁体或永磁体替换模块相适配的卡槽,所述环形移动架中设有能对环形移动架的移动进行定位的定位球且该定位球与插孔相适配。该定位组件能将其拆卸下,用于方便在永磁体组件组装好后,进而后期的固化操作。通过设置的定位组件,在需要组装永磁体时,能将环形移动架安装在辐射状永磁体组件的表面,且能通过把手对环形移动架的位置进行转动,从而能使得卡槽与其中一个永磁体替换模块组相对应,进而方便将永磁体替换永磁体替换模块,替换下来的替换模块能通过限位结构进行接收,便于操作人员拿取放置。卡槽中可以设置多个滚轮,防止在替换过程中永磁体中的胶水量变少而影响之后的组装。Further, the positioning assembly includes an annular mobile frame that can move up and down along the permanent magnet assembly bracket, the annular mobile frame can rotate circumferentially, the annular mobile frame is provided with a slot that can be compatible with the permanent magnet or the permanent magnet replacement module, and the annular mobile frame is provided with a positioning ball that can position the movement of the annular mobile frame and the positioning ball is compatible with the jack. The positioning assembly can be disassembled to facilitate the subsequent curing operation after the permanent magnet assembly is assembled. Through the positioning assembly that is set, when the permanent magnet needs to be assembled, the annular mobile frame can be installed on the surface of the radial permanent magnet assembly, and the position of the annular mobile frame can be rotated by the handle, so that the slot can be made to correspond to one of the permanent magnet replacement module groups, and then the permanent magnet is conveniently replaced with the permanent magnet replacement module. The replaced replacement module can be received by a limiting structure, which is convenient for the operator to take and place. Multiple rollers can be set in the slot to prevent the amount of glue in the permanent magnet from becoming less during the replacement process and affecting the subsequent assembly.
进一步的,所述环形移动架的外部设有能沿着永磁体组件组装支架进行上下位移的移动块,所述环形移动架的表设置有环形轨,所述环形轨的表面设有固定杆,所述固定杆的端部设有能插入至移动块中的插块,所述环形移动架上设有能带动环形移动架进行转动的把手。Furthermore, a moving block capable of moving up and down along the permanent magnet assembly assembly bracket is provided on the outside of the annular moving frame, an annular rail is provided on the surface of the annular rail, a fixing rod is provided on the surface of the annular rail, an insert block capable of being inserted into the moving block is provided at the end of the fixing rod, and a handle capable of driving the annular moving frame to rotate is provided on the annular moving frame.
进一步的,所述永磁体组件组装支架上设有用于驱动压紧板进行上下位移的压紧板驱动杆。Furthermore, a clamping plate driving rod for driving the clamping plate to move up and down is provided on the permanent magnet assembly bracket.
进一步的,所述永磁体组件组装支架中能设有用于对径向组装工装支撑柱进行限位支撑的限位结构,所述限位结构包括能安装在永磁体组件组装支架上的底托,所述底托中设有立柱且该立柱向上延伸至与内圆固定块相接触,所述立柱的表面周向设置有多个连接杆,所述连接杆上空套有能对径向组装工装支撑柱进行限位的夹紧板。Furthermore, the permanent magnet assembly bracket can be provided with a limiting structure for limiting the support column of the radial assembly tooling, and the limiting structure includes a base that can be installed on the permanent magnet assembly bracket, a column is provided in the base and the column extends upward to contact the inner circle fixed block, a plurality of connecting rods are circumferentially arranged on the surface of the column, and a clamping plate that can limit the radial assembly tooling support column is hollowly sleeved on the connecting rod.
进一步的,所述径向组装工装支撑柱是由多块截面形状呈弧形状的板组成且相邻的板之间留有缝隙,多个所述连接杆沿着径向组装工装支撑柱中的缝隙处进行布置,所述夹紧板的截面形状呈弧形状,所述夹紧板沿着径向组装工装支撑柱的内壁进行布置,所述连接杆上设有用于对夹紧板进行限位锁止的锁止螺母,所述底托能通过安装螺栓安装在永磁体组件组装支架中,所述底托的截面形状呈类“┴”状的环形圆。Furthermore, the radial assembly tooling support column is composed of multiple plates with arc-shaped cross-sections and gaps are left between adjacent plates. Multiple connecting rods are arranged along the gaps in the radial assembly tooling support column. The cross-sectional shape of the clamping plate is arc-shaped. The clamping plate is arranged along the inner wall of the radial assembly tooling support column. The connecting rod is provided with a locking nut for limiting and locking the clamping plate. The base bracket can be installed in the permanent magnet assembly bracket by installing bolts, and the cross-sectional shape of the base bracket is a "┴"-shaped annular circle.
进一步的,在将永磁体安装完毕后,并拆卸下径向组装工装支撑柱和限位结构后,能在组装好后的所述辐射状永磁体组件的上方放置轴向定位固定环。Furthermore, after the permanent magnets are installed and the radial assembly tool support column and the limiting structure are disassembled, an axial positioning fixing ring can be placed above the assembled radial permanent magnet assembly.
一种辐射状永磁体组件组装工装的装配方法,其特征在于:所述的装配方法包括:An assembly method for a radial permanent magnet assembly assembly tool, characterized in that the assembly method comprises:
第一步:通过将限位结构安装在永磁体组件组装支架中,在安装完毕后,能通过将径向组装工装支撑柱安装在限位结构中;The first step: by installing the limiting structure in the permanent magnet assembly bracket, after the installation is completed, the radial assembly tool support column can be installed in the limiting structure;
第二步:之后,需要对辐射状永磁体组件进行安装,但是在对辐射状永磁体组件安装前,需要先通过永磁体替换模块组替换永磁体组进行安装,在替换完毕后,将永磁体替换模块组安装在永磁体固定环后,然后能将内圆固定块安装在永磁体替换模块组中,之后,在永磁体固定环的外部继续安装径向紧固环,最后,在径向紧固环的外表面周向安装紧固环定位螺栓;Step 2: After that, the radial permanent magnet assembly needs to be installed. However, before installing the radial permanent magnet assembly, the permanent magnet assembly needs to be replaced by the permanent magnet replacement module assembly for installation. After the replacement is completed, the permanent magnet replacement module assembly is installed behind the permanent magnet fixing ring, and then the inner circle fixing block can be installed in the permanent magnet replacement module assembly. After that, the radial fastening ring is continued to be installed on the outside of the permanent magnet fixing ring. Finally, the fastening ring positioning bolts are circumferentially installed on the outer surface of the radial fastening ring.
第三步:在步骤一和步骤二完成之后,可以将被永磁体替换模块组替换后的整体结构放置在径向组装工装支撑柱上,然后能通过设置的定位组件,可以将卡槽移动至与其中一个永磁体替换模块相对应,之后,在将永磁体的外圆面和两侧面涂抹胶水并放置在卡槽中即可;Step 3: After completing step 1 and step 2, the overall structure replaced by the permanent magnet replacement module group can be placed on the radial assembly tooling support column, and then the slot can be moved to correspond to one of the permanent magnet replacement modules through the provided positioning assembly, and then glue is applied to the outer cylindrical surface and two side surfaces of the permanent magnet and placed in the slot;
第四步:然后,下压压紧板,使得压紧板向下移动,从而能将卡槽中的永磁体压入并替换掉与之对应的一个永磁体替换模块,在永磁体还未完全进入时,可以将该定位组件取下,从而继续向下压入永磁体,直至该部分的永磁体替换模块落入至限位结构中去,然后在拧紧紧固环定位螺栓,从而能固定该永磁体的径向位置,之后在进行后续永磁体的安装时,只需将定位组件装上,并转动定位组件,从而使得定位组件中的卡槽与下一个永磁体替换模块相对应,之后在进行更换永磁体时,只需重复上述组装操作即可,直至完成360°整体拼装;Step 4: Then, press down the clamping plate to move the clamping plate downward, so that the permanent magnet in the slot can be pressed in and replace a corresponding permanent magnet replacement module. When the permanent magnet has not fully entered, the positioning assembly can be removed, and the permanent magnet can be pressed downward until the permanent magnet replacement module of this part falls into the limiting structure, and then the fastening ring positioning bolt is tightened to fix the radial position of the permanent magnet. When installing the subsequent permanent magnets, it is only necessary to install the positioning assembly and rotate the positioning assembly so that the slot in the positioning assembly corresponds to the next permanent magnet replacement module. When replacing the permanent magnet, it is only necessary to repeat the above assembly operation until the 360° overall assembly is completed.
第五步:在完成360°拼接的辐射状永磁体组件后,需要拆除径向组装工装支撑柱和限位结构,并在辐射状永磁体组件的上方放置轴向定位固定环,能采用压紧板向下压紧轴向定位固定环,进而能对辐射状永磁体组件进行轴向压紧限位,直至完成胶水固化,从而完成该辐射状永磁体组件的整体组装。Step 5: After completing the 360° spliced radial permanent magnet assembly, it is necessary to remove the radial assembly tooling support column and the limiting structure, and place an axial positioning fixing ring on the top of the radial permanent magnet assembly. The clamping plate can be used to press the axial positioning fixing ring downward, and then the radial permanent magnet assembly can be axially compressed and limited until the glue is cured, thereby completing the overall assembly of the radial permanent magnet assembly.
该一种辐射状永磁体组件组装工装及装配方法,同现有技术相比,既保证了安装后的辐射状永磁体的径向和轴向的精度,也方便待磁性的辐射状永磁体的组装,进而提高了其装配效率。Compared with the prior art, the radial permanent magnet assembly assembly tool and assembly method not only ensure the radial and axial accuracy of the installed radial permanent magnet, but also facilitate the assembly of the radial permanent magnet to be magnetized, thereby improving its assembly efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;
图2为本发明图1中的部分剖视的结构示意图;FIG2 is a schematic diagram of a partial cross-section of the structure of FIG1 of the present invention;
图3为本发明图2中的另一种视角的结构示意图;FIG3 is a schematic structural diagram of another viewing angle of FIG2 of the present invention;
图4为本发明图3中的部分结构示意图;FIG4 is a schematic diagram of a part of the structure of FIG3 of the present invention;
图5为本发明工装结构中的压紧板压紧轴向定位固定环的结构示意图;FIG5 is a schematic diagram of the structure of the clamping plate in the tooling structure of the present invention clamping the axial positioning fixing ring;
图6为本发明图5的正视结构示意图;FIG6 is a front view schematic diagram of the structure of FIG5 of the present invention;
图7为本发明辐射状永磁体组件的结构示意图;FIG7 is a schematic structural diagram of a radial permanent magnet assembly of the present invention;
图8为本发明图7的俯视结构示意图;FIG8 is a schematic diagram of the top view of the structure of FIG7 of the present invention;
图9为本发明辐射状永磁体组件中的永磁体替换模块组和径向紧固环结构示意图;FIG9 is a schematic diagram of the structure of a permanent magnet replacement module group and a radial fastening ring in a radial permanent magnet assembly of the present invention;
图10为本发明图9的俯视结构示意图;。FIG10 is a schematic diagram of the top view of the structure of FIG9 of the present invention;
图中:1、工装结构;2、永磁体组件组装支架;3、径向组装工装支撑柱;4、辐射状永磁体组件;5、压紧板;6、永磁体固定环;7、永磁体组;8、定位组件;9、永磁体替换模块组;10、径向紧固环;11、紧固环定位螺栓;12、永磁体;13、永磁体替换模块;14、插孔;15、环形移动架;16、卡槽;17、定位球;18、移动块;19、环形轨;20、固定杆;21、把手;22、压紧板驱动杆;23、限位结构;24、底托;25、立柱;26、连接杆;27、夹紧板;28、锁止螺母;29、轴向定位固定环;30、内圆固定块;31、插块。In the figure: 1. tooling structure; 2. permanent magnet assembly assembly bracket; 3. radial assembly tooling support column; 4. radial permanent magnet assembly; 5. clamping plate; 6. permanent magnet fixing ring; 7. permanent magnet group; 8. positioning assembly; 9. permanent magnet replacement module group; 10. radial fastening ring; 11. fastening ring positioning bolt; 12. permanent magnet; 13. permanent magnet replacement module; 14. socket; 15. annular movable frame; 16. slot; 17. positioning ball; 18. moving block; 19. annular rail; 20. fixing rod; 21. handle; 22. clamping plate driving rod; 23. limiting structure; 24. bottom support; 25. column; 26. connecting rod; 27. clamping plate; 28. locking nut; 29. axial positioning fixing ring; 30. inner circle fixing block; 31. plug block.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
请参阅图1至图10,本发明提供一种技术方案:一种辐射状永磁体组件组装工装,包括工装结构1和辐射状永磁体组件4,工装结构1能用于组装辐射状永磁体组件4,辐射状永磁体组件4包括永磁体固定环6和永磁体组7,永磁体固定环6中设有永磁体组7,永磁体固定环6中设有能对永磁体组7或永磁体替换模块组9进行辅助定位的内圆固定块30,永磁体固定环6的外部安装有径向紧固环10,径向紧固环10中设有能确保永磁体组7的径向安装精度的紧固环定位螺栓11,永磁体组7是由呈连续性依次设置的永磁体12拼接而成,连续性依次设置的永磁体12能拼接成360°环向形状且形成一个圆环,永磁体替换模块组9是由呈连续性依次设置的永磁体替换模块13拼接而成,连续性依次设置的所述永磁体替换模块13能拼接成360°环向形状且形成一个圆环,永磁体替换模块组9的结构和永磁体组7的结构相等但永磁体替换模块组9未进行充磁操作;永磁体固定环6的表面周向设有插孔14,插孔14的位置位于两个间隔设置的永磁体12之间,永磁体固定环6中还能设有用于代替永磁体组7的永磁体替换模块组9,工装结构1包括永磁体组件组装支架2,永磁体组件组装支架2中设有能与永磁体组件组装支架2相连的径向组装工装支撑柱3,永磁体组件组装支架2中能设有用于对径向组装工装支撑柱3进行限位支撑的限位结构23,限位结构23包括能安装在永磁体组件组装支架2上的底托24,底托24中设有立柱25且该立柱25向上延伸至与内圆固定块30相接触,立柱25的表面周向设置有多个连接杆26,连接杆26上空套有能对径向组装工装支撑柱3进行限位的夹紧板27,径向组装工装支撑柱3是由多块截面形状呈弧形状的板组成且相邻的板之间留有缝隙,多个连接杆26沿着径向组装工装支撑柱3中的缝隙处进行布置,夹紧板27的截面形状呈弧形状,夹紧板27沿着径向组装工装支撑柱3的内壁进行布置,连接杆26上设有用于对夹紧板27进行限位锁止的锁止螺母28,底托24能通过安装螺栓安装在永磁体组件组装支架2中,底托24的截面形状呈类“┴”状的环形圆,径向组装工装支撑柱3能用于支撑辐射状永磁体组件4,永磁体组件组装支架2中设有能将永磁体组7安装在辐射状永磁体组件4中的压紧板5,永磁体组件组装支架2上设有用于驱动压紧板5进行上下位移的压紧板驱动杆22,永磁体组件组装支架2中设有能对永磁体组7进行定位的定位组件8且该定位组件8能与压紧板5相配合,定位组件8包括能沿着永磁体组件组装支架2进行上下位移的环形移动架15,环形移动架15能进行周向转动,环形移动架15中设有能与永磁体12或永磁体替换模块13相适配的卡槽16,环形移动架15中设有能对环形移动架15的移动进行定位的定位球17且该定位球17与插孔14相适配,环形移动架15的外部设有能沿着永磁体组件组装支架2进行上下位移的移动块18,环形移动架15的表设置有环形轨19,环形轨19的表面设有固定杆20,固定杆20的端部设有能插入至移动块18中的插块31,环形移动架15上设有能带动环形移动架15进行转动的把手21,在将永磁体12安装完毕后,并拆卸下径向组装工装支撑柱3和限位结构23后,能在组装好后的辐射状永磁体组件4的上方放置轴向定位固定环29。Please refer to Figures 1 to 10. The present invention provides a technical solution: a radial permanent magnet assembly assembly tool, including a tool structure 1 and a radial permanent magnet assembly 4. The tool structure 1 can be used to assemble the radial permanent magnet assembly 4. The radial permanent magnet assembly 4 includes a permanent magnet fixing ring 6 and a permanent magnet group 7. The permanent magnet fixing ring 6 is provided with a permanent magnet group 7. The permanent magnet fixing ring 6 is provided with an inner circle fixing block 30 that can assist in positioning the permanent magnet group 7 or the permanent magnet replacement module group 9. The outer circle fixing block 30 of the permanent magnet fixing ring 6 is provided with a permanent magnet group 7. The radial fastening ring 10 is installed at the bottom, and the radial fastening ring 10 is provided with a fastening ring positioning bolt 11 that can ensure the radial installation accuracy of the permanent magnet group 7. The permanent magnet group 7 is composed of permanent magnets 12 that are continuously arranged in sequence. The permanent magnets 12 that are continuously arranged in sequence can be spliced into a 360° annular shape and form a circular ring. The permanent magnet replacement module group 9 is composed of permanent magnet replacement modules 13 that are continuously arranged in sequence. The permanent magnet replacement modules 13 that are continuously arranged in sequence can be spliced into a 360° annular shape. ° circumferential shape and forming a circular ring, the structure of the permanent magnet replacement module group 9 is equal to the structure of the permanent magnet group 7, but the permanent magnet replacement module group 9 has not been magnetized; the surface of the permanent magnet fixing ring 6 is circumferentially provided with a plug hole 14, and the position of the plug hole 14 is located between two permanent magnets 12 arranged at intervals. The permanent magnet fixing ring 6 can also be provided with a permanent magnet replacement module group 9 for replacing the permanent magnet group 7, and the tooling structure 1 includes a permanent magnet component assembly bracket 2, and the permanent magnet component assembly bracket 2 is provided with a permanent magnet component The radial assembly tool support column 3 connected to the assembly bracket 2 can be provided with a limiting structure 23 for limiting the radial assembly tool support column 3 in the permanent magnet assembly bracket 2. The limiting structure 23 includes a bottom bracket 24 that can be installed on the permanent magnet assembly bracket 2. A column 25 is provided in the bottom bracket 24 and the column 25 extends upward to contact the inner circle fixing block 30. A plurality of connecting rods 26 are circumferentially arranged on the surface of the column 25. The connecting rods 26 are sleeved with a spacer that can limit the radial assembly tool support column 3. The clamping plate 27 in the radial assembly tool support column 3 is composed of a plurality of plates with arc-shaped cross-sections and gaps are left between adjacent plates. A plurality of connecting rods 26 are arranged along the gaps in the radial assembly tool support column 3. The cross-sectional shape of the clamping plate 27 is arc-shaped. The clamping plate 27 is arranged along the inner wall of the radial assembly tool support column 3. The connecting rod 26 is provided with a locking nut 28 for limiting and locking the clamping plate 27. The bottom bracket 24 can be installed on the permanent magnet assembly support by installing bolts. In the frame 2, the cross-sectional shape of the bottom bracket 24 is a ring-shaped circle similar to "┴", the radial assembly tool support column 3 can be used to support the radial permanent magnet assembly 4, the permanent magnet assembly assembly bracket 2 is provided with a clamping plate 5 that can install the permanent magnet group 7 in the radial permanent magnet assembly 4, the permanent magnet assembly assembly bracket 2 is provided with a clamping plate driving rod 22 for driving the clamping plate 5 to move up and down, and the permanent magnet assembly assembly bracket 2 is provided with a positioning component 8 that can position the permanent magnet group 7 and the positioning component 8 can be with the clamping plate 5, the positioning assembly 8 includes an annular moving frame 15 that can move up and down along the permanent magnet assembly assembly bracket 2, the annular moving frame 15 can rotate in a circumferential direction, the annular moving frame 15 is provided with a slot 16 that can be compatible with the permanent magnet 12 or the permanent magnet replacement module 13, the annular moving frame 15 is provided with a positioning ball 17 that can position the movement of the annular moving frame 15 and the positioning ball 17 is compatible with the socket 14, and the outside of the annular moving frame 15 is provided with a positioning ball 17 that can move up and down along the permanent magnet assembly assembly bracket 2. A moving block 18 is displaced downward, and an annular rail 19 is arranged on the surface of the annular rail 19. A fixing rod 20 is arranged on the surface of the fixing rod 20. An insert block 31 which can be inserted into the moving block 18 is arranged at the end of the fixing rod 20. A handle 21 which can drive the annular moving frame 15 to rotate is arranged on the annular moving frame 15. After the permanent magnet 12 is installed and the radial assembly tooling support column 3 and the limiting structure 23 are disassembled, an axial positioning fixing ring 29 can be placed above the assembled radial permanent magnet assembly 4.
请参阅图1至图10,本发明提供一种技术方案:一种辐射状永磁体组件组装工装的装配方法,的装配方法包括:Please refer to FIG. 1 to FIG. 10 , the present invention provides a technical solution: an assembly method of a radial permanent magnet assembly assembly tool, the assembly method comprising:
第一步:通过将限位结构23安装在永磁体组件组装支架2中,在安装完毕后,能通过将径向组装工装支撑柱3安装在限位结构23中;Step 1: Install the limiting structure 23 in the permanent magnet assembly bracket 2. After the installation is completed, install the radial assembly tool support column 3 in the limiting structure 23;
第二步:之后,需要对辐射状永磁体组件4进行安装,但是在对辐射状永磁体组件4安装前,需要先通过永磁体替换模块组9替换永磁体组7进行安装,在替换完毕后,将永磁体替换模块组9安装在永磁体固定环6后,然后能将内圆固定块30安装在永磁体替换模块组9中,之后,在永磁体固定环6的外部继续安装径向紧固环10,最后,在径向紧固环10的外表面周向安装紧固环定位螺栓11;Step 2: After that, the radial permanent magnet assembly 4 needs to be installed. However, before installing the radial permanent magnet assembly 4, it is necessary to replace the permanent magnet group 7 with the permanent magnet replacement module group 9 for installation. After the replacement is completed, the permanent magnet replacement module group 9 is installed on the permanent magnet fixing ring 6, and then the inner circle fixing block 30 can be installed in the permanent magnet replacement module group 9. After that, the radial fastening ring 10 is continued to be installed on the outside of the permanent magnet fixing ring 6. Finally, the fastening ring positioning bolts 11 are circumferentially installed on the outer surface of the radial fastening ring 10;
第三步:在步骤一和步骤二完成之后,可以将被永磁体替换模块组9替换后的整体结构放置在径向组装工装支撑柱3上,然后能通过设置的定位组件8,可以将卡槽16移动至与其中一个永磁体替换模块13相对应,之后,在将永磁体12的外圆面和两侧面涂抹胶水并放置在卡槽16中即可;Step 3: After completing step 1 and step 2, the whole structure replaced by the permanent magnet replacement module group 9 can be placed on the radial assembly tooling support column 3, and then the positioning component 8 can be used to move the slot 16 to correspond to one of the permanent magnet replacement modules 13, and then glue is applied to the outer cylindrical surface and both side surfaces of the permanent magnet 12 and placed in the slot 16;
第四步:然后,下压压紧板5,使得压紧板5向下移动,从而能将卡槽16中的永磁体12压入并替换掉与之对应的一个永磁体替换模块13,在永磁体12还未完全进入时,可以将该定位组件8取下,从而继续向下压入永磁体12,直至该部分的永磁体替换模块13落入至限位结构23中去,然后在拧紧紧固环定位螺栓11,从而能固定该永磁体的径向位置,之后在进行后续永磁体12的安装时,只需将定位组件8装上,并转动定位组件8,从而使得定位组件8中的卡槽16与下一个永磁体替换模块13相对应,之后在进行更换永磁体时,只需重复上述组装操作即可,直至完成360°整体拼装;Step 4: Then, press down the clamping plate 5 to move the clamping plate 5 downward, so that the permanent magnet 12 in the slot 16 can be pressed in and replace a corresponding permanent magnet replacement module 13. When the permanent magnet 12 has not yet fully entered, the positioning component 8 can be removed, and the permanent magnet 12 can be pressed downward continuously until the permanent magnet replacement module 13 of this part falls into the limiting structure 23, and then the fastening ring positioning bolt 11 is tightened to fix the radial position of the permanent magnet. When installing the subsequent permanent magnet 12, it is only necessary to install the positioning component 8 and rotate the positioning component 8 so that the slot 16 in the positioning component 8 corresponds to the next permanent magnet replacement module 13. When replacing the permanent magnet, it is only necessary to repeat the above assembly operation until the 360° overall assembly is completed.
第五步:在完成360°拼接的辐射状永磁体组件4后,需要拆除径向组装工装支撑柱3和限位结构23,并在辐射状永磁体组件4的上方放置轴向定位固定环29,能采用压紧板5向下压紧轴向定位固定环29,进而能对辐射状永磁体组件4进行轴向压紧限位,直至完成胶水固化,从而完成该辐射状永磁体组件4的整体组装。Step 5: After completing the 360° splicing of the radial permanent magnet assembly 4, it is necessary to remove the radial assembly tooling support column 3 and the limiting structure 23, and place an axial positioning fixing ring 29 above the radial permanent magnet assembly 4. The clamping plate 5 can be used to press the axial positioning fixing ring 29 downward, and then the radial permanent magnet assembly 4 can be axially compressed and limited until the glue is cured, thereby completing the overall assembly of the radial permanent magnet assembly 4.
该文中出现的电器元件均与外界的主控器及380V商电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components mentioned in this article are all connected to an external main controller and 380V commercial power, and the main controller can be a conventional known device for control such as a computer.
在本说明书的描述中,术语“连接”、“安装”、“固定”、“设置”等均做广义理解,例如,“连接”可以是固定连接或在不影响部件关系与技术效果的基础上通过中间组件间接进行,也可以是一体连接或部分连接,如同此例的情形对于本领域普通技术人员而言,可根据具体情况理解上述术语在本发明或发明中的具体含义。In the description of this specification, the terms "connect", "install", "fix", "set", etc. are understood in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between components and the technical effect. It can also be an integral connection or a partial connection. As in this example, for ordinary technicians in this field, the specific meanings of the above terms in the present invention or invention can be understood according to the specific circumstances.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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| US6467157B1 (en) * | 2000-01-26 | 2002-10-22 | Odin Technologies, Ltd. | Apparatus for construction of annular segmented permanent magnet |
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| US20110241469A1 (en) * | 2008-12-12 | 2011-10-06 | Grundfos Management A/S | Permanent magnet, and method for manufacturing a permanent magnet |
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