CN118746222A - An automatic performance detection system for assembly line fuze electronic head - Google Patents
An automatic performance detection system for assembly line fuze electronic head Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F42C—AMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
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Abstract
Description
技术领域Technical Field
本发明设计引信电子头测试相关领域,具体为一种流水线式引信电子头性能自动检测系统。The invention relates to the field of fuze electronic head testing, and specifically is a production line type automatic detection system for fuze electronic head performance.
背景技术Background Art
引信电子头性能测试是保证引信在后续储存中的安全性以及使用中的可靠性的关键步骤,随着引信电子头产能的不断提升,传统的人工检测方式因其效率低、精度差、人力成本大等缺点,使得引信电子头性能测试难以与引信电子头的生产效率相匹配,不能满足工业生产的需求。The performance test of the electronic head of the fuze is a key step to ensure the safety of the fuze in subsequent storage and the reliability in use. With the continuous improvement of the production capacity of the electronic head of the fuze, the traditional manual detection method has disadvantages such as low efficiency, poor accuracy and high labor cost, making it difficult for the performance test of the electronic head of the fuze to match the production efficiency of the electronic head of the fuze, and cannot meet the needs of industrial production.
发明内容Summary of the invention
本发明的目的在于提供一种流水线式引信电子头性能自动检测系统,以实现引信电子头性能自动检测。The purpose of the present invention is to provide a pipeline type automatic detection system for the performance of a fuze electronic head, so as to realize automatic detection of the performance of a fuze electronic head.
实现本发明目的的技术解决方案为:The technical solution to achieve the purpose of the present invention is:
一种流水线式引信电子头性能自动检测系统,包括:An assembly line type automatic detection system for the performance of electronic heads of fuses, comprising:
上下料机构,用于完成引信电子头的上下料操作;Loading and unloading mechanism, used to complete the loading and unloading operation of the fuze electronic head;
环形导轨,用于带动检测装置的移动,实现检测装置在环形导轨上多个不同工位的移动,进行不同功能的检测;The annular guide rail is used to drive the movement of the detection device, so as to realize the movement of the detection device to multiple different positions on the annular guide rail and perform detection of different functions;
固定在多个工位上的无线供能装置,用于将电能转变成磁场能,给检测装置和引信电子头供电并发送测试信息,测试信息以电磁波的形式传递给检测装置;The wireless energy supply device fixed on multiple workstations is used to convert electrical energy into magnetic field energy, supply power to the detection device and the fuse electronic head and send test information, which is transmitted to the detection device in the form of electromagnetic waves;
检测装置,用于采集引信电子头信号,记录引信电子头运行数据,存储测试数据并发送至上位机;The detection device is used to collect the signal of the fuze electronic head, record the operation data of the fuze electronic head, store the test data and send it to the host computer;
上位机,与无线供能装置、检测装置通讯,向无线供能装置下发测设指令,接收检测装置的测试数据,判断测试过程是否正常以及引信电子头产生的电信号是否准确,将判断结果回传至检测装置以进行显示,并控制上下料机构、环形导轨的工作;The host computer communicates with the wireless power supply device and the detection device, sends a test command to the wireless power supply device, receives the test data of the detection device, determines whether the test process is normal and whether the electrical signal generated by the fuse electronic head is accurate, transmits the judgment result back to the detection device for display, and controls the operation of the loading and unloading mechanism and the circular guide rail;
所述检测装置包括:The detection device comprises:
无线供能接收端,用于将磁场能转变为电能,将接收到的电能转变为引信电子头和检测电路模块可用的不同电压幅值的信号并进行储能,同时接收测试信息;The wireless energy receiving end is used to convert the magnetic field energy into electrical energy, convert the received electrical energy into signals of different voltage amplitudes that can be used by the fuze electronic head and the detection circuit module and store energy, and receive test information at the same time;
检测电路模块,用于判断引信电子头上电信号的产生,采集引信电子头的充电信号、发火信号,通过识别接收到的测试信的高电平的持续时间,读取引信电子头数据,并存储读取到的引信电子头数据及采集到的电信号,将测试数据传输给上位机;The detection circuit module is used to determine the generation of the power-on signal on the fuze electronic head, collect the charging signal and firing signal of the fuze electronic head, read the fuze electronic head data by identifying the duration of the high level of the received test signal, store the read fuze electronic head data and the collected electrical signal, and transmit the test data to the host computer;
控制指示灯模块,通过指示控制信号,根据上位机的判断结果显示不同的颜色以判断测试过程是否正常以及引信电子头性能的测试结果。·The control indicator module, through indicating the control signal, displays different colors according to the judgment result of the host computer to judge whether the test process is normal and the test result of the fuze electronic head performance.
本发明与现有技术相比,其显著优点是:Compared with the prior art, the present invention has the following significant advantages:
本发明中,通过多工位、检测装置、无线供能装置、环形导轨、气缸、上下料装置的设置及上位机的统一控制,可以实现流水线式的引信电子头性能自动检测,大大提高了检测效率,提高测试精度且通过留有通用工位,使系统具有很好的通用性。In the present invention, through the setting of multiple workstations, detection devices, wireless power supply devices, annular guide rails, cylinders, loading and unloading devices and unified control of the host computer, assembly line-type automatic detection of the performance of the fuze electronic head can be achieved, which greatly improves the detection efficiency and the test accuracy. By reserving universal workstations, the system has good versatility.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体结构图。FIG1 is an overall structural diagram of the present invention.
图2为工装结构图。Figure 2 is a structural diagram of the tooling.
图3为工位流程图。Figure 3 is a workstation flow chart.
图4.为无线供能装置结构图。Figure 4 is a structural diagram of the wireless energy supply device.
图5为检测装置结构图。FIG5 is a structural diagram of the detection device.
图6为无线供能装置和检测装置系统示意图。FIG. 6 is a schematic diagram of a wireless energy supply device and a detection device system.
图7为无线供能装置和检测装置电路系统图。FIG. 7 is a circuit diagram of a wireless energy supply device and a detection device.
图8为本发明的控制单元电路图。FIG8 is a circuit diagram of a control unit of the present invention.
图9为本发明的升降压单元、超级电容电路图。FIG. 9 is a circuit diagram of a buck-boost unit and a supercapacitor according to the present invention.
图10为本发明的电信号采集单元及接口电路图。FIG. 10 is a circuit diagram of an electrical signal acquisition unit and an interface of the present invention.
图11本发明的为监测控制单元电路图。FIG. 11 is a circuit diagram of a monitoring control unit according to the present invention.
图12本发明的为电源单元、数据存储通信单元、显示单元电路图。FIG12 is a circuit diagram of a power supply unit, a data storage and communication unit, and a display unit according to the present invention.
图13为主控单元电路图。Figure 13 is a circuit diagram of the main control unit.
图中:1、上位机;201、环形导轨;202、气缸;203、上下料机构;301、无线供能装置;302检测装置;401、上料工位;402、测试工位;403通信工位;404、喷码工位;405、下料工位;406、通用工位;3011、控制单元;3012、电能发射单元;3021、无线供能接收端;3022、检测电路模块;3023指示灯模块;;30211、电能接收单元;30212升降压单元;30213超级电容;30221、电信号采集单元;30222、监测控制单元;30223、数据存储通信单元;30224、显示单元;30225、主控单元;30226、电源单元。In the figure: 1. host computer; 201. annular guide rail; 202. cylinder; 203. loading and unloading mechanism; 301. wireless energy supply device; 302. detection device; 401. loading station; 402. testing station; 403. communication station; 404. inkjet station; 405. unloading station; 406. general station; 3011. control unit; 3012. power transmitting unit; 3021. wireless power receiving end; 3022. detection circuit module; 3023 indicator light module; 30211. power receiving unit; 30212 buck-boost unit; 30213 super capacitor; 30221. electrical signal acquisition unit; 30222. monitoring control unit; 30223. data storage and communication unit; 30224. display unit; 30225. main control unit; 30226. power supply unit.
具体实施方式DETAILED DESCRIPTION
下面结合附图及具体实施例对本发明做进一步的介绍。The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
参阅图1-3,本发明提一种流水线式引信电子头性能自动检测系统,包括:Referring to FIGS. 1-3 , the present invention provides an assembly line type automatic detection system for the performance of an electronic head of a fuze, comprising:
上下料机构,用于完成引信电子头的上下料操作;Loading and unloading mechanism, used to complete the loading and unloading operation of the fuze electronic head;
环形导轨,用于带动检测装置的移动,实现检测装置在环形导轨上多个不同工位的移动,进行不同功能的检测;The annular guide rail is used to drive the movement of the detection device, so as to realize the movement of the detection device to multiple different positions on the annular guide rail and perform detection of different functions;
固定在多个工位上的无线供能装置,用于将电能转变成磁场能,给检测装置和引信电子头供电并发送测试信息,测试信息以电磁波的形式传递给检测装置;The wireless energy supply device fixed on multiple workstations is used to convert electrical energy into magnetic field energy, supply power to the detection device and the fuse electronic head and send test information, which is transmitted to the detection device in the form of electromagnetic waves;
检测装置,用于采集引信电子头信号,记录引信电子头运行数据,存储测试数据并发送至上位机;The detection device is used to collect the signal of the fuze electronic head, record the operation data of the fuze electronic head, store the test data and send it to the host computer;
上位机,与无线供能装置、检测装置通讯,向无线供能装置下发测设指令,接收检测装置的测试数据,判断测试过程是否正常以及引信电子头产生的电信号是否准确,将判断结果回传至检测装置以进行显示,并控制上下料机构、环形导轨的工作;The host computer communicates with the wireless power supply device and the detection device, sends a test command to the wireless power supply device, receives the test data of the detection device, determines whether the test process is normal and whether the electrical signal generated by the fuse electronic head is accurate, transmits the judgment result back to the detection device for display, and controls the operation of the loading and unloading mechanism and the circular guide rail;
如图1,本实施例中环形导轨201用于带动检测装置的移动,实现检测装置在环形导轨上多个不同工位的移动,进行不同功能的检测,气缸202设置在环形导轨机架侧端,用于固定移动到工位上的检测装置,上下料机构203采用机械手,用于拾取引信电子头,并受上位机1控制完成引信电子头的上下料操作。气缸202伸出将检测装置固定工位上,当检测装置需要移动时,气缸202缩回。As shown in FIG1 , the circular guide rail 201 in this embodiment is used to drive the movement of the detection device, realize the movement of the detection device to multiple different workstations on the circular guide rail, and perform detection of different functions. The cylinder 202 is arranged at the side end of the circular guide rail frame, and is used to fix the detection device moved to the workstation. The loading and unloading mechanism 203 uses a manipulator to pick up the fuse electronic head, and is controlled by the host computer 1 to complete the loading and unloading operation of the fuse electronic head. The cylinder 202 extends to fix the detection device to the workstation, and when the detection device needs to move, the cylinder 202 retracts.
如图1,本实施例中系统有多个检测装置和多个工位,控制环形导轨201上设置多个工位,将无线供能装置301固定在不同的工位上,上位机通过控制环形导轨201移动实现检测装置302在多个工位之间移动,在不同的工位上实现不同的检测功能。As shown in Figure 1, in this embodiment, the system has multiple detection devices and multiple workstations. Multiple workstations are set on the control annular guide rail 201, and the wireless power supply device 301 is fixed on different workstations. The host computer controls the movement of the annular guide rail 201 to realize the movement of the detection device 302 between the multiple workstations, and realizes different detection functions at different workstations.
如图1和图2,本实施例中无线供能装置301固定在工位上,检测装置302可在环形导轨201上移动。所述无线供能装置301以RS485与上位机进行通讯,接收上位机1的测试信息,以无线的形式给检测装置302和引信电子头供能并传输测试信息,所述检测装置302用于固定引信电子头,根据测试信息实现对引信电子头的测试和数据的存储,传输数据至上位机1并实时显示测试流程及测试结果。As shown in Figures 1 and 2, in this embodiment, the wireless power supply device 301 is fixed on the workstation, and the detection device 302 can move on the circular guide rail 201. The wireless power supply device 301 communicates with the host computer via RS485, receives the test information of the host computer 1, supplies power to the detection device 302 and the fuse electronic head in a wireless form and transmits the test information. The detection device 302 is used to fix the fuse electronic head, implement the test of the fuse electronic head and store data according to the test information, transmit the data to the host computer 1 and display the test process and test results in real time.
如图1和图3,本实施例中多工位包括上料工位401、测试工位402、通信工位403、喷码工位404、下料工位405、通用工位406,上料工位401和下料工位405上完成引信电子头的自动上下料操作;本实施例中共包含5个测试工位402,在测试工位上根据上位机1发出的测试信息对引信电子头施加不同的激励,配合检测装置完成对引信电子头特定功能的测试;通信工位403上完成检测装置302与上位机1之间的无线通讯,本实施例中检测装置302与上位机1之间采用磁吸机构连接,检测装置移动时,磁吸机构断开,检测装置302与上位机1之间需要进行数据传输时磁吸机构连接。通过这种磁吸机构确保检测装置302在环形导轨上的自由移动,上位机1判断完成后再将测试结果回传至检测装置302及自动控制系统2,检测装置302显示测试结果,喷码工位404上根据上位机1的测试结果,对引信电子头喷码,标注引信电子头是否合格及不合格的原因;通用工位406处于闲置状态,用于满足不同产品的增加相应的测试需求。As shown in Figures 1 and 3, in this embodiment, multiple stations include a loading station 401, a test station 402, a communication station 403, a coding station 404, an unloading station 405, and a general station 406. The loading station 401 and the unloading station 405 complete the automatic loading and unloading operations of the fuze electronic head; in this embodiment, a total of 5 test stations 402 are included, at which different excitations are applied to the fuze electronic head according to the test information sent by the host computer 1, and the test of the specific function of the fuze electronic head is completed in cooperation with the detection device; the communication station 403 completes the wireless communication between the detection device 302 and the host computer 1. In this embodiment, the detection device 302 and the host computer 1 are connected by a magnetic attraction mechanism. When the detection device moves, the magnetic attraction mechanism is disconnected, and the magnetic attraction mechanism is connected when data transmission is required between the detection device 302 and the host computer 1. The magnetic attraction mechanism ensures that the detection device 302 can move freely on the annular guide rail. After the host computer 1 completes the judgment, the test result is transmitted back to the detection device 302 and the automatic control system 2. The detection device 302 displays the test result. The coding station 404 codes the fuse electronic head according to the test result of the host computer 1 to mark whether the fuse electronic head is qualified and the reason for failure. The general station 406 is idle to meet the corresponding test requirements of different products.
结合图4,所述无线供能装置设置在供能装置盒内,供能装置盒背面设置有接口5,采用有线方式连接供能装置和上位机以及直流电源。所述供能装置盒内部设置有无线供能装置。4 , the wireless energy supply device is arranged in the energy supply device box, and an interface 5 is arranged on the back of the energy supply device box, and the energy supply device is connected to the host computer and the DC power supply in a wired manner. The wireless energy supply device is arranged inside the energy supply device box.
结合图5,所述检测装置设置在检测装置盒内,检测装置盒上面设置指示灯模块3023,所述检测装置盒背面设置通信接口6,采用磁吸的方式与上位机连接,所述检测装置盒内部设置有检测电路模块3022,无线供能接收端3021。所述指示灯模块3023将实时展示测试过程和引信电子头测试结果。通过不同的颜色判断测试过程是否正常以及引信电子头性能的测试结果。In conjunction with FIG5 , the detection device is arranged in a detection device box, an indicator light module 3023 is arranged on the detection device box, a communication interface 6 is arranged on the back of the detection device box, and the detection device box is connected to the host computer by magnetic attraction. A detection circuit module 3022 and a wireless power supply receiving end 3021 are arranged inside the detection device box. The indicator light module 3023 will display the test process and the test results of the fuze electronic head in real time. Different colors are used to judge whether the test process is normal and the test results of the fuze electronic head performance.
结合图6和图7,本发明无线供能装置设置有控制单元3011和电能发射单元3012。所述控制单元3011包括电源模块、通讯模块、控制模块、主控模块及接口。所述电源模块用于对输入电压进行线性降压,供给通讯模块及主控模块,所述通讯模块用于无线供能装置与上位机之间进行RS485通讯,所述控制模块用于控制电能传输,并受主控模块控制产生编码信号,所述主控模块用于向通讯模块发送TTL电平信号,向控制模块发送高低电平信号,所述接口分别用于与上位机、直流电源以及电能发射单元连接。电能发射单元采用通用的无线电能传输发射端,用于将电能转变成磁场能,并把编码信号以电磁波的形式传递给检测装置。In conjunction with Figures 6 and 7, the wireless energy supply device of the present invention is provided with a control unit 3011 and an electric energy transmitting unit 3012. The control unit 3011 includes a power module, a communication module, a control module, a main control module and an interface. The power module is used to linearly step down the input voltage and supply the communication module and the main control module. The communication module is used for RS485 communication between the wireless energy supply device and the host computer. The control module is used to control the transmission of electric energy and is controlled by the main control module to generate a coded signal. The main control module is used to send a TTL level signal to the communication module and a high and low level signal to the control module. The interface is used to connect to the host computer, the DC power supply and the electric energy transmitting unit respectively. The electric energy transmitting unit adopts a universal wireless power transmission transmitter, which is used to convert electric energy into magnetic field energy and transmit the coded signal to the detection device in the form of electromagnetic waves.
结合图6和图7,本发明无线供能接收端3021包括电能接收单元30211,升降压单元30212,超级电容30213及接口。所述电能接收单元采用通用的无线电能传输接收端,用于将磁场能转变为电能,并接受编码信号,所述升降压单元为DC/DC模块及稳压器单元,所述DC/DC模块用于将接收到的电能转变为引信电子头和检测电路模块可用的不同电压幅值的信号,所述稳压器单元用于将编码信号处理为检测装置可接收的电压范围,所述超级电容与电能接收单元并联,用于存储电能接收单元接收到的电能,防止测试过程中断电,所述接口用于连接电能接收单元及检测电路模块In conjunction with Figures 6 and 7, the wireless power supply receiving end 3021 of the present invention includes an electric power receiving unit 30211, a buck-boost unit 30212, a super capacitor 30213 and an interface. The electric power receiving unit adopts a universal wireless power transmission receiving end, which is used to convert magnetic field energy into electric energy and receive coded signals. The buck-boost unit is a DC/DC module and a voltage regulator unit. The DC/DC module is used to convert the received electric energy into signals of different voltage amplitudes that can be used by the fuse electronic head and the detection circuit module. The voltage regulator unit is used to process the coded signal into a voltage range that can be received by the detection device. The super capacitor is connected in parallel with the electric power receiving unit to store the electric energy received by the electric power receiving unit to prevent power failure during the test. The interface is used to connect the electric power receiving unit and the detection circuit module
结合图6和图7,本发明检测电路模块3022包括电信号采集单元30221、监测控制单元30222、数据存储通信单元30223、显示单元30224、主控单元30225、电源单元30226及接口,引信电子头共产生三种电信号:上电信号、充电信号、发火信号。所述电信号采集单元设置有电压比较器,运算放大器及分压电阻,用于判断引信电子头上电信号的产生,并将引信电子头的充电信号,发火信号缩小到主控单元可以采集到的电压范围,并由主控单元采集处理后的引信电子头信号,所述数据存储通信单元,通过与主控单元配合,识别电能接收单元接收到的编码信号的高电平的持续时间,不同的持续时间代表不同的测试信息,读取引信电子头数据,并存储读取到的引信电子头数据及采集到的电信号,防止在测试过程中由于断电等状况发生造成数据丢失,并与上位机软件通讯将测试数据传输给上位机,所述监测控制单元设置有电流采集芯片、采样电阻及电源控制模块,电流采集芯片及采样电阻将引信电子头工作电流转别为合适的电压值,主控单元对该电压值进行采集,并通过与设定值比较,当采集值大于设定值时,控制电源控制模块给引信电子头断电,防止引信电子头损坏,所述显示单元受主控单元控制产生六路不同高低电平信号,三路信号为一组,共两组,控制指示灯模块的两个指示灯表现出不同的颜色,通过不同的颜色判断测试过程是否正常以及引信电子头性能的测试结果,所述主控单元包括MCU及其外围电路、外部晶振电路及电压基准电路,所述MCU及其外围电路用于控制检测电路模块各单元工作状态及时序,所述外部晶振电路用于给MCU提供时钟信号,所述电压基准电路用于给MCU提供基准电压,所述电源单元30226用于产生稳定的3.3V电压信号供给各芯片使用并展示供电状态,所述接口分别用来与两个引信电子头、无线功能接收端、指示灯模块以及上位机进行连接。6 and 7 , the detection circuit module 3022 of the present invention includes an electrical signal acquisition unit 30221, a monitoring and control unit 30222, a data storage and communication unit 30223, a display unit 30224, a main control unit 30225, a power supply unit 30226 and an interface. The fuse electronic head generates three electrical signals: a power-on signal, a charging signal, and a firing signal. The electrical signal acquisition unit is provided with a voltage comparator, an operational amplifier and a voltage-dividing resistor, which are used to determine the generation of the power-on signal on the fuse electronic head, and reduce the charging signal and the firing signal of the fuse electronic head to a voltage range that can be collected by the main control unit, and the main control unit collects and processes the fuse electronic head signal. The data storage and communication unit, by cooperating with the main control unit, identifies the duration of the high level of the coded signal received by the power receiving unit. Different durations represent different test information, reads the fuse electronic head data, and stores the read fuse electronic head data and the collected electrical signal to prevent data loss due to power failure and other conditions during the test, and communicates with the host computer software to transmit the test data to the host computer. The monitoring and control unit is provided with a current acquisition chip, a sampling resistor and a power control module. The current acquisition chip and the sampling resistor convert the working current of the fuse electronic head into a suitable voltage value. The main control unit collects the voltage value and communicates with the host computer software to transmit the test data to the host computer. The set value is compared. When the collected value is greater than the set value, the power control module is controlled to cut off the power to the fuse electronic head to prevent damage to the fuse electronic head. The display unit is controlled by the main control unit to generate six different high and low level signals, three signals in a group, a total of two groups. The two indicator lights of the control indicator module show different colors. Different colors are used to judge whether the test process is normal and the test results of the fuse electronic head performance. The main control unit includes MCU and its peripheral circuits, external crystal oscillator circuit and voltage reference circuit. The MCU and its peripheral circuits are used to control the working state and timing of each unit of the detection circuit module. The external crystal oscillator circuit is used to provide a clock signal to the MCU, and the voltage reference circuit is used to provide a reference voltage to the MCU. The power supply unit 30226 is used to generate a stable 3.3V voltage signal for each chip to use and display the power supply status. The interface is used to connect to two fuse electronic heads, a wireless function receiving end, an indicator light module and a host computer.
如图8所示,本发明所述控制单元3011电源模块包括第一钽电容E1,第二钽电容E2,第一线性降压芯片U1;第一钽电容E1一端接9V电压输入及第一线性降压芯片U1引脚3,另一端接地;第二钽电容E2一端接3V电压输出及U1引脚2,另一端接地;第一线性降压芯片U1引脚1接地。As shown in FIG8 , the power module of the control unit 3011 of the present invention includes a first tantalum capacitor E1, a second tantalum capacitor E2, and a first linear buck chip U1; one end of the first tantalum capacitor E1 is connected to a 9V voltage input and pin 3 of the first linear buck chip U1, and the other end is grounded; one end of the second tantalum capacitor E2 is connected to a 3V voltage output and pin 2 of U1, and the other end is grounded; pin 1 of the first linear buck chip U1 is grounded.
如图8所示,本发明所述控制单元3011通讯模块包括第一电容C1,第一电阻R1,第二电阻R2,第三电阻R3,第四电阻R4,第二通信转换芯片U2;第一电容C1一端接电压3.3V及第二通信转换芯片U2引脚8,另一端接地,所述第一电阻R1一端接串口接收端RXD,另一端接第二通信转换芯片U2引脚1,第二电阻R2一端接串口发送端TXD,另一端接第二通信转换芯片U2引脚4,第三电阻R3一端接第二通信转换芯片U2引脚6,另一端接RS485电平输出A,第四电阻R4一端接第二通信转换芯片U2引脚7,另一端接RS485电平输出B,第二通信转换芯片U2引脚2和引脚3接RS485发送接收控制端Pin 485/R EN,第二通信转换芯片U2引脚5接地。RS485电平输出接上位机。As shown in FIG8 , the communication module of the control unit 3011 of the present invention includes a first capacitor C1, a first resistor R1, a second resistor R2, a third resistor R3, a fourth resistor R4, and a second communication conversion chip U2; one end of the first capacitor C1 is connected to the voltage 3.3V and the pin 8 of the second communication conversion chip U2, and the other end is grounded; one end of the first resistor R1 is connected to the serial port receiving end RXD, and the other end is connected to the pin 1 of the second communication conversion chip U2; one end of the second resistor R2 is connected to the serial port sending end TXD, and the other end is connected to the pin 4 of the second communication conversion chip U2; one end of the third resistor R3 is connected to the pin 6 of the second communication conversion chip U2, and the other end is connected to the RS485 level output A; one end of the fourth resistor R4 is connected to the pin 7 of the second communication conversion chip U2, and the other end is connected to the RS485 level output B; the pins 2 and 3 of the second communication conversion chip U2 are connected to the RS485 sending and receiving control terminal Pin 485/R EN, and the pin 5 of the second communication conversion chip U2 is grounded. The RS485 level output is connected to the host computer.
如图8所示,本发明所述控制单元3011控制模块包括第五电阻R5,第六电阻R6,第七电阻R7,第一MOS管S1,第一三极管Q1;第五电阻R5一端接控制端Pin_control,另一端接第一三极管Q1引脚1,第六电阻R6一端接第一三极管Q1引脚1,另一端接地及第一三极管Q1引脚2,第七电阻R7一端接9V电压输入及第一MOS管S1引脚2,另一端接第一三极管Q1引脚3及第一MOS管引脚1,第一三极管引脚2接地,引脚3接第一MOS管引脚1,第一MOS管引脚3接9V输出VOUT 9V,当控制端Pin_control为低电平时,第一三极管Q1截至,引脚1被拉高,此时第一MOS管截至,输出VOUT9V为0,当控制端Pin_control为高电平时,第一三极管Q1导通,引脚1被拉低,此时第一MOS管导通,输出VOUT9V为9V,实现控制电能传输并产生并编码。As shown in FIG8 , the control module of the control unit 3011 of the present invention includes a fifth resistor R5, a sixth resistor R6, a seventh resistor R7, a first MOS tube S1, and a first transistor Q1; one end of the fifth resistor R5 is connected to the control end Pin_control, and the other end is connected to the pin 1 of the first transistor Q1; one end of the sixth resistor R6 is connected to the pin 1 of the first transistor Q1, and the other end is grounded and the pin 2 of the first transistor Q1; one end of the seventh resistor R7 is connected to the 9V voltage input and the pin 2 of the first MOS tube S1, and the other end is connected to the pin 3 of the first transistor Q1 and the pin 1 of the first MOS tube; the pin 2 of the first transistor is grounded, the pin 3 is connected to the pin 1 of the first MOS tube, and the pin 3 of the first MOS tube is connected to the 9V output VOUT 9V, when the control terminal Pin_control is at a low level, the first transistor Q1 is turned off, pin 1 is pulled high, at this time the first MOS tube is turned off, and the output VOUT9V is 0, when the control terminal Pin_control is at a high level, the first transistor Q1 is turned on, pin 1 is pulled low, at this time the first MOS tube is turned on, and the output VOUT9V is 9V, realizing the control of power transmission, generation and encoding.
如图8所示,本发明所述控制单元3011主控模块包括第三主控芯片U3,第二钽电容E2,第二电容C2,第三电容C3,第四电容C4,第五电容C5,第三钽电容E3,第六电容C6,第四钽电容E4,第七电容C7,第五钽电容E5,第八电容C8,第八电阻R8,第二钽电容E2和第二电容C2一端接电压输入3V3及第三主控芯片U1引脚1VDD,另一端接地,第三电容C3一端接地,另一端接第三主控芯片引脚7,第四电容C4和第五电容C5一端接电压输入3V3及第三主控芯片U1引脚9,VDDA,另一端接地,第三钽电容E3和第六电容C6一端接电压输入3V3及第三主控芯片U1引脚24,VDD,另一端接地,第四钽电容E4和第七电容C7一端接电压输入3V3及第三主控芯片U1引脚36,VDD,另一端接地,第五钽电容E5和第八电容C8一端接电压输入3V3及第三主控芯片U1引脚48,VDD,另一端接地,第三主控芯片U3引脚29接发送接收控制端Pin 485/R EN,第三主控芯片U3引脚30接串口发送端TXD,第三主控芯片U3引脚31接串口接收端RXD,第三主控芯片U3引脚32接控制端Pin_control,第三主控芯片U3引脚34和引脚37分别接下载调试端Pin_SWDIO和Pin SWCLK。As shown in Figure 8, the main control module of the control unit 3011 of the present invention includes a third main control chip U3, a second tantalum capacitor E2, a second capacitor C2, a third capacitor C3, a fourth capacitor C4, a fifth capacitor C5, a third tantalum capacitor E3, a sixth capacitor C6, a fourth tantalum capacitor E4, a seventh capacitor C7, a fifth tantalum capacitor E5, an eighth capacitor C8, and an eighth resistor R8. One end of the second tantalum capacitor E2 and the second capacitor C2 are connected to the voltage input 3V3 and the pin 1VDD of the third main control chip U1, and the other end is grounded. One end of the third capacitor C3 is grounded, and the other end is connected to the pin 7 of the third main control chip. The fourth capacitor C4 and the fifth capacitor C5 are connected to the voltage input 3V3 and the pin 1VDD of the third main control chip U1. One end of capacitor C5 is connected to voltage input 3V3 and pin 9, VDDA, of the third main control chip U1, and the other end is grounded; one end of the third tantalum capacitor E3 and the sixth capacitor C6 is connected to voltage input 3V3 and pin 24, VDD, of the third main control chip U1, and the other end is grounded; one end of the fourth tantalum capacitor E4 and the seventh capacitor C7 is connected to voltage input 3V3 and pin 36, VDD, of the third main control chip U1, and the other end is grounded; one end of the fifth tantalum capacitor E5 and the eighth capacitor C8 is connected to voltage input 3V3 and pin 48, VDD, of the third main control chip U1, and the other end is grounded; pin 29 of the third main control chip U3 is connected to the sending and receiving control terminal Pin 485/R EN, pin 30 of the third master control chip U3 is connected to the serial port transmitting end TXD, pin 31 of the third master control chip U3 is connected to the serial port receiving end RXD, pin 32 of the third master control chip U3 is connected to the control end Pin_control, pin 34 and pin 37 of the third master control chip U3 are connected to the download and debug end Pin_SWDIO and Pin SWCLK respectively.
如图8所示,本发明所述控制单元3011接口1用于连接上位机和直流电源,接口1引脚1接9V输入,引脚2接RS485电平输出B,引脚3RS485电平输出A,引脚4接地,接口2用于连接电能发射单元,接口2引脚1连接第一MOS管引脚三,VOUT 9V,引脚2接地。As shown in Figure 8, interface 1 of the control unit 3011 of the present invention is used to connect the host computer and the DC power supply, pin 1 of interface 1 is connected to 9V input, pin 2 is connected to RS485 level output B, pin 3 is RS485 level output A, pin 4 is grounded, and interface 2 is used to connect the power transmitting unit, pin 1 of interface 2 is connected to pin 3 of the first MOS tube, VOUT 9V, and pin 2 is grounded.
如图9所示,本发明所述无线供能接收端3021升降压单元30212包括5V升压单元,15V升压单元及稳压器单元,5V升压单元包括第九电容C9,第九电阻R9,第十电容C10,第一电感L1,第十电阻R10,第十一电容C11,第十二电容C12,第一二极管D1,第二二极管D2,第三二极管D3,第十一电阻R11,第十二电阻R12,第十三电容C13,第六钽电容E6,第十四电容C14,第十三电阻R13,第十五电容C15,第四电压转换芯片U4,第九电容C9一端连接电压输入端VIN 3V-6V及第四电压转换芯片,另一端接地,VIN 3V-6V为电能接收单元2011接收到的电能经过超级电容后的电压值,第九电阻R9一端接第四电压转换芯片U4引脚1,另一端通过第十电容C10接地,第十电容C10一端接第九电阻R9,另一端接地,第一电感L1一端接第四电压转换芯片U4引脚6及电压输入端VIN 3V-6V,另一端接第四电压转换芯片U4引脚5,第十电阻R10一端接第四电压转换芯片U4引脚6及电压输入端VIN 3V-6V,另一端接第十一电容C11,第十一电容C11一端接第十电阻R10,另一端接第四电压转换芯片U4引脚5,第十二电容C12一端接第二二极管D2,另一端第四电压转换芯片U4引脚5,第一二极管D1一端接第四电压转换芯片U4引脚5,另一端通过第十三电容C13接地,第二二极管D2一端接第十二电容C12,另一端通过第十三电容C13接地,第三二极管D3一端接第十二电容C12,另一端通过第六钽电容E6接地,第四电压转换芯片U4引脚2分两路,一路通过第11电阻R11接地,另一路通过第十二电阻R12及第十三电阻R13接到电压输出VOUT5V,第十一电阻R11一端接第四电压转换芯片U4引脚2,另一端接地,第十二电阻R12一端接第四电压转换芯片U4引脚2,另一端接第十三电阻R13,第十三电容C13一端接第一二极管D1和第二二极管D2,另一端接地,第六钽电容E6一端接第三二极管D3,另一端接地,第十四电容C14一端接第十二电阻R12和第十三电阻R13,另一端接地,第十三电阻R13一端接第十二电阻R12及第十四电容C14,另一端分两路,一路接电压输出VOUT5V,一路通过第十五电容C15接地,第四电压转换芯片U4引脚4接地,除引脚1,4,5,6外其余皆闲置。As shown in Figure 9, the buck-boost unit 30212 of the wireless energy receiving end 3021 of the present invention includes a 5V boost unit, a 15V boost unit and a voltage regulator unit. The 5V boost unit includes a ninth capacitor C9, a ninth resistor R9, a tenth capacitor C10, a first inductor L1, a tenth resistor R10, an eleventh capacitor C11, a twelfth capacitor C12, a first diode D1, a second diode D2, a third diode D3, an eleventh resistor R11, a twelfth resistor R12, a thirteenth capacitor C13, a sixth tantalum capacitor E6, a fourteenth capacitor C14, a thirteenth resistor R13, a fifteenth capacitor C15, and a fourth voltage conversion chip U4. One end of the ninth capacitor C9 is connected to the voltage input terminal VIN 3V-6V and the fourth voltage conversion chip, and the other end is grounded. VIN 3V-6V is the voltage value of the electric energy received by the electric energy receiving unit 2011 after passing through the super capacitor, one end of the ninth resistor R9 is connected to the pin 1 of the fourth voltage conversion chip U4, and the other end is grounded through the tenth capacitor C10, one end of the tenth capacitor C10 is connected to the ninth resistor R9, and the other end is grounded, one end of the first inductor L1 is connected to the pin 6 of the fourth voltage conversion chip U4 and the voltage input terminal VIN 3V-6V, and the other end is connected to the pin 5 of the fourth voltage conversion chip U4, one end of the tenth resistor R10 is connected to the pin 6 of the fourth voltage conversion chip U4 and the voltage input terminal VIN 3V-6V, the other end is connected to the eleventh capacitor C11, one end of the eleventh capacitor C11 is connected to the tenth resistor R10, and the other end is connected to the fourth voltage conversion chip U4 pin 5, one end of the twelfth capacitor C12 is connected to the second diode D2, and the other end is connected to the fourth voltage conversion chip U4 pin 5, one end of the first diode D1 is connected to the fourth voltage conversion chip U4 pin 5, and the other end is grounded through the thirteenth capacitor C13, one end of the second diode D2 is connected to the twelfth capacitor C12, and the other end is grounded through the thirteenth capacitor C13, one end of the third diode D3 is connected to the twelfth capacitor C12, and the other end is grounded through the sixth tantalum capacitor E6, the fourth voltage conversion chip U4 pin 2 is divided into two paths, one path is grounded through the eleventh resistor R11, and the other path is connected to the voltage output VO through the twelfth resistor R12 and the thirteenth resistor R13. UT5V, one end of the eleventh resistor R11 is connected to the pin 2 of the fourth voltage conversion chip U4, and the other end is grounded, one end of the twelfth resistor R12 is connected to the pin 2 of the fourth voltage conversion chip U4, and the other end is connected to the thirteenth resistor R13, one end of the thirteenth capacitor C13 is connected to the first diode D1 and the second diode D2, and the other end is grounded, one end of the sixth tantalum capacitor E6 is connected to the third diode D3, and the other end is grounded, one end of the fourteenth capacitor C14 is connected to the twelfth resistor R12 and the thirteenth resistor R13, and the other end is grounded, one end of the thirteenth resistor R13 is connected to the twelfth resistor R12 and the fourteenth capacitor C14, and the other end is divided into two paths, one is connected to the voltage output VOUT5V, and the other is grounded through the fifteenth capacitor C15, the fourth voltage conversion chip U4 pin 4 is grounded, and except for pins 1, 4, 5, and 6, the rest are idle.
如图9所示,15V升压单元包括第十六电容C16,第十四电阻R14,第十七电容C17,第二电感L2,第十五电阻R15,第十八电容C18,第十九电容C19,第四二极管D4,第五二极管D5,第六二极管D6,第十六电阻R16,第十七电阻R17,第二十电容C20,第七钽电容E7,第二十一电容C21,第十八电阻R18,第二十二电容C22,第五电压转换芯片U5,第十六电容C16一端连接电压输入端VIN 3V-6V及第五电压转换芯片U5引脚6,另一端接地,第十四电阻R14一端接第五电压转换芯片U5引脚1,另一端通过第十七电容C17接地,第十七电容C17一端接第十四电阻R14,另一端接地,第二电感L2一端接第五电压转换芯片U5引脚6及电压输入端VIN 3V-6V,另一端接第五电压转换芯片U5引脚5,第十五电阻R15一端接第五电压转换芯片U5引脚6及电压输入端VIN 3V-6V,另一端接第十八电容C18,第十八电容C18一端接第十五电阻R15,另一端接第五电压转换芯片U5引脚5,第十九电容C19一端接第五二极管D5,另一端第五电压转换芯片U5引脚5,第四二极管D4一端接第五电压转换芯片U5引脚5,另一端通过第二十电容C20接地,第五二极管D5一端接第十九电容C19,另一端通过第二十电容C20接地,第六二极管D6一端接第十九电容C19,另一端通过第七钽电容E7接地,第五电压转换芯片U5引脚2分两路,一路通过第十六电阻R16接地,另一路通过第十七电阻R17及第十八电阻R18接到电压输出VOUT5V,第十六电阻R16一端接第五电压转换芯片U5引脚2,另一端接地,第十七电阻R17一端接第五电压转换芯片U5引脚2,另一端接第十八电阻R18,第二十电容C20一端接第四二极管D4和第五二极管D5,另一端接地,第七钽电容E7一端接第三六极管D6,另一端接地,第二十一电容C21一端接第十七电阻R17和第十八电阻R18,另一端接地,第十八电阻R18一端接第十七电阻R17及第二十一电容C21,另一端分两路,一路接电压输出VOUT5V,一路通过第二十二电容C122接地,第五电压转换芯片U5引脚4接地,除引脚1,4,5,6外其余皆闲置。As shown in Figure 9, the 15V boost unit includes a sixteenth capacitor C16, a fourteenth resistor R14, a seventeenth capacitor C17, a second inductor L2, a fifteenth resistor R15, an eighteenth capacitor C18, a nineteenth capacitor C19, a fourth diode D4, a fifth diode D5, a sixth diode D6, a sixteenth resistor R16, a seventeenth resistor R17, a twentieth capacitor C20, a seventh tantalum capacitor E7, a twenty-first capacitor C21, an eighteenth resistor R18, a twenty-second capacitor C22, and a fifth voltage conversion chip U5. One end of the sixteenth capacitor C16 is connected to the voltage input terminal VIN 3V-6V and the pin 6 of the fifth voltage conversion chip U5, and the other end is grounded. One end of the fourteenth resistor R14 is connected to the pin 1 of the fifth voltage conversion chip U5, and the other end is grounded through the seventeenth capacitor C17. One end of the seventeenth capacitor C17 is connected to the fourteenth resistor R14, and the other end is grounded. One end of the second inductor L2 is connected to the pin 6 of the fifth voltage conversion chip U5 and the voltage input terminal VIN 3V-6V, and the other end is connected to the fifth voltage conversion chip U5 pin 5, the fifteenth resistor R15 one end is connected to the fifth voltage conversion chip U5 pin 6 and the voltage input terminal VIN 3V-6V, and the other end is connected to the eighteenth capacitor C18, the eighteenth capacitor C18 one end is connected to the fifteenth resistor R15, and the other end is connected to the fifth voltage conversion chip U5 pin 5, the nineteenth capacitor C19 one end is connected to the fifth diode D5, and the other end is connected to the fifth voltage conversion chip U5 pin 5, the fourth diode D4 one end is connected to the fifth voltage conversion chip U5 pin 5, and the other end is grounded through the twentieth capacitor C20, the fifth diode D5 one end is connected to the nineteenth capacitor C19, and the other end is grounded through the twentieth capacitor C20, the sixth diode D6 one end is connected to the nineteenth capacitor C19, and the other end is grounded through the seventh tantalum capacitor E7, the fifth voltage conversion chip U5 pin 2 is divided into two paths, one path is grounded through the sixteenth resistor R16, and the other path is connected to the voltage output VOUT through the seventeenth resistor R17 and the eighteenth resistor R18. 5V, one end of the sixteenth resistor R16 is connected to the pin 2 of the fifth voltage conversion chip U5, and the other end is grounded, one end of the seventeenth resistor R17 is connected to the pin 2 of the fifth voltage conversion chip U5, and the other end is connected to the eighteenth resistor R18, one end of the twentieth capacitor C20 is connected to the fourth diode D4 and the fifth diode D5, and the other end is grounded, one end of the seventh tantalum capacitor E7 is connected to the third hexagonal transistor D6, and the other end is grounded, one end of the twenty-first capacitor C21 is connected to the seventeenth resistor R17 and the eighteenth resistor R18, and the other end is grounded, one end of the eighteenth resistor R18 is connected to the seventeenth resistor R17 and the twenty-first capacitor C21, and the other end is divided into two paths, one is connected to the voltage output VOUT5V, and the other is grounded through the twenty-second capacitor C122, the fifth voltage conversion chip U5 pin 4 is grounded, and the rest except pins 1, 4, 5, and 6 are idle.
如图9所示,稳压器单元包括第十九电阻R19,第二十电阻R20,第六稳压器芯片U6,第二十电阻R20和第二十一电阻R21分压实现第六稳压器芯片U6的参考电压,第二十电阻R20一端接电压输入5V,另一端接第六稳压器芯片U6引脚1及第十九电阻R19,R19一端接第六稳压器芯片U6引脚1及第二十电阻R20,另一端接地,芯片6引脚3接地,引脚2接VOUT 5V及给检测电路模块202的测试信息information即接口4的引脚5。As shown in Figure 9, the voltage regulator unit includes a nineteenth resistor R19, a twentieth resistor R20, and a sixth voltage regulator chip U6. The twentieth resistor R20 and the twenty-first resistor R21 divide the voltage to realize the reference voltage of the sixth voltage regulator chip U6. One end of the twentieth resistor R20 is connected to the voltage input 5V, and the other end is connected to the pin 1 of the sixth voltage regulator chip U6 and the nineteenth resistor R19. One end of R19 is connected to the pin 1 of the sixth voltage regulator chip U6 and the twentieth resistor R20, and the other end is grounded. Pin 3 of chip 6 is grounded, and pin 2 is connected to VOUT 5V and the test information information given to the detection circuit module 202, that is, pin 5 of interface 4.
如图9所示,本发明所述无线供能接收端3021超级电容单元包括第七二极管D7和第二十三电容C23,第七二极管D7一端接电压输入5V,另一端接第二十三电容C23,防止第二十三电容的反向放电。第二十三电容为超级电容,一端接第七二极管D7,另一端接第二十三电容C23。As shown in Fig. 9, the wireless power supply receiving end 3021 super capacitor unit of the present invention includes a seventh diode D7 and a twenty-third capacitor C23, one end of the seventh diode D7 is connected to the voltage input 5V, and the other end is connected to the twenty-third capacitor C23 to prevent the reverse discharge of the twenty-third capacitor. The twenty-third capacitor is a super capacitor, one end of which is connected to the seventh diode D7, and the other end is connected to the twenty-third capacitor C23.
如图9所示,本发明所述无线供能接收端3021接口3用于连接电能接收单元,接口3引脚1接5V,引脚2接地,接口4用于连接检测电路模块,接口4引脚1接VOUT 5V,引脚2接VOUT15V,接口3、4悬空,接口5接information,接口6接地。As shown in Figure 9, interface 3 of the wireless power supply receiving end 3021 of the present invention is used to connect the power receiving unit, pin 1 of interface 3 is connected to 5V, pin 2 is grounded, interface 4 is used to connect the detection circuit module, pin 1 of interface 4 is connected to VOUT 5V, pin 2 is connected to VOUT15V, interfaces 3 and 4 are suspended, interface 5 is connected to information, and interface 6 is grounded.
如图10所示,本发明所述检测电路模块3022同时检测两个引信电子头,同时检测两个引信电子头,电信号采集单元包括第二十一电阻R21,第二十二电阻R22,第七电压比较器芯片U7,第二十四电容C24,第二十五电容C25,第二十三电阻R23,第二十四电阻R24,第二十五电阻R25,第二十六电阻R26,第二十七电阻R27,第二十七电容C27,第二MOS管S2,第三十二电阻R32,第三十电阻R30,第三十一电阻R31,第二十九电阻R29,第二十六电容C26,第二十八电阻R28,第二十八电容C28,第八运算放大器芯片U8,第三十三电阻R33,第三十六电阻R36,第三十四电阻R34,第三十电容C30,第三MOS管S3,第七十电阻R70,第六十八电阻R68,第六十九电阻R69,第六十七电阻R67,第二十九电容C29,第三十五电阻R35,第三十一电容R31,第九运算放大器芯片U9;第二十一电阻R21一端接3V3,另一端接VREF以及第二十二电阻R22,第二十二电阻R22一端接第二十一电阻R21及VREF,一端接地,第二十一电阻R21和第二十二电阻R22实现分压产生基准电压VREF,通过引信电子头上电信号脉冲与之对比判断是否上电,防止误判,第七电压比较器芯片U7为两路电压比较器,引脚2和引脚6接VREF,引脚3和5接引信电子头信号YX_C2CK,引脚4接地,引脚8接3V3,第二十四电容C24和第二十五电容C25一端接3V3,另一端接地,第二十四电阻和第二十三电阻一端接3V3,另一端分别接第七电压比较器芯片U7引脚1和引脚7及上电脉冲信号signal CK1和signal CK2。第二十五电阻R25一端接引信电子头1的信号PK1,另一端接第八运算放大器芯片U8引脚5,第二十六电阻R26一端接第八运算放大器芯片U8引脚5及第二十五电阻R25,第二十五电阻R25和第二十六电阻R26,配合第八运算放大器芯片U8运算放大器实现缩小信号,第八运算放大器芯片U8引脚6和引脚7相连,第二十七电阻R27和第二十七电容C27实现低通滤波,第二十七电阻R27一端接第八运算放大器芯片U8引脚7,另一端接第二十七电容C27及处理过的充电信号charge adc1,第二十七电容C27一端接第二十七电阻R27及处理过的充电信号charge adc1,另一端接地,第二MOS管引脚3接引信电子头1的信号PK1,引脚2接引信电子头地YX GND1,引脚1接控制端Pin pk ctl1,第三十二电阻R32一端接第二MOS管引脚2,另一端接引脚1,受控制端Pin pk ctl1控制,实现对引信电子头的手动放电。第三十电阻一端接引信电子头发火信号fire1,另一端接第三十一电阻R31,第三十一电阻R31一端接第三十电阻R30,另一端接地,第二十九电阻R29一端接引信电子头地YX_GND1及第8芯片U8引脚3,另一端接地,第二十九电阻R29,第三十电阻R30,第三十一电阻R31,配合第八运算放大器芯片U8运算放大器实现缩小信号,第二十六电容C26一端接3V3及第八运算放大器芯片引脚8,另一端接地,第二十八电阻R28和第二十八电容C28实现低通滤波,第二十八电阻R28一端接第八运算放大器芯片U8引脚1,另一端接第二十八电容C28及处理过的发火信号fire adc1,第二十八电容C28一端接第二八电阻R28及处理过的发火信号fire adc1,另一端接地。第三十三电阻R23一端接引信电子头2的信号PK2,另一端接第九运算放大器芯片U9引脚5,第三十六电阻R36一端接第九运算放大器芯片U9引脚5及第三十三电阻R33,第三十三电阻R33和第三十六电阻R36,配合第九运算放大器芯片U9运算放大器实现缩小信号,第九运算放大器芯片U9引脚6和引脚7相连,第三十四电阻R34和第三十电容C30实现低通滤波,第三十四电阻R34一端接第九运算放大器芯片U9引脚7,另一端接第三十电容C30及处理过的充电信号chargeadc2,第三十电容C30一端接第三十四电阻R34及处理过的充电信号charge adc2,另一端接地,第三MOS管S3引脚3接引信电子头1的信号PK2,引脚2接引信电子头地YX GND2,引脚1接控制端Pin pk ctl2,第七十电阻R70一端接第二MOS管引脚2,另一端接引脚1,受控制端Pinpk ctl2控制,实现对引信电子头的手动放电。第三十电阻一端接引信电子头发火Fire2,另一端接第六十九电阻R69,第六十九电阻R69一端接第六十八电阻R68,另一端接地,第六十七电阻R67一端接引信电子头地YX_GND1及第九运算放大器芯片U9引脚3,另一端接地,第六十七电阻R67,第六十八电阻R68,第六十九电阻R69,配合第九运算放大器芯片U9运算放大器实现缩小信号,第二十九电容C29一端接3V3及第九运算放大器芯片引脚8,另一端接地,第三十五电阻R35和第三十一电容R31实现低通滤波,第三十五电阻R35一端接第九运算放大器芯片U9引脚1,另一端接第三十一电容R31及处理过的发火信号fire adc2,第三十一电容R31一端接第二十八电阻R28及处理过的发火信号fire adc2,另一端接地。As shown in Figure 10, the detection circuit module 3022 of the present invention detects two fuse electronic heads at the same time, and detects two fuse electronic heads at the same time. The electrical signal acquisition unit includes a twenty-first resistor R21, a twenty-second resistor R22, a seventh voltage comparator chip U7, a twenty-fourth capacitor C24, a twenty-fifth capacitor C25, a twenty-third resistor R23, a twenty-fourth resistor R24, a twenty-fifth resistor R25, a twenty-sixth resistor R26, a twenty-seventh resistor R27, a twenty-seventh capacitor C27, a second MOS tube S2, a thirty-second resistor R32, a thirtieth resistor R30, a thirty-first resistor R31, a twenty-ninth resistor R29, a twenty-sixth capacitor C26, a twenty-eighth resistor R28, a twenty-eighth capacitor C28, an eighth operational amplifier chip U8, a thirty-third resistor R33, a thirty-sixth resistor R36, a thirty-fourth resistor R34, a thirtieth capacitor C30, a third MOS tube S3, a seventieth resistor R70, a sixty-eighth resistor R68, a sixty-ninth resistor R69, The seventh resistor R67, the twenty-ninth capacitor C29, the thirty-fifth resistor R35, the thirty-first capacitor R31, and the ninth operational amplifier chip U9; one end of the twenty-first resistor R21 is connected to 3V3, and the other end is connected to VREF and the twenty-second resistor R22, one end of the twenty-second resistor R22 is connected to the twenty-first resistor R21 and VREF, and one end is grounded, the twenty-first resistor R21 and the twenty-second resistor R22 realize voltage division to generate a reference voltage VREF, and the power-on signal pulse of the fuse electronic head is compared with it to determine whether it is powered on to prevent misjudgment, the seventh voltage comparator chip U7 is a two-way voltage comparator, pins 2 and 6 are connected to VREF, pins 3 and 5 are connected to the fuse electronic head signal YX_C2CK, pin 4 is grounded, and pin 8 is connected to 3V3, the twenty-fourth capacitor C24 and the twenty-fifth capacitor C25 are connected to 3V3 at one end, and the other end is grounded, the twenty-fourth resistor and the twenty-third resistor are connected to 3V3 at one end, and the other end is respectively connected to pin 1 and pin 7 of the seventh voltage comparator chip U7 and the power-on pulse signal signal CK1 and signal CK2. One end of the twenty-fifth resistor R25 is connected to the signal PK1 of the fuse electronic head 1, and the other end is connected to the pin 5 of the eighth operational amplifier chip U8. One end of the twenty-sixth resistor R26 is connected to the pin 5 of the eighth operational amplifier chip U8 and the twenty-fifth resistor R25. The twenty-fifth resistor R25 and the twenty-sixth resistor R26 cooperate with the eighth operational amplifier chip U8 to reduce the signal. Pin 6 and pin 7 of the eighth operational amplifier chip U8 are connected. The twenty-seventh resistor R27 and the twenty-seventh capacitor C27 realize low-pass filtering. One end of the twenty-seventh resistor R27 is connected to pin 7 of the eighth operational amplifier chip U8, and the other end is connected to the twenty-seventh capacitor C27 and the processed charging signal charge adc1. One end of the twenty-seventh capacitor C27 is connected to the twenty-seventh resistor R27 and the processed charging signal charge adc1, and the other end is grounded. Pin 3 of the second MOS tube is connected to the signal PK1 of the fuse electronic head 1, pin 2 is connected to the fuse electronic head ground YX GND1, and pin 1 is connected to the control terminal Pin pk ctl1. One end of the thirty-second resistor R32 is connected to pin 2 of the second MOS tube, and the other end is connected to pin 1, the controlled terminal Pin pk ctl1 control is used to realize manual discharge of the fuze electronic head. One end of the 30th resistor is connected to the fuze electronic head firing signal fire1, and the other end is connected to the 31st resistor R31. One end of the 31st resistor R31 is connected to the 30th resistor R30, and the other end is grounded. One end of the 29th resistor R29 is connected to the fuze electronic head ground YX_GND1 and the 8th chip U8 pin 3, and the other end is grounded. The 29th resistor R29, the 30th resistor R30, and the 31st resistor R31 cooperate with the 8th operational amplifier chip U8 operational amplifier to realize signal reduction. One end of the 26th capacitor C26 is connected to 3V3 and the 8th operational amplifier chip pin 8, and the other end is grounded. The 28th resistor R28 and the 28th capacitor C28 realize low-pass filtering. One end of the 28th resistor R28 is connected to the 8th operational amplifier chip U8 pin 1, and the other end is connected to the 28th capacitor C28 and the processed firing signal fire adc1. One end of the 28th capacitor C28 is connected to the 28th resistor R28 and the processed firing signal fire adc1, and the other end is grounded. One end of the thirty-third resistor R23 is connected to the signal PK2 of the fuse electronic head 2, and the other end is connected to the pin 5 of the ninth operational amplifier chip U9. One end of the thirty-sixth resistor R36 is connected to the pin 5 of the ninth operational amplifier chip U9 and the thirty-third resistor R33. The thirty-third resistor R33 and the thirty-sixth resistor R36 cooperate with the ninth operational amplifier chip U9 operational amplifier to reduce the signal. The pin 6 and pin 7 of the ninth operational amplifier chip U9 are connected. The thirty-fourth resistor R34 and the thirtieth capacitor C30 realize low-pass filtering. One end of the thirty-fourth resistor R34 is connected to the pin 7 of the ninth operational amplifier chip U9, and the other end is connected to the thirtieth capacitor C30 and the processed charging signal chargeadc2. One end of the thirtieth capacitor C30 is connected to the thirty-fourth resistor R34 and the processed charging signal chargeadc2, and the other end is grounded. The pin 3 of the third MOS tube S3 is connected to the signal PK2 of the fuse electronic head 1, the pin 2 is connected to the fuse electronic head ground YX GND2, and the pin 1 is connected to the control terminal Pin pk ctl2, one end of the 70th resistor R70 is connected to the pin 2 of the second MOS tube, and the other end is connected to the pin 1. It is controlled by the control terminal Pinpk ctl2 to realize manual discharge of the fuse electronic head. One end of the 30th resistor is connected to the ignition Fire2 of the fuse electronic head, and the other end is connected to the 69th resistor R69. One end of the 69th resistor R69 is connected to the 68th resistor R68, and the other end is grounded. One end of the 67th resistor R67 is connected to the fuse electronic head ground YX_GND1 and the pin 3 of the ninth operational amplifier chip U9, and the other end is grounded. The 67th resistor R67, the 68th resistor R68, and the 69th resistor R69 cooperate with the ninth operational amplifier chip U9 operational amplifier to achieve signal reduction. One end of the 29th capacitor C29 is connected to 3V3 and the pin 8 of the ninth operational amplifier chip, and the other end is grounded. The 35th resistor R35 and the 31st capacitor R31 realize low-pass filtering. One end of the 35th resistor R35 is connected to the pin 1 of the ninth operational amplifier chip U9, and the other end is connected to the 31st capacitor R31 and the processed firing signal fire adc2. One end of the 31st capacitor R31 is connected to the 28th resistor R28 and the processed firing signal fire adc2, and the other end is grounded.
如图11所示,本发明所述检测电路模块3022监测控制单元30222包括第七十三电阻R73,第四MOS管S4,第七十五电阻R75,第七十七电阻R77,第七十九电阻R79,第八十一电阻R81,第二三极管Q2,第八十六电阻R86,第四十一电容C41,第八十四电阻R84,第四十六电容C46,第十电流采集芯片U10,第七十四电阻R74,第五MOS管S5,第七十六电阻R76,第七十八电阻R78,第八十电阻R80,第八十二电阻R82,第三三极管Q3,第八十五电阻R85,第三十二电容C32,第八十三电阻R83,第四十二电容C42,第十一电流采集芯片U11。第八十六电阻R86为采样电阻一端接PWRctl1及第十电流采集芯片U10的引脚3,另一端接PWR1及第十电流采集芯片U10引脚4,第四十一电容C41一端接3V3及第十电流采集芯片U10引脚5,另一端接地,第十电流采集芯片U10引脚2接地,第八十四电阻R84一端接第十电流采集芯片U10引脚1,另一端接第四十六电容C46及输出端A1,第四十六电容C46一端接第八十四电阻R84及输出端A1,另一端接地,第七十九电阻R79一端接Pin_pwr_ctl1,另一端接第二三极管Q2引脚1及第八十一电阻R81,第八十一电阻R81一端接第七十九电阻R79及第二三极管Q2引脚1,另一端接第二三极管Q2引脚2及接地,第七十七电阻R77一端接第二三极管Q2引脚3,另一端接第四MOS管S4引脚1及第七十五电阻R75,第七十五电阻R75一端接第四MOS管引脚2及15V,另一端接第七十七电阻R77及第四MOS管引脚1,第七十三电阻R73一端接第四MOS管引脚3,另一端接PWRctl1,Pin_pwr_ctl1为高电平,第二三极管Q2导通,第四MOS管S4导通,则PWRctl1连通至15V,此时给引信电子头1供能,同时第十电流采集芯片U10检测采样电阻第八十六电阻R86电压,并将检测值传输给主控单元,当检测值超过预设值后,将Pin_pwr_ctl1拉低,断开引信电子头1电源。As shown in Figure 11, the detection circuit module 3022 monitoring control unit 3022 of the present invention includes a seventy-third resistor R73, a fourth MOS tube S4, a seventy-fifth resistor R75, a seventy-seventh resistor R77, a seventy-ninth resistor R79, an eighty-first resistor R81, a second triode Q2, an eighty-sixth resistor R86, a forty-first capacitor C41, an eighty-fourth resistor R84, a forty-sixth capacitor C46, a tenth current acquisition chip U10, a seventy-fourth resistor R74, a fifth MOS tube S5, a seventy-sixth resistor R76, a seventy-eighth resistor R78, an eightieth resistor R80, an eighty-second resistor R82, a third triode Q3, an eighty-fifth resistor R85, a thirty-second capacitor C32, an eighty-third resistor R83, a forty-second capacitor C42, and an eleventh current acquisition chip U11. The eighty-sixth resistor R86 is a sampling resistor, one end of which is connected to PWRctl1 and pin 3 of the tenth current acquisition chip U10, and the other end is connected to PWR1 and pin 4 of the tenth current acquisition chip U10. The forty-first capacitor C41, one end of which is connected to 3V3 and pin 5 of the tenth current acquisition chip U10, and the other end is grounded. Pin 2 of the tenth current acquisition chip U10 is grounded. The eighty-fourth resistor R84, one end of which is connected to pin 1 of the tenth current acquisition chip U10, and the other end is connected to the forty-sixth capacitor C46 and the output terminal A1. The forty-sixth capacitor C46, one end of which is connected to the eighty-fourth resistor R84 and the output terminal A1, and the other end is grounded. The seventy-ninth resistor R79, one end of which is connected to Pin_pwr_ctl1, and the other end is connected to pin 1 of the second transistor Q2 and the eighty-first resistor R81. The eighty-first resistor R81, one end of which is connected to the seventy-ninth resistor R79 and pin 1 of the second transistor Q2, and the other end is connected to the second transistor The seventy-seventh resistor R77 is connected to the pin 2 of the second triode Q2 and grounded, one end of the seventy-seventh resistor R77 is connected to the pin 3 of the second triode Q2, and the other end is connected to the pin 1 of the fourth MOS tube S4 and the seventy-fifth resistor R75, one end of the seventy-fifth resistor R75 is connected to the pin 2 of the fourth MOS tube and 15V, and the other end is connected to the seventy-seventh resistor R77 and the pin 1 of the fourth MOS tube, one end of the seventy-third resistor R73 is connected to the pin 3 of the fourth MOS tube, and the other end is connected to PWRctl1, Pin_pwr_ctl1 is high level, the second triode Q2 is turned on, the fourth MOS tube S4 is turned on, then PWRctl1 is connected to 15V, and the fuse electronic head 1 is powered at this time. At the same time, the tenth current acquisition chip U10 detects the voltage of the sampling resistor eighty-sixth resistor R86, and transmits the detection value to the main control unit. When the detection value exceeds the preset value, Pin_pwr_ctl1 is pulled low to disconnect the power supply of the fuse electronic head 1.
第八十五电阻R85为采样电阻一端接PWRctl2及第十一电流采集芯片U11的引脚3,另一端接PWR2及第十一电流采集芯片U11引脚4,第三十二电容C32一端接3V3及第十一电流采集芯片U11引脚5,另一端接地,第十一电流采集芯片U11引脚2接地,第八十三电阻R83一端接第十一电流采集芯片U11引脚1,另一端接第四十二电容C42及输出端A2,第四十二电容C42一端接第八十三电阻R83及输出端A2,另一端接地,第八十电阻R80一端接Pin_pwr_ctl2,另一端接第三三极管Q3引脚1及第八十二电阻R82,第八十二电阻R82一端接第八十电阻R80及第三三极管Q3引脚1,另一端接第三三极管Q3引脚2及接地,第七十八电阻R78一端接第二三极管Q2引脚3,另一端接第四MOS管S4引脚1及第八十电阻R80,第八十电阻R80一端接第四MOS管引脚2及15V,另一端接第七十八电阻R78及第四MOS管引脚1,第七十四电阻R74一端接第四MOS管引脚3,另一端接PWRctl2,Pin_pwr_ctl2为高电平,第三三极管Q3导通,第五MOS管S5导通,则PWRctl2连通至15V,此时给引信电子头2供能,同时第十一电流采集芯片U11检测采样电阻第八十五电阻R85电压,并将检测值传输给主控单元2026,当检测值超过预设值后,将Pin_pwr_ctl2拉低,断开引信电子头2电源。The eighty-fifth resistor R85 is a sampling resistor, one end of which is connected to PWRctl2 and pin 3 of the eleventh current acquisition chip U11, and the other end is connected to PWR2 and pin 4 of the eleventh current acquisition chip U11. The thirty-second capacitor C32, one end of which is connected to 3V3 and pin 5 of the eleventh current acquisition chip U11, and the other end is grounded. Pin 2 of the eleventh current acquisition chip U11 is grounded. The eighty-third resistor R83, one end of which is connected to pin 1 of the eleventh current acquisition chip U11, and the other end is connected to the forty-second capacitor C42 and the output terminal A2. The forty-second capacitor C42, one end of which is connected to the eighty-third resistor R83 and the output terminal A2, and the other end is grounded. The eightieth resistor R80, one end of which is connected to Pin_pwr_ctl2, and the other end is connected to pin 1 of the third transistor Q3 and the eighty-second resistor R82. The eighty-second resistor R82, one end of which is connected to the eightieth resistor R80 and pin 1 of the third transistor Q3, and the other end is connected to the thirty-third The pin 2 of the transistor Q3 is connected to the ground, one end of the seventy-eighth resistor R78 is connected to the pin 3 of the second transistor Q2, and the other end is connected to the pin 1 of the fourth MOS tube S4 and the eightieth resistor R80, one end of the eightieth resistor R80 is connected to the pin 2 of the fourth MOS tube and 15V, and the other end is connected to the seventy-eighth resistor R78 and the pin 1 of the fourth MOS tube, one end of the seventy-fourth resistor R74 is connected to the pin 3 of the fourth MOS tube, and the other end is connected to PWRctl2, Pin_pwr_ctl2 is high level, the third transistor Q3 is turned on, the fifth MOS tube S5 is turned on, then PWRctl2 is connected to 15V, and the fuse electronic head 2 is powered at this time. At the same time, the eleventh current acquisition chip U11 detects the voltage of the sampling resistor eighty-fifth resistor R85, and transmits the detection value to the main control unit 2026. When the detection value exceeds the preset value, Pin_pwr_ctl2 is pulled low to disconnect the power supply of the fuse electronic head 2.
如图12所示,本发明所述检测电路模块3022数据存储通信单元30223包括第四十电阻R40,第四十五电阻R45,第三十四电容C34,第三十五电容C35,第十二通信转换芯片U12,第十三数据存储芯片U13,第三十四电容C34一端接电压3.3V及第十二通信转换芯片U12引脚8,所述第四十电阻R40接串口接收端RXD另一端接第十二通信转换芯片U12引脚1,第四十五电阻R45接串口发送端TXD另一端接第十二通信转换芯片U12引脚4,第十二通信转换芯片U12引脚6接RS485电平输出A,第十二通信转换芯片U12引脚7接RS485电平输出B,第十二通信转换芯片U12引脚2和引脚3接RS485发送接收控制端Pin 485T/R chl,第十二通信转换芯片U12引脚5接地。第十三数据存储芯片U13引脚1接主控芯片的SPI2 NSS,引脚2接SPI2 MISO,引脚3接3V3,引脚4接地,引脚5接SPI2 MOSI,引脚6接SPI2 SCK,引脚7、8接3V3,第三十五电容C35一端接3V3,另一端接地,第十三数据存储芯片U13为数据存储芯片,通过SPI通讯,将主控单元的测试数据存储起来。As shown in Figure 12, the detection circuit module 3022 data storage communication unit 30223 of the present invention includes a 40th resistor R40, a 45th resistor R45, a 34th capacitor C34, a 35th capacitor C35, a 12th communication conversion chip U12, a 13th data storage chip U13, one end of the 34th capacitor C34 is connected to the voltage 3.3V and the pin 8 of the 12th communication conversion chip U12, the 40th resistor R40 is connected to the serial port receiving end RXD and the other end is connected to the pin 1 of the 12th communication conversion chip U12, the 45th resistor R45 is connected to the serial port transmitting end TXD and the other end is connected to the pin 4 of the 12th communication conversion chip U12, the pin 6 of the 12th communication conversion chip U12 is connected to the RS485 level output A, the pin 7 of the 12th communication conversion chip U12 is connected to the RS485 level output B, the pin 2 and pin 3 of the 12th communication conversion chip U12 are connected to the RS485 sending and receiving control terminal Pin 485T/R chl, and the pin 5 of the 12th communication conversion chip U12 is grounded. Pin 1 of the thirteenth data storage chip U13 is connected to SPI2 NSS of the main control chip, pin 2 is connected to SPI2 MISO, pin 3 is connected to 3V3, pin 4 is grounded, pin 5 is connected to SPI2 MOSI, pin 6 is connected to SPI2 SCK, pins 7 and 8 are connected to 3V3, one end of the thirty-fifth capacitor C35 is connected to 3V3, and the other end is grounded. The thirteenth data storage chip U13 is a data storage chip, which stores the test data of the main control unit through SPI communication.
如图12所示,本发明所述检测电路模块3022显示单元30224包括第四十电阻R40,第四十五电阻R45,第三十四电容C34,第三十五电容C35,第十二通信转换芯片U12,第十三数据存储芯片U13,第三十四电容C34一端接电压3.3V及第十二通信转换芯片U12引脚8,所述第四十电阻R40接串口接收端RXD另一端接第十二通信转换芯片U12引脚1,第四十五电阻R45接串口发送端TXD另一端接第十二通信转换芯片U12引脚4,第十二通信转换芯片U12引脚6接RS485电平输出A,第十二通信转换芯片U12引脚7接RS485电平输出B,第十二通信转换芯片U12引脚2和引脚3接RS485发送接收控制端Pin 485T/R chl,第十二通信转换芯片U12引脚5接地。第十三数据存储芯片U13引脚1接主控芯片的SPI2 NSS,引脚2接SPI2 MISO,引脚3接3V3,引脚4接地,引脚5接SPI2 MOSI,引脚6接SPI2 SCK,引脚7、8接3V3,第三十五电容C35一端接3V3,另一端接地,第十三数据存储芯片U13为数据存储芯片,通过SPI通讯,将主控单元2026的测试数据存储起来。As shown in Figure 12, the detection circuit module 3022 display unit 30224 of the present invention includes a 40th resistor R40, a 45th resistor R45, a 34th capacitor C34, a 35th capacitor C35, a 12th communication conversion chip U12, a 13th data storage chip U13, one end of the 34th capacitor C34 is connected to the voltage 3.3V and the pin 8 of the 12th communication conversion chip U12, the 40th resistor R40 is connected to the serial port receiving end RXD and the other end is connected to the pin 1 of the 12th communication conversion chip U12, the 45th resistor R45 is connected to the serial port transmitting end TXD and the other end is connected to the pin 4 of the 12th communication conversion chip U12, the pin 6 of the 12th communication conversion chip U12 is connected to the RS485 level output A, the pin 7 of the 12th communication conversion chip U12 is connected to the RS485 level output B, the pin 2 and pin 3 of the 12th communication conversion chip U12 are connected to the RS485 sending and receiving control terminal Pin 485T/R chl, and the pin 5 of the 12th communication conversion chip U12 is grounded. Pin 1 of the thirteenth data storage chip U13 is connected to SPI2 NSS of the main control chip, pin 2 is connected to SPI2 MISO, pin 3 is connected to 3V3, pin 4 is grounded, pin 5 is connected to SPI2 MOSI, pin 6 is connected to SPI2 SCK, pins 7 and 8 are connected to 3V3, one end of the thirty-fifth capacitor C35 is connected to 3V3, and the other end is grounded. The thirteenth data storage chip U13 is a data storage chip, which stores the test data of the main control unit 2026 through SPI communication.
第二指示灯的控制模块包括第三十九电阻R39,第四十四电阻R44,第四十一电阻R41,第五三极管Q5,第五十电阻R50,第五十四电阻R54,第四十八电阻R48,第七三极管Q7,第五十六电阻R56,第五十八电阻R58,第五十二电阻R52,第九三极管Q9,第三十九电阻R39一端接控制端ZC2,一端接第五三极管Q5引脚1,第四十四电阻R44一端接第五三极管Q5引脚1,另一端接地及第五三极管Q5引脚2,第五三极管Q5引脚3通过第四十一电阻R41接指示灯接口2的引脚1,第五十电阻R50一端接控制端GZ2,一端接第七三极管Q7引脚1,第五十四电阻R54一端接第七三极管Q7引脚1,另一端接地及第七三极管Q7引脚2,第七三极管Q7引脚3通过第四十八电阻R48接指示灯接口2的引脚3,第五十六电阻R56一端接控制端N2,一端接第九三极管Q9引脚1,第五十八电阻R58一端接第九三极管Q9引脚1,另一端接地及第九三极管Q9引脚2,第九三极管Q9引脚3通过第五十二电阻R52接指示灯接口2的引脚4,指示灯接口2引脚2接5V,通过三个控制端ZC2、GZ2、N2,的高低电平控制指示灯接口引脚2所连5V与引脚1、2、3之一联通,使指示灯表现出不同颜色。The control module of the second indicator light comprises a thirty-ninth resistor R39, a forty-fourth resistor R44, a forty-first resistor R41, a fifth transistor Q5, a fiftieth resistor R50, a fifty-fourth resistor R54, a forty-eighth resistor R48, a seventh transistor Q7, a fifty-sixth resistor R56, a fifty-eighth resistor R58, a fifty-second resistor R52, and a ninth transistor Q9. The thirty-ninth resistor R39 has one end connected to the control end ZC2 and one end connected to the pin 1 of the fifth transistor Q5. The forty-fourth resistor R44 has one end connected to the pin 1 of the fifth transistor Q5 and the other end connected to the ground and the pin 2 of the fifth transistor Q5. The pin 3 of the fifth transistor Q5 is connected to the pin 1 of the indicator light interface 2 through the forty-first resistor R41. The fiftieth resistor R50 has one end connected to the control end GZ2 and one end connected to the seventh transistor Q 7 pin 1, the fifty-fourth resistor R54 has one end connected to the seventh transistor Q7 pin 1, and the other end is grounded and the seventh transistor Q7 pin 2, the seventh transistor Q7 pin 3 is connected to the pin 3 of the indicator light interface 2 through the forty-eighth resistor R48, the fifty-sixth resistor R56 has one end connected to the control terminal N2, and the other end is connected to the ninth transistor Q9 pin 1, the fifty-eighth resistor R58 has one end connected to the ninth transistor Q9 pin 1, and the other end is grounded and the ninth transistor Q9 pin 2, the ninth transistor Q9 pin 3 is connected to the pin 4 of the indicator light interface 2 through the fifty-second resistor R52, the indicator light interface 2 pin 2 is connected to 5V, and through the three control terminals ZC2, GZ2, and N2, the high and low levels of the indicator light interface pin 2 are controlled to be connected to one of the pins 1, 2, and 3, so that the indicator light shows different colors.
如图12所示,本发明所述检测电路模块3022电源单元30226包括第三十三电容C33,第八钽电容E8,第三十七电阻R37,第八二极管D8,第十四电源转换芯片U14,第九钽电容E9,第十钽电容E10,第九二极管D9,第四十六电阻R46,第三十三电容C33和第八钽电容E8一端接15V,一端接地,二极管D8一端接15V,另一端通过第三十七电阻R37接地,第十钽电容E10一端接5V及第十四电源转换芯片U14输入端引脚1,另一端接地,第九钽电容E9一端第十四电源转换芯片U14输出端引脚2,另一端接地,第九二极管D9一端接第十四电源转换芯片U14输出端引脚2,另一端通过第三十六电阻R36接地。第八二极管D8和第九二极管D9为发光二极管,用于展示检测电路模块202供电是否正常,第十四电源转换芯片U14为线性降压芯片,将5V降为3.3V。As shown in Figure 12, the power supply unit 30226 of the detection circuit module 3022 of the present invention includes a thirty-third capacitor C33, an eighth tantalum capacitor E8, a thirty-seventh resistor R37, an eighth diode D8, a fourteenth power conversion chip U14, a ninth tantalum capacitor E9, a tenth tantalum capacitor E10, a ninth diode D9, and a forty-sixth resistor R46. The thirty-third capacitor C33 and the eighth tantalum capacitor E8 are connected to 15V at one end and grounded at one end. The diode D8 is connected to 15V at one end and grounded through the thirty-seventh resistor R37 at the other end. The tenth tantalum capacitor E10 is connected to 5V and the input pin 1 of the fourteenth power conversion chip U14 at one end and grounded at the other end. The ninth tantalum capacitor E9 is connected to the output pin 2 of the fourteenth power conversion chip U14 at one end and grounded at the other end. The ninth diode D9 is connected to the output pin 2 of the fourteenth power conversion chip U14 at one end and grounded through the thirty-sixth resistor R36 at the other end. The eighth diode D8 and the ninth diode D9 are light emitting diodes, which are used to show whether the power supply of the detection circuit module 202 is normal. The fourteenth power conversion chip U14 is a linear step-down chip, which reduces 5V to 3.3V.
如图13所示,本发明所述检测电路模块3022主控单元30226包括电压基准电路、外部晶振电路、MCU及其外围电路。As shown in FIG. 13 , the main control unit 30226 of the detection circuit module 3022 of the present invention includes a voltage reference circuit, an external crystal oscillator circuit, an MCU and its peripheral circuits.
所述电压基准电路包括第十五电压基准芯片U15,第三十九电容C39,第三十六电容C36,第六十电阻R60,第三十九电容一端接5V及第十五电压基准芯片U15引脚3和引脚4,另一端接地,第三十六电容C36一端接VSSA,另一端接VDDA及第十五电压基准芯片U15的引脚5和引脚6,第十五电压基准芯片U15的引脚1和引脚2相连分两路,一端接VSSA,另一端通过第六十电阻R60接地,由于检测电路模块202需要精确采集电信号,那么对主控单元中MCU的ADC精度要求较高,进而对ADC的基准电压精度要求高,通过外部基准电压给ADC外设供电。The voltage reference circuit includes a fifteenth voltage reference chip U15, a thirty-ninth capacitor C39, a thirty-sixth capacitor C36, and a sixtieth resistor R60. One end of the thirty-ninth capacitor is connected to 5V and pins 3 and 4 of the fifteenth voltage reference chip U15, and the other end is grounded. One end of the thirty-sixth capacitor C36 is connected to VSSA, and the other end is connected to VDDA and pins 5 and 6 of the fifteenth voltage reference chip U15. Pins 1 and 2 of the fifteenth voltage reference chip U15 are connected in two ways, one end is connected to VSSA, and the other end is grounded through the sixtieth resistor R60. Since the detection circuit module 202 needs to accurately collect electrical signals, the ADC accuracy of the MCU in the main control unit is required to be high, and thus the reference voltage accuracy of the ADC is required to be high, and the ADC peripherals are powered by an external reference voltage.
所述外部晶振电路包括第十六外部晶振芯片U16,第四十三电容C43,第六十六电阻R66,第七十一电阻R71,第十六外部晶振芯片U16引脚4通过第六十六电阻R66接3V3,第四十三电容一端接第十六外部晶振芯片U16引脚4,另一端接第十六外部晶振芯片U16引脚2及第七十一电阻R71,第七十一电阻一端接第四十三电容C43及第十六外部晶振芯片U16引脚2,另一端接地,第十六外部晶振芯片U16引脚1悬空,第十六外部晶振芯片U16引脚3为时钟输出端接OSCIN。The external crystal oscillator circuit includes a sixteenth external crystal oscillator chip U16, a forty-third capacitor C43, a sixty-sixth resistor R66, and a seventy-first resistor R71. Pin 4 of the sixteenth external crystal oscillator chip U16 is connected to 3V3 through the sixty-sixth resistor R66. One end of the forty-third capacitor is connected to pin 4 of the sixteenth external crystal oscillator chip U16, and the other end is connected to pin 2 of the sixteenth external crystal oscillator chip U16 and the seventy-first resistor R71. One end of the seventy-first resistor is connected to the forty-third capacitor C43 and pin 2 of the sixteenth external crystal oscillator chip U16, and the other end is grounded. Pin 1 of the sixteenth external crystal oscillator chip U16 is suspended, and pin 3 of the sixteenth external crystal oscillator chip U16 is the clock output terminal connected to OSCIN.
所述MCU及其外围电路包括第十七主控芯片U17,第十一钽电容E11,第三十七电容C37,第五十九电阻R59,第十二钽电容E12,第三十八电容C38,第六十二电阻R62,第六十三电阻R63,第六十四电阻R64,第六十五电阻R65,第十三钽电容E13。第四十四电容C44,第十四钽电容E14,第四十五电容C45,第四十电容C40,第六十一电阻R61,第一开关KEY,第十一钽电容E11和第三十七电容C37一端接3V3及第十七主控芯片U17引脚64,另一端接地,第十二钽电容E11和第三十八电容C38一端接3V3及第十七主控芯片U17引脚48,另一端接地,第十三钽电容E13和第四十四电容C44一端接3V3及第十七主控芯片U17引脚32,另一端接地,第十四钽电容E14和第四十五电容C45一端接3V3及第十七主控芯片U17引脚19,另一端接地,第六十一电阻一端接3V3,另一端接第十七主控芯片U17引脚7及第一开关KEY1,第一开关一端接地及第四十电容C40,另一端接第十七主控芯片U17引脚7及第四十电容C40,第五十九电阻一端接地,另一端接第十七主控芯片U17引脚60,第六十二电阻R62一端接YX_C2D2,另一端接第十七主控芯片U17引脚36,第六十三电阻R63一端接YX_C2CK2,另一端接第十七主控芯片U17引脚35,第六十四电阻R64一端接YX_C2D2,另一端接第十七主控芯片U17引脚34,第六十五电阻R65接YX_C2CK1,另一端接第十七主控芯片U17引脚33,上述引脚33、34、35、36用于与两个引信电子头进行基于C2接口协议的通讯,第十七主控芯片U17引脚5接OSCIN,为外部时钟输入,第十七主控芯片U17引脚8接fire adc1,为引信电子头1的发火信号ADC采集通道,第十七主控芯片U17引脚9接A1,为引信电子头1的电流监测ADC采集通道,第十七主控芯片U17引脚10接charge adc1,为引信电子头1的充电信号ADC采集通道,第十七主控芯片U17引脚11接A2,为引信电子头2的电流监测ADC采集通道,第十七主控芯片U17引脚12接VSSA,为电压基准芯片的多提供给ADC外设供电的地,第十七主控芯片U17引脚13接VDDA,为电压基准芯片的多提供给ADC外设供电的电压,第十七主控芯片U17引脚14接fire adc2,为引信电子头2的发火信号ADC采集通道,第十七主控芯片U17引脚15接chargeadc2,为引信电子头1的充电信号ADC采集通道,第十七主控芯片U17引脚16接TXD1,为串口发送端,第十七主控芯片U17引脚17接RXD1,为串口接收端,第十七主控芯片U17引脚18接地,第十七主控芯片U17引脚20接Pin 485T/R ctl,为RS485控制端,第十七主控芯片U17引脚21接signal CK1,为引信电子头1的上电信号外部触发端,第十七主控芯片U17引脚22接signal CK2,为引信电子头2的上电信号外部触发端,第十七主控芯片U17引脚26接Pin pkctl1,为引信电子头1的手动放电控制端,第十七主控芯片U17引脚27接Pin pk ctl2,为引信电子头2的手动放电控制端,第十七主控芯片U17引脚29接infor,用于接收测试信息的编码信号,通过判断高电平持续时间,控制各单元执行不同测试操作,第十七主控芯片U17引脚31接地,第十七主控芯片U17引脚38接Pin pwr ctl1,为引信电子头1的供电控制端,第十七主控芯片U17引脚39接Pin pwr ctl2,为引信电子头2的供电控制端,第十七主控芯片U17引脚40接ZC1,第十七主控芯片U17引脚41接GZ1,第十七主控芯片U17引脚42接N1,上述引脚40、41、42为指示灯模块1的控制端,第十七主控芯片U17引脚43接ZC2,第十七主控芯片U17引脚44接GZ2,第十七主控芯片U17引脚45接N2,上述引脚43、44、45为指示灯模块2的控制端,第十七主控芯片U17引脚46接SWDIO,第十七主控芯片U17引脚47接地,第十七主控芯片U17引脚49接SWCLK,上述引脚46、47、48为MCU的下载调试端,第十七主控芯片U17引脚50接SPI2 NSS,第十七主控芯片U17引脚51接SPI2 SCK,第十七主控芯片U17引脚52接SPI2MISO,第十七主控芯片U17引脚53接SPI2 MOSI,上述引脚50、51、52、53为与数据存储芯片U13的SPI通信端,第十七主控芯片U17引脚63接地。The MCU and its peripheral circuits include a seventeenth main control chip U17, an eleventh tantalum capacitor E11, a thirty-seventh capacitor C37, a fifty-ninth resistor R59, a twelfth tantalum capacitor E12, a thirty-eighth capacitor C38, a sixty-second resistor R62, a sixty-third resistor R63, a sixty-fourth resistor R64, a sixty-fifth resistor R65, and a thirteenth tantalum capacitor E13. The forty-fourth capacitor C44, the fourteenth tantalum capacitor E14, the forty-fifth capacitor C45, the fortieth capacitor C40, the sixty-first resistor R61, the first switch KEY, the eleventh tantalum capacitor E11 and the thirty-seventh capacitor C37 are connected to 3V3 and the seventeenth main control chip U17 pin 64 at one end, and the other end is grounded, the twelfth tantalum capacitor E11 and the thirty-eighth capacitor C38 are connected to 3V3 and the seventeenth main control chip U17 pin 48 at one end, and the other end is grounded, the thirteenth tantalum capacitor E13 and the forty-fourth capacitor C44 are connected to 3V3 and the seventeenth main control chip U17 pin 32 at one end, and the other end is grounded, the fourteenth tantalum capacitor E14 and the forty-fifth capacitor C45 are connected to 3V3 and the seventeenth main control chip U17 pin 19 at one end, and the other end is grounded, the sixty-first resistor is connected to 3V3 at one end, and the other end is connected to the seventeenth main control chip U17 pin 7 and the first switch KEY1, one end of the first switch is grounded and the forty-first capacitor C 40, the other end is connected to the seventeenth main control chip U17 pin 7 and the fortieth capacitor C40, one end of the fifty-ninth resistor is grounded, and the other end is connected to the seventeenth main control chip U17 pin 60, one end of the sixty-second resistor R62 is connected to YX_C2D2, and the other end is connected to the seventeenth main control chip U17 pin 36, one end of the sixty-third resistor R63 is connected to YX_C2CK2, and the other end is connected to the seventeenth main control chip U17 pin 35, one end of the sixty-fourth resistor R64 is connected to YX_C2D2, and the other end is connected to the seventeenth main control chip U17 pin 34, the sixty-fifth resistor R65 is connected to YX_C2CK1, and the other end is connected to the seventeenth main control chip U17 pin 33, the above pins 33, 34, 35, and 36 are used to communicate with the two fuse electronic heads based on the C2 interface protocol, the seventeenth main control chip U17 pin 5 is connected to OSCIN, which is the external clock input, and the seventeenth main control chip U17 pin 8 is connected to fire adc1 is the firing signal ADC acquisition channel of the fuze electronic head 1. Pin 9 of the seventeenth main control chip U17 is connected to A1, which is the current monitoring ADC acquisition channel of the fuze electronic head 1. Pin 10 of the seventeenth main control chip U17 is connected to charge adc1, which is the charging signal ADC acquisition channel of the fuze electronic head 1. Pin 11 of the seventeenth main control chip U17 is connected to A2, which is the current monitoring ADC acquisition channel of the fuze electronic head 2. Pin 12 of the seventeenth main control chip U17 is connected to VSSA, which is the ground for the voltage reference chip to provide power to the ADC peripherals. Pin 13 of the seventeenth main control chip U17 is connected to VDDA, which is the voltage for the voltage reference chip to provide power to the ADC peripherals. Pin 14 of the seventeenth main control chip U17 is connected to fire adc2 is the ADC acquisition channel for the firing signal of the fuze electronic head 2. The pin 15 of the seventeenth main control chip U17 is connected to chargeadc2, which is the ADC acquisition channel for the charging signal of the fuze electronic head 1. The pin 16 of the seventeenth main control chip U17 is connected to TXD1, which is the serial port sending end. The pin 17 of the seventeenth main control chip U17 is connected to RXD1, which is the serial port receiving end. The pin 18 of the seventeenth main control chip U17 is grounded. The pin 20 of the seventeenth main control chip U17 is connected to Pin 485T/R ctl, which is the RS485 control end. The pin 21 of the seventeenth main control chip U17 is connected to signal CK1, which is the external trigger end of the power-on signal of the fuze electronic head 1. The pin 22 of the seventeenth main control chip U17 is connected to signal CK2, which is the external trigger end of the power-on signal of the fuze electronic head 2. The pin 26 of the seventeenth main control chip U17 is connected to Pin pkctl1 is the manual discharge control terminal of the fuse electronic head 1. Pin 27 of the seventeenth main control chip U17 is connected to Pin pk ctl2, which is the manual discharge control terminal of the fuse electronic head 2. Pin 29 of the seventeenth main control chip U17 is connected to infor, which is used to receive the coded signal of the test information. By judging the high level duration, each unit is controlled to perform different test operations. Pin 31 of the seventeenth main control chip U17 is grounded. Pin 38 of the seventeenth main control chip U17 is connected to Pin pwr ctl1, which is the power supply control terminal of the fuse electronic head 1. Pin 39 of the seventeenth main control chip U17 is connected to Pin pwr ctl2 is the power supply control terminal of the fuse electronic head 2, the pin 40 of the seventeenth main control chip U17 is connected to ZC1, the pin 41 of the seventeenth main control chip U17 is connected to GZ1, the pin 42 of the seventeenth main control chip U17 is connected to N1, the above pins 40, 41, and 42 are the control terminals of the indicator light module 1, the pin 43 of the seventeenth main control chip U17 is connected to ZC2, the pin 44 of the seventeenth main control chip U17 is connected to GZ2, the pin 45 of the seventeenth main control chip U17 is connected to N2, the above pins 43, 44, and 45 are the control terminals of the indicator light module 2, the pin 46 of the seventeenth main control chip U17 is connected to SWDIO, the pin 47 of the seventeenth main control chip U17 is grounded, the pin 49 of the seventeenth main control chip U17 is connected to SWCLK, the above pins 46, 47, and 48 are the download and debugging terminals of the MCU, the pin 50 of the seventeenth main control chip U17 is connected to SPI2 NSS, and the pin 51 of the seventeenth main control chip U17 is connected to SPI2 SCK, the pin 52 of the seventeenth master control chip U17 is connected to SPI2MISO, the pin 53 of the seventeenth master control chip U17 is connected to SPI2 MOSI, the above pins 50, 51, 52, and 53 are SPI communication terminals with the data storage chip U13, and the pin 63 of the seventeenth master control chip U17 is grounded.
如图10所示,本发明所述检测电路模块3022接口包括:接口5和接口6用于连接两个引信电子头,接口5和接口6的引脚1接引信电子头地YX_GND1和YX_GND2,接口5和接口6的引脚2接引信电子头发火引脚Fire1和Fire2,接口5和接口6的引脚3接引信电子头数据通信端YX_C2D1和YX_C2D2,接口5和接口6的引脚4接引信电子头电源PWR1和PWR2,接口5和接口6的引脚5接引信电子头数据通信端YX_C2CK1和YX_C2CK2,接口5和接口6的引脚6接引信电子头数据信号PK1和PK2,接口7连接无线供能接收端,接口7引脚1接5V,对应无线供能接收端VOUT5V,接口7引脚2接15V,对应无线供能接收端VOUT15V,接口7引脚5接信息端,对应无线供能接收端information,接检测电路模块infor,接口7引脚6接地,其余引脚闲置,接口8引脚用于连接上位机,接口8引脚1接RS485电平A,接口8引脚2接RS485电平B,其余引脚闲置。As shown in FIG10 , the interface of the detection circuit module 3022 of the present invention includes: interface 5 and interface 6 are used to connect two fuse electronic heads, pin 1 of interface 5 and interface 6 is connected to fuse electronic head ground YX_GND1 and YX_GND2, pin 2 of interface 5 and interface 6 is connected to fuse electronic head ignition pins Fire1 and Fire2, pin 3 of interface 5 and interface 6 is connected to fuse electronic head data communication terminals YX_C2D1 and YX_C2D2, pin 4 of interface 5 and interface 6 is connected to fuse electronic head power supply PWR1 and PWR2, pin 5 of interface 5 and interface 6 is connected to fuse electronic head data communication terminals YX_C2CK1 and YX_C2CK2. C2CK2, pin 6 of interface 5 and interface 6 is connected to the fuse electronic head data signal PK1 and PK2, interface 7 is connected to the wireless power supply receiving end, pin 1 of interface 7 is connected to 5V, corresponding to the wireless power supply receiving end VOUT5V, pin 2 of interface 7 is connected to 15V, corresponding to the wireless power supply receiving end VOUT15V, pin 5 of interface 7 is connected to the information end, corresponding to the wireless power supply receiving end information, connected to the detection circuit module infor, pin 6 of interface 7 is grounded, and the other pins are idle, pin 8 of interface is used to connect to the host computer, pin 1 of interface 8 is connected to RS485 level A, pin 2 of interface 8 is connected to RS485 level B, and the other pins are idle.
进一步的。第一芯片U1型号为AMS1117-3.3,第二芯片U2型号为SP3485EN,第三芯片U3型号为STM32L051C8T6,第四芯片U4和第五芯片U8均为LT1317B,第六芯片U6型号为TLV431,第七芯片U7型号为LM293,第八芯片U8和第九芯片U9型号均为GS8552-SR,第十芯片U10和第十一芯片U11型号均为IN180,第十二芯片U12型号为MAX1487,第十三芯片U13型号为W25Q16JV,第十四芯片U14型号为AMS1117-3.3,第十五芯片U15型号为ADR34XX,第十六芯片U16型号为ST32258MJBA4SL,第十七芯片U17型号为STM32L431RCT6。Further, the first chip U1 is AMS1117-3.3, the second chip U2 is SP3485EN, the third chip U3 is STM32L051C8T6, the fourth chip U4 and the fifth chip U8 are both LT1317B, the sixth chip U6 is TLV431, the seventh chip U7 is LM293, the eighth chip U8 and the ninth chip U9 are both GS8552-SR, the tenth chip U10 and the eleventh chip U11 are both IN180, the twelfth chip U12 is MAX1487, the thirteenth chip U13 is W25Q16JV, the fourteenth chip U14 is AMS1117-3.3, the fifteenth chip U15 is ADR34XX, the sixteenth chip U16 is ST32258MJBA4SL, and the seventeenth chip U17 is STM32L431RCT6.
进一步的,如图8、9、10内接口与电路均采用有线方式连接。Furthermore, as shown in FIGS. 8 , 9 , and 10 , the interfaces and circuits are all connected by wire.
进一步的,一种流水线式引信电子头性能自动检测方法,具体包括以下步骤,Furthermore, a method for automatically detecting the performance of an assembly line type fuze electronic head specifically comprises the following steps:
(1)开机自检,通过上位机控制,系统空转不进行检测操作,检测装置上无引信电子头,上位机给无线供能装置301发送自检指令,无线供能装置给检测装置302供电并发送自检指令的编码,检测装置接收到自检指令的编码后,控制指示灯模块表现出代表正在执行自检操作的颜色,颜色正常代表无线供能装置301与上位机及检测装置302之间的通讯正常,后上位机控制环形导轨实现检测装置在环形导轨上移动,且每当检测装置移动到工位上是气缸将其固定,若检测装置正常移动且移动到工位上时被固定表示环形导轨、气缸与上位机1通讯正常,当检测装置302移动到通信工位403时,上位机1给检测装置302发送自检指令,检测装置302接收到自检指令后,控制显示单元不执行操作,此时,指示灯模块灯熄灭,代表检测装置302与上位机1之间通讯正常。所有检测装置302都执行完上述操作后,开机自检完成。(1) Power-on self-test: under the control of the host computer, the system idles without performing any test operation. There is no fuse electronic head on the test device. The host computer sends a self-test instruction to the wireless power supply device 301. The wireless power supply device supplies power to the test device 302 and sends the code of the self-test instruction. After the test device receives the code of the self-test instruction, the control indicator module displays the color representing that the self-test operation is being performed. The normal color indicates that the communication between the wireless power supply device 301, the host computer and the test device 302 is normal. Then the host computer controls the annular guide rail to realize the movement of the test device on the annular guide rail, and the cylinder fixes it every time the test device moves to a work station. If the test device moves normally and is fixed when it moves to a work station, it indicates that the annular guide rail, the cylinder and the host computer 1 communicate normally. When the test device 302 moves to the communication work station 403, the host computer 1 sends a self-test instruction to the test device 302. After the test device 302 receives the self-test instruction, the control display unit does not perform any operation. At this time, the indicator module light goes out, indicating that the communication between the test device 302 and the host computer 1 is normal. After all the detection devices 302 have performed the above operations, the power-on self-test is completed.
(2)上位机1发出测试指令,控制上下料机构203完成上料操作,后控制环形导轨201移动检测装置302,依次移动到各测试工位402,在各测试工位上通过控制气缸202移动各测试所需单元施加不同激励,上位机通过接口1以RS485方式向无线供能模块发送测试指令,控制单元的通讯模块将RS485电平转换为TTL电平传输给主控芯片,主控芯片接收到指令后,通过控制模块输出VOUT 9V到接口2给电能发射单元供能,并将测试指令转化为编码信号,通过控制模块以通断电的方式产生高电平为9V,低电平为地的信号,通过接口2将高低电平信号发送给电能发射单元,电能发射单元将电能及高低电平信号以磁场能的形式发送给电能接收单元,升降压单元将接收到的电能转换为VOUT5V及VOUT15V,其中VOUT5V为检测电路模块所需电压值,VOUT15V为引信电子头所需电压值,且通过稳压器模块将高电平为9V,低电平为地的信号转换为检测电路模块可识别的特定电压幅值的编码信号,同时超级电容将多余的电能储存起来,在移动时给检测电路模块、指示灯模块及测试中的引信电子头供能,检测电路模块的主控单元在接收到编码信号后,对高电平的持续时间进行识别,得到测试信息后,根据测试信息通过主控芯片给两个引信电子头装定不同的作用模式,后将手动放电控制端Pin pk ctl1及Pin pk ctl2拉高,使引信电子头无初始电信号,后给两个引信电子头供电,此时电信号采集单元开始配合主控单元采集电信号,记录上电信号signal CK1和signal CK2的触发时间,充电信号charge adc1和charge adc1的脉宽和幅值,发火信号fire adc1和fire adc2的脉宽和幅值,并通过主控芯片读取两个引信电子头的运行数据,期间监测控制单元始终采集引信电子头工作电流值,主控单元采集工作电流值与预设值相比,一旦超过预设值,立即给引信电子头断电,在一次测试完成后,将所有数据存储到第十三数据存储芯片U13。(2) The host computer 1 issues a test command to control the loading and unloading mechanism 203 to complete the loading operation, and then controls the circular guide rail 201 to move the detection device 302 to each test station 402 in turn. At each test station, the cylinder 202 is controlled to move each unit required for the test to apply different excitations. The host computer sends a test command to the wireless power supply module via the RS485 interface 1. The communication module of the control unit converts the RS485 level into the TTL level and transmits it to the main control chip. After receiving the command, the main control chip outputs VOUT through the control module. 9V is sent to interface 2 to power the power transmitting unit, and the test instruction is converted into a coded signal. The control module generates a signal with a high level of 9V and a low level of ground in a power-on and power-off manner, and the high and low level signals are sent to the power transmitting unit through interface 2. The power transmitting unit sends the electric energy and the high and low level signals to the power receiving unit in the form of magnetic field energy. The buck-boost unit converts the received electric energy into VOUT5V and VOUT15V, wherein VOUT5V is the voltage value required by the detection circuit module, and VOUT15V is the voltage value required by the fuze electronic head. The signal with a high level of 9V and a low level of ground is converted into a coded signal of a specific voltage amplitude recognizable by the detection circuit module through the voltage regulator module. At the same time, the supercapacitor stores the excess electric energy and supplies energy to the detection circuit module, the indicator light module and the fuze electronic head under test when moving. After receiving the coded signal, the main control unit of the detection circuit module identifies the duration of the high level, and after obtaining the test information, sets different action modes to the two fuze electronic heads through the main control chip according to the test information, and then sets the manual discharge control terminal Pin pk ctl1 and Pin pk ctl2 are pulled high to make the fuze electronic head have no initial electrical signal, and then power is supplied to the two fuze electronic heads. At this time, the electrical signal acquisition unit begins to cooperate with the main control unit to collect electrical signals, record the trigger time of the power-on signals signal CK1 and signal CK2, the pulse width and amplitude of the charging signals charge adc1 and charge adc1, the pulse width and amplitude of the firing signals fire adc1 and fire adc2, and read the operation data of the two fuze electronic heads through the main control chip. During this period, the monitoring and control unit always collects the working current value of the fuze electronic head. The working current value collected by the main control unit is compared with the preset value. Once it exceeds the preset value, the fuze electronic head is immediately powered off. After a test is completed, all data are stored in the thirteenth data storage chip U13.
在每个测试工位402测试完成后,在通信工位403将测试数据传输至上位机1,上位机判断各信号是否与预设值满足规定的误差范围,再将判断结果回传至检测装置302及自动控制系统2,检测装置302接收到判断结果后,控制显示模块展示出不同的颜色代表测试结果,本实例设置为:绿色代表合格,红色代表不合格、黄色代表测试异常,检测装置302移动到喷码工位404上对引信电子头进行标注为合格、不合格及不合格原因,最后移动至下料工位405通过控制上下料机构203根据上位机1的判断结果,将合格的引信电子头和不合格的引信电子头分别放置在不同区域。在系统运行的第一个周期内,无引信电子头的检测装置302不进行任何操作。After each test station 402 is completed, the test data is transmitted to the host computer 1 at the communication station 403. The host computer determines whether each signal meets the specified error range with the preset value, and then transmits the judgment result back to the detection device 302 and the automatic control system 2. After the detection device 302 receives the judgment result, it controls the display module to display different colors to represent the test results. In this example, it is set to: green represents qualified, red represents unqualified, and yellow represents test abnormality. The detection device 302 moves to the coding station 404 to mark the fuse electronic head as qualified, unqualified and the reason for unqualified, and finally moves to the unloading station 405 to control the loading and unloading mechanism 203 according to the judgment result of the host computer 1, and places the qualified fuse electronic head and the unqualified fuse electronic head in different areas. In the first cycle of system operation, the detection device 302 without the fuse electronic head does not perform any operation.
(3)在完成一批引信电子头的测试后上位机1发出停止测试指令,此时上下料机构203不再进行上料操作,将检测装置302上的所有引信电子头测试完成并下料后,完成一整次测试操作。(3) After completing the test of a batch of fuze electronic heads, the upper computer 1 issues a stop test command. At this time, the loading and unloading mechanism 203 no longer performs the loading operation. After all the fuze electronic heads on the detection device 302 are tested and unloaded, a whole test operation is completed.
本发明中,通过多工位、检测装置、无线供能装置、环形导轨、气缸、上下料装置的设置及上位机的统一控制,可以实现流水线式的引信电子头性能自动检测,大大提高了检测效率,提高测试精度且通过留有通用工位,使系统具有很好的通用性。In the present invention, through the setting of multiple workstations, detection devices, wireless power supply devices, annular guide rails, cylinders, loading and unloading devices and unified control of the host computer, assembly line-type automatic detection of the performance of the fuze electronic head can be achieved, which greatly improves the detection efficiency and the test accuracy. By reserving universal workstations, the system has good versatility.
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