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CN118895454A - A high-strength alloy steel hot-rolled plate and its preparation process - Google Patents

A high-strength alloy steel hot-rolled plate and its preparation process Download PDF

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CN118895454A
CN118895454A CN202410931078.9A CN202410931078A CN118895454A CN 118895454 A CN118895454 A CN 118895454A CN 202410931078 A CN202410931078 A CN 202410931078A CN 118895454 A CN118895454 A CN 118895454A
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rolled plate
alloy steel
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王连其
王正波
孙翔
刘志海
周庆辉
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Hebei Zongheng Group Fengnan Steel Co Ltd
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Hebei Zongheng Group Fengnan Steel Co Ltd
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Abstract

本发明涉及合金材料技术领域,具体为一种高强度合金钢热轧板及其制备工艺。本发明通过将原料进行真空感应熔炼、电渣重熔,得到电渣锭;将电渣锭进行均质化处理、锻造处理,得到板坯;将板坯进行热轧、退火处理后,并涂覆防腐涂料,得到热轧板。所述防腐涂料包括以下重量组分:水性丙烯酸树脂40‑50份、氨基树脂12‑16份、磷酸酯化合物1‑5份、改性石墨烯10‑15份、去离子水5‑15份、十二烷基苯磺酸0.1‑0.5份、流平剂0.1‑0.3份、消泡剂0.1‑0.2份。本发明制备的热轧板具有优异的强度,同时具备耐腐蚀性能和疏水性能,有效延长了其使用寿命。The present invention relates to the technical field of alloy materials, specifically to a high-strength alloy steel hot-rolled plate and a preparation process thereof. The present invention obtains an electroslag ingot by vacuum induction melting and electroslag remelting of raw materials; the electroslag ingot is homogenized and forged to obtain a slab; the slab is hot-rolled, annealed, and coated with an anti-corrosion coating to obtain a hot-rolled plate. The anti-corrosion coating includes the following weight components: 40-50 parts of water-based acrylic resin, 12-16 parts of amino resin, 1-5 parts of phosphate compound, 10-15 parts of modified graphene, 5-15 parts of deionized water, 0.1-0.5 parts of dodecylbenzenesulfonic acid, 0.1-0.3 parts of leveling agent, and 0.1-0.2 parts of defoaming agent. The hot-rolled plate prepared by the present invention has excellent strength, and at the same time has corrosion resistance and hydrophobicity, which effectively prolongs its service life.

Description

一种高强度合金钢热轧板及其制备工艺A high-strength alloy steel hot-rolled plate and its preparation process

技术领域Technical Field

本发明涉及合金材料技术领域,具体为一种高强度合金钢热轧板及其制备工艺。The invention relates to the technical field of alloy materials, in particular to a high-strength alloy steel hot-rolled plate and a preparation process thereof.

背景技术Background Art

随着工业化和现代化的发展,对于高强度合金钢热轧板的需求越来越大。高强度合金钢热轧板具有优异的力学性能和耐磨性,广泛应用于航空航天、汽车制造、船舶建造等领域。传统的制备工艺包括炼钢、连铸、热轧等步骤,需要严格控制工艺参数和生产过程,确保产品质量。With the development of industrialization and modernization, the demand for high-strength alloy steel hot-rolled plates is increasing. High-strength alloy steel hot-rolled plates have excellent mechanical properties and wear resistance and are widely used in aerospace, automobile manufacturing, shipbuilding and other fields. The traditional preparation process includes steelmaking, continuous casting, hot rolling and other steps, which require strict control of process parameters and production processes to ensure product quality.

然而,现有技术存在以下技术问题:1.强度不够:传统合金钢热轧板的强度不能满足某些高强度应用的要求,如航空航天领域中的高温高压条件下的使用。2.耐蚀性不佳:传统合金钢热轧板在恶劣环境中容易受到腐蚀损伤,导致使用寿命缩短。3.制备工艺复杂:传统制备工艺需要多个步骤,生产周期长,成本高,且对设备要求较高。However, the existing technology has the following technical problems: 1. Insufficient strength: The strength of traditional alloy steel hot-rolled plates cannot meet the requirements of certain high-strength applications, such as use under high temperature and high pressure conditions in the aerospace field. 2. Poor corrosion resistance: Traditional alloy steel hot-rolled plates are easily damaged by corrosion in harsh environments, resulting in a shortened service life. 3. Complex preparation process: The traditional preparation process requires multiple steps, a long production cycle, high cost, and high equipment requirements.

因此,我们提出一种高强度合金钢热轧板及其制备工艺。Therefore, we propose a high-strength alloy steel hot-rolled plate and a preparation process thereof.

发明内容Summary of the invention

本发明的目的在于提供一种高强度合金钢热轧板及其制备工艺,以解决上述背景技术中提出的问题。The object of the present invention is to provide a high-strength alloy steel hot-rolled plate and a preparation process thereof, so as to solve the problems raised in the above-mentioned background technology.

为了解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:

一种高强度合金钢热轧板的制备工艺,包括如下步骤:A preparation process of a high-strength alloy steel hot-rolled plate comprises the following steps:

步骤S1:将原料进行真空感应熔炼、电渣重熔,得到电渣锭;Step S1: performing vacuum induction melting and electroslag remelting on the raw materials to obtain electroslag ingots;

步骤S2:将电渣锭进行均质化处理、锻造处理,得到板坯;Step S2: homogenizing and forging the electroslag ingot to obtain a slab;

步骤S3:将板坯进行热轧、退火处理后,涂覆防腐涂料,干燥固化后,形成防腐涂层,得到热轧板;Step S3: hot rolling and annealing the slab, coating the slab with an anti-corrosion coating, and drying and curing the slab to form an anti-corrosion coating to obtain a hot-rolled plate;

所述步骤S3中,防腐涂料的制备方法如下:In step S3, the preparation method of the anti-corrosion coating is as follows:

将水性丙烯酸树脂和氨基树脂混合均匀,加入磷酸酯化合物、改性石墨烯、去离子水、十二烷基苯磺酸、流平剂和消泡剂混合均匀,得到防腐涂料。The water-based acrylic resin and the amino resin are mixed evenly, and the phosphate compound, the modified graphene, the deionized water, the dodecylbenzene sulfonic acid, the leveling agent and the defoaming agent are added and mixed evenly to obtain the anti-corrosion coating.

进一步的,所述步骤S1中,原料包括以下重量百分数的元素:C:0.15-0.30%,Si:0.05-0.20%,Mn:0.4-1.2%,Cr:3.2-4.0%,Mo:2.50-3.25%,Ni:0.3-0.5%,B:0.001-0.003%,V:0.3-0.5%,Nb:0.02-0.03%,Ti:0.01-0.02%,P≤0.02%,S≤0.01%,N≤0.004%,余量为Fe。Furthermore, in step S1, the raw material includes the following elements in weight percentage: C: 0.15-0.30%, Si: 0.05-0.20%, Mn: 0.4-1.2%, Cr: 3.2-4.0%, Mo: 2.50-3.25%, Ni: 0.3-0.5%, B: 0.001-0.003%, V: 0.3-0.5%, Nb: 0.02-0.03%, Ti: 0.01-0.02%, P≤0.02%, S≤0.01%, N≤0.004%, and the balance is Fe.

进一步的,所述步骤S1中,真空感应熔炼的温度为1540-1580℃,电渣重熔的熔速为4-6kg/min。Furthermore, in step S1, the temperature of vacuum induction melting is 1540-1580°C, and the melting rate of electroslag remelting is 4-6kg/min.

进一步的,所述步骤S2中,均质化处理的工艺条件为:先在850-900℃下,保温2-4h,然后升至1100-1130℃,保温6-10h,最后升至1220-1280℃,保温时间24-36h,炉冷至800-900℃后,空冷至室温。Furthermore, in step S2, the process conditions for homogenization treatment are: first at 850-900°C, keep warm for 2-4h, then increase to 1100-1130°C, keep warm for 6-10h, and finally increase to 1220-1280°C, keep warm for 24-36h, cool in the furnace to 800-900°C, and then air cool to room temperature.

进一步的,所述步骤S2中,锻造处理的工艺条件为:始锻温度1200-1250℃,保温时间2-3h,终锻温度900-920℃。Furthermore, in step S2, the process conditions of the forging treatment are: initial forging temperature 1200-1250°C, holding time 2-3h, and final forging temperature 900-920°C.

进一步的,所述步骤S3中,热轧的工艺条件为:加热温度1200-1250℃,保温2-3h,开轧温度1150-1250℃,终轧温度900-930℃,空冷至室温,累计变形量为70-75%。Furthermore, in step S3, the hot rolling process conditions are: heating temperature 1200-1250°C, heat preservation 2-3h, start rolling temperature 1150-1250°C, final rolling temperature 900-930°C, air cooling to room temperature, and cumulative deformation of 70-75%.

进一步的,所述步骤S3中,退火处理的工艺条件为:在氩气保护下进行退火1-3h,退火温度850-900℃。Furthermore, in step S3, the process conditions for annealing treatment are: annealing for 1-3 hours under argon protection, and the annealing temperature is 850-900°C.

进一步的,所述防腐涂料包括以下重量组分:水性丙烯酸树脂40-50份、氨基树脂12-16份、磷酸酯化合物1-5份、改性石墨烯10-15份、去离子水5-15份、十二烷基苯磺酸0.1-0.5份、流平剂0.1-0.3份、消泡剂0.1-0.2份。Furthermore, the anti-corrosion coating includes the following components by weight: 40-50 parts of water-based acrylic resin, 12-16 parts of amino resin, 1-5 parts of phosphate compound, 10-15 parts of modified graphene, 5-15 parts of deionized water, 0.1-0.5 parts of dodecylbenzene sulfonic acid, 0.1-0.3 parts of leveling agent, and 0.1-0.2 parts of defoaming agent.

进一步的,所述磷酸酯化合物的制备方法如下:Furthermore, the preparation method of the phosphate compound is as follows:

将八氟-1,6-己二醇和三氟化硼乙醚混合均匀,加入环氧氯丙烷,在60-70℃下反应6-8h,加入四甲基溴化铵和氢氧化钠混合均匀,在35-45℃下反应3-5h,经过滤、减压蒸馏,得到环氧化含氟化合物;将磷酸二乙酯、环氧化含氟化合物和甲苯混合均匀,加入氢氧化钠,在80-100℃下反应4-6h,冷却至室温,得到磷酸酯化合物。Evenly mix octafluoro-1,6-hexanediol and boron trifluoride etherate, add epichlorohydrin, react at 60-70°C for 6-8h, add tetramethylammonium bromide and sodium hydroxide, mix evenly, react at 35-45°C for 3-5h, filter and distill under reduced pressure to obtain an epoxidized fluorine-containing compound; evenly mix diethyl phosphate, the epoxidized fluorine-containing compound and toluene, add sodium hydroxide, react at 80-100°C for 4-6h, and cool to room temperature to obtain a phosphate compound.

在上述技术方案中,通过以八氟-1,6-己二醇和环氧氯丙烷为原料制得含氟环氧化合物,再通过磷酸单乙酯中的磷羟基与环氧化含氟化合物中的环氧基发生开环反应,得到磷酸酯化合物。这种磷酸酯化合物不仅引入具有疏水性能的含氟基团,提高金属表面的亲水性,降低表面张力,减少水分子吸附,从而减少腐蚀的发生,同时含有的磷酸根离子与金属表面结合产生螯合作用,使金属表面钝化,形成保护膜,有效阻止金属表面的进一步氧化和腐蚀反应,延长金属材料的使用寿命。In the above technical scheme, fluorine-containing epoxy compounds are prepared by using octafluoro-1,6-hexanediol and epichlorohydrin as raw materials, and then phosphorus hydroxyl groups in monoethyl phosphate react with epoxy groups in epoxidized fluorine-containing compounds to obtain phosphate ester compounds. This phosphate ester compound not only introduces fluorine-containing groups with hydrophobic properties, improves the hydrophilicity of the metal surface, reduces surface tension, and reduces the adsorption of water molecules, thereby reducing the occurrence of corrosion, but also contains phosphate ions that combine with the metal surface to produce a chelating effect, passivating the metal surface and forming a protective film, effectively preventing further oxidation and corrosion reactions on the metal surface, and extending the service life of the metal material.

进一步的,所述八氟-1,6-己二醇、三氟化硼乙醚、环氧氯丙烷、四甲基溴化铵和氢氧化钠的质量比为1:(0.1-0.3):(4-6):(0.02-0.04):(0.2-0.4)。Furthermore, the mass ratio of octafluoro-1,6-hexanediol, boron trifluoride etherate, epichlorohydrin, tetramethylammonium bromide and sodium hydroxide is 1:(0.1-0.3):(4-6):(0.02-0.04):(0.2-0.4).

进一步的,所述磷酸二乙酯、环氧化含氟化合物、甲苯和氢氧化钠的质量比为1:(1-2):(2-3):(0.01-0.03)。Furthermore, the mass ratio of diethyl phosphate, epoxidized fluorine-containing compound, toluene and sodium hydroxide is 1:(1-2):(2-3):(0.01-0.03).

进一步的,所述改性石墨烯的制备方法如下:Furthermore, the preparation method of the modified graphene is as follows:

步骤(1):将4-(2-噻吩基)-2-氨基嘧啶和十二烷基缩水甘油醚混合均匀,在40-50℃下反应8-10h,经纯化、干燥后,得到氨基醇化合物;Step (1): 4-(2-thienyl)-2-aminopyrimidine and dodecyl glycidyl ether are mixed evenly, reacted at 40-50° C. for 8-10 hours, and purified and dried to obtain an amino alcohol compound;

步骤(2):将氧化石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1-2h,得到石墨烯分散液;在氮气保护下,加入异佛尔酮二异氰酸酯和二月桂酸二丁基锡,在70-80℃下搅拌反应6-8h,经过滤、洗涤、干燥后,得到异氰酸酯基石墨烯;Step (2): mixing graphene oxide and anhydrous N,N-dimethylformamide, and ultrasonically dispersing for 1-2 hours to obtain a graphene dispersion; adding isophorone diisocyanate and dibutyltin dilaurate under nitrogen protection, stirring and reacting at 70-80° C. for 6-8 hours, filtering, washing, and drying to obtain isocyanate-based graphene;

步骤(3):将异氰酸酯基石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1-2h,得到异氰酸酯基石墨烯分散液;在氮气保护下,加入氨基醇化合物和二月桂酸二丁基锡,在70-80℃下搅拌反应2-4h,经过滤、洗涤、干燥后,得到改性石墨烯。Step (3): mixing isocyanate graphene and anhydrous N, N-dimethylformamide, and ultrasonically dispersing for 1-2 hours to obtain an isocyanate graphene dispersion; under nitrogen protection, adding an amino alcohol compound and dibutyltin dilaurate, stirring and reacting at 70-80° C. for 2-4 hours, filtering, washing, and drying to obtain modified graphene.

在上述技术方案中,通过4-(2-噻吩基)-2-氨基嘧啶和十二烷基缩水甘油醚的反应,引入疏水长链同时生成羟基,制得具有缓蚀作用的氨基醇化合物,这种氨基醇化合物的分子结构中含有O、N杂原子,可以抑制金属的氧化和腐蚀反应;接着,通过异佛尔酮二异氰酸酯对氧化石墨烯进行改性,引入异氰酸酯基,得到异氰酸酯基石墨烯;最后,在异氰酸酯基石墨烯表面接枝氨基醇化合物,可提高石墨烯的疏水性和防腐性能,使其具有更好的防水和抗腐蚀能力。In the above technical scheme, a hydrophobic long chain is introduced and a hydroxyl group is generated by reacting 4-(2-thienyl)-2-aminopyrimidine and dodecyl glycidyl ether, thereby obtaining an amino alcohol compound with a corrosion inhibition effect. The amino alcohol compound contains O and N heteroatoms in its molecular structure, which can inhibit the oxidation and corrosion reaction of metals. Then, the graphene oxide is modified by isophorone diisocyanate to introduce an isocyanate group to obtain isocyanate graphene. Finally, the amino alcohol compound is grafted on the surface of the isocyanate graphene to improve the hydrophobicity and corrosion resistance of the graphene, so that it has better waterproof and corrosion resistance.

进一步的,所述步骤(1)中,4-(2-噻吩基)-2-氨基嘧啶和十二烷基缩水甘油醚的质量比为1:(1.2-1.5)。Furthermore, in the step (1), the mass ratio of 4-(2-thienyl)-2-aminopyrimidine to dodecyl glycidyl ether is 1:(1.2-1.5).

进一步的,所述步骤(2)中,石墨烯分散液的浓度为10mg/mL。Furthermore, in step (2), the concentration of the graphene dispersion is 10 mg/mL.

进一步的,所述步骤(2)中,氧化石墨烯、异佛尔酮二异氰酸酯和二月桂酸二丁基锡的质量比为1:(4-6):(0.01-0.03)。Furthermore, in the step (2), the mass ratio of graphene oxide, isophorone diisocyanate and dibutyltin dilaurate is 1:(4-6):(0.01-0.03).

进一步的,所述步骤(3)中,异氰酸酯基石墨烯分散液的浓度为10mg/mL。Furthermore, in step (3), the concentration of the isocyanate graphene dispersion is 10 mg/mL.

进一步的,所述步骤(3)中,异氰酸酯基石墨烯、氨基醇化合物和二月桂酸二丁基锡的质量比为1:(3-5):(0.01-0.03)。Furthermore, in step (3), the mass ratio of isocyanate graphene, amino alcohol compound and dibutyltin dilaurate is 1:(3-5):(0.01-0.03).

进一步的,所述防腐涂层的厚度为100-150μm。Furthermore, the thickness of the anti-corrosion coating is 100-150 μm.

进一步的,所述固化温度为120-150℃。Furthermore, the curing temperature is 120-150°C.

进一步的,所述热轧板的厚度为3-5mm。Furthermore, the thickness of the hot-rolled plate is 3-5 mm.

与现有技术相比,本发明的有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:

1.本发明的一种高强度合金钢热轧板及其制备工艺,通过将原料进行真空感应熔炼、电渣重熔,得到电渣锭,提高原料的纯度和均匀性;随后,将电渣锭进行均质化处理、锻造处理,进一步改善了合金的晶粒结构和力学性能,增加了材料的强度和韧性,提高了抗拉强度和耐热性,为后续的热轧加工提供了良好的基础。最后,经过热轧和退火处理后的板坯,调整了板材的厚度和形状,提高了表面平整度和光洁度,消除了残余应力,提高了合金钢的塑性和韧性,使其具有更好的加工性能和使用寿命;同时,热轧和退火处理还进一步改善了合金的晶粒结构,提高了其强度和耐磨性,使合金钢热轧板具备了优异的性能表现。1. A high-strength alloy steel hot-rolled plate and its preparation process of the present invention, by subjecting the raw materials to vacuum induction melting and electroslag remelting to obtain electroslag ingots, thereby improving the purity and uniformity of the raw materials; subsequently, the electroslag ingots are homogenized and forged to further improve the grain structure and mechanical properties of the alloy, increase the strength and toughness of the material, improve the tensile strength and heat resistance, and provide a good foundation for subsequent hot rolling processing. Finally, after the hot rolling and annealing treatments, the thickness and shape of the plate are adjusted, the surface flatness and finish are improved, the residual stress is eliminated, the plasticity and toughness of the alloy steel are improved, and it has better processing performance and service life; at the same time, the hot rolling and annealing treatments further improve the grain structure of the alloy, improve its strength and wear resistance, and make the alloy steel hot-rolled plate have excellent performance.

2.本发明的一种高强度合金钢热轧板及其制备工艺,通过将水性丙烯酸树脂和氨基树脂混合均匀,并结合磷酸酯化合物、改性石墨烯、去离子水、十二烷基苯磺酸及多种助剂的共同作用,制得防腐涂料,将其涂覆于热轧板上,不仅提高了热轧板的疏水性能,同时赋予其优异的耐腐蚀性能,从而延长使用寿命。2. A high-strength alloy steel hot-rolled plate and a preparation process thereof of the present invention comprises the following steps: uniformly mixing water-based acrylic resin and amino resin, and combining the phosphate compound, modified graphene, deionized water, dodecylbenzene sulfonic acid and a variety of additives to prepare an anti-corrosion coating, which is then applied to the hot-rolled plate. This not only improves the hydrophobicity of the hot-rolled plate, but also gives it excellent corrosion resistance, thereby extending its service life.

具体实施方式DETAILED DESCRIPTION

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

本实施例中水性丙烯酸树脂:型号为J-672,来源于青岛金万利精细化工有限公司;氨基树脂:型号为582-2,来源于济南大晖化工科技有限公司;氧化石墨烯:型号为DN-20DY,平均厚度1-3nm,直径4-7μm,层数2-5层,来源于浙江智钛纳微新材料有限公司;流平剂:型号为科盈KYC-615;消泡剂:型号为毕克BYK-028。In this embodiment, the water-based acrylic resin: model J-672, sourced from Qingdao Jinwanli Fine Chemical Co., Ltd.; the amino resin: model 582-2, sourced from Jinan Dahui Chemical Technology Co., Ltd.; the graphene oxide: model DN-20DY, average thickness 1-3nm, diameter 4-7μm, number of layers 2-5 layers, sourced from Zhejiang Zhiti Nano New Materials Co., Ltd.; the leveling agent: model Keying KYC-615; the defoaming agent: model BYK-028.

以下实施例与对比例中1份等于10g。In the following examples and comparative examples, 1 part is equal to 10 g.

实施例1:一种高强度合金钢热轧板的制备工艺,包括以下工艺:Embodiment 1: A process for preparing a high-strength alloy steel hot-rolled plate, comprising the following processes:

步骤S1:将原料进行真空感应熔炼(温度为1540℃)、电渣重熔(熔速为4kg/min),得到电渣锭;Step S1: subjecting the raw materials to vacuum induction melting (temperature of 1540° C.) and electroslag remelting (melting rate of 4 kg/min) to obtain electroslag ingots;

步骤S2:将电渣锭进行均质化处理(先在850℃下,保温2h,然后升至1100℃,保温6h,最后升至1220℃,保温时间24h,炉冷至800℃后,空冷至室温)、锻造处理(始锻温度1200℃,保温时间2h,终锻温度900℃),得到板坯;Step S2: homogenizing the electroslag ingot (first at 850°C, holding for 2h, then increasing to 1100°C, holding for 6h, and finally increasing to 1220°C, holding for 24h, furnace cooling to 800°C, and air cooling to room temperature), forging (initial forging temperature 1200°C, holding time 2h, final forging temperature 900°C), and obtaining a slab;

步骤S3:将板坯进行热轧(加热温度1200℃,保温2h,开轧温度1150℃,终轧温度900℃,空冷至室温,累计变形量为70%)、退火处理后(在氩气保护下进行退火1h,退火温度850℃),涂覆防腐涂料,干燥固化(固化温度为120℃)后,形成厚度为100μm的防腐涂层,得到热轧板;Step S3: hot rolling the slab (heating temperature 1200°C, heat preservation for 2h, start rolling temperature 1150°C, final rolling temperature 900°C, air cooling to room temperature, cumulative deformation of 70%), annealing (annealing under argon protection for 1h, annealing temperature 850°C), coating the anti-corrosion coating, drying and curing (curing temperature 120°C), forming an anti-corrosion coating with a thickness of 100μm, and obtaining a hot-rolled plate;

步骤S1中,原料包括以下重量百分数的元素:C:0.15%,Si:0.05%,Mn:0.4%,Cr:3.20%,Mo:2.50%,Ni:0.3%,B:0.001%,V:0.3%,Nb:0.02-0.03%,Ti:0.01-0.02%,P≤0.02%,S≤0.01%,N≤0.004%,余量为Fe;In step S1, the raw material includes the following elements in weight percentage: C: 0.15%, Si: 0.05%, Mn: 0.4%, Cr: 3.20%, Mo: 2.50%, Ni: 0.3%, B: 0.001%, V: 0.3%, Nb: 0.02-0.03%, Ti: 0.01-0.02%, P≤0.02%, S≤0.01%, N≤0.004%, and the balance is Fe;

步骤S3中,防腐涂料的制备方法如下:In step S3, the preparation method of the anti-corrosion coating is as follows:

将50份水性丙烯酸树脂和12份氨基树脂混合均匀,加入1份磷酸酯化合物、10份改性石墨烯、5份去离子水、0.1份十二烷基苯磺酸、0.1份流平剂和0.1份消泡剂混合均匀,得到防腐涂料;50 parts of water-based acrylic resin and 12 parts of amino resin are mixed evenly, and 1 part of phosphate compound, 10 parts of modified graphene, 5 parts of deionized water, 0.1 parts of dodecylbenzenesulfonic acid, 0.1 parts of leveling agent and 0.1 parts of defoaming agent are added and mixed evenly to obtain an anticorrosive coating;

磷酸酯化合物的制备方法如下:The preparation method of the phosphate compound is as follows:

将1份八氟-1,6-己二醇和0.1份三氟化硼乙醚混合均匀,加入4份环氧氯丙烷,在60℃下反应6h,加入0.02份四甲基溴化铵和0.2份氢氧化钠混合均匀,在35℃下反应3h,经过滤、减压蒸馏,得到环氧化含氟化合物;将1份磷酸二乙酯、1份环氧化含氟化合物和2份甲苯混合均匀,加入0.01份氢氧化钠,在80℃下反应4h,冷却至室温,得到磷酸酯化合物;1 part of octafluoro-1,6-hexanediol and 0.1 part of boron trifluoride etherate were mixed evenly, 4 parts of epichlorohydrin were added, and the mixture was reacted at 60°C for 6 hours, 0.02 parts of tetramethylammonium bromide and 0.2 parts of sodium hydroxide were added and mixed evenly, and the mixture was reacted at 35°C for 3 hours, and the mixture was filtered and distilled under reduced pressure to obtain an epoxidized fluorine-containing compound; 1 part of diethyl phosphate, 1 part of the epoxidized fluorine-containing compound and 2 parts of toluene were mixed evenly, 0.01 parts of sodium hydroxide were added, the mixture was reacted at 80°C for 4 hours, and the mixture was cooled to room temperature to obtain a phosphate compound;

改性石墨烯的制备方法如下:The preparation method of modified graphene is as follows:

步骤(1):将40份4-(2-噻吩基)-2-氨基嘧啶和48份十二烷基缩水甘油醚混合均匀,在40℃下反应8h,经纯化、干燥后,得到氨基醇化合物;Step (1): 40 parts of 4-(2-thienyl)-2-aminopyrimidine and 48 parts of dodecyl glycidyl ether were mixed evenly, reacted at 40° C. for 8 hours, and purified and dried to obtain an amino alcohol compound;

步骤(2):取10份氧化石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1h,得到10mg/mL石墨烯分散液;在氮气保护下,加入40份异佛尔酮二异氰酸酯和0.1份二月桂酸二丁基锡,在70℃下搅拌反应6h,经过滤、洗涤、干燥后,得到异氰酸酯基石墨烯;Step (2): 10 parts of graphene oxide and anhydrous N, N-dimethylformamide were mixed and ultrasonically dispersed for 1 hour to obtain a 10 mg/mL graphene dispersion; under nitrogen protection, 40 parts of isophorone diisocyanate and 0.1 parts of dibutyltin dilaurate were added, and the mixture was stirred at 70° C. for 6 hours, and after filtering, washing and drying, isocyanate-based graphene was obtained;

步骤(3):将10份异氰酸酯基石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1h,得到10mg/mL异氰酸酯基石墨烯分散液;在氮气保护下,加入30份份氨基醇化合物和0.1份二月桂酸二丁基锡,在70℃下搅拌反应2h,经过滤、洗涤、干燥后,得到改性石墨烯。Step (3): 10 parts of isocyanate graphene and anhydrous N, N-dimethylformamide are mixed, and ultrasonic dispersion is performed for 1 hour to obtain a 10 mg/mL isocyanate graphene dispersion; under nitrogen protection, 30 parts of an amino alcohol compound and 0.1 parts of dibutyltin dilaurate are added, and the reaction is stirred at 70° C. for 2 hours. After filtering, washing, and drying, modified graphene is obtained.

实施例2:一种高强度合金钢热轧板的制备工艺,包括以下工艺:Embodiment 2: A process for preparing a high-strength alloy steel hot-rolled plate, comprising the following processes:

步骤S1:将原料进行真空感应熔炼(温度为1560℃)、电渣重熔(熔速为5kg/min),得到电渣锭;Step S1: subjecting the raw materials to vacuum induction melting (temperature of 1560° C.) and electroslag remelting (melting rate of 5 kg/min) to obtain electroslag ingots;

步骤S2:将电渣锭进行均质化处理(先在870℃下,保温3h,然后升至1120℃,保温8h,最后升至1260℃,保温时间30h,炉冷至850℃后,空冷至室温)、锻造处理(始锻温度1230℃,保温时间2.5h,终锻温度910℃),得到板坯;Step S2: homogenizing the electroslag ingot (first at 870°C, holding for 3h, then increasing to 1120°C, holding for 8h, and finally increasing to 1260°C, holding for 30h, furnace cooling to 850°C, and air cooling to room temperature), forging (initial forging temperature 1230°C, holding time 2.5h, final forging temperature 910°C), and obtaining a slab;

步骤S3:将板坯进行热轧(加热温度1230℃,保温2.5h,开轧温度1200℃,终轧温度920℃,空冷至室温,累计变形量为74%)、退火处理后(在氩气保护下进行退火2h,退火温度860℃),涂覆防腐涂料,干燥固化(固化温度为140℃)后,形成厚度为125μm的防腐涂层,得到热轧板;Step S3: hot rolling the slab (heating temperature 1230°C, heat preservation 2.5h, start rolling temperature 1200°C, final rolling temperature 920°C, air cooling to room temperature, cumulative deformation of 74%), annealing (annealing under argon protection for 2h, annealing temperature 860°C), coating anti-corrosion coating, drying and curing (curing temperature 140°C), forming an anti-corrosion coating with a thickness of 125μm, and obtaining a hot-rolled plate;

步骤S1中,原料包括以下重量百分数的元素:C:0.18%,Si:0.1%,Mn:0.8%,Cr:3.6%,Mo:3%,Ni:0.4%,B:0.002%,V:0.4%,Nb:0.025%,Ti:0.015%,P≤0.02%,S≤0.01%,N≤0.004%,余量为Fe;In step S1, the raw material includes the following elements in weight percentage: C: 0.18%, Si: 0.1%, Mn: 0.8%, Cr: 3.6%, Mo: 3%, Ni: 0.4%, B: 0.002%, V: 0.4%, Nb: 0.025%, Ti: 0.015%, P≤0.02%, S≤0.01%, N≤0.004%, and the balance is Fe;

步骤S3中,防腐涂料的制备方法如下:In step S3, the preparation method of the anti-corrosion coating is as follows:

将55份水性丙烯酸树脂和14份氨基树脂混合均匀,加入3份磷酸酯化合物、12份改性石墨烯、10份去离子水、0.3份十二烷基苯磺酸、0.2份流平剂和0.15份消泡剂混合均匀,得到防腐涂料;55 parts of water-based acrylic resin and 14 parts of amino resin were mixed evenly, and 3 parts of phosphate compound, 12 parts of modified graphene, 10 parts of deionized water, 0.3 parts of dodecylbenzenesulfonic acid, 0.2 parts of leveling agent and 0.15 parts of defoaming agent were added and mixed evenly to obtain an anticorrosive coating;

磷酸酯化合物的制备方法如下:The preparation method of the phosphate compound is as follows:

将3份八氟-1,6-己二醇和0.9份三氟化硼乙醚混合均匀,加入15份环氧氯丙烷,在65℃下反应7h,加入0.06份四甲基溴化铵和0.9份氢氧化钠混合均匀,在40℃下反应4h,经过滤、减压蒸馏,得到环氧化含氟化合物;将3份磷酸二乙酯、4.5份环氧化含氟化合物和7.5份甲苯混合均匀,加入0.06份氢氧化钠,在90℃下反应5h,冷却至室温,得到磷酸酯化合物;3 parts of octafluoro-1,6-hexanediol and 0.9 parts of boron trifluoride ether were mixed evenly, 15 parts of epichlorohydrin were added, and the mixture was reacted at 65°C for 7 hours, 0.06 parts of tetramethylammonium bromide and 0.9 parts of sodium hydroxide were added and mixed evenly, and the mixture was reacted at 40°C for 4 hours, and the mixture was filtered and distilled under reduced pressure to obtain an epoxidized fluorine-containing compound; 3 parts of diethyl phosphate, 4.5 parts of the epoxidized fluorine-containing compound and 7.5 parts of toluene were mixed evenly, 0.06 parts of sodium hydroxide were added, the mixture was reacted at 90°C for 5 hours, and the mixture was cooled to room temperature to obtain a phosphate compound;

改性石墨烯的制备方法如下:The preparation method of modified graphene is as follows:

步骤(1):将60份4-(2-噻吩基)-2-氨基嘧啶和78份十二烷基缩水甘油醚混合均匀,在45℃下反应9h,经纯化、干燥后,得到氨基醇化合物;Step (1): 60 parts of 4-(2-thienyl)-2-aminopyrimidine and 78 parts of dodecyl glycidyl ether were mixed evenly, reacted at 45° C. for 9 hours, and purified and dried to obtain an amino alcohol compound;

步骤(2):取12份氧化石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1.5h,得到10mg/mL石墨烯分散液;在氮气保护下,加入60份异佛尔酮二异氰酸酯和0.24份二月桂酸二丁基锡,在75℃下搅拌反应7h,经过滤、洗涤、干燥后,得到异氰酸酯基石墨烯;Step (2): 12 parts of graphene oxide and anhydrous N, N-dimethylformamide were mixed and ultrasonically dispersed for 1.5 hours to obtain a 10 mg/mL graphene dispersion; under nitrogen protection, 60 parts of isophorone diisocyanate and 0.24 parts of dibutyltin dilaurate were added, and the mixture was stirred at 75° C. for 7 hours to obtain isocyanate-based graphene after filtering, washing and drying;

步骤(3):将12份异氰酸酯基石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1.5h,得到10mg/mL异氰酸酯基石墨烯分散液;在氮气保护下,加入48份氨基醇化合物和0.24份二月桂酸二丁基锡,在75℃下搅拌反应3h,经过滤、洗涤、干燥后,得到改性石墨烯。Step (3): 12 parts of isocyanate graphene and anhydrous N, N-dimethylformamide were mixed, and ultrasonic dispersion was performed for 1.5 hours to obtain a 10 mg/mL isocyanate graphene dispersion; under nitrogen protection, 48 parts of an amino alcohol compound and 0.24 parts of dibutyltin dilaurate were added, and the mixture was stirred and reacted at 75° C. for 3 hours. After filtering, washing and drying, modified graphene was obtained.

实施例3:一种高强度合金钢热轧板的制备工艺,包括以下工艺:Embodiment 3: A process for preparing a high-strength alloy steel hot-rolled plate, comprising the following processes:

步骤S1:将原料进行真空感应熔炼(温度为1580℃)、电渣重熔(熔速为6kg/min),得到电渣锭;Step S1: subjecting the raw materials to vacuum induction melting (temperature of 1580° C.) and electroslag remelting (melting rate of 6 kg/min) to obtain electroslag ingots;

步骤S2:将电渣锭进行均质化处理(先在900℃下,保温4h,然后升至1130℃,保温10h,最后升至1280℃,保温时间36h,炉冷至900℃后,空冷至室温)、锻造处理(始锻温度1250℃,保温时间3h,终锻温度920℃),得到板坯;Step S2: homogenizing the electroslag ingot (first at 900°C, holding for 4 hours, then increasing to 1130°C, holding for 10 hours, and finally increasing to 1280°C, holding for 36 hours, furnace cooling to 900°C, and air cooling to room temperature), forging (initial forging temperature 1250°C, holding time 3 hours, final forging temperature 920°C), to obtain a slab;

步骤S3:将板坯进行热轧(加热温度1250℃,保温3h,开轧温度1250℃,终轧温度930℃,空冷至室温,累计变形量为75%)、退火处理后(在氩气保护下进行退火3h,退火温度900℃),涂覆防腐涂料,干燥固化(固化温度为150℃)后,形成厚度为150μm的防腐涂层,得到热轧板;Step S3: hot rolling the slab (heating temperature 1250°C, heat preservation for 3h, start rolling temperature 1250°C, final rolling temperature 930°C, air cooling to room temperature, cumulative deformation of 75%), annealing (annealing for 3h under argon protection, annealing temperature 900°C), coating the anti-corrosion coating, drying and curing (curing temperature 150°C), forming an anti-corrosion coating with a thickness of 150μm, and obtaining a hot-rolled plate;

步骤S1中,原料包括以下重量百分数的元素:C:0.30%,Si:0.20%,Mn:1.2%,Cr:4.0%,Mo:3.25%,Ni:0.5%,B:0.003%,V:0.5%,Nb:0.03%,Ti:0.02%,P≤0.02%,S≤0.01%,N≤0.004%,余量为Fe;In step S1, the raw material includes the following elements in weight percentage: C: 0.30%, Si: 0.20%, Mn: 1.2%, Cr: 4.0%, Mo: 3.25%, Ni: 0.5%, B: 0.003%, V: 0.5%, Nb: 0.03%, Ti: 0.02%, P≤0.02%, S≤0.01%, N≤0.004%, and the balance is Fe;

步骤S3中,防腐涂料的制备方法如下:In step S3, the preparation method of the anti-corrosion coating is as follows:

将60份水性丙烯酸树脂和16份氨基树脂混合均匀,加入5份磷酸酯化合物、15份改性石墨烯、15份去离子水、0.5份十二烷基苯磺酸、0.3份流平剂和0.2份消泡剂混合均匀,得到防腐涂料;60 parts of water-based acrylic resin and 16 parts of amino resin were mixed evenly, and 5 parts of phosphate compound, 15 parts of modified graphene, 15 parts of deionized water, 0.5 parts of dodecylbenzenesulfonic acid, 0.3 parts of leveling agent and 0.2 parts of defoaming agent were added and mixed evenly to obtain an anticorrosive coating;

磷酸酯化合物的制备方法如下:The preparation method of the phosphate compound is as follows:

将5份八氟-1,6-己二醇和1.5份三氟化硼乙醚混合均匀,加入30份环氧氯丙烷,在70℃下反应8h,加入0.2份四甲基溴化铵和2份氢氧化钠混合均匀,在45℃下反应5h,经过滤、减压蒸馏,得到环氧化含氟化合物;将5份磷酸二乙酯、10份环氧化含氟化合物和15份甲苯混合均匀,加入0.15份氢氧化钠,在100℃下反应6h,冷却至室温,得到磷酸酯化合物;5 parts of octafluoro-1,6-hexanediol and 1.5 parts of boron trifluoride ether were mixed evenly, 30 parts of epichlorohydrin were added, and the mixture was reacted at 70°C for 8 hours, 0.2 parts of tetramethylammonium bromide and 2 parts of sodium hydroxide were added and mixed evenly, and the mixture was reacted at 45°C for 5 hours, and the mixture was filtered and distilled under reduced pressure to obtain an epoxidized fluorine-containing compound; 5 parts of diethyl phosphate, 10 parts of the epoxidized fluorine-containing compound and 15 parts of toluene were mixed evenly, 0.15 parts of sodium hydroxide were added, the mixture was reacted at 100°C for 6 hours, and the mixture was cooled to room temperature to obtain a phosphate compound;

改性石墨烯的制备方法如下:The preparation method of modified graphene is as follows:

步骤(1):将75份4-(2-噻吩基)-2-氨基嘧啶和112.5份十二烷基缩水甘油醚混合均匀,在50℃下反应10h,经纯化、干燥后,得到氨基醇化合物;Step (1): 75 parts of 4-(2-thienyl)-2-aminopyrimidine and 112.5 parts of dodecyl glycidyl ether were mixed evenly, reacted at 50° C. for 10 hours, and after purification and drying, an amino alcohol compound was obtained;

步骤(2):取15份氧化石墨烯和无水N,N-二甲基甲酰胺混合,超声分散2h,得到10mg/mL石墨烯分散液;在氮气保护下,加入90份异佛尔酮二异氰酸酯和二月桂酸二丁基锡,在80℃下搅拌反应8h,经过滤、洗涤、干燥后,得到异氰酸酯基石墨烯;Step (2): 15 parts of graphene oxide and anhydrous N, N-dimethylformamide were mixed and ultrasonically dispersed for 2 hours to obtain a 10 mg/mL graphene dispersion; under nitrogen protection, 90 parts of isophorone diisocyanate and dibutyltin dilaurate were added, and the mixture was stirred and reacted at 80° C. for 8 hours. After filtering, washing and drying, isocyanate-based graphene was obtained;

步骤(3):将15份异氰酸酯基石墨烯和无水N,N-二甲基甲酰胺混合,超声分散2h,得到10mg/mL异氰酸酯基石墨烯分散液;在氮气保护下,加入75份氨基醇化合物和0.45份二月桂酸二丁基锡,在80℃下搅拌反应4h,经过滤、洗涤、干燥后,得到改性石墨烯。Step (3): 15 parts of isocyanate graphene and anhydrous N, N-dimethylformamide are mixed, and ultrasonically dispersed for 2 hours to obtain a 10 mg/mL isocyanate graphene dispersion; under nitrogen protection, 75 parts of an amino alcohol compound and 0.45 parts of dibutyltin dilaurate are added, and the reaction is stirred at 80° C. for 4 hours. After filtering, washing and drying, modified graphene is obtained.

对比例1:一种高强度合金钢热轧板的制备工艺,包括以下工艺:Comparative Example 1: A process for preparing a high-strength alloy steel hot-rolled plate, comprising the following processes:

与实施例2相比,对比例1未进行均质化处理、锻造处理,其他步骤与实施例2相同。Compared with Example 2, Comparative Example 1 did not undergo homogenization or forging, and the other steps were the same as those of Example 2.

对比例2:所述防腐涂料包括以下重量组分:水性丙烯酸树脂55份、氨基树脂14份、磷酸酯化合物3份、石墨烯12份、去离子水10份、十二烷基苯磺酸0.3份、流平剂0.2份、消泡剂0.15份,与实施例2相比,对比例2将改性石墨烯替换成石墨烯,其他步骤、工艺与实施例2相同。Comparative Example 2: The anti-corrosion coating includes the following components by weight: 55 parts of water-based acrylic resin, 14 parts of amino resin, 3 parts of phosphate compound, 12 parts of graphene, 10 parts of deionized water, 0.3 parts of dodecylbenzene sulfonic acid, 0.2 parts of leveling agent, and 0.15 parts of defoaming agent. Compared with Example 2, Comparative Example 2 replaces the modified graphene with graphene, and the other steps and processes are the same as Example 2.

对比例3:所述防腐涂料包括以下重量组分:水性丙烯酸树脂55份、氨基树脂14份、磷酸酯化合物3份、改性石墨烯1份、去离子水10份、十二烷基苯磺酸0.3份、流平剂0.2份、消泡剂0.15份,其他步骤、工艺与实施例2相同。Comparative Example 3: The anti-corrosion coating includes the following components by weight: 55 parts of water-based acrylic resin, 14 parts of amino resin, 3 parts of phosphate compound, 1 part of modified graphene, 10 parts of deionized water, 0.3 parts of dodecylbenzene sulfonic acid, 0.2 parts of leveling agent, and 0.15 parts of defoaming agent. The other steps and processes are the same as those in Example 2.

对比例4:一种高强度合金钢热轧板的制备工艺,包括以下工艺:Comparative Example 4: A process for preparing a high-strength alloy steel hot-rolled plate, comprising the following processes:

改性石墨烯的制备方法如下:The preparation method of modified graphene is as follows:

步骤(1):将60份4-(2-噻吩基)-2-氨基嘧啶和78份十二烷基缩水甘油醚混合均匀,在45℃下反应9h,经纯化、干燥后,得到氨基醇化合物;Step (1): 60 parts of 4-(2-thienyl)-2-aminopyrimidine and 78 parts of dodecyl glycidyl ether were mixed evenly, reacted at 45° C. for 9 hours, and purified and dried to obtain an amino alcohol compound;

步骤(2):取12份氧化石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1.5h,得到10mg/mL石墨烯分散液;在氮气保护下,加入60份异佛尔酮二异氰酸酯和0.24份二月桂酸二丁基锡,在75℃下搅拌反应7h,经过滤、洗涤、干燥后,得到异氰酸酯基石墨烯;Step (2): 12 parts of graphene oxide and anhydrous N, N-dimethylformamide were mixed and ultrasonically dispersed for 1.5 hours to obtain a 10 mg/mL graphene dispersion; under nitrogen protection, 60 parts of isophorone diisocyanate and 0.24 parts of dibutyltin dilaurate were added, and the mixture was stirred at 75° C. for 7 hours to obtain isocyanate-based graphene after filtering, washing and drying;

步骤(3):将12份异氰酸酯基石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1.5h,得到10mg/mL异氰酸酯基石墨烯分散液;在氮气保护下,加入84份氨基醇化合物和0.24份二月桂酸二丁基锡,在75℃下搅拌反应3h,经过滤、洗涤、干燥后,得到改性石墨烯;Step (3): 12 parts of isocyanate graphene and anhydrous N, N-dimethylformamide were mixed, and ultrasonic dispersion was performed for 1.5 hours to obtain a 10 mg/mL isocyanate graphene dispersion; under nitrogen protection, 84 parts of an amino alcohol compound and 0.24 parts of dibutyltin dilaurate were added, and the mixture was stirred and reacted at 75° C. for 3 hours. After filtering, washing, and drying, modified graphene was obtained;

与实施例2相比,对比例4中异氰酸酯基石墨烯和氨基醇化合物的质量比为1:7;其他步骤与实施例2相同。Compared with Example 2, the mass ratio of isocyanate graphene to amino alcohol compound in Comparative Example 4 is 1:7; the other steps are the same as those in Example 2.

实验:取实施例1-3、对比例1-4中得到的热轧板,制得试样,分别对其性能进行检测并记录检测结果:Experiment: Take the hot-rolled plates obtained in Examples 1-3 and Comparative Examples 1-4, prepare samples, test their properties respectively and record the test results:

根据GB/T 228.1-2021《金属材料拉伸试验第1部分:室温试验方法》的标准,使用电子万能试验机测定抗拉强度,拉伸速度1mm/min;采用DSA10-MK2型接触角测定仪进行静态接触角测试,3μL去离子水;根据GB/T 1771-2007《色漆和清漆耐中性盐雾性能的测定》测定耐腐蚀性,实验步骤:盐雾箱内温度为35℃,试验溶液为5wt%的NaCl溶液,曝光时间为1000h。According to the standard GB/T 228.1-2021 "Tensile test of metallic materials Part 1: Test method at room temperature", the tensile strength was determined using an electronic universal testing machine with a tensile speed of 1 mm/min; the static contact angle test was performed using a DSA10-MK2 contact angle meter with 3 μL of deionized water; the corrosion resistance was determined according to GB/T 1771-2007 "Determination of resistance of paints and varnishes to neutral salt spray". The experimental steps were as follows: the temperature in the salt spray chamber was 35°C, the test solution was 5wt% NaCl solution, and the exposure time was 1000h.

测试结果Test Results

抗拉强度/MPaTensile strength/MPa 接触角/°Contact angle/° 耐腐蚀性Corrosion resistance 实施例1Example 1 12491249 150.6150.6 无变色锈蚀现象No discoloration or rust 实施例2Example 2 12571257 152.7152.7 无变色锈蚀现象No discoloration or rust 实施例3Example 3 12501250 151.2151.2 无变色锈蚀现象No discoloration or rust 对比例1Comparative Example 1 875875 148.3148.3 无变色锈蚀现象No discoloration or rust 对比例2Comparative Example 2 12361236 95.895.8 显著腐蚀Significant corrosion 对比例3Comparative Example 3 12201220 118.2118.2 微小腐蚀Minor corrosion 对比例4Comparative Example 4 12421242 135.9135.9 产生气泡Generate bubbles

根据上表中的数据,可以清楚得到以下结论:According to the data in the above table, we can clearly draw the following conclusions:

1、与实施例1-3相比,对比例1所得产物的抗拉强度下降,说明本发明通过均质化处理和锻造处理可以进一步改善了合金的晶粒结构和力学性能,提高了合金钢的强度。1. Compared with Examples 1-3, the tensile strength of the product obtained in Comparative Example 1 decreases, indicating that the present invention can further improve the grain structure and mechanical properties of the alloy and increase the strength of the alloy steel through homogenization and forging treatment.

2、与实施例1-3相比,对比例2和对比例3所得产物在疏水性和耐腐蚀性方面均表现出下降,这表明相较于石墨烯,本发明制备的改性石墨烯具有优异的疏水性和耐腐蚀性,能够更好地保护热轧板;同时,本发明制备的防腐涂料的性能受其成分配比的影响,选择在所述范围内的成分配比,制备出的产品具有更好的性能。2. Compared with Examples 1-3, the products obtained in Comparative Examples 2 and 3 showed a decrease in hydrophobicity and corrosion resistance, which indicates that compared with graphene, the modified graphene prepared by the present invention has excellent hydrophobicity and corrosion resistance, and can better protect hot-rolled plates; at the same time, the performance of the anti-corrosion coating prepared by the present invention is affected by the composition ratio thereof, and by selecting a composition ratio within the said range, the prepared product has better performance.

3、与实施例1-3相比,对比例4所得产物的接触角和耐腐蚀性均有所下降,可知本发明制备的改性石墨烯的性能受其制备工艺中各试剂配比的影响,选择在所述范围内的质量配比,制备出的改性石墨烯具有优异的疏水性和耐腐蚀性,从而延长热轧板的使用寿命。3. Compared with Examples 1-3, the contact angle and corrosion resistance of the product obtained in Comparative Example 4 are both reduced. It can be seen that the performance of the modified graphene prepared by the present invention is affected by the ratio of each reagent in its preparation process. By selecting the mass ratio within the said range, the prepared modified graphene has excellent hydrophobicity and corrosion resistance, thereby extending the service life of the hot-rolled plate.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程方法物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程方法物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process method article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process method article or device.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (9)

1.一种高强度合金钢热轧板的制备工艺,其特征在于:包括如下步骤:1. A process for preparing a high-strength alloy steel hot-rolled plate, characterized in that it comprises the following steps: 步骤S1:将原料进行真空感应熔炼、电渣重熔,得到电渣锭;Step S1: performing vacuum induction melting and electroslag remelting on the raw materials to obtain electroslag ingots; 步骤S2:将电渣锭进行均质化处理、锻造处理,得到板坯;Step S2: homogenizing and forging the electroslag ingot to obtain a slab; 步骤S3:将板坯进行热轧、退火处理后,涂覆防腐涂料,干燥固化后,形成防腐涂层,得到热轧板;Step S3: hot rolling and annealing the slab, coating the slab with an anti-corrosion coating, and drying and curing the slab to form an anti-corrosion coating to obtain a hot-rolled plate; 所述步骤S3中,防腐涂料的制备方法如下:In step S3, the preparation method of the anti-corrosion coating is as follows: 将水性丙烯酸树脂和氨基树脂混合均匀,加入磷酸酯化合物、改性石墨烯、去离子水、十二烷基苯磺酸、流平剂和消泡剂混合均匀,得到防腐涂料。The water-based acrylic resin and the amino resin are mixed evenly, and the phosphate compound, the modified graphene, the deionized water, the dodecylbenzene sulfonic acid, the leveling agent and the defoaming agent are added and mixed evenly to obtain the anti-corrosion coating. 2.根据权利要求1所述的一种高强度合金钢热轧板的制备工艺,其特征在于:所述步骤S1中,原料包括以下重量百分数的元素:C:0.15-0.30%,Si:0.05-0.20%,Mn:0.4-1.2%,Cr:3.2-4.0%,Mo:2.50-3.25%,Ni:0.3-0.5%,B:0.001-0.003%,V:0.3-0.5%,Nb:0.02-0.03%,Ti:0.01-0.02%,P≤0.02%,S≤0.01%,N≤0.004%,余量为Fe。2. A process for preparing a high-strength alloy steel hot-rolled plate according to claim 1, characterized in that: in the step S1, the raw materials include the following elements in weight percentage: C: 0.15-0.30%, Si: 0.05-0.20%, Mn: 0.4-1.2%, Cr: 3.2-4.0%, Mo: 2.50-3.25%, Ni: 0.3-0.5%, B: 0.001-0.003%, V: 0.3-0.5%, Nb: 0.02-0.03%, Ti: 0.01-0.02%, P≤0.02%, S≤0.01%, N≤0.004%, and the balance is Fe. 3.根据权利要求1所述的一种高强度合金钢热轧板的制备工艺,其特征在于:所述步骤S2中,均质化处理的工艺条件为:先在850-900℃下,保温2-4h,然后升至1100-1130℃,保温6-10h,最后升至1220-1280℃,保温时间24-36h,炉冷至800-900℃后,空冷至室温。3. A preparation process for a high-strength alloy steel hot-rolled plate according to claim 1, characterized in that: in the step S2, the process conditions for the homogenization treatment are: first at 850-900°C, keep warm for 2-4 hours, then increase to 1100-1130°C, keep warm for 6-10 hours, and finally increase to 1220-1280°C, keep warm for 24-36 hours, furnace cool to 800-900°C, and then air cool to room temperature. 4.根据权利要求1所述的一种高强度合金钢热轧板的制备工艺,其特征在于:所述步骤S2中,锻造处理的工艺条件为:始锻温度1200-1250℃,保温时间2-3h,终锻温度900-920℃。4. The process for preparing a high-strength alloy steel hot-rolled plate according to claim 1 is characterized in that: in the step S2, the process conditions of the forging treatment are: initial forging temperature 1200-1250°C, holding time 2-3h, and final forging temperature 900-920°C. 5.根据权利要求1所述的一种高强度合金钢热轧板的制备工艺,其特征在于:所述步骤S3中,热轧的工艺条件为:加热温度1200-1250℃,保温2-3h,开轧温度1150-1250℃,终轧温度900-930℃,空冷至室温,累计变形量为70-75%。5. The process for preparing a high-strength alloy steel hot-rolled plate according to claim 1 is characterized in that: in the step S3, the process conditions for hot rolling are: heating temperature 1200-1250°C, insulation 2-3h, starting rolling temperature 1150-1250°C, final rolling temperature 900-930°C, air cooling to room temperature, and cumulative deformation of 70-75%. 6.根据权利要求1所述的一种高强度合金钢热轧板的制备工艺,其特征在于:所述防腐涂料包括以下重量组分:水性丙烯酸树脂40-50份、氨基树脂12-16份、磷酸酯化合物1-5份、改性石墨烯10-15份、去离子水5-15份、十二烷基苯磺酸0.1-0.5份、流平剂0.1-0.3份、消泡剂0.1-0.2份。6. A preparation process for a high-strength alloy steel hot-rolled plate according to claim 1, characterized in that the anti-corrosion coating comprises the following components by weight: 40-50 parts of water-based acrylic resin, 12-16 parts of amino resin, 1-5 parts of phosphate compound, 10-15 parts of modified graphene, 5-15 parts of deionized water, 0.1-0.5 parts of dodecylbenzene sulfonic acid, 0.1-0.3 parts of leveling agent, and 0.1-0.2 parts of defoaming agent. 7.根据权利要求6所述的一种高强度合金钢热轧板的制备工艺,其特征在于:所述磷酸酯化合物的制备方法如下:7. The process for preparing a high-strength alloy steel hot-rolled plate according to claim 6, characterized in that the preparation method of the phosphate ester compound is as follows: 将八氟-1,6-己二醇和三氟化硼乙醚混合均匀,加入环氧氯丙烷,在60-70℃下反应6-8h,加入四甲基溴化铵和氢氧化钠混合均匀,在35-45℃下反应3-5h,经过滤、减压蒸馏,得到环氧化含氟化合物;将磷酸二乙酯、环氧化含氟化合物和甲苯混合均匀,加入氢氧化钠,在80-100℃下反应4-6h,冷却至室温,得到磷酸酯化合物。Evenly mix octafluoro-1,6-hexanediol and boron trifluoride etherate, add epichlorohydrin, react at 60-70°C for 6-8h, add tetramethylammonium bromide and sodium hydroxide, mix evenly, react at 35-45°C for 3-5h, filter and distill under reduced pressure to obtain an epoxidized fluorine-containing compound; evenly mix diethyl phosphate, the epoxidized fluorine-containing compound and toluene, add sodium hydroxide, react at 80-100°C for 4-6h, and cool to room temperature to obtain a phosphate compound. 8.根据权利要求6所述的一种高强度合金钢热轧板的制备工艺,其特征在于:所述改性石墨烯的制备方法如下:8. The process for preparing a high-strength alloy steel hot-rolled plate according to claim 6, characterized in that: the preparation method of the modified graphene is as follows: 步骤(1):将4-(2-噻吩基)-2-氨基嘧啶和十二烷基缩水甘油醚混合均匀,在40-50℃下反应8-10h,经纯化、干燥后,得到氨基醇化合物;Step (1): 4-(2-thienyl)-2-aminopyrimidine and dodecyl glycidyl ether are mixed evenly, reacted at 40-50° C. for 8-10 hours, and purified and dried to obtain an amino alcohol compound; 步骤(2):将氧化石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1-2h,得到石墨烯分散液;在氮气保护下,加入异佛尔酮二异氰酸酯和二月桂酸二丁基锡,在70-80℃下搅拌反应6-8h,经过滤、洗涤、干燥后,得到异氰酸酯基石墨烯;Step (2): mixing graphene oxide and anhydrous N,N-dimethylformamide, and ultrasonically dispersing for 1-2 hours to obtain a graphene dispersion; adding isophorone diisocyanate and dibutyltin dilaurate under nitrogen protection, stirring and reacting at 70-80° C. for 6-8 hours, filtering, washing, and drying to obtain isocyanate-based graphene; 步骤(3):将异氰酸酯基石墨烯和无水N,N-二甲基甲酰胺混合,超声分散1-2h,得到异氰酸酯基石墨烯分散液;在氮气保护下,加入氨基醇化合物和二月桂酸二丁基锡,在70-80℃下搅拌反应2-4h,经过滤、洗涤、干燥后,得到改性石墨烯。Step (3): mixing isocyanate graphene and anhydrous N, N-dimethylformamide, and ultrasonically dispersing for 1-2 hours to obtain an isocyanate graphene dispersion; under nitrogen protection, adding an amino alcohol compound and dibutyltin dilaurate, stirring and reacting at 70-80° C. for 2-4 hours, filtering, washing, and drying to obtain modified graphene. 9.根据权利要求1-8任一项所述制备工艺制得的一种高强度合金钢热轧板。9. A high-strength alloy steel hot-rolled plate obtained according to the preparation process according to any one of claims 1 to 8.
CN202410931078.9A 2024-07-12 2024-07-12 A high-strength alloy steel hot-rolled plate and its preparation process Pending CN118895454A (en)

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