CN118893295A - An ultrasonic welding device with resistance heat assistance - Google Patents
An ultrasonic welding device with resistance heat assistance Download PDFInfo
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- CN118893295A CN118893295A CN202411063482.5A CN202411063482A CN118893295A CN 118893295 A CN118893295 A CN 118893295A CN 202411063482 A CN202411063482 A CN 202411063482A CN 118893295 A CN118893295 A CN 118893295A
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- 238000003466 welding Methods 0.000 title claims abstract description 110
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000005498 polishing Methods 0.000 claims abstract description 21
- 239000000779 smoke Substances 0.000 claims abstract description 21
- 230000001681 protective effect Effects 0.000 claims description 39
- 239000003292 glue Substances 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000005485 electric heating Methods 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
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- 230000036961 partial effect Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
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Abstract
Description
技术领域Technical Field
本发明涉及超声波焊接设备技术领域,具体为一种带有电阻热辅助的超声波焊接设备。The invention relates to the technical field of ultrasonic welding equipment, in particular to an ultrasonic welding equipment with resistance heat assistance.
背景技术Background Art
超声波焊接设备乃是一种利用每秒数万次的高频振动,将超声能量传递至焊接区域的先进设备。在焊接区域,即两个待焊接材料的交界面处,由于声阻较大,因此会产生局部高温。在施加适当压力后,材料得以融合成一体。当超声波的作用终止后,压力需持续作用数秒钟,以形成一个坚固的分子链结构,从而实现焊接的目的。焊接后的强度几乎可与原材料的强度相媲美。Ultrasonic welding equipment is an advanced device that uses high-frequency vibrations of tens of thousands of times per second to transmit ultrasonic energy to the welding area. In the welding area, that is, the interface between the two materials to be welded, local high temperature will be generated due to the large acoustic resistance. After applying appropriate pressure, the materials can be fused into one. When the effect of the ultrasound stops, the pressure needs to continue for several seconds to form a strong molecular chain structure, thereby achieving the purpose of welding. The strength after welding is almost comparable to the strength of the raw materials.
CN217290865U的专利文献公开了一种超声波焊接设备,该实用新型属于超声波焊接技术领域,包括输料机构;其输料机构包括用于定位工件的定位治具和用于带动所述定位治具沿预设路径自第一焊接位置移动至第二焊接位置的驱动装置,且所述第一焊接位置和所述第二焊接位置的距离值小于所述工件的长度值。该种超声波焊接设备可有效提升工件焊接效率。Patent document CN217290865U discloses an ultrasonic welding device, which belongs to the field of ultrasonic welding technology and includes a feeding mechanism; the feeding mechanism includes a positioning fixture for positioning a workpiece and a driving device for driving the positioning fixture to move from a first welding position to a second welding position along a preset path, and the distance between the first welding position and the second welding position is less than the length of the workpiece. This type of ultrasonic welding device can effectively improve the welding efficiency of workpieces.
然而,现行的超声波焊接设备面临若干问题:该设备采用的焊接方法是直接对工件进行焊接,在焊接过程中,由于工件表面维持在恒定温度,这降低了焊接质量,进而影响了焊接工作效率,因此,有必要设计一款实用性强、保温效果显著,并配备电热阻热辅助功能的超声波焊接设备。However, the current ultrasonic welding equipment faces several problems: the welding method adopted by the equipment is to directly weld the workpiece. During the welding process, since the surface of the workpiece is maintained at a constant temperature, this reduces the welding quality and thus affects the welding efficiency. Therefore, it is necessary to design an ultrasonic welding equipment that is highly practical, has a significant thermal insulation effect, and is equipped with an electric heating resistance heat assist function.
发明内容Summary of the invention
本发明的目的在于提供一种带有电阻热辅助的超声波焊接设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide an ultrasonic welding device with resistance heat assistance to solve the problems raised in the above background technology.
为了解决上述技术问题,本发明提供如下技术方案:一种带有电阻热辅助的超声波焊接设备,包括主体框架、基座平台以及设备头部构成,所述主体框架经由其背面与基座平台固定连接,而基座平台则通过其正面底部与主体框架相固定,所述基座平台的顶面中央设有凹槽,所述设备头部则可伸缩地安装于主体框架的正面底部,此外,本设备还配备了排烟机构、辅热机构以及抛光处理组件。In order to solve the above technical problems, the present invention provides the following technical solutions: an ultrasonic welding device with resistance heat assistance, comprising a main frame, a base platform and a device head. The main frame is fixedly connected to the base platform via its back side, and the base platform is fixed to the main frame via its front bottom. A groove is provided in the center of the top surface of the base platform, and the device head can be telescopically installed on the front bottom of the main frame. In addition, the device is also equipped with a smoke exhaust mechanism, an auxiliary heating mechanism and a polishing processing component.
所述辅热机构被固定于基座平台顶面的凹槽内,其一端接近主体框架处安装有抛光处理组件,该组件同样固定于基座平台的凹槽内,所述基座平台顶面还固定有排烟机构,其位置位于辅热机构和抛光处理组件的上方。The auxiliary heating mechanism is fixed in a groove on the top surface of the base platform, and a polishing component is installed at one end of the mechanism close to the main frame. The component is also fixed in the groove of the base platform. A smoke exhaust mechanism is also fixed on the top surface of the base platform, and its position is above the auxiliary heating mechanism and the polishing component.
所述辅热机构包括外壳结构,所述外壳结构固定于基座平台的凹槽内,所述外壳结构的内壁上固定有电热元件,所述电热元件的背面中间位置固定有导热杆,其外壁则固定有导热弹簧,所述导热弹簧的一端远离电热元件,所述固定有有压制板,通过导热弹簧的作用,电热元件的热量得以传递至压制板,保持压制板的保温状态,有效避免了焊接电线时因温度传递缓慢而导致焊接效率降低的问题,所述压制板的背面底部固定有焊板,其正面安装有导热杆,通过导热杆将热量传递至压制板,使得压制板能够对焊接部位进行二次加热,从而提高电线焊接区域的受热效果,进一步提升焊接质量。The auxiliary heating mechanism includes a shell structure, which is fixed in a groove of a base platform, an electric heating element is fixed on the inner wall of the shell structure, a heat-conducting rod is fixed at the middle position of the back side of the electric heating element, and a heat-conducting spring is fixed to the outer wall, one end of the heat-conducting spring is away from the electric heating element, and a pressing plate is fixed thereon. Through the action of the heat-conducting spring, the heat of the electric heating element is transferred to the pressing plate to keep the pressing plate in a heat-insulating state, effectively avoiding the problem of reduced welding efficiency due to slow temperature transfer when welding wires, a welding plate is fixed to the bottom of the back side of the pressing plate, and a heat-conducting rod is installed on the front side of the pressing plate. The heat is transferred to the pressing plate through the heat-conducting rod, so that the pressing plate can perform secondary heating on the welding part, thereby improving the heating effect of the wire welding area and further improving the welding quality.
根据上述技术方案,所述焊板被设计为可滑动地安装于基座平台的凹槽内部,同时,焊板的顶面亦被设计为可滑动地承载设备头部。According to the above technical solution, the welding plate is designed to be slidably installed in the groove of the base platform, and at the same time, the top surface of the welding plate is also designed to slidably support the equipment head.
根据上述技术方案,所述抛光处理组件包括防护板,所述防护板经由固定装置稳固于基座平台的凹槽之中,所述防护板两侧设有轨道,贯穿左右,且防护板两侧各设有固定连接板,所述连接板远离防护板的一端与外壳结构相连接,所述防护板顶面设有两个回型支架,分别固定于防护板轨道的正面与背面,所述回型支架内壁底部设有磨削棒,其可转动以打磨焊接完成的电线,去除电线表面的毛刺,确保电线焊接部位无毛刺,从而避免毛刺对电线使用性能产生不利影响,所述回型支架右侧转轴上固定有第一转盘,所述第一转盘外表面装有第一皮带,所述第一皮带远离第一转盘的一端内侧装有双转盘,所述双转盘右侧设有电动机转轴,所述回型支架内壁中间转动安装有圆柱形连杆,所述连杆正面左右两侧固定有弹簧片,所述通过电线拨动弹簧片,使电线产生振动,抖落清除后的毛刺和杂质,从而避免电线在焊接后因杂质而影响使用效率的问题,此外,回型支架顶面还设有密封涂胶机构。According to the above technical solution, the polishing component includes a protective plate, which is fixed in the groove of the base platform via a fixing device, and tracks are provided on both sides of the protective plate, which pass through the left and right sides, and fixed connecting plates are provided on both sides of the protective plate, and one end of the connecting plate away from the protective plate is connected to the outer shell structure, and two circular brackets are provided on the top surface of the protective plate, which are respectively fixed to the front and back of the protective plate track, and a grinding rod is provided at the bottom of the inner wall of the circular bracket, which can be rotated to grind the welded wires, remove burrs on the surface of the wires, ensure that there are no burrs on the welding parts of the wires, thereby avoiding the burrs on the wires. The performance of use is adversely affected, a first turntable is fixed on the right shaft of the circular bracket, a first belt is installed on the outer surface of the first turntable, a double turntable is installed on the inner side of the end of the first belt away from the first turntable, a motor shaft is provided on the right side of the double turntable, a cylindrical connecting rod is rotatably installed in the middle of the inner wall of the circular bracket, spring sheets are fixed on the left and right sides of the front of the connecting rod, the spring sheets are moved by the electric wire to make the electric wire vibrate, and the burrs and impurities that have been removed are shaken off, thereby avoiding the problem of impurities affecting the use efficiency of the electric wire after welding. In addition, a sealing glue coating mechanism is also provided on the top surface of the circular bracket.
根据上述技术方案,所述圆柱形连杆转轴两端与回型支架连接处,特配置扭簧以增强结构稳定性,同时,防护板两侧所贯穿之轨道设计为弧形结构,此举旨在优化工作人员在作业过程中的用力方式,进而显著提升劳动效率。According to the above technical solution, torsion springs are specially configured at the connection points between the two ends of the cylindrical connecting rod shaft and the circular bracket to enhance the structural stability. At the same time, the tracks passing through both sides of the protective plate are designed to be an arc structure. This is intended to optimize the way workers apply force during the operation, thereby significantly improving labor efficiency.
根据上述技术方案,所述密封涂胶机构包括第二皮带,所述第二皮带的一端内侧转动安装有双转盘,所述第二皮带远离双转盘的一端内侧则安装有第二转盘,所述第二转盘的左侧固定有胶支架转轴,所述胶支架内部设有保护胶,所述保护胶的正面传送安装有凹型支架,所述凹型支架固定在回型支架内侧的顶部,所述回型支架的顶部设有切胶板,所述凹型支架内部滑动安装有切割刀片,所述切割刀片底端两边设置有L型转杆,所述L型转杆转动安装在凹型支架两端,经焊接打磨后的电线处于裸露状态,通过在表面贴上保护胶,确保焊接后的电线裸露处不会受到杂质的侵入,从而有效避免了焊接后的电线因杂质侵入而影响使用效率的问题。According to the above technical solution, the sealing glue coating mechanism includes a second belt, a double turntable is rotatably installed on the inner side of one end of the second belt, a second turntable is installed on the inner side of the end of the second belt away from the double turntable, a glue bracket shaft is fixed on the left side of the second turntable, a protective glue is provided inside the glue bracket, a concave bracket is installed on the front transmission of the protective glue, the concave bracket is fixed to the top of the inner side of the circular bracket, a rubber cutting plate is provided on the top of the circular bracket, a cutting blade is slidably installed inside the concave bracket, L-shaped rotating rods are provided on both sides of the bottom end of the cutting blade, and the L-shaped rotating rods are rotatably installed at both ends of the concave bracket. The wires after welding and grinding are in a bare state. By sticking protective glue on the surface, it is ensured that the exposed parts of the wires after welding will not be invaded by impurities, thereby effectively avoiding the problem of affecting the use efficiency of the wires after welding due to the invasion of impurities.
根据上述技术方案,所述L型转杆与凹型支架之间配置了扭簧装置,此外,胶支架内部设置转动轴,转动轴上固定安装有保护胶。According to the above technical solution, a torsion spring device is arranged between the L-shaped rotating rod and the concave bracket. In addition, a rotating shaft is arranged inside the rubber bracket, and a protective rubber is fixedly installed on the rotating shaft.
根据上述技术方案,所述排烟机构包括保护机构与微型电机,所述保护机构包含壳体,所述壳体内壁设有隔热壳,旨在为工作人员提供保护,防止在焊接电线过程中不慎夹伤手指,所述隔热壳负责循环内部热量,确保电线在焊接过程中处于预热状态,从而避免因电线急热而导致焊接质量下降的问题,所述壳体顶部设有开口,开口内部安装有短杆,所述短杆可转动并固定于壳体开口内侧,所述短杆的外壁顶面与底面分别固定有方板,焊接完成后,通过转动短杆使方板闭合,以保护机器,防止其过早老化,所述微型电机正面固定于隔热壳内壁顶部,其转轴连接有圆盘,圆盘外壁固定有四个叶片,所述叶片转动时,可吹动气流,通过壳体开口排出焊接过程中产生的烟雾,有效避免工作人员在焊接过程中因尘烟影响工作效率的问题。According to the above technical solution, the smoke exhaust mechanism includes a protection mechanism and a micro motor. The protection mechanism includes a shell. The inner wall of the shell is provided with a heat-insulating shell, which is intended to provide protection for the staff to prevent accidental pinching of fingers during welding of wires. The heat-insulating shell is responsible for circulating internal heat to ensure that the wires are in a preheated state during welding, thereby avoiding the problem of reduced welding quality due to rapid heating of the wires. An opening is provided at the top of the shell, and a short rod is installed inside the opening. The short rod can be rotated and fixed to the inner side of the shell opening. Square plates are respectively fixed on the top and bottom surfaces of the outer wall of the short rod. After welding is completed, the square plates are closed by rotating the short rod to protect the machine and prevent it from premature aging. The front of the micro motor is fixed to the top of the inner wall of the heat-insulating shell, and its rotating shaft is connected to a disc. Four blades are fixed on the outer wall of the disc. When the blades rotate, the airflow can be blown to discharge the smoke generated during welding through the shell opening, effectively avoiding the problem of dust and smoke affecting the work efficiency of the staff during welding.
根据上述技术方案,所述壳体及隔热壳两侧均配备了贯穿式轨道,同时,壳体与隔热壳两侧亦设有进线口,且该进线口与压制板保持精确对齐。According to the above technical solution, both sides of the shell and the insulation shell are equipped with through-type rails. At the same time, both sides of the shell and the insulation shell are also provided with wire inlets, and the wire inlets are precisely aligned with the pressing plate.
根据上述技术方案,所述设备头部与压制板焊接面之设计,特设有相互吻合之凹槽结构,该凹槽结构之设计,旨在通过挤压电线焊接区域,确保焊接处受力均匀,进而显著提升焊接作业之品质。According to the above technical solution, the design of the equipment head and the welding surface of the pressing plate is specially provided with a groove structure that matches each other. The design of the groove structure aims to ensure uniform force at the welding point by squeezing the wire welding area, thereby significantly improving the quality of the welding operation.
与现有技术相比,本发明所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the present invention are:
(1)本发明通过精心设计的辅助加热装置,确保了设备头部、焊板、外壳结构以及压制板和导热弹簧与电热元件的完美配合,电热元件借助导热弹簧将热量有效传递至压制板,维持其在恒温状态,进而避免了焊接电线过程中因温度传递不及时而引起的焊接效率下降问题,此外,电热元件、压制板与导热弹簧的协同作用,通过导热杆将热量进一步传递至压制板,实现对焊接部位的二次加热,确保电线焊接区域得到充分受热,从而显著提升了焊接质量。(1) The present invention ensures the perfect coordination between the equipment head, welding plate, shell structure, pressing plate, heat-conducting spring and electric heating element through a carefully designed auxiliary heating device. The electric heating element effectively transfers heat to the pressing plate with the help of the heat-conducting spring to maintain it at a constant temperature, thereby avoiding the problem of decreased welding efficiency caused by untimely temperature transfer during the welding process of wires. In addition, the synergistic effect of the electric heating element, pressing plate and heat-conducting spring further transfers heat to the pressing plate through the heat-conducting rod, thereby realizing secondary heating of the welding part and ensuring that the wire welding area is fully heated, thereby significantly improving the welding quality.
(2)本发明通过精心设计的抛光处理组件配置,实现了连接板、防护板、电机、第一皮带、双转盘、第一转盘以及回型支架与磨削棒的精确配合,该磨削棒用于精细打磨焊接完成的电线,有效去除电线表面的毛刺,确保焊接部位的整洁,从而避免了电线焊接处的毛刺对电线使用性能的潜在影响,此外,通过拉动焊接完毕的电线配合圆柱形连杆,利用电线拨动弹簧片的转动机制,使电线产生振动,进而抖落清除后的毛刺和杂质,这一过程有效预防了电线在焊接后可能存在的杂质问题,确保了电线使用效率的最优化。(2) The present invention realizes the precise matching of the connecting plate, the protective plate, the motor, the first belt, the double turntable, the first turntable and the circular bracket with the grinding rod through a carefully designed polishing component configuration. The grinding rod is used to finely grind the welded wires, effectively remove the burrs on the surface of the wires, ensure the neatness of the welding parts, and thus avoid the potential impact of the burrs at the welding parts of the wires on the performance of the wires. In addition, by pulling the welded wires to cooperate with the cylindrical connecting rod and utilizing the rotation mechanism of the spring sheet to move the wires, the wires are vibrated, thereby shaking off the burrs and impurities after removal. This process effectively prevents the impurity problems that may exist in the wires after welding, and ensures the optimization of the efficiency of wire use.
(3)本发明通过精心设计的密封涂胶机构,实现了第二皮带、第二转盘、胶支架、保护胶、L型转杆以及切割刀片与凹型支架的精密配合,此举确保了焊接打磨后的电线得以保持在裸露状态,进而通过在电线表面贴覆保护胶,有效防止了焊接部位受到杂质的侵入,这一措施显著降低了杂质对电线使用效率的潜在影响,从而保障了电线的性能和可靠性。(3) The present invention achieves precise coordination of the second belt, the second turntable, the glue bracket, the protective glue, the L-shaped rotating rod, the cutting blade and the concave bracket through a carefully designed sealing glue coating mechanism. This ensures that the wires after welding and polishing are kept in an exposed state. Furthermore, by applying protective glue on the surface of the wires, the welding parts are effectively prevented from being invaded by impurities. This measure significantly reduces the potential impact of impurities on the efficiency of wire use, thereby ensuring the performance and reliability of the wires.
(4)本发明通过精心设计的排烟机构,微型电机、圆盘、叶片以及转杆与方板的协同工作,实现了转动叶片对气流的驱动,进而通过壳体的开口有效排出焊接过程中产生的烟雾,此举显著改善了工作人员在焊接作业时的环境,有效防止了尘烟对工作效率的不利影响,同时,壳体与隔热壳的紧密配合,不仅为工作人员提供了必要的保护,避免了焊接电线时意外夹伤手指的风险,而且隔热壳的内部热循环机制确保了电线在焊接过程中得到适当的预热,从而提高了焊接质量,避免了因急热而导致的焊接缺陷。(4) The present invention realizes the driving of the airflow by the rotating blades through the well-designed smoke exhaust mechanism, the coordinated work of the micro motor, the disc, the blades, the rotating rod and the square plate, and then effectively exhausts the smoke generated during the welding process through the opening of the shell. This significantly improves the welding environment for workers and effectively prevents the adverse effects of dust and smoke on work efficiency. At the same time, the close fit between the shell and the heat-insulating shell not only provides the necessary protection for the workers and avoids the risk of accidental pinching of fingers when welding wires, but also the internal heat circulation mechanism of the heat-insulating shell ensures that the wires are properly preheated during the welding process, thereby improving the welding quality and avoiding welding defects caused by rapid heating.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1为本发明整体的示意图;FIG1 is a schematic diagram of the present invention as a whole;
图2为本发明整体剖面的示意图;FIG2 is a schematic diagram of an overall cross-section of the present invention;
图3为本发明辅热机构的示意图;FIG3 is a schematic diagram of the auxiliary heating mechanism of the present invention;
图4为本发明辅热机构剖面的示意图;FIG4 is a schematic diagram of a cross section of the auxiliary heating mechanism of the present invention;
图5为本发明辅热机构局部示意图;FIG5 is a partial schematic diagram of the auxiliary heating mechanism of the present invention;
图6为本发明抛光处理组件的示意图;FIG6 is a schematic diagram of a polishing treatment assembly of the present invention;
图7为本发明抛光处理组件局部的示意图;FIG7 is a schematic diagram of a portion of a polishing treatment assembly of the present invention;
图8为本发明密封涂胶机构局部的示意图;FIG8 is a partial schematic diagram of the sealing and gluing mechanism of the present invention;
图9为本发明排烟机构多视角的示意图;FIG9 is a schematic diagram of a smoke exhaust mechanism of the present invention from multiple perspectives;
图中:1、主体框架;2、基座平台;3、排烟机构;4、保护机构;5、辅热机构;6、抛光处理组件;7、密封涂胶机构;8、设备头部;51、焊板;52、外壳结构;53、压制板;54、导热弹簧;55、电热元件;56、导热杆;61、连接板;62、防护板;63、回型支架;64、磨削棒;65、电动机;66、第一皮带;67、双转盘;68、第一转盘;69、圆柱形连杆;71、第二皮带;72、第二转盘;73、胶支架;74、保护胶;75、L型转杆;76、切割刀片;77、凹型支架;31、微型电机;32、圆盘;33、叶片;34、短杆;35、方板;41、壳体;42、隔热壳。In the figure: 1. main frame; 2. base platform; 3. smoke exhaust mechanism; 4. protection mechanism; 5. auxiliary heating mechanism; 6. polishing treatment component; 7. sealing glue coating mechanism; 8. equipment head; 51. welding plate; 52. shell structure; 53. pressing plate; 54. heat-conducting spring; 55. electric heating element; 56. heat-conducting rod; 61. connecting plate; 62. protective plate; 63. return bracket; 64. grinding rod; 65. motor; 66. first belt; 67. double turntable; 68. first turntable; 69. cylindrical connecting rod; 71. second belt; 72. second turntable; 73. glue bracket; 74. protective glue; 75. L-shaped rotating rod; 76. cutting blade; 77. concave bracket; 31. micro motor; 32. disc; 33. blade; 34. short rod; 35. square plate; 41. shell; 42. thermal insulation shell.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-9,本发明提供技术方案:一种带有电阻热辅助的超声波焊接设备,装置5与抛光处理组件6的配置如下所述:辅热机构5被固定于基座平台2的顶面凹槽内,其一端靠近主体框架1处安装有抛光处理组件6,该组件6同样固定于基座平台2的凹槽内,基座平台2的顶面还固定有排烟机构3,其位置位于辅热机构5与抛光处理组件6的上方;Please refer to Figures 1-9. The present invention provides a technical solution: an ultrasonic welding device with resistance heat assistance, wherein the device 5 and the polishing component 6 are configured as follows: the auxiliary heat mechanism 5 is fixed in the groove on the top surface of the base platform 2, and a polishing component 6 is installed at one end thereof near the main frame 1, and the component 6 is also fixed in the groove on the base platform 2. A smoke exhaust mechanism 3 is also fixed on the top surface of the base platform 2, and its position is above the auxiliary heat mechanism 5 and the polishing component 6;
辅热机构5包含外壳结构52,该外壳结构52固定于基座平台2的凹槽内,外壳结构52的内壁固定有电热元件55,电热元件55的背面中间位置固定有导热杆56,其外壁则固定有导热弹簧54,导热弹簧54的另一端固定有压制板53,使得电热元件55通过导热弹簧54将热量传递至压制板53,保持压制板53的保温状态,从而避免了焊接电线时因温度传递缓慢而导致焊接效率降低的问题,压制板53的背面底部固定有焊板51,其正面安装有导热杆56,导热杆56的作用是将热量传递至压制板53,使压制板53对焊接部位进行二次加热,从而提高焊接质量;The auxiliary heating mechanism 5 includes a shell structure 52, which is fixed in the groove of the base platform 2. An electric heating element 55 is fixed to the inner wall of the shell structure 52, and a heat-conducting rod 56 is fixed to the middle position of the back of the electric heating element 55. A heat-conducting spring 54 is fixed to the outer wall, and a pressing plate 53 is fixed to the other end of the heat-conducting spring 54, so that the electric heating element 55 transfers heat to the pressing plate 53 through the heat-conducting spring 54 to keep the pressing plate 53 in a heat-insulating state, thereby avoiding the problem of reduced welding efficiency due to slow temperature transfer when welding wires. A welding plate 51 is fixed to the bottom of the back of the pressing plate 53, and a heat-conducting rod 56 is installed on the front of the pressing plate 53. The function of the heat-conducting rod 56 is to transfer heat to the pressing plate 53, so that the pressing plate 53 performs secondary heating on the welding part, thereby improving the welding quality;
抛光处理组件6包含防护板62,该防护板62固定于基座平台2的凹槽内,防护板62左右贯穿设置有轨道,两侧固定有连接板61,连接板61远离防护板62的一端固定有外壳结构52,防护板62的顶面固定有两个回型支架63,分别固定于防护板62轨道的正面和背面,回型支架63的内壁底部转动安装有磨削棒64,用于打磨焊接好的电线,去除电线上的毛刺,避免毛刺影响电线的使用效果,回型支架63的右侧转轴固定有第一转盘68,第一转盘68外表面安装有第一皮带66,第一皮带66远离第一转盘68的一端内侧安装有双转盘67,双转盘67右侧固定有电动机65转轴,回型支架63的内壁中间转动安装有圆柱形连杆69,其正面左右两侧固定有弹簧片,用于拨动电线,使电线振动,抖落清除后的毛刺和杂质,避免杂质影响电线的使用效率;The polishing component 6 includes a protective plate 62, which is fixed in the groove of the base platform 2. The protective plate 62 is provided with tracks on the left and right sides, and connecting plates 61 are fixed on both sides. The end of the connecting plate 61 away from the protective plate 62 is fixed with a shell structure 52. The top surface of the protective plate 62 is fixed with two return brackets 63, which are respectively fixed to the front and back of the protective plate 62 track. The inner wall bottom of the return bracket 63 is rotatably installed with a grinding rod 64, which is used to grind the welded wires to remove burrs on the wires and avoid burrs from affecting the wires. In order to improve the use effect of the wire, a first turntable 68 is fixed to the right rotating shaft of the loop-shaped bracket 63, a first belt 66 is installed on the outer surface of the first turntable 68, a double turntable 67 is installed on the inner side of the end of the first belt 66 away from the first turntable 68, a motor 65 shaft is fixed on the right side of the double turntable 67, a cylindrical connecting rod 69 is rotatably installed in the middle of the inner wall of the loop-shaped bracket 63, and spring sheets are fixed on the left and right sides of the front side, which are used to move the wire to make the wire vibrate, shake off the burrs and impurities after removal, and avoid the impurities affecting the use efficiency of the wire;
回型支架63的顶面设置有密封涂胶机构7,圆柱形连杆69的转轴两端与回型支架63之间设有扭簧,防护板62左右贯穿设置的轨道为弧形,便于工作人员在作业时省力,从而提高劳动效率,密封涂胶机构7包含第二皮带71,第二皮带71一端内侧转动安装有双转盘67,另一端内侧安装有第二转盘72,第二转盘72左侧固定有胶支架73转轴,胶支架73内部设置有保护胶74,保护胶74正面传送安装有凹型支架77,凹型支架77固定在回型支架63内侧顶部,回型支架63顶部设有切胶板,凹型支架77内部滑动安装有切割刀片76,切割刀片76底端两边设置有L型转杆75,L型转杆75转动安装在凹型支架77两端,焊接打磨后的电线处于裸露状态,通过在表面贴上保护胶74,避免焊接后的电线有杂质进入,影响电线使用效率的问题,L型转杆75与凹型支架77之间设有扭簧,胶支架73内部设置有转动轴,转动轴固安装有保护胶74;The top surface of the return bracket 63 is provided with a sealing glue coating mechanism 7, and torsion springs are provided between the two ends of the rotating shaft of the cylindrical connecting rod 69 and the return bracket 63. The tracks set through the left and right sides of the protective plate 62 are arc-shaped, which is convenient for the staff to save effort during operation, thereby improving labor efficiency. The sealing glue coating mechanism 7 includes a second belt 71, and a double turntable 67 is rotatably installed on the inner side of one end of the second belt 71, and a second turntable 72 is installed on the inner side of the other end. The left side of the second turntable 72 is fixed with a glue bracket 73 rotating shaft, and a protective glue 74 is provided inside the glue bracket 73. A concave bracket 77 is installed on the front side of the protective glue 74 for transmission. The concave bracket 77 is fixed to the top of the inner side of the return bracket 63. A rubber cutting plate is provided on the top of the return bracket 63. A cutting blade 76 is slidably installed inside the concave bracket 77. L-shaped rotating rods 75 are provided on both sides of the bottom of the cutting blade 76. The L-shaped rotating rods 75 are rotatably installed at both ends of the concave bracket 77. The wires after welding and polishing are in a bare state. By sticking protective glue 74 on the surface, impurities are prevented from entering the wires after welding, which affects the efficiency of wire use. A torsion spring is provided between the L-shaped rotating rod 75 and the concave bracket 77. A rotating shaft is provided inside the rubber bracket 73, and the rotating shaft is fixedly installed with protective glue 74.
排烟机构3包括保护机构4和微型电机31,保护机构4包含壳体41,壳体41内壁表面设置有隔热壳42,通过壳体41保护工作人员,避免工作人员在焊接电线时不小心夹手的问题,隔热壳42循环内部热量,使电线在焊接时处于预热状态,避免电线在焊接时急热导致焊接质量不高的问题,壳体41顶面设置有开口,开口内设置有短杆34,短杆34转动安装在壳体41开口内部,短杆34外壁顶面和底面固定有方板35,完成焊接时,通过转动短杆34使方板35关闭,起到保护机器的作用,避免机器老化,微型电机31正面固定在隔热壳42内壁顶部,微型电机31转轴固定有圆盘32,圆盘32外壁固定有四个叶片33,转动的叶片33吹动气流,通过壳体41开口排出焊接时产生的烟,避免工作人员在焊接时产生的尘烟导致效率不高的问题,壳体41和隔热壳42左右设有贯穿轨道,壳体41和隔热壳42左右设置有进线口,且壳体41和隔热壳42进线口与压制板53对齐,设备头部8和压制板53的焊接面设置有相契合的凹槽,使得相契合的凹槽挤压电线焊接区域,使电线焊接处受力均匀,从而提高焊接的质量。The smoke exhaust mechanism 3 includes a protection mechanism 4 and a micro motor 31. The protection mechanism 4 includes a shell 41. The inner wall surface of the shell 41 is provided with a heat insulating shell 42. The shell 41 protects the worker to avoid the problem of accidentally pinching the worker's hands when welding the wire. The heat insulating shell 42 circulates internal heat to keep the wire in a preheated state during welding, avoiding the problem of poor welding quality caused by rapid heating of the wire during welding. The top surface of the shell 41 is provided with an opening, and a short rod 34 is provided in the opening. The short rod 34 is rotatably installed inside the opening of the shell 41. The top and bottom surfaces of the outer wall of the short rod 34 are fixed with square plates 35. When welding is completed, the square plate 35 is closed by rotating the short rod 34, which plays a role in protecting the machine and avoiding machine aging. The front of the micro motor 31 is fixed to the top of the inner wall of the insulation shell 42, the rotating shaft of the micro motor 31 is fixed with a disc 32, and the outer wall of the disc 32 is fixed with four blades 33. The rotating blades 33 blow the airflow to discharge the smoke generated during welding through the opening of the shell 41, so as to avoid the problem of low efficiency caused by the dust and smoke generated by the workers during welding. The shell 41 and the insulation shell 42 are provided with through tracks on the left and right, and the shell 41 and the insulation shell 42 are provided with wire inlets on the left and right, and the wire inlets of the shell 41 and the insulation shell 42 are aligned with the pressing plate 53. The welding surfaces of the equipment head 8 and the pressing plate 53 are provided with matching grooves, so that the matching grooves squeeze the wire welding area, so that the wire welding point is evenly stressed, thereby improving the quality of welding.
使用时,本设备在设计时充分考虑了工作人员的安全与焊接效率。在焊接过程中,工作人员需将两根待焊接的电线通过壳体41的进线口放入,壳体41的设计旨在为工作人员提供必要的保护,以防止在焊接过程中不慎夹伤手指,外壳结构52通过启动电热元件55,将热量传递至导热弹簧54和导热杆56,进而使压制板53保持在适宜的保温状态,这一设计有效避免了焊接时温度传递缓慢导致的效率降低问题。When in use, the equipment is designed with full consideration of the safety of the staff and the welding efficiency. During the welding process, the staff needs to put two wires to be welded through the wire inlet of the shell 41. The design of the shell 41 is to provide the staff with necessary protection to prevent accidental pinching of fingers during welding. The shell structure 52 transfers heat to the heat-conducting spring 54 and the heat-conducting rod 56 by activating the electric heating element 55, thereby keeping the pressing plate 53 in a suitable heat-insulating state. This design effectively avoids the problem of reduced efficiency caused by slow temperature transfer during welding.
隔热壳42的作用在于循环内部热量,确保电线在焊接前处于预热状态,从而避免了焊接时因急热而导致的焊接质量下降,启动主体框架1的超声波挤压装置后,设备头部8将向前滑动至焊板51,并对电线焊接区域施加压力,同时将动能传递至压制板53,使其向前运动并接触导热杆56,实现对焊接部位的二次加热,进一步提升焊接质量。The function of the heat-insulating shell 42 is to circulate internal heat and ensure that the wire is in a preheated state before welding, thereby avoiding the degradation of welding quality due to rapid heating during welding. After starting the ultrasonic extrusion device of the main frame 1, the equipment head 8 will slide forward to the welding plate 51 and apply pressure to the welding area of the wire. At the same time, the kinetic energy will be transferred to the pressing plate 53, causing it to move forward and contact the heat-conducting rod 56, thereby realizing secondary heating of the welding part and further improving the welding quality.
在焊接电线的同时,微型电机31启动,通过一系列传动部件,如圆盘32、叶片33等,将气流吹出,有效排除焊接过程中产生的烟尘,保障工作人员的健康与焊接效率,焊接完成后,工作人员可轻松拉动电线至壳体41的轨道处,并向上提拉,利用弧型轨道的设计,减轻工作人员的劳动强度,提高工作效率。While welding the wire, the micro motor 31 is started, and the air flow is blown out through a series of transmission components, such as the disc 32 and the blades 33, to effectively remove the smoke and dust generated during the welding process, thereby ensuring the health of the workers and the welding efficiency. After the welding is completed, the workers can easily pull the wire to the track of the shell 41 and pull it upwards. The design of the arc track can reduce the labor intensity of the workers and improve work efficiency.
此外,防护板62的电动机65启动后,通过一系列传动部件,如双转盘67、第一皮带66、第一转盘68等,驱动磨削棒64转动,对焊接好的电线进行打磨,去除毛刺,确保电线的使用效果,同时,电动机65还驱动第二皮带71、第二转盘72、胶支架73轴等部件,实现对焊接后电线的保护胶74的贴附,防止杂质进入,保障电线的使用效率。In addition, after the motor 65 of the protective plate 62 is started, a series of transmission components, such as the double turntable 67, the first belt 66, the first turntable 68, etc., are used to drive the grinding rod 64 to rotate, so as to grind the welded wires and remove burrs to ensure the use effect of the wires. At the same time, the motor 65 also drives the second belt 71, the second turntable 72, the glue bracket 73 shaft and other components to achieve the attachment of the protective glue 74 to the welded wires to prevent impurities from entering and ensure the use efficiency of the wires.
在焊接过程结束后,下压方板35,通过短杆34的传动,使方板35转动并关闭,起到保护机器的作用,延长设备的使用寿命。After the welding process is completed, the square plate 35 is pressed down, and the square plate 35 is rotated and closed through the transmission of the short rod 34, which plays a role in protecting the machine and extending the service life of the equipment.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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