CN118973115A - A product design method for wafer device - Google Patents
A product design method for wafer device Download PDFInfo
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- CN118973115A CN118973115A CN202411445903.0A CN202411445903A CN118973115A CN 118973115 A CN118973115 A CN 118973115A CN 202411445903 A CN202411445903 A CN 202411445903A CN 118973115 A CN118973115 A CN 118973115A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0005—Apparatus or processes for manufacturing printed circuits for designing circuits by computer
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/284—Applying non-metallic protective coatings for encapsulating mounted components
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
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Abstract
Description
技术领域Technical Field
本发明涉及芯片封装技术领域,特别是指一种晶圆器件的产品设计方法。The present invention relates to the technical field of chip packaging, and in particular to a product design method for a wafer device.
背景技术Background Art
芯片设计制造流程包含硬件设计、物理设计、晶圆制造、封测流程、芯片防护、成品测试等。就整套生产流程而言每一道工序都会意味着庞大的人员投入和经费支出。在这样的背景下,已经研究出一套新的工艺流程,即硬件设计,物理设计,晶圆制造,封测流程(引线键合工艺),芯片防护,成品测试。在改变了工艺路线后,在芯片设计研发上为企业节省了庞大的开支。The chip design and manufacturing process includes hardware design, physical design, wafer manufacturing, packaging and testing process, chip protection, finished product testing, etc. As far as the entire production process is concerned, each process will mean huge personnel investment and financial expenditure. In this context, a new set of process flows has been developed, namely hardware design, physical design, wafer manufacturing, packaging and testing process (wire bonding process), chip protection, and finished product testing. After changing the process route, it saves companies huge expenses in chip design and research and development.
但是,上述工艺流程虽然在理论上能够行得通,但在实际的制造流程中的封测流程面临着良品率的风险;此外,该工艺流程中封测流程出来的芯片是一个晶圆,通过引线键合的方式直接键合到印制电路板上,然后通过其他手段进行防护。对于大多数PCB设计工程师和大多数公司来讲,如果不了解需要引线键合的产品生产流程,可能会导致在PCB引线键合的工序中生产设备无法正常生产或者在PCBA电装工序无法正常生产,导致半成品,或原材料报废的风险。However, although the above process is theoretically feasible, the packaging and testing process in the actual manufacturing process faces the risk of yield rate; in addition, the chip produced by the packaging and testing process in this process is a wafer, which is directly bonded to the printed circuit board through wire bonding, and then protected by other means. For most PCB design engineers and most companies, if they do not understand the production process of products that require wire bonding, it may cause the production equipment to fail to produce normally in the PCB wire bonding process or fail to produce normally in the PCBA electrical assembly process, resulting in the risk of semi-finished products or raw materials being scrapped.
此外,在该工艺流程中的引线键合之后,存在如何防护的问题。针对该问题,可能在生产和使用过程中,不经意间触碰到键合完成的晶圆,会导致金线断裂,无法满足预期的功能和性能。而且对于晶圆属于光学器件的PCBA,还需要在原材料的问题上解决透光的问题。In addition, there is the issue of how to protect the wires after they are bonded in the process. To address this issue, the bonded wafers may be accidentally touched during production and use, which may cause the gold wires to break and fail to meet the expected functions and performance. Moreover, for PCBAs where the wafers are optical devices, the light transmittance issue also needs to be resolved in terms of raw materials.
因此,对于光学器件来讲,针对印制电路板光学器件的设计和防护,是直接决定产品良品率的主要因素。本发明对此开展研究,以期望提高生产制造过程中的良品率。Therefore, for optical devices, the design and protection of printed circuit board optical devices are the main factors that directly determine the product yield rate. The present invention conducts research on this in the hope of improving the yield rate in the production process.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种晶圆器件的产品设计方法,提高生产制造过程中的良品率,以降低芯片产品故障率,提高芯片封装产品的质量,降低晶圆在研制阶段封测的费用。The technical problem to be solved by the present invention is to provide a product design method for wafer devices, improve the yield rate in the production process, reduce the failure rate of chip products, improve the quality of chip packaging products, and reduce the cost of wafer packaging and testing in the development stage.
为解决上述技术问题,本发明的实施例提供一种晶圆器件的产品设计方法,包括:In order to solve the above technical problems, an embodiment of the present invention provides a product design method for a wafer device, comprising:
获取晶圆器件的规格信息以及印制线路板;Obtain specification information of wafer devices and printed circuit boards;
根据所述规格信息,确定所述晶圆器件在所述印制线路板上的键合区域;Determining a bonding area of the wafer device on the printed circuit board according to the specification information;
将所述晶圆器件固定于所述键合区域的中心位置,对所述晶圆器件和印制线路板进行引线键合,得到键合后的印制线路板;Fixing the wafer device at the center position of the bonding area, and performing wire bonding on the wafer device and the printed circuit board to obtain a bonded printed circuit board;
对键合后的所述印制线路板进行电装处理,得到封装后的印制线路板。The bonded printed circuit board is subjected to electrical processing to obtain a packaged printed circuit board.
可选的,获取印制线路板,包括:Optionally, obtain a printed circuit board, including:
通过镀膜工艺对预设印制线路板表面进行镀膜处理,得到镀膜处理后的所述印制线路板。The surface of a preset printed circuit board is plated by a coating process to obtain the plated printed circuit board.
可选的,通过镀膜工艺对预设印制线路板表面进行镀膜处理,得到镀膜处理后的所述印制线路板,包括:Optionally, coating the surface of a preset printed circuit board by a coating process to obtain the coated printed circuit board, comprising:
按照镀镍、镀钯以及镀金的顺序,依次在所述预设印制线路板表面镀镍、镀钯以及镀金,得到镀膜处理后的所述印制线路板。According to the order of nickel plating, palladium plating and gold plating, nickel plating, palladium plating and gold plating are performed on the surface of the preset printed circuit board in turn to obtain the printed circuit board after the coating treatment.
可选的,所述规格信息包括:晶圆器件的晶圆尺寸信息以及晶圆器件的晶圆焊盘信息。Optionally, the specification information includes: wafer size information of the wafer device and wafer pad information of the wafer device.
可选的,根据所述规格信息,确定所述晶圆器件在所述印制线路板上的键合区域,包括:Optionally, determining a bonding area of the wafer device on the printed circuit board according to the specification information includes:
根据所述晶圆器件的尺寸信息,确定所述键合区域的尺寸信息;Determining the size information of the bonding area according to the size information of the wafer device;
根据所述晶圆器件上的晶圆焊盘信息,确定所述键合区域上的键合焊盘信息。The bonding pad information on the bonding area is determined according to the wafer pad information on the wafer device.
可选的,根据所述晶圆器件上的晶圆焊盘信息,确定所述键合区域上的键合焊盘信息,包括:Optionally, determining the bonding pad information on the bonding area according to the wafer pad information on the wafer device includes:
根据所述晶圆器件上的晶圆焊盘的第一数量,确定所述键合区域上的键合焊盘的第二数量;Determining a second number of bonding pads on the bonding area according to a first number of wafer pads on the wafer device;
根据所述晶圆器件上每一个晶圆焊盘的第一分布位置,确定所述键合区域上每一个键合焊盘的第二分布位置;所述键合区域上的键合焊盘与所述晶圆器件上的晶圆焊盘一一对应;Determining a second distribution position of each bonding pad on the bonding area according to the first distribution position of each wafer pad on the wafer device; the bonding pads on the bonding area correspond one-to-one to the wafer pads on the wafer device;
根据所述晶圆器件上每一个晶圆焊盘的大小及相邻两晶圆焊盘的第一间距,确定所述键合区域上每一个键合焊盘的大小及相邻两键合焊盘的第二间距。The size of each bonding pad on the bonding area and the second distance between two adjacent bonding pads are determined according to the size of each wafer pad on the wafer device and the first distance between two adjacent wafer pads.
可选的,将所述晶圆器件固定于所述键合区域的中心位置,对所述晶圆器件和印制线路板进行引线键合,得到键合后的印制线路板,包括:Optionally, the wafer device is fixed at the center of the bonding area, and the wafer device and the printed circuit board are wire-bonded to obtain a bonded printed circuit board, including:
使用非导电胶将所述晶圆器件固定于所述键合区域的中心位置;Using non-conductive glue to fix the wafer device at the center of the bonding area;
通过键合设备将所述键合区域上的键合焊盘与所述晶圆器件对应的晶圆焊盘进行金线连接,得到所述键合后的印制线路板。The bonding pads on the bonding area are connected to the wafer pads corresponding to the wafer device by gold wires through bonding equipment to obtain the bonded printed circuit board.
可选的,在得到键合后的印制线路板之后,还包括:Optionally, after obtaining the bonded printed circuit board, the method further includes:
在键合后的所述印制线路板的键合区域安装防护材料,得到防护处理后的印制线路板。A protective material is installed on the bonding area of the printed circuit board after bonding to obtain a printed circuit board after protection treatment.
可选的,在键合后的所述印制线路板的键合区域安装防护材料,得到防护处理后的印制线路板,包括:Optionally, installing a protective material on the bonding area of the printed circuit board after bonding to obtain a printed circuit board after protection treatment, comprising:
根据所述键合区域,确定所述印制线路板上的防护区域大小,所述防护区域套设于所述键合区域的外围,且所述防护区域的面积大于所述键合区域的面积;According to the bonding area, the size of the protection area on the printed circuit board is determined, wherein the protection area is arranged outside the bonding area, and the area of the protection area is larger than the area of the bonding area;
在所述防护区域上安装防护框;Installing a protection frame on the protection area;
在所述防护框内安装防护材料,得到防护处理后的所述印制线路板。Protective material is installed in the protective frame to obtain the printed circuit board after protection treatment.
可选的,在所述防护框内安装防护材料,包括:Optionally, installing protective materials in the protective frame includes:
对于普通晶圆器件,使用环氧树脂胶填充防护框内的区域至完全覆盖所述普通晶圆器件与印制线路板之间的连接金线;For common wafer devices, epoxy resin glue is used to fill the area in the protection frame until the connecting gold wires between the common wafer device and the printed circuit board are completely covered;
对于光学晶圆器件,在所述防护框安装高透玻璃以覆盖所述光学晶圆器件。For optical wafer devices, high-transmittance glass is installed on the protection frame to cover the optical wafer devices.
本发明的上述方案至少包括以下有益效果:The above solution of the present invention includes at least the following beneficial effects:
1、根据晶圆器件尺寸及晶圆焊盘,确定印制线路板的键合区域以及键合区域上的键合焊盘,以从PCB印制线路板设计角度提前规避因设计考虑不全面导致PCBA装配完成的印制线路板报废或无法满足预期功能和性能的情况,有效缩短研发周期,提升产品质量,降低晶圆在研制阶段封测的费用,降低研发成本投入。1. According to the wafer device size and wafer pad, determine the bonding area of the printed circuit board and the bonding pad on the bonding area, so as to avoid in advance the situation where the printed circuit board assembled by PCBA is scrapped or cannot meet the expected functions and performance due to incomplete design considerations from the perspective of PCB printed circuit board design, effectively shorten the R&D cycle, improve product quality, reduce the cost of wafer packaging and testing in the development stage, and reduce R&D cost investment.
2、严格按照镀膜、引线键合、电装的顺序进行封装,以优化封装流程,杜绝因产品封装不明确或者错乱导致半成品或原材料无法进行加工和生产。2. Strictly follow the order of coating, wire bonding and electrical assembly to optimize the packaging process and prevent semi-finished products or raw materials from being unable to be processed and produced due to unclear or disordered product packaging.
3、在PCB印制线路板设计时,充分考虑晶圆器件的防护方案,保证在PCB印制线路板引线键合后,不会因为异常原因导致金线断裂,有效提高PCBA装配完成的印制线路板的良品率;并根据晶圆器件类型选定防护材料,规避因防护材料选择不当,导致无法达到预期功能和性能的目的。3. When designing PCB printed circuit boards, fully consider the protection plan of wafer devices to ensure that the gold wire will not break due to abnormal reasons after the PCB printed circuit board leads are bonded, effectively improving the yield rate of the printed circuit boards assembled by PCBA; and select protective materials according to the type of wafer devices to avoid the failure to achieve the expected functions and performance due to improper selection of protective materials.
应当理解,本发明任一实施方式的实现并不意味要同时具备或达到上述有益效果的多个或全部。It should be understood that the implementation of any embodiment of the present invention does not mean that multiple or all of the above-mentioned beneficial effects must be possessed or achieved at the same time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引申获得其它的实施附图。In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容涵盖的范围内。The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment in size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
图1是本发明实施例提供的晶圆器件的产品设计方法流程图;FIG1 is a flow chart of a product design method for a wafer device provided by an embodiment of the present invention;
图2是本发明一可选实施例提供的晶圆器件的结构示意图;FIG2 is a schematic structural diagram of a wafer device provided by an optional embodiment of the present invention;
图3是本发明一可选实施例提供的与图2晶圆器件对应的印制线路板上键合区域及键合区域上键合焊盘的分布示意图;3 is a schematic diagram of the distribution of bonding areas and bonding pads on the bonding areas on a printed circuit board corresponding to the wafer device in FIG. 2 provided by an optional embodiment of the present invention;
图4是本发明一可选实施例提供的印制线路板上晶圆器件、键合区域以及防护区域的防护框分布示意图;4 is a schematic diagram of the distribution of protection frames of wafer devices, bonding areas and protection areas on a printed circuit board provided by an optional embodiment of the present invention;
图5是本发明一可选实施例提供的晶圆器件键合到印制线路板上的示意图;5 is a schematic diagram of bonding a wafer device to a printed circuit board according to an optional embodiment of the present invention;
图6是本发明一可选实施例提供的键合后到印制线路板上安装完防护框的示意图;FIG6 is a schematic diagram of installing a protective frame on a printed circuit board after bonding according to an optional embodiment of the present invention;
图7是在图6中的防护框上安装完防护材料的示意图;FIG7 is a schematic diagram showing the installation of protective materials on the protective frame in FIG6;
图8是本发明一可选实施例提供的在防护框上安装环氧树脂胶后的示意图;FIG8 is a schematic diagram of epoxy resin glue installed on a protective frame according to an optional embodiment of the present invention;
图9是本发明一可选实施例提供的在防护框上安装高透玻璃后的示意图。FIG. 9 is a schematic diagram of a protective frame after high-transmittance glass is installed according to an optional embodiment of the present invention.
附图标号说明:Description of Figure Numbers:
10、晶圆器件;10. Wafer devices;
1、晶圆焊盘;2、键合区域边界;3、键合焊盘;4、防护框。1. Wafer pad; 2. Bonding area boundary; 3. Bonding pad; 4. Protective frame.
具体实施方式DETAILED DESCRIPTION
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
应当理解,术语“包括/包含”、“由……组成”或者任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的产品、设备、过程或方法不仅包括那些要素,而且需要时还可以包括没有明确列出的其他要素,或者是还包括为这种产品、设备、过程或方法所固有的要素。在没有更多限制的情况下,由语句“包括/包含……”、“由……组成”限定的要素,并不排除在包括所述要素的产品、设备、过程或方法中还存在另外的相同要素。It should be understood that the terms "include/comprise", "consist of..." or any other variations are intended to cover non-exclusive inclusion, so that a product, device, process or method that includes a series of elements includes not only those elements, but also may include other elements not explicitly listed when necessary, or also includes elements inherent to such product, device, process or method. In the absence of more restrictions, the elements defined by the sentence "include/comprise...", "consist of..." do not exclude the presence of other identical elements in the product, device, process or method that includes the elements.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
名词解释:Glossary:
晶圆:制作硅半导体电路所用的硅晶片;Wafer: A silicon chip used to make silicon semiconductor circuits;
PCB:印制线路板;PCB: printed circuit board;
PCBA:装配完成的印制线路板。PCBA: Assembled printed circuit board.
鉴于背景技术中所提出的现有工作客观真实存在的问题,本发明从如下几方面考虑并进行针对性的改进设计:In view of the objective and real problems in the existing work mentioned in the background technology, the present invention considers and makes targeted improvements and designs from the following aspects:
(1)针对晶圆器件的PCB设计:(1) PCB design for wafer devices:
对于大多数PCB设计工程师和大多数公司来讲,晶圆的引线键合与防护工艺是他们不曾接触过的。如果未经调研,或者没有丰富的设计经验将导致PCBA报废造成无法完成预期的功能或性能。For most PCB design engineers and most companies, the wire bonding and protection process of wafers is something they have never come into contact with. If they are not investigated or have no rich design experience, the PCBA will be scrapped and the expected function or performance will not be achieved.
(2)针对带有晶圆器件引线键合工艺的PCBA生产制造流程:(2) PCBA manufacturing process with wafer device wire bonding process:
基于大多数PCB设计工程师和大多数公司不了解晶圆的引线键合与防护工艺的背景下,如果不了解需要引线键合的产品生产流程,可能会导致在PCB引线键合的工序中生产设备无法正常生产,或者在PCBA电装工序无法正常生产,PCB电装完成后,无法安装到COB的机器上去进行引线键合,导致半成品,或原材料报废的风险。Based on the background that most PCB design engineers and most companies do not understand the wire bonding and protection process of wafers, if they do not understand the production process of products that require wire bonding, it may cause the production equipment to fail to produce normally in the PCB wire bonding process, or fail to produce normally in the PCBA electrical assembly process. After the PCB electrical assembly is completed, it cannot be installed on the COB machine for wire bonding, resulting in the risk of semi-finished products or raw materials being scrapped.
(3)针对具有光学器件的印制电路板,引线键合之后的防护方案:(3) For printed circuit boards with optical devices, protection scheme after wire bonding:
对于新工艺工程来讲,有一个致命的缺陷,即使引线键合之后,如何防护的问题。针对该问题,可能在生产和使用过程中,不经意间触碰到键合完成的晶圆,会导致金线断裂,无法满足预期的功能和性能。而且对于晶圆属于光学器件的PCBA,还需要在原材料的问题上解决透光的问题。There is a fatal flaw in the new process engineering, which is how to protect the wires even after bonding. In order to solve this problem, the bonded wafers may be accidentally touched during production and use, which may cause the gold wires to break and fail to meet the expected functions and performance. Moreover, for PCBAs where the wafers are optical devices, the light transmittance problem needs to be solved in terms of raw materials.
鉴于此,本发明的实施例提出一种晶圆器件的产品设计方法,包括:In view of this, an embodiment of the present invention provides a product design method for a wafer device, comprising:
步骤11,获取晶圆器件的规格信息以及印制线路板;Step 11, obtaining specification information of wafer devices and printed circuit boards;
步骤12,根据规格信息,确定晶圆器件在印制线路板上的键合区域;Step 12, determining the bonding area of the wafer device on the printed circuit board according to the specification information;
步骤13,将晶圆器件固定于键合区域的中心位置,对晶圆器件和印制线路板进行引线键合,得到键合后的印制线路板;Step 13, fixing the wafer device at the center position of the bonding area, and performing wire bonding on the wafer device and the printed circuit board to obtain a bonded printed circuit board;
步骤14,对键合后的印制线路板进行电装处理,得到封装后的印制线路板。Step 14, performing electrical processing on the bonded printed circuit board to obtain a packaged printed circuit board.
该实施例中,由于不同晶圆器件的规格信息是不一样的,将不同晶圆器件与印制线路板进行引线键合时的要求相应也不同;通过不同晶圆器件对应的规格信息,可以确定印制线路板上准确的键合区域,之后将晶圆器件引线键合到印制线路板上相应的键合区域,以避免盲目引线键合带来的工艺难度大、准确率低的问题,进而提高晶圆器件的封装效率及质量;In this embodiment, since the specification information of different wafer devices is different, the requirements for wire bonding different wafer devices to the printed circuit board are also different; the accurate bonding area on the printed circuit board can be determined by the specification information corresponding to different wafer devices, and then the wafer device is wire bonded to the corresponding bonding area on the printed circuit board to avoid the problems of high process difficulty and low accuracy caused by blind wire bonding, thereby improving the packaging efficiency and quality of the wafer device;
这里,可以通过键合设备对晶圆器件以及印制线路板进行引线键合处理,再对键合后的印制线路板进行电装,以保证在引线键合工序中,不受到其他元器件的干涉;同时保证在进行引线键合工序时,印制线路板能够适应所有类型的键合设备,进而有效降低了晶圆器件产品的制造风险。Here, the wafer device and the printed circuit board can be wire-bonded through bonding equipment, and then the bonded printed circuit board can be electrically installed to ensure that there is no interference from other components during the wire bonding process; at the same time, it can be ensured that the printed circuit board can adapt to all types of bonding equipment during the wire bonding process, thereby effectively reducing the manufacturing risk of wafer device products.
本发明的一可选实施例中,步骤11中获取印制线路板,可以包括:In an optional embodiment of the present invention, obtaining the printed circuit board in step 11 may include:
步骤111,通过镀膜工艺对预设印制线路板表面进行镀膜处理,得到印制线路板。Step 111, coating the surface of a preset printed circuit board through a coating process to obtain a printed circuit board.
该实施例中,对预先制备好的预设印制线路板的表面进行镀膜处理,以降低后续引线键合工艺的难度,提高引线键合产品的质量及可靠性。In this embodiment, a coating process is performed on the surface of a pre-prepared preset printed circuit board to reduce the difficulty of a subsequent wire bonding process and improve the quality and reliability of the wire bonding product.
具体的,上述步骤111,可以包括:Specifically, the above step 111 may include:
步骤1111,按照镀镍、镀钯以及镀金的顺序,依次在预设印制线路板表面镀镍、镀钯以及镀金,得到印制线路板。Step 1111, in the order of nickel plating, palladium plating and gold plating, nickel plating, palladium plating and gold plating are performed on the surface of a preset printed circuit board to obtain a printed circuit board.
该实施例中,在预设印制线路板表面镀镍钯金工艺是需要在预设印制线路板上按照先镀镍再镀钯最后镀金的顺序进行;镀膜后得到的印制线路板具有优异的抗腐蚀性能、硬度以及耐磨性,能够充分保证在引线键合完成后得到的引线键合后的印制线路板的功能和性能不发生变化,以保证最终封装后的印制线路板的质量及功能。In this embodiment, the nickel-palladium-gold plating process on the surface of a preset printed circuit board needs to be performed on the preset printed circuit board in the order of first nickel plating, then palladium plating and finally gold plating; the printed circuit board obtained after plating has excellent corrosion resistance, hardness and wear resistance, and can fully ensure that the function and performance of the printed circuit board after wire bonding obtained after the wire bonding is completed do not change, so as to ensure the quality and function of the printed circuit board after the final package.
此外,在封装开始前通过镀镍钯金工艺对制备好的预设印制线路板进行镀膜处理,以从制备印制线路板的角度出发提前规避因涉及考虑不全面导致最终封装产品报废或者无法达到预期功能和性能的情况;同时也降低后续引线键合难度,提高最终封装产品的质量及可靠性。In addition, before packaging begins, the prepared preset printed circuit board is plated using a nickel-palladium-gold plating process to avoid in advance the situation where the final packaged product is scrapped or fails to achieve the expected functions and performance due to incomplete considerations from the perspective of preparing the printed circuit board; at the same time, it also reduces the difficulty of subsequent wire bonding and improves the quality and reliability of the final packaged product.
本发明的一可选实施例中,晶圆器件的规格信息可以包括晶圆器件的晶圆尺寸信息以及晶圆焊盘信息。In an optional embodiment of the present invention, the specification information of the wafer device may include wafer size information and wafer pad information of the wafer device.
这里,晶圆器件的尺寸信息具体为该晶圆器件的面积大小,晶圆器件的晶圆焊盘信息具体为该晶圆器件上焊盘的数量、大小、间距以及分布方式等。Here, the size information of the wafer device specifically refers to the area size of the wafer device, and the wafer pad information of the wafer device specifically refers to the number, size, spacing and distribution of the pads on the wafer device.
进一步的,根据晶圆器件的规格信息,确定晶圆器件在印制线路板上的键合区域,可以包括:Further, determining the bonding area of the wafer device on the printed circuit board according to the specification information of the wafer device may include:
步骤121,根据晶圆器件的尺寸信息,确定键合区域的尺寸信息;Step 121, determining the size information of the bonding area according to the size information of the wafer device;
步骤122,根据晶圆器件上的晶圆焊盘信息,确定键合区域上的键合焊盘信息。Step 122, determining bonding pad information on the bonding area according to wafer pad information on the wafer device.
该实施例中,键合区域的尺寸信息表示该键合区域的面积大小,键合区域的形状与晶圆器件的形状相同或近似,且该键合区域尺寸信息大于晶圆器件的尺寸信息(这里,键合区域的面积大小的具体数值可以根据实际操作时的要求、印制线路板的大小以及晶圆器件的面积大小进行设置,只要满足键合区域的面积大小大于晶圆器件的面积大小即可),以便于在进行引线键合时整个晶圆器件可以完全置于键合区域内(在进行封装时,键合区域边界位于晶圆器件的外围);进一步的,可以依据晶圆焊盘的相关信息,确定键合区域上的键合焊盘的相关信息,以保证后续引线键合的准确性,进而保证封装产品的质量及性能。In this embodiment, the size information of the bonding area represents the area size of the bonding area, the shape of the bonding area is the same as or similar to the shape of the wafer device, and the size information of the bonding area is larger than the size information of the wafer device (here, the specific value of the area size of the bonding area can be set according to the requirements of actual operation, the size of the printed circuit board and the area size of the wafer device, as long as the area size of the bonding area is larger than the area size of the wafer device), so that the entire wafer device can be completely placed in the bonding area during wire bonding (when packaging, the boundary of the bonding area is located at the periphery of the wafer device); further, the relevant information of the bonding pad on the bonding area can be determined based on the relevant information of the wafer pad to ensure the accuracy of subsequent wire bonding, thereby ensuring the quality and performance of the packaged product.
本发明的一可选实施例中,上述步骤122,可以包括:In an optional embodiment of the present invention, the above step 122 may include:
步骤1221,根据晶圆器件上的晶圆焊盘的第一数量,确定键合区域上的键合焊盘的第二数量;Step 1221, determining a second number of bonding pads on the bonding area according to a first number of wafer pads on the wafer device;
步骤1222,根据晶圆器件上每一个晶圆焊盘的第一分布位置,确定键合区域上每一个键合焊盘的第二分布位置,键合区域上的键合焊盘与晶圆器件上的晶圆焊盘一一对应;Step 1222, determining a second distribution position of each bonding pad on the bonding area according to the first distribution position of each wafer pad on the wafer device, wherein the bonding pads on the bonding area correspond one-to-one to the wafer pads on the wafer device;
步骤1223,根据晶圆器件上每一个晶圆焊盘的大小及相邻两晶圆焊盘的第一间距,确定键合区域上每一个键合焊盘的大小及相邻两键合焊盘的第二间距。Step 1223, determining the size of each bonding pad on the bonding area and the second spacing between two adjacent bonding pads according to the size of each wafer pad on the wafer device and the first spacing between two adjacent wafer pads.
该实施例中,由于晶圆焊盘为晶圆器件上相应位置处引脚的焊接点(在确定晶圆器件上的引脚在实际应用时不具有任何作用的情况下,该引脚可以不做焊盘),因此晶圆焊盘的第一数量与键合焊盘的第二数量应当是相同的;In this embodiment, since the wafer pads are welding points of the pins at the corresponding positions on the wafer device (if it is determined that the pins on the wafer device have no function in actual application, the pins may not be used as pads), the first number of wafer pads and the second number of bonding pads should be the same;
由于不同规格或不同形式的晶圆器件上晶圆焊盘的排布是不一样的,为确保引线键合后的产品功能机性能,因此键合区域上的键合焊盘的第二分部位置应当是与晶圆焊盘的第一分布位置是一一对应的;同时,为保证引线键合的准确性及引线键合后的产品质量,键合焊盘的大小应当略大于对应晶圆焊盘的大小,且相邻两键合焊盘之间的第二间距也应当略大于对应相邻两晶圆焊盘之间的第一间距;优选的,键合焊盘与对应晶圆焊盘之间的距离可以依据晶圆焊盘之间的距离进行设置,且当晶圆焊盘之间的距离越小时,键合焊盘与对应晶圆焊盘之间的距离就越大;在本发明的一可实现示例中,键合焊盘与对应晶圆焊盘之间的距离可以设置为2mm。Since the arrangement of wafer pads on wafer devices of different specifications or different forms is different, in order to ensure the functional performance of the product after wire bonding, the second division position of the bonding pad on the bonding area should be one-to-one corresponding to the first distribution position of the wafer pad; at the same time, in order to ensure the accuracy of wire bonding and the quality of the product after wire bonding, the size of the bonding pad should be slightly larger than the size of the corresponding wafer pad, and the second spacing between two adjacent bonding pads should also be slightly larger than the first spacing between two adjacent wafer pads; preferably, the distance between the bonding pad and the corresponding wafer pad can be set according to the distance between the wafer pads, and the smaller the distance between the wafer pads, the larger the distance between the bonding pad and the corresponding wafer pad; in an achievable example of the present invention, the distance between the bonding pad and the corresponding wafer pad can be set to 2mm.
需要说明的是,如果晶圆器件为圆形或正方形时,那么对应的间距大小都相同;对于如图中晶圆器件为长方形的情况,间距的大小不同,此时如果晶圆焊盘间距大小有个别不一致的,键合焊盘可以不做调整,如果晶圆焊盘间距大小差异过大,例如超过20%,就需要按照晶圆焊盘进行同步调整键合焊盘。It should be noted that if the wafer device is round or square, the corresponding spacing sizes are the same; for the case where the wafer device is rectangular as shown in the figure, the spacing sizes are different. At this time, if the wafer pad spacing sizes are individually inconsistent, the bonding pads do not need to be adjusted. If the difference in wafer pad spacing sizes is too large, for example, more than 20%, it is necessary to synchronize the bonding pads according to the wafer pads.
如图2所示,以晶圆器件的尺寸信息为5.4mm×7mm、晶圆焊盘数量为124Pin、相邻两晶圆焊盘之间距为140um、晶圆焊盘大小为80um×80um,晶圆焊盘呈四周分布为例;相应的,PCB印制线路板键合区域上的键合焊盘的数量也应当为124Pin、相邻两键合焊盘之间的间距为200 um(8mil)、键合焊盘的大小为101.6 um×266.7 um((可以依据是行业内的常规制造工艺精度确定),相应的,在设计PCB印制线路板键合区域上的键合焊盘时,也应该四周分布,且尽量保证键合区域上的键合焊盘出现方向与晶圆焊盘出现方向是一致的,则对应得到PCB印制线路板键合区域上的键合焊盘的分布的如图3所示。As shown in FIG2, the size information of the wafer device is 5.4 mm × 7 mm, the number of wafer pads is 124 pins, the distance between two adjacent wafer pads is 140 um, the size of the wafer pad is 80 um × 80 um, and the wafer pads are distributed all around. As an example, the number of bonding pads on the bonding area of the PCB printed circuit board should also be 124 pins, the distance between two adjacent bonding pads is 200 um (8 mil), and the size of the bonding pad is 101.6 um × 266.7 um (which can be determined based on the conventional manufacturing process accuracy in the industry). Accordingly, when designing the bonding pads on the bonding area of the PCB printed circuit board, they should also be distributed all around, and try to ensure that the direction of the bonding pads on the bonding area is consistent with the direction of the wafer pads. The corresponding distribution of the bonding pads on the bonding area of the PCB printed circuit board is shown in FIG3.
本发明的一可选实施例中,上述步骤13,可以包括:In an optional embodiment of the present invention, the above step 13 may include:
步骤131,使用非导电胶将晶圆器件固定于键合区域的中心位置;Step 131, using non-conductive adhesive to fix the wafer device at the center of the bonding area;
步骤132,通过键合设备将键合区域上的键合焊盘与晶圆器件对应的晶圆焊盘进行金线连接,得到键合后的印制线路板。Step 132, using a bonding device to connect the bonding pads on the bonding area to the wafer pads corresponding to the wafer device with gold wires to obtain a bonded printed circuit board.
该实施例中,在确定好键合区域以及相应的键合焊盘后,可以通过非导电胶将晶圆器件固定在键合区域的中心位置,以防止进行引线键合时晶圆器件移动而导致的引线键合有误或损坏晶圆器件;这里,采用非导电胶进行固定,以保证引线键合后产品的功能和性能;同时在涂抹非导电胶时需要涂抹均匀且适量,涂抹不宜过多;In this embodiment, after the bonding area and the corresponding bonding pad are determined, the wafer device can be fixed at the center of the bonding area by non-conductive adhesive to prevent the wafer device from moving during wire bonding, which may cause incorrect wire bonding or damage to the wafer device. Here, non-conductive adhesive is used for fixing to ensure the function and performance of the product after wire bonding. At the same time, the non-conductive adhesive needs to be applied evenly and in an appropriate amount, and should not be applied too much.
进一步的,通过键合设备将键合焊盘与晶圆器件上与之对应的晶圆焊盘进行金线连接,得到键合后的印制线路板,如图4所示。Furthermore, the bonding pads are connected to the corresponding wafer pads on the wafer device by gold wires through a bonding device to obtain a bonded printed circuit board, as shown in FIG4 .
本发明的一可选实施例中,基于步骤131至132的基础上,还可以包括:In an optional embodiment of the present invention, based on steps 131 to 132, the following may also be included:
步骤133,在键合后的印制线路板的键合区域安装防护材料,得到防护处理后的印制线路板。Step 133, installing a protective material on the bonding area of the bonded printed circuit board to obtain a printed circuit board after protection treatment.
该实施例中,引线键合后为避免异常原因导致金线断裂,如不经意间触碰到引线键合后的印制线路板,会导致金线断裂,无法满足最终封装产品的预期功能和性能,因此需要在键合区域安装防护材料,以做到防尘,防触碰,防静电,保证封装产品的质量以及功能、性能要求。In this embodiment, in order to avoid abnormal reasons causing the breakage of the gold wire after wire bonding, if the printed circuit board after wire bonding is accidentally touched, the gold wire will be broken, and the expected functions and performance of the final packaged product cannot be met. Therefore, it is necessary to install protective materials in the bonding area to prevent dust, touch and static electricity, so as to ensure the quality, function and performance requirements of the packaged product.
本发明的一可选实施例中,上述步骤133,可以包括:In an optional embodiment of the present invention, the above step 133 may include:
步骤1331,根据键合区域,确定印制线路板上的防护区域大小,防护区域套设于键合区域的外围,且防护区域的面积大于键合区域的面积;Step 1331, determining the size of the protection area on the printed circuit board according to the bonding area, the protection area is set outside the bonding area, and the area of the protection area is larger than the area of the bonding area;
步骤1332,在防护区域上安装防护框;Step 1332, installing a protection frame on the protection area;
步骤1333,在防护框内安装防护材料,得到防护处理后的印制线路板。Step 1333, installing protective material in the protective frame to obtain a printed circuit board after protective treatment.
该实施例中,可以依据键合区域的形状及大小确定防护区域的形状及大小,且防护区域的面积大小要大于键合区域的面积大小;优选的,可以在键合区域上键合焊盘的外围且距离键合焊盘预设距离位置处设置防护区域;在一个可实现示例中,该预设距离可以是2.5mm(防护区域边界距离键合焊盘的距离)。In this embodiment, the shape and size of the protection area can be determined according to the shape and size of the bonding area, and the area of the protection area must be larger than the area of the bonding area; preferably, the protection area can be set at the periphery of the bonding pad on the bonding area and at a preset distance from the bonding pad; in an achievable example, the preset distance can be 2.5 mm (the distance between the boundary of the protection area and the bonding pad).
如图6所示,在确定完防护区域及对应的边界位置后,可以在防护区域的边界位置处安装防护框;优选的,防护框的边框宽度可以设置为2mm;这里,可以在防护区域的边界位置处均匀涂抹非导电胶,之后将防护框安装在键合后的印制线路板上;以图2所示的晶圆器件及对应如图3所示的键合区域及键合焊盘分布示意图为例,对应的防护区域上安装防护框的示意图如图5所示。As shown in Figure 6, after determining the protection area and the corresponding boundary position, a protection frame can be installed at the boundary position of the protection area; preferably, the border width of the protection frame can be set to 2mm; here, non-conductive glue can be evenly applied at the boundary position of the protection area, and then the protection frame can be installed on the bonded printed circuit board; taking the wafer device shown in Figure 2 and the corresponding bonding area and bonding pad distribution diagram shown in Figure 3 as an example, the schematic diagram of installing the protection frame on the corresponding protection area is shown in Figure 5.
进一步的,如图7所示,在防护框内安装防护材料;这里,为保证具有不同功能的晶圆器件在安装防护材料后仍能保持相应的功能,可以选择性的安装相应的防护材料,且相应的防护材料应当是完全覆盖在、晶圆焊盘与键合焊盘之间的连接金线上,以保护连接金线,避免误碰导致的断裂。Furthermore, as shown in FIG. 7 , protective materials are installed in the protective frame; here, in order to ensure that wafer devices with different functions can still maintain corresponding functions after installing the protective materials, corresponding protective materials can be selectively installed, and the corresponding protective materials should completely cover the connecting gold wires between the wafer pads and the bonding pads to protect the connecting gold wires and avoid breakage caused by accidental contact.
在本发明的一可实现实施例中,防护材料可以包括至少以下两种:密封防护材料、透光防护材料;这里,密封防护材料主要针对普通晶圆器件的防护,以避免误碰导致键合的金线断裂;优选的,该密封防护材料可以是环氧树脂胶;透光防护材料主要针对光学晶圆器件的防护,以保证光学晶圆器件的相应功能(光学晶圆器件的传感器在接收到光的能量并转换成电信号);优选的,该透光防护材料可以是高透玻璃,以保证光线可以直接照射到光学晶圆器件的传感器上。In an achievable embodiment of the present invention, the protective material may include at least the following two types: a sealing protective material and a light-transmitting protective material; here, the sealing protective material is mainly used to protect ordinary wafer devices to avoid accidental contact that may cause the bonded gold wire to break; preferably, the sealing protective material may be epoxy resin glue; the light-transmitting protective material is mainly used to protect optical wafer devices to ensure the corresponding functions of the optical wafer devices (the sensor of the optical wafer device receives light energy and converts it into an electrical signal); preferably, the light-transmitting protective material may be high-transmittance glass to ensure that light can directly irradiate the sensor of the optical wafer device.
本发明的一可选实施例中,上述步骤1333,可以包括:In an optional embodiment of the present invention, the above step 1333 may include:
步骤13331,对于普通晶圆器件,使用环氧树脂胶填充防护框内的区域至完全覆盖普通晶圆器件与印制线路板之间的连接金线;Step 13331, for ordinary wafer devices, use epoxy resin glue to fill the area inside the protection frame until the connecting gold wires between the ordinary wafer device and the printed circuit board are completely covered;
步骤13332,对于光学晶圆器件,在防护框安装高透玻璃以覆盖光学晶圆器件。Step 13332, for the optical wafer device, install high-transmittance glass on the protective frame to cover the optical wafer device.
该实施例中,如图8所示,针对普通晶圆器件,可以利用点胶机控制环氧树脂胶的胶水量,直到胶水完全填充并覆盖普通晶圆器件与印制线路板之间的连接金线,这里,防护框的设置可以将环氧树脂胶限制在防护区域内,避免环氧树脂胶流入到印制线路板上的其他区域;在环氧树脂胶填充完成后,放置于常温下等待胶水固化即可进行后续的电装处理。In this embodiment, as shown in FIG8 , for common wafer devices, a glue dispenser can be used to control the amount of epoxy resin glue until the glue completely fills and covers the connecting gold wires between the common wafer device and the printed circuit board. Here, the setting of the protective frame can limit the epoxy resin glue within the protective area to prevent the epoxy resin glue from flowing into other areas of the printed circuit board. After the epoxy resin glue is filled, it is placed at room temperature to wait for the glue to solidify before subsequent electrical processing can be carried out.
如图9所示,针对光学晶圆器件,首先在防护框上均匀涂抹非导电胶,再将高透玻璃粘贴在防护框上以覆盖整个晶圆器件及键合区域,这里,防护框的设置可以为高透玻璃提供支撑;在高透玻璃粘贴完成后,放置于常温下等待胶水固化即可进行后续的电装处理;应当知道的是,防护材料不仅限于上述两种,能够满足防护功能(避免误碰使金线断裂)以及不影响不同功能晶圆器件相应功能的防护材料均可。As shown in FIG9 , for optical wafer devices, firstly, non-conductive glue is evenly applied on the protective frame, and then the high-transmittance glass is pasted on the protective frame to cover the entire wafer device and the bonding area. Here, the setting of the protective frame can provide support for the high-transmittance glass. After the high-transmittance glass is pasted, it is placed at room temperature and waits for the glue to solidify for subsequent electrical processing. It should be known that the protective materials are not limited to the above two types, and any protective materials that can meet the protective function (avoid accidental contact and breakage of the gold wire) and do not affect the corresponding functions of wafer devices with different functions are acceptable.
本发明的上述实施例提供的方法,通过对预先制备好的印制线路板进行镀膜处理,并严格按照镀镍、镀钯、镀金的顺序进行镀膜,可以提高印制线路板的硬度及抗腐蚀性能等,降低后续引线键合的难度,提高最终封装产品可靠性;进一步的,依据晶圆器件的尺寸信息及晶圆焊盘信息,确定镀膜后的印制线路板上键合区域的尺寸信息及键合焊盘信息,并将对应焊盘进行金线连接;进一步的,对键合后的印制线路板进行防护处理,在做到防尘、防触碰、防静电的同时,也可以保证晶圆器件的相应功能,进而提高最终封装产品的质量,在防护处理后再进行电装处理,进一步保证封装产品的质量。The method provided by the above-mentioned embodiment of the present invention can improve the hardness and corrosion resistance of the printed circuit board, reduce the difficulty of subsequent wire bonding, and improve the reliability of the final packaged product by coating the pre-prepared printed circuit board and strictly coating it in the order of nickel plating, palladium plating, and gold plating; further, according to the size information of the wafer device and the wafer pad information, the size information and bonding pad information of the bonding area on the printed circuit board after coating are determined, and the corresponding pads are connected with gold wires; further, the printed circuit board after bonding is protected, while being dust-proof, touch-proof, and anti-static, the corresponding functions of the wafer device can also be guaranteed, thereby improving the quality of the final packaged product, and the electrical equipment is further processed after the protection treatment to further ensure the quality of the packaged product.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
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