CN119029737A - A cable laying device for building mechanical and electrical installation - Google Patents
A cable laying device for building mechanical and electrical installation Download PDFInfo
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- CN119029737A CN119029737A CN202411118816.4A CN202411118816A CN119029737A CN 119029737 A CN119029737 A CN 119029737A CN 202411118816 A CN202411118816 A CN 202411118816A CN 119029737 A CN119029737 A CN 119029737A
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- 238000010616 electrical installation Methods 0.000 title description 3
- 238000003032 molecular docking Methods 0.000 claims abstract description 134
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000009434 installation Methods 0.000 claims abstract description 25
- 210000001503 joint Anatomy 0.000 claims description 34
- 239000000725 suspension Substances 0.000 claims description 28
- 238000013016 damping Methods 0.000 claims description 24
- 230000035939 shock Effects 0.000 claims description 12
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 14
- 238000013461 design Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 238000011900 installation process Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
- H02G1/04—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables for mounting or stretching
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
本发明为一种建筑机电安装用电缆架设装置,涉及机电电缆架设设备技术领域,包括对称设置的两个架设机构,两个架设机构之间设置有对接连接机构;架设机构包括架设基座,架设基座上设置有架设基架,架设基架上设置有升降托举结构,架设基座上设置有升降移动结构,架设基座上设置有拖车架。本发明通过上述各部件的协同工作,不仅能够实现电缆的快速、精确铺设,而且在移动、拖动过程中确保了电缆和装置的安全与稳定。此外,其设计的灵活性和便捷的移动能力,使得该装置能够适应各种复杂的作业环境,满足现代建筑机电安装工程的多样化需求。
The present invention is a cable laying device for building electromechanical installation, which relates to the technical field of electromechanical cable laying equipment, including two symmetrically arranged laying mechanisms, with a docking connection mechanism provided between the two laying mechanisms; the laying mechanism includes a laying base, a laying frame is provided on the laying base, a lifting and lifting structure is provided on the laying frame, a lifting and moving structure is provided on the laying base, and a trailer frame is provided on the laying base. The present invention can not only realize the rapid and accurate laying of cables through the coordinated work of the above-mentioned components, but also ensure the safety and stability of the cables and devices during the movement and dragging process. In addition, the flexibility of its design and convenient mobility enable the device to adapt to various complex working environments and meet the diverse needs of modern building electromechanical installation projects.
Description
技术领域Technical Field
本发明涉及机电电缆架设设备技术领域,尤其涉及一种建筑机电安装用电缆架设装置。The invention relates to the technical field of electromechanical cable laying equipment, and in particular to a cable laying device for building electromechanical installation.
背景技术Background Art
在现代建筑机电安装工程中,电缆铺设是一个至关重要的环节,直接关系到整个建筑电气系统的安全运行与维护便利性。传统的电缆架设方法大多依赖人工操作,不仅劳动强度大,而且效率低下,特别是在复杂地形和大直径重载电缆的铺设中,更显现出其局限性。此外,电缆在搬运、升降及固定过程中易受到意外损伤,不仅影响电缆寿命,还可能埋下安全隐患。In modern building mechanical and electrical installation projects, cable laying is a crucial link, which is directly related to the safe operation and maintenance convenience of the entire building electrical system. Traditional cable laying methods mostly rely on manual operations, which are not only labor-intensive but also inefficient, especially in the laying of large-diameter and heavy-loaded cables in complex terrains. In addition, cables are prone to accidental damage during transportation, lifting and fixing, which not only affects the life of the cables, but also may pose safety hazards.
目前,虽然市场上已出现了一些机电安装用的电缆铺设机械,这些装置在电缆架设过程中往往需要多人协作,且难以适应不同高度和位置的电缆盘,导致架设过程繁琐且效率低下。同时,现有装置在移动和运输时缺乏灵活性,无法快速在不同施工地点之间转移,影响了工程的连续性和施工的灵活性。此外,安全性也是现有电缆架设装置亟待解决的问题,由于缺乏有效的稳定和锁紧机制,电缆在架设过程中容易发生滑动或倾倒,造成安全事故。At present, although some cable laying machines for electromechanical installation have appeared on the market, these devices often require the cooperation of multiple people during the cable laying process, and it is difficult to adapt to cable reels of different heights and positions, resulting in a cumbersome and inefficient installation process. At the same time, the existing devices lack flexibility in movement and transportation, and cannot be quickly transferred between different construction sites, affecting the continuity of the project and the flexibility of construction. In addition, safety is also an urgent problem to be solved by existing cable laying devices. Due to the lack of effective stabilization and locking mechanisms, cables are prone to sliding or tipping over during the installation process, causing safety accidents.
如何解决上述技术问题为本发明面临的课题。How to solve the above technical problems is the subject faced by the present invention.
发明内容Summary of the invention
为了解决现有技术的不足,本发明提供了一种设计合理,安全可靠的建筑机电安装用电缆架设装置,在电缆架设作业中展现出极高的效率、灵活性、安全性和智能化水平,同时兼顾了对电缆的保护和系统的维护便捷性,是机电安装领域的一大技术革新,能够显著提升施工效率和工程质量。In order to address the deficiencies in the prior art, the present invention provides a cable laying device for building electromechanical installation that is rationally designed, safe and reliable. The device exhibits extremely high efficiency, flexibility, safety and intelligence in cable laying operations, while taking into account both cable protection and system maintenance convenience. It is a major technological innovation in the field of electromechanical installation and can significantly improve construction efficiency and project quality.
本发明解决其技术问题所采用的技术方案是:一种建筑机电安装用电缆架设装置,包括对称设置的两个架设机构,两个所述架设机构之间设置有对接连接机构;所述架设机构包括架设基座,所述架设基座上设置有架设基架,所述架设基架上设置有升降托举结构,所述架设基座上设置有升降移动结构,所述架设基座上设置有拖车架;The technical solution adopted by the present invention to solve the technical problem is: a cable laying device for building electromechanical installation, comprising two symmetrically arranged laying mechanisms, a butt connection mechanism is arranged between the two laying mechanisms; the laying mechanism comprises a laying base, a laying frame is arranged on the laying base, a lifting and lifting structure is arranged on the laying frame, a lifting and moving structure is arranged on the laying base, and a trailer frame is arranged on the laying base;
所述对接连接机构包括用以连接两个架设机构中的架设基座的稳固连接组件,两个所述架设机构中的升降移动结构之间设置有对接联动组件,两个所述架设机构中的架设基架之间设置有联动锁紧组件,两个所述架设机构中的拖车架之间设置有连接锁紧组件;The docking connection mechanism includes a stable connection component for connecting the erection bases of the two erection mechanisms, a docking linkage component is provided between the lifting and moving structures of the two erection mechanisms, a linkage locking component is provided between the erection bases of the two erection mechanisms, and a connection locking component is provided between the trailer frames of the two erection mechanisms;
架设使用时,两个所述架设机构分别位于电缆盘的两端处,且所述升降托举结构分别与所述电缆盘连接,且所述架设基座与地面相接触;而移动拖动时,所述对接连接机构用以将两个所述架设机构进行连接、使得两个所述架设机构成为一个整体,且通过拖车架挂靠在汽车上。When erecting and using, the two erecting mechanisms are respectively located at the two ends of the cable drum, and the lifting and lifting structures are respectively connected to the cable drum, and the erecting base is in contact with the ground; and when moving and dragging, the docking connection mechanism is used to connect the two erecting mechanisms so that the two erecting mechanisms become a whole, and are hung on the car through the trailer frame.
本发明具体的特点还有,所述升降托举结构包括设置在所述架设基架上、且与所述架设基架滑动配合的托举基座,所述托举基座上设置有减震托举组件,所述架设基架上设置有与所述托举基座配合的升降单元,所述托举基座上设置有与所述减震托举组件配合的缓震夹持组件;所述电缆盘中设置有贯穿所述电缆盘、且与所述减震托举组件配合的托举轴杆,所述架设基架中设置有与所述托举基座滑动配合的滑动槽,所述架设基架上开设有与所述升降单元配合的升降槽。The specific features of the present invention include that the lifting and lowering structure includes a lifting base which is arranged on the erection base and slidingly cooperates with the erection base, a shock-absorbing lifting assembly is arranged on the lifting base, a lifting unit which cooperates with the lifting base is arranged on the erection base, and a shock-absorbing clamping assembly which cooperates with the shock-absorbing lifting assembly is arranged on the lifting base; a lifting shaft which passes through the cable drum and cooperates with the shock-absorbing lifting assembly is arranged in the cable drum, a sliding groove which slides with the lifting base is arranged in the erection base, and a lifting groove which cooperates with the lifting unit is opened on the erection base.
进一步的,所述减震托举组件包括设置在所述托举基座上的减震架,所述减震架上设置有减震环架,所述减震环架靠近另一个架设基座一侧面设置有连接环架,所述连接环架上设置有与所述电缆盘连接的连接螺杆,所述连接盘与所述减震环架之间设置有若干个连接缓震杆,且所述缓震夹持组件设置在所述减震环架上;Further, the shock-absorbing lifting assembly includes a shock-absorbing frame arranged on the lifting base, a shock-absorbing ring frame is arranged on the shock-absorbing frame, a connecting ring frame is arranged on a side of the shock-absorbing ring frame close to another mounting base, a connecting screw connected to the cable drum is arranged on the connecting ring frame, a plurality of connecting damping rods are arranged between the connecting drum and the shock-absorbing ring frame, and the damping clamping assembly is arranged on the shock-absorbing ring frame;
所述托举基座上设置有位于所述减震架中的限位U架,所述托举基座上设置有顶撑液压杆,所述顶撑液压杆的移动端处设置有与所述限位U架滑动配合的顶撑托架;使用时,所述托举轴杆位于所述顶撑托架上,且所述托举轴杆贯穿所述电缆盘。The lifting base is provided with a limiting U-frame located in the shock-absorbing frame, and the lifting base is provided with a supporting hydraulic rod, and the movable end of the supporting hydraulic rod is provided with a supporting bracket that slides with the limiting U-frame; when in use, the lifting shaft rod is located on the supporting bracket, and the lifting shaft rod passes through the cable drum.
进一步的,所述缓震夹持组件包括沿所述减震环架的周向方向均匀设置在所述减震环架上的液压驱动杆,若干个液压驱动杆的移动端处共同连接同一个夹持环架,所述夹持环架上设置有与所述电缆盘连接的连接杆;Furthermore, the shock absorbing clamping assembly includes hydraulic drive rods uniformly arranged on the shock absorbing ring frame along the circumferential direction of the shock absorbing ring frame, and the moving ends of several hydraulic drive rods are commonly connected to the same clamping ring frame, and the clamping ring frame is provided with a connecting rod connected to the cable drum;
所述夹持环架与所述连接环架同轴设置,且所述连接环架的内径长度大于所述夹持环架的外径长度;所述架设基架上设置有与所述升降单元、且与所述托举基座配合的定位单元。The clamping ring frame is coaxially arranged with the connecting ring frame, and the inner diameter length of the connecting ring frame is greater than the outer diameter length of the clamping ring frame; the erection base frame is provided with a positioning unit which cooperates with the lifting unit and the lifting base.
进一步的,所述定位单元包括竖向开设在所述架设基架上的若干个定位孔,所述托举基座上设置有与所述定位孔配合的限定孔,所述限位孔中设置有与所述定位孔配合的定位杆;Furthermore, the positioning unit includes a plurality of positioning holes vertically opened on the erection base, the lifting base is provided with limiting holes matched with the positioning holes, and the limiting holes are provided with positioning rods matched with the positioning holes;
所述升降单元包括设置在所述架设基座上的升降绞盘,所述架设基架上设置有转向轮组,所述升降绞盘上设置有与所述转动轮组配合的升降铰绳设置有与所述定位孔。The lifting unit comprises a lifting winch arranged on the erection base, a steering wheel group is arranged on the erection base, and a lifting rope matched with the rotating wheel group is arranged on the lifting winch and is provided with the positioning hole.
本发明具体的特点还有,所述升降移动结构包括开设在所述架设基座上的行程槽,所述行程槽中设置有行程液压杆,所述行程液压杆的移动端处设置有悬挂架,所述悬挂架远离另一个架设基座的一侧设置有移动车架,所述移动车架上设置有行走车轮;The specific characteristics of the present invention are that the lifting and moving structure includes a travel groove provided on the erection base, a travel hydraulic rod is provided in the travel groove, a suspension frame is provided at the moving end of the travel hydraulic rod, a moving frame is provided on the side of the suspension frame away from another erection base, and a traveling wheel is provided on the moving frame;
所述架设基座的两端处对称设置有两组移动单元,且每一组所述移动单元包括对称设置在所述架设基座上的两个移动单元,且所述移动单元包括设置在所述架设基座上的移动液压杆,所述移动液压杆的移动端设置有移动滚珠。Two groups of moving units are symmetrically arranged at both ends of the erection base, and each group of the moving units includes two moving units symmetrically arranged on the erection base, and the moving units include a moving hydraulic rod arranged on the erection base, and a moving ball is arranged at the moving end of the moving hydraulic rod.
进一步的,所述对接联动组件包括插接其中一个所述悬挂架上的第一对接插筒,且另一个所述悬挂架上插接有与所述第一对接插筒连接配合的第二对接插筒,所述悬挂架远离所述移动车架一侧处开设有与所述第一对接插筒或第二对接插筒配合的插槽,所述悬挂架上设置有与所述第一对接插筒或第二对接插筒配合的对接螺杆,所述悬挂架上开设有贯穿圆槽,所述贯穿圆槽中设置有对接联动筒,所述对接联动筒的两端均设置有与所述悬挂架连接的限位圆盘;Furthermore, the docking linkage assembly includes a first docking plug-in plug-in plugged into one of the suspension frames, and a second docking plug-in plug-in plugged into the other suspension frame and connected to the first docking plug-in ...
而移动拖动时,所述对接联动筒分别贯穿其中一个悬挂架、第一对接插筒、第二对接插筒以及另一个悬挂架;所述第一对接插筒包括与所述插槽插接配合的插筒部,所述插筒部上设置有与所述对接螺杆配合的连接螺孔,所述插筒部上设置有联动盘,所述联动盘上设置有与所述第二对接插筒连接的联动螺杆;所述第二对接插筒的结构与所述第一对接插筒的结构一致。When moving and dragging, the docking linkage cylinder respectively passes through one of the suspension frames, the first docking plug-in cylinder, the second docking plug-in cylinder and the other suspension frame; the first docking plug-in cylinder includes an insert cylinder portion that is plugged into and matched with the slot, and the insert cylinder portion is provided with a connecting screw hole that matches with the docking screw, and the insert cylinder portion is provided with a linkage disk, and the linkage disk is provided with a linkage screw connected to the second docking plug-in cylinder; the structure of the second docking plug-in cylinder is consistent with that of the first docking plug-in cylinder.
进一步的,所述稳固连接组件包括设置在其中一个架设基座上的对接连接臂,另一个所述架设基座上设置有与所述对接连接臂配合的对接连接槽,且所述架设基座上设置有与所述对接连接臂配合的限位螺杆;Further, the stable connection assembly includes a docking connection arm arranged on one of the erection bases, a docking connection groove matched with the docking connection arm is arranged on the other erection base, and a limiting screw matched with the docking connection arm is arranged on the erection base;
所述架设基座的两端处均设置有对接连架,所述对接连架上设置有贯穿槽,两个所述对接连架上之间设置有对接伸缩架,且所述对接伸缩架贯穿所述贯穿槽,所述对接伸缩架的两端处设置有与所述对接连接配合的紧固插杆;Both ends of the erection base are provided with butt-jointing frames, the butt-jointing frames are provided with through grooves, a butt-jointing telescopic frame is provided between the two butt-jointing frames, and the butt-jointing telescopic frame penetrates the through grooves, and fastening rods cooperating with the butt joint are provided at both ends of the butt-jointing telescopic frame;
架设使用时,所述对接伸缩架处于展开状态,当移动拖动时,所述对接伸缩架处于伸缩状态。When erected and used, the docking telescopic frame is in an unfolded state, and when moved and dragged, the docking telescopic frame is in a telescopic state.
本发明具体的特点还有,所述联动锁紧组件包括设置在所述架设基架的两端处的对接锁紧架,且所述对接锁紧架上设置有与另一个所述对接锁紧架连接的锁紧螺杆,所述锁紧螺杆上设置有与所述对接锁紧架配合的锁紧螺母;The specific characteristics of the present invention are that the linkage locking assembly includes a butt locking frame arranged at both ends of the erection base frame, and the butt locking frame is provided with a locking screw connected to the other butt locking frame, and the locking screw is provided with a locking nut matched with the butt locking frame;
其中一个架设基架上设置有锁紧板,所述锁紧板上设置有贯穿两个所述架设锁紧架中的升降槽上的限位架,所述限位架上设置有与所述限位架滑动配合的限位板,所述限位板上设置有与所述限位架配合的限位螺杆,所述锁紧板和所述限位板上均设置有与所述架设基架连接的限定螺杆。A locking plate is provided on one of the erection base frames, and a limit frame is provided on the locking plate, which passes through the lifting slots in the two erection locking frames. A limit plate that slides with the limit frame is provided on the limit frame, and a limit screw that cooperates with the limit frame is provided on the limit plate. Both the locking plate and the limit plate are provided with a limit screw connected to the erection base frame.
本发明具体的特点还有,所述拖车架包括设置在所述架设基座上的铰接架,所述铰接架上设置有与所述铰接架转动连接的牵引架;所述牵引架包括与所述铰接架转动配合的牵引基架,所述牵引基架上设置有对接基架,所述牵引基架上设置有与所述对接基架连接的稳固斜架;The specific characteristics of the present invention are that the trailer frame includes an articulated frame arranged on the erection base, the articulated frame is provided with a traction frame rotatably connected to the articulated frame; the traction frame includes a traction base frame rotatably matched with the articulated frame, the traction base frame is provided with a docking base frame, and the traction base frame is provided with a stable inclined frame connected to the docking base frame;
所述连接锁紧组件包括连接T架,所述连接T架上设置有与汽车拖动配合的拖动挂环,所述稳固斜架远离所述牵引基架一端处设置有连接架,所述连接架上设置有与所述连接T架连接的第一螺杆,所述连接T架上设置有与所述连接架连接的第二螺杆。The connecting locking assembly includes a connecting T frame, on which a towing ring cooperating with the towing of the car is provided, a connecting frame is provided at one end of the stable inclined frame away from the towing base frame, on which a first screw connected to the connecting T frame is provided, and on which a second screw connected to the connecting frame is provided.
本发明将电缆盘架设、水平移动、转向调整、远距离转移等诸多工序合理集成,可一体化高效完成。升降单元、移动单元等直线驱动机构使操作十分简便,仅需少量人力即可完成全过程。同时对称设计使系统在对接后具有很高的平衡性和稳定性,操作时无需复杂的辅助支撑,大大提高了作业效率。The present invention rationally integrates many processes such as cable drum installation, horizontal movement, steering adjustment, and long-distance transfer, which can be completed in an integrated and efficient manner. The linear drive mechanisms such as the lifting unit and the moving unit make the operation very simple, and only a small amount of manpower is required to complete the whole process. At the same time, the symmetrical design makes the system have high balance and stability after docking, and no complicated auxiliary support is required during operation, which greatly improves the operation efficiency.
本发明采用了对称设置的双机构设计,两个架设机构分别承载电缆盘的两端,可以同时在电缆盘的两端进行作业,大大提高了电缆铺设的速度和效率。特别是在长距离、大直径电缆的铺设场景中,这种双端同步作业模式显著优于传统单点作业方式。因此,该装置适应范围广,不仅可承载各种规格的电缆盘,即使是超大型、超重载的电缆也可轻松应对。The present invention adopts a symmetrical dual-mechanism design. The two erection mechanisms carry the two ends of the cable drum respectively, and can operate at both ends of the cable drum at the same time, greatly improving the speed and efficiency of cable laying. Especially in the laying scenario of long-distance and large-diameter cables, this dual-end synchronous operation mode is significantly better than the traditional single-point operation mode. Therefore, the device has a wide range of adaptability. It can not only carry cable drums of various specifications, but also easily handle super-large and super-heavy-loaded cables.
本发明中的升降托举结构中的减震托举组件,包括减震架、减震环架、连接环架以及缓震夹持组件,能够有效吸收电缆在提升和移动过程中的震动,保护电缆不受损伤,延长电缆使用寿命,同时也降低了施工过程中的安全隐患,升降托举结构中多种减震、缓冲机构的使用,确保了系统对大型重载电缆盘的可靠承载能力。The shock-absorbing and lifting components in the lifting and lifting structure of the present invention include a shock-absorbing frame, a shock-absorbing ring frame, a connecting ring frame and a shock-absorbing clamping component, which can effectively absorb the vibration of the cable during the lifting and moving process, protect the cable from damage, and extend the service life of the cable. At the same time, it also reduces the safety hazards in the construction process. The use of various shock-absorbing and buffering mechanisms in the lifting and lifting structure ensures the system's reliable bearing capacity for large and heavy-loaded cable reels.
本发明在水平面内的移动范围大,可根据需要灵活调整位置,不受场地及管线布置的限制。同时牵引架的设计,使整个系统可与汽车拖挂连接,实现远距离的快速转移和调运。因此,该装置可广泛应用于各种复杂的建筑环境,无论室内外、地上地下,施工现场如何变化,都可高效适应。The present invention has a large range of movement in the horizontal plane, and can flexibly adjust the position as needed, without being restricted by the site and pipeline layout. At the same time, the design of the traction frame enables the entire system to be connected to a car trailer to achieve long-distance rapid transfer and transportation. Therefore, the device can be widely used in various complex building environments, and can efficiently adapt to changes in construction sites, whether indoors or outdoors, above or below ground.
本发明中的对接连接机构中的各种锁紧机构设计精巧,如稳固连接组件、联动锁紧组件、连接锁紧组件等,从多个维度全面确保了系统在各工况下的绝对稳定性,有效防止了部件之间的相对位移或分离。同时各种限位、导向机构的使用,进一步增强了系统的平稳性。因此,该装置整个作业过程安全可靠,大大降低了发生安全事故的风险。The various locking mechanisms in the docking connection mechanism of the present invention are ingeniously designed, such as the stable connection component, the linkage locking component, the connection locking component, etc., which comprehensively ensure the absolute stability of the system under various working conditions from multiple dimensions and effectively prevent the relative displacement or separation between the components. At the same time, the use of various limit and guide mechanisms further enhances the stability of the system. Therefore, the entire operation process of the device is safe and reliable, greatly reducing the risk of safety accidents.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的架设使用时的三维结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the present invention when it is erected and used;
图2为本发明的架设使用时的部分结构第一视角下的三维结构示意图;FIG2 is a schematic diagram of a three-dimensional structure of a part of the present invention when it is installed and used from a first viewing angle;
图3为本发明的架设使用时的部分结构第二视角下的三维结构示意图;FIG3 is a schematic diagram of a three-dimensional structure of a part of the present invention when it is installed and used from a second viewing angle;
图4为本发明的升降托举结构的三维示意图;FIG4 is a three-dimensional schematic diagram of the lifting and supporting structure of the present invention;
图5为本发明的移动拖动时的三维结构示意图;FIG5 is a schematic diagram of a three-dimensional structure of the present invention during movement and dragging;
图6为本发明的移动拖动时的部分结构第一视角下的三维结构示意图;FIG6 is a schematic diagram of a three-dimensional structure of a part of the structure of the present invention when moving and dragging from a first viewing angle;
图7为本发明的移动拖动时的部分结构第二视角下的三维结构示意图;FIG7 is a schematic diagram of a three-dimensional structure of a part of the structure of the present invention when moving and dragging from a second viewing angle;
其中,附图标识为:Among them, the accompanying drawings are marked as:
100、架设基座;101、行程槽;102、导向槽;110、架设基架;111、滑动槽;112、升降槽;200、升降托举结构;210、托举基座;220、减震托举组件;221、减震架;222、减震环架;223、连接环架;224、连接螺杆;225、连接缓震杆;226、限位U架;227、顶撑液压杆;228、顶撑托架;230、升降单元;240、缓震夹持组件;241、液压驱动杆;242、夹持环架;243、连接杆;250、托举轴杆;260、定位单元;261、定位孔;262、定位杆;300、升降移动结构;310、行程液压杆;320、悬挂架;321、插槽;330、移动车架;340、行走车轮;50、移动单元;351、移动液压杆;352、移动滚珠;360、导向杆;370、导向架;、缓震弹簧;400、拖车架;410、铰接架;420、牵引架;421、牵引基架;422、对接基架;423、稳固斜架;500、稳固连接组件;510、对接连接臂;520、对接连接槽;530、限位螺杆;540、对接连架;550、对接伸缩架;560、紧固插杆;600、对接联动组件;610、第一对接插筒;611、插筒部;612、联动盘;613、联动螺杆;620、第二对接插筒;630、对接螺杆;640、对接联动筒;650、限位圆盘;700、联动锁紧组件;710、对接锁紧架;720、锁紧螺杆;730、锁紧螺母;740、锁紧板;750、限位架;760、限位板;770、限定螺杆;800、连接锁紧组件;810、连接T架;820、拖动挂环;830、连接架;840、第一螺杆;850、第二螺杆。100, erection base; 101, travel groove; 102, guide groove; 110, erection base; 111, sliding groove; 112, lifting groove; 200, lifting and lifting structure; 210, lifting base; 220, shock-absorbing lifting assembly; 221, shock-absorbing frame; 222, shock-absorbing ring frame; 223, connecting ring frame; 224, connecting screw; 225, connecting shock-absorbing rod; 226, limiting U frame; 227, top support hydraulic rod; 228, top support bracket; 230, lifting unit; 240, Shock-absorbing clamping assembly; 241, hydraulic drive rod; 242, clamping ring frame; 243, connecting rod; 250, lifting shaft rod; 260, positioning unit; 261, positioning hole; 262, positioning rod; 300, lifting and moving structure; 310, travel hydraulic rod; 320, suspension frame; 321, slot; 330, moving frame; 340, walking wheel; 50, moving unit; 351, moving hydraulic rod; 352, moving ball; 360, guide rod; 370, guide frame;, shock-absorbing Spring; 400, trailer frame; 410, articulated frame; 420, traction frame; 421, traction base frame; 422, docking base frame; 423, stable oblique frame; 500, stable connection assembly; 510, docking connection arm; 520, docking connection groove; 530, limit screw; 540, docking frame; 550, docking telescopic frame; 560, fastening plug rod; 600, docking linkage assembly; 610, first docking plug cylinder; 611, plug cylinder part; 612, linkage disk; 613, linkage screw Rod; 620, second docking plug-in cylinder; 630, docking screw; 640, docking linkage cylinder; 650, limiting disc; 700, linkage locking assembly; 710, docking locking frame; 720, locking screw; 730, locking nut; 740, locking plate; 750, limiting frame; 760, limiting plate; 770, limiting screw; 800, connecting locking assembly; 810, connecting T frame; 820, drag hanging ring; 830, connecting frame; 840, first screw; 850, second screw.
具体实施方式DETAILED DESCRIPTION
参见图1至图7所示,一种建筑机电安装用电缆架设装置,包括对称设置的两个架设机构,两个所述架设机构之间设置有对接连接机构;所述架设机构包括架设基座100,所述架设基座100上设置有架设基架110,所述架设基架110上设置有升降托举结构200,所述架设基座100上设置有升降移动结构300,所述架设基座100上设置有拖车架400;Referring to FIGS. 1 to 7 , a cable laying device for building mechanical and electrical installation includes two symmetrically arranged laying mechanisms, and a docking connection mechanism is arranged between the two laying mechanisms; the laying mechanism includes a laying base 100, a laying base frame 110 is arranged on the laying base 100, a lifting and lifting structure 200 is arranged on the laying base frame 110, a lifting and moving structure 300 is arranged on the laying base 100, and a trailer frame 400 is arranged on the laying base 100;
所述对接连接机构包括用以连接两个架设机构中的架设基座100的稳固连接组件500,两个所述架设机构中的升降移动结构300之间设置有对接联动组件600,两个所述架设机构中的架设基架110之间设置有联动锁紧组件700,两个所述架设机构中的拖车架400之间设置有连接锁紧组件800;The docking connection mechanism includes a stable connection component 500 for connecting the erection bases 100 in the two erection mechanisms, a docking linkage component 600 is provided between the lifting and moving structures 300 in the two erection mechanisms, a linkage locking component 700 is provided between the erection bases 110 in the two erection mechanisms, and a connection locking component 800 is provided between the trailer frames 400 in the two erection mechanisms;
架设使用时,两个所述架设机构分别位于电缆盘的两端处,且所述升降托举结构200分别与所述电缆盘连接,且所述架设基座100与地面相接触;而移动拖动时,所述对接连接机构用以将两个所述架设机构进行连接、使得两个所述架设机构成为一个整体,且通过拖车架400挂靠在汽车上。When erecting and using, the two erecting mechanisms are respectively located at the two ends of the cable drum, and the lifting and supporting structures 200 are respectively connected to the cable drums, and the erecting base 100 is in contact with the ground; and when moving and dragging, the docking connection mechanism is used to connect the two erecting mechanisms so that the two erecting mechanisms become a whole, and are hung on the car through the trailer frame 400.
具体的,本发明整体采用了对称架设与移动一体化设计的思路,通过两个对称设置的架设机构及中间的对接连接机构,实现了电缆两端同时作业和快速移动。架设时,两个机构分别位于电缆盘两端,升降托举结构200与电缆盘连接,基座接触地面稳定支撑。移动时,通过对接连接机构包括稳固连接组件(500、对接联动组件600等)将两机构连接为一个整体,并通过拖车架400方便地挂在汽车上运输。Specifically, the present invention adopts the idea of symmetrical erection and mobile integrated design as a whole. Through two symmetrically arranged erection mechanisms and the docking connection mechanism in the middle, the two ends of the cable can be operated simultaneously and moved quickly. When erecting, the two mechanisms are respectively located at the two ends of the cable drum, the lifting and lifting structure 200 is connected to the cable drum, and the base contacts the ground for stable support. When moving, the two mechanisms are connected as a whole through the docking connection mechanism including the stable connection component (500, docking linkage component 600, etc.), and are conveniently hung on the car for transportation through the trailer frame 400.
而整体来讲,该技术方案的核心在于两个对称设置的架设机构,它们分别位于电缆盘的两端。每个架设机构都包括架设基座100、架设基架110、升降托举结构200、升降移动结构300和拖车架400,这些组件的设计使得架设机构能够稳固地固定在地面上,并且能够灵活地调整高度和位置以适应不同的电缆盘和施工环境。而升降托举结构200使得电缆盘能够稳固地托举在架设机构上,并且通过减震和缓震设计,有效减少了电缆在搬运和架设过程中的损坏风险。对接连接机构负责连接两个架设机构,使它们成为一个整体。其中,通过稳固连接组件500将两个架设基座100连接起来,形成稳定的整体结构,而连接锁紧组件800和对接联动组件600确保了架设机构在使用过程中的稳定性和安全性。这些组件负责锁定和连接架830设机构的各个部件,防止其在操作过程中发生滑动或倾倒。这样,在移动和运输时,可以将两个架设机构通过拖车架400连接到一起,并挂靠在汽车上,实现快速、灵活的转移。Generally speaking, the core of the technical solution lies in two symmetrically arranged erection mechanisms, which are respectively located at the two ends of the cable drum. Each erection mechanism includes an erection base 100, an erection base frame 110, a lifting and lifting structure 200, a lifting and moving structure 300 and a trailer frame 400. The design of these components enables the erection mechanism to be firmly fixed on the ground, and the height and position can be flexibly adjusted to adapt to different cable drums and construction environments. The lifting and lifting structure 200 enables the cable drum to be firmly lifted on the erection mechanism, and through the shock absorption and shock absorbing design, the risk of damage to the cable during transportation and erection is effectively reduced. The docking connection mechanism is responsible for connecting the two erection mechanisms to make them a whole. Among them, the two erection bases 100 are connected by a stable connection component 500 to form a stable overall structure, and the connection locking component 800 and the docking linkage component 600 ensure the stability and safety of the erection mechanism during use. These components are responsible for locking and connecting the various components of the erection mechanism 830 to prevent it from sliding or tipping over during operation. In this way, during movement and transportation, the two erection mechanisms can be connected together through the trailer frame 400 and hung on a car to achieve rapid and flexible transfer.
本发明具体的特点还有,所述升降托举结构200包括设置在所述架设基架110上、且与所述架设基架110滑动配合的托举基座210,所述托举基座210上设置有减震托举组件220,所述架设基架110上设置有与所述托举基座210配合的升降单元230,所述托举基座210上设置有与所述减震托举组件220配合的缓震夹持组件240;所述电缆盘中设置有贯穿所述电缆盘、且与所述减震托举组件220配合的托举轴杆250,所述架设基架110中设置有与所述托举基座210滑动配合的滑动槽111,所述架设基架110上开设有与所述升降单元250配合的升降槽112。The specific features of the present invention include that the lifting and supporting structure 200 includes a supporting base 210 which is arranged on the erection base 110 and slidably cooperates with the erection base 110, a shock-absorbing lifting assembly 220 is arranged on the supporting base 210, a lifting unit 230 which cooperates with the supporting base 210 is arranged on the erection base 110, and a shock-absorbing clamping assembly 240 which cooperates with the shock-absorbing lifting assembly 220 is arranged on the supporting base 210; a lifting shaft rod 250 which passes through the cable drum and cooperates with the shock-absorbing lifting assembly 220 is arranged in the cable drum, a sliding groove 111 which slidably cooperates with the lifting base 210 is arranged in the erection base 110, and a lifting groove 112 which cooperates with the lifting unit 250 is opened on the erection base 110.
进一步的,所述减震托举组件220包括设置在所述托举基座210上的减震架221,所述减震架221上设置有减震环架222,所述减震环架222靠近另一个架设基座100一侧面设置有连接环架223,所述连接环架223上设置有与所述电缆盘连接的连接螺杆224,所述连接盘与所述减震环架222之间设置有若干个连接缓震杆225,且所述缓震夹持组件240设置在所述减震环架222上;Further, the shock-absorbing lifting assembly 220 includes a shock-absorbing frame 221 arranged on the lifting base 210, a shock-absorbing ring frame 222 is arranged on the shock-absorbing frame 221, a connecting ring frame 223 is arranged on a side of the shock-absorbing ring frame 222 close to another mounting base 100, a connecting screw 224 connected to the cable drum is arranged on the connecting ring frame 223, a plurality of connecting damping rods 225 are arranged between the connecting disk and the shock-absorbing ring frame 222, and the damping clamping assembly 240 is arranged on the shock-absorbing ring frame 222;
所述托举基座210上设置有位于所述减震架221中的限位U架226,所述托举基座210上设置有顶撑液压杆227,所述顶撑液压杆227的移动端处设置有与所述限位U架226滑动配合的顶撑托架228;使用时,所述托举轴杆250位于所述顶撑托架228上,且所述托举轴杆250贯穿所述电缆盘。The lifting base 210 is provided with a limiting U-frame 226 located in the shock absorbing frame 221, and the lifting base 210 is provided with a supporting hydraulic rod 227. The movable end of the supporting hydraulic rod 227 is provided with a supporting bracket 228 that slides with the limiting U-frame 226; when in use, the lifting shaft rod 250 is located on the supporting bracket 228, and the lifting shaft rod 250 passes through the cable drum.
进一步的,所述缓震夹持组件240包括沿所述减震环架222的周向方向均匀设置在所述减震环架222上的液压驱动杆241,若干个液压驱动杆241的移动端处共同连接同一个夹持环架242,所述夹持环架242上设置有与所述电缆盘连接的连接杆243;Further, the shock absorbing clamping assembly 240 includes hydraulic driving rods 241 uniformly arranged on the shock absorbing ring frame 222 along the circumferential direction of the shock absorbing ring frame 222, and the moving ends of several hydraulic driving rods 241 are commonly connected to the same clamping ring frame 242, and the clamping ring frame 242 is provided with a connecting rod 243 connected to the cable drum;
所述夹持环架242与所述连接环架223同轴设置,且所述连接环架223的内径长度大于所述夹持环架242的外径长度;所述架设基架110上设置有与所述升降单元230、且与所述托举基座210配合的定位单元260。The clamping ring frame 242 is coaxially arranged with the connecting ring frame 223 , and the inner diameter length of the connecting ring frame 223 is greater than the outer diameter length of the clamping ring frame 242 ; the erection base frame 110 is provided with a positioning unit 260 that cooperates with the lifting unit 230 and the lifting base 210 .
进一步的,所述定位单元260包括竖向开设在所述架设基架110上的若干个定位孔261,所述托举基座上设置有与所述定位孔261配合的限定孔,所述限位孔中设置有与所述定位孔261配合的定位杆262;Furthermore, the positioning unit 260 includes a plurality of positioning holes 261 vertically opened on the erection base 110, the lifting base is provided with a limiting hole matched with the positioning hole 261, and the limiting hole is provided with a positioning rod 262 matched with the positioning hole 261;
所述升降单元230包括设置在所述架设基座100上的升降绞盘,所述架设基架110上设置有转向轮组,所述升降绞盘上设置有与所述转动轮组配合的升降铰绳设置有与所述定位孔。The lifting unit 230 includes a lifting winch arranged on the erection base 100, a steering wheel group is arranged on the erection base 110, and a lifting rope cooperating with the rotating wheel group is arranged on the lifting winch and is provided with the positioning hole.
此外,所述升降单元230可设置在所述架设基架110上的升降液压杆、升降丝杆等直线驱动件,In addition, the lifting unit 230 can be provided on the erection base frame 110 by a linear driving member such as a lifting hydraulic rod, a lifting screw rod, etc.
具体的,升降托举结构200安装在架设基架110上,托举基座210在架设基架110的滑动槽111内可上下滑动,与电缆盘通过减震托举组件220相连,提供稳定的托举点,而托举基座210上的减震托举组件220用于可靠连接和支撑电缆盘。其中减震架221、减震环架222和连接环架223的组合结构,通过连接螺杆224直接与电缆盘连接,连接缓震杆225提供减震作用。Specifically, the lifting and lifting structure 200 is installed on the erection base 110, and the lifting base 210 can slide up and down in the sliding groove 111 of the erection base 110, and is connected to the cable drum through the shock-absorbing lifting assembly 220 to provide a stable lifting point, and the shock-absorbing lifting assembly 220 on the lifting base 210 is used to reliably connect and support the cable drum. The combined structure of the shock-absorbing frame 221, the shock-absorbing ring frame 222 and the connecting ring frame 223 is directly connected to the cable drum through the connecting screw 224, and the connecting shock-absorbing rod 225 provides shock absorption.
而缓震夹持组件240由液压驱动杆241和夹持环架242组成,实现对电缆盘的均匀夹持,防止电缆滑动,缓震夹持组件240则由均布在减震环架222上的液压驱动杆241驱动,驱动夹持环架242收缩或扩张,从而可靠夹持电缆盘,防止相对滑移。架设基架110上的升降单元230如液压杆或丝杆,通过推动顶撑托架228上的托举轴杆250直线运动,带动托举基座210以及电缆盘在升降槽112内升降。此外,定位单元260通过定位孔261和定位杆262,确保托举基座210在架设基架110上的准确定位,提高架设精度,而托举轴杆250贯穿电缆盘,与减震托举组件220配合,确保电缆盘被平稳举起。The damping clamping assembly 240 is composed of a hydraulic driving rod 241 and a clamping ring frame 242, which can achieve uniform clamping of the cable drum to prevent the cable from sliding. The damping clamping assembly 240 is driven by the hydraulic driving rod 241 evenly distributed on the damping ring frame 222, driving the clamping ring frame 242 to contract or expand, thereby reliably clamping the cable drum to prevent relative sliding. The lifting unit 230 on the erection base 110, such as a hydraulic rod or a screw, drives the lifting shaft 250 on the top support bracket 228 to move linearly, thereby driving the lifting base 210 and the cable drum to rise and fall in the lifting groove 112. In addition, the positioning unit 260 ensures the accurate positioning of the lifting base 210 on the erection base 110 through the positioning hole 261 and the positioning rod 262, thereby improving the erection accuracy, and the lifting shaft 250 passes through the cable drum and cooperates with the damping lifting assembly 220 to ensure that the cable drum is lifted steadily.
本发明具体的特点还有,所述升降移动结构300包括开设在所述架设基座100上的行程槽101,所述行程槽101中设置有行程液压杆310,所述行程液压杆310的移动端处设置有悬挂架320,所述悬挂架320远离另一个架设基座100的一侧设置有移动车架330,所述移动车架330上设置有行走车轮340;The specific characteristics of the present invention are that the lifting and moving structure 300 includes a travel groove 101 provided on the erection base 100, a travel hydraulic rod 310 is provided in the travel groove 101, a suspension frame 320 is provided at the moving end of the travel hydraulic rod 310, a moving frame 330 is provided on the side of the suspension frame 320 away from another erection base 100, and a traveling wheel 340 is provided on the moving frame 330;
所述架设基座100的两端处对称设置有两组移动单元350,且每一组所述移动单元350包括对称设置在所述架设基座100上的两个移动单元350,且所述移动单元350包括设置在所述架设基座100上的移动液压杆351,所述移动液压杆351的移动端设置有移动滚珠352。Two groups of moving units 350 are symmetrically arranged at both ends of the erection base 100, and each group of the moving units 350 includes two moving units 350 symmetrically arranged on the erection base 100, and the moving unit 350 includes a moving hydraulic rod 351 arranged on the erection base 100, and a moving ball 352 is arranged at the moving end of the moving hydraulic rod 351.
优选的,所述行程液压杆310设置有若干个,且若干个行程液压杆310的移动端共同连接同一个悬挂架320。Preferably, a plurality of the travel hydraulic rods 310 are provided, and the moving ends of the plurality of travel hydraulic rods 310 are commonly connected to the same suspension bracket 320 .
优选的,所述架设基座100上设置有导向槽102,所述导向槽102中设置有导向杆360,所述移动车架330上设置有导向架370,所述导向架370中开设有与所述导向杆360配合的导向槽102,所述导向架370上设置有与所述导向杆360配合的缓震弹簧。Preferably, a guide groove 102 is provided on the mounting base 100, a guide rod 360 is provided in the guide groove 102, a guide frame 370 is provided on the movable frame 330, a guide groove 102 cooperating with the guide rod 360 is opened in the guide frame 370, and a shock-absorbing spring cooperating with the guide rod 360 is provided on the guide frame 370.
具体的,升降移动结构300是该技术方案中的核心部分之一,它允许电缆架设装置在垂直和水平方向上进行移动和定位。其中,行程液压杆310安装在架设基座100上的行程槽101内,通过液压杆的伸缩,实现架设基座100在垂直方向上的升降,使得在进行电缆架设过程中,架设基座100可以贴合在地面上。而行程液压杆310的移动端连接到悬挂架320,悬挂架320作为连接点,支撑着移动车架330,使得整个移动车架330可以随着行程液压杆310的升降而上升或下降。悬挂架320的远离架设基座100的一侧设置有移动车架330,移动车架330上装有行走车轮340。这些车轮允许移动车架330在水平面上移动,增加了架设装置的灵活性。Specifically, the lifting and moving structure 300 is one of the core parts of the technical solution, which allows the cable installation device to be moved and positioned in the vertical and horizontal directions. Among them, the travel hydraulic rod 310 is installed in the travel groove 101 on the installation base 100. Through the extension and retraction of the hydraulic rod, the installation base 100 is lifted and lowered in the vertical direction, so that during the cable installation process, the installation base 100 can be attached to the ground. The moving end of the travel hydraulic rod 310 is connected to the suspension frame 320, and the suspension frame 320 serves as a connection point to support the moving frame 330, so that the entire moving frame 330 can rise or fall with the lifting and lowering of the travel hydraulic rod 310. The side of the suspension frame 320 away from the installation base 100 is provided with a moving frame 330, and the moving frame 330 is equipped with walking wheels 340. These wheels allow the moving frame 330 to move on a horizontal plane, increasing the flexibility of the installation device.
此外,架设基座100的两端处对称设置有两组移动单元350,每个移动单元350包括一个移动液压杆351和一个移动滚珠352。移动液压杆351的伸缩可以推动移动滚珠352沿着架设基座100移动,从而实现架设基座100在水平方向上的移动。同时为了确保移动车架330在移动过程中的稳定性,架设基座100上设有导向槽102,导向槽102中装有导向杆360。移动车架330上设有导向架370,导向架370中开设有与导向杆360配合的导向槽102,并配备有缓震弹簧,以减少移动时的震动和提高定位精度。In addition, two groups of moving units 350 are symmetrically arranged at both ends of the erection base 100, and each moving unit 350 includes a moving hydraulic rod 351 and a moving ball 352. The extension and retraction of the moving hydraulic rod 351 can push the moving ball 352 to move along the erection base 100, thereby realizing the horizontal movement of the erection base 100. At the same time, in order to ensure the stability of the moving frame 330 during the movement, a guide groove 102 is provided on the erection base 100, and a guide rod 360 is installed in the guide groove 102. A guide frame 370 is provided on the moving frame 330, and a guide groove 102 cooperating with the guide rod 360 is opened in the guide frame 370, and a shock-absorbing spring is provided to reduce vibration during movement and improve positioning accuracy.
进一步的,所述对接联动组件600包括插接其中一个所述悬挂架320上的第一对接插筒610,且另一个所述悬挂架320上插接有与所述第一对接插筒610连接配合的第二对接插筒620,所述悬挂架320远离所述移动车架330一侧处开设有与所述第一对接插筒610或第二对接插筒620配合的插槽321,所述悬挂架320上设置有与所述第一对接插筒610或第二对接插筒620配合的对接螺杆630,所述悬挂架320上开设有贯穿圆槽,所述贯穿圆槽中设置有对接联动筒640,所述对接联动筒640的两端均设置有与所述悬挂架320连接的限位圆盘650;Further, the docking linkage assembly 600 includes a first docking plug 610 plugged into one of the suspension frames 320, and a second docking plug 620 connected and matched with the first docking plug 610 is plugged into the other suspension frame 320, a slot 321 matched with the first docking plug 610 or the second docking plug 620 is provided at the side of the suspension frame 320 away from the moving frame 330, a docking screw 630 matched with the first docking plug 610 or the second docking plug 620 is provided on the suspension frame 320, a through circular groove is provided on the suspension frame 320, a docking linkage cylinder 640 is provided in the through circular groove, and both ends of the docking linkage cylinder 640 are provided with limit discs 650 connected with the suspension frame 320;
而移动拖动时,所述对接联动筒640分别贯穿其中一个悬挂架320、第一对接插筒610、第二对接插筒620以及另一个悬挂架320;所述第一对接插筒610包括与所述插槽321插接配合的插筒部611,所述插筒部611上设置有与所述对接螺杆630配合的连接螺孔,所述插筒部611上设置有联动盘612,所述联动盘612上设置有与所述第二对接插筒620连接的联动螺杆613;所述第二对接插筒620的结构与所述第一对接插筒610的结构一致。When moving and dragging, the docking linkage cylinder 640 passes through one of the hanging frames 320, the first docking plug cylinder 610, the second docking plug cylinder 620 and the other hanging frame 320 respectively; the first docking plug cylinder 610 includes an insert cylinder portion 611 which is plugged into the slot 321, and the insert cylinder portion 611 is provided with a connecting screw hole which cooperates with the docking screw 630, and the insert cylinder portion 611 is provided with a linkage disk 612, and the linkage disk 612 is provided with a linkage screw 613 connected to the second docking plug cylinder 620; the structure of the second docking plug cylinder 620 is consistent with that of the first docking plug cylinder 610.
具体的,对接联动组件600是用于在移动拖动时,保持两个架设机构同步的关键部件。其中,第一对接插筒610与第二对接插筒620分别安装在两个悬挂架320上,通过插接的方式连接。当两个悬挂架320需要同步移动时,第一对接插筒610和第二对接插筒620通过对接联动筒640相连。而对接联动筒640贯穿两个对接插筒和悬挂架320上的贯穿圆槽,两端均设置有与悬挂架320连接的限位圆盘650,确保对接联动筒640在移动过程中的稳定性,悬挂架320上设置有与对接插筒配合的对接螺杆630,用于固定对接插筒,确保两个悬挂架320在移动时的同步性。此外,第一对接插筒610和第二对接插筒620上均设有联动盘612,联动盘612上设有联动螺杆613,用于实现两个对接插筒之间的机械连接,保证同步移动。Specifically, the docking linkage assembly 600 is a key component for keeping the two erection mechanisms synchronized during the moving and dragging. Among them, the first docking plug-in cylinder 610 and the second docking plug-in cylinder 620 are respectively installed on the two suspension frames 320 and connected by plugging. When the two suspension frames 320 need to move synchronously, the first docking plug-in cylinder 610 and the second docking plug-in cylinder 620 are connected through the docking linkage cylinder 640. The docking linkage cylinder 640 penetrates the through circular grooves on the two docking plug-ins and the suspension frame 320, and both ends are provided with limit discs 650 connected to the suspension frame 320 to ensure the stability of the docking linkage cylinder 640 during the movement. The suspension frame 320 is provided with a docking screw 630 that cooperates with the docking plug-in cylinder to fix the docking plug-in cylinder and ensure the synchronization of the two suspension frames 320 during movement. In addition, the first docking plug-in cylinder 610 and the second docking plug-in cylinder 620 are both provided with a linkage disk 612, and the linkage disk 612 is provided with a linkage screw 613 to achieve the mechanical connection between the two docking plug-ins and ensure synchronous movement.
进一步的,所述稳固连接组件500包括设置在其中一个架设基座100上的对接连接臂510,另一个所述架设基座100上设置有与所述对接连接臂510配合的对接连接槽520,且所述架设基座100上设置有与所述对接连接臂510配合的限位螺杆530;Further, the stable connection assembly 500 includes a docking connection arm 510 disposed on one of the erection bases 100, a docking connection groove 520 matched with the docking connection arm 510 is disposed on the other of the erection bases 100, and a limiting screw 530 matched with the docking connection arm 510 is disposed on the erection base 100;
所述架设基座100的两端处均设置有对接连架540,所述对接连架540上设置有贯穿槽,两个所述对接连架540上之间设置有对接伸缩架550,且所述对接伸缩架550贯穿所述贯穿槽,所述对接伸缩架550的两端处设置有与所述对接连接配合的紧固插杆560;The two ends of the erection base 100 are provided with a docking frame 540, and the docking frame 540 is provided with a through groove, and a docking telescopic frame 550 is provided between the two docking frames 540, and the docking telescopic frame 550 passes through the through groove, and the two ends of the docking telescopic frame 550 are provided with fastening rods 560 that cooperate with the docking connection;
架设使用时,所述对接伸缩架550处于展开状态,当移动拖动时,所述对接伸缩架550处于伸缩状态。When erected for use, the docking telescopic frame 550 is in an extended state, and when moved and dragged, the docking telescopic frame 550 is in a telescopic state.
具体的,稳固连接组件500用于在架设使用时,确保两个架设机构形成一个稳定的整体。其中,一个架设基座100上设有对接连接臂510,另一个架设基座100上设有与之配合的对接连接槽520。通过对接连接臂510插入对接连接槽520,实现两个架设基座100的初步连接。同时,架设基座100上设有与对接连接臂510配合的限位螺杆530,用于固定对接连接臂510,确保两个架设基座100在工作时的稳定性。架设基座100的两端处均设置有对接连架540,对接连架540上设有贯穿槽。此外,两个对接连架540之间设有对接伸缩架550,对接伸缩架550贯穿贯穿槽,可以根据需要伸缩,以适应不同宽度的电缆盘。Specifically, the stable connection assembly 500 is used to ensure that the two erection mechanisms form a stable whole when they are erected and used. Among them, a docking connection arm 510 is provided on one erection base 100, and a docking connection groove 520 that cooperates with it is provided on the other erection base 100. The initial connection of the two erection bases 100 is achieved by inserting the docking connection arm 510 into the docking connection groove 520. At the same time, the erection base 100 is provided with a limit screw 530 that cooperates with the docking connection arm 510, which is used to fix the docking connection arm 510 to ensure the stability of the two erection bases 100 during work. A docking frame 540 is provided at both ends of the erection base 100, and a through groove is provided on the docking frame 540. In addition, a docking telescopic frame 550 is provided between the two docking frames 540, and the docking telescopic frame 550 runs through the through groove and can be extended and retracted as needed to adapt to cable reels of different widths.
综合来讲,通过上述结构的协同工作,升降移动结构300可以实现在垂直和水平方向上的精确移动和定位,而对接联动组件600和稳固连接组件500则确保了在移动和架设过程中的同步性和稳定性。这些设计共同提高了电缆架设的效率和安全性。In summary, through the coordinated work of the above structures, the lifting and moving structure 300 can achieve precise movement and positioning in the vertical and horizontal directions, while the docking linkage assembly 600 and the stable connection assembly 500 ensure synchronization and stability during the movement and installation process. These designs together improve the efficiency and safety of cable installation.
本发明具体的特点还有,所述联动锁紧组件700包括设置在所述架设基架110的两端处的对接锁紧架710,且所述对接锁紧架710上设置有与另一个所述对接锁紧架710连接的锁紧螺杆720,所述锁紧螺杆720上设置有与所述对接锁紧架710配合的锁紧螺母730;The specific feature of the present invention is that the linkage locking assembly 700 includes a docking locking frame 710 arranged at both ends of the erection base frame 110, and the docking locking frame 710 is provided with a locking screw 720 connected to another docking locking frame 710, and the locking screw 720 is provided with a locking nut 730 matched with the docking locking frame 710;
其中一个架设基架110上设置有锁紧板740,所述锁紧板740上设置有贯穿两个所述架设锁紧架中的升降槽112上的限位架750,所述限位架750上设置有与所述限位架750滑动配合的限位板760,所述限位板760上设置有与所述限位架750配合的限位螺杆530,所述锁紧板740和所述限位板760上均设置有与所述架设基架110连接的限定螺杆770。A locking plate 740 is provided on one of the erection base frames 110, and a limiting frame 750 is provided on the locking plate 740 and is on the lifting slot 112 that passes through the two erection locking frames. A limiting plate 760 that slides with the limiting frame 750 is provided on the limiting frame 750, and a limiting screw 530 that cooperates with the limiting frame 750 is provided on the limiting plate 760. Both the locking plate 740 and the limiting plate 760 are provided with a limiting screw 770 connected to the erection base frame 110.
优选的,所述联动锁紧组件700设置有若干组,且沿所述架设基座100的竖向方向均匀设置。Preferably, the interlocking locking assemblies 700 are provided in a plurality of groups and are evenly arranged along the vertical direction of the erection base 100 .
具体的,联动锁紧组件700的作用是在架设机构运输工作时,确保两个架设基架110之间的稳定性和固定性。其中,对接锁紧架710设置在架设基架110的两端,用于与另一个架设基架110的对接锁紧架710对接,而通过锁紧螺杆720和锁紧螺母730的配合,实现两个对接锁紧架710之间的紧固,从而锁紧两个架设基架110,保证在电缆架设过程中的稳定性,同时,其中一个架设基架110上设置有锁紧板740,锁紧板740上设置有贯穿两个架设锁紧架中的升降槽112上的限位架750。限位架750上滑动配合的限位板760,用于微调和固定两个托举基座210之间的间距,确保架设机构在运输过程中的稳定性。Specifically, the function of the linkage locking assembly 700 is to ensure the stability and fixity between the two erection base frames 110 when the erection mechanism is transported. Among them, the docking locking frame 710 is set at both ends of the erection base frame 110, and is used to dock with the docking locking frame 710 of another erection base frame 110, and the two docking locking frames 710 are fastened by the cooperation of the locking screw 720 and the locking nut 730, so as to lock the two erection base frames 110 to ensure the stability during the cable erection process. At the same time, a locking plate 740 is set on one of the erection base frames 110, and the locking plate 740 is provided with a limit frame 750 on the lifting slot 112 that runs through the two erection locking frames. The limit plate 760 that slides on the limit frame 750 is used to fine-tune and fix the distance between the two lifting bases 210 to ensure the stability of the erection mechanism during transportation.
本发明具体的特点还有,所述拖车架400包括设置在所述架设基座100上的铰接架410,所述铰接架410上设置有与所述铰接架410转动连接的牵引架420;所述牵引架420包括与所述铰接架410转动配合的牵引基架421,所述牵引基架421上设置有对接基架422,所述牵引基架421上设置有与所述对接基架连接的稳固斜架423;The specific features of the present invention are that the trailer frame 400 includes an articulated frame 410 disposed on the erection base 100, and a traction frame 420 rotatably connected to the articulated frame 410 is disposed on the articulated frame 410; the traction frame 420 includes a traction base frame 421 rotatably matched with the articulated frame 410, and a docking base frame 422 is disposed on the traction base frame 421, and a stable inclined frame 423 connected to the docking base frame is disposed on the traction base frame 421;
所述连接锁紧组件800包括连接T架810,所述连接T架810上设置有与汽车拖动配合的拖动挂环820,所述稳固斜架423远离所述牵引基架421一端处设置有连接架830,所述连接架830上设置有与所述连接T架810连接的第一螺杆840,所述连接T架810上设置有与所述连接架422连接的第二螺杆850。The connecting locking assembly 800 includes a connecting T frame 810, on which a towing ring 820 is provided for cooperating with the towing of the car. A connecting frame 830 is provided at one end of the stabilizing inclined frame 423 away from the traction base frame 421, on which a first screw rod 840 connected to the connecting T frame 810 is provided, and on which a second screw rod 850 connected to the connecting frame 422 is provided.
优选的,所述连接架830上设置有连接槽,所述连接T架810上设置有与所述连接槽配合的连接插板,所述连接架830上设置有与所述连接插板配合的连接插杆;所述对接基架422上设置有与所述连接T架810插接配合的插接槽,所述连接T架810上设置有与所述插接槽配合的联动插板,所述对接基架422上设置有与所述联动插板连接的联动插杆。Preferably, the connecting frame 830 is provided with a connecting groove, the connecting T frame 810 is provided with a connecting plug plate that cooperates with the connecting groove, and the connecting frame 830 is provided with a connecting plug rod that cooperates with the connecting plug plate; the docking base frame 422 is provided with a plug-in groove that cooperates with the connecting T frame 810, the connecting T frame 810 is provided with a linkage plug plate that cooperates with the plug-in groove, and the docking base frame 422 is provided with a linkage plug rod connected with the linkage plug plate.
具体的,拖车架400和连接锁紧组件800配合使用,使得整个电缆架设装置可以在移动时作为一个整体,提高移动效率和安全性。Specifically, the trailer frame 400 and the connection locking assembly 800 are used in conjunction with each other, so that the entire cable laying device can be moved as a whole, thereby improving movement efficiency and safety.
其中,铰接架410安装在架设基座100上,与牵引架420转动连接,允许牵引架420在一定范围内转动,以适应不同的拖动角度和方向。牵引基架421上设置有对接基架422,用于与汽车拖动系统连接。稳固斜架423与牵引基架421连接,提供额外的稳定性,尤其是在拖动过程中。连接T架810上设置有与汽车拖动配合的拖动挂环820,使得架设装置可以方便地与汽车拖动系统连接。第一螺杆840与第二螺杆850分别设置在连接架830和对接基架422上,用于将连接T架810与对接基架422固定,确保在拖动过程中的稳定性。Among them, the articulated frame 410 is installed on the erection base 100 and is rotatably connected to the traction frame 420, allowing the traction frame 420 to rotate within a certain range to adapt to different dragging angles and directions. A docking base frame 422 is provided on the traction base frame 421 for connecting with the automobile dragging system. The stable oblique frame 423 is connected to the traction base frame 421 to provide additional stability, especially during the dragging process. A dragging ring 820 that cooperates with the automobile dragging is provided on the connecting T frame 810, so that the erection device can be easily connected to the automobile dragging system. The first screw 840 and the second screw 850 are respectively arranged on the connecting frame 830 and the docking base frame 422, which are used to fix the connecting T frame 810 with the docking base frame 422 to ensure stability during the dragging process.
综合来讲,对接连接机构中的稳固连接组件500、对接联动组件600、联动锁紧组件700和连接锁紧组件800之间的配合是确保整个架设装置在不同工作状态下稳定性和移动性的关键。其中,稳固连接组件500通过对接连接臂510和对接连接槽520,将两个架设基座100连接,形成稳定的工作平台,限位螺杆530用于固定对接连接臂510,防止移动拖动或电缆盘架设时的意外松动。同时,在移动拖动时,对接联动组件600通过第一对接插筒610和第二对接插筒620以及对接联动筒640,保持两个悬挂架320的同步性,确保整个架设装置作为一个整体移动。而联动锁紧组件700通过锁紧螺杆720和锁紧螺母730,将两个架设基架110牢牢锁紧,防止电缆架设过程中的意外移动。连接锁紧组件800在拖车架400与汽车拖动系统之间建立稳定的连接,通过第一螺杆840和第二螺杆850将连接T架810与对接基架422固定,确保在拖动过程中不会发生相对滑动或者分离。In general, the coordination among the stable connection component 500, the docking linkage component 600, the linkage locking component 700 and the connection locking component 800 in the docking connection mechanism is the key to ensure the stability and mobility of the entire erection device under different working conditions. Among them, the stable connection component 500 connects the two erection bases 100 through the docking connection arm 510 and the docking connection groove 520 to form a stable working platform, and the limit screw 530 is used to fix the docking connection arm 510 to prevent accidental loosening during moving and dragging or cable drum erection. At the same time, during moving and dragging, the docking linkage component 600 maintains the synchronization of the two suspension frames 320 through the first docking plug-in cylinder 610 and the second docking plug-in cylinder 620 and the docking linkage cylinder 640 to ensure that the entire erection device moves as a whole. The linkage locking component 700 firmly locks the two erection bases 110 through the locking screw 720 and the locking nut 730 to prevent accidental movement during the cable erection process. The connection locking assembly 800 establishes a stable connection between the trailer frame 400 and the vehicle towing system, and fixes the connection T frame 810 and the docking base frame 422 through the first screw 840 and the second screw 850 to ensure that no relative sliding or separation occurs during the towing process.
结合上述的技术方案,该技术方案的工作步骤如下:Combined with the above technical solution, the working steps of this technical solution are as follows:
准备阶段:Preparation stage:
首先,根据电缆铺设的路线和现场条件,将整个装置运输至铺设地点后,解除拖车架400的挂靠,拆分对接机构,使两个架设机构恢复到独立状态,随后利用移动单元350将两个对称的架设机构分别放置于电缆盘的两端,确保架设基座100稳固接触地面,随后,检查所有部件是否安装正确,包括减震托举组件220、升降单元230、移动液压杆351、行程液压杆310等,确保各部件运转顺畅无故障;First, according to the cable laying route and site conditions, after transporting the entire device to the laying site, unhook the trailer frame 400, disassemble the docking mechanism, and restore the two erection mechanisms to an independent state. Then, use the mobile unit 350 to place the two symmetrical erection mechanisms at both ends of the cable drum, ensuring that the erection base 100 is firmly in contact with the ground. Then, check whether all components are installed correctly, including the shock-absorbing lifting assembly 220, the lifting unit 230, the moving hydraulic rod 351, the travel hydraulic rod 310, etc., to ensure that each component operates smoothly and without failure;
电缆架设阶段:Cable laying phase:
首先,启动升降单元230,使得其中一个架设机构中的托举基座210调整至合适的高度,将电缆盘通过托举轴杆250与托举基座210上的减震托举组件220连接,确保电缆盘能够平稳升起且在提升过程中得到充分保护;First, the lifting unit 230 is started to adjust the lifting base 210 in one of the erection mechanisms to a suitable height, and the cable drum is connected to the shock-absorbing lifting assembly 220 on the lifting base 210 through the lifting shaft 250 to ensure that the cable drum can be lifted smoothly and fully protected during the lifting process;
随后,升起电缆盘:启动升降单元230,通过液压或电动方式控制托举基座210的升降,平稳升起电缆盘,同时减震系统发挥作用,减少振动对电缆的损害。Then, the cable drum is raised: the lifting unit 230 is started, and the lifting and lowering of the lifting base 210 is controlled by hydraulic or electric means to smoothly raise the cable drum. At the same time, the shock absorbing system takes effect to reduce the damage of vibration to the cable.
最后,精确定位:利用定位单元260和导向机构,精确控制电缆的铺设方向和位置,确保电缆按照预定路径准确铺设。Finally, precise positioning: using the positioning unit 260 and the guide mechanism, the laying direction and position of the cable are precisely controlled to ensure that the cable is accurately laid along the predetermined path.
移动运输阶段:Mobile transportation stage:
当需要移动到下一个铺设点时,利用稳固连接组件500将两个架设机构快速对接,通过对接联动组件600和连接锁紧组件800确保两机构成为稳固的整体。随后,将对接后的整体装置通过拖车架400挂靠在运输车辆上,确保装置能够安全、平稳地移动到新的作业地点。而在移动过程中,利用转向轮和导向机构,确保即使在复杂地形中也能保持良好的操控性和稳定性。When it is necessary to move to the next laying point, the two erection mechanisms are quickly docked using the stable connection assembly 500, and the two mechanisms are ensured to become a stable whole through the docking linkage assembly 600 and the connection locking assembly 800. Subsequently, the docked whole device is hung on the transport vehicle through the trailer frame 400 to ensure that the device can be safely and smoothly moved to the new work site. During the movement, the steering wheel and the guide mechanism are used to ensure good controllability and stability even in complex terrain.
拆卸与重复使用阶段:Disassembly and reuse phase:
到达新的铺设地点后,解除拖车架400的挂靠,拆分对接机构,使两个架设机构恢复到独立状态;而根据新位置的需要,调整两个架设机构的位置,重复以上架设和铺设步骤,直至完成全部电缆的铺设工作。此外,作业完成后,对所有组件进行检查、清洁与必要的维护,然后妥善收纳,为下一次使用做好准备。After arriving at the new laying location, the trailer frame 400 is unhooked, the docking mechanism is disassembled, and the two erection mechanisms are restored to an independent state; and according to the needs of the new location, the positions of the two erection mechanisms are adjusted, and the above erection and laying steps are repeated until all the cables are laid. In addition, after the work is completed, all components are inspected, cleaned, and maintained as necessary, and then properly stored to prepare for the next use.
本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述,当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Technical features not described in the present invention can be achieved through or by adopting existing technologies and will not be described in detail here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119933370A (en) * | 2025-03-24 | 2025-05-06 | 中建八局第一建设有限公司 | A floor stabilizing support frame for stable delivery and rapid replacement of pump pipes |
| CN120023581A (en) * | 2025-03-10 | 2025-05-23 | 中建八局第一建设有限公司 | A lifting platform for welding building HVAC pipelines |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120023581A (en) * | 2025-03-10 | 2025-05-23 | 中建八局第一建设有限公司 | A lifting platform for welding building HVAC pipelines |
| CN119933370A (en) * | 2025-03-24 | 2025-05-06 | 中建八局第一建设有限公司 | A floor stabilizing support frame for stable delivery and rapid replacement of pump pipes |
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