CN119164958B - Device and method for detecting surface defects of engine sound insulation and heat insulation cover - Google Patents
Device and method for detecting surface defects of engine sound insulation and heat insulation cover Download PDFInfo
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- CN119164958B CN119164958B CN202411616126.1A CN202411616126A CN119164958B CN 119164958 B CN119164958 B CN 119164958B CN 202411616126 A CN202411616126 A CN 202411616126A CN 119164958 B CN119164958 B CN 119164958B
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- 238000009413 insulation Methods 0.000 title claims abstract description 110
- 230000007547 defect Effects 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 138
- 238000001514 detection method Methods 0.000 claims abstract description 47
- 230000009471 action Effects 0.000 claims abstract description 24
- 230000000007 visual effect Effects 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract 4
- 230000008569 process Effects 0.000 claims description 17
- 239000012535 impurity Substances 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 description 42
- 230000000694 effects Effects 0.000 description 5
- 230000006978 adaptation Effects 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 229910001651 emery Inorganic materials 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/13—Moving of cuvettes or solid samples to or from the investigating station
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
- G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
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- Engineering & Computer Science (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Signal Processing (AREA)
- Exhaust Silencers (AREA)
- Testing Of Engines (AREA)
Abstract
本发明公开了用于发动机隔音隔热罩表面缺陷检测的装置及检测方法，环筒的顶部固定设置有环状支撑盘，本发明涉及表面缺陷检测技术领域。该用于发动机隔音隔热罩表面缺陷检测的装置及检测方法，通过环状支撑盘、翻转机构、功能柱机构、齿轮以及传送机构的配合，在功能柱机构的作用下，使翻转机构在公转的过程中能自动夹固住发动机隔音隔热罩，之后翻转机构能将发动机隔音隔热罩的上下表面吹扫干净，以便视觉检测组件对其进行上下表面的图像采集，保证缺陷检测准确性，翻转机构继续公转，在不受到功能柱机构的作用时，便能自动松开对发动机隔音隔热罩的夹固，实现对多个发动机隔音隔热罩进行连续自动化的表面缺陷检测操作。
The present invention discloses a device and a method for detecting surface defects of an engine sound insulation and heat insulation cover. An annular support plate is fixedly arranged on the top of the ring cylinder, and the present invention relates to the field of surface defect detection technology. The device and the method for detecting surface defects of an engine sound insulation and heat insulation cover, through the cooperation of an annular support plate, a flip mechanism, a functional column mechanism, gears and a transmission mechanism, under the action of the functional column mechanism, the flip mechanism can automatically clamp the engine sound insulation and heat insulation cover during the revolution, and then the flip mechanism can clean the upper and lower surfaces of the engine sound insulation and heat insulation cover so that the visual detection component can collect images of the upper and lower surfaces to ensure the accuracy of defect detection. The flip mechanism continues to revolve, and when it is not affected by the functional column mechanism, it can automatically loosen the clamping of the engine sound insulation and heat insulation cover, thereby realizing continuous and automated surface defect detection operations on multiple engine sound insulation and heat insulation covers.
Description
Technical Field
The invention relates to the technical field of surface defect detection, in particular to a device and a method for detecting surface defects of an engine sound-proof heat-insulating cover.
Background
The engine soundproof heat shield is one of indispensable important parts in modern automobiles, can obviously reduce noise generated when the engine runs, improves riding comfort, can prevent heat generated by the engine from being directly transferred to a car body or other parts, thereby reducing the temperature of an engine compartment, protecting the engine and the peripheral parts thereof from being damaged by high temperature, mainly bearing the dual functions of soundproof noise reduction and heat insulation, and is increasingly valued in terms of the performance and quality of the engine soundproof heat shield along with the rapid development of the automobile industry and the continuous improvement of the performance requirements of consumers on automobiles.
The utility model discloses a detection device for basketball surface defect is disclosed to patent application of reference publication number CN218481418U, through the cooperation use of visual detection subassembly that sets up, the bull stick, guide arm and emery wheel, be convenient for carry out image acquisition to basketball surface illumination and to basketball, thereby realize carrying out the detection of defect, mar to basketball surface, the drive bull stick rotates, because the meshing of main helical gear and follow helical gear, thereby drive follow helical gear and guide arm synchronous rotation, and then finally realize the drive to the emery wheel, reach the effect to basketball upset, be favorable to carrying out abundant detection to basketball surface.
Comprehensive analysis of the above referenced patents can lead to the following drawbacks:
The existing device and method for detecting surface defects of engine soundproof heat shields are difficult to continuously and automatically detect the surface defects of a plurality of engine soundproof heat shields, the overall detection efficiency is poor, and before detection, the upper surface and the lower surface of the engine soundproof heat shields are difficult to automatically purge and clean, so that the accuracy of the subsequent defect detection is affected by surface impurities.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a device and a method for detecting the surface defects of the engine soundproof heat shields, which solve the problems that continuous and automatic surface defect detection operation is difficult to be carried out on a plurality of engine soundproof heat shields, the overall detection efficiency is poor, and the upper surface and the lower surface of the engine soundproof heat shields are difficult to be automatically purged and cleaned before detection, so that the accuracy of subsequent defect detection is influenced by surface impurities.
The invention is realized by the following technical proposal that the device for detecting the surface defects of the engine sound insulation and heat insulation cover comprises:
The device comprises a base, a ring barrel is rotatably arranged at the top of the base through supporting legs, an annular supporting disc is fixedly arranged at the top of the ring barrel, a toothed ring is fixedly sleeved at the upper part of the outer wall of the ring barrel, a functional column mechanism positioned in the ring barrel is fixedly arranged at the top of the base, a servo motor is fixedly arranged on the right side of the bottom of the base, a vertical shaft penetrating through the top of the base is fixedly arranged at the output end of the servo motor, a gear is fixedly arranged at the top of the vertical shaft, the gear is meshed with the toothed ring, a processor is fixedly arranged at the right side of the top of the base, and a guide block is fixedly arranged at the front end of the top of the base;
The turnover mechanisms are used for automatically clamping and turning over the engine sound insulation and heat insulation cover and are uniformly arranged at the top of the annular supporting disc for one circle;
the visual detection assembly is used for collecting images of the upper surface and the lower surface of the engine sound-insulation heat shield and is fixedly connected to the top of the processor;
The conveying mechanism is used for conveying the engine sound-proof heat-insulating cover to the turnover mechanism, the conveying mechanism is arranged on the ground through supporting legs and positioned at the left side of the annular supporting disc, and a plurality of placing seats are uniformly and fixedly arranged on the surface of the conveying mechanism.
Preferably, the turnover mechanism comprises a vertical plate, the vertical plate is fixedly connected to the top of the annular supporting plate, a limiting ring is arranged on one side, far away from the functional column mechanism, of the vertical plate, the bottom of the limiting ring is fixedly connected to the top of the annular supporting plate through a plate, a driving rod assembly penetrates through the vertical plate, an air flow generating assembly is fixedly arranged on the upper portion, close to the functional column mechanism, of one side of the vertical plate, and a clamping assembly is fixedly arranged on one end, far away from the functional column mechanism, of the driving rod assembly.
Preferably, the driving rod assembly comprises an outer cylinder, the outer cylinder is fixedly penetrated in the vertical plate, an inner rod is penetrated in the outer cylinder in a sliding way, one end of the inner rod, which is close to the functional column mechanism, is in a ball shape, a piston disc positioned in the outer cylinder is fixedly sleeved on the outer wall of the inner rod, a first spring is sleeved on the outer part of the inner rod, the first spring is positioned in the outer cylinder and positioned on one side, close to the clamping assembly, of the piston disc, and an air cavity is formed in the inner rod.
Preferably, the outer wall of the inner rod is provided with a large bevel gear in a fixed sleeve manner on one side close to the functional column mechanism, the outer rotating sleeve of the inner rod is provided with a hollow disc positioned between the outer cylinder and the large bevel gear, the inner wall of the air cavity is provided with a circle of air inlets communicated with the hollow disc, the bottom of the hollow disc is fixedly provided with an L-shaped rod, the L-shaped rod penetrates through the vertical plate in a sliding manner, and the top of the hollow disc is uniformly and fixedly communicated with a plurality of telescopic hoses.
Preferably, the airflow generating assembly comprises a containing box, the containing box is fixedly connected to the side wall of the vertical plate, an accelerator is fixedly arranged on one side, far away from the vertical plate, of an inner cavity of the containing box, a transverse shaft is fixedly arranged on an output shaft of the accelerator, one end, far away from the accelerator, of the transverse shaft is rotationally connected to the inner wall of the containing box, a plurality of blades are uniformly and fixedly arranged on the outer wall of the transverse shaft, and an input shaft of the accelerator penetrates through the outer wall of the containing box and is fixedly provided with a bevel pinion.
Preferably, the bottom of bevel pinion meshes with big bevel gear's top, hold the top of box and be close to a side of riser and evenly offered a plurality of inlet ports, hold the bottom of box and be close to a side of bevel pinion and evenly offered a plurality of exhaust holes, the blade is located between inlet port and the exhaust hole, a plurality of the equal fixed connection in top of flexible hose holds the bottom of box and be linked together with corresponding exhaust hole respectively.
Preferably, the clamping assembly comprises a bearing plate, one end fixed connection of bearing plate and interior pole, the spout has all been seted up to the inside both sides of bearing plate, two all slide in the spout and be provided with the slider, two the slider is kept away from the riser one side is all fixed and is provided with the backup pad, two the inside both sides of backup pad all slide and run through there is the gag lever post, adjacent two all be fixed to be provided with splint between the gag lever post, two splint are located between two backup pads.
Preferably, two all rotate in the middle of the one side that splint kept away from each other and be provided with the threaded rod, the surface of threaded rod is provided with the mark line, in the threaded rod screw thread runs through corresponding backup pad, two one side that splint kept close to each other is all fixed and is provided with the rubber pad, two the one end that the backup pad was kept away from to the slider is all fixed and is provided with the circular cone handle, two the outer wall of circular cone handle contacts with the inner wall of spacing ring all the time, the air guide chamber that is linked together with the air cavity has been seted up to the inside of loading board, a plurality of blowholes that are linked together with the air guide chamber have all been seted up to the upper and lower part of one side that the riser was kept away from to the loading board, two one side that the slider kept away from each other is all fixed and is provided with the second spring, the one end fixed connection that the slider was kept away from to the second spring is on the inner wall that corresponds the spout.
Preferably, the function post mechanism includes the carrier post, the bottom fixed connection of carrier post is at the top of base, the fixed cover in outer wall upper portion of carrier post is equipped with the arc lug, the outer wall of carrier post is provided with the arc awl ring that is located arc lug below through a plurality of branches is fixed, big bevel gear and arc awl ring looks adaptation.
The invention also provides a detection method for detecting the surface defects of the engine sound-proof heat-proof cover, which adopts the device for detecting the surface defects of the engine sound-proof heat-proof cover, and the specific method comprises the following steps:
The method comprises the steps that firstly, a conveying mechanism conveys an engine sound-proof heat-insulating cover located on a placing seat forwards, a servo motor works to drive a gear to rotate, so that a toothed ring, a ring barrel, an annular supporting disc and each turnover mechanism rotate clockwise, when the turnover mechanism rotates to the leftmost side, the turnover mechanism extends to the upper side of the conveying mechanism under the pushing action of a functional column mechanism, the conveyed engine sound-proof heat-insulating cover is clamped, and then the turnover mechanism clamping the engine sound-proof heat-insulating cover continues to revolve clockwise;
Step two, after the turnover mechanism rotates away from the upper part of the conveying mechanism, under the action of the functional column mechanism, the turnover mechanism drives the engine soundproof heat shield to rotate, meanwhile, the turnover mechanism generates air flow to blow the upper surface and the lower surface of the engine soundproof heat shield, impurities on the upper surface and the lower surface of the engine soundproof heat shield are blown away, when the turnover mechanism rotates to the lower part of the visual detection assembly, the turnover mechanism drives the engine soundproof heat shield to continue rotating, meanwhile, the visual detection assembly collects images on the upper surface and the lower surface of the engine soundproof heat shield right below, the collected images are transmitted to the processor, and the processor processes the images to detect whether scratches or cracks exist on the upper surface and the lower surface of the engine soundproof heat shield;
Thirdly, when the turnover mechanism rotates to the forefront end, the turnover mechanism is not pushed by the functional column mechanism, the turnover mechanism is restored to an original state, the clamping of the engine sound-insulation heat-insulation cover is loosened, the engine sound-insulation heat-insulation cover falls onto the upper surface of the guide block under the action of self gravity and slides to a designated place along the upper surface of the guide block, and the surface defect detection process of one engine sound-insulation heat-insulation cover is finished;
And fourthly, continuously revolving clockwise by the turnover mechanism, repeating the first step, the second step and the third step, and sequentially detecting surface defects of the engine soundproof and heat insulation cover conveyed forward.
Advantageous effects
The invention provides a device and a method for detecting surface defects of an engine sound-proof heat shield. Compared with the prior art, the method has the following beneficial effects:
1. The device comprises a ring-shaped supporting disc, a toothed ring, a turnover mechanism, a functional column mechanism, gears, a visual detection assembly and a conveying mechanism, wherein the turnover mechanism can automatically clamp the engine soundproof and heat-insulating cover conveyed from the conveying mechanism in the revolution process under the action of the functional column mechanism, then the engine soundproof and heat-insulating cover is driven to rotate while revolving, air flow is generated in the turnover mechanism in the rotation process, the upper surface and the lower surface of the engine soundproof and heat-insulating cover are purged in advance, impurities are prevented from adhering to the surfaces of the engine soundproof and heat-insulating cover, then the visual detection assembly performs image acquisition on the upper surface and the lower surface of the engine soundproof and heat-insulating cover, the accuracy of defect detection is ensured, the turnover mechanism continues to revolve, and the clamping of the engine soundproof and heat-insulating cover can be automatically loosened when the functional column mechanism is not acted, so that continuous and automatic surface defect detection operation on a plurality of engine soundproof and heat-insulating covers is realized.
2. According to the device and the method for detecting the surface defects of the engine sound-proof heat-insulating cover, through the mutual matching among the annular supporting disc, the vertical plate, the limiting ring, the driving rod assembly, the clamping assembly and the arc-shaped convex blocks, along with the clockwise rotation of the annular supporting disc, the driving rod assembly and the clamping assembly, when the turnover mechanism rotates towards the leftmost end, the inner rod is pushed to move leftwards by pushing of the arc-shaped convex blocks, the clamping assembly is pushed leftwards, simultaneously under the action of the limiting ring, the two conical handles are moved towards the side close to each other, the two clamping plates are close to each other, and the engine sound-proof heat-insulating cover conveyed forwards can be gradually clamped, so that the continuity and the high efficiency of operation are ensured.
3. According to the device and the method for detecting the surface defects of the engine sound-proof heat-insulating cover, through the mutual matching among the inner rod, the large bevel gear and the arc-shaped bevel gear ring, along with the clockwise rotation of the driving rod assembly, when the large bevel gear is meshed with the arc-shaped bevel gear ring, under the action of the arc-shaped bevel gear ring, the large bevel gear, the inner rod and the clamping assembly can rotate, so that the engine sound-proof heat-insulating cover clamped by the clamping assembly rotates, the upper surface and the lower surface of the engine sound-proof heat-insulating cover can be fully displayed in the rotating process of the engine sound-insulating heat-insulating cover, and the visual detection assembly can acquire images of the upper surface and the lower surface of the engine sound-insulating heat-insulating cover in real time, and the detection efficiency is improved.
4. According to the device and the method for detecting the surface defects of the engine sound-proof heat-insulating cover, through the mutual matching among the blades, the bevel pinions, the air inlet holes, the air exhaust holes, the hollow discs and the air cavities, the bevel pinions rotate along with the rotation of the bevel pinions under the action of the arc-shaped conical rings, the blades rotate rapidly under the matching of the accelerators, external air is pumped in rapidly through the air inlet holes, and finally the air is uniformly blown out through the air blowing holes, and as each air blowing hole inclines towards the surface of the engine sound-proof heat-insulating cover, the blown air flow can directly act on the surface of the engine sound-insulating heat-insulating cover, the impurities on the upper surface and the lower surface of the engine sound-insulating heat-insulating cover are automatically blown away, and the accuracy and the reliability of image acquisition are improved.
5. The device for detecting the surface defects of the engine soundproof and heat insulation cover comprises a supporting plate, a limiting rod, clamping plates and a threaded rod, wherein the supporting plate, the limiting rod, the clamping plates and the threaded rod are mutually matched, the threaded rod is screwed, meanwhile, a mark line on the surface of the threaded rod is observed, the initial distance between the two clamping plates is adjusted, so that the clamping assembly can clamp the engine soundproof and heat insulation cover with the corresponding size, and the clamping assembly can clamp the engine soundproof and heat insulation cover with the different size by changing the initial distance between the two clamping plates.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is an assembly view of the base, the ring cartridge, the annular support disc, the turnover mechanism and the function post mechanism of the present invention;
FIG. 3 is an exploded view of the base, ring cartridge, annular support disc, turnover mechanism and functional post mechanism of the present invention;
FIG. 4 is an assembly view of the tilting mechanism and the functional post mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at A in FIG. 4;
FIG. 6 is a perspective view of the tilting mechanism of the present invention;
FIG. 7 is an exploded view of the tilting mechanism of the present invention;
FIG. 8 is a cut-away perspective view of the drive rod assembly of the present invention;
FIG. 9 is a cross-sectional perspective view of the airflow generating assembly of the present invention;
FIG. 10 is a perspective view of a clamping assembly of the present invention;
FIG. 11 is an exploded view of the clamping assembly of the present invention;
FIG. 12 is a cross-sectional perspective view of a carrier plate of the present invention;
fig. 13 is a perspective view of a functional post mechanism of the present invention.
In the figure, 1, a base, 2, a ring cylinder, 3, an annular supporting disc, 4, a toothed ring, 5, a turnover mechanism, 51, a vertical plate, 52, a limiting ring, 53, a driving rod assembly, 531, an outer cylinder, 532, an inner rod, 533, a piston disc, 534, a first spring, 535, an air cavity, 536, an air inlet, 537, a hollow disc, 538, an L-shaped rod, 539, a telescopic hose, 5310, a large bevel gear, 54, an air flow generating assembly, 541, a containing box, 542, a transverse shaft, 543, a blade, 544, a small bevel gear, 545, an air inlet, 546, an air exhaust hole, 55, a clamping assembly, 551, a bearing plate, 552, a sliding groove, 553, a sliding block, 554, a supporting plate, 555, a limiting rod, 556, a clamping plate, 557, a threaded rod, 558, a rubber pad, 559, a conical handle, 5510, an air guide cavity, 5511, an air blowing port, 5512, a second spring, 6, a functional column mechanism, 61, a bearing column, 62, an arc-shaped lug, 63, an arc-shaped toothed ring, 7, a servo motor, 8, a gear, 9, a processor, a 10, a visual inspection assembly, a guide block, 11, and a guide seat are placed.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides two technical schemes:
A first embodiment is shown in fig. 1-4, of an apparatus for engine soundproof heat shield surface defect detection, comprising:
The device comprises a base 1, a ring cylinder 2 is rotatably arranged at the top of the base 1 through supporting legs, an annular supporting disc 3 is fixedly arranged at the top of the ring cylinder 2, a toothed ring 4 is fixedly sleeved at the upper part of the outer wall of the ring cylinder 2, a functional column mechanism 6 positioned in the ring cylinder 2 is fixedly arranged at the top of the base 1, a servo motor 7 is fixedly arranged on the right side of the bottom of the base 1, a vertical shaft penetrating through the top of the base 1 is fixedly arranged at the output end of the servo motor 7, a gear 8 is fixedly arranged at the top of the vertical shaft, the gear 8 is meshed with the toothed ring 4, a processor 9 is fixedly arranged at the right side of the top of the base 1, and a guide block 11 is fixedly arranged at the front end of the top of the base 1;
The turnover mechanisms 5 are used for automatically clamping and turning over the engine sound insulation and heat insulation cover, and the turnover mechanisms 5 are uniformly arranged on the top of the annular supporting disc 3 for one circle;
the visual detection assembly 10 is used for collecting images of the upper surface and the lower surface of the engine sound-proof heat shield, and the visual detection assembly 10 is fixedly connected to the top of the processor 9;
And the conveying mechanism 12 is used for conveying the engine soundproof and heat-insulating cover to the turnover mechanism 5, the conveying mechanism 12 is arranged on the ground through supporting legs and positioned at the left side of the annular supporting disc 3, and a plurality of placing seats 13 are uniformly and fixedly arranged on the surface of the conveying mechanism 12.
Through the cooperation between annular supporting disk 3, ring gear 4, tilting mechanism 5, function post mechanism 6, gear 8, visual detection subassembly 10 and transport mechanism 12, under the effect of function post mechanism 6, make tilting mechanism 5 can automatic clamp the engine sound insulation and heat insulation cover that comes from transport mechanism 12 in the in-process of revolution, afterwards drive engine sound insulation and heat insulation cover and carry out the rotation again when revolving, in the rotation process, produce the air current in tilting mechanism 5, the upper and lower surface of engine sound insulation and heat insulation cover is swept clean in advance, avoid impurity adhesion its surface, afterwards visual detection subassembly 10 carries out the image acquisition of upper and lower surface to the clean engine sound insulation and heat insulation cover of surface, guarantee defect detection's accuracy, tilting mechanism 5 continues revolution, when not receiving function post mechanism 6's effect, just can automatic loosen the clamp to engine sound insulation and heat insulation cover, realize carrying out continuous automatic surface defect detection operation to a plurality of engine sound insulation and heat insulation covers.
The second embodiment is shown in fig. 5 to 13, and differs from the first embodiment mainly in that: the turnover mechanism 5 comprises a vertical plate 51, the vertical plate 51 is fixedly connected to the top of the annular supporting plate 3, one side of the vertical plate 51 far away from the functional post mechanism 6 is provided with a limiting ring 52, the bottom of the limiting ring 52 is fixedly connected to the top of the annular supporting plate 3 through a plate, a driving rod assembly 53 penetrates through the vertical plate 51, an airflow generating assembly 54 is fixedly arranged at the upper part of one side of the vertical plate 51 close to the functional post mechanism 6, a clamping assembly 55 is fixedly arranged at one end of the driving rod assembly 53 far away from the functional post mechanism 6, the driving rod assembly 53 comprises an outer cylinder 531, the outer cylinder 531 penetrates through the vertical plate 51 fixedly, an inner rod 532 penetrates through the inner cylinder 531 in a sliding manner, one end of the inner rod 532 close to the functional post mechanism 6 is in a round sphere shape, a piston disc 533 positioned in the outer cylinder 531 is fixedly sleeved on the outer wall of the inner rod 532, the outer part of the inner rod 532 is sleeved with a first spring 534, the first spring 534 is positioned in the outer cylinder 531 and positioned on one side of the piston disc 533 close to the clamping assembly 55, the inner rod 532 is internally provided with an air cavity 535, one side of the outer wall of the inner rod 532 close to the functional column mechanism 6 is fixedly sleeved with a large bevel gear 5310, the outer part of the inner rod 532 is rotatably sleeved with a hollow disc 537 positioned between the outer cylinder 531 and the large bevel gear 5310, the inner wall of the air cavity 535 is provided with a circle of air inlets 536 communicated with the hollow disc 537, the bottom of the hollow disc 537 is fixedly provided with an L-shaped rod 538, the L-shaped rod 538 is penetrated in the vertical plate 51 in a sliding manner, the top of the hollow disc 537 is uniformly and fixedly communicated with a plurality of telescopic hoses 539, the air flow generating assembly 54 comprises a containing box 541 which is fixedly connected to the side wall of the vertical plate 51, an accelerator is fixedly arranged on one side, far away from the vertical plate 51, of the inner cavity of the accommodating box 541, a transverse shaft 542 is fixedly arranged on an output shaft of the accelerator, one end, far away from the accelerator, of the transverse shaft 542 is rotationally connected to the inner wall of the accommodating box 541, a plurality of blades 543 are uniformly and fixedly arranged on the outer wall of the transverse shaft 542, an input shaft of the accelerator penetrates through the outer wall of the accommodating box 541 and is fixedly provided with a bevel pinion 544, the bottom of the bevel pinion 544 is meshed with the top of a bevel large gear 5310, a plurality of air inlet holes 545 are uniformly formed on one side, close to the vertical plate 51, of the top of the accommodating box 541, a plurality of air outlet holes 546 are uniformly formed on one side, close to the bevel pinion 544, of the bottom of the accommodating box 541, the blades 543 are positioned between the air inlet holes 545 and the air outlet holes 546, the tops of a plurality of telescopic hoses 539 are fixedly connected to the bottom of the accommodating box 541 and are respectively communicated with the corresponding air outlet holes 546, the clamping assembly 55 comprises a bearing plate 551, the bearing plate 551 is fixedly connected with one end of the inner rod 532, sliding grooves 552 are respectively arranged on two inner sides of the bearing plate 551, sliding blocks 553 are respectively and slidably arranged in the two sliding grooves 552, supporting plates 554 are respectively and fixedly arranged on one sides of the two sliding blocks 553 far away from the vertical plates 51, limiting rods 555 are respectively and slidably penetrated on two inner sides of the two supporting plates 554, clamping plates 556 are respectively and fixedly arranged between the two adjacent limiting rods 555, the two clamping plates 556 are positioned between the two supporting plates 554, threaded rods 557 are respectively and rotatably arranged in the middle of one sides of the two clamping plates 556 far away from each other, marking lines are arranged on the surfaces of the threaded rods 557, the threaded rods 557 penetrate through the corresponding supporting plates 554, rubber pads 558 are respectively and fixedly arranged on one sides of the two clamping plates 556 close to each other, conical handles 559 are respectively and fixedly arranged on one ends of the two sliding blocks 553 far away from the supporting plates 554, the outer walls of the two conical handles 559 are always contacted with the inner walls of the limiting rings 52, the air guide cavity 5510 that is linked together with the air cavity 535 has been seted up to the inside of loading board 551, a plurality of air vents 5511 that are linked together with the air guide cavity 5510 have all been seted up to loading board 551 upper and lower part on one side that keeps away from riser 51, one side that two sliders 553 kept away from each other is all fixed and is provided with second spring 5512, one end fixed connection that slider 553 was kept away from to second spring 5512 is on the inner wall of corresponding spout 552, function post mechanism 6 includes loading post 61, the bottom fixed connection of loading post 61 is at the top of base 1, the fixed cover in outer wall upper portion of loading post 61 is equipped with arc lug 62, the outer wall of loading post 61 is provided with the arc cone ring 63 that is located arc lug 62 below through a plurality of branch is fixed, big bevel gear 5310 and arc cone ring 63 looks adaptation.
Through the mutual matching among the annular supporting disc 3, the vertical plate 51, the limiting ring 52, the driving rod assembly 53, the clamping assembly 55 and the arc-shaped convex blocks 62, along with the clockwise rotation of the annular supporting disc 3, the driving rod assembly 53 and the clamping assembly 55, when the turnover mechanism 5 rotates leftmost, the inner rod 532 moves leftwards under the pushing of the arc-shaped convex blocks 62 to push the clamping assembly 55 leftwards, simultaneously, under the effect of the limiting ring 52, the two conical handles 559 move towards one side close to each other, the two clamping plates 556 are close to each other, the engine sound insulation and heat insulation cover conveyed forwards can be gradually clamped, the continuity and the high efficiency of operation are ensured, along with the clockwise rotation of the driving rod assembly 53, the inner rod 532, the large bevel gear 5310 and the arc-shaped conical toothed ring 63 are meshed with the large bevel gear 5310, under the action of the arc-shaped conical toothed ring 63, the large bevel gear 5310, the inner rod 532 and the clamping assembly 55 can rotate, so that the engine sound-insulation heat-insulation cover clamped by the clamping assembly 55 rotates, the upper surface and the lower surface of the engine sound-insulation heat-insulation cover can be fully displayed in the process of rotating the engine sound-insulation heat-insulation cover, the visual detection assembly 10 can acquire real-time images of the upper surface and the lower surface of the engine sound-insulation heat-insulation cover, the detection efficiency is improved, the blades 543, the small bevel gear 544, the air inlet 545, the air outlet 546, the hollow disc 537 and the air cavity 535 are mutually matched, the small bevel gear 544 rotates along with the rotation of the large bevel gear 5310 under the action of the arc-shaped conical toothed ring 63, the blades 543 are enabled to rotate rapidly under the cooperation of the accelerator, external air is pumped in rapidly through the air inlet 545, and the air passes through the air outlet 546, the telescopic hose 539 and the air inlet 536, the air cavity 535 and the air guide cavity 5510 are evenly blown out through each air blowing port 5511 finally, because each air blowing port 5511 is inclined towards the surface of the engine soundproof heat shield, the blown air flow can directly act on the surface of the engine soundproof heat shield, impurities on the upper surface and the lower surface of the air blowing port can be effectively blown away, the accuracy and the reliability of image acquisition are improved, the threaded rod 557 is screwed through the mutual matching among the supporting plate 554, the limiting rod 555, the clamping plate 556 and the threaded rod 557, the marking lines on the surface of the threaded rod 557 are observed simultaneously, the initial distance between the two clamping plates 556 is adjusted, so that the clamping assembly 55 can clamp the engine soundproof heat shield with the corresponding size, and the clamping assembly 55 can clamp the engine soundproof heat shields with different sizes through changing the initial distance between the two clamping plates 556.
The embodiment of the invention also provides a detection method for detecting the surface defects of the engine sound-proof heat-proof cover, which adopts the device for detecting the surface defects of the engine sound-proof heat-proof cover, and the specific method comprises the following steps:
Step one, the conveying mechanism 12 conveys the engine soundproof and heat insulation cover located on the placement seat 13 forwards, wherein the conveying mechanism 12 belongs to the prior art known to the person skilled in the art, the servo motor 7 works to drive the gear 8 to rotate, so that the toothed ring 4, the ring cylinder 2, the annular supporting disc 3 and each turnover mechanism 5 rotate clockwise, when the turnover mechanism 5 rotates to the leftmost side, the turnover mechanism 5 extends to the upper side of the conveying mechanism 12 under the pushing action of the functional column mechanism 6 and clamps the conveyed engine soundproof and heat insulation cover, in the process, along with the clockwise rotation of the annular supporting disc 3, the driving rod assembly 53 and the clamping assembly 55, when the turnover mechanism 5 rotates to the leftmost side, the inner rod 532 and the piston disc 533 move leftwards under the pushing of the arc-shaped protruding block 62, the first spring 534 is compressed, the clamping assembly 55 is gradually pushed leftwards and extends to the upper part of the conveying mechanism 12 and is higher than the top of the placement seat 13, meanwhile, the engine soundproof and heat insulation cover is positioned on the corresponding placement seat 13 and conveyed forwards by the conveying mechanism 12, when the two clamping plates 556 are pushed to the upper part of the conveying mechanism 12 and are respectively positioned on the left side and the right side of the conveying mechanism 12, the engine soundproof and heat insulation cover is conveyed between the two clamping plates 556, the conveying mechanism 12 continues to operate, the engine soundproof and heat insulation cover is intercepted in the clamping assembly 55, meanwhile, under the action of the limiting ring 52, the two conical handles 559 are moved to the side close to each other, the two clamping plates 556 are mutually close, when the clamping assembly 55 rotates to the leftmost end, the engine soundproof and heat insulation cover is completely clamped by the two clamping plates 556, and then the turnover mechanism 5 for clamping the engine soundproof and heat insulation cover continues to revolve clockwise;
Step two, when the turnover mechanism 5 rotates away from the upper part of the conveying mechanism 12, under the action of the arc-shaped conical toothed ring 63, the turnover mechanism 5 drives the engine soundproof heat shield to rotate, meanwhile, the turnover mechanism 5 generates air flow, the air flow blows to the upper surface and the lower surface of the engine soundproof heat shield, impurities on the upper surface and the lower surface of the engine soundproof heat shield are blown away, in the process, along with the rotation of the large bevel gear 5310 under the action of the arc-shaped conical toothed ring 63, the small bevel gear 544 rotates along with the rotation of the large bevel gear 5310, the blades 543 rotate rapidly under the cooperation of an accelerator, external air is pumped in rapidly through the air inlet holes 545, wherein the accelerator belongs to the prior art known by the person skilled in the art, and finally the air is blown out evenly through the air blowing ports 5511, because each air blowing port 5511 is inclined towards the surface of the engine soundproof and heat-insulating cover, the blown air flow can directly act on the surface of the engine soundproof and heat-insulating cover to automatically purge impurities on the upper surface and the lower surface of the engine soundproof and heat-insulating cover, when the turnover mechanism 5 rotates below the visual detection assembly 10, the turnover mechanism 5 drives the engine soundproof and heat-insulating cover with clean upper surface and lower surface to continue to rotate, the visual detection assembly 10 simultaneously performs image acquisition on the upper surface and the lower surface of the engine soundproof and heat-insulating cover right below, in the process, along with the clockwise rotation of the driving rod assembly 53, when the big bevel gear 5310 is meshed with the arc-shaped bevel gear ring 63, under the action of the arc-shaped bevel gear ring 63, the big bevel gear 5310, the inner rod 532 and the clamping assembly 55 rotate, and the engine soundproof and heat-insulating cover clamped by the clamping assembly 55 rotate, the visual detection assembly 10 can collect images of the upper surface and the lower surface in real time, and transmit the collected images to the processor 9, and the processor 9 processes the images to detect whether scratches or cracks exist on the upper surface and the lower surface of the engine soundproof heat shield;
Step three, when the turnover mechanism 5 rotates to the forefront end, the turnover mechanism is not pushed by the arc-shaped protruding blocks 62, wherein the left end and the front end of the arc-shaped protruding blocks 62 are inclined, the inner rod 532 and the clamping assembly 55 are enabled to move backwards under the elastic action of the first springs 534, the clamping assembly 55 moves to the side far away from each other under the elastic action of the second springs 5512 and the cooperation of the limiting rings 52 in the backward moving process, the clamping of the engine soundproof and heat-insulating cover is released, the engine soundproof and heat-insulating cover falls onto the upper surface of the guide block 11 under the action of self gravity and slides to a designated place along the upper surface of the guide block 11, and the surface defect detection process of the engine soundproof and heat-insulating cover is finished;
And fourthly, continuing to revolve clockwise by the turnover mechanism 5, repeating the first step, the second step and the third step, and sequentially detecting surface defects of the engine soundproof and heat insulation cover conveyed forward.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
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