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CN119189053A - A dry-mix mortar production line that is easy to prepare and a method of using the same - Google Patents

A dry-mix mortar production line that is easy to prepare and a method of using the same Download PDF

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Publication number
CN119189053A
CN119189053A CN202411611370.9A CN202411611370A CN119189053A CN 119189053 A CN119189053 A CN 119189053A CN 202411611370 A CN202411611370 A CN 202411611370A CN 119189053 A CN119189053 A CN 119189053A
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CN
China
Prior art keywords
processor
main body
wall
dry
mixed mortar
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Granted
Application number
CN202411611370.9A
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Chinese (zh)
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CN119189053B (en
Inventor
周小健
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Nantong Yuejian Machinery Co ltd
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Nantong Yuejian Machinery Co ltd
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Priority to CN202411611370.9A priority Critical patent/CN119189053B/en
Publication of CN119189053A publication Critical patent/CN119189053A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C9/00General arrangement or layout of plant
    • B28C9/02General arrangement or layout of plant for producing mixtures of clay or cement with other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0007Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/02Controlling the operation of the mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/02Controlling the operation of the mixing
    • B28C7/022Controlling the operation of the mixing by measuring the consistency or composition of the mixture, e.g. with supply of a missing component
    • B28C7/026Controlling the operation of the mixing by measuring the consistency or composition of the mixture, e.g. with supply of a missing component by measuring data of the driving system, e.g. rotational speed, torque, consumed power

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention discloses a dry-mixed mortar production line convenient to blend and a use method thereof, which relate to the technical field of dry-mixed mortar production, and comprise a main body, a processor, a dryer, a screening machine, a mixer, a packaging machine, a dust remover and an adjusting module, wherein the adjusting module is connected with the processor through signal transmission, the main part inner wall mid-mounting has the treater, main part inner wall upper portion installation drying-machine, screening machine is installed on main part inner wall upper portion, main part inner wall mid-mounting has the mixer, packagine machine is installed to main part inner wall lower part, dust remover is installed on main part outer wall upper portion, adjustment module is installed on main part inner wall upper portion. According to the invention, the adjusting module is arranged, so that the function of adjusting the dryness and screening degree of dry-mixed mortar raw materials is realized, the problems of poor fluidity and operability, poor strength and durability and caking phenomenon of the dry-mixed mortar are solved, the construction efficiency and quality are improved, and the strength and durability of the dry-mixed mortar are enhanced.

Description

Dry-mixed mortar production line convenient to blend and application method thereof
Technical Field
The invention relates to the technical field of dry-mixed mortar production, in particular to a dry-mixed mortar production line convenient to blend and a using method thereof.
Background
The dry-mixed mortar is a main mortar material, is a solid mixture formed by mixing gel materials, aggregates, additives and the like, is divided into two types, namely ordinary and special types, and is respectively used for different building projects and specific requirements, has the characteristics of convenience in use, stable quality, high construction efficiency, energy conservation, environmental friendliness and the like, the industrial production mode ensures accurate raw material proportioning, reduces energy consumption and environmental pollution, and the dry-mixed mortar production line mainly comprises systems of sand pretreatment, raw material storage, metering, stirring, packaging, bulk dust removal, control and the like, wherein the sand pretreatment comprises drying and screening of sand, is a key link for ensuring the quality of the mortar, the dry-mixed mortar production line can be divided into a tower type layout material and a two-step type layout material, has smooth flowing and small occupied area, but has higher structural cost, the two-step layout equipment has lower manufacturing cost and is more commonly applied, and along with the development of the building industry, the dry-mixed mortar production line is continuously new, the new production line in recent years adopts double-line and multi-line arrangement so as to improve the diversity of products and the efficiency of the automatic production line of the intelligent production system;
The dry-mixed mortar production line controls the quality of raw materials of dry-mixed mortar poorly, so that the produced dry-mixed mortar is poor in quality, the dry-mixed mortar is in caking and agglomerating at a construction site, the strength of a dry-mixed mortar test block is unstable, the fluctuation of fluctuation is too large, the dry-mixed mortar is cracked in the hardening process, the cracking comprises plastic cracking and shrinkage cracking, the plastic cracking occurs before or during the hardening of the mortar, shrinkage stress is generated due to rapid moisture reduction, the shrinkage cracking occurs in the later hardening period, the volume shrinkage cracking occurs due to water loss, the dry-mixed mortar needs to be stored in a field closed container, the disposable transportation quantity is more, the stability requirements on workability, setting strength and working performance are very high, and the transportation time is limited by transportation conditions.
1. Patent document CN112976315B discloses a dry-mixed mortar production system, and the above patent realizes the advantages of saving materials, automation effect and good quality of finished products, and is mainly used for dry-mixed mortar production, but the above patent cannot realize the function of adjusting the dryness and screening degree of dry-mixed mortar raw materials.
2. Patent document CN116571330B discloses a device and a manufacturing method for intelligently producing dry-mixed mortar, and the above patent realizes that the required dry sand specification is produced through intelligent judgment, reduces unnecessary waste in the sand production process, and reduces harm to the environment caused by a large amount of dust in the production process, but the above patent cannot realize the function of detecting the production environment in the dry-mixed mortar production process.
3. Patent document CN103660036B discloses a feeding control method, a device and a feeding system of a dry-mixed mortar production line, and the above patent realizes acquisition of one or more vibration interference signals received by the dry-mixed mortar production line, but the above patent cannot realize the function of detecting and adjusting ion concentration in the dry-mixed mortar production process.
4. Patent document CN110825001B discloses a dry-mixed mortar control system, the above patent realizes providing a unified supervision platform, greatly facilitates the monitoring of an enterprise on a mortar tank, reduces the supervision cost of the enterprise, and also enhances the capabilities of scientific dispatching and safe production for dry-mixed mortar production management based on the physical connection structure and the data acquisition mode, but the above patent cannot realize the function of detecting the quality of the dry-mixed mortar after the dry-mixed mortar is prepared.
In summary, the above-mentioned patent cannot realize the function of adjusting the dryness and screening degree of dry-mixed mortar raw materials, cannot realize the function of detecting the production environment in the dry-mixed mortar production process, cannot realize the function of detecting and adjusting the ion concentration in the dry-mixed mortar production process, cannot realize the function of detecting the quality of dry-mixed mortar after the dry-mixed mortar is prepared, and causes the problems of poor fluidity and operability, poor strength and durability of the dry-mixed mortar, easy occurrence of caking phenomenon due to excessively rapid water loss, physical property change, hydration product content change, reduced production efficiency, increased potential safety hazard, occurrence of whiskering phenomenon, corrosion to reinforcing steel bars, increased construction difficulty and poor construction effect;
Therefore, the application provides the dry-mixed mortar production line which can realize the function of adjusting the dryness and screening degree of dry-mixed mortar raw materials, can realize the function of detecting the production environment in the dry-mixed mortar production process, can realize the function of detecting and adjusting the ion concentration in the dry-mixed mortar production process, and can realize the function of detecting the quality of the dry-mixed mortar after the dry-mixed mortar is prepared, and the use method thereof.
Disclosure of Invention
The invention aims to provide a dry-mixed mortar production line convenient to prepare and a use method thereof, so as to solve the technical problems that the dry-mixed mortar production line and the use method thereof cannot realize the function of adjusting the dryness and screening degree of dry-mixed mortar raw materials, cannot realize the function of detecting the production environment in the dry-mixed mortar production process, cannot realize the function of detecting and adjusting the ion concentration in the dry-mixed mortar production process, cannot realize the function of detecting the quality of the dry-mixed mortar after the dry-mixed mortar is prepared, and cause poor fluidity and operability of the dry-mixed mortar, poor strength and durability, easy and rapid water loss agglomeration phenomenon, physical property change, hydration product content change, production efficiency reduction, potential safety hazard increase, flashing phenomenon, steel bar corrosion, construction difficulty increase and poor construction effect.
The dry-mixed mortar production line convenient to blend and the application method thereof comprise a main body, a processor, a dryer, a screening machine, a mixer, a packaging machine, a dust remover and an adjusting module, wherein the adjusting module is connected with the processor through signal transmission;
The device comprises a main body, a main body inner wall, a dryer, a sieving machine, a mixer, a packaging machine, a dust remover and an adjusting module, wherein the processor is arranged in the middle of the main body inner wall;
The adjusting module comprises a moisture detector, a granularity detector and a reflux component, wherein the moisture detector is connected with the processor through signal transmission, the granularity detector is connected with the processor through signal transmission, and the reflux component is connected with the processor through signal transmission;
the upper part of the inner wall of the main body is provided with a moisture detector, the upper part of the inner wall of the main body is provided with a granularity detector, and the upper part of the inner wall of the main body is provided with a reflux component;
the moisture detector comprises a heating unit and an electronic balance, wherein the electronic balance is connected with the processor through signal transmission;
the upper part of the inner wall of the main body is provided with a heating unit, and the upper part of the inner wall of the main body is provided with an electronic balance;
The particle size detector is internally provided with a laser light source, a dispersing unit, a lens and a processing unit, when the laser light source emits laser beams to irradiate particles based on Mie scattering theory and Fourier change principle, a part of the light can generate scattering phenomenon, the scattering direction of the scattered light forms an included angle with the propagation direction of a main beam, the larger the included angle is, the smaller the included angle is, the larger the included angle is, the dispersing unit disperses dry-mixed mortar raw materials for detection in the laser beams uniformly, the polarity of the scattered light intensities on different angles is measured through the lens and the processing unit, the distribution of the particles is calculated through an optical principle, and information is transmitted to the processor;
the reflux assembly comprises a reflux pipe, a reflux valve and a reflux motor, wherein the reflux valve is connected with the processor through signal transmission, and the reflux motor is connected with the processor through signal transmission;
the reflux pipe is installed to main part inner wall upper portion, the reflux valve is installed to main part inner wall upper portion, the reflux motor is installed to main part inner wall upper portion.
Preferably, an inspection control module is arranged at the upper part of the inner wall of the main body, and the inspection control module is connected with the processor through a signal wire;
the inspection control module comprises a recorder, a replacement component and a control motor, wherein the recorder is connected with the processor through a signal wire, the replacement component is connected with the processor through a signal wire, and the control motor is connected with the processor through a signal wire;
The recorder is arranged on the upper part of the inner wall of the main body, the replacement component is arranged on the upper part of the inner wall of the main body, upper part of the inner wall of the main body a control motor is arranged;
the replacement assembly comprises a fixer, an ejection unit and a lifting unit, wherein the ejection unit is connected with the processor through a signal wire, and the lifting unit is connected with the processor through the signal wire;
the fixer is installed on main part inner wall upper portion, and the ejecting unit is installed on main part inner wall upper portion, and the elevating unit is installed on main part inner wall upper portion.
Preferably, the processor is connected with the environment detection module through wireless transmission, and the environment detection module comprises a temperature sensor, a dust sensor and a pH sensor, wherein the temperature sensor is connected with the processor through wireless transmission, the dust sensor is connected with the processor through wireless transmission, and the pH sensor is connected with the processor through wireless transmission;
A temperature sensor is arranged in the middle of the inner wall of the main body, a dust sensor is arranged on the upper side of the outer wall of the main body, and a pH sensor is arranged in the middle of the inner wall of the main body;
The temperature sensor is internally provided with a thermistor, a conversion circuit and a processing circuit, wherein the resistance value of the thermistor is reduced along with the temperature rise based on the thermosensitive effect, namely the phenomenon that the resistivity of a substance changes under the temperature change, and is increased along with the temperature rise, when the ambient temperature changes, the resistance value of the thermistor changes, the conversion circuit converts the change of the resistance value of the thermistor into an electric signal, and the electric signal is converted into the temperature change after amplified by the processing circuit, so that information is transmitted to a processor.
Preferably, an ion balance module is arranged at the upper part of the inner wall of the mixer and comprises a first detection component, a processing component and a processing motor, wherein the first detection component is connected with the processor through a signal wire, the processing component is connected with the processor through a signal wire, and the processing motor is connected with the processor through a signal wire;
A first detection component is arranged in the middle of the inner wall of the main body, the middle part of the inner wall of the main body is provided with a processing component, a treatment motor is arranged in the middle of the inner wall of the main body;
The first detection component comprises a sampling unit, a detection unit and an analysis unit, wherein the analysis unit is connected with the processor through a signal wire;
a sampling unit is arranged in the middle of the inner wall of the main body, a detection unit is arranged in the middle of the inner wall of the main body, an analysis unit is arranged in the middle of the inner wall of the main body;
The processing assembly comprises a first storage box, a second storage box and a charging valve, wherein the charging valve is connected with the processor through a signal wire, and the charging valve is connected with the processing motor through a signal wire;
The first storage box is installed in the middle of the inner wall of the main body, the second storage box is installed in the middle of the inner wall of the main body, and the charging valve is installed in the middle of the inner wall of the main body.
Preferably, the processor is connected with the quality control module through signal transmission, and the quality control module comprises a vibration motor and a second detection assembly, wherein the vibration motor is connected with the processor through signal transmission, and the second detection assembly is connected with the processor through signal transmission;
The lower part of the inner wall of the main body is provided with a vibrating motor, and the lower part of the inner wall of the main body is provided with a second detection component;
The second detection assembly comprises a sampling probe, a test cone, a test tube and an observation unit, wherein the observation unit is connected with the processor through signal transmission;
the sampling probe is installed to main part inner wall lower part, and the examination awl is installed to main part inner wall lower part, and the test tube is installed to main part inner wall lower part, and observation unit is installed to main part inner wall lower part.
Preferably, the dust sensor is internally provided with a light emitter, a photosensitive element and a processing element, wherein the light emitter emits a beam of light based on the optical scattering principle, when the light passes through the air containing dust particles, the dust particles scatter the light, the photosensitive element receives the scattered light and generates an electric signal, the processing element amplifies, filters and converts the generated electric signal, and then compares the electric signal with a standard particle signal, the comparison result is expressed by different parameters including the concentration and the particle size of dust, and information is transmitted to the processor (2).
Preferably, the pH sensor is internally provided with a glass electrode, a reference electrode and a signal processing unit, the concentration of hydrogen ions is detected by measuring the potential difference between the glass electrode and the reference electrode, the glass electrode and the reference electrode enter a substance to be detected to form a primary cell, the glass electrode and the hydrogen ions in the substance to be detected are subjected to ion exchange to generate a potential difference, the generated potential difference is in linear relation with the pH value of the substance to be detected, and the signal processing circuit amplifies and converts the potential difference through measuring the generated potential difference to calculate the pH value of the substance to be detected and transmits a signal to the processor.
Preferably, the charging valve comprises a fixed block, a movable block, a spring, a magnetic induction coil and a baffle plate;
the inside mid-mounting of main part has decides the piece, and the inside mid-mounting of main part has the spring, and main part inner wall mid-mounting has magnetism to feel the coil, and main part inner wall mid-mounting has the baffle.
Preferably, the application method comprises the following steps:
Step 1, detecting dryness and granularity of dry-mixed mortar raw materials passing through a dryer and a screening machine by an adjusting module, and transmitting detection results to a processor;
step 2, the processor judges that the raw materials are unqualified after being compared with preset data, and the processor controls a reflux motor to open a reflux valve to transport the raw materials back to the dryer for re-drying and screening;
Step 3, detecting and comparing, wherein the processor judges that the raw materials are qualified, and the processor controls the raw materials to enter the mixer for subsequent operation;
And 4, controlling the packaging machine by the processor to package the prepared dry-change mortar.
Preferably, the using method further comprises the following steps:
step 5, after the processor receives the signal transmitted by the detection component, the processor compares and judges that the concentration of calcium and sodium ions in the dry-mixed mortar is higher;
step 6, a processor controls a charging valve to be opened, a mixer and a first storage box are communicated, and additives in the first storage box are added into the mixer;
Step 7, after the processor receives the information transmitted by the detection component, comparing and judging that the concentration of chloride ions in the dry-mixed mortar is higher;
and 8, controlling the opening of a charging valve by the processor, communicating the mixer with the second storage box, and adding the additive in the second storage box into the mixer.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, the adjusting module is arranged, so that the function of adjusting the dryness and screening degree of the dry-mixed mortar raw material is realized, the problems of poor fluidity and operability, poor strength and durability of the dry-mixed mortar and easy occurrence of caking phenomenon due to too fast water loss caused by unqualified dry-mixed mortar raw material dryness and screening are solved, the phenomena of cracking and peeling on the surface of the mortar can be avoided, the construction efficiency and quality are improved, and the strength and durability of the dry-mixed mortar are enhanced;
2. According to the invention, the environment detection module is arranged, so that the function of detecting the production environment in the dry-mixed mortar production process is realized, the problems of physical property change, hydration product content change, production efficiency reduction and potential safety hazard increase caused by incorrect environmental conditions in the dry-mixed mortar production process are solved, the fluidity of the dry-mixed mortar can be improved, the strength of the dry-mixed mortar is improved, the production efficiency of the dry-mixed mortar is accelerated, and the potential safety hazard is reduced;
3. According to the invention, the ion balance module is arranged, so that the function of detecting and adjusting the ion concentration in the dry-mixed mortar production process is realized, the problems of alkali efflorescence phenomenon and corrosion to steel bars of the dry-mixed mortar caused by high content of calcium ions and chloride ions in the dry-mixed mortar are solved, the use safety of the dry-mixed mortar can be ensured, the performance of the dry-mixed mortar is improved, the service life of the dry-mixed mortar is prolonged, the cost of later maintenance is reduced, and the possibility of accidents is reduced;
4. According to the invention, the quality control module is arranged, so that the function of detecting the quality of the dry-mixed mortar after the dry-mixed mortar is prepared is realized, the problems of increased construction difficulty, poor construction effect and potential safety hazard caused by unqualified dry-mixed mortar quality are solved, cracking caused by excessive shrinkage of the dry-mixed mortar can be prevented, the cost of maintaining engineering in the later period is reduced, the economic benefit is improved, and the service life of the dry-mixed mortar is prolonged.
Drawings
FIG. 1 is a schematic elevational view of the present invention;
FIG. 2 is a schematic side view of a side portion of the present invention;
FIG. 3 is a schematic diagram of an environment detection module according to the present invention;
FIG. 4 is a schematic diagram of an ion balance module according to the present invention;
FIG. 5 is a schematic diagram of a mass control module according to the present invention;
FIG. 6 is a schematic illustration of the structure of the feed valve of the present invention;
FIG. 7 is a schematic diagram of an inspection control module according to the present invention;
Fig. 8 is a schematic diagram of a replacement assembly according to the present invention.
In the figure, 1, a main body, 2, a processor, 3, a dryer, 4, a sieving machine, 5, a mixer, 6, a packaging machine, 7, a dust remover, 8, a regulating module, 9, a moisture detector, 10, a granularity detector, 11, a reflux assembly, 12, a heating unit, 13, an electronic balance, 14, a reflux pipe, 15, a reflux valve, 16, a reflux motor, 17, an environment detecting module, 18, a temperature sensor, 19, a dust sensor, 20, a pH sensor, 21, an ion balance module, 22, a first detecting assembly, 23, a processing assembly, 24, a processing motor, 25, a sampling unit, 26, a detecting unit, 27, an analyzing unit, 28, a first storage box, 29, a second storage box, 30, a charging valve, 31, a mass control module, 32, a vibrating motor, 33, a second detecting assembly, 34, a sampling probe, 35, a test cone, 36, a test tube, a observing unit, 38, a fixed block, 39, a movable block, 40, a spring, 41, a magnet coil, 42, a motor, 43, a check motor, a control unit, 44, a controller, a 45, a lifting unit, a 46, a lifting unit and a control unit are arranged.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "configured to," "connected," and the like are to be construed broadly as, for example, "connected" may be a fixed connection, may be a removable connection, or an integral connection, may be a mechanical connection or an electrical connection, may be a direct connection or may be an indirect connection via an intermediary, or may be a communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Example 1
Referring to fig. 1,2 and 3, a dry-mixed mortar production line convenient to blend comprises a main body 1, a processor 2, a dryer 3, a sieving machine 4, a mixer 5, a packaging machine 6, a dust remover 7 and an adjusting module 8, wherein the adjusting module 8 is connected with the processor 2 through signal transmission;
The middle part of the inner wall of the main body 1 is provided with a processor 2, the upper part of the inner wall of the main body 1 is provided with a dryer 3, the upper part of the inner wall of the main body 1 is provided with a screening machine 4, the middle part of the inner wall of the main body 1 is provided with a mixer 5, a packing machine 6 is arranged at the lower part of the inner wall of the main body 1, a dust remover 7 is arranged at the upper part of the outer wall of the main body 1, and an adjusting module 8 is arranged at the upper part of the inner wall of the main body 1;
the adjusting module 8 comprises a moisture detector 9, a granularity detector 10 and a reflux component 11, wherein the moisture detector 9 is connected with the processor 2 through signal transmission, the granularity detector 10 is connected with the processor 2 through signal transmission, and the reflux component 11 is connected with the processor 2 through signal transmission;
The upper part of the inner wall of the main body 1 is provided with a moisture detector 9, the upper part of the inner wall of the main body 1 is provided with a granularity detector 10, and the upper part of the inner wall of the main body 1 is provided with a reflux component 11;
The moisture detector 9 comprises a heating unit 12 and an electronic balance 13, wherein the electronic balance 13 is connected with the processor 2 through signal transmission;
a heating unit 12 is arranged at the upper part of the inner wall of the main body 1, and an electronic balance 13 is arranged at the upper part of the inner wall of the main body 1;
The particle size detector 10 is internally provided with a laser light source, a dispersing unit, a lens and a processing unit, when the laser light source emits laser beams to irradiate particles based on the Mie scattering theory and the Fourier change theory, a part of the light can generate scattering phenomenon, the scattering direction of the scattered light forms an included angle with the propagation direction of a main beam, the larger the included angle is, the smaller the included angle is, the larger the included angle is, the dispersing unit disperses dry-mixed mortar raw materials for detection in the laser beams uniformly, the polarity of the scattered light intensities on different angles is measured through the lens and the processing unit, the distribution size of the particles is calculated through the optical principle, and information is transmitted to the processor 2;
The reflux assembly 11 comprises a reflux pipe 14, a reflux valve 15 and a reflux motor 16, wherein the reflux valve 15 is connected with the processor 2 through signal transmission, and the reflux motor 16 is connected with the processor 2 through signal transmission;
a return pipe 14 is arranged at the upper part of the inner wall of the main body 1, a return valve 15 is arranged at the upper part of the inner wall of the main body 1, and a return motor 16 is arranged at the upper part of the inner wall of the main body 1;
The processor 2 is connected with the environment detection module 17 through wireless transmission, the environment detection module 17 comprises a temperature sensor 18, a dust sensor 19 and a pH sensor 20, the temperature sensor 18 is connected with the processor 2 through wireless transmission, the dust sensor 19 is connected with the processor 2 through wireless transmission, and the pH sensor is connected with the processor 2 through wireless transmission;
a temperature sensor 18 is arranged in the middle of the inner wall of the main body 1, a dust sensor 19 is arranged on the upper side of the outer wall of the main body 1, and a pH sensor 20 is arranged in the middle of the inner wall of the main body 1;
The temperature sensor 18 is internally provided with a thermistor, a conversion circuit and a processing circuit, wherein the resistance value of the thermistor is reduced along with the temperature rise and is increased along with the temperature fall based on the thermosensitive effect, namely the phenomenon that the resistivity of a substance changes under the temperature change, when the ambient temperature changes, the resistance value of the thermistor changes, the conversion circuit converts the change of the resistance value of the thermistor into an electric signal, and the electric signal is converted into the temperature change after amplified by the processing circuit, so that information is transmitted to the processor 2;
The dust sensor 19 is internally provided with a light emitter, a photosensitive element and a processing element, wherein the light emitter emits a beam of light based on an optical scattering principle, when the light passes through the air containing dust particles, the dust particles scatter the light, the photosensitive element receives the scattered light and generates an electric signal, the processing element amplifies, filters and converts the generated electric signal, then compares the electric signal with a standard particle signal, the comparison result is represented by different parameters including the concentration and the particle size of dust, and the information is transmitted to the processor 2;
The pH sensor 20 is internally provided with a glass electrode, a reference electrode and a signal processing unit, the concentration of hydrogen ions is detected by measuring the potential difference between the glass electrode and the reference electrode, the glass electrode and the reference electrode enter a substance to be detected to form a primary cell, the glass electrode exchanges ions with the hydrogen ions in the substance to be detected to generate a potential difference, the generated potential difference is in linear relation with the pH value of the substance to be detected, and the signal processing circuit amplifies and converts the potential difference by measuring the generated potential difference to calculate the pH value of the substance to be detected and transmits signals to the processor 2;
Further, dry-mixed mortar raw materials processed by the dryer 3 and the screening machine 4 enter the adjusting module 8, the moisture detector 9 and the granularity detector 10 detect dryness and screening degree of the raw materials, information is transmitted to the processor 2, after the information is compared with preset demand values, the processor 2 judges that the raw materials do not meet the standard, the processor 2 controls the reflux motor 16 to drive the reflux valve 15 to transport the raw materials back to the dryer 3, the processor 2 controls the dryer 3 and the screening machine 4 to reprocess the raw materials, after the detection and the data comparison, the processor 2 controls the reflux valve 15 to input the raw materials into the mixer 5 for processing, the function of adjusting the dryness and the screening degree of the dry-mixed mortar raw materials is achieved, the problems that the dry-mixed mortar raw materials are poor in mobility and operability, poor in strength and durability, easy to lose water too fast and blocking phenomenon occur are solved, cracking and peeling phenomenon on the mortar surface can be avoided, the construction efficiency and the quality are improved, and the strength and the degree of dry-mixed mortar are enhanced.
Example 2
Referring to fig. 1, 2 and 3, in a dry-mixed mortar production line convenient for preparing, the processor 2 is connected with an environment detection module 17 through wireless transmission, the environment detection module 17 comprises a temperature sensor 18, a dust sensor 19 and a pH sensor 20, the temperature sensor 18 is connected with the processor 2 through wireless transmission, the dust sensor 19 is connected with the processor 2 through wireless transmission, and the pH sensor is connected with the processor 2 through wireless transmission;
a temperature sensor 18 is arranged in the middle of the inner wall of the main body 1, a dust sensor 19 is arranged on the upper side of the outer wall of the main body 1, and a pH sensor 20 is arranged in the middle of the inner wall of the main body 1;
The temperature sensor 18 is internally provided with a thermistor, a conversion circuit and a processing circuit, wherein the resistance value of the thermistor is reduced along with the temperature rise and is increased along with the temperature fall based on the thermosensitive effect, namely the phenomenon that the resistivity of a substance changes under the temperature change, when the ambient temperature changes, the resistance value of the thermistor changes, the conversion circuit converts the change of the resistance value of the thermistor into an electric signal, and the electric signal is converted into the temperature change after amplified by the processing circuit, so that information is transmitted to the processor 2;
The dust sensor 19 is internally provided with a light emitter, a photosensitive element and a processing element, wherein the light emitter emits a beam of light based on an optical scattering principle, when the light passes through the air containing dust particles, the dust particles scatter the light, the photosensitive element receives the scattered light and generates an electric signal, the processing element amplifies, filters and converts the generated electric signal, then compares the electric signal with a standard particle signal, the comparison result is represented by different parameters including the concentration and the particle size of dust, and the information is transmitted to the processor 2;
The pH sensor 20 is internally provided with a glass electrode, a reference electrode and a signal processing unit, the concentration of hydrogen ions is detected by measuring the potential difference between the glass electrode and the reference electrode, the glass electrode and the reference electrode enter a substance to be detected to form a primary cell, the glass electrode exchanges ions with the hydrogen ions in the substance to be detected to generate a potential difference, the generated potential difference is in linear relation with the pH value of the substance to be detected, and the signal processing circuit amplifies and converts the potential difference by measuring the generated potential difference to calculate the pH value of the substance to be detected and transmits signals to the processor 2;
Further, the temperature sensor 18 is based on the thermosensitive effect, the resistance value of the thermistor is reduced along with the temperature rise, the temperature rise is carried out along with the temperature drop, when the ambient temperature changes, the conversion circuit and the processing circuit transmit temperature information to the processor 2 by capturing the change of the resistance value of the thermistor, after quasi-conversion, amplification and processing, the dust sensor 19 is based on the optical scattering principle, the light emitter emits a beam of light, reflection occurs after contacting particles, the light sensor receives the generated electric signal through the photosensitive element, the processing element amplifies, filters and converts the generated electric signal, the concentration and the particle size of dust are calculated, the information is transmitted to the processor 2, the pH sensor 20 detects the concentration of hydrogen ions by measuring the potential difference between the glass electrode and the reference electrode, the glass electrode and the reference electrode enter into substances to be detected, a primary battery is formed, the glass electrode and the hydrogen ions in the substances to be detected generate a potential difference, the signal processing circuit amplifies and converts the potential difference by measuring the potential difference, calculates the pH value of the substances to be detected, and transmits the signal to the processor 2, the function of detecting the production environment in the dry-mixed mortar production process is realized, the dry-mixed mortar production environment is improved, the hidden danger problem of the dry-mixed mortar is solved, the dry-mixed mortar production efficiency is improved, the hidden danger is improved, the dry-mixed mortar production efficiency is improved, the dry-mixed mortar production safety is improved, and the dry-mixed mortar has the dry-mixed mortar production system has improved, and the dry-mixed mortar has the production quality.
Example 3
Referring to fig. 1, 2, 3 and 4, a dry-mixed mortar production line convenient for blending is provided, the processor 2 is connected with an environment detection module 17 through wireless transmission, the environment detection module 17 comprises a temperature sensor 18, a dust sensor 19 and a pH sensor 20, the temperature sensor 18 is connected with the processor 2 through wireless transmission, the dust sensor 19 is connected with the processor 2 through wireless transmission, and the pH sensor is connected with the processor 2 through wireless transmission;
a temperature sensor 18 is arranged in the middle of the inner wall of the main body 1, a dust sensor 19 is arranged on the upper side of the outer wall of the main body 1, and a pH sensor 20 is arranged in the middle of the inner wall of the main body 1;
The temperature sensor 18 is internally provided with a thermistor, a conversion circuit and a processing circuit, wherein the resistance value of the thermistor is reduced along with the temperature rise and is increased along with the temperature fall based on the thermosensitive effect, namely the phenomenon that the resistivity of a substance changes under the temperature change, when the ambient temperature changes, the resistance value of the thermistor changes, the conversion circuit converts the change of the resistance value of the thermistor into an electric signal, and the electric signal is converted into the temperature change after amplified by the processing circuit, so that information is transmitted to the processor 2;
The dust sensor 19 is internally provided with a light emitter, a photosensitive element and a processing element, wherein the light emitter emits a beam of light based on an optical scattering principle, when the light passes through the air containing dust particles, the dust particles scatter the light, the photosensitive element receives the scattered light and generates an electric signal, the processing element amplifies, filters and converts the generated electric signal, then compares the electric signal with a standard particle signal, the comparison result is represented by different parameters including the concentration and the particle size of dust, and the information is transmitted to the processor 2;
The pH sensor 20 is internally provided with a glass electrode, a reference electrode and a signal processing unit, the concentration of hydrogen ions is detected by measuring the potential difference between the glass electrode and the reference electrode, the glass electrode and the reference electrode enter a substance to be detected to form a primary cell, the glass electrode exchanges ions with the hydrogen ions in the substance to be detected to generate a potential difference, the generated potential difference is in linear relation with the pH value of the substance to be detected, and the signal processing circuit amplifies and converts the potential difference by measuring the generated potential difference to calculate the pH value of the substance to be detected and transmits signals to the processor 2;
The ion balance module 21 is arranged at the upper part of the inner wall of the mixer 5, and the ion balance module 21 comprises a first detection component 22, a processing component 23 and a processing motor 24, wherein the first detection component 22 is connected with the processor 2 through a signal wire, the processing component 23 is connected with the processor 2 through a signal wire, and the processing motor 24 is connected with the processor 2 through a signal wire;
the middle part of the inner wall of the main body 1 is provided with a first detection component 22, the middle part of the inner wall of the main body 1 is provided with a processing component 23, and the middle part of the inner wall of the main body 1 is provided with a processing motor 24;
The first detection component 22 comprises a sampling unit 25, a detection unit 26 and an analysis unit 27, wherein the analysis unit 27 is connected with the processor 2 through a signal line;
A sampling unit 25 is arranged in the middle of the inner wall of the main body 1, a detecting unit 26 is arranged in the middle of the inner wall of the main body 1, middle part of the inner wall of the main body an analysis unit 27;
the processing assembly 23 comprises a first storage tank 28, a second storage tank 29 and a charging valve 30, wherein the charging valve 30 is connected with the processor 2 through a signal wire, and the charging valve 30 is connected with the processing motor 24 through a signal wire;
the middle part of the inner wall of the main body 1 is provided with a first storage box 28, the middle part of the inner wall of the main body 1 is provided with a second storage box 29, and the middle part of the inner wall of the main body 1 is provided with a charging valve 30;
The charging valve 30 comprises a fixed block 38, a movable block 39, a spring 40, a magnetic induction coil 41 and a baffle 42;
The fixed block 38 is arranged in the middle of the inside of the main body 1, the spring 40 is arranged in the middle of the inside of the main body 1, the magnetic induction coil 41 is arranged in the middle of the inner wall of the main body 1, and the baffle 42 is arranged in the middle of the inner wall of the main body 1;
Further, the processor 2 receives the information transmitted by the first detection component 22, after comparing with the preset value, the processor 2 judges that the content of calcium and sodium ions in the dry-mixed mortar is too high in the current state, the processor 2 controls the charging valve 30 to open the first storage box 28, the mixer 5 and the first storage box 28 are communicated, the internal additive is added into the mixer 5, the processor 2 receives the information transmitted by the first detection component 22, after comparing, the processor 2 judges that the content of chloride ions in the dry-mixed mortar is too high, the processor 2 controls the charging valve 30 to communicate the mixer 5 and the second storage box 29, and the internal additive is added into the mixer 5, so that the functions of detecting and adjusting the ion concentration in the dry-mixed mortar production process are realized, the problems of alkali-efflorescence phenomenon and corrosion to steel bars in the dry-mixed mortar caused by the high content of calcium and sodium ions in the dry-mixed mortar are solved, the use safety of the dry-mixed mortar can be ensured, the service life of the dry-mixed mortar is prolonged, the cost of later maintenance is reduced, and the possibility of accidents is reduced.
Example 4
Referring to fig. 1, 2, 3, 4, 5 and 6, an ion balance module 21 is installed at the upper part of the inner wall of the mixer 5, the ion balance module 21 comprises a first detection component 22, a processing component 23 and a processing motor 24, the first detection component 22 is connected with the processor 2 through a signal line, the processing component 23 is connected with the processor 2 through a signal line, and the processing motor 24 is connected with the processor 2 through a signal line;
the middle part of the inner wall of the main body 1 is provided with a first detection component 22, the middle part of the inner wall of the main body 1 is provided with a processing component 23, and the middle part of the inner wall of the main body 1 is provided with a processing motor 24;
The first detection component 22 comprises a sampling unit 25, a detection unit 26 and an analysis unit 27, wherein the analysis unit 27 is connected with the processor 2 through a signal line;
A sampling unit 25 is arranged in the middle of the inner wall of the main body 1, a detecting unit 26 is arranged in the middle of the inner wall of the main body 1, middle part of the inner wall of the main body an analysis unit 27;
the processing assembly 23 comprises a first storage tank 28, a second storage tank 29 and a charging valve 30, wherein the charging valve 30 is connected with the processor 2 through a signal wire, and the charging valve 30 is connected with the processing motor 24 through a signal wire;
the middle part of the inner wall of the main body 1 is provided with a first storage box 28, the middle part of the inner wall of the main body 1 is provided with a second storage box 29, and the middle part of the inner wall of the main body 1 is provided with a charging valve 30;
The charging valve 30 comprises a fixed block 38, a movable block 39, a spring 40, a magnetic induction coil 41 and a baffle 42;
The fixed block 38 is arranged in the middle of the inside of the main body 1, the spring 40 is arranged in the middle of the inside of the main body 1, the magnetic induction coil 41 is arranged in the middle of the inner wall of the main body 1, and the baffle 42 is arranged in the middle of the inner wall of the main body 1;
The processor 2 is connected with the quality control module 31 through signal transmission, the quality control module 31 comprises a vibration motor 32 and a second detection component 33, the vibration motor 32 is connected with the processor 2 through signal transmission, and the second detection component 33 is connected with the processor 2 through signal transmission;
The lower part of the inner wall of the main body 1 is provided with a vibrating motor 32, and the lower part of the inner wall of the main body 1 is provided with a second detection component 33;
The second detection assembly 33 comprises a sampling probe 34, a test cone 35, a test tube 36 and an observation unit 37, wherein the observation unit 37 is connected with the processor 2 through signal transmission;
the lower part of the inner wall of the main body 1 is provided with a sampling probe 34, the lower part of the inner wall of the main body 1 is provided with a test cone 35, the lower part of the inner wall of the main body 1 is provided with a test tube 36, and the lower part of the inner wall of the main body 1 is provided with an observation unit 37;
Further, after the ion balance module 21 is controlled by the processor 2 to process the dry-mixed mortar raw material in the mixer 5, the prepared mortar is sampled by the sampling probe 34 and put into the test tube 36, the test tube 36 is vibrated by the vibration motor 32 controlled by the processor 2, the sinking time and distance of the test cone 35 are observed and recorded by the observation unit 37, the data are transmitted to the processor 2, the consistency of the dry-mixed mortar is calculated, the quality of the dry-mixed mortar is judged by comparing with a preset value, the function of detecting the quality of the dry-mixed mortar after the preparation of the dry-mixed mortar is realized, the problems of increased construction difficulty, poor construction effect and potential safety hazard existing due to unqualified quality of the dry-mixed mortar are solved, cracking caused by excessively high shrinkage rate of the dry-mixed mortar can be prevented, the cost of maintaining engineering in the later period is reduced, the economic benefit is improved, and the service life of the dry-mixed mortar is prolonged.
Example 5
Referring to fig. 1, 2, 5 and 6, a dry-mixed mortar production line convenient to blend comprises a main body 1, a processor 2, a dryer 3, a screening machine 4, a mixer 5, a packaging machine 6, a dust remover 7 and an adjusting module 8, wherein the adjusting module 8 is connected with the processor 2 through signal transmission;
The middle part of the inner wall of the main body 1 is provided with a processor 2, the upper part of the inner wall of the main body 1 is provided with a dryer 3, the upper part of the inner wall of the main body 1 is provided with a screening machine 4, the middle part of the inner wall of the main body 1 is provided with a mixer 5, a packing machine 6 is arranged at the lower part of the inner wall of the main body 1, a dust remover 7 is arranged at the upper part of the outer wall of the main body 1, and an adjusting module 8 is arranged at the upper part of the inner wall of the main body 1;
the adjusting module 8 comprises a moisture detector 9, a granularity detector 10 and a reflux component 11, wherein the moisture detector 9 is connected with the processor 2 through signal transmission, the granularity detector 10 is connected with the processor 2 through signal transmission, and the reflux component 11 is connected with the processor 2 through signal transmission;
The upper part of the inner wall of the main body 1 is provided with a moisture detector 9, the upper part of the inner wall of the main body 1 is provided with a granularity detector 10, and the upper part of the inner wall of the main body 1 is provided with a reflux component 11;
The moisture detector 9 comprises a heating unit 12 and an electronic balance 13, wherein the electronic balance 13 is connected with the processor 2 through signal transmission;
a heating unit 12 is arranged at the upper part of the inner wall of the main body 1, and an electronic balance 13 is arranged at the upper part of the inner wall of the main body 1;
The particle size detector 10 is internally provided with a laser light source, a dispersing unit, a lens and a processing unit, when the laser light source emits laser beams to irradiate particles based on the Mie scattering theory and the Fourier change theory, a part of the light can generate scattering phenomenon, the scattering direction of the scattered light forms an included angle with the propagation direction of a main beam, the larger the included angle is, the smaller the included angle is, the larger the included angle is, the dispersing unit disperses dry-mixed mortar raw materials for detection in the laser beams uniformly, the polarity of the scattered light intensities on different angles is measured through the lens and the processing unit, the distribution size of the particles is calculated through the optical principle, and information is transmitted to the processor 2;
The reflux assembly 11 comprises a reflux pipe 14, a reflux valve 15 and a reflux motor 16, wherein the reflux valve 15 is connected with the processor 2 through signal transmission, and the reflux motor 16 is connected with the processor 2 through signal transmission;
a return pipe 14 is arranged at the upper part of the inner wall of the main body 1, a return valve 15 is arranged at the upper part of the inner wall of the main body 1, and a return motor 16 is arranged at the upper part of the inner wall of the main body 1;
The ion balance module 21 is arranged at the upper part of the inner wall of the mixer 5, and the ion balance module 21 comprises a first detection component 22, a processing component 23 and a processing motor 24, wherein the first detection component 22 is connected with the processor 2 through a signal wire, the processing component 23 is connected with the processor 2 through a signal wire, and the processing motor 24 is connected with the processor 2 through a signal wire;
the middle part of the inner wall of the main body 1 is provided with a first detection component 22, the middle part of the inner wall of the main body 1 is provided with a processing component 23, and the middle part of the inner wall of the main body 1 is provided with a processing motor 24;
The first detection component 22 comprises a sampling unit 25, a detection unit 26 and an analysis unit 27, wherein the analysis unit 27 is connected with the processor 2 through a signal line;
A sampling unit 25 is arranged in the middle of the inner wall of the main body 1, a detecting unit 26 is arranged in the middle of the inner wall of the main body 1, middle part of the inner wall of the main body an analysis unit 27;
the processing assembly 23 comprises a first storage tank 28, a second storage tank 29 and a charging valve 30, wherein the charging valve 30 is connected with the processor 2 through a signal wire, and the charging valve 30 is connected with the processing motor 24 through a signal wire;
the middle part of the inner wall of the main body 1 is provided with a first storage box 28, the middle part of the inner wall of the main body 1 is provided with a second storage box 29, and the middle part of the inner wall of the main body 1 is provided with a charging valve 30;
The charging valve 30 comprises a fixed block 38, a movable block 39, a spring 40, a magnetic induction coil 41 and a baffle 42;
The fixed block 38 is arranged in the middle of the inside of the main body 1, the spring 40 is arranged in the middle of the inside of the main body 1, the magnetic induction coil 41 is arranged in the middle of the inner wall of the main body 1, and the baffle 42 is arranged in the middle of the inner wall of the main body 1;
Further, the processor 2 controls the charging valve 30 to be respectively communicated with the first storage tank 28 and the mixer 5 and the second storage tank 29 and the mixer 5, so as to adjust the ion concentration in the dry-mixed mortar, after the adjustment, the processor 2 controls the first detection component 22 to detect the dry-mixed mortar again, information is transmitted to the processor 2, the condition that the ion concentration exceeds the standard still exists after the comparison, the processor 2 controls the reflux valve 15 to seal the passage of the sieving machine 4 and the mixer 5, the information is transmitted to staff, the dry-mixed mortar raw material is replaced, the function of controlling the quality of the dry-mixed mortar raw material is realized, the problems of prolonged and shortened coagulation time, reduced dry-mixed mortar strength and increased shrinkage rate of the dry-mixed mortar caused by unqualified ion concentration of the dry-mixed mortar raw material are solved, the cracking phenomenon can be avoided, the durability and the use effect of the dry-mixed mortar are increased, the construction progress can be accelerated, and the engineering quality is increased.
Example 6
Referring to fig. 1,2,3, 7 and 8, a dry-mixed mortar production line convenient for preparing, the processor 2 is connected with an environment detection module 17 through wireless transmission, the environment detection module 17 comprises a temperature sensor 18, a dust sensor 19 and a pH sensor 20, the temperature sensor 18 is connected with the processor 2 through wireless transmission, the dust sensor 19 is connected with the processor 2 through wireless transmission, and the pH sensor is connected with the processor 2 through wireless transmission;
a temperature sensor 18 is arranged in the middle of the inner wall of the main body 1, a dust sensor 19 is arranged on the upper side of the outer wall of the main body 1, and a pH sensor 20 is arranged in the middle of the inner wall of the main body 1;
The temperature sensor 18 is internally provided with a thermistor, a conversion circuit and a processing circuit, wherein the resistance value of the thermistor is reduced along with the temperature rise and is increased along with the temperature fall based on the thermosensitive effect, namely the phenomenon that the resistivity of a substance changes under the temperature change, when the ambient temperature changes, the resistance value of the thermistor changes, the conversion circuit converts the change of the resistance value of the thermistor into an electric signal, and the electric signal is converted into the temperature change after amplified by the processing circuit, so that information is transmitted to the processor 2;
The dust sensor 19 is internally provided with a light emitter, a photosensitive element and a processing element, wherein the light emitter emits a beam of light based on an optical scattering principle, when the light passes through the air containing dust particles, the dust particles scatter the light, the photosensitive element receives the scattered light and generates an electric signal, the processing element amplifies, filters and converts the generated electric signal, then compares the electric signal with a standard particle signal, the comparison result is represented by different parameters including the concentration and the particle size of dust, and the information is transmitted to the processor 2;
The pH sensor 20 is internally provided with a glass electrode, a reference electrode and a signal processing unit, the concentration of hydrogen ions is detected by measuring the potential difference between the glass electrode and the reference electrode, the glass electrode and the reference electrode enter a substance to be detected to form a primary cell, the glass electrode exchanges ions with the hydrogen ions in the substance to be detected to generate a potential difference, the generated potential difference is in linear relation with the pH value of the substance to be detected, and the signal processing circuit amplifies and converts the potential difference by measuring the generated potential difference to calculate the pH value of the substance to be detected and transmits signals to the processor 2;
An inspection control module 43 is arranged on the upper part of the inner wall of the main body 1, and the inspection control module 43 is connected with the processor 2 through a signal wire;
the inspection control module 43 comprises a recorder 44, a replacement assembly 45 and a control motor 46, wherein the recorder 44 is connected with the processor 2 through a signal wire, the replacement assembly 45 is connected with the processor 2 through a signal wire, and the control motor 46 is connected with the processor 2 through a signal wire;
a recorder 44 is arranged on the upper part of the inner wall of the main body 1, a replacement assembly 45 is arranged on the upper part of the inner wall of the main body 1, and a control motor 46 is arranged on the upper part of the inner wall of the main body 1;
The replacement assembly 45 comprises a fixer 47, an ejecting unit 48 and a lifting unit 49, wherein the ejecting unit 48 is connected with the processor 2 through a signal wire, and the lifting unit 49 is connected with the processor 2 through a signal wire;
a fixer 47 is arranged on the upper part of the inner wall of the main body 1, an ejecting unit 48 is arranged on the upper part of the inner wall of the main body 1, and a lifting unit 49 is arranged on the upper part of the inner wall of the main body 1;
Further, after the processor 2 receives the information transmitted by the first detection component 22, the processor 2 analyzes the information transmitted by the recorder 44, the processor 2 regulates and controls the drying temperature and the drying time of the dryer 3, the processor 2 controls the fixer 47 to be opened, the screen mesh of the screening machine 4 is replaced through the ejecting unit 48 and the lifting unit 49, after the processor 2 receives the information transmitted by the first detection component 22 and the second detection component 33, the quality of the dry-mixed mortar is confirmed to be qualified, the drying temperature and the drying time of the dryer 3 are maintained to continue to operate, the function of controlling the quality of the dry-mixed mortar raw material is realized, the problems that the quality of the dry-mixed mortar is reduced due to unqualified dry-mixed mortar raw material, the follow-up construction progress and the construction quality are influenced are solved, a large amount of repair of construction completion is avoided, the construction cost is reduced, the construction quality is improved, and the waste of human resources is reduced.
According to the working principle, dry-mixed mortar raw materials processed by a dryer 3 and a screening machine 4 enter a regulating module 8, a moisture detector 9 and a granularity detector 10 detect dryness and screening degree of the raw materials, information is transmitted to a processor 2, after the information is compared with a preset demand value, the processor 2 judges that the raw materials do not meet the standard, a reflux motor 16 is controlled by the processor 2 to drive a reflux valve 15 to transport the raw materials back to the dryer 3, the dryer 3 and the screening machine 4 are controlled by the processor 2 to reprocess the raw materials, and after detection and data comparison, the raw materials are fed into a mixer 5 by the reflux valve 15 to be processed;
The temperature sensor 18 is based on the thermosensitive effect, the resistance value of the thermistor is reduced along with the temperature rise, the temperature rise is caused by the temperature drop, when the ambient temperature changes, the conversion circuit and the processing circuit capture the change of the resistance value of the thermistor, the temperature information is transmitted to the processor 2 after quasi-conversion, amplification and processing, the dust sensor 19 is based on the optical scattering principle, the light emitter emits a beam of light, reflection occurs after contacting particles, the light sensor receives the generated electric signal through the photosensitive element, the processing element amplifies, filters and converts the generated electric signal, the concentration and the particle size of dust are calculated, the information is transmitted to the processor 2, the pH sensor 20 detects the concentration of hydrogen ions through measuring the potential difference between the glass electrode and the reference electrode, the glass electrode and the reference electrode enter into a to-be-detected substance to form a primary cell, the glass electrode and the hydrogen ions in the to-be-detected substance are subjected to ion exchange to generate a potential difference, the signal processing circuit amplifies and converts the potential difference through measuring the generated potential difference, the pH value of the to-be-detected substance is calculated, and the signal is transmitted to the processor 2;
The processor 2 receives the information transmitted by the first detection component 22, judges that the content of calcium and sodium ions in the dry-mixed mortar is too high in the current state after the information is compared with a preset value, the processor 2 controls the charging valve 30 to open the first storage box 28, the mixer 5 and the first storage box 28 are communicated, the internal additive is added into the mixer 5, the processor 2 receives the information transmitted by the first detection component 22, judges that the content of chloride ions in the dry-mixed mortar is too high after the information is compared, and the processor 2 controls the charging valve 30 to communicate the mixer 5 and the second storage box 29, and the internal additive is added into the mixer 5;
After the ion balance module 21 is controlled by the processor 2 to process the dry-mixed mortar raw material in the mixer 5, the prepared mortar is controlled by the processor 2 to control the sampling probe 34 to sample the dry-mixed mortar and put the dry-mixed mortar into the test tube 36, the vibration motor 32 is controlled by the processor 2 to vibrate the test tube 36, the time and the distance of sinking of the test cone 35 are observed and recorded by the observation unit 37, the data are transmitted to the processor 2, the consistency of the dry-mixed mortar is calculated, and the quality of the dry-mixed mortar is judged by comparing the consistency with a preset value.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The dry-mixed mortar production line convenient to blend is characterized by comprising a main body (1), a processor (2), a dryer (3), a screening machine (4), a mixer (5), a packaging machine (6), a dust remover (7) and an adjusting module (8), wherein the adjusting module (8) is connected with the processor (2) through signal transmission;
The novel household garbage collector comprises a main body (1), wherein a processor (2) is arranged in the middle of the inner wall of the main body (1), a dryer (3) is arranged on the upper part of the inner wall of the main body (1), a screening machine (4) is arranged on the upper part of the inner wall of the main body (1), a mixer (5) is arranged in the middle of the inner wall of the main body (1), a packing machine (6) is arranged on the lower part of the inner wall of the main body (1), a dust remover (7) is arranged on the upper part of the outer wall of the main body (1), and an adjusting module (8) is arranged on the upper part of the inner wall of the main body (1);
The adjusting module (8) comprises a moisture detector (9), a granularity detector (10) and a reflux component (11), wherein the moisture detector (9) is connected with the processor (2) through signal transmission, the granularity detector (10) is connected with the processor (2) through signal transmission, and the reflux component (11) is connected with the processor (2) through signal transmission;
the water content detector (9) is arranged on the upper part of the inner wall of the main body (1), the granularity detector (10) is arranged on the upper part of the inner wall of the main body (1), and the reflux component (11) is arranged on the upper part of the inner wall of the main body (1);
The moisture detector (9) comprises a heating unit (12) and an electronic balance (13), wherein the electronic balance (13) is connected with the processor (2) through signal transmission;
A heating unit (12) is arranged at the upper part of the inner wall of the main body (1), and an electronic balance (13) is arranged at the upper part of the inner wall of the main body (1);
The particle size detector (10) is internally provided with a laser light source, a dispersing unit, a lens and a processing unit, when the laser light source emits laser beams to irradiate particles based on Mie scattering theory and Fourier change principle, a part of the laser beams can generate scattering phenomenon, the scattering direction of the scattered light forms an included angle with the propagation direction of a main beam, the larger the included angle is, the smaller the included angle is, the larger the included angle is, the dispersing unit disperses dry-mixed mortar raw materials for detection uniformly in the laser beams, the polarity of the scattered light intensities at different angles is measured through the lens and the processing unit, the distribution size of the particles is calculated through the optical principle, and information is transmitted to the processor (2);
The reflux assembly (11) comprises a reflux pipe (14), a reflux valve (15) and a reflux motor (16), wherein the reflux valve (15) is connected with the processor (2) through signal transmission, and the reflux motor (16) is connected with the processor (2) through signal transmission;
The reflux pipe (14) is arranged on the upper portion of the inner wall of the main body (1), the reflux valve (15) is arranged on the upper portion of the inner wall of the main body (1), and the reflux motor (16) is arranged on the upper portion of the inner wall of the main body (1).
2. The dry-mixed mortar production line convenient to blend according to claim 1 is characterized in that an inspection control module (43) is arranged on the upper part of the inner wall of the main body (1), and the inspection control module (43) is connected with the processor (2) through a signal wire;
The inspection control module (43) comprises a recorder (44), a replacement component (45) and a control motor (46), wherein the recorder (44) is connected with the processor (2) through a signal wire, the replacement component (45) is connected with the processor (2) through a signal wire, and the control motor (46) is connected with the processor (2) through a signal wire;
A recorder (44) is arranged on the upper part of the inner wall of the main body (1), a replacement component (45) is arranged on the upper part of the inner wall of the main body (1), and a control motor (46) is arranged on the upper part of the inner wall of the main body (1);
The replacement assembly (45) comprises a fixer (47), an ejecting unit (48) and a lifting unit (49), wherein the ejecting unit (48) is connected with the processor (2) through a signal wire, and the lifting unit (49) is connected with the processor (2) through the signal wire;
the upper part of the inner wall of the main body (1) is provided with a fixer (47), the upper part of the inner wall of the main body (1) is provided with an ejecting unit (48), and the upper part of the inner wall of the main body (1) is provided with a lifting unit (49).
3. The dry-mixed mortar production line convenient to prepare according to claim 1, wherein the processor (2) is connected with the environment detection module (17) through wireless transmission, the environment detection module (17) comprises a temperature sensor (18), a dust sensor (19) and a pH sensor (20), the temperature sensor (18) is connected with the processor (2) through wireless transmission, the dust sensor (19) is connected with the processor (2) through wireless transmission, and the pH sensor is connected with the processor (2) through wireless transmission;
A temperature sensor (18) is arranged in the middle of the inner wall of the main body (1), a dust sensor (19) is arranged on the upper side of the outer wall of the main body (1), and a pH sensor (20) is arranged in the middle of the inner wall of the main body (1);
The temperature sensor (18) is internally provided with a thermistor, a conversion circuit and a processing circuit, wherein the resistance value of the thermistor is reduced along with the temperature rise and is increased along with the temperature fall based on the thermosensitive effect, namely the phenomenon that the resistivity of a substance changes under the temperature change, when the ambient temperature changes, the resistance value of the thermistor changes, the conversion circuit converts the change of the resistance value of the thermistor into an electric signal, and the electric signal is converted into the temperature change after the electric signal is amplified by the processing circuit, so that information is transmitted to the processor (2).
4. The dry-mixed mortar production line convenient to blend according to claim 1, wherein an ion balance module (21) is arranged on the upper part of the inner wall of the mixer (5), the ion balance module (21) comprises a first detection component (22), a processing component (23) and a processing motor (24), the first detection component (22) is connected with the processor (2) through a signal wire, the processing component (23) is connected with the processor (2) through a signal wire, and the processing motor (24) is connected with the processor (2) through a signal wire;
A first detection component (22) is arranged in the middle of the inner wall of the main body (1), a processing component (23) is arranged in the middle of the inner wall of the main body (1), and a processing motor (24) is arranged in the middle of the inner wall of the main body (1);
The first detection assembly (22) comprises a sampling unit (25), a detection unit (26) and an analysis unit (27), wherein the analysis unit (27) is connected with the processor (2) through a signal line;
A sampling unit (25) is arranged in the middle of the inner wall of the main body (1), a detection unit (26) is arranged in the middle of the inner wall of the main body (1), and an analysis unit (27) is arranged in the middle of the inner wall of the main body;
the processing assembly (23) comprises a first storage box (28), a second storage box (29) and a charging valve (30), wherein the charging valve (30) is connected with the processor (2) through a signal wire, and the charging valve (30) is connected with the processing motor (24) through a signal wire;
the first storage box (28) is arranged in the middle of the inner wall of the main body (1), the second storage box (29) is arranged in the middle of the inner wall of the main body (1), and the charging valve (30) is arranged in the middle of the inner wall of the main body (1).
5. The dry-mixed mortar production line convenient to prepare according to claim 1, wherein the processor (2) is connected with a quality control module (31) through signal transmission, the quality control module (31) comprises a vibration motor (32) and a second detection component (33), the vibration motor (32) is connected with the processor (2) through signal transmission, and the second detection component (33) is connected with the processor (2) through signal transmission;
a vibration motor (32) is arranged at the lower part of the inner wall of the main body (1), and a second detection component (33) is arranged at the lower part of the inner wall of the main body (1);
The second detection assembly (33) comprises a sampling probe (34), a test cone (35), a test tube (36) and an observation unit (37), wherein the observation unit (37) is connected with the processor (2) through signal transmission;
the sampling probe (34) is installed at the lower part of the inner wall of the main body (1), the test cone (35) is installed at the lower part of the inner wall of the main body (1), the test tube (36) is installed at the lower part of the inner wall of the main body (1), and the observation unit (37) is installed at the lower part of the inner wall of the main body (1).
6. A dry-mixed mortar production line convenient to prepare according to claim 3 is characterized in that a light emitter, a photosensitive element and a processing element are arranged in the dust sensor (19), the light emitter emits a beam of light based on the optical scattering principle, when the light passes through the air containing dust particles, the dust particles scatter the light, the photosensitive element receives the scattered light to generate an electric signal, the processing element amplifies, filters and converts the generated electric signal, and then compares the electric signal with a standard particle signal, the comparison result is expressed by different parameters including the concentration and the particle size of dust, and information is transmitted to the processor (2).
7. A dry-mixed mortar production line convenient to prepare is characterized in that a glass electrode, a reference electrode and a signal processing unit are arranged in the pH sensor (20), the concentration of hydrogen ions is detected by measuring the potential difference between the glass electrode and the reference electrode, the glass electrode and the reference electrode enter a substance to be detected to form a primary battery, the glass electrode and the hydrogen ions in the substance to be detected are subjected to ion exchange to generate a potential difference, the generated potential difference is in a linear relation with the pH value of the substance to be detected, and the signal processing circuit amplifies and converts the potential difference by measuring the generated potential difference to calculate the pH value of the substance to be detected and transmits a signal to the processor (2).
8. The dry-mixed mortar production line convenient to blend according to claim 4, wherein the feeding valve (30) comprises a fixed block (38), a movable block (39), a spring (40), a magnetic induction coil (41) and a baffle plate (42);
The fixed block (38) is arranged in the middle of the inside of the main body (1), the spring (40) is arranged in the middle of the inside of the main body (1), the magnetic induction coil (41) is arranged in the middle of the inner wall of the main body (1), and the baffle (42) is arranged in the middle of the inner wall of the main body (1).
9. The application method of the dry-mixed mortar production line convenient to blend is suitable for the dry-mixed mortar production line convenient to blend according to any one of claims 1 to 8, and is characterized in that the application method comprises the following steps:
The method comprises the steps that 1, an adjusting module (8) detects dryness and granularity of dry-mixed mortar raw materials passing through a dryer (3) and a screening machine (4), and the detection result is transmitted to a processor (2);
Step 2, after the processor (2) is compared with preset data, judging that the raw materials are unqualified, controlling a reflux motor (16) to open a reflux valve (15) by the processor (2) to transport the raw materials back to the dryer (3), and re-drying and screening the raw materials;
Step 3, detecting and comparing, wherein the processor (2) judges that the raw materials are qualified, and the processor (2) controls the raw materials to enter the mixer (5) for subsequent operation;
And 4, controlling a packaging machine (6) by a processor (2) to package the prepared dry-replacement mortar.
10. The method for using the dry-mixed mortar production line convenient to blend according to claim 9, wherein the method for using the dry-mixed mortar production line is characterized by comprising the following steps:
step 5, after the processor (2) receives the signal transmitted by the first detection component (22), comparing and judging that the concentration of calcium and sodium ions in the dry-mixed mortar is higher;
step 6, the processor (2) controls the opening of a charging valve (30) to communicate the mixer (5) with the first storage box (28), and adds the additive in the first storage box (28) into the mixer (5);
step 7, after the processor (2) receives the information transmitted by the first detection component (22), comparing and judging that the chloride ion concentration in the dry-mixed mortar is higher;
and 8, controlling a charging valve (30) to be opened by the processor (2), communicating the mixer (5) with a second storage box (29), and adding additives in the second storage box (29) into the mixer (5).
CN202411611370.9A 2024-11-12 2024-11-12 Dry-mixed mortar production line convenient to blend and application method thereof Active CN119189053B (en)

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