CN119180632B - Device automatic repair reporting method and system based on IoT data collection - Google Patents
Device automatic repair reporting method and system based on IoT data collectionInfo
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- CN119180632B CN119180632B CN202411205549.4A CN202411205549A CN119180632B CN 119180632 B CN119180632 B CN 119180632B CN 202411205549 A CN202411205549 A CN 202411205549A CN 119180632 B CN119180632 B CN 119180632B
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- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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Abstract
The application relates to the field of warehouse handling equipment maintenance, and discloses an automatic equipment repair method and system based on internet of things (IoT) data acquisition, wherein the method comprises the following steps: and acquiring a plurality of pieces of RFID tag information corresponding to the target carrying equipment at a plurality of detection positions, wherein different pieces of RFID tag information correspond to different detection positions of a carrying path of the target carrying equipment. The target handling equipment comprises an AGV handling trolley and a forklift, equipment state information detected by a sensor of the target handling equipment is obtained through an IoT component in response to each RFID tag information, and whether to send out report information corresponding to the target handling equipment is determined according to the equipment state information. The application can be applied to automatic report and repair of the storage and transportation equipment, and improves the maintenance efficiency of the storage and transportation equipment.
Description
Technical Field
The application relates to the technical field of warehouse handling equipment maintenance, in particular to an automatic equipment repairing method and system based on internet of things (IoT) data acquisition.
Background
In the daily maintenance of storage handling equipment, the prior art mainly adopts a manual repair mode to carry out fault repair. The manual repair is dependent on the problem finding and reporting of operators, so that delay may exist in the fault repair process, and the faults of the warehouse handling equipment cannot be solved in time. Meanwhile, the manual repair is often dependent on experience and intuition of maintenance personnel, may lack scientific judgment basis, and easily causes missed inspection of the repair of the warehouse handling equipment. In daily management, the manual repair involves a complicated process, such as filling in a repair order, waiting for approval, contacting with maintenance personnel, etc., and the repair efficiency of the equipment is low. Long-term reliance on manual repair can increase the labor costs of the enterprise, especially in situations where emergency maintenance or extensive equipment maintenance is required. In addition, there may be a certain personal risk when the equipment is overhauled by manual repair.
In the prior art, there is an automatic repair technology based on the internet of things, which is used on medical equipment, gas equipment or special equipment and the like. For example, patent CN115762739B (application number: CN 202211470664.5) provides a medical equipment fault reporting platform based on the Internet of things, and a medical equipment fault reporting platform and a method based on the Internet of things, so that the labor cost is reduced, the convenience is improved, and the fault reporting efficiency is improved. For another example, patent CN115013737B (application number: CN 202210389077.7) provides a natural gas network fault reporting and repairing internet of things system, which can achieve the purpose of increasing the fault processing efficiency by automatically sensing faults through a natural gas network intelligent device and timely supplementing fault information through a fault information input system, so that the normal transportation of natural gas is reduced from being affected by the faults. For another example, patent CN112364952B (application number: CN 202011102572.2) provides an NB-IoT-based management method for internet of things of electrical facilities, which is mainly applied to the management occasion of internet of things of electrical facilities. However, in the prior art, there is no report method applied to warehouse handling equipment based on the internet of things.
Disclosure of Invention
The application aims to provide an automatic equipment repairing method and system based on internet of things (IoT) data acquisition, which solve the technical problem that the repairing method applied to storage handling equipment based on the Internet of things is not available, and achieve the technical effect of rapid automatic repairing of the storage handling equipment.
The automatic equipment repairing method based on the IoT data acquisition comprises the steps of obtaining a plurality of pieces of RFID tag information corresponding to a plurality of detection positions of target carrying equipment, wherein the different pieces of RFID tag information correspond to different detection positions of a carrying path of the target carrying equipment. The target handling equipment comprises an AGV handling trolley and a forklift, equipment state information detected by a sensor of the target handling equipment is obtained through an IoT component in response to each piece of RFID label information, whether report information corresponding to the target handling equipment is sent out or not is determined according to the equipment state information, wherein one detection position is correspondingly provided with an IoT component, and the target handling equipment is provided with the target IoT component.
In one possible implementation, the method further includes obtaining a time stamp corresponding to each piece of RFID tag information when the RFID tag information is collected, determining a plurality of pieces of motion process information of the target handling equipment according to the time stamp corresponding to each piece of RFID tag information when the RFID tag information is collected, determining one piece of motion process information of the target handling equipment through two pieces of time sequence adjacent RFID tag information, controlling the target handling equipment to stop and send out motion process repair information corresponding to the two pieces of time sequence adjacent motion process information when the two pieces of time sequence adjacent motion process information are not in a preset time sequence motion process information list, and determining whether to send out the device state repair information corresponding to the target handling equipment according to each piece of motion process information and the device state information corresponding to each piece of time sequence adjacent motion process information when the two pieces of time sequence adjacent motion process information are in the time sequence motion process information list, wherein when the target handling equipment is controlled to stop, controlling the target handling equipment to stop through an IoT component at a detection position corresponding to the motion process information in the preset time sequence motion process information list.
In another possible implementation manner, determining whether to send out equipment state report information corresponding to the target handling equipment according to each piece of motion process information and equipment state information corresponding to each piece of motion process information in two adjacent motion process information in time sequence comprises controlling the target handling equipment to stop when the first motion process information is not in a preset motion process information list, not sending out the equipment state report information corresponding to the target handling equipment when the first motion process information is in the preset motion process information list and the first equipment state information corresponding to the first motion process information accords with the preset first equipment state information corresponding to the first motion process information, and sending out the equipment state report information corresponding to the target handling equipment when the first motion process information is in the motion process information list and the first equipment state information corresponding to the first motion process information does not accord with the preset first equipment state information corresponding to the first motion process information, wherein controlling the target handling equipment to stop by determining an assembly of the first motion process information in a detection position of the first motion process information in the preset motion process information list when the target handling equipment is not stopped.
In another possible implementation manner, when the first movement process information is in the movement process information list and the first equipment state information corresponding to the first movement process information does not accord with the preset first equipment state information corresponding to the first movement process information, the method sends out the equipment state report information corresponding to the target handling equipment, and comprises the steps of acquiring action execution component parameters in the first equipment state information and acquiring non-action execution component parameters in the first equipment state information when the first movement process information is in the movement process information list; the system comprises an action execution assembly, a target carrying device, a non-action execution assembly, a target carrying device and a non-action execution assembly, wherein the action execution assembly comprises a hydraulic cylinder and a motor, the action execution assembly comprises hydraulic pressure, motor current and motor voltage, the non-action execution assembly comprises motion track offset and vibration, when the action execution assembly is not in a preset action execution assembly parameter range, the target carrying device is controlled to stop and send out action execution assembly repair information corresponding to the target carrying device, and when the action execution assembly is in the preset action execution assembly parameter range and the non-action execution assembly is not in the preset non-action execution assembly parameter range, the target carrying device is controlled to move to a repair position and send out device state repair information corresponding to the target carrying device.
In another possible implementation, the method further includes, when the first IoT component does not acquire the first device state information corresponding to the first RFID tag information after the first RFID tag information is detected, acquiring, by a second IoT component disposed at a second detection location for detecting the second RFID tag information, the first device state information corresponding to the first RFID tag information and the second device state information corresponding to the second RFID tag information when a subsequent second RFID tag information of the first RFID tag information on a conveyance path of the target conveyance device is detected.
In another possible implementation, the method further includes determining a detected quantity difference between the quantity of RFID tag information detected on the handling path of the target handling device and the quantity of device state information acquired by the IoT component corresponding to the RFID tag information, and controlling the target handling device to stop and send out report information prompting the target IoT component of the target handling device when the detected quantity difference exceeds a preset first value.
In another possible implementation, the method further includes determining a missing amount value of the device state information that is continuously detected on the transport path of the target transport device and is not acquired by the IoT component corresponding to the RFID tag information, and when the missing amount value exceeds a preset second value, controlling the target transport device to stop and sending report information prompting the target IoT component of the target transport device.
In another possible implementation, the method further includes controlling the plurality of target handling devices to stop and issue report information prompting detection of the RFID tag information on the handling path of the target handling device and not obtaining the IoT component of the detection position of the device state information corresponding to the RFID tag information when the miss count value of the plurality of target handling devices exceeds a preset second value.
The embodiment of the application also provides an automatic equipment reporting system based on the IoT data acquisition, which comprises a unit for executing the method.
The embodiment of the application also provides an automatic equipment reporting system based on the IoT data acquisition, which comprises a memory, a processor and a computer program stored in the memory and capable of running on the processor, wherein the processor realizes the method according to any one of the above when executing the computer program.
Embodiments of the present application also provide a computer readable storage medium storing a computer program which, when executed by a processor, implements a method as claimed in any one of the above.
Embodiments of the present application also provide a computer program product comprising a computer program which, when executed by a processor, implements the steps of the method as claimed in any one of the preceding claims.
Compared with the prior art, the embodiment of the application has the beneficial effects that:
The embodiment of the application provides an automatic equipment repairing method based on internet traffic (IoT) data acquisition, which comprises the steps of acquiring a plurality of pieces of RFID tag information corresponding to a plurality of detection positions of target carrying equipment, wherein different pieces of RFID tag information correspond to different detection positions of a carrying path of the target carrying equipment. The target handling equipment comprises an AGV handling trolley and a forklift, equipment state information detected by a sensor of the target handling equipment is obtained through an IoT component in response to each piece of RFID label information, whether report information corresponding to the target handling equipment is sent out or not is determined according to the equipment state information, wherein one detection position is correspondingly provided with an IoT component, and the target handling equipment is provided with the target equipment IoT component. According to the embodiment of the application, the plurality of RFID tags are arranged at different detection positions of the carrying path of the target carrying device, so that the device state information detected by the sensor of the target carrying device can be obtained through the IoT component after the RFID tag information is detected, the automatic identification and state monitoring of the device can be realized through the cooperation of the RFID technology and the IoT component, the cost of manpower and material resources is saved, meanwhile, the state information of the device at each detection position can be obtained in real time, the potential problem can be found in time, and the timeliness of fault treatment is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1is a flow chart of an automatic device reporting method based on IoT data acquisition according to an embodiment of the present application;
Fig. 2 is a schematic diagram of a conveying path of a target conveying device according to an embodiment of the present application;
fig. 3 is a schematic logic structure diagram of an automatic device reporting system based on IoT data acquisition according to an embodiment of the present application;
fig. 4 is a schematic entity structure diagram of an automatic device reporting system based on IoT data acquisition according to an embodiment of the present application.
Detailed Description
It should be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It should also be understood that the term "and/or" as used in the present specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.
As used in the present description and the appended claims, the term "if" may be interpreted as "when..once" or "in response to a determination" or "in response to detection" depending on the context. Similarly, the phrase "if a determination" or "if a [ described condition or event ] is detected" may be interpreted in the context of meaning "upon determination" or "in response to determination" or "upon detection of a [ described condition or event ]" or "in response to detection of a [ described condition or event ]".
Furthermore, the terms "first," "second," "third," and the like in the description of the present specification and in the appended claims, are used for distinguishing between descriptions and not necessarily for indicating or implying a relative importance.
Reference in the specification to "one embodiment" or "some embodiments" or the like means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the application. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," and the like in the specification are not necessarily all referring to the same embodiment, but mean "one or more but not all embodiments" unless expressly specified otherwise. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless expressly specified otherwise.
In the prior art, a report repair method applied to storage handling equipment based on the Internet of things does not exist.
Based on the above reasons, the embodiment of the application provides an automatic equipment repairing method based on internet traffic (IoT) data acquisition, which comprises the steps of acquiring a plurality of pieces of RFID tag information corresponding to a plurality of detection positions of target carrying equipment respectively, wherein different pieces of RFID tag information correspond to different detection positions of a carrying path of the target carrying equipment respectively. The target handling equipment comprises an AGV handling trolley and a forklift, equipment state information detected by a sensor of the target handling equipment is obtained through an IoT component in response to each piece of RFID label information, whether report information corresponding to the target handling equipment is sent out or not is determined according to the equipment state information, wherein one detection position is correspondingly provided with an IoT component, and the target handling equipment is provided with the target equipment IoT component. According to the embodiment of the application, the plurality of RFID tags are arranged at different detection positions of the carrying path of the target carrying device, so that the device state information detected by the sensor of the target carrying device can be obtained through the IoT component after the RFID tag information is detected, the automatic identification and state monitoring of the device can be realized through the cooperation of the RFID technology and the IoT component, the cost of manpower and material resources is saved, meanwhile, the state information of the device at each detection position can be obtained in real time, the potential problem can be found in time, and the timeliness of fault treatment is improved.
In some scenes, the automatic equipment repairing method based on the IoT data acquisition can be applied to the AGV and the forklift in the warehouse, so that the automatic repairing efficiency of the AGV and the forklift can be improved, and the repairing efficiency of the warehouse conveying equipment is improved.
The following describes a device automatic repair method based on IoT data acquisition in detail with reference to a specific example.
Fig. 1 is a flowchart of an automatic device reporting method based on IoT data acquisition according to an embodiment of the present application, and as shown in fig. 1, the method includes S110 to S120, and S110 to S120 are specifically described below.
S110, acquiring a plurality of pieces of RFID tag information corresponding to the target carrying equipment at a plurality of detection positions, wherein different pieces of RFID tag information correspond to different detection positions of a carrying path of the target carrying equipment. The target handling equipment comprises an AGV handling trolley and a forklift, wherein a plurality of RFID labels corresponding to the RFID label information are arranged on the target handling equipment, each detection position is provided with an RFID detection head for detecting the RFID label information of the RFID label, and the target handling equipment comprises the AGV handling trolley and the forklift.
When the automatic conveying or the manual operation conveying equipment in the warehouse is used for conveying, a plurality of pieces of RFID label information corresponding to the target conveying equipment at a plurality of detection positions can be obtained, different pieces of RFID label information correspond to different detection positions of a conveying path of the target conveying equipment respectively, and then the equipment state detection of the target conveying equipment can be triggered at the different detection positions through the detected plurality of pieces of RFID label information respectively, so that the automatic detection and repair of the target conveying equipment at the different detection positions can be realized.
During operation, be equipped with the RFID label that a plurality of RFID label information corresponds respectively on the target handling equipment, and then can trigger the state detection to the target handling equipment respectively through a plurality of RFID labels, can avoid certain RFID label impaired and lead to the detection process of target handling equipment to receive the influence.
Fig. 2 is a schematic diagram of a conveying path of a target conveying device according to an embodiment of the present application, where, as shown in fig. 2, an RFID detection head for detecting RFID tag information of an RFID tag is disposed at each detection position on the conveying path of the target conveying device, so that detection of the RFID tag information corresponding to each detection position can be achieved through the RFID detection head.
Illustratively, as shown in fig. 2, the first detection position corresponds to a first RFID tag and first RFID tag information, the second detection position corresponds to a second RFID tag and second RFID tag information, the third detection position corresponds to a third RFID tag and third RFID tag information, and the fourth detection position corresponds to a fourth RFID tag and fourth RFID tag information.
For example, the target handling device may include an AGV handling cart and a forklift.
S120, responding to each RFID label information, acquiring equipment state information detected by a sensor of the target handling equipment through an IoT component, and determining whether to send out report information corresponding to the target handling equipment according to the equipment state information, wherein one detection position is correspondingly provided with one IoT component, and the target handling equipment is provided with the target IoT component.
On the conveyance path of the target conveyance apparatus, after detecting the plurality of RFID tag information, the apparatus state information detected by the sensor of the target conveyance apparatus may be acquired by the IoT component in response to each RFID tag information, enabling detection of the apparatus state of the target conveyance apparatus.
After the equipment state of the target carrying equipment is obtained, whether the report information corresponding to the target carrying equipment is sent out or not can be determined according to the equipment state information, so that automatic detection and maintenance of the target carrying equipment are realized.
On the carrying path, one detection position is correspondingly provided with one IoT component, so that the state information of the target carrying device can be acquired through one IoT component at each detection position, and the stability and timeliness of the signal of the state information of the target carrying device acquired through the IoT component are ensured.
For example, as shown in fig. 2, the first detection location corresponds to a first IoT component, the second detection location corresponds to a second IoT component, the third detection location corresponds to a third IoT component, and the fourth detection location corresponds to a fourth IoT component.
The target IoT component is provided on the target handling device, and device state information of the target handling device can be interactively transmitted through the target IoT component and the IoT component at the detection position.
The implementation method has the advantages that on the carrying path, the equipment state information detected by the sensor of the target carrying equipment can be obtained through the IoT component in response to each RFID tag information at each detection position, so that a great amount of manpower and material resource cost is saved, and the stability and timeliness of the detection of the state information of the target carrying equipment are realized.
The method has the beneficial effects that the state detection of the target handling equipment is triggered through the RFID tags, so that the influence on the detection process of the target handling equipment caused by damage of one RFID tag can be avoided.
The realization mode has the beneficial effects that the state information of the target handling equipment is detected through the mutual matching of the RFID tag and the IoT component, the positions of the RFID tag and the IoT component can be flexibly adjusted according to the requirements, the modification on the existing storage architecture is facilitated, the detection position, the RFID tag and the RFID tag detection head are flexibly increased, reduced or modified, and the flexibility of the automatic equipment repair method is improved.
The beneficial effect that foretell realization mode brought also lies in, because RFID label's detection scope is bigger, compares in traditional photoelectric sensor and detects, more is fit for detecting handling equipment on handling equipment's motion track in the storage environment, is not afraid of shielding to be fit for using under the storage environment that the dust is great, the environment is abominable.
In some implementations, the method further includes S210 to S220, and S210 to S220 are specifically described below.
S210, acquiring a corresponding time stamp of each RFID tag information during acquisition, and determining a plurality of movement process information of the target handling equipment according to the corresponding time stamp of each RFID tag information during acquisition. Wherein one piece of motion process information of the target handling apparatus is determined by two pieces of RFID tag information adjacent in time series.
When the system works, the corresponding time stamp of each RFID tag information in the acquisition process can be obtained, the time stamp characterizes the sequence information of obtaining a plurality of RFID tag information, and then a plurality of movement process information of the target handling equipment can be determined according to the sequence information of obtaining a plurality of RFID tag information, namely, a plurality of movement process information of the target handling equipment can be determined according to the corresponding time stamp of each RFID tag information in the acquisition process.
For example, as shown in fig. 2, the plurality of pieces of movement process information of the target handling apparatus may include first movement process information, second movement process information, and third movement process information, the first movement process information corresponding to movement of the target handling apparatus from the first detection position to the second detection position, the second movement process information corresponding to movement of the target handling apparatus from the second detection position to the third detection position, and the third movement process information corresponding to movement of the target handling apparatus from the third detection position to the fourth detection position.
For example, in operation, one piece of course information of the target conveyance apparatus may be determined by two pieces of RFID tag information adjacent in time series, for example, the first piece of course information of the target conveyance apparatus may be determined by the first RFID tag information and the second RFID tag information adjacent in time series.
And S220, when the two adjacent motion process information in time sequence are not in the preset time sequence motion process information list, controlling the target carrying equipment to stop and sending out motion process repair information corresponding to the two adjacent motion process information. When the time sequence adjacent two pieces of movement process information are in the time sequence movement process information list, determining whether to send out equipment state report information corresponding to the target carrying equipment according to each piece of movement process information and the equipment state information corresponding to each piece of movement process information in the time sequence adjacent two pieces of movement process information, wherein when the target carrying equipment is controlled to stop, the target carrying equipment is controlled to stop by determining an IoT component of which the movement process information is not at a detection position corresponding to the movement process information in the preset time sequence movement process information list.
When the device works, when two pieces of motion process information adjacent in time sequence are not in a preset time sequence motion process information list, the device indicates that the target carrying device does not move along the carrying path according to a preset motion process (equivalent to the motion path), and in order to avoid safety accidents caused by the fact that the target carrying device deviates from the motion track, the device can be controlled to stop and send out motion process repair information corresponding to the two pieces of motion process information adjacent.
As shown in fig. 2, the preset time-series moving process information list includes first moving process information and second moving process information which are adjacent in time sequence, second moving process information and third moving process information which are adjacent in time sequence, when detecting that the two moving process information which are adjacent in time sequence of the target carrying equipment are the first moving process information and the third moving process information which are adjacent in time sequence respectively, the target carrying equipment is not moved according to the preset moving track of the first moving process information and the second moving process information which are adjacent in time sequence, the second moving process information which are adjacent in time sequence and the third moving process information which are adjacent in time sequence, the target carrying equipment is deviated from the preset moving track, the direction control function of the target carrying equipment may be out of order, and the target carrying equipment can be controlled to stop and send out moving process report information corresponding to the two adjacent moving process information so as to realize timely overhaul of the target carrying equipment.
When the control system is in operation, the control system controls the target handling equipment to stop by determining that the motion process information is not at the IoT component at the detection position corresponding to the motion process information in the preset time sequence motion process information list, so as to realize the timely stop of the target handling equipment.
For example, as shown in fig. 2, when the control target handling device is stopped, a third detection position of a third RFID tag corresponding to the third course of motion information may be acquired, and when the control target handling device is stopped, the control target handling device is stopped by a third IoT component at the third detection position.
When the device works, when two pieces of time-sequence adjacent movement process information are in the time-sequence movement process information list, the device indicates that the target carrying device moves along the carrying path according to a preset movement process (equivalent to the movement path), and can be controlled to continue to move without sending out movement process report information corresponding to the two pieces of adjacent movement process information.
Further, whether to send out the equipment state report information corresponding to the target handling equipment can be determined according to each piece of motion process information and the equipment state information corresponding to each piece of motion process information in the two pieces of motion process information adjacent in time sequence.
The implementation method has the advantages that the plurality of movement process information of the target carrying equipment is determined according to the corresponding time stamp of each RFID tag information during acquisition, the movement process of the target carrying equipment is determined according to each RFID tag information, whether the target carrying equipment moves according to the preset movement process is achieved, and the detection and automatic repair of the movement track of the target carrying equipment are achieved.
The implementation method has the advantages that the target carrying equipment is controlled to stop by determining that the motion process information is not at the IoT component at the detection position corresponding to the motion process information in the preset time sequence motion process information list, so that the rapid stop of the target carrying equipment can be timely realized, the rapid and timely stop of the target carrying equipment is improved, and the safety of the target carrying equipment in operation is improved.
In some implementations, in S220, determining whether to send out the device status report information corresponding to the target handling device according to each piece of motion process information and the device status information corresponding to each piece of motion process information in the two pieces of motion process information adjacent in time sequence includes controlling the target handling device to stop when the first piece of motion process information is not in the preset motion process information list. When the first movement process information is in the preset movement process information list, and the first equipment state information corresponding to the first movement process information accords with the preset first equipment state information corresponding to the first movement process information, equipment state report information corresponding to the target handling equipment is not sent. When the first movement process information is in the movement process information list, and the first equipment state information corresponding to the first movement process information does not accord with the preset first equipment state information corresponding to the first movement process information, equipment state report information corresponding to the target handling equipment is sent out, wherein when the target handling equipment is controlled to stop, the target handling equipment is controlled to stop through an IoT component which determines that the first movement process information is not at the detection position of the first movement process information in the preset movement process information list.
When the first movement process information is not in the preset movement process information list, the target carrying equipment is indicated to be in a movement direction which does not accord with a preset movement direction, the target carrying equipment can be controlled to stop, and the target carrying equipment can be overhauled in time.
For example, as shown in fig. 2, the preset moving process information list may be moved from the first detection position to the second detection position, from the second detection position to the third detection position, and from the third detection position to the fourth detection position, and when the first moving process information of the target handling device is moved from the fourth detection position to the third detection position, the first moving process information is not in the preset moving process information list, and the target handling device may be controlled to stop.
When the first movement process information is in the preset movement process information list, the target carrying equipment is indicated to be in accordance with the preset movement direction in the movement direction, and the first equipment state information corresponding to the first movement process information is in accordance with the preset first equipment state information corresponding to the first movement process information, the equipment state of the target carrying equipment is indicated to be normal, the equipment state report information corresponding to the target carrying equipment can not be sent out, and the target carrying equipment continues to execute carrying tasks.
For example, as shown in fig. 2, when the first movement process information of the target handling device moves from the second detection position to the third detection position, the first movement process information indicates that the target handling device accords with the predetermined movement direction in the preset movement process information list, and whether the first device state information corresponding to the first movement process information accords with the preset first device state information corresponding to the first movement process information may be further determined.
When the first movement process information is in the movement process information list and the first equipment state information corresponding to the first movement process information does not accord with the preset first equipment state information corresponding to the first movement process information, the equipment state of the target carrying equipment is indicated to be not in accordance with the preset condition, equipment state repair information corresponding to the target carrying equipment can be sent, and timely repair of the target carrying equipment is achieved.
The realization mode has the beneficial effects that the movement direction of the target carrying equipment can be detected, and the timely detection and repair of the movement direction of the target carrying equipment are realized.
The implementation manner has the beneficial effects that when the target handling equipment is controlled to stop, the IoT component at the detection position of the first motion process information in the preset motion process information list can be used for controlling the target handling equipment to stop, so that the target handling equipment can be stopped in time, and the safety is improved.
In some implementations, in S220, when the first movement process information is in the movement process information list and the first device state information corresponding to the first movement process information does not conform to the preset first device state information corresponding to the first movement process information, the device state report information corresponding to the target handling device is sent out, including S221 to S222, and S221 to S222 are specifically described below.
S221, when the first movement process information is in the movement process information list, and the first equipment state information corresponding to the first movement process information does not accord with the preset first equipment state information corresponding to the first movement process information, acquiring action executing component parameters in the first equipment state information, and acquiring non-action executing component parameters in the first equipment state information. The motion execution assembly comprises a hydraulic cylinder and a motor, the motion execution assembly parameters comprise hydraulic pressure, motor current and motor voltage, and the non-motion execution assembly parameters comprise motion track offset and vibration quantity.
When the first movement process information is in the movement process information list, the operation executing component parameters in the first equipment state information can be acquired to detect the working state of the operation executing component through the operation executing component parameters, and the non-operation executing component parameters in the first equipment state information are acquired to detect the working state of the non-operation executing component through the non-operation executing component parameters.
Illustratively, the motion execution component may include a hydraulic cylinder and a motor, the motion execution component parameters may include hydraulic pressure, motor current, and motor voltage, and the non-motion execution component parameters may include a motion trajectory offset and a vibration amount, thereby achieving comprehensive detection of the working state of the target handling device.
And S222, when the parameters of the action execution assembly are not in the range of the preset parameters of the action execution assembly, controlling the target carrying equipment to stop and sending out the repair information of the action execution assembly corresponding to the target carrying equipment. When the motion execution component parameters are within the preset motion execution component parameter range and the non-motion execution component parameters are not within the preset non-motion execution component parameter range, controlling the target carrying equipment to move to the maintenance position and sending out equipment state report information corresponding to the target carrying equipment.
When the system works, when the parameters of the action execution assembly are not in the range of the preset parameters of the action execution assembly, the working state of the action execution assembly is abnormal, the target carrying equipment can be controlled to stop and the action execution assembly repair information corresponding to the target carrying equipment can be sent out, and further damage or danger of the action execution assembly of the target carrying equipment can be avoided.
When the system works, when the parameters of the action execution assembly are within the preset parameters of the action execution assembly, the normal working state of the action execution assembly is indicated, and when the parameters of the non-action execution assembly are not within the preset parameters of the non-action execution assembly, the abnormal working state of the non-action execution assembly is indicated, the target carrying equipment can be controlled to move to the maintenance position and the equipment state report and repair information corresponding to the target carrying equipment is sent out, the carrying path is abdied, and collision accidents are avoided.
Similarly, when the target carrying device is controlled to stop and send out the repair information of the action execution component corresponding to the target carrying device, or the target carrying device is controlled to move to the maintenance position and send out the repair information of the equipment state corresponding to the target carrying device, the target carrying device can be controlled by acquiring the action execution component parameter in the first equipment state information and the IoT component of the non-action execution component parameter in the first equipment state information, so that the working state of the target carrying device can be controlled in time.
The implementation mode has the beneficial effects that the motion of the motion execution assembly and the non-motion execution assembly of the target carrying equipment can be controlled, the fineness of detection and repair of the target carrying equipment is improved, and the safety of the target carrying equipment during working is improved.
The realization method has the beneficial effects that when the working state of the action execution assembly is abnormal, the target carrying equipment is controlled to stop and the action execution assembly repair information corresponding to the target carrying equipment is sent out, so that the target carrying equipment is effectively protected.
The implementation mode has the beneficial effects that when the working state of the non-action execution assembly is abnormal, the target carrying equipment is controlled to move to the maintenance position and the equipment state report and repair information corresponding to the target carrying equipment is sent out, so that collision accidents are avoided, and the safety of the whole storage carrying process is improved.
The implementation manner has the advantages that when the target carrying equipment is controlled to stop or move to the maintenance position, the target carrying equipment can be controlled by acquiring the action execution component parameter in the first equipment state information and the IoT component of the non-action execution component parameter in the first equipment state information, so that the working state of the target carrying equipment can be controlled in time, and the structure of a control link in warehouse management is simplified.
In some implementations, the method further includes, when the first IoT component does not acquire the first device state information corresponding to the first RFID tag information after the first RFID tag information is detected, acquiring, by a second IoT component disposed at a second detection location for detecting the second RFID tag information, the first device state information corresponding to the first RFID tag information and the second device state information corresponding to the second RFID tag information when a subsequent second RFID tag information of the first RFID tag information on a conveyance path of the target conveyance device is detected.
When the first IoT component detects the first RFID tag information, and the first IoT component does not acquire the first device state information corresponding to the first RFID tag information, it is indicated that the device state detection between the first IoT component and the target handling device fails, and the target handling device can be further detected by the subsequent IoT component.
In operation, as shown in fig. 2, when detecting the subsequent second RFID tag information of the first RFID tag information on the conveying path of the target conveying device, it is indicated that the target conveying device has moved from the first detection position corresponding to the first RFID tag information to the second detection position corresponding to the second RFID tag information, and the second IoT component provided at the second detection position for detecting the second RFID tag information may acquire the first device state information corresponding to the first RFID tag information and the second device state information corresponding to the second RFID tag information, so that the loss of device state information detection of the target conveying device due to the information transmission failure can be avoided.
The implementation method has the advantages that loss of detection of equipment state information of the target handling equipment caused by information transmission faults of the IoT components can be avoided, and real-time detection of the state of the target handling equipment is guaranteed.
In some implementations, the method further includes determining a detected quantity difference between the quantity of the RFID tag information detected on the transport path of the target transport device and the quantity of the device state information acquired by the IoT component corresponding to the RFID tag information, and controlling the target transport device to stop and send report information prompting the target IoT component of the target transport device when the detected quantity difference exceeds a preset first value.
When the method and the device for detecting the information of the equipment state of the target handling equipment are operated, the quantity of the RFID tag information detected on the handling path of the target handling equipment can be determined, the quantity of the equipment state information acquired by the IoT component corresponding to the RFID tag information is determined, and then the detection quantity difference value of the quantity of the RFID tag information and the quantity of the equipment state information can be determined, wherein the detection quantity difference value represents the quantity of poor communication between the target IoT component of the target handling equipment and the IoT component at the detection position.
When the detection quantity difference exceeds a preset first value, the target IoT component of the target handling device and the IoT component at the detection position are indicated to have larger quantity of poor communication, and the target handling device can be controlled to stop and send report information for prompting the target IoT component of the target handling device so as to ensure timely maintenance of the target IoT component of the target handling device.
The preset first number may be 3, 5 or 8, for example.
The implementation manner has the advantage that the timely overhaul of the target IoT component of the target handling device can be ensured.
The implementation method has the beneficial effects that the overall detection condition of the equipment state of the target carrying equipment on the carrying path can be counted, so that the effect of detecting the state of the target carrying equipment is improved.
In some implementations, the method further includes determining a missing amount value of the device state information that is continuously detected on the transport path of the target transport device and is not acquired by the IoT component corresponding to the RFID tag information, and when the missing amount value exceeds a preset second value, controlling the target transport device to stop and sending report information prompting the target IoT component of the target transport device.
When the device state information is continuously not acquired by the IoT component corresponding to the RFID tag information, it is indicated that the device state information is continuously acquired by the IoT component corresponding to the plurality of RFID tag information, that is, the device state omission occurs continuously.
In operation, the missed detection number value of the device state information, which is continuously detected on the conveying path of the target conveying device and is not acquired by the IoT component corresponding to the RFID tag information, may be determined, where the missed detection number value characterizes the number of the device states that are continuously missed.
When the detection omission quantity value exceeds a preset second value, the condition that the equipment state continuously generates a plurality of detection omission is larger can be indicated, the target handling equipment can be controlled to stop and report repair information for prompting the target IoT component of the target handling equipment is sent, and the target IoT component of the target handling equipment is timely overhauled.
Illustratively, the preset second number may be 2, 3, or 4.
The implementation method has the advantages that the target IoT component of the target handling equipment can be detected and repaired by the number of the equipment states which are continuously missed, and the maintenance timeliness of the target IoT component of the target handling equipment is improved.
In some implementations, the method further includes controlling the plurality of target handling devices to stop and send out report information prompting the detection of the RFID tag information detected on the handling path of the target handling device and not obtaining the IoT component of the detection position of the device state information corresponding to the RFID tag information when the miss count value of the plurality of target handling devices exceeds a preset second value.
When the plurality of target carrying devices simultaneously carry out carrying work, when the missing detection number value of the plurality of target carrying devices exceeds a preset second value, the device state missing detection of the plurality of target carrying devices occurs for a plurality of times simultaneously, which is probably due to the fact that the RFID tag information detected on the carrying path of the target carrying devices and the IoT component of the detection position of the device state information corresponding to the RFID tag information are not obtained are failed, so that the plurality of target carrying devices can be controlled to stop, and report information of the IoT component for prompting the RFID tag information detected on the carrying path of the target carrying devices and the detection position of the device state information corresponding to the RFID tag information is not obtained is sent out, and the stability of the working state of the IoT component on the carrying path of the target carrying devices is ensured.
The implementation method has the beneficial effects that the stability of the working state of the IoT components on the carrying path of the target carrying equipment is improved by carrying out statistical analysis on the missed detection number value of the carrying work of the plurality of target carrying equipment and reporting and repairing the IoT components on the carrying path of the target carrying equipment.
The embodiment of the application also provides an automatic equipment reporting system based on the IoT data acquisition, which comprises a unit for executing the method.
Fig. 3 is a schematic logic structure diagram of an automatic equipment reporting system based on IoT data collection according to an embodiment of the present application, as shown in fig. 3, the system 1 of the embodiment includes a processing unit 11, a storage unit 12 and a transceiver unit 13, where the processing unit 11 is used for processing data, the storage unit 12 is used for storing data, the transceiver unit 13 is used for receiving and transmitting data, and the processing unit 11, the storage unit 12 and the transceiver unit 13 are mutually matched to implement the above method. The beneficial effects brought by the embodiment of the present application have been described in the above method, and are not described here again.
The embodiment of the application also provides an automatic equipment reporting system based on the IoT data acquisition, which comprises a memory, a processor and a computer program stored in the memory and capable of running on the processor, wherein the processor realizes the method according to any one of the above when executing the computer program.
Fig. 4 is a schematic physical structure diagram of an automatic device reporting system based on IoT data acquisition according to an embodiment of the present application, as shown in fig. 4, the system 2 of this embodiment includes at least one processor 20 (only one processor 20 is shown in fig. 4), a memory 21, and a computer program 22 stored in the memory 21 and executable on the at least one processor 20, where the steps in any of the above-mentioned method embodiments are implemented when the processor 20 executes the computer program 22. The beneficial effects brought by the embodiment of the present application have been described in the above method, and are not described here again.
It should be noted that, because the content of information interaction and execution process between the above devices/units is based on the same concept as the method embodiment of the present application, specific functions and technical effects thereof may be referred to in the method embodiment section, and will not be described herein.
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-described division of the functional units and modules is illustrated, and in practical application, the above-described functional distribution may be performed by different functional units and modules according to needs, i.e. the internal structure of the apparatus is divided into different functional units or modules to perform all or part of the above-described functions. The functional units and modules in the embodiment may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit, where the integrated units may be implemented in a form of hardware or a form of a software functional unit. In addition, the specific names of the functional units and modules are only for distinguishing from each other, and are not used for limiting the protection scope of the present application. The specific working process of the units and modules in the above system may refer to the corresponding process in the foregoing method embodiment, which is not described herein again.
Embodiments of the present application also provide a computer readable storage medium storing a computer program which, when executed by a processor, implements steps for implementing the various method embodiments described above.
Embodiments of the present application provide a computer program product which, when run on a mobile terminal, causes the mobile terminal to perform steps that enable the implementation of the method embodiments described above.
The integrated units, if implemented in the form of software functional units and sold or used as stand-alone products, may be stored in a computer readable storage medium. Based on such understanding, the present application may implement all or part of the flow of the method of the above embodiments, and may be implemented by a computer program to instruct related hardware, where the computer program may be stored in a computer readable storage medium, and when the computer program is executed by a processor, the computer program may implement the steps of each of the method embodiments described above. Wherein the computer program comprises computer program code which may be in source code form, object code form, executable file or some intermediate form etc. The computer readable medium may include at least any entity or device capable of carrying computer program code to a camera device/terminal equipment, a recording medium, a computer Memory, a Read-Only Memory (ROM), a random access Memory (RAM, random Access Memory), an electrical carrier signal, a telecommunications signal, and a software distribution medium. Such as a U-disk, removable hard disk, magnetic or optical disk, etc. In some jurisdictions, computer readable media may not be electrical carrier signals and telecommunications signals in accordance with legislation and patent practice.
In the foregoing embodiments, the descriptions of the embodiments are emphasized, and in part, not described or illustrated in any particular embodiment, reference is made to the related descriptions of other embodiments.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other manners. For example, the apparatus embodiments described above are merely illustrative, e.g., the division of the modules or units is merely a logical functional division, and there may be additional divisions when actually implemented, e.g., multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection via interfaces, devices or units, which may be in electrical, mechanical or other forms.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
The foregoing embodiments are merely illustrative of the technical solutions of the present application, and not restrictive, and although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that modifications may still be made to the technical solutions described in the foregoing embodiments or equivalent substitutions of some technical features thereof, and that such modifications or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims (10)
1. An automatic device repair method based on IoT data acquisition, the method comprising:
Acquiring a plurality of pieces of RFID tag information corresponding to the target carrying equipment at a plurality of detection positions respectively, wherein different pieces of RFID tag information correspond to different detection positions of a carrying path of the target carrying equipment respectively;
Responding to each RFID tag information, acquiring equipment state information detected by a sensor of target handling equipment through an IoT component, and determining whether to send out report repair information corresponding to the target handling equipment according to the equipment state information, wherein one detection position is correspondingly provided with one IoT component, and the target handling equipment is provided with the target IoT component;
Acquiring a corresponding time stamp of each RFID tag information during acquisition, and determining a plurality of movement process information of the target handling equipment according to the corresponding time stamp of each RFID tag information during acquisition;
When the first moving process information is in the preset moving process information list, and the first equipment state information corresponding to the first moving process information accords with the preset first equipment state information corresponding to the first moving process information, equipment state report information corresponding to the target moving equipment is not sent out, when the first moving process information is in the moving process information list, action execution component parameters in the first equipment state information are acquired, non-action execution component parameters in the first equipment state information are acquired, when the action execution component parameters are not in the preset action execution component parameter range, the target moving equipment is controlled to stop and send out action execution component information corresponding to the target moving equipment, and when the action execution component parameters are in the preset action execution component parameter range, the action execution component parameters are not in the preset action execution component parameter range, the equipment state report information corresponding to the target moving equipment is not sent out, and the action execution component parameters in the first equipment state information are not controlled to the target moving equipment state report information.
2. The method of claim 1, wherein one piece of motion process information of the target handling device is determined by two pieces of RFID tag information that are adjacent in time sequence, and wherein when the target handling device is controlled to stop, the target handling device is controlled to stop by determining that the motion process information is not at an IoT component at a detection position corresponding to the motion process information in the preset time sequence motion process information list.
3. The method of claim 2, wherein the controlling the target handling device is performed by determining that the first course of motion information is not at the IoT component at the detection location of the first course of motion information in the preset course of motion information list when the controlling the target handling device is stopped.
4. The method of claim 3, wherein the motion performing component comprises a hydraulic cylinder and a motor, the motion performing component parameters comprise hydraulic pressure, motor current, and motor voltage, and the non-motion performing component parameters comprise motion trajectory offset and vibration amount.
5. The method of claim 4, wherein the method further comprises:
When the first IoT component detects the second RFID tag information subsequent to the first RFID tag information on the conveying path of the target conveying device, the first IoT component obtains the first device state information corresponding to the first RFID tag information and the second device state information corresponding to the second RFID tag information through the second IoT component arranged at the second detection position for detecting the second RFID tag information when the first IoT component does not obtain the first device state information corresponding to the first RFID tag information.
6. The method of claim 5, wherein the method further comprises:
determining a detection quantity difference value between the quantity of the RFID label information detected on the carrying path of the target carrying device and the quantity of the device state information acquired by the IoT component corresponding to the RFID label information, and controlling the target carrying device to stop and sending report repair information prompting the target IoT component of the target carrying device when the detection quantity difference value exceeds a preset first value.
7. A device automated repair system based on IoT data acquisition, characterized by comprising means for performing the method of any of claims 1 to 6.
8. A device automated repair system based on IoT data acquisition, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the method of any of claims 1-6 when executing the computer program.
9. A computer readable storage medium storing a computer program, characterized in that the computer program when executed by a processor implements the method according to any one of claims 1 to 6.
10. A computer program product comprising a computer program, characterized in that the computer program, when being executed by a processor, implements the steps of the method of any of claims 1 to 6.
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