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CN119216408B - Steel coil feeding and unreeling device and method - Google Patents

Steel coil feeding and unreeling device and method Download PDF

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Publication number
CN119216408B
CN119216408B CN202411733806.1A CN202411733806A CN119216408B CN 119216408 B CN119216408 B CN 119216408B CN 202411733806 A CN202411733806 A CN 202411733806A CN 119216408 B CN119216408 B CN 119216408B
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CN
China
Prior art keywords
steel coil
worm
unwinding
roller
lifting
Prior art date
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CN202411733806.1A
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Chinese (zh)
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CN119216408A (en
Inventor
金爱民
王锦波
黄章红
王啸
金超
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Anhui Feixiang Electrical Appliance Co ltd
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Anhui Feixiang Electrical Appliance Co ltd
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Priority to CN202411733806.1A priority Critical patent/CN119216408B/en
Publication of CN119216408A publication Critical patent/CN119216408A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/16Unwinding or uncoiling
    • B21C47/18Unwinding or uncoiling from reels or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/24Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Unwinding Of Filamentary Materials (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
  • Transmission Devices (AREA)

Abstract

本发明公开了一种钢卷送料放卷装置及方法,涉及钢卷输送设备领域。本发明当钢卷加工设备需要对钢卷进行加工,牵拉设备停止对钢卷的牵拉时,放卷辊带动钢卷持续放卷,此时张紧辊二沿支撑板下行,将钢卷抵接绷紧,以使钢卷始终处于张紧状态,同时升降驱动组件驱动蜗杆下行与蜗轮分离,以使蜗杆旋转时不再驱动蜗轮和放卷辊旋转,使得放卷辊停止放卷;通过张紧辊二、升降驱动组件、蜗杆以及蜗轮的配合能使得钢卷在停止放卷进行加工的间隙内始终保持张紧状态,以方便加工设备对钢卷进行加工,同时由于旋转驱动组件与放卷辊断开连接,从而无需将旋转驱动组件内的电机停机,防止电机因频繁启停而导致电机过热、电流冲击、磨损等问题。

The present invention discloses a steel coil feeding and unwinding device and method, and relates to the field of steel coil conveying equipment. In the present invention, when the steel coil processing equipment needs to process the steel coil and the pulling equipment stops pulling the steel coil, the unwinding roller drives the steel coil to continue unwinding, and at this time, the second tensioning roller moves downward along the support plate to abut and tighten the steel coil, so that the steel coil is always in a tensioned state, and at the same time, the lifting drive component drives the worm downward to separate from the worm wheel, so that when the worm rotates, it no longer drives the worm wheel and the unwinding roller to rotate, so that the unwinding roller stops unwinding; through the cooperation of the second tensioning roller, the lifting drive component, the worm and the worm wheel, the steel coil can always maintain a tensioned state in the gap where the unwinding is stopped for processing, so as to facilitate the processing equipment to process the steel coil, and at the same time, because the rotary drive component is disconnected from the unwinding roller, it is not necessary to stop the motor in the rotary drive component, so as to prevent the motor from overheating, current shock, wear and other problems caused by frequent start and stop of the motor.

Description

Steel coil feeding and unreeling device and method
Technical Field
The invention belongs to the field of steel coil conveying equipment, and particularly relates to a steel coil feeding and unreeling device and method.
Background
Steel coil, also known as coil steel. Hot-pressing steel material cold press molding to form a coil shape. For convenience in storage and transportation, various processes (for example, processing into steel plates, steel strips, etc.) are facilitated. The steel coil needs to be moved through steel coil processing equipment by pulling equipment in the subsequent processing process, and synchronously unreels the steel coil by feeding unreeling equipment, so that the steel coil can be continuously conveyed through the processing equipment, and then the processing equipment processes the steel coil.
In the prior art, when processing (such as blanking processing and shearing processing) is performed on a steel coil, the pulling and unreeling processes of the steel coil are needed to be stopped mostly, and the steel coil is in a tensioning state, so that the processing of the steel coil is convenient, and after the processing is finished, the conveying and unreeling of the steel coil are performed again, so that the steel coil is reciprocated, and the conveying and the processing of the steel coil are continuously performed. At present, the feeding unreeling device mostly adopts a motor to drive the steel coil to rotate for unreeling, so that the motor needs to be frequently started and stopped in the steel coil feeding unreeling and processing process, and the motor can cause the problems of overheating, current impact, abrasion and the like of the motor, thereby greatly reducing the service life of the motor.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides a steel coil feeding and unreeling device and a method, which aim to overcome the technical problems in the prior art.
In order to solve the technical problems, the invention is realized by the following technical scheme:
The invention relates to a steel coil feeding and unreeling device, which comprises a stand, wherein an unreeling mechanism is arranged at the upper end of the stand, the unreeling mechanism comprises an unreeling roller and a rotary driving assembly, the unreeling roller is rotatably arranged at one side of the upper end of the stand, and the rotary driving assembly is arranged at one end of the unreeling roller in a transmission manner and is used for driving the unreeling roller and a steel coil to rotate for unreeling;
the steel coil winding machine comprises a machine seat, and is characterized in that a tensioning mechanism for tensioning and limiting a steel coil in unreeling is further arranged on one side of the machine seat, the tensioning mechanism comprises a supporting plate, a tensioning roller I is rotatably arranged on the outer side of the supporting plate, a lifting tensioning roller II is arranged on the inner side of the supporting plate, and the tensioning roller II can lift and move under the action of tension of the steel coil so as to enable the steel coil to be always in a tensioning state;
The inside of frame is installed the transmission and is connected unreeling control mechanism between rotary drive subassembly and unreeling roller, unreeling control mechanism includes worm wheel, worm and lift drive subassembly, worm wheel transmission installs in the one end of unreeling roller, worm transmission installs on rotary drive subassembly, lift drive subassembly can drive worm lift and remove to make lift drive subassembly can drive the worm and go up to be connected with worm wheel meshing transmission when coil of strip traction tensioning, can also drive the worm and descend to separate with the worm wheel when coil of strip stops the traction.
Further, a track is fixedly arranged on one side of the base, and a hydraulic lifting vehicle is arranged on the track;
and the outer ring of the unreeling roller is provided with a hydraulic tensioning shaft.
Further, the rotary driving assembly comprises a motor, a transmission shaft and a driven shaft, the motor is fixedly arranged at the top end of the machine base, and a driving wheel is fixedly arranged on the output end of one side of the motor;
The driving shaft and the driven shaft are both rotatably arranged on the side wall of the machine base, the driven wheel is fixedly arranged at the outer side end of the driving shaft, the driving gear is fixedly arranged at the inner side end of the driving shaft, the driving wheel and the driven wheel are connected through belt transmission, the driven shaft is fixedly provided with a driven gear which is in meshed transmission connection with the driving gear, and one end of the driven shaft is in transmission connection with the worm.
Further, a guide groove is formed in the support plate, a lifting sliding seat is slidably mounted in the guide groove, one end of the tensioning roller II is rotatably mounted on one side of the lifting sliding seat, and a pressure spring is mounted on the top end of the lifting sliding seat in a butt joint mode.
Further, the lifting driving assembly comprises an adjusting bracket, a supporting frame and a connecting shaft, wherein the connecting shaft and the supporting frame are fixedly arranged on the inner wall of the machine base, one end of the adjusting bracket is rotatably arranged between the connecting shaft and the driven shaft, the other end of the adjusting bracket is lapped on the top end of the supporting frame, a torsion spring is sleeved on the outer ring of the connecting shaft, one end of the torsion spring is fixedly connected with the inner wall of the machine base, and the other end of the torsion spring is fixedly connected with the adjusting bracket;
The middle part of the one end of the adjusting bracket is fixedly provided with a lifting seat, one end of the worm is rotatably arranged on one side of the lifting seat, the other end of the worm is fixedly provided with a driven bevel gear, and the end part of the driven shaft is fixedly provided with a transmission bevel gear which is in meshed transmission connection with the driven bevel gear.
Further, a guide chute positioned below the lifting seat is formed in the top surface of the supporting frame, a translation wedge block is slidably mounted in the guide chute, a lifting wedge block which can be in sliding butt with the translation wedge block is fixedly mounted on the bottom surface of the lifting seat, a push-pull rod is fixedly mounted at one end of the translation wedge block, and a limit frame for slidably supporting the push-pull rod is fixedly mounted on the inner wall of the base.
Further, the lifting driving assembly further comprises a rack and a rotating shaft, the rack is fixedly arranged at the outer side end of the lifting sliding seat, the rotating shaft is rotatably arranged on the outer wall of the machine base, one end of the rotating shaft is fixedly provided with a transmission gear which is in meshed transmission connection with the rack, the other end of the rotating shaft is fixedly provided with a cam, the protruding end of the cam is rotatably provided with a connecting rod, and one end of the connecting rod is rotatably connected with the outer side end of the push-pull rod.
Further, the top surface fixed mounting of adjusting support one side has the connecting seat, the top fixed mounting of connecting seat has the friction strip that is located unreeling roller top surface outer lane, fixed mounting has the friction wheel that is located the friction strip below on the unreeling roller.
Further, the worm wheel is rotatably arranged on the unreeling roller, one side of the worm wheel is provided with a buffer disc fixedly arranged on the unreeling roller, a plurality of grooves communicated with the back of the worm wheel are formed in the buffer disc, a buffer baffle plate extending into the grooves is fixedly arranged on the back of the worm wheel, and a buffer spring abutting between the buffer disc and the buffer baffle plate is arranged in the grooves.
The invention also discloses a steel coil feeding and unreeling method, which comprises the following specific steps:
Firstly, after one end of a steel coil arranged on an unreeling roller passes through a tensioning roller II, a tensioning roller I and steel coil processing equipment, the end part of the steel coil is communicated with pulling equipment, when the steel coil is processed, the steel coil is pulled by the pulling equipment, and meanwhile, a rotary driving assembly drives the unreeling roller and the steel coil to rotate through the transmission of a worm and a worm wheel so as to enable the steel coil to be unreeled gradually, so that the steel coil is tensioned and gradually moves through the steel coil processing equipment under the action of the pulling equipment and unreeling;
When the steel coil processing equipment needs to process the steel coil, the traction equipment stops traction of the steel coil, the unreeling roller drives the steel coil to continuously unreel, at the moment, the tensioning roller II descends along the supporting plate and tightly supports the steel coil to enable the steel coil to be in a tensioning state all the time, meanwhile, the lifting driving assembly drives the worm to descend and separate from the worm wheel, so that the worm wheel and the unreeling roller are not driven to rotate when the worm rotates, and the unreeling roller stops unreeling;
When the steel coil processing is completed, the traction equipment continuously pulls the steel coil to move for next steel coil processing, the tensioning roller II is reset upwards under the support of the tensioned steel coil, and meanwhile, the driving assembly drives the worm to be in meshed transmission connection with the worm wheel, so that the rotary driving assembly can continuously drive the unreeling roller and the steel coil to rotate, and the steel coil is continuously conveyed and unreeled.
The invention has the following beneficial effects:
1. According to the invention, when steel coil processing equipment needs to process steel coils, the pulling equipment stops pulling the steel coils, the unreeling roller drives the steel coils to continuously unreel, at the moment, the tensioning roller II descends along the supporting plate to tightly press the steel coils against each other, so that the steel coils are always in a tensioning state, meanwhile, the lifting driving assembly drives the worm to descend and separate from the worm wheel, so that the worm wheel and the unreeling roller are not driven to rotate when the worm rotates, the unreeling roller stops unreeling, the tensioning roller II, the lifting driving assembly, the worm and the worm wheel are matched, so that the steel coils can be always in the tensioning state in a gap for stopping unreeling and processing, the steel coils are processed by the processing equipment conveniently, meanwhile, the rotary driving assembly is disconnected with the unreeling roller, so that a motor in the rotary driving assembly is not required to be stopped, the problems of overheating, current impact, abrasion and the like of the motor caused by frequent starting and stopping of the motor are prevented, and the service life of the motor is prolonged.
2. According to the invention, when the lifting driving assembly drives the worm to move downwards and separate from the worm wheel, the friction strip can be driven to move downwards synchronously, so that the friction strip is abutted against the friction wheel at the end part of the unreeling roller, the unreeling roller is locked through friction resistance between the friction strip and the friction wheel, the unreeling roller is prevented from driving the steel coil to continue to rotate under the action of rotation inertia, so that the steel coil is in a tensioning state when the steel coil is processed, meanwhile, due to the fact that the unreeling roller is in the locking state, when the follow-up steel coil processing is completed, the pulling equipment continues to pull the steel coil to move and convey, the steel coil can be tensioned first, so that the tensioned steel coil pushes the tensioning roller upwards to restore to an initial state, and meanwhile, the lifting driving assembly drives the worm to move upwards and be in meshed transmission connection with the worm wheel under the driving of the tensioning roller at the upper part, so that the steel coil is prevented from being automatically restored to the unreeling state when the steel coil is pulled through locking cooperation of the friction strip and the friction wheel.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings that are needed for the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the invention, and that it is also possible for a person skilled in the art to obtain the drawings from these drawings without inventive effort.
FIG. 1 is a schematic perspective view of an unreeling device of the present invention;
FIG. 2 is a schematic diagram showing a second perspective view of the unreeling device of the present invention;
FIG. 3 is a schematic view of the structure of the present invention shown in FIG. 2 at a partially enlarged scale;
FIG. 4 is a schematic view of the structure of the present invention shown in FIG. 2 at B in a partially enlarged manner;
FIG. 5 is a third perspective view of the unreeling device of the present invention;
FIG. 6 is a schematic view of a partially enlarged structure of the present invention at C of FIG. 5;
FIG. 7 is a schematic perspective view of an unreeling device of the present invention;
FIG. 8 is a schematic view of a partially enlarged structure of the invention at D of FIG. 7;
FIG. 9 is a schematic perspective view of an unreeling device of the present invention;
Fig. 10 is a schematic view of a partially enlarged structure at E of fig. 9 according to the present invention.
The device comprises a machine seat 1, a machine seat 2, a track 3, a hydraulic lifting vehicle, a unreeling mechanism 4, a unreeling roller 41, a motor 42, a driving wheel 43, a driving wheel 44, a driving gear 45, a belt 46, a transmission shaft 47, a driven wheel 48, a driven shaft 49, a driven gear 410, a hydraulic tensioning shaft 5, a unreeling control mechanism 51, a worm wheel 52, a worm 53, a lifting seat 54, an adjusting bracket 55, a supporting frame 56, a push-pull rod 57, a rack 58, a transmission gear 59, a rotation shaft 510, a cam 511, a connecting rod 512, a limiting frame 513, a translation wedge block 514, a lifting wedge block 515, a connecting seat 516, a friction bar 517, a friction wheel 518, a transmission bevel gear 519, a driven bevel gear 520, a connecting shaft 521, a torsion spring 522, a buffer disc 523, a groove 524, a buffer spring 525, a buffer bevel gear 6, a tensioning mechanism 61, a tensioning roller one 62, a tensioning roller two, a 63, a supporting plate 64, a guide groove 65, a pressure spring 66 and lifting.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, based on the embodiments in the invention, which a person of ordinary skill in the art would obtain without inventive faculty, are within the scope of the invention.
In the description of the present invention, it should be understood that the terms "open," "upper," "lower," "top," "middle," "inner," and the like indicate an orientation or positional relationship, merely for convenience of description and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
Example 1
Referring to fig. 1-3, the invention discloses a steel coil feeding and unreeling device, which comprises a machine base 1, wherein an unreeling mechanism 4 is arranged at the upper end of the machine base 1, the unreeling mechanism 4 comprises an unreeling roller 41 and a rotary driving component, the unreeling roller 41 is rotatably arranged at one side of the upper end of the machine base 1, and the rotary driving component is arranged at one end of the unreeling roller 41 in a transmission manner and is used for driving the unreeling roller 41 and steel coils to be unreeled in a rotary manner; the machine seat 1 is internally provided with an unreeling control mechanism 5 which is in transmission connection between a rotary driving component and the unreeling roller 41, the unreeling control mechanism 5 comprises a worm wheel 51, a worm 52 and a lifting driving component, the worm wheel 51 is in transmission connection with one end of the unreeling roller 41, the worm 52 is in transmission connection with the rotary driving component, the lifting driving component can drive the worm 52 to move up and down so that the lifting driving component can drive the worm 52 to move up and down to be in transmission connection with the worm wheel 51 when the steel coil is pulled and tensioned, and the worm 52 can also be driven to move down to be separated from the worm wheel 51 when the steel coil is stopped from being pulled;
Specifically, when the steel coil feeding and unreeling device works, firstly, one end of a steel coil arranged on the unreeling roller 41 is communicated with pulling equipment through a tensioning roller II 62, a tensioning roller I61 and steel coil processing equipment, and when the steel coil is processed, the steel coil is pulled by the pulling equipment, and simultaneously, the unreeling roller 41 and the steel coil are driven to rotate through the transmission of a worm 52 and a worm wheel 51, so that the steel coil is gradually unreeled, and the steel coil is tensioned and gradually moved through the steel coil processing equipment under the action of the pulling equipment and the unreeled, when the steel coil processing equipment needs to process the steel coil, the pulling equipment stops pulling the steel coil, the unreeled roller 41 drives the steel coil to continuously unreeled, and at the moment, the tensioning roller II 62 moves along a supporting plate 63 to tightly support the steel coil, so that the steel coil is always in a tensioned state, and simultaneously, the lifting driving assembly drives the worm 52 to be separated from the worm wheel 51, so that the worm 52 is not driven to rotate any more, and the unreeled roller 41 is stopped to be unreeled, and when the processing is completed, the worm wheel is continuously pulled, and the worm wheel is moved to move down, and the tensioning assembly is driven to rotate, and the steel coil is continuously driven to be unreeled, and the winding assembly is driven to rotate, and the steel coil is continuously and the winding is driven to be unreeled to rotate, and the winding roll is stretched, and the winding is continuously wound;
The steel coil can be kept in a tensioning state all the time in a gap for stopping unreeling and processing through the cooperation of the tensioning roller II 62, the lifting driving assembly, the worm 52 and the worm wheel 51, so that processing equipment is convenient for processing the steel coil, and meanwhile, the rotary driving assembly is not required to be stopped when unreeling is stopped because the rotary driving assembly is disconnected with the unreeling roller 41, so that the rotary driving assembly is prevented from being damaged due to frequent start and stop, and the service life of the rotary driving assembly is prolonged.
Example two
Referring to fig. 1-3 and 7-9, the difference between the present embodiment and the above embodiment is that a track 2 is fixedly installed on one side of a stand 1, a hydraulic lifting car 3 is provided on the track 2, a hydraulic tensioning shaft 410 is installed on an outer ring of an unreeling roller 41, a rotation driving assembly comprises a motor 42, a driving shaft 46 and a driven shaft 48, the motor 42 is fixedly installed on the top end of the stand 1, a driving wheel 43 is fixedly installed on an output end on one side of the motor 42, the driving shaft 46 and the driven shaft 48 are both rotatably installed on a side wall of the stand 1, a driven wheel 47 is fixedly installed on an outer side end of the driving shaft 46, a driving gear 44 is fixedly installed on an inner side end of the driving shaft 46, a driven gear 49 in meshed transmission connection with the driving gear 44 is fixedly installed on the driven shaft 48, and one end of the driven shaft 48 is in transmission connection with a worm 52;
when the unreeling device works, a steel coil can be placed at the top end of the hydraulic lifting vehicle 3 through suspension equipment or a forklift and the like, the height of the steel coil is regulated through the hydraulic lifting vehicle 3, so that the central through hole of the steel coil is opposite to the unreeling roller 41, meanwhile, the hydraulic lifting vehicle 3 is driven to move along the track 2 towards the direction of the machine base 1 so as to convey the steel coil towards the unreeling roller 41, the steel coil is spliced on the surface of the unreeling roller 41, then the inner support of the steel coil is locked on the unreeling roller 41 through the hydraulic tensioning shaft 410, and the steel coil can be quickly installed on the unreeling roller 41 through the cooperation of the hydraulic lifting vehicle 3 and the track 2, so that the steel coil is more convenient and labor-saving to install;
When unreeling, the driving wheel 43 is driven to rotate by the motor 42, the driving wheel 43 drives the driven wheel 47, the transmission shaft 46 and the driving gear 44 to rotate by the transmission of the belt 45, the driving gear 44 is meshed with the driven gear 49 to drive the driven shaft 48 to rotate, and finally the driven shaft 48 drives the unreeling roller 41 to unreel in a rotating way by the meshing transmission of the worm 52 and the worm wheel 51, wherein the driving wheel 43 and the driven wheel 47 and the driving gear 44 and the driven gear 49 are in speed reduction transmission, so that the rotating speeds of the driven shaft 48 and the worm 52 are reduced by the secondary speed reduction transmission, the friction force generated when the worm 52 is opened with the worm wheel 51 is reduced, and the friction damage between the worm 52 and the worm wheel 51 is prevented.
Example III
Referring to fig. 2 and 3, the difference between the present embodiment and the above embodiment is that a guide groove 64 is formed on a supporting plate 63, a lifting slide seat 66 is slidably mounted in the guide groove 64, one end of a tensioning roller two 62 is rotatably mounted on one side of the lifting slide seat 66, and a pressure spring 65 is mounted on the top end of the lifting slide seat 66 in a abutting manner;
When the steel coil is conveyed and unreeled, the tensioning roller II 62 moves upwards under the supporting action of the tensioned steel coil and drives the lifting sliding seat 66 to move upwards synchronously, meanwhile, the lifting sliding seat 66 supports the pressure spring 65 to be contracted, when the steel coil stops conveying, the steel coil is unreeled along with the rotation of the unreeling roller 41, the steel coil has a loosening situation, and at the moment, the tensioning roller II 62 descends under the action of dead weight and the elastic force of the pressure spring 65 to support and tension the steel coil, so that the steel coil is kept in a tensioned state.
Example IV
Referring to fig. 1-10, the difference between this embodiment and the above embodiment is that the lifting driving assembly includes an adjusting bracket 54, a supporting frame 55 and a connecting shaft 520, the connecting shaft 520 and the supporting frame 55 are both fixedly installed on the inner wall of the stand 1, one end of the adjusting bracket 54 is rotatably installed between the connecting shaft 520 and the driven shaft 48, the other end of the adjusting bracket 54 is lapped on the top end of the supporting frame 55, a torsion spring 521 is sleeved on the outer ring of the connecting shaft 520, one end of the torsion spring 521 is fixedly connected with the inner wall of the stand 1, the other end of the torsion spring 521 is fixedly connected with the adjusting bracket 54, a lifting seat 53 is fixedly installed in the middle of one end of the adjusting bracket 54, one end of the worm 52 is rotatably installed on one side of the lifting seat 53, a driven bevel gear 519 is fixedly installed at the other end of the worm 52, and a transmission bevel gear 518 in meshed transmission connection with the driven bevel gear 519 is fixedly installed at the end 519 of the driven shaft 48;
The top surface of the supporting frame 55 is provided with a guide chute positioned below the lifting seat 53, a translation wedge block 513 is slidably arranged in the guide chute, a lifting wedge block 514 which can be in sliding contact with the translation wedge block 513 is fixedly arranged on the bottom surface of the lifting seat 53, a push-pull rod 56 is fixedly arranged at one end of the translation wedge block 513, a limit frame 512 which is used for slidably supporting the push-pull rod 56 is fixedly arranged on the inner wall of the machine base 1, the lifting driving assembly also comprises a rack 57 and a rotating shaft 59, the rack 57 is fixedly arranged at the outer side end of the lifting sliding seat 66, the rotating shaft 59 is rotatably arranged on the outer wall of the machine base 1, a transmission gear 58 which is meshed and in transmission connection with the rack 57 is fixedly arranged at one end of the rotating shaft 59, a cam 510 is fixedly arranged at the other end of the rotating shaft 59, a connecting rod 511 is rotatably arranged at the protruding end of the cam 510, and one end of the connecting rod 511 is rotatably connected with the outer side end of the push-pull rod 56;
When the steel coil is conveyed and unreeled, the translation wedge 513 is supported on the bottom surface of the lifting wedge 514, the adjusting bracket 54 is in a high position state, meanwhile, the worm 52 and the worm wheel 51 are meshed and driven to drive the unreeling roller 41 to rotate and unreel, when the steel coil stops conveying the tensioning roller II 62 to move downwards, the tensioning roller II 62 drives the rack 57 to move downwards synchronously, at the same time, the rack 57 is meshed and drives the transmission gear 58 to rotate, the transmission gear 58 drives the rotating shaft 59 and the cam 510 to rotate, the push-pull rod 56 is pulled outwards through the connecting rod 511 when the cam 510 rotates, so that the push-pull rod 56 pulls the translation wedge 513 outwards to the guide chute and is staggered with the lifting wedge 514, at the moment, the adjusting bracket 54 rotates downwards by taking the connecting shaft 520 as a pivot under the action of the torsion spring 521, so that the worm 52 is driven to move downwards in a rotary mode, the worm 52 is disconnected from the worm wheel 51, and the unreeling roller 41 is not driven to rotate and unreel;
When the steel coil continues to be conveyed and the tensioning roller II 62 is reset in an upward direction, the tensioning roller II 62 drives the rack 57 to synchronously reset in an upward direction, at the moment, the rack 57 is meshed with the driving transmission gear 58 to reversely rotate, the transmission gear 58 drives the rotating shaft 59 and the cam 510 to reversely rotate, the push-pull rod 56 is pushed inwards through the connecting rod 511 when the cam 510 reversely rotates, so that the push-pull rod 56 pushes the translation wedge 513 into the guide chute, the translation wedge 513 pushes the lifting wedge 514 upwards, at the moment, the adjusting bracket 54 is rotated and reset upwards by taking the connecting shaft 520 as a fulcrum, so that the worm 52 is driven to rotate upwards, the worm 52 is meshed with the worm gear 51 to be connected, and the unreeling roller 41 is driven to rotate again for unreeling.
Further, a connecting seat 515 is fixedly installed on the top surface of one side of the adjusting bracket 54, a friction strip 516 positioned on the outer ring of the top surface of the unreeling roller 41 is fixedly installed on the top end of the connecting seat 515, and a friction wheel 517 positioned below the friction strip 516 is fixedly installed on the unreeling roller 41; the inner ring of the friction strip 516 and the outer ring of the friction wheel 517 are both provided with friction lines, when the adjusting bracket 54 is in a high-position state, the friction strip 516 and the friction wheel 517 are in a separated state when the coil of steel 41 is rotationally unwound, and when the adjusting bracket 54 descends to break the transmission connection of the coil of steel 41, the adjusting bracket 54 drives the friction strip 516 to synchronously descend, so that the friction strip 516 abuts against the outer ring of the friction wheel 517, the coil of steel 41 is locked by friction fit between the friction strip 516 and the friction wheel 517, the coil of steel 41 is prevented from being driven to rotate under the action of rotational inertia so as to ensure that the coil of steel is continuously unwound in a tensioning state, meanwhile, the coil of steel 41 is in a locking state, so that the subsequent processing is completed, when the pulling equipment continues to pull and move and convey the coil of steel, the tensioned coil of steel can be tensioned firstly, the tensioning roller II 62 moves upwards, and returns to an initial state, and simultaneously the lifting driving assembly drives the worm 52 to be in meshed transmission connection with the upper end 51 under the driving of the tensioning roller II 62 so as to continuously drive the coil of steel 41 to rotate under the friction fit of the friction strip 517, so that the coil of steel 41 is automatically unwound and the coil of steel is ensured to be subjected to a locked state when the coil of steel is unwound under the pulling fit of the pulling condition.
Further, the worm wheel 51 is rotatably mounted on the unreeling roller 41, one side of the worm wheel 51 is provided with a buffer disc 522 fixedly mounted on the unreeling roller 41, the buffer disc 522 is provided with a plurality of grooves 523 communicated with the back surface of the worm wheel 51, the back surface of the worm wheel 51 is fixedly provided with buffer baffles 525 extending into the grooves 523, buffer springs 524 abutting against the buffer disc 522 and the buffer baffles 525 are mounted in the grooves 523, when the worm wheel 51 is in meshed transmission connection with the worm 52, the worm wheel 51 can drive the buffer disc 522 and the unreeling roller 41 to rotate after being subjected to expansion buffering of the buffer springs 524 when the worm wheel 52 drives the worm wheel 51 to rotate, friction force between the worm 52 and the worm wheel 51 can be reduced by buffering the worm 52 and the worm wheel 51 during meshing, and friction damage of the worm 52 and the worm wheel 51 is prevented.
Example five
Referring to fig. 1-10, the embodiment also discloses a feeding and unreeling method for steel coil, which comprises the following specific steps:
firstly, after one end of a steel coil arranged on an unreeling roller 41 passes through a tensioning roller II 62, a tensioning roller I61 and steel coil processing equipment, the end of the steel coil is communicated with pulling equipment, when the steel coil is processed, the steel coil is pulled by the pulling equipment, and meanwhile, a rotary driving assembly drives the unreeling roller 41 and the steel coil to rotate through the transmission of a worm 52 and a worm wheel 51 so as to enable the steel coil to be gradually unreeled, so that the steel coil is tensioned under the action of the pulling equipment and the unreeled steel coil processing equipment and gradually moves through the steel coil processing equipment;
When steel coil processing equipment needs to process steel coils, pulling equipment stops pulling the steel coils, the unreeling roller 41 drives the steel coils to continuously unreel, at the moment, the tensioning roller II 62 descends along the supporting plate 63 to tightly press the steel coils in an abutting mode so that the steel coils are always in a tensioning state, meanwhile, the lifting driving assembly drives the worm 52 to descend and separate from the worm wheel 51, so that the worm wheel 51 and the unreeling roller 41 are not driven to rotate when the worm 52 rotates, and the unreeling roller 41 stops unreeling;
When the steel coil processing is completed, the pulling device continues to pull the steel coil to move for the next steel coil processing, the tensioning roller II 62 is reset upwards under the support of the tightened steel coil, and meanwhile, the driving assembly drives the worm 52 to be in meshed transmission connection with the worm wheel 51, so that the rotary driving assembly can continue to drive the unreeling roller 41 and the steel coil to rotate, and the steel coil is continuously conveyed and unreeled.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above disclosed preferred embodiments of the invention are merely intended to help illustrate the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention.

Claims (6)

1.一种钢卷送料放卷装置,包括机座,其特征在于:所述机座的上端安装有放卷机构,所述放卷机构包括放卷辊和旋转驱动组件,所述放卷辊转动安装于所述机座上端的一侧,所述旋转驱动组件传动安装于放卷辊的一端,用于驱动放卷辊和钢卷旋转放卷;1. A steel coil feeding and unwinding device, comprising a machine base, characterized in that: an unwinding mechanism is installed at the upper end of the machine base, the unwinding mechanism comprises an unwinding roller and a rotary drive assembly, the unwinding roller is rotatably installed on one side of the upper end of the machine base, the rotary drive assembly is transmission-mounted on one end of the unwinding roller, and is used to drive the unwinding roller and the steel coil to rotate and unwind; 所述机座的一侧还安装有用于对放卷中的钢卷进行张紧限位的张紧机构,所述张紧机构包括支撑板,所述支撑板的外侧转动安装有张紧辊一,所述支撑板的内侧安装有升降式的张紧辊二,所述张紧辊二能在钢卷的张力作用下升降移动,以使钢卷始终保持张紧状态;A tensioning mechanism for tensioning and limiting the unwinding steel coil is also installed on one side of the machine base, and the tensioning mechanism includes a support plate, a tensioning roller 1 is rotatably installed on the outer side of the support plate, and a lifting tensioning roller 2 is installed on the inner side of the support plate. The tensioning roller 2 can move up and down under the tension of the steel coil, so that the steel coil is always kept in a tensioned state; 所述机座的内部安装有传动连接于旋转驱动组件和放卷辊之间的放卷控制机构,所述放卷控制机构包括蜗轮、蜗杆和升降驱动组件,所述蜗轮传动安装于放卷辊的一端,所述蜗杆传动安装于旋转驱动组件上,所述升降驱动组件能驱动蜗杆升降移动,以使升降驱动组件能在钢卷牵拉张紧时驱动蜗杆上行与蜗轮啮合传动连接,还能在钢卷停止牵拉时驱动蜗杆下行与蜗轮分离;An unwinding control mechanism that is transmission-connected between the rotary drive assembly and the unwinding roller is installed inside the machine base, and the unwinding control mechanism includes a worm wheel, a worm and a lifting drive assembly. The worm wheel transmission is installed at one end of the unwinding roller, and the worm transmission is installed on the rotary drive assembly. The lifting drive assembly can drive the worm to move up and down, so that the lifting drive assembly can drive the worm upward to mesh with the worm wheel when the steel coil is pulled and tensioned, and can also drive the worm downward to separate from the worm wheel when the steel coil stops pulling; 所述旋转驱动组件包括电机、传动轴和从动轴,所述电机固定安装于机座的顶端,所述电机一侧的输出端上固定安装有主动轮;The rotary drive assembly includes a motor, a transmission shaft and a driven shaft. The motor is fixedly mounted on the top of the base, and a driving wheel is fixedly mounted on the output end of one side of the motor. 所述传动轴和从动轴均转动安装于所述机座的侧壁上,所述传动轴的外侧端固定安装有从动轮,所述传动轴的内侧端固定安装有主动齿轮,所述主动轮和从动轮之间通过皮带传动连接,所述从动轴上固定安装有与主动齿轮啮合传动连接的从动齿轮,且所述从动轴的一端与蜗杆传动连接;The transmission shaft and the driven shaft are both rotatably mounted on the side wall of the machine base, a driven wheel is fixedly mounted on the outer end of the transmission shaft, a driving gear is fixedly mounted on the inner end of the transmission shaft, the driving wheel and the driven wheel are connected via a belt transmission, a driven gear meshing with the driving gear is fixedly mounted on the driven shaft, and one end of the driven shaft is connected to the worm transmission; 所述支撑板上开设有导槽,所述导槽的内部滑动安装有升降滑座,所述张紧辊二的一端转动安装于所述升降滑座的一侧,所述升降滑座的顶端抵接安装有压力弹簧;The support plate is provided with a guide groove, a lifting slide is slidably installed inside the guide groove, one end of the second tensioning roller is rotatably installed on one side of the lifting slide, and a pressure spring is abutted against the top end of the lifting slide; 所述升降驱动组件包括调节支架、支撑架和连接轴,所述连接轴和支撑架均固定安装于所述机座的内壁上,所述调节支架的一端转动安装于所述连接轴和所述从动轴之间,所述调节支架的另一端搭接在支撑架的顶端,所述连接轴的外圈套装有扭簧,所述扭簧的一端与机座的内壁固定连接,所述扭簧的另一端与调节支架固定连接;The lifting drive assembly includes an adjusting bracket, a supporting frame and a connecting shaft, wherein the connecting shaft and the supporting frame are fixedly mounted on the inner wall of the machine base, one end of the adjusting bracket is rotatably mounted between the connecting shaft and the driven shaft, the other end of the adjusting bracket is overlapped on the top of the supporting frame, the outer ring of the connecting shaft is sleeved with a torsion spring, one end of the torsion spring is fixedly connected to the inner wall of the machine base, and the other end of the torsion spring is fixedly connected to the adjusting bracket; 所述调节支架一端的中部固定安装有升降座,所述蜗杆的一端转动安装于所述升降座的一侧,所述蜗杆的另一端固定安装有从动锥齿轮,所述从动轴的端部固定安装有与从动锥齿轮啮合传动连接的传动锥齿轮;A lifting seat is fixedly installed in the middle of one end of the adjusting bracket, one end of the worm is rotatably installed on one side of the lifting seat, a driven bevel gear is fixedly installed on the other end of the worm, and a transmission bevel gear meshingly connected with the driven bevel gear is fixedly installed on the end of the driven shaft; 所述调节支架一侧的顶面固定安装有连接座,所述连接座的顶端固定安装有位于放卷辊顶面外圈的摩擦条,所述放卷辊上固定安装有位于摩擦条下方的摩擦轮。A connecting seat is fixedly installed on the top surface of one side of the adjusting bracket, a friction strip located on the outer ring of the top surface of the unwinding roller is fixedly installed on the top of the connecting seat, and a friction wheel located below the friction strip is fixedly installed on the unwinding roller. 2.根据权利要求1所述的一种钢卷送料放卷装置,其特征在于:所述机座的一侧固定安装有轨道,所述轨道上设置有液压升降车;2. A steel coil feeding and unwinding device according to claim 1, characterized in that: a track is fixedly installed on one side of the machine base, and a hydraulic lifting vehicle is arranged on the track; 所述放卷辊的外圈安装有液压涨紧轴。The outer ring of the unwinding roller is equipped with a hydraulic tensioning shaft. 3.根据权利要求1所述的一种钢卷送料放卷装置,其特征在于:所述支撑架的顶面开设有位于升降座下方的导向滑槽,所述导向滑槽内滑动安装有平移楔形块,所述升降座的底面固定安装有能与平移楔形块滑动抵接的升降楔形块,所述平移楔形块的一端固定安装有推拉杆,所述机座的内壁上固定安装有对推拉杆滑动支撑的限位架。3. A steel coil feeding and unwinding device according to claim 1, characterized in that: a guide slot located below the lifting seat is opened on the top surface of the support frame, a translation wedge block is slidably installed in the guide slot, a lifting wedge block that can slide and abut against the translation wedge block is fixedly installed on the bottom surface of the lifting seat, a push-pull rod is fixedly installed at one end of the translation wedge block, and a limit frame that slides and supports the push-pull rod is fixedly installed on the inner wall of the machine base. 4.根据权利要求3所述的一种钢卷送料放卷装置,其特征在于:所述升降驱动组件还包括齿条和转轴,所述齿条固定安装于所述升降滑座的外侧端,所述转轴转动安装于机座的外壁上,所述转轴的一端固定安装有与齿条啮合传动连接的传动齿轮,所述转轴的另一端固定安装有凸轮,所述凸轮的凸起端转动安装有连杆,所述连杆的一端与所述推拉杆的外侧端转动连接。4. A steel coil feeding and unwinding device according to claim 3, characterized in that: the lifting drive assembly also includes a rack and a rotating shaft, the rack is fixedly mounted on the outer end of the lifting slide, the rotating shaft is rotatably mounted on the outer wall of the machine base, one end of the rotating shaft is fixedly mounted with a transmission gear meshing with the rack, the other end of the rotating shaft is fixedly mounted with a cam, the raised end of the cam is rotatably mounted with a connecting rod, and one end of the connecting rod is rotatably connected to the outer end of the push-pull rod. 5.根据权利要求1所述的一种钢卷送料放卷装置,其特征在于:所述蜗轮转动安装于所述放卷辊上,所述蜗轮的一侧设置有固定安装于所述放卷辊上的缓冲盘,所述缓冲盘上开设有多个与蜗轮背面连通的凹槽,所述蜗轮的背面固定安装有延伸到凹槽内的缓冲挡板,所述凹槽内安装有抵接于缓冲盘和缓冲挡板之间的缓冲弹簧。5. A steel coil feeding and unwinding device according to claim 1, characterized in that: the worm wheel is rotatably mounted on the unwinding roller, a buffer disk fixedly mounted on the unwinding roller is provided on one side of the worm wheel, a plurality of grooves connected to the back side of the worm wheel are opened on the buffer disk, a buffer baffle extending into the groove is fixedly mounted on the back side of the worm wheel, and a buffer spring is installed in the groove to abut between the buffer disk and the buffer baffle. 6.一种钢卷送料放卷方法,使用了权利要求1-5任一项所述的钢卷送料放卷装置,其特征在于,具体步骤如下:6. A method for feeding and unwinding a steel coil, using the steel coil feeding and unwinding device according to any one of claims 1 to 5, characterized in that the specific steps are as follows: 首先将安装于放卷辊上的钢卷的一端经张紧辊二、张紧辊一以及钢卷加工设备后,将钢卷的端部与牵拉设备连通,在钢卷加工时,通过牵拉设备牵拉钢卷,同时旋转驱动组件通过蜗杆与蜗轮的传动驱动放卷辊和钢卷旋转使钢卷逐渐放卷,从而使得钢卷在牵拉设备和放卷作用下张紧并逐渐移动经过钢卷加工设备;First, one end of the steel coil installed on the unwinding roller passes through the tensioning roller 2, the tensioning roller 1 and the steel coil processing equipment, and then the end of the steel coil is connected to the pulling equipment. When the steel coil is processed, the steel coil is pulled by the pulling equipment, and at the same time, the rotating drive assembly drives the unwinding roller and the steel coil to rotate through the transmission of the worm and the worm gear to gradually unwind the steel coil, so that the steel coil is tensioned under the action of the pulling equipment and the unwinding and gradually moves through the steel coil processing equipment; 当钢卷加工设备需要对钢卷进行加工,牵拉设备停止对钢卷的牵拉时,放卷辊带动钢卷持续放卷,此时张紧辊二沿支撑板下行,将钢卷抵接绷紧,以使钢卷始终处于张紧状态,同时升降驱动组件驱动蜗杆下行与蜗轮分离,以使蜗杆旋转时不再驱动蜗轮和放卷辊旋转,使得放卷辊停止放卷;When the steel coil processing equipment needs to process the steel coil and the pulling equipment stops pulling the steel coil, the unwinding roller drives the steel coil to continue unwinding. At this time, the tensioning roller 2 moves downward along the support plate to abut against and tighten the steel coil, so that the steel coil is always in a tensioned state. At the same time, the lifting drive assembly drives the worm downward to separate from the worm wheel, so that when the worm rotates, it no longer drives the worm wheel and the unwinding roller to rotate, so that the unwinding roller stops unwinding; 而当钢卷加工完成,牵拉设备继续牵拉钢卷移动以进行下一轮钢卷加工时,张紧辊二在绷紧的钢卷的支撑下上行复位,同时将驱动组件驱动蜗杆上行与蜗轮啮合传动连接,以使旋转驱动组件能继续驱动放卷辊和钢卷旋转,使钢卷继续输送放卷。When the steel coil processing is completed and the pulling equipment continues to pull the steel coil to move for the next round of steel coil processing, the tensioning roller 2 is reset upward under the support of the taut steel coil, and at the same time, the drive assembly drives the worm upward to engage with the worm gear for transmission, so that the rotary drive assembly can continue to drive the unwinding roller and the steel coil to rotate, so that the steel coil continues to be transported and unwound.
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