Low-speed permanent magnet submersible motor with bearing self-lubricating function
Technical Field
The invention relates to the technical field of petroleum exploitation motors, in particular to a low-speed permanent magnet submersible motor with a bearing self-lubricating function.
Background
The permanent magnet submersible motor is a special motor with a large length-diameter ratio, the length-diameter ratio of the special motor is close to 100:1, under the general condition, the permanent magnet submersible motor is submersible into an oil well to work in a neutral mode, a bearing bears small radial load in the working operation process of the motor and is mainly used as a bearing with a centralizing function, the radial load is small in the working process and abrasion is small, therefore, a common copper-based sliding bearing is mostly adopted, in order to adapt to the structure with the large length-diameter ratio of the motor, the bearing is used in a multistage dispersing mode in the vertical working process of the motor, the average dispersion bears radial force generated when the motor rotates, the motor runs stably and reliably, and when the submersible motor works in a horizontal mode or an inclined mode, the bearing bears large radial load.
The prior art discloses a patent with the publication number CN102064646A, which comprises a rotor shaft, a stator and a rotor, wherein the rotor is fixed on the rotor shaft, the stator is arranged outside the rotor to surround the rotor, 18 stator slots are formed in the stator, the winding of the stator is a small-slot multipole, fractional-slot double-layer short-distance winding, the number of the rotor stages is 14, and the motor can be widely used for power allocation of an electric submersible pump unit in an oil field oil well.
The prior devices, including the above patents, gradually expose the disadvantages of the technology with use, mainly in the following aspects:
Firstly, when the motor speed is in a low speed range of 100-300rpm, the sliding bearing works at a lower speed and is in a boundary lubrication state, an effective bearing lubrication mechanism cannot be formed, a good lubrication condition cannot be provided for a bearing pair grinding pair, under the condition that the lubrication performance cannot be met, a copper-based sliding bearing base material is easy to abrade, the gap of the bearing is increased, the air gap of a stator and a rotor is increased, the performance of the motor is deteriorated, the vibration and the noise of a unit are increased, the stator and the rotor of the motor are extremely easy to generate a sweeping phenomenon, and the whole submersible motor is damaged and scrapped.
Secondly, in the operation process of the permanent magnet submersible motor, when water enters from a cable connector due to uncontrollable factors, the water can be collected and remained, so that insulation of a cable connector is grounded, a short circuit phenomenon is caused, and the motor is directly burnt.
Thirdly, in the assembly process of the permanent magnet submersible motor, the motor lead wire is extremely easy to rub against the rotating rotor shaft or wind onto the rotor shaft in the process of being installed inside the motor, so that the insulation layer of the lead wire is damaged, or the phenomenon that the lead wire is pulled apart by the rotation of the rotor shaft is caused.
In summary, it is clear that the prior art has inconvenience and defects in practical use, so that improvement is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention solves the problems that the permanent magnet submersible motor in the prior art cannot provide lubrication conditions for a grinding pair in a low-speed state of 100-300rpm, water is collected and remained when water enters a cable joint to cause insulation of a cable plug connector to the ground, and the motor lead wire is extremely easy to rub against a rotating rotor shaft or wind onto the rotor shaft in the process of being arranged inside the motor.
In order to solve the problems, the invention provides the following technical scheme:
The low-speed permanent magnet submersible motor with the bearing self-lubricating function comprises a shell, a stator core is fixedly connected in the shell, a rotating shaft is arranged in the stator core in a rotating mode, a copper-based sliding bearing is fixed on the rotating shaft, a bearing retainer is fixed in the stator core, an inner ring of the bearing retainer is in friction contact with an outer ring of the copper-based sliding bearing, and a plurality of self-lubricating bodies are uniformly distributed on the outer ring of the copper-based sliding bearing.
As an optimized scheme, one end of the shell is fixedly connected with an upper joint, the upper joint is provided with a cable wiring hole communicated with an inner cavity of the motor, a cable plug connector is fixed in the cable wiring hole through a plug connector protecting ring, a water-stringing groove is arranged on the outer wall of the plug connector protecting ring in a surrounding mode, and a drainage channel is formed between the water-stringing groove and the inner wall of the cable wiring hole.
As an optimized scheme, the cable connector is connected with a motor lead wire extending to the inner cavity of the motor, the stator core is connected with a stator winding, and a protective ring for preventing the motor lead wire from contacting the rotating shaft is clamped between the stator winding and the upper connector.
As an optimized scheme, the cable connector is connected with a cable shell, and an O-shaped sealing ring is connected between the cable shell and the cable connection hole.
As an optimized scheme, the port of the cable wiring hole is provided with an inserting groove, the cable shell is provided with a reducing section inserted into the inserting groove, the outer edge of the end part of the reducing section is provided with an inclined surface pressing groove, and the O-shaped sealing ring is fixed in the area between the inclined surface pressing groove and the reducing section.
As an optimized scheme, the protection ring comprises a cylinder shell section propped against the stator winding, one end of the cylinder shell section is vertically connected with a support ring section, and the motor lead wire is propped against the support ring section.
As an optimized scheme, the upper connector comprises an outer cylinder section connected with the shell and an inner cylinder section contacted with the rotating shaft, and a connecting section connected with the cable plug connector is arranged between the upper ends of the outer cylinder section and the inner cylinder section.
As an optimized scheme, the inner ring of the supporting ring section is connected to the lower end position of the inner cylinder section through elastic clamping rings which are arranged in parallel.
As an optimized scheme, magnetic steel components are respectively fixed at the positions of the rotating shaft at two sides of the copper-based sliding bearing.
As an optimized scheme, two ends of the copper-based sliding bearing are respectively propped against the end parts of the magnetic steel component through buffer cushions.
Compared with the prior art, the invention has the beneficial effects that:
The lubricating performance is improved through the regular and orderly self-lubricating body inlaid on the copper-based sliding bearing, and the lubricating oil film can not be effectively formed when the sliding bearing runs at a low speed, so that the service life of the bearing base material is ensured, and the bearing can be used for bearing the axial load on a rotor when the motor works in a horizontal or inclined state within the rotating speed range of 100-300 rpm.
Processing a water-flowing groove on the outer circle of the plug connector protective ring, if the O-shaped sealing ring is damaged, water entering the inner cavity of the motor can enter the inner cavity of the motor along the water-flowing groove due to the specific gravity difference of the water and the oil, so that water is prevented from being gathered at the cable plug connector, the phenomenon of short circuit caused by the insulation of the exposed cable plug connector to the ground is avoided, and the motor can still reliably run when water enters the motor;
In order to prevent the motor lead wire from entering into the rotating space of the rotor, the winding or the scratch resistance of the motor lead wire caused by the rotation of the rotor is avoided, a protective ring is added between the stator winding and the upper connector of the motor lead wire, and the motor lead wire is prevented from entering into the rotating area of the rotating shaft, so that the damage and the breakage of the motor lead wire are avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the plug protection ring of the present invention;
FIG. 3 is a schematic illustration of the location of an O-ring seal of the present invention.
The drawing shows that the device comprises a 1-shell, a 2-stator core, a 3-rotating shaft, a 4-copper-based sliding bearing, a 5-self-lubricating body, a 6-bearing retainer, a 7-magnetic steel component, an 8-buffer pad, a 9-upper connector, a 10-cable connector, an 11-connector protecting ring, a 12-water-stringing groove, a 13-cable shell, a 14-O-shaped sealing ring, a 15-motor lead wire, a 16-motor inner cavity, a 17-stator winding, a 18-protecting ring, a 19-elastic clamping ring, a 20-cable wiring hole, a 21-inserting groove and a 22-diameter-reducing section.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.
As shown in fig. 1 to 3, the low-speed permanent magnet submersible motor with the bearing self-lubricating function comprises a housing 1, wherein a stator core 2 is fixedly connected in the housing 1, a rotating shaft 3 is rotationally arranged in the stator core 2, a copper-based sliding bearing 4 is fixedly arranged on the rotating shaft 3 through a key, a bearing retainer 6 is fixedly arranged in the stator core 2, an inner ring of the bearing retainer 6 is in friction contact with an outer ring of the copper-based sliding bearing 4, and a plurality of self-lubricating bodies 5 are uniformly distributed on the outer ring of the copper-based sliding bearing 4.
The self-lubricating body 5 is selected as a polytetrafluoroethylene cylinder, is inlaid in a hole on a base body of a copper-based lubricating bearing, and is subjected to counter grinding with an inner hole of a bearing retainer 6 to be used as a lubricant.
The bearing holder 6 is a working pair grinding auxiliary member of the copper-based sliding bearing 4, and the copper-based sliding bearing 4 and the bearing holder 6 are displaced by a clearance space of 1mm from left to right.
The bearing retainer 6 is made of non-magnetic conductive material, and has high surface hardness and wear resistance through a surface desalination process.
The self-lubricating body 5 is embedded regularly and orderly.
An upper joint 9 is fixedly connected to one end of the shell 1, a cable wiring hole 20 communicated with the inner cavity 16 of the motor is formed in the upper joint 9, a cable plug connector 10 is fixed in the cable wiring hole 20 through a plug connector protecting ring 11, a water-stringing groove 12 is arranged on the outer wall of the plug connector protecting ring 11 in a surrounding mode, and a drainage channel is formed between the water-stringing groove 12 and the inner wall of the cable wiring hole 20.
The water tub 12 has an elongated shape.
The cable connector 10 is connected with a motor lead wire 15 extending to a motor cavity 16, the stator core 2 is connected with a stator winding 17, and a protective ring 18 for preventing the motor lead wire 15 from contacting the rotating shaft 3 is clamped between the stator winding 17 and the upper connector 9.
The protection ring 18 is made of polytetrafluoroethylene, has oil resistance and high temperature resistance, and has stronger structural strength.
The cable connector 10 is connected with a cable housing 13, and an O-shaped sealing ring 14 is connected between the cable housing 13 and a cable wiring hole 20.
The port of the cable connection hole 20 is provided with an inserting groove 21, the cable housing 13 is provided with a diameter reduction section 22 inserted into the inserting groove 21, the outer edge of the end part of the diameter reduction section 22 is provided with an inclined surface pressing groove, and the O-shaped sealing ring 14 is fixed in the area between the inclined surface pressing groove and the diameter reduction section.
The guard ring 18 comprises a cylindrical shell section propped against the stator winding 17, one end of the cylindrical shell section is vertically connected with a support ring section, and the motor lead wire 15 is propped against the support ring section.
The upper joint 9 comprises an outer cylinder section connected with the shell 1 and an inner cylinder section contacted with the rotating shaft 3, and a connecting section for connecting a cable connector 10 is arranged between the outer cylinder section and the upper end part of the inner cylinder section.
The inner ring of the support ring section is connected to the lower end position of the inner cylinder section through elastic clamping rings 19 arranged in parallel.
The magnetic steel components 7 are respectively fixed at the positions of the rotating shaft 3 at the two sides of the copper-based sliding bearing 4, and the generated magnetic field and the stator three-phase rotating magnetic field jointly act to generate moment.
The performance of the magnetic steel component 7 determines the working index and performance of the motor, directly influences the output torque of the motor, and if the output torque changes greatly, the magnetic steel component 7 is indicated to be possibly demagnetized.
The two ends of the copper-based sliding bearing 4 are respectively propped against the end parts of the magnetic steel part 7 through the buffer pads 8, so that the situation that the assembly is positioned is avoided.
The working principle of the device is as follows:
The lubricating performance is increased through the regular and orderly self-lubricating body 5 inlaid on the copper-based sliding bearing 4, so that the lubricating oil film can not be effectively formed when the sliding bearing runs at a low speed, the service life of the bearing base material is ensured, and the bearing base material can be used for bearing the axial load generated on a rotor when the motor works in a horizontal or inclined state within the rotating speed range of 100-300 rpm.
Processing the water-flowing groove 12 on the excircle of the connector protecting ring 11, if the O-shaped sealing ring 14 is damaged, water entering the motor inner cavity 16 can enter the motor inner cavity 16 along the water-flowing groove 12 due to the specific gravity difference of the water and the oil, so that the water is prevented from being gathered at the cable connector 10, the phenomenon of short circuit caused by the insulation of the exposed cable connector 10 to the ground is avoided, and the motor can still reliably operate when water enters;
In order to prevent the motor lead wire 15 from entering the rotating space of the rotor, the winding or scratch resistance of the motor lead wire 15 caused by the rotation of the rotor is avoided, a protective ring 18 is added between the stator winding 17 and the upper connector 9, and the motor lead wire 15 is prevented from entering the rotating area of the rotating shaft 3, so that the damage and the breakage of the motor lead wire 15 are avoided.
It should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit the technical solution of the present invention, and although the detailed description of the present invention is given with reference to the above embodiments, it should be understood by those skilled in the art that the technical solution described in the above embodiments may be modified or some or all technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the present invention, and all the modifications or substitutions are included in the scope of the claims and the specification of the present invention.