CN119381381A - A FLASH chip three-dimensional stacking packaging structure and packaging method - Google Patents
A FLASH chip three-dimensional stacking packaging structure and packaging method Download PDFInfo
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- CN119381381A CN119381381A CN202411319106.8A CN202411319106A CN119381381A CN 119381381 A CN119381381 A CN 119381381A CN 202411319106 A CN202411319106 A CN 202411319106A CN 119381381 A CN119381381 A CN 119381381A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/52—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
- H01L23/538—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
- H01L23/5385—Assembly of a plurality of insulating substrates
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- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/563—Encapsulation of active face of flip-chip device, e.g. underfilling or underencapsulation of flip-chip, encapsulation preform on chip or mounting substrate
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07 e.g. sealing of a cap to a base of a container
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Abstract
A FLASH chip three-dimensional stacking packaging structure and a packaging method belong to the technical field of semiconductor chip packaging. The wafer rewiring technology is utilized to lead out the front electrode of the FLASH chip to the front surface of the chip and the back surface of the multilayer substrate according to the setting, copper column bumps are formed for interconnection during stacking, the wire bonding technology is utilized to interconnect the multilayer substrate, and flip-chip packaging technology is utilized to interconnect the substrate BGA and the copper column bumps to realize vertical stacking integration of the chip. The method solves the problems of the prior art that chips are stacked in a staggered manner or vertically stacked on a multi-layer substrate, interconnection welding is difficult, the number and layout of electrodes are limited, the thermal expansion coefficients among materials are not matched, and the packaging cost is high, and realizes the FLASH chip stacking package with high packaging density. The method is widely applied to the technical field of high-performance and low-cost microsystem SiP packaging.
Description
Technical Field
The invention belongs to the technical field of semiconductor chip packaging, and further relates to the technical field of semiconductor chip three-dimensional packaging, in particular to a three-dimensional stacked packaging structure and a packaging method of a FLASH chip.
Background
The embedded FLASH memory simplifies the design and connection process by integrating the memory chip, the controller and the interface, provides a convenient, compact and high-integration memory solution, and is widely applied to embedded systems and mobile equipment. In order to meet the requirements of high integration and small size of low cost FLASH chip packaging, the three-dimensional stacking packaging technology is one of the most dominant packaging technologies at present. The chip stacking is realized by rewiring, bump and through silicon via technology, which is the three-dimensional stacking packaging technology most widely used, but the packaging technology has higher cost and is only suitable for HBM type high-integration storage stacking packaging. For the memory chips (such as eMMC chips) with low-medium-level packaging density, the stacking mode realized by re-wiring, bump and through-silicon via technology has higher cost, so that the realization of the stack packaging of the low-medium-density memory chips based on the advantages of low cost of traditional packaging and the advantages of re-wiring and bump flexibility is a technical problem to be broken through at present.
The prior art has the defects that:
Under the drive of the requirements of electronic equipment on high performance, miniaturization and modularization of chips, the traditional multi-FLASH chip two-dimensional system integration mode has difficulty in meeting the requirements. As shown in fig. 1, although the current packaging process design has realized multi-layer chip stacking, it is difficult to integrate memory chips of higher packaging density due to the number and layout of electrodes of the packaged chips. For example, chinese patent application No. CN117790483a discloses a stacked package structure of a calculation integrated chip, in which chips are stacked on a carrier (multi-layer substrate) in a staggered manner, the chips are interconnected with the carrier through wire bonding, and the back of the carrier is interconnected through BGA, so as to integrate the calculation chip with the memory chip. Chinese patent application No. CN117612952a discloses a stacking method and structure of LGA package, mainly by forming a step-shaped mold with a soft adhesive, then stacking the chip in a Z-shape on the mold, and realizing interconnection by wire bonding. The two modes are all that the storage chip stacking package is realized through staggered stacking, and the staggered stacking package structure has large limitation and limited application. The Chinese patent with the application number of CN117878064A discloses a vertical stacking method, which is characterized in that a storage chip is wire-bonded on a substrate, chip electrodes are distributed on the back surface of the substrate by using a rewiring technology, and a middle stacked chip-substrate structure of a vertical interconnection structure is manufactured in the same way.
In view of this, the present invention has been made.
Disclosure of Invention
The invention aims to solve the technical problems of difficult interconnection welding, limited electrode quantity layout, unmatched thermal expansion coefficients between materials and high packaging cost in the prior art that chips are stacked in a staggered manner or vertically on a carrier plate (a multi-layer substrate).
The invention is characterized in that the front electrode of the FLASH chip is divided into two parts by a wafer rewiring technology, a multilayer wiring substrate and a wire bonding technology, the two parts are respectively led out to the front surface of the chip and the back surface of the multilayer substrate, the FLASH chip electrode is led out to be a double electrode by the wafer rewiring technology, copper column convex points are formed for interconnection during stacking, the substrate BGA and the copper column convex points are interconnected by the wire bonding technology and the multilayer substrate, and the vertical stacking integration of the chip is realized by the flip-chip packaging technology.
Therefore, the invention provides a three-dimensional stacked package structure of FLASH chips, as shown in FIG. 2. Comprising the following steps:
The chip comprises a FLASH chip 1, an on-chip electrode 101, a chip surface rewiring layer 2, a chip surface rewiring passivation layer 3, chip surface rewiring interconnection copper columns 4, a multilayer substrate 5, a wiring circuit 501 in the substrate, a chip bonding layer 6, bonding wires 7, a plastic layer 8, a substrate BGA9 and an interlayer filling layer 10.
The back of the multilayer substrate 5 is a substrate BGA9, the front is a chip bonding area and a wire bonding area, and the substrate BGA9 is correspondingly connected with the chip bonding area and the wire bonding area through a wiring circuit 501 in the substrate.
The FLASH chip 1 is adhered to the chip adhesion area through the chip adhesion layer 6.
The chip surface rewiring passivation layer 3 is located on the surface of the FLASH chip 1.
The chip surface rerouting layer 2 is located on the surface of the chip surface rerouting passivation layer 3, and the wire bonding area on the surface of the chip surface rerouting layer 2 and the chip surface rerouting interconnection copper pillar 4 are correspondingly connected with the electrode on the chip surface (the on-chip electrode 101).
The wire bonding area on the surface of the chip surface rewiring layer 2 and the wire bonding area on the front surface of the multilayer substrate 5 are bonded and connected according to the circuit connection rule through bonding wires 7.
And the plastic layer 8 seals the bonded substrate and chip, the upper surface of the plastic layer exposes the rewiring interconnection copper column 4 on the surface of the chip, and the bottom surface of the plastic layer exposes the substrate BGA9 to form a FLASH chip packaging unit.
The number of the FLASH chip packaging units is more than 2, an interlayer filling layer 10 is arranged between two adjacent FLASH chip packaging units, and the FLASH chip packaging units are connected with the surface rewiring interconnection copper column 4 of the lower chip through the upper substrate BGA9 in a welding way.
The packaging method of the FLASH chip three-dimensional stacked packaging structure is shown in figures 3-4. The method comprises the following steps:
step S1, manufacturing a multilayer wiring substrate and preparing a FLASH chip wafer;
s2, rewiring is carried out on the surface of the FLASH wafer, and electrodes on the FLASH chip are led out to a design position through the rewiring;
s3, manufacturing copper columns on the middle layer and the bottom layer of the rewiring layer except the top layer;
s4, thinning and scribing the FLASH wafer with the re-wiring and copper column manufactured;
s5, mounting the thinned FLASH chip on a multi-layer substrate;
Step S6, interconnecting the rewiring extraction electrode and the multilayer substrate design electrode through wire bonding;
step S7, performing plastic layer protection on the lead bonding structure, and exposing the top copper column and the back of the substrate;
s8, performing metal BGA ball mounting on the back surface of the substrate to form a FLASH chip packaging unit;
Step S9, according to the setting, taking a top FLASH chip packaging unit as a substrate, and enabling the BGA surface to face upwards, and sequentially welding the top of the setting layer FLASH chip packaging unit to a corresponding position of the bottom BGA of the lower chip in a flip-chip manner;
And S10, filling an interlayer filling layer 10 between the FLASH chip packaging units, and solidifying to obtain the FLASH chip with the three-dimensional stacked packaging structure.
The invention has the technical effects that:
The FLASH chip electrodes are rearranged to be in a double-electrode structure through the wafer rewiring and bump technology, the interconnection of the bottom of the chip is realized through the wire bonding technology, the interconnection of the top of the chip is realized through the flip-chip packaging technology, and therefore the FLASH chip three-dimensional stacking is realized.
The traditional dislocation stacking and wire bonding interconnection mode is changed, and the three-dimensional vertical stacking with low cost is realized through a wafer rewiring process, a flip-chip process and a wire bonding process which are mature in process and low in cost, so that the packaging area is reduced.
Breaks through the limitation of the traditional FLASH chip dislocation stacking packaging structure, and avoids using the wafer-level 3D packaging technology with high cost.
The high-density packaging is realized and the packaging volume is reduced.
The FLASH chip stacking package with high packaging density and low cost is realized, the stacking quantity is larger than that of the traditional staggered lead bonding stacking, the volume of a package finished product is smaller, the stacking packaging cost is lower than that of the wafer-level 3D package, and the technical difficulty of the packaging process is lower.
Can be widely applied to the technical field of high-performance and low-cost microsystem SiP packaging.
Drawings
Fig. 1 is a schematic diagram of a conventional FLASH chip stacking package structure.
Fig. 2 is a schematic diagram of a three-dimensional stacked package structure of a FLASH chip according to the present invention.
Fig. 3 is a schematic diagram of a flow chart of three-dimensional stacked packaging of FLASH chips in the invention.
Fig. 4 is a schematic structural diagram of a three-dimensional stacking and packaging flow of a FLASH chip according to the present invention.
Fig. 5 is a schematic diagram of a single FLASH chip stacked package interlayer connection structure according to the present invention.
Fig. 6 is a schematic diagram of a dual FLASH chip stack package interlayer connection structure according to the present invention.
Fig. 7 is a schematic diagram of a bump array of an intermediate layer of a single FLASH chip stack package according to the present invention.
In the figure, 1 is a FLASH chip (chip for short), 101 is an on-chip electrode, 2 is a chip surface rewiring layer (rewiring layer for short), 3 is a chip surface rewiring passivation layer (passivation layer for short), 4 is a chip surface rewiring interconnection copper pillar (copper pillar bump or copper pillar for short), 401 is a copper pillar metal barrier layer (barrier layer for short), 5 is a multilayer substrate (substrate for short), 501 is a wiring circuit in the substrate, 6 is a chip bonding layer, 7 is a bonding wire (lead wire or bonding wire for short), 8 is a plastic sealing layer, 9 is a substrate BGA (BGA for short), and 10 is an interlayer filling layer (filling layer for short).
Detailed Description
As shown in fig. 2-7, the specific implementation manner of the three-dimensional stacked package structure and the package method of the FLASH chip is as follows:
The FLASH chip is square in shape, the dimensions are 3mm by 3mm to 15mm by 15mm.
The rewiring layer forms interconnected double electrodes, namely a first electrode and a second electrode when the chip electrode is led out. The first electrodes are used for interconnecting corresponding electrodes of the multilayer substrate in a wire bonding mode when being stacked, and the second electrodes are respectively used for interconnecting corresponding electrodes of the multilayer substrate in a flip-chip bonding mode when being stacked. The density of the electrode is 10 pin/mm 2~200 pin/mm2, the material of the rewiring is copper, the electrode is formed on the surface of the rewiring in the modes of electrochemical copper plating, chemical nickel plating, palladium-gold plating and the like, the width of the rewiring line is 2-30 mu m, the distance between the rewiring lines is 2-30 mu m, and the thickness of the rewiring line is 1-20 mu m.
The copper stud bumps are cubic or cylindrical, the width/diameter is 80-600 mu m, the height is higher than the height of the plastic package, the distribution range is the interior of the wire bonding electrode, and the distribution types comprise annular distribution, array distribution and the like.
The metal barrier layer is positioned on the top surface of the copper pillar bump, the barrier layer is a nickel barrier layer, and the thickness of the nickel layer is 1-5 mu m.
The multilayer substrate comprises a ceramic substrate (multilayer cofired ceramic substrate), an organic substrate and the like with multilayer wiring, wherein the inside of the multilayer substrate is wired through copper metal, electrodes on the upper layer are higher than the substrate plane and are distributed in the peripheral edge area of the multilayer substrate, the electrode size is 40-600 μm, and the electrode material is copper, copper-nickel-gold and other structures.
The lead wire (bonding wire) is copper wire, gold wire and the like, and the wire diameter (wire diameter) is 10-30 mu m.
The number of chips attached to each layer of the multilayer substrate is at least 1.
And the ball diameter of the BGA is consistent with the width or diameter of the copper column convex point, and the BGA is made of tin-lead, tin-silver-copper and the like.
Examples of the single chip structure of each layer are as follows:
And rewiring the 12-inch wafer with the FLASH chip manufactured, leading out the electrode on the chip to a design position through the rewiring, and presenting a double-electrode shape (a first electrode and a second electrode). The material of the rewiring layer is copper, the seed layer is deposited through magnetron sputtering, and then the rewiring layer is manufactured through electrochemical deposition, wherein the line width/line distance is 10 mu m/10 mu m, and the thickness is 5 mu m.
The first electrodes are uniformly distributed around the FLASH chip, the size is 65 mu m, the material is copper, and the height of the electrodes is 10 mu m higher than that of the passivation layer;
the second electrodes are uniformly distributed on the inner side of the first electrode of the FLASH chip. And manufacturing a cylindrical copper column on the second electrode, wherein the diameter of the copper column is 90 mu m, the height of the copper column is 100 mu m, and a metallic nickel barrier layer with the thickness of 3 mu m is covered on the copper column through an electrochemical deposition mode.
Thinning and scribing the FLASH wafer with the re-wiring and copper column manufacturing completed to the thickness of 150 mu m, wherein the chip size after scribing is 12mm 4.9mm;
The substrate is an LTCC multilayer co-fired ceramic substrate, front electrodes are distributed around the substrate, back electrodes are distributed under a second electrode of the mounted FLASH chip, the electrode size is 80-20 μm, and the material is copper. The substrate size was 13.5mm by 6.5mm by 0.2mm;
And then the diced chip is attached to the LTCC multilayer cofired ceramic substrate, the first electrode and the front electrode of the multilayer substrate are connected through copper wire lead bonding with the wire diameter of 20 mu m, and an epoxy plastic package (EMC plastic package for short) is carried out to protect the lead bonding structure. The copper column is higher than the whole plastic package height.
BGA ball mounting is carried out on the back electrode of the multilayer substrate, the material is SAC305, and the ball diameter is 120 mu m, so that a stacked chip structure layer is obtained.
And stacking and integrating the stacked chip structure layers according to a set structure in a flip-chip bonding mode, and finally filling the layers to obtain the four-layer single FLASH chip stacked packaging structure.
Examples of the dual chip per layer structure are as follows:
And rewiring the 12-inch wafer with the FLASH chip manufactured, leading out the electrode on the chip to a design position through the rewiring, and presenting a double-electrode shape (a first electrode and a second electrode). The material of the rewiring layer is copper, a seed layer is deposited through magnetron sputtering, the rewiring layer is manufactured through electrochemical deposition, the line width/line distance is 10 mu m/10 mu m, and the thickness is 5 mu m.
The first electrodes are uniformly distributed on the three weeks of the FLASH chip, the size is 65 mu m, the material is copper, and the height of the electrodes is 10 mu m higher than that of the passivation layer;
the second electrodes are uniformly distributed on the inner side of the first electrode of the FLASH chip. And manufacturing a cylindrical copper column on the second electrode, wherein the diameter of the copper column is 90 mu m, the height of the copper column is 100 mu m, and a metallic nickel barrier layer with the thickness of 3 mu m is covered on the copper column through an electrochemical deposition mode.
Thinning and scribing the FLASH wafer with the re-wiring and copper column manufacturing completed to the thickness of 150 mu m, wherein the chip size after scribing is 12mm 4.9mm;
The substrate is an LTCC multilayer co-fired ceramic substrate, the front electrode is distributed around the substrate, and the back electrode is distributed under the second electrode of the mounted FLASH chip. The electrode dimensions were 80 μm by 20 μm. The front electrode material of the substrate is copper-nickel-gold, and the back electrode material is copper. The substrate sizes were 13.5mm by 0.2mm, and the chip spacing was 1mm.
And then the diced chip is attached to the LTCC ceramic multilayer substrate, the first electrode and the front electrode of the multilayer substrate are connected through gold wire bonding with the wire diameter of 18 mu m, EMC plastic packaging is carried out, and the wire bonding structure is protected. The copper column is higher than the whole plastic package height.
BGA ball mounting is carried out on the back electrode of the multilayer substrate, the material is SAC305, and the ball diameter is 120 mu m, so that a stacked chip structure layer is obtained.
And stacking and integrating the stacked chip structure layers according to a set structure in a flip-chip bonding mode, and finally filling the layers to obtain the four-layer double FLASH chip stacked packaging structure.
The invention can realize the FLASH chip stacking package with the electrode density of 10 pin/mm 2~200pin/mm2, the stacking quantity is larger than that of the traditional dislocation wire bonding stacking, the volume of a package finished product is smaller, the stacking package cost is lower than that of the wafer level 3D package, and the technical difficulty of the package process is lower.
Finally, it should be noted that the above-mentioned examples are only examples for the sake of clarity and that the present invention includes, but is not limited to, the above examples, which need not be, nor should they be exhaustive of all embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. All embodiments meeting the requirements of the invention are within the protection scope of the invention.
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030141582A1 (en) * | 2002-01-25 | 2003-07-31 | Yang Chaur-Chin | Stack type flip-chip package |
| KR20040023188A (en) * | 2002-09-11 | 2004-03-18 | 주식회사 하이닉스반도체 | Stack package and it's favrication method of center pad chips |
| KR20070109322A (en) * | 2006-05-10 | 2007-11-15 | 주식회사 네패스 | Stacked Multichip Package and Manufacturing Method Thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030141582A1 (en) * | 2002-01-25 | 2003-07-31 | Yang Chaur-Chin | Stack type flip-chip package |
| KR20040023188A (en) * | 2002-09-11 | 2004-03-18 | 주식회사 하이닉스반도체 | Stack package and it's favrication method of center pad chips |
| KR20070109322A (en) * | 2006-05-10 | 2007-11-15 | 주식회사 네패스 | Stacked Multichip Package and Manufacturing Method Thereof |
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