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CN110109432B - Production management system and method - Google Patents

Production management system and method Download PDF

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Publication number
CN110109432B
CN110109432B CN201910389842.3A CN201910389842A CN110109432B CN 110109432 B CN110109432 B CN 110109432B CN 201910389842 A CN201910389842 A CN 201910389842A CN 110109432 B CN110109432 B CN 110109432B
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China
Prior art keywords
sewing
data acquisition
server
module
machine
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CN201910389842.3A
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CN110109432A (en
Inventor
邢少鹏
杜尧
罗陆魁
景生赟
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Beijing Xingdahao Information Technology Co ltd
Zhuji Xingdahao Technology Development Co ltd
Beijing Dahao Technology Co Ltd
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Beijing Xingdahao Information Technology Co ltd
Zhuji Xingdahao Technology Development Co ltd
Beijing Dahao Technology Co Ltd
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Priority to CN201910389842.3A priority Critical patent/CN110109432B/en
Publication of CN110109432A publication Critical patent/CN110109432A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31282Data acquisition, BDE MDE
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

本申请提供一种生产管理系统及方法,包括至少一个数据采集装置和服务器;其中,所述数据采集装置用于获取机器设备的运转信息,并将所述运转信息发送到所述服务器;所述服务器用于对接收到的所述运转信息进行处理,并发送给用户终端设备,可实时监测机器设备的运转状态且后期维护简单。

The present application provides a production management system and method, comprising at least one data acquisition device and a server; wherein the data acquisition device is used to obtain the operating information of the machine equipment and send the operating information to the server; the server is used to process the received operating information and send it to the user terminal device, which can monitor the operating status of the machine equipment in real time and simplify subsequent maintenance.

Description

Production management system and method
Technical Field
The application relates to the technical field of sewing equipment, in particular to a production management system and method.
Background
Along with the improvement of the living standard of people, the demands on clothes, shoes, caps and the like are increasing, the quality demands on the clothes, shoes, caps and the like are also increasing, and for traditional clothes processing enterprises, the running process of a sewing machine needs to be monitored to know the working state of the sewing machine in real time in order to improve the quality of the clothes and the like.
At present, production management of sewing machines by traditional clothing processing enterprises is mainly maintained by a large amount of manpower, and especially, data such as the running state, daily output and the like of each machine are required to be recorded manually and summarized to a manager.
However, this method cannot monitor the operation state of the sewing machine in real time, and the maintenance is complicated in the later period.
Disclosure of Invention
The embodiment of the application provides a production management system and method, which are used for solving the problems that the running state of machine equipment cannot be monitored in real time and the later maintenance is complex in the prior art.
In a first aspect, an embodiment of the present application provides a production management system, including at least one data acquisition device and a server;
The data acquisition device is used for acquiring the operation information of the machine equipment and sending the operation information to the server;
the server is used for processing the received operation information and sending the operation information to the user terminal equipment.
Optionally, the machine device is a sewing machine.
Optionally, the data acquisition device includes a data acquisition module, a data processing module and a wireless transmission module, wherein:
The data acquisition module is used for acquiring machine action information of the machine equipment;
The data processing module is used for processing the machine action information to obtain operation information of the machine equipment, wherein the operation information comprises at least one of the sewing needle number, the sewing quality, the operation time and the working efficiency of the machine equipment;
The wireless transmission module is used for sending the operation information to the server.
Optionally, the data acquisition device further comprises a timer module, which is used for controlling the data acquisition module to acquire the machine action information of the machine equipment at regular time and controlling the wireless transmission module to send the operation information to the server at regular time.
Optionally, the machine action information includes at least one of a spindle encoder signal, a stepper motor encoder signal, and a wire cutting electromagnet signal of the machine device.
Optionally, the wireless transmission module is at least one of a Sub-G module, a GSM module, a WiFi module, or an ethernet.
Optionally, the server includes an internet server, and the internet server is connected with the machine device in a C/S manner and communicates with the user terminal device in a C/S or B/S manner.
Optionally, the server further includes a notification server, configured to send the operation information to the user terminal device by using a short message and/or a WeChat manner.
In a second aspect, an embodiment of the present application provides a production management method, for the system described in the first aspect, including:
Receiving operation information of the machine equipment sent by the data acquisition device;
and processing the received operation information and sending the operation information to user terminal equipment.
Optionally, the operation information is obtained by the data acquisition device according to the acquired machine action information of the machine equipment.
According to the production management system and method provided by the application, the data acquisition device is arranged on the machine equipment, the data acquisition device acquires the operation information of the machine equipment and sends the operation information to the server, the server sends the received operation information to the user terminal equipment, and the user terminal equipment receives the operation information transmitted by the server and performs display processing, so that the operation state of the machine equipment can be monitored in real time, and the post maintenance is simple.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the principles of the disclosure.
FIG. 1 is a schematic diagram of a production management system according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a production management system according to another embodiment of the present application;
fig. 3 is a flow chart of a production management method according to an embodiment of the application.
Specific embodiments of the present disclosure have been shown by way of the above drawings and will be described in more detail below. These drawings and the written description are not intended to limit the scope of the disclosed concepts in any way, but rather to illustrate the disclosed concepts to those skilled in the art by reference to specific embodiments.
Detailed Description
Reference will now be made in detail to exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numbers in different drawings refer to the same or similar elements, unless otherwise indicated. The implementations described in the following exemplary examples are not representative of all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with some aspects of the present disclosure as detailed in the accompanying claims.
The nouns are explained as follows:
GSM: global System for Mobile communications (Global System for Mobile Communication)), belonging to the 2 nd generation (2G) cellular mobile communications technology.
NB-IoT: cellular-based narrowband Internet of things (Narrow Band Internet of Things, NB-IoT) becomes an important branch of the everything Internet. The NB-IoT is built in the cellular network, consumes only about 180KHz of bandwidth, and can be directly deployed in the GSM network, the UMTS network or the LTE network, so that the deployment cost is reduced and smooth upgrading is realized. Supporting cellular data connections of low power devices over a wide area network, also known as a low power wide area network (LPWA);
NB-IoT supports efficient connections for long standby times, high demand devices for network connections. NB-IoT device battery life is said to be increased to at least 10 years while also providing very comprehensive indoor cellular data connection coverage, primarily for internet of things.
Sub-G in wireless communication, the frequency band smaller than 1GHz is called as "Sub-GHz", which is suitable for applications with long transmission distance, low power consumption, low data rate and small transmission data volume, such as Zigbee, wiFi8020.1 and the like. Distributed control systems (Distributed Control System, DCS), also known as "decentralized control systems" or "distributed computer control systems". The system adopts a basic design idea of centralized control dispersion, operation and management, adopts a multi-layer hierarchical and cooperative autonomous structural form, and is mainly characterized by centralized management and decentralized control.
C/S structure, client/Server Structs, is Client and server structure, and is built on the basis of local area network, C/S is generally built on special network, network environment in small range, and connection and data exchange service are provided between local area networks by means of special server.
B/S structure, browser/Server mode, WEB Browser is the most main application software of client. The mode unifies the client, concentrates the core part of system function realization on the server, and simplifies the development, maintenance and use of the system.
An embodiment of the application provides a production management system which is applied to sewing equipment and is used for collecting operation information of a sewing machine, processing the operation information through a server and transmitting the operation information to user terminal equipment.
FIG. 1 is a schematic diagram of a production management system according to an embodiment of the present application, as shown in FIG. 1, the system includes at least one data acquisition device 10 and a server 20;
the data acquisition device 10 is configured to acquire operation information of a machine device, and send the operation information to the server;
The server 20 is configured to process the received operation information and send the operation information to the user terminal device;
The embodiment of the application provides a production management system, which is a distributed control system, particularly, performs distributed control, operation and centralized management on at least one sewing machine, and can acquire the operation state of the sewing machine in real time, particularly, comprises at least one data acquisition device 10 and a server 20, wherein the data acquisition device 10 is respectively connected with machine equipment and the server 20, the server 20 is connected with user terminal equipment, the data acquisition device 10 is used for acquiring the operation information of the machine equipment and sending the operation information to the server, the server 20 is used for processing the received operation information and sending the operation information to the user terminal equipment, and the user terminal equipment is used for receiving the operation information transmitted by the server and performing display processing.
The machine device may be any machine that needs to be centrally managed, such as a sewing machine, a cutting machine, a conveyor, etc., and is preferably a sewing machine in the embodiment of the present application, where the sewing machine may be a different type of sewing machine, and is not specifically limited in the embodiment of the present application.
The machine equipment is connected with a data acquisition device, acquires the operation information of the machine equipment and sends the operation information to the server;
the server can be connected with at least one data acquisition device, receives the operation information sent by the at least one data acquisition device, processes and stores the operation information, and can send the processed operation information to the user terminal equipment;
in the embodiment of the present application, the server may directly send the operation information to the user terminal device without processing the operation information.
The user terminal equipment is connected with the server, the server can be connected with at least one user terminal equipment, and the user terminal equipment is used for receiving the operation information transmitted by the server and displaying, wherein the server and the user terminal equipment can perform necessary processing on the operation information of the sewing machine. The user can check the operation information of the machine equipment sent by the server through the user terminal equipment.
Specifically, at least one data acquisition device can be installed on one machine equipment or can be connected with at least one independent data acquisition device to acquire different data, the user terminal equipment can be a PC client or a mobile phone client, and the server can be connected with at least one mobile phone client or at least one PC client.
Fig. 2 is a schematic structural diagram of a production management system according to another embodiment of the present application, as shown in fig. 2, in which a lockstitch machine is taken as an example in the embodiment of the present application, a server performs decentralized control and centralized management on at least one lockstitch machine, specifically, a data acquisition device is installed on the lockstitch machine, that is, the information acquisition system in fig. 2, and the data acquisition device acquires operation information of the lockstitch machine and sends the operation information to the server, where the server stores the received operation information and sends the operation information to a mobile phone client and/or a PC client, and the mobile phone client and/or the PC client receives and displays the operation information transmitted by the server.
According to the production management system provided by the embodiment of the application, the data acquisition device is arranged on the machine equipment, the data acquisition device acquires the operation information of the machine equipment and sends the operation information to the server, the server sends the received operation information to the user terminal equipment, and the user terminal equipment receives the operation information transmitted by the server and performs display processing, so that the operation state of the machine equipment can be monitored in real time, and the post maintenance is simple. The embodiment of the application provides a data acquisition device for acquiring and uploading working data, namely operation information, of a sewing machine, wherein the data acquisition device can automatically record the working state of the sewing machine and collect the working state to an administrator through a network, so that the cost and time of production management are greatly reduced.
The embodiment of the application utilizes the network to carry out distributed management of the data acquisition of the sewing machine, has extremely simple operation and reduces the use and maintenance cost. The data acquisition device reports the data acquired from the sewing machine in real time, and the data are analyzed through an algorithm, so that the quality, the progress and the efficiency of sewing can be tracked on the basis of not increasing the workload of a sewing worker.
In a further supplementary embodiment of the present application, the system provided in the foregoing embodiment is further described, optionally, the data collecting device includes a data collecting module, a data processing module and a wireless transmission module, where:
The data acquisition module is used for acquiring machine action information of the machine equipment;
The data processing module is used for processing the machine action information to obtain the operation information of the machine equipment;
The wireless transmission module is used for sending the operation information to the server.
On the basis of the embodiment, the data acquisition device mainly aims at the information record, namely the operation information, generated in the production process of the sewing machine, stores the acquired operation information and uploads the operation information to the server.
The data acquisition device can automatically acquire the running information of the current machine equipment, such as real-time start-stop information, running time, running speed, sewing needle number, number of finished pieces and the like, and upload the acquired running information to the server in real time, and the running information is summarized at an administrator end, so that a production administrator can conveniently master the real-time working condition.
Specifically, the data acquisition device comprises a data acquisition module, a data processing module and a wireless transmission module, wherein:
The data acquisition module is used for acquiring machine action information of the machine equipment, and optionally, the machine action information comprises at least one of a main shaft encoder signal, a stepping motor encoder signal and a wire cutting electromagnet signal of the machine equipment;
taking a flat seaming machine as an example, the embodiment of the application leads out a main shaft encoder signal, a stepping encoder signal and a wire cutting electromagnet signal of machine equipment through a T-shaped wire clamp and is connected with the data acquisition device. After the machine equipment is electrified, the data acquisition module starts working, namely starts data acquisition and stores;
the data processing module processes the machine action information to obtain operation information of the machine equipment, wherein optionally, the operation information comprises at least one of the sewing needle number, the sewing quality, the operation time and the working efficiency of the machine equipment, and can also comprise other related information of the machine equipment, and the operation information can be specifically set according to actual requirements.
The specific calculation mode of calculating the sewing needle number by collecting the encoder signal of the spindle motor is as follows, wherein the encoder signal of the spindle motor is usually 0-5V and is an analog signal, for example, the collected encoder signal of the spindle motor is 4.3V, 0.1V, 3V and 0V;
data processing is carried out on the acquired analog signals, and the acquired analog signals are converted into digital signals, namely signals of the encoder are converted into 1010 signals;
The obtained digital signals are counted to obtain the number of falling edges, for example, one falling edge is one needle, and the number of the sewing needles completed by the equipment in a certain time is obtained by counting the number of the falling edges.
Illustratively, the quality of the sewing is obtained by a stepper motor encoder signal, i.e., whether the stroke of each needle of the sewing machine is consistent;
acquiring encoder signals of a stepping motor, and acquiring the angle of each step of the stepping motor;
converting an encoder signal of the stepper motor into a digital signal;
the obtained digital signals are counted, the number of the falling edges is counted, and the calculated stroke of each needle of the sewing machine is according with the counted number of the falling edges and the angle of each step of the stepping motor, if the calculated stroke is in accordance with the set stroke, the sewing quality is considered to be good, and if the calculated stroke is not in accordance with the set stroke for a plurality of times within a certain time, the sewing quality is considered to be bad.
In the working process of the machine equipment, the data acquisition module continuously detects a wire cutting electromagnet signal of the machine equipment, when the wire cutting electromagnet signal is detected to jump, the level is maintained in a state after the jump for more than a certain preset time, the data processing module processes the acquired information, considers that the current machine equipment performs a wire cutting action once, and calculates the number of sewing pieces;
the preset time may be 100ms, or may be adjusted according to the model of the specific machine device.
On the basis of the above embodiment, the data acquisition device further includes a data storage module, configured to store the acquired machine motion information and the processed operation information of the machine equipment, where a specific storage procedure is as follows:
And each time the data acquisition device acquires a thread cutting action, the current sewing information is backed up and stored once, and the storage position is positioned in a storage device integrated on hardware of the data acquisition device. The stored data comprise information such as working time of the data acquisition device, current cut line times and the like. After the data acquisition device is powered off and restarted, the data backed up in the last running process can be read out from an external storage medium, so that the problem of data loss caused by factors such as network disconnection or sudden system power failure is avoided.
The wireless transmission module sends the obtained diversion information to a server over the internet and/or a mobile network, wherein the wireless network may be NB-IoT.
In the implementation process, one or more of the machine equipment information may be obtained according to different actual needs, which is not particularly limited in the embodiment of the present application.
Optionally, the data acquisition device further comprises a timer module, which is used for controlling the data acquisition module to acquire the machine action information of the machine equipment at regular time and controlling the wireless transmission module to send the operation information to the server at regular time.
On the basis of the embodiment, the data acquisition device further comprises a timer module, two timers are set in the embodiment of the application and are respectively used for controlling the data acquisition module to acquire machine action information of the machine equipment at regular time and controlling the wireless transmission module to transmit the operation information to the server at regular time, wherein the updating time of one timer is 1s and mainly controls the wireless transmission module to transmit the operation information to the server at regular time, the operation time of the machine equipment is recorded and the obtained operation information of the machine equipment is uploaded to the server at intervals of 1s, the updating time of the other timer is 100ns and mainly controls the data acquisition module to acquire the machine action information of the machine equipment at regular time, namely, the data acquisition module is controlled to acquire the information such as rotating speed, sewing needle number, sewing number and the like in the operation process of the machine equipment at regular time.
The time set by the timer may be set according to actual needs, which is not specifically limited in the embodiment of the present application.
The method comprises the following specific collection steps that after the data collection device is electrified, the data collection device collects and stores signals with a stationary main shaft, and meanwhile, the electrifying time of the data collection device is recorded in seconds. When the data acquisition device acquires the falling edges of the signals of the spindle encoder and the number of the falling edges exceeds 3, the machine equipment is considered to start working, and the process is used for filtering misoperation. When the data acquisition device considers that the machine equipment starts working, the rotation angle of the stepping motor, the number of the falling edges of the main shaft and the interval time between the two adjacent falling edges are recorded, and the information such as the main shaft rotating speed, the sewing needle number, the sewing quality and the like are calculated according to the information. When the rotating speed of the machine equipment is reduced to 50 revolutions per minute or less, the machine equipment is considered to enter a stop state, when the machine equipment is in the stop state for more than 30 seconds, the current machine equipment is considered to enter a dormant state, and when the data acquisition device acquires the change of the spindle signal next time, the machine equipment exits from the dormant state to enter into an operation mode.
Optionally, the wireless transmission module is at least one of a Sub-G module, a GSM module, a WiFi module, or an ethernet.
On the basis of the above embodiment, the data acquisition device further includes a wireless transmission module, which is used for being connected with the server, one or more of the data acquisition device can be set up, and the data acquisition device is connected with the internet through one or more of a GSM module, a SUB-G module, a WIFI module and an ethernet, and performs information synchronization and command issuing with the server.
Specifically, after the production management system is powered on for the first time, the data acquisition device automatically registers to the installed gateway, and after the registration is successful, the information such as whether the current connection is successful or not and the signal strength is detected. If the gateway is successfully connected and the signal strength is good, the data uploading mode is ready to be entered, otherwise, the gateway is reconnected, and if the gateway is not connected for a long time, the error is reported.
The data acquisition device is successfully connected to the gateway, namely enters a data uploading mode. In the data uploading mode, firstly judging whether a data request instruction sent by a server is received, if so, sending the current system operation information to the server, and if not, entering a normal data uploading flow. The normal data uploading process firstly detects whether the current machine equipment is in a dormant state (the machine equipment is stopped for more than 30 s), if the machine equipment is in the dormant state, the heartbeat data packet of the server is received and replied, and the process can inform an administrator whether the current machine is maintained in an online state;
if the machine equipment is not in a dormant state, starting to upload data, wherein the uploading frequency is 1s (can be adjusted along with actual demands), and when the data is received and the feedback data packet of the server is checked after uploading a packet of data, restarting the system to retransmit the data when the check fails for more than 3 times.
For example, an internet of things card is configured on the machine equipment, for example, a GSM module is added, and the internet can be directly connected without deploying the network on site of an end user. Because the embodiment of the application has low requirements on flow and network speed for the transmission of the acquisition of the operation information, the mode cost of the GSM module is lower.
Optionally, the server includes an internet server, and the internet server is connected with the machine device in a C/S manner and communicates with the user terminal device in a C/S or B/S manner.
On the basis of the embodiment, the server comprises an internet server, the internet server is connected with the online machine equipment in a C/S mode, and the internet server is communicated with the user terminal equipment in a C/S or B/S mode.
The C/S mode, namely the client and the server structure, can fully utilize the advantages of hardware environments at two ends, reasonably distributes tasks to the client and the server to realize, reduces the communication overhead of the system and can lighten the pressure of the server.
The Server can be connected with the user terminal equipment in a C/S or B/S mode, only one browser is installed on the client, such as Netscape Navigator or Internet Explorer, the Server is provided with databases of SQL SERVER, oracle, MYSQL and the like, and the browser performs data interaction with the databases through the Web Server. The user terminal equipment in the embodiment of the application comprises a PC client or a mobile phone client, and the server can communicate with the PC and the mobile phone in a B/S or C/S mode, wherein the PC use mode comprises but is not limited to a browser mode and an application program mode, and the mobile phone use mode comprises but is not limited to an APP mode, a WeChat applet mode and a WeChat public number mode.
In the embodiment of the application, the server is connected with the user terminal equipment in a B/S mode, is suitable for the conditions of huge user groups, maintenance-free client side or frequent change of client requirements, and has a stronger application range.
Optionally, the server further includes a notification server, configured to send the operation information to the user terminal device by using a short message and/or a WeChat manner.
On the basis of the embodiment, the server further comprises a notification server, and the data acquisition device is required to be provided with a module which can be communicated with the notification server in a matched mode, so that the operation information of the machine equipment can be sent to the user terminal equipment in a short message and/or WeChat mode through the notification server.
It should be noted that, each of the foregoing embodiments may be implemented separately, or may be implemented in any combination without conflict.
According to the production management system provided by the embodiment of the invention, each sewing machine is connected to the network for distributed management based on the mode of carrying out production processing management by the network. The user can check the processing progress, state and sewing work processing result of the machine equipment in real time through the mobile phone app, the WeChat applet and the PC end webpage, so that the problems in the sewing activity can be timely processed.
The application also provides a production management method which is suitable for the production management system.
Fig. 3 is a flow chart of a production management method according to an embodiment of the present application, as shown in fig. 3, where the method includes:
101. receiving operation information of the machine equipment sent by the data acquisition device;
102. and processing the received operation information and sending the operation information to user terminal equipment.
Based on the production management system, the embodiment of the application also provides a production management method, which comprises the steps that the server receives the operation information of the machine equipment sent by the data acquisition device, processes the received operation information, sends the operation information to the user terminal equipment, and the user terminal equipment displays the operation information after receiving the operation information.
In the embodiment of the present application, the server may directly send the operation information to the user terminal device without processing the operation information.
According to the production management method provided by the application, the data acquisition device is arranged on the machine equipment, the data acquisition device acquires the operation information of the machine equipment and sends the operation information to the server, the server sends the received operation information to the user terminal equipment, and the user terminal equipment receives the operation information transmitted by the server and performs display processing, so that the operation state of the machine equipment can be monitored in real time, and the post maintenance is simple.
Optionally, the operation information is obtained by the data acquisition device according to the acquired machine action information of the machine equipment.
On the basis of the above embodiment, the operation information is obtained by the data acquisition device, specifically:
the data acquisition device comprises a data acquisition module, a data processing module and a wireless transmission module, wherein:
The data acquisition module is used for acquiring machine action information of the machine equipment;
The data processing module is used for processing the machine action information to obtain the operation information of the machine equipment;
The wireless transmission module is used for sending the operation information to the server.
Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any adaptations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
It is to be understood that the present disclosure is not limited to the precise arrangements and instrumentalities shown in the drawings, and that various modifications and changes may be effected without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.

Claims (7)

1.一种生产管理系统,其特征在于,包括至少一个数据采集装置、至少一个缝纫机和服务器;所述至少一个数据采集装置包括数据采集模块,数据处理模块以及无线传输模块;所述至少一个数据采集装置与所述至少一个缝纫机一一连接;所述缝纫机包括主轴编码器信号、步进编码器信号以及剪线电磁铁信号;所述主轴编码器信号、所述步进编码器信号以及所述剪线电磁铁信号通过T型线夹引出,分别与所述数据采集模块连接;1. A production management system, characterized in that it comprises at least one data acquisition device, at least one sewing machine and a server; the at least one data acquisition device comprises a data acquisition module, a data processing module and a wireless transmission module; the at least one data acquisition device is connected one by one with the at least one sewing machine; the sewing machine comprises a spindle encoder signal, a step encoder signal and a thread trimming electromagnet signal; the spindle encoder signal, the step encoder signal and the thread trimming electromagnet signal are led out through a T-type wire clamp and are respectively connected to the data acquisition module; 其中,所述数据采集模块与所述主轴编码器信号相连,用于采集所述缝纫机的主轴电机的编码器信号;所述数据采集模块与所述步进编码器信号相连,用于采集所述缝纫机的步进电机的编码器信号;所述数据采集模块与所述剪线电磁铁信号相连,用于采集所述缝纫机的剪线电磁铁信号;Wherein, the data acquisition module is connected to the spindle encoder signal, and is used to acquire the encoder signal of the spindle motor of the sewing machine; the data acquisition module is connected to the step encoder signal, and is used to acquire the encoder signal of the step motor of the sewing machine; the data acquisition module is connected to the trimming electromagnet signal, and is used to acquire the trimming electromagnet signal of the sewing machine; 所述数据处理模块用于对所述主轴电机的编码器信号进行处理,获得所述缝纫机的工作效率、缝制针数和运转时间;对所述步进电机的编码器信号进行处理,获得缝制质量;以及对所述剪线电磁铁信号进行处理,获得缝制件数;The data processing module is used to process the encoder signal of the spindle motor to obtain the working efficiency, number of sewing stitches and running time of the sewing machine; process the encoder signal of the stepping motor to obtain the sewing quality; and process the thread trimming electromagnet signal to obtain the number of sewn pieces; 所述无线传输模块用于将所述工作效率、所述缝制针数、所述运转时间、所述缝制质量以及所述缝制件数发送到所述服务器;The wireless transmission module is used to send the working efficiency, the number of sewing needles, the operation time, the sewing quality and the number of sewn pieces to the server; 所述服务器用于对接收到的所述工作效率、所述缝制针数、所述运转时间、所述缝制质量以及所述缝制件数进行处理,并发送给用户终端设备;The server is used to process the received work efficiency, the number of sewing needles, the operation time, the sewing quality and the number of sewn pieces, and send them to the user terminal device; 其中,所述数据处理模块在用于获得所述缝制针数时,具体用于,将采集到主轴电机的编码器模拟信号进行数据处理,转换成第一数字信号,对所述第一数字信号进行统计,获得第一下降沿的个数,统计所述第一下降沿的个数得到一定时间内所述至少一个缝纫机完成的缝制针数;Wherein, when the data processing module is used to obtain the number of sewing stitches, it is specifically used to perform data processing on the encoder analog signal collected from the spindle motor, convert it into a first digital signal, perform statistics on the first digital signal, obtain the number of first falling edges, and obtain the number of sewing stitches completed by the at least one sewing machine within a certain period of time by counting the number of the first falling edges; 所述数据处理模块在用于获得所述缝制质量时,具体用于,采集所述步进电机的编码器信号,获取所述步进电机的每一步的角度,将所述步进电机的编码器信号转换成第二数字信号,对所述第二数字信号进行统计,统计出第二下降沿的个数,基于所述第二下降沿的个数和所述步进电机的每一步的角度,计算的所述缝纫机每一针的行程,如果所述每一针的行程符合预定的行程,则确定缝制质量合格,若在一定时间内,出现多次不符合设定的行程,则确定缝制质量不合格;When the data processing module is used to obtain the sewing quality, it is specifically used to collect the encoder signal of the stepper motor, obtain the angle of each step of the stepper motor, convert the encoder signal of the stepper motor into a second digital signal, perform statistics on the second digital signal, and count the number of second falling edges. Based on the number of the second falling edges and the angle of each step of the stepper motor, the stroke of each needle of the sewing machine is calculated. If the stroke of each needle meets the predetermined stroke, the sewing quality is determined to be qualified. If the stroke does not meet the set stroke for multiple times within a certain period of time, the sewing quality is determined to be unqualified. 在所述数据采集装置上电后、且获得第一下降沿的个数超过3个的情况下,所述数据处理模块执行获得所述缝制针数和获得所述缝制质量的步骤。After the data acquisition device is powered on and the number of first falling edges obtained exceeds 3, the data processing module executes the steps of obtaining the number of sewing stitches and obtaining the sewing quality. 2.根据权利要求1所述的系统,其特征在于,所述数据采集装置还包括定时器模块,用于控制所述数据采集模块定时采集所述主轴电机的编码器信号、所述步进电机的编码器信号以及所述剪线电磁铁信号;以及控制所述无线传输模块定时将所述工作效率、所述缝制针数、所述运转时间、所述缝制质量以及所述缝制件数发送到所述服务器。2. The system according to claim 1 is characterized in that the data acquisition device also includes a timer module, which is used to control the data acquisition module to regularly collect the encoder signal of the spindle motor, the encoder signal of the stepper motor and the thread trimming electromagnet signal; and control the wireless transmission module to regularly send the work efficiency, the number of sewing needles, the operating time, the sewing quality and the number of sewn pieces to the server. 3.根据权利要求2所述的系统,其特征在于,所述无线传输模块为Sub-G模块、GSM模块、WiFi模块或以太网中的至少一种。3. The system according to claim 2, characterized in that the wireless transmission module is at least one of a Sub-G module, a GSM module, a WiFi module or an Ethernet. 4.根据权利要求1所述的系统,其特征在于,所述服务器包括互联网服务器,所述互联网服务器通过C/S方式与所述缝纫机连接,并通过C/S或B/S方式与所述用户终端设备进行通信。4. The system according to claim 1 is characterized in that the server includes an Internet server, which is connected to the sewing machine via a C/S mode and communicates with the user terminal device via a C/S or B/S mode. 5.根据权利要求4所述的系统,其特征在于,所述服务器还包括通知服务器,用于通过短信和/或微信方式将所述工作效率、所述缝制针数、所述运转时间、所述缝制质量以及所述缝制件数发送到所述用户终端设备。5. The system according to claim 4 is characterized in that the server also includes a notification server for sending the work efficiency, the number of sewing stitches, the operation time, the sewing quality and the number of sewn pieces to the user terminal device via SMS and/or WeChat. 6.一种生产管理方法,用于权利要求1-5任一项所述的系统,其特征在于,包括:6. A production management method, used in the system according to any one of claims 1 to 5, characterized in that it comprises: 接收数据采集装置发送的缝纫机的运转信息;所述运转信息包括机器设备的缝制针数、缝制质量、运转时间和工作效率;Receiving the operation information of the sewing machine sent by the data acquisition device; the operation information includes the number of sewing stitches, sewing quality, operation time and work efficiency of the machine equipment; 对接收到的所述运转信息进行处理,并发送给用户终端设备。The received operation information is processed and sent to the user terminal device. 7.根据权利要求6所述的方法,其特征在于,所述运转信息为所述数据采集装置根据采集到的所述缝纫机的机器动作信息获得的。7. The method according to claim 6 is characterized in that the operation information is obtained by the data acquisition device based on the collected machine motion information of the sewing machine.
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