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CN110148690A - A kind of carbon fibre composite Battery case and the automobile containing the Battery case - Google Patents

A kind of carbon fibre composite Battery case and the automobile containing the Battery case Download PDF

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Publication number
CN110148690A
CN110148690A CN201910448196.3A CN201910448196A CN110148690A CN 110148690 A CN110148690 A CN 110148690A CN 201910448196 A CN201910448196 A CN 201910448196A CN 110148690 A CN110148690 A CN 110148690A
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China
Prior art keywords
layer
carbon fiber
battery case
fibre composite
carbon fibre
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CN201910448196.3A
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Chinese (zh)
Inventor
李明桓
黄江玲
高祥达
童小伟
陈超
石朝亮
黄立
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Kangde Composite Material LLC
Dongfeng Motor Corp
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Kangde Composite Material LLC
Dongfeng Motor Corp
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Priority to CN201910448196.3A priority Critical patent/CN110148690A/en
Publication of CN110148690A publication Critical patent/CN110148690A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/50Charging stations characterised by energy-storage or power-generation means
    • B60L53/53Batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/183Sealing members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种碳纤维复合材料电池箱体及含有该电池箱体的汽车,该电池箱体包括由碳纤维复合材料制成的上壳和下壳,所述上壳的下翻边与下壳的上端面密封连接,所述上壳和/或下壳的四周设置有增厚外圈,所述增厚外圈内填充有第二材料夹心层。本发明的电池箱体集成化程度更高,零件个数更少,重量更轻,有效提高碳纤维复合材料电池箱体的抗压性能。

The invention discloses a carbon fiber composite material battery box and a car containing the battery box. The battery box includes an upper shell and a lower shell made of carbon fiber composite materials, and the lower flange of the upper shell and the lower shell are The upper end face of the upper shell and/or the lower shell are sealed and connected, and a thickened outer ring is arranged around the upper shell and/or the lower shell, and the thickened outer ring is filled with a second material sandwich layer. The battery box of the invention has a higher degree of integration, fewer parts and lighter weight, and effectively improves the compressive performance of the carbon fiber composite battery box.

Description

一种碳纤维复合材料电池箱体及含有该电池箱体的汽车A carbon fiber composite material battery box and a car containing the battery box

技术领域technical field

本发明属于汽车的技术领域,具体地指一种碳纤维复合材料电池箱体及含有该电池箱体的汽车。The invention belongs to the technical field of automobiles, and specifically refers to a carbon fiber composite material battery box and an automobile containing the battery box.

背景技术Background technique

近年来随着机动车经济的飞速发展,机动车的生产和使用量急剧增长,机动车排气对环境的污染日趋严重,许多大城市的空气污染已由燃煤型污染转向燃煤和机动车混合型污染,机动车排气污染对环境和人们身体健康的危害已相当严重。该污染已引起了社会关注,国家也开始抓紧防治和控制,彻底解决机动车尾气污染问题,相关防治政策、法律法规也在进行完善,各项措施和治理力度也在进一步加强。而创造一个空气良好的环境也是建设现代化文明城市的标志,是环境保护工作的当务之急,解决机动车尾气污染问题已经迫在眉睫。因此国家大力推广纯电动车发展,降低污染物排放,保护大气环境。In recent years, with the rapid development of the motor vehicle economy, the production and use of motor vehicles have increased rapidly, and the pollution of motor vehicle exhaust to the environment has become increasingly serious. The air pollution in many large cities has shifted from coal-fired pollution to coal-fired and motor vehicles. Mixed pollution, motor vehicle exhaust pollution has serious harm to the environment and people's health. The pollution has attracted social attention, and the state has also begun to step up prevention and control to completely solve the problem of motor vehicle exhaust pollution. Creating a good air environment is also a sign of building a modern and civilized city, and it is the top priority of environmental protection work. It is urgent to solve the problem of motor vehicle exhaust pollution. Therefore, the state vigorously promotes the development of pure electric vehicles to reduce pollutant emissions and protect the atmospheric environment.

纯电动汽车采用动力电池组及电机驱动动力,它工作时不会产生的废气,不排尾气污染,对环境保护和空气的洁净是十分有益的,可以说几乎是“零污染”。电动汽车使用成本低廉,只有汽油车的五分之一左右。而且能量转换效率高,同时可回收制动、下坡时的能量,提高能量的利用效率。Pure electric vehicles use power battery packs and motors to drive power. It does not generate exhaust gas when it works, and does not emit exhaust pollution, which is very beneficial to environmental protection and air cleanliness. It can be said that it is almost "zero pollution". Electric vehicles are cheap to use, only about one-fifth that of gasoline vehicles. Moreover, the energy conversion efficiency is high, and at the same time, the energy during braking and downhill can be recovered, and the utilization efficiency of energy is improved.

但纯电动汽车车身重量重,电池能量密度低等因素,存在“里程焦虑”等缺点,电动汽车里程较短已成为越来越多用户的痛点。当前解决电动汽车“里程焦虑”问题的方法主要有:降低车身重量,车身结构轻量化;推进电池技术进步,提高电池的能量密度;电池箱体结构轻量化,降低电池箱体结构重量。However, due to factors such as heavy body weight and low battery energy density, pure electric vehicles have shortcomings such as "range anxiety", and the short mileage of electric vehicles has become a pain point for more and more users. At present, the main methods to solve the problem of "range anxiety" of electric vehicles are: reducing the weight of the body and lightweighting the body structure; promoting the progress of battery technology and improving the energy density of the battery; reducing the weight of the battery box structure and reducing the weight of the battery box structure.

公开号为CN206907798U的中国实用新型专利申请公开了一种碳纤维电池壳以及具有它的车辆,所述电池壳由铝蜂窝夹层复合材料构成,其碳纤维铺层为整体铺层,没有根据电池壳的受力情况进行局部铺层增强;铝蜂窝具有多孔性,无法使用液体树脂成型。该技术所制得的碳纤维电池壳,材料用量较多,集成化程度较低,重量较重,且无法使用碳纤维大批量生产工艺HP-RTM工艺,产能较低,无法满足汽车批量化的要求。The Chinese utility model patent application with the publication number CN206907798U discloses a carbon fiber battery case and a vehicle having the same. The battery case is composed of an aluminum honeycomb sandwich composite material. Localized lamination reinforcement for force conditions; aluminum honeycombs are porous and cannot be formed with liquid resins. The carbon fiber battery case produced by this technology has a large amount of material, a low degree of integration, and a heavy weight. It cannot use the HP-RTM process, a carbon fiber mass production process, and has a low production capacity, which cannot meet the requirements of mass production of automobiles.

当前电动车的电池箱体普遍采用金属结构,结构重量较大,进一步降低了电动汽车续航里程;零件个数较多,装配较复杂,所需要工装、工序较多,装配成本较高;金属结构电池箱体位于车身下部,腐蚀性防护要求高,需要特别喷涂,在喷涂时面临环境“二次污染”问题。At present, the battery box of electric vehicles generally adopts metal structure, and the weight of the structure is relatively large, which further reduces the cruising range of electric vehicles; the number of parts is large, the assembly is more complicated, the tooling and processes are required, and the assembly cost is high; the metal structure The battery box is located in the lower part of the vehicle body, which requires high corrosion protection and requires special spraying, and faces the problem of "secondary pollution" of the environment during spraying.

同时市面上也存在极少的碳纤维复合材料电池箱体,其结构针对传统工艺进行设计,不适于大批量生产,且没有利用碳纤维集成化的优势,零件个数多,减重效果不彻底,另在生产过程中,由于零件个数多导致模具个数较多,成本增加;装配工序增加,增加人力成本;零件连接较多,重量增重。At the same time, there are very few carbon fiber composite battery boxes on the market. The structure is designed for the traditional process, which is not suitable for mass production, and does not take advantage of the integration of carbon fiber. The number of parts is large, and the weight reduction effect is not complete. In the production process, due to the large number of parts, the number of molds is large, and the cost increases; the assembly process increases, which increases the labor cost; the number of parts is connected, and the weight increases.

发明内容SUMMARY OF THE INVENTION

本发明的目的就是为了克服背景技术中的不足,提供一种碳纤维复合材料电池箱体及含有该电池箱体的汽车,该电池箱体集成化程度更高,零件个数更少,重量更轻,有效提高碳纤维复合材料电池箱体的抗压性能。The purpose of the present invention is to overcome the deficiencies in the background technology, and to provide a carbon fiber composite material battery case and an automobile containing the battery case. The battery case has a higher degree of integration, fewer parts and lighter weight. , effectively improve the compressive performance of the carbon fiber composite battery box.

为实现上述目的,本发明所设计的一种碳纤维复合材料电池箱体,包括由碳纤维复合材料制成的上壳和下壳,所述上壳的下翻边与下壳的上端面密封连接,所述上壳和/或下壳的四周设置有增厚外圈,所述增厚外圈内填充有第二材料夹心层。In order to achieve the above purpose, a carbon fiber composite material battery box designed by the present invention includes an upper shell and a lower shell made of carbon fiber composite material, and the lower flange of the upper shell is sealed with the upper end surface of the lower shell. A thickened outer ring is arranged around the upper shell and/or the lower shell, and the thickened outer ring is filled with a second material sandwich layer.

上述技术方案中,所述下壳内设置有电池模组安装板,所述电池模组安装板与下壳的内壁固定连接。In the above technical solution, the lower case is provided with a battery module mounting plate, and the battery module mounting plate is fixedly connected to the inner wall of the lower case.

上述技术方案中,所述上壳与下壳的连接处设置有密封圈。In the above technical solution, a sealing ring is provided at the connection between the upper shell and the lower shell.

上述技术方案中,所述密封圈采用耐高温的阻燃泡棉制成。In the above technical solution, the sealing ring is made of high temperature resistant flame retardant foam.

上述技术方案中,所述上壳为采用300g/㎡的碳纤维单向布铺设而成的多层结构,相邻两层的碳纤维单向布的铺层方向不平行;所述上壳的外表面设置有交错布置的凸筋。In the above technical solution, the upper shell is a multi-layer structure formed by laying 300g/m2 carbon fiber unidirectional cloth, and the laying directions of the two adjacent layers of carbon fiber unidirectional cloth are not parallel; the outer surface of the upper shell is Provided with staggered ribs.

作为优选实施方式地,所述上壳采用300g/㎡的碳纤维单向布铺为三层,第一层纤维方向按照0°方向铺层,第二层纤维方向按照90°方向铺层,第三层纤维方向按照0°方向铺层。As a preferred embodiment, the upper shell is made of 300g/㎡ carbon fiber unidirectional cloth and is laid in three layers, the first layer is laid in the direction of 0°, the second layer is laid in the direction of 90°, and the third layer is laid in the direction of 90°. The fiber direction of the ply is laid up in the 0° direction.

上述技术方案中,所述下壳包括底板,所述底板的四周设置有增厚外圈,所述增厚外圈内填充有第二材料夹心层,所述第二材料夹心层为泡沫夹芯。In the above technical solution, the lower shell includes a bottom plate, a thickened outer ring is arranged around the bottom plate, and the thickened outer ring is filled with a second material sandwich layer, and the second material sandwich layer is a foam sandwich. .

上述技术方案中,所述底板为采用300g/㎡的碳纤维单向布铺设而成的多层结构,相邻两层的碳纤维单向布的铺层方向不平行;所述底板的铺层层数多于上壳的铺层层数。In the above technical solution, the bottom plate is a multi-layer structure made of 300g/㎡ carbon fiber unidirectional cloth, and the laying directions of the two adjacent layers of carbon fiber unidirectional cloth are not parallel; the number of layers of the bottom plate is not parallel. More layers than the upper shell.

作为优选实施方式地,所述底板采用300g/㎡的碳纤维单向布铺为五层,第一层纤维方向按照0°方向铺层,第二层纤维方向按照90°方向铺层,第三层纤维方向按照0°方向铺层,第四层纤维方向按照90°方向铺层,第五层纤维方向按照0°方向铺层。As a preferred embodiment, the bottom plate is made of 300g/㎡ carbon fiber unidirectional cloth and laid in five layers, the first layer is laid in the direction of 0°, the second layer is laid in the direction of 90°, and the third layer is laid in the direction of 90°. The fiber direction is layered in the 0° direction, the fourth layer is layered in the 90° direction, and the fifth layer is layered in the 0° direction.

上述技术方案中,所述增厚外圈包括顶层、外层、底层以及内层;所述顶层、外层、底层以及内层为采用300g/㎡的碳纤维单向布铺设而成的多层结构,相邻两层的碳纤维单向布的铺层方向不平行;所述顶层、外层的铺层层数多于底层和/或内层的层数。In the above technical solution, the thickened outer ring includes a top layer, an outer layer, a bottom layer and an inner layer; the top layer, the outer layer, the bottom layer and the inner layer are a multi-layer structure laid with 300g/㎡ carbon fiber unidirectional cloth , the laying directions of the two adjacent layers of carbon fiber unidirectional cloth are not parallel; the number of layers of the top layer and the outer layer is more than the number of layers of the bottom layer and/or the inner layer.

作为优选实施方式地,所述顶层、外层采用300g/㎡的碳纤维单向布铺为十二层,第一层纤维方向按照0°方向铺层,第二层纤维方向按照45°方向铺层,第三层纤维方向按照90°方向铺层,第四层纤维方向按照-45°方向铺层,第五层纤维方向按照90°方向铺层,第六层纤维方向按照0°方向铺层,第七层纤维方向按照0°方向铺层,第八层纤维方向按照90°方向铺层,第九层纤维方向按照-45°方向铺层,第十层纤维方向按照90°方向铺层,第十一层纤维方向按照45°方向铺层,第十二层纤维方向按照0°方向铺层。As a preferred embodiment, the top layer and the outer layer are made of 300g/㎡ carbon fiber unidirectional cloth to be laid in twelve layers, the first layer of fiber direction is laid in the direction of 0°, and the second layer of fiber direction is laid up in the direction of 45° , the fiber direction of the third layer is layered according to the 90° direction, the fiber direction of the fourth layer is layered according to the direction of -45°, the fiber direction of the fifth layer is layered according to the direction of 90°, and the fiber direction of the sixth layer is layered according to the direction of 0°. The fiber direction of the seventh layer is layered in the direction of 0°, the fiber direction of the eighth layer is layered in the direction of 90°, the fiber direction of the ninth layer is layered in the direction of -45°, and the fiber direction of the tenth layer is layered in the direction of 90°. The fiber direction of the eleventh layer is layered in the direction of 45°, and the fiber direction of the twelfth layer is layered in the direction of 0°.

所述底层和内层采用300g/㎡的碳纤维单向布铺为五层,第一层纤维方向按照0°方向铺层,第二层纤维方向按照90°方向铺层,第三层纤维方向按照0°方向铺层,第四层纤维方向按照90°方向铺层,第五层纤维方向按照0°方向铺层。The bottom layer and inner layer are made of 300g/㎡ carbon fiber unidirectional cloth and laid in five layers, the first layer of fiber direction is laid according to 0° direction, the second layer of fiber direction is laid according to 90° direction, and the third layer of fiber direction is laid according to the direction of 90°. The layers are laid in the 0° direction, the fourth layer is laid in the 90° direction, and the fifth layer is laid in the 0° direction.

上述技术方案中,所述泡沫夹芯选用PMI泡沫或PET泡沫,泡沫密度为75kg/m3-120kg/m3;所述泡沫夹芯的表面沿纵向和横向间隔设置有凹槽,在所述凹槽的纵横相交处设置有穿透孔。In the above technical scheme, the foam core is selected from PMI foam or PET foam, and the foam density is 75kg/m 3 -120kg/m 3 ; A penetration hole is provided at the intersection of the longitudinal and transverse grooves.

上述技术方案中,所述电池模组安装板上成排成列设置有若干个用于容置电池模组的安装槽,所述安装槽的底部与下壳粘贴连接。In the above technical solution, a plurality of mounting slots for accommodating battery modules are arranged on the battery module mounting plate in a row, and the bottoms of the mounting slots are glued and connected to the lower case.

作为优选实施方式地,电池模组安装板为采用300g/㎡的碳纤维单向布铺设而成的多层结构,铺层层数共八层,第一层纤维方向按照0°方向铺层,第二层纤维方向按照90°方向铺层,第三层纤维方向按照90°方向铺层,第四层纤维方向按照0°方向铺层,第五层纤维方向按照0°方向铺层,第六层纤维方向按照90°方向铺层,第七层纤维方向按照90°方向铺层,第八层纤维方向按照0°方向铺层。As a preferred embodiment, the battery module mounting board is a multi-layer structure made of 300g/m2 carbon fiber unidirectional cloth, with a total of eight layers. The second layer is laid in the direction of 90°, the third layer is laid in the direction of 90°, the fourth layer is laid in the direction of 0°, the fifth layer is laid in the direction of 0°, and the sixth layer is laid in the direction of 0°. The fiber direction is laid up in the direction of 90°, the fiber direction of the seventh layer is laid up in the direction of 90°, and the fiber direction of the eighth layer is laid up in the direction of 0°.

本发明还提供一种汽车,包括车架,所述车架上设置有如上述的碳纤维复合材料电池箱体。The present invention also provides an automobile, comprising a vehicle frame on which the above-mentioned carbon fiber composite material battery box is arranged.

与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:

其一,本发明的碳纤维复合材料电池箱体重量轻,比全钢结构减重60%以上,比全铝合金结构减重30%以上,减重后,可以增加电池模组的重量,电池模组重量增加约3.5%~7%,因此汽车行程可增加3.5%~7%。复合材料结构防腐性能好,在汽车下部潮湿环境中使用寿命远远高于金属结构,同时节省了金属结构表面防护处理,降低表面处理时的环境污染。First, the carbon fiber composite material battery box of the present invention is light in weight, more than 60% lighter than an all-steel structure, and more than 30% lighter than an all-aluminum alloy structure. After the weight reduction, the weight of the battery module can be increased. The group weight is increased by about 3.5% to 7%, so the car travel can be increased by 3.5% to 7%. The composite material structure has good anti-corrosion performance, and its service life is much higher than that of the metal structure in the humid environment of the lower part of the car. At the same time, it saves the surface protection treatment of the metal structure and reduces the environmental pollution during surface treatment.

其二,本发明采用的碳纤维复合材料疲劳寿命更高,碳纤维复合材料电池箱体使用寿命更长,碳纤维复合材料电池箱体模态较高,抗振动能力强,解决了金属结构振动破坏的问题。相比当前市面的碳纤维复合材料电池箱体,集成化程度更高,零件个数更少,重量更轻,充分利用泡沫夹芯这种高效结构,有效提高碳纤维复合材料电池箱体的抗压性能。碳纤维复合材料电池箱体按照批产化工艺设计,生产工艺成熟,更适合批量生产。Second, the carbon fiber composite material used in the present invention has higher fatigue life, longer service life of the carbon fiber composite material battery box, higher modal mode of the carbon fiber composite material battery box, strong anti-vibration ability, and solves the problem of vibration damage to the metal structure. . Compared with the current carbon fiber composite battery box on the market, it has a higher degree of integration, fewer parts, and lighter weight. It makes full use of the high-efficiency structure of the foam sandwich to effectively improve the compressive performance of the carbon fiber composite battery box. . The carbon fiber composite battery box is designed according to the batch production process, and the production process is mature, which is more suitable for mass production.

其三,本发明的碳纤维复合材料电池箱体经过优化设计,充分优化结构形式和碳纤维复合材料零件铺层,结构上充分利用夹芯结构刚度高的优势,利用复合材料各项异性的特性,合理布置结构形式。碳纤维复合材料电池箱体充分考虑结构受力方向和受力大小,采用0°和90°为主、±45°为辅的铺层,并利用载荷在各个方向的大小,合理的调整0°和90°的铺层比例,材料浪费率更低,进一步降低产品制造成本。Third, the carbon fiber composite material battery box of the present invention has been optimally designed, and the structural form and the carbon fiber composite material parts are fully optimized. The structure makes full use of the advantages of high stiffness of the sandwich structure, and utilizes the anisotropic properties of the composite material. Layout structure. The carbon fiber composite battery box fully considers the direction and magnitude of the structural force, adopts 0° and 90° as the main layer, and ±45° as the auxiliary layer, and uses the size of the load in all directions to reasonably adjust 0° and 0° and The 90° ply ratio reduces material waste and further reduces product manufacturing costs.

其四,本发明采用的碳纤维单向布相比机织物成本更低,小克重碳纤维布材料成本高,工艺性好,工艺成本低;大克重碳纤维布,材料成本低,工艺性差,工艺成本高,本发明采用300g/㎡的碳纤维单向布,综合权衡材料成本和工艺成本,使产品成本最低。Fourth, the carbon fiber unidirectional cloth used in the present invention has lower cost than woven fabrics, and the material cost of the small gram-weight carbon fiber cloth is high, the processability is good, and the process cost is low; The cost is high. The present invention adopts 300g/m2 carbon fiber unidirectional cloth, and comprehensively weighs the material cost and the process cost, so that the product cost is the lowest.

附图说明Description of drawings

图1为本发明的碳纤维复合材料电池箱体的拆解结构示意图;1 is a schematic diagram of the disassembled structure of the carbon fiber composite material battery box of the present invention;

图2为本发明的碳纤维复合材料电池箱体的剖视结构示意图;2 is a schematic cross-sectional structural diagram of a carbon fiber composite material battery box of the present invention;

图3为本发明的下壳的碳纤维铺层示意图;Fig. 3 is the carbon fiber layup schematic diagram of the lower shell of the present invention;

图4为本发明的泡沫夹芯的结构示意图;Fig. 4 is the structural schematic diagram of the foam sandwich core of the present invention;

其中:1-上壳、2-电池模组安装板、3-下壳、3.1-底板、3.2-增厚外圈、3.21-顶层、3.22-外层、3.23-底层、3.24-内层、4-密封圈、5-凸筋、6-泡沫夹芯、6.1-凹槽、6.2-穿透孔。Among them: 1-upper shell, 2-battery module mounting plate, 3-lower shell, 3.1-bottom plate, 3.2-thickened outer ring, 3.21-top layer, 3.22-outer layer, 3.23-bottom layer, 3.24-inner layer, 4 -Sealing ring, 5-rib, 6-foam core, 6.1-groove, 6.2-through hole.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

如图1所示的一种碳纤维复合材料电池箱体,包括由碳纤维复合材料制成的上壳1和下壳3,所述上壳1的下翻边与下壳3的上端面密封连接,所述下壳3内设置有电池模组安装板2,所述电池模组安装板2与下壳3的内壁固定连接。所述上壳1和/或下壳3的四周设置有增厚外圈,所述增厚外圈内填充有第二材料夹心层,本实施例中以下壳3的四周设置有增厚外圈为例。As shown in FIG. 1, a carbon fiber composite material battery box includes an upper shell 1 and a lower shell 3 made of carbon fiber composite materials, and the lower flange of the upper shell 1 is sealed with the upper end surface of the lower shell 3. The lower shell 3 is provided with a battery module mounting plate 2 , and the battery module mounting plate 2 is fixedly connected to the inner wall of the lower shell 3 . A thickened outer ring is arranged around the upper shell 1 and/or the lower shell 3, and the thickened outer ring is filled with a second material sandwich layer. In this embodiment, a thickened outer ring is arranged around the lower shell 3 For example.

本发明的上壳1、电池模组安装板2和下壳3采用碳纤维复合材料制成,采用HP-RTM工艺成型,保证电池箱体的可批产性;碳纤维复合材料具有集成化设计的优势,可以大量减少零部件个数,节省了金属结构电池箱体模具、工装等投入,有效降低了投资成本。碳纤维复合材料具有优异的防腐蚀能力,耐酸、碱、潮能力较强,采用碳纤维复合材料电池箱体,完全不用喷漆,避免喷漆时的污染物排放。碳纤维复合材料具有优异的抗疲劳能力,采用碳纤维复合材料的电池箱体,疲劳寿命更持久,产品更换维修周期更长,可以有效降低全寿命周期成本。The upper shell 1, the battery module mounting plate 2 and the lower shell 3 of the present invention are made of carbon fiber composite materials, and are formed by HP-RTM process to ensure the batch production of the battery box; the carbon fiber composite material has the advantage of integrated design , which can greatly reduce the number of parts, save the investment of metal structure battery box mold, tooling, etc., and effectively reduce the investment cost. The carbon fiber composite material has excellent anti-corrosion ability, strong acid, alkali and moisture resistance. The carbon fiber composite material battery box is used, and no painting is required at all to avoid the emission of pollutants during painting. Carbon fiber composite materials have excellent fatigue resistance. The battery box using carbon fiber composite materials has a longer fatigue life and a longer product replacement and maintenance cycle, which can effectively reduce the full life cycle cost.

所述上壳1为采用300g/㎡的碳纤维单向布铺设而成的多层结构,相邻两层的碳纤维单向布的铺层方向不平行;所述上壳1的外表面设置有交错布置的凸筋5。上壳1在碳纤维复合材料电池箱体结构上受力较小,主要起密封和维形的作用,保持一定的内部空间,给碳纤维复合材料电池箱体内部的电池模组提供安装空间,上壳1选用300g/㎡的单向布以满足工艺成型的变形要求,树脂选用阻燃环氧树脂,通过HP-RTM工艺成型。树脂构成碳纤维复合材料的基体,单向布为构成碳纤维复合材料的增强材料,纤维体积含量为45%-50%之间,厚度为1mm,铺层层数共3层(0/90/0),第一层纤维方向按照0°方向铺层,第二层纤维方向按照90°方向铺层,第三层纤维方向按照0°方向铺层。上壳1表面通过合理设计凸筋5,提高电池箱体上壳1的局部刚度,降低电池箱体震动时,上壳1的变形量,防止上壳1结构与电池箱体模组干涉。The upper shell 1 is a multi-layer structure made of 300g/m2 carbon fiber unidirectional cloth, and the laying directions of the two adjacent layers of carbon fiber unidirectional cloth are not parallel; the outer surface of the upper shell 1 is provided with staggered Arranged ribs 5. The upper shell 1 is less stressed on the structure of the carbon fiber composite battery box, and mainly plays the role of sealing and dimensioning, maintaining a certain internal space, and providing installation space for the battery modules inside the carbon fiber composite battery box. The upper shell 1. 300g/㎡ unidirectional cloth is used to meet the deformation requirements of the process molding, and the resin is made of flame-retardant epoxy resin, which is formed by HP-RTM process. The resin constitutes the matrix of the carbon fiber composite material, and the unidirectional fabric is the reinforcing material constituting the carbon fiber composite material. The fiber volume content is between 45% and 50%, the thickness is 1mm, and the number of layers is 3 (0/90/0) , the fiber direction of the first layer is layered according to the direction of 0°, the direction of the fiber of the second layer is layered according to the direction of 90°, and the direction of the fiber of the third layer is layered according to the direction of 0°. The surface of the upper shell 1 is rationally designed with ribs 5 to improve the local rigidity of the upper shell 1 of the battery box, reduce the deformation of the upper shell 1 when the battery box vibrates, and prevent the structure of the upper shell 1 from interfering with the battery box module.

如图2所示,所述上壳1与下壳3的连接处设置有密封圈4,所述密封圈4采用耐高温的阻燃泡棉制成,起到电池箱体内部和外部之间密封作用,满足电池箱体的密封要求。同时电池箱体在汽车底部,存在涉水等工况,为了保护内部电池模具的安全性,满足IP67的密封要求。通过上壳1、下壳3之间螺栓的夹持力,密封条的压缩量在30-50%之间,满足密封要求。As shown in FIG. 2 , a sealing ring 4 is provided at the connection between the upper case 1 and the lower case 3 . The sealing ring 4 is made of high temperature resistant flame retardant foam, which acts between the inside and the outside of the battery box. The sealing function meets the sealing requirements of the battery box. At the same time, the battery box is at the bottom of the car, and there are working conditions such as wading. In order to protect the safety of the internal battery mold, it meets the sealing requirements of IP67. Through the clamping force of the bolts between the upper shell 1 and the lower shell 3, the compression amount of the sealing strip is between 30-50%, which meets the sealing requirements.

如图3所示,所述下壳3包括底板3.1和设置在底板3.1四周的增厚外圈3.2,所述增厚外圈3.2内填充有泡沫夹芯6。碳纤维复合材料具有可变厚度设计的优点,在周圈受力较大的部位采用局部增厚处理,来满足电池箱体的受力要求。所述底板3.1为采用300g/㎡的碳纤维单向布铺设而成的多层结构,相邻两层的碳纤维单向布的铺层方向不平行;所述底板3.1的铺层层数多于上壳1的铺层层数。本实施中,底板3.1采用300g/㎡的碳纤维单向布铺为五层,树脂为阻燃环氧树脂,通过HP-RTM工艺成型。树脂为构成碳纤维复合材料的基体,单向布为构成碳纤维复合材料的增强材料,纤维体积含量为50%,中间部分受力较小,厚度1.65mm,铺层层数共5层(0/90/0/90/0),第一层纤维方向按照0°方向铺层,第二层纤维方向按照90°方向铺层,第三层纤维方向按照0°方向铺层,第四层纤维方向按照90°方向铺层,第五层纤维方向按照0°方向铺层。As shown in FIG. 3 , the lower shell 3 includes a bottom plate 3.1 and a thickened outer ring 3.2 arranged around the bottom plate 3.1, and the thickened outer ring 3.2 is filled with a foam core 6 . The carbon fiber composite material has the advantages of variable thickness design, and local thickening treatment is adopted in the parts where the surrounding ring is subjected to greater stress to meet the stress requirements of the battery box. The bottom plate 3.1 is a multi-layer structure made of 300g/㎡ carbon fiber unidirectional cloth, and the laying directions of the two adjacent layers of carbon fiber unidirectional cloth are not parallel; the number of layers of the bottom plate 3.1 is more than that of the upper Number of ply layers for Shell 1. In this implementation, the bottom plate 3.1 is made of 300g/m2 carbon fiber unidirectional cloth and is spread into five layers, and the resin is flame-retardant epoxy resin, which is formed by HP-RTM process. The resin is the matrix that constitutes the carbon fiber composite material, and the unidirectional cloth is the reinforcing material that constitutes the carbon fiber composite material. /0/90/0), the fiber direction of the first layer is layered in the direction of 0°, the fiber direction of the second layer is layered in the direction of 90°, the fiber direction of the third layer is layered in the direction of 0°, and the fiber direction of the fourth layer is layered in the direction of 0°. The layers are laid in the direction of 90°, and the fiber direction of the fifth layer is laid in the direction of 0°.

上述技术方案中,所述增厚外圈3.2包括顶层3.21、外层3.22、底层3.23以及内层3.24;所述顶层3.21、外层3.22、底层3.23以及内层3.24为采用300g/㎡的碳纤维单向布铺设而成的多层结构,相邻两层的碳纤维单向布的铺层方向不平行;所述顶层3.21、外层3.22的铺层层数多于底层3.23和/或内层3.24的层数。In the above technical solution, the thickened outer ring 3.2 includes a top layer 3.21, an outer layer 3.22, a bottom layer 3.23 and an inner layer 3.24; the top layer 3.21, the outer layer 3.22, the bottom layer 3.23 and the inner layer 3.24 are made of 300g/m2 carbon fiber monolayer. In the multi-layer structure formed by laying the cloth, the laying directions of the adjacent two layers of carbon fiber unidirectional cloth are not parallel; layers.

本实施例中,所述顶层3.21、外层3.22的厚度为4mm,采用300g/㎡的碳纤维单向布铺为十二层(0/45/90/-45/90/0/0/90/-45/90/45/0),第一层纤维方向按照0°方向铺层,第二层纤维方向按照45°方向铺层,第三层纤维方向按照90°方向铺层,第四层纤维方向按照-45°方向铺层,第五层纤维方向按照90°方向铺层,第六层纤维方向按照0°方向铺层,第七层纤维方向按照0°方向铺层,第八层纤维方向按照90°方向铺层,第九层纤维方向按照-45°方向铺层,第十层纤维方向按照90°方向铺层,第十一层纤维方向按照45°方向铺层,第十二层纤维方向按照0°方向铺层,其中5层与中间部分一致为整铺层,其余7层为局部增厚铺层。In this embodiment, the thickness of the top layer 3.21 and the outer layer 3.22 is 4mm, and 300g/㎡ of carbon fiber unidirectional cloth is used to lay twelve layers (0/45/90/-45/90/0/0/90/ -45/90/45/0), the first layer of fibers is laid in the direction of 0°, the second layer of fibers is laid in the direction of 45°, the third layer of fibers is laid in the direction of 90°, and the fourth layer of fibers The direction of the layer is -45°, the fiber direction of the fifth layer is layered at 90°, the fiber direction of the sixth layer is layered at 0°, the fiber direction of the seventh layer is layered at 0°, and the fiber direction of the eighth layer Lay up in 90° direction, ninth layer in fiber direction in -45° direction, tenth layer in fiber direction in 90° direction, eleventh layer in fiber direction in 45° direction, twelfth layer in fiber direction The layers are laid in the direction of 0°, of which 5 layers are consistent with the middle part as the whole layer, and the remaining 7 layers are locally thickened layers.

本实施例中,所述底层323和内层324采用300g/㎡的碳纤维单向布铺为五层(0/90/0/90/0),第一层纤维方向按照0°方向铺层,第二层纤维方向按照90°方向铺层,第三层纤维方向按照0°方向铺层,第四层纤维方向按照90°方向铺层,第五层纤维方向按照0°方向铺层。In this embodiment, the bottom layer 323 and the inner layer 324 are laid with 300g/m2 carbon fiber unidirectional cloth into five layers (0/90/0/90/0), and the fiber direction of the first layer is laid in the direction of 0°, The fiber direction of the second layer is 90°, the third layer is 0°, the fourth layer is 90°, and the fifth layer is 0°.

如图4所示,所述泡沫夹芯6选用PMI泡沫或PET泡沫,泡沫密度为75kg/m3-120kg/m3;所述泡沫夹芯6的表面每隔20mm-30mm的距离沿纵向和横向间隔设置有凹槽6.1,凹槽6.1的宽度为2mm-3mm、深度为1mm。在所述凹槽6.1的纵横相交处设置有穿透孔6.2,有利于树脂在泡沫上下表面流动,提高产品的成型质量。泡沫夹芯结构具有较高的刚度和强度,在周圈采用泡沫夹芯,有助于提高电池箱体抗挤压、抗冲击特性;同时在泡沫夹芯区域设置与车身连接的连接点,提高车体安装点的可靠性。As shown in Figure 4, the foam core 6 selects PMI foam or PET foam, and the foam density is 75kg/m 3 -120kg/m 3 ; Grooves 6.1 are arranged at lateral intervals, and the width of the grooves 6.1 is 2mm-3mm and the depth is 1mm. A penetration hole 6.2 is provided at the intersection of the grooves 6.1 in the longitudinal and transverse directions, which facilitates the flow of the resin on the upper and lower surfaces of the foam and improves the molding quality of the product. The foam sandwich structure has high rigidity and strength, and the foam sandwich is used in the perimeter, which helps to improve the anti-extrusion and impact resistance characteristics of the battery box; Reliability of body mounting points.

上述技术方案中,所述电池模组安装板2上成排成列设置有若干个用于容置电池模组的安装槽2.1,所述安装槽2.1的底部与下壳3粘贴连接。电池模组安装板2主要连接电池模组,承受模组振动垂向载荷,碰撞时的过载等载荷要求,为电池箱体的主要受力部件,利用碳纤维复合材料各项异性的特点,在产品受力的方向多布置轴向纤维,由于电池模组安装板2主要承受横向和纵向载荷,因此铺层以0°和90°为主,没有±45°方向,材料选用300g/㎡单轴向布,树脂为阻燃环氧树脂,采用HP-RTM工艺成型。树脂为构成碳纤维复合材料的基体,单向布为构成碳纤维复合材料的增强材料,纤维体积含量为50%,厚度2.64mm。本实施例中,电池模组安装板2的铺层层数共8层(0/90/90/0/0/90/90/0),第一层纤维方向按照0°方向铺层,第二层纤维方向按照90°方向铺层,第三层纤维方向按照90°方向铺层,第四层纤维方向按照0°方向铺层,第五层纤维方向按照0°方向铺层,第六层纤维方向按照90°方向铺层,第七层纤维方向按照90°方向铺层,第八层纤维方向按照0°方向铺层。In the above technical solution, the battery module mounting plate 2 is provided with a plurality of mounting grooves 2.1 for accommodating battery modules in a row, and the bottom of the mounting grooves 2.1 is adhesively connected to the lower shell 3 . The battery module mounting plate 2 is mainly connected to the battery module and bears the vertical load of module vibration, overload during collision and other load requirements. It is the main force-bearing component of the battery box. Using the anisotropic characteristics of carbon fiber composite materials, it is used in the product. Axial fibers are arranged in the direction of force. Since the battery module mounting plate 2 mainly bears lateral and longitudinal loads, the layers are mainly 0° and 90°, and there is no ±45° direction. The material is 300g/㎡ uniaxial Cloth, the resin is flame retardant epoxy resin, and it is formed by HP-RTM process. The resin is the matrix constituting the carbon fiber composite material, the unidirectional cloth is the reinforcing material constituting the carbon fiber composite material, the fiber volume content is 50%, and the thickness is 2.64 mm. In this embodiment, the number of layers of the battery module mounting board 2 is 8 layers (0/90/90/0/0/90/90/0), the first layer of fiber The second layer is laid in the direction of 90°, the third layer is laid in the direction of 90°, the fourth layer is laid in the direction of 0°, the fifth layer is laid in the direction of 0°, and the sixth layer is laid in the direction of 0°. The fiber direction is laid up in the direction of 90°, the fiber direction of the seventh layer is laid up in the direction of 90°, and the fiber direction of the eighth layer is laid up in the direction of 0°.

电池模组安装板2和下壳3在中间部分通过胶黏剂进行胶接,形成电池箱体的下部托盘,承受整个电池箱体的受力;下部托盘为腔体结构,为了保证腔体的整体刚度和局部刚度,电池模组安装板2设计的安装槽2.1与下壳3通过胶黏剂胶接,保证下壳3和电池模组安装板2之间互相支撑。The battery module mounting plate 2 and the lower shell 3 are glued together by adhesive in the middle part to form the lower tray of the battery box, which bears the force of the entire battery box; the lower tray is a cavity structure, in order to ensure the cavity Overall stiffness and local stiffness, the mounting groove 2.1 designed for the battery module mounting plate 2 and the lower shell 3 are glued together by adhesive to ensure that the lower shell 3 and the battery module mounting plate 2 support each other.

本发明的碳纤维复合材料电池箱体的生产过程和装车过程为:按照铺层展开结构把3层300g/㎡单向布按照0/90/0的顺序进行下料,在上壳1的模具上铺贴碳纤维铺层,通过HP-RTM工艺成型后,进行切割、钻孔,形成上壳1;按照铺层展开结构把8层300g/㎡单向布,按照0/90/90/0/0/90/90/0的顺序进行下料,在电池模组安装板2的模具上铺贴碳纤维铺层,通过HP-RTM成型后,进行切割、钻孔,形成电池模组安装板2;按照下壳3的铺层展开结构下料,在下壳3的预成型模具上首先铺覆一半的整体铺层,其次在周圈加强区域铺贴局部铺层,再次放入泡沫夹芯6,最后铺贴一半的整体铺层,形成了下壳预成型体。把下壳预成型体放入下壳的成型模具中,HP-RTM成型后,进行切割、钻孔,形成下壳3。至此,所有的碳纤维复合材料零件已经成型。The production process and loading process of the carbon fiber composite material battery box of the present invention are as follows: according to the layup structure, three layers of 300g/㎡ unidirectional cloth are unloaded in the order of 0/90/0, and the mold of the upper shell 1 The carbon fiber layer is laid on the top, and after being formed by the HP-RTM process, cutting and drilling are performed to form the upper shell 1; 0/90/90/0 sequence of blanking, laying a carbon fiber layer on the mold of the battery module mounting plate 2, after molding by HP-RTM, cutting and drilling to form the battery module mounting plate 2; According to the lay-up development structure of the lower shell 3, the pre-formed mold of the lower shell 3 is first laid with half of the overall lay-up, and then the partial lay-up is laid on the perimeter reinforcement area, and the foam core 6 is placed again. A lower shell preform is formed by laying down one half of the overall layup. The lower shell preform is put into the molding die of the lower shell, and after the HP-RTM is formed, cutting and drilling are performed to form the lower shell 3 . At this point, all carbon fiber composite parts have been formed.

把下壳3放到装配工装上,按照设计的区域涂覆胶黏剂,把电池模组安装板2与下壳3胶接在一起,形成碳纤维复合材料电池箱体下部托盘;把内部电池模组安装到电池模组安装板2上,然后在下壳密封面上放上密封圈4,盖上上壳1,通过螺栓把上壳1和电池箱体下部托盘连接,同时对密封圈4进行一定压缩,使其保持密封性。把装配好的碳纤维复合材料电池箱体,通过下壳3上的车体安装点,安装到电动车上,至此整个碳纤维复合材料电池箱体装车完成。Put the lower shell 3 on the assembly tool, apply adhesive according to the designed area, and glue the battery module mounting plate 2 and the lower shell 3 together to form the lower tray of the carbon fiber composite battery box; The battery pack is installed on the battery module mounting plate 2, and then the sealing ring 4 is placed on the sealing surface of the lower casing, the upper casing 1 is covered, and the upper casing 1 and the lower tray of the battery box are connected by bolts, and the sealing ring 4 is fixed. Compress to keep it tight. The assembled carbon fiber composite material battery box is installed on the electric vehicle through the vehicle body installation point on the lower shell 3, and the entire carbon fiber composite material battery box is loaded into the vehicle.

本发明相比金属结构电池箱体,减重效率较高,以某电池箱体为例,钢结构电池箱体重量约90kg,铝合金电池箱体约54kg,而碳纤维复合材料电池箱体仅32kg,有助于电动汽车续航里程的增加。碳纤维复合材料电池箱体装载在车体下部,内部为动力电池模组,需要满足各种环境及使用工况要求:主要有外部火烧、海水浸泡、湿热等环境要求和振动、机械冲击、跌落、翻转、挤压等受力要求。上壳1、下壳3、模组安装板为电池箱体的主体部分,采用碳纤维复合材料可以有效的抵抗湿热和腐蚀;利用碳纤维复合材料各向异性的特点,在受力方向多布置轴向纤维,上壳1、下壳3、模组安装版根据其受力特点,采用0°和90°铺层为主,±45°铺层为辅的铺层方式,提高承载效率,同时承受振动、跌落、翻转载荷。下壳3周圈采用泡沫夹芯结构,受力较好,主要承受挤压、机械冲击的载荷,同时利用碳纤维复合材料可变厚度设计的优点,在周圈区域采用局部增厚铺层,进一步降低产品重量,降低成本,推动碳纤维复合材料电池箱体产业化应用。Compared with the metal structure battery box, the present invention has higher weight reduction efficiency. Taking a battery box as an example, the steel structure battery box weighs about 90kg, the aluminum alloy battery box is about 54kg, and the carbon fiber composite material battery box is only 32kg , contributing to the increase in the cruising range of electric vehicles. The carbon fiber composite battery box is mounted on the lower part of the car body, and the interior is a power battery module, which needs to meet the requirements of various environments and working conditions: mainly including external fire, seawater immersion, damp heat and other environmental requirements and vibration, mechanical shock, drop, Force requirements such as overturning and extrusion. The upper shell 1, the lower shell 3, and the module mounting plate are the main parts of the battery box. The carbon fiber composite material is used to effectively resist damp heat and corrosion; using the anisotropic characteristics of the carbon fiber composite material, the axial direction is more arranged in the direction of force. Fiber, the upper shell 1, the lower shell 3, and the module installation plate are based on their stress characteristics, and the 0° and 90° layers are mainly used, and the ±45° layers are supplemented to improve the bearing efficiency and withstand vibration at the same time. , drop, flip load. The 3 peripheries of the lower shell adopt a foam sandwich structure, which bears better stress and mainly bears the loads of extrusion and mechanical impact. At the same time, the advantages of the variable thickness design of carbon fiber composite materials are used, and local thickening layers are used in the perimeter area to further Reduce product weight, reduce costs, and promote the industrial application of carbon fiber composite battery boxes.

一种汽车,包括车架,所述车架上设置有如上述的碳纤维复合材料电池箱体,模组安装板与电池模组采用机械连接(如螺接或铆接)形式进行连接,与下壳3采用胶黏剂胶接;下壳3在周边与车架采用机械连接(如螺接或铆接)相连,下壳3与上壳1之间布置密封圈,满足电池箱体的密封要求。将本发明应用在电动汽车上,具有零件个数少、减重率高、续航里程高、疲劳寿命长、抗腐蚀性能好、抗振动性能好等优点,有效提高电池箱体的能量密度,有助于碳纤维电池箱体批量化应用。An automobile, comprising a vehicle frame on which the above-mentioned carbon fiber composite material battery box is arranged, the module mounting plate and the battery module are connected in the form of mechanical connection (such as screwing or riveting), and are connected with the lower shell 3 Adhesive is used for bonding; the lower shell 3 is connected with the frame at the periphery by mechanical connection (such as screwing or riveting), and a sealing ring is arranged between the lower shell 3 and the upper shell 1 to meet the sealing requirements of the battery box. When the invention is applied to electric vehicles, it has the advantages of less parts, high weight reduction rate, high cruising mileage, long fatigue life, good corrosion resistance, good vibration resistance, etc., and can effectively improve the energy density of the battery box. Contribute to the batch application of carbon fiber battery boxes.

以上所述,仅为本发明的具体实施方式,应当指出,任何熟悉本领域的技术人员在本发明所揭示的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内,其余未详细说明的为现有技术。The above are only specific embodiments of the present invention. It should be pointed out that any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention shall be included in the protection scope of the present invention. Inside, the rest that are not described in detail are prior art.

Claims (10)

1. a kind of carbon fibre composite Battery case, it is characterised in that: including the upper casing made of carbon fibre composite (1) With lower casing (3), the lower flange of the upper casing (1) and the upper surface of lower casing (3) are tightly connected, the upper casing (1) and/or lower casing (3) surrounding, which is provided with, thickens outer ring, described to thicken in outer ring filled with the second material sandwich of layers.
2. carbon fibre composite Battery case according to claim 1, it is characterised in that: setting in the lower casing (3) Have battery modules mounting plate (2), the battery modules mounting plate (2) is fixedly connected with the inner wall of lower casing (3).
3. carbon fibre composite Battery case according to claim 1, it is characterised in that: the upper casing (1) and lower casing (3) junction is provided with sealing ring (4);The sealing ring (4) is made of fire-retardant foam resistant to high temperature.
4. carbon fibre composite Battery case according to claim 1, it is characterised in that: the upper casing (1) is to use The laying direction of multilayered structure made of the carbon fiber unidirectional cloth of 300g/ ㎡ is laid with, the carbon fiber unidirectional cloth of adjacent two layers is uneven Row;The outer surface of the upper casing (1) is provided with the convex ribs (5) of interlaced arrangement.
5. carbon fibre composite Battery case according to claim 1, it is characterised in that: the lower casing (3) includes bottom Plate (3.1), the surrounding of the bottom plate (3.1), which is provided with, to be thickened outer ring (3.2), described to thicken in outer ring (3.2) filled with second Material sandwich of layers, the second material sandwich of layers are foam core (6).
6. carbon fibre composite Battery case according to claim 5, it is characterised in that: the bottom plate (3.1) is to adopt Multilayered structure made of being laid with the carbon fiber unidirectional cloth of 300g/ ㎡, the laying direction of the carbon fiber unidirectional cloth of adjacent two layers is not In parallel;The laying number of plies of the bottom plate (3.1) is more than the laying number of plies of upper casing (1).
7. carbon fibre composite Battery case according to claim 5, it is characterised in that: described to thicken outer ring (3.2) Including top layer (3.21), outer layer (3.22), bottom (3.23) and internal layer (3.24);The top layer (3.21), outer layer (3.22), Bottom (3.23) and internal layer (3.24) are the multilayered structure made of the carbon fiber unidirectional cloth of 300g/ ㎡ is laid with;The top Layer (3.21), outer layer (3.22) the laying number of plies more than bottom (3.23) and/or internal layer (3.24) the number of plies.
8. carbon fibre composite Battery case according to claim 5, it is characterised in that: foam core (6) choosing With PMI foam or PET foam, foam density 75kg/m3-120kg/m3;The surface of the foam core (6) is along longitudinal direction and horizontal To groove (6.1) are arranged at intervals with, the intersection in length and breadth of the groove (6.1) is provided with through hole (6.2).
9. carbon fibre composite Battery case according to claim 1, it is characterised in that: the battery modules mounting plate (2) several mounting grooves (2.1) for set battery mould group, the bottom of the mounting groove (2.1) are in a row provided in column It pastes and connects with lower casing (3).
10. a kind of automobile, including vehicle frame, it is characterised in that: be arranged on the vehicle frame described in any item just like claim 1-9 Carbon fibre composite Battery case.
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Application publication date: 20190820