CN110155775B - Automatic feeding unwinding storage device - Google Patents
Automatic feeding unwinding storage device Download PDFInfo
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- CN110155775B CN110155775B CN201910483877.3A CN201910483877A CN110155775B CN 110155775 B CN110155775 B CN 110155775B CN 201910483877 A CN201910483877 A CN 201910483877A CN 110155775 B CN110155775 B CN 110155775B
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- uncoiling
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- 238000003860 storage Methods 0.000 title claims abstract description 115
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000003825 pressing Methods 0.000 claims description 43
- 238000004804 winding Methods 0.000 claims description 40
- 238000007599 discharging Methods 0.000 claims description 24
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009958 sewing Methods 0.000 claims description 3
- 230000001939 inductive effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000006698 induction Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 241000270295 Serpentes Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
- B65H19/126—Lifting, transporting, or inserting the web roll; Removing empty core with both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/14—Accumulating surplus web for advancing to machine while changing the web roll
Landscapes
- Replacement Of Web Rolls (AREA)
- Unwinding Webs (AREA)
Abstract
本发明公开了一种自动送料开卷存储设备,其技术方案要点是包括有上料机构、开卷机构、绗缝机、储料架,开卷机构包括有开卷机架和滚筒以及转动电机,滚筒设置有多个,各个滚筒之间平行设置,各个滚筒摆列成能够将卷料托住的U字形结构,开卷机架上沿其高度方向滑移连接有升降架,开卷机架上靠近进料口一侧的滚筒转动连接在升降架上,开卷机架上还设置有用于驱动升降架在开卷机架上滑移的升降驱动器;上料机构包括有上料架、和绕设于上料架上的输送带、以及用于带动输送带转动的上料驱动装置,输送带的出料口与开卷机架的进料口对应设置,并且输送带的出料口高度不低于开卷机架的进料口高度。该开卷设备自动化程度高,有利于提高工作效率。
The present invention discloses an automatic feeding unwinding storage device, the technical scheme of which includes a feeding mechanism, an unwinding mechanism, a quilting machine, and a storage rack. The unwinding mechanism includes an unwinding frame, a roller, and a rotating motor. A plurality of rollers are provided, each roller is arranged in parallel, and each roller is arranged to form a U-shaped structure capable of supporting the coil. The unwinding frame is connected with a lifting frame in a sliding manner along its height direction. The roller on the unwinding frame near the feed port is rotatably connected to the lifting frame. The unwinding frame is also provided with a lifting driver for driving the lifting frame to slide on the unwinding frame. The feeding mechanism includes a feeding frame, a conveyor belt wound on the feeding frame, and a feeding drive device for driving the conveyor belt to rotate. The discharge port of the conveyor belt is arranged corresponding to the feed port of the unwinding frame, and the discharge port height of the conveyor belt is not lower than the feed port height of the unwinding frame. The unwinding equipment has a high degree of automation and is conducive to improving work efficiency.
Description
技术领域Technical Field
本发明涉及机械设备技术领域,更具体地说,它涉及一种自动送料开卷存储设备。The invention relates to the technical field of mechanical equipment, and more specifically, to an automatic feeding, unwinding and storing device.
背景技术Background technique
现有开卷设备具有两个功能,一个是带动卷料旋转;另一个是卷料的涨紧支撑。但目前开卷设备通常是将主轴穿过卷料带动其转动的,因此在替换新的卷料时需要人工配合将其安置到主轴上,大大增加了劳动量,甚至在更换速度慢时要将整个生产线停机后才能更换,大大影响了工作效率。The existing unwinding equipment has two functions, one is to drive the coil to rotate; the other is to support the coil tension. However, the current unwinding equipment usually drives the main shaft through the coil to drive it to rotate. Therefore, when replacing a new coil, it is necessary to manually place it on the main shaft, which greatly increases the workload. When the replacement speed is slow, the entire production line must be shut down before replacement, which greatly affects the work efficiency.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的在于提供一种自动送料开卷存储设备,该开卷设备自动化程度高,有利于提高工作效率。In view of the deficiencies in the prior art, the object of the present invention is to provide an automatic feeding unwinding and storage device, which has a high degree of automation and is conducive to improving work efficiency.
为实现上述目的,本发明提供了如下技术方案:一种自动送料开卷存储设备,包括有用于输送卷料的上料机构、和用于带动卷料转动的开卷机构、和用于将两卷料的首尾端缝合在一起的绗缝机、以及储料架,所述开卷机构包括有开卷机架和转动连接在开卷机架上用于带动卷料转动的滚筒、以及用于带动滚筒转动的转动电机,所述滚筒设置有多个,并且各个滚筒之间平行设置,各个滚筒摆列成能够将卷料托住的U字形结构,所述开卷机架上沿其高度方向滑移连接有升降架,所述开卷机架上靠近进料口一侧的滚筒转动连接在升降架上,所述开卷机架上还设置有用于驱动升降架在开卷机架上滑移的升降驱动器;所述上料机构包括有上料架、和绕设于上料架上的输送带、以及用于带动输送带转动的上料驱动装置,所述输送带的出料口与开卷机架的进料口对应设置,并且输送带的出料口高度不低于开卷机架的进料口高度。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic feeding unwinding storage device, comprising a feeding mechanism for conveying coiled materials, an unwinding mechanism for driving the coiled materials to rotate, a quilting machine for sewing the head and tail ends of two coiled materials together, and a storage rack, wherein the unwinding mechanism comprises an unwinding frame and a roller rotatably connected to the unwinding frame for driving the coiled materials to rotate, and a rotating motor for driving the roller to rotate, wherein a plurality of rollers are provided, and the rollers are arranged in parallel, and the rollers are arranged to hold the coiled materials. The U-shaped structure is characterized in that a lifting frame is slidably connected to the uncoiler frame along its height direction, a roller on the uncoiler frame close to the feed port is rotatably connected to the lifting frame, and the uncoiler frame is also provided with a lifting driver for driving the lifting frame to slide on the uncoiler frame; the feeding mechanism comprises a feeding frame, a conveyor belt wound on the feeding frame, and a feeding driving device for driving the conveyor belt to rotate, the discharge port of the conveyor belt is arranged corresponding to the feed port of the uncoiler frame, and the height of the discharge port of the conveyor belt is not lower than the height of the feed port of the uncoiler frame.
本发明进一步设置为:所述转动电机与转动连接在开卷机架上的滚筒传动连接,转动连接在开卷机架上的相邻两滚筒之间同向传动连接。The present invention is further configured as follows: the rotating motor is transmission-connected to a roller rotationally connected to the unwinding frame, and two adjacent rollers rotationally connected to the unwinding frame are transmission-connected in the same direction.
本发明进一步设置为:转动连接在开卷机架上的各个滚筒中设置有两个处于同一高度的滚筒位于最下方。The present invention is further configured such that: among the rollers rotatably connected to the unwinding frame, two rollers at the same height are arranged at the bottom.
本发明进一步设置为:所述开卷机架上于卷料的端部设置有能够将卷料推齐的推齐板、和用于带动推齐板靠近或远离卷料的顶料驱动装置。The present invention is further configured as follows: a pushing plate capable of pushing the coils to align is arranged on the unwinding frame at the end of the coil, and a material pushing driving device for driving the pushing plate to approach or move away from the coil.
本发明进一步设置为:所述开卷机架上靠近出料口一侧设置有能够将卷料送出的板料压紧的压料装置,所述压料装置包括有转动连接在开卷机架上的定转动辊、和滑移连接在开卷机架上的压料滑座、和转动连接在压料滑座上的动转动辊、以及用于驱动压料滑座在开卷机架上滑移的压料驱动器,所述定转动辊与动转动辊平行设置,所述压料滑座在开卷机架上的滑移方向为靠近或远离定转动辊。The present invention is further configured as follows: a pressing device capable of pressing the sheet material sent out of the coil is arranged on the side of the uncoiler frame near the discharge port, the pressing device includes a fixed rotating roller rotatably connected to the uncoiler frame, a pressing slide seat slidably connected to the uncoiler frame, a movable rotating roller rotatably connected to the pressing slide seat, and a pressing driver for driving the pressing slide seat to slide on the uncoiler frame, the fixed rotating roller is arranged parallel to the movable rotating roller, and the sliding direction of the pressing slide seat on the uncoiler frame is close to or away from the fixed rotating roller.
本发明进一步设置为:所述开卷机架上靠近出料口一侧设置有用于按压卷料的出料压块,所述出料压块上朝向卷料一侧转动连接有能够与卷料的外侧壁抵接的抵接轮,所述开卷机架上转动连接有出接口气缸,所述出料压块固定连接在出接口气缸的活塞杆上。The present invention is further configured as follows: a discharge pressure block for pressing the coil is provided on the side of the uncoiler frame close to the discharge port, an abutment wheel capable of abutting against the outer wall of the coil is rotatably connected to the side of the coil, and the uncoiler frame is rotatably connected to an outlet port cylinder, and the discharge pressure block is fixedly connected to the piston rod of the outlet port cylinder.
本发明进一步设置为:所述输送带上凸设有用于限制卷料滚动的限位条,所述限位条设置有多条,并且各限位条沿输送带的长度方向排列设置。The present invention is further configured as follows: a limiting strip for limiting the rolling of the coiled material is protruded from the conveyor belt, a plurality of limiting strips are provided, and the limiting strips are arranged along the length direction of the conveyor belt.
本发明进一步设置为:所述储料架上转动连接有用于供卷料绕过的卷绕辊,并且卷绕辊在储料架的上下两侧均设置有多个,各卷绕辊之间平行设置,所述储料架上靠近出料口滑移连接有用于供卷绕辊安装的储料滑座,所述储料架下侧靠近出料口的若干卷绕辊转动连接在储料滑座上,所述储料滑座在储料架上的滑移方向为储料架的高度方向,所述储料架上设置有用于检测储料滑座位置的感应开关,所述储料架的进料端设置有用于将缝合好的料送入的进料装置,所述储料架的出料端设置有用于将绕过卷绕辊的料送出的出料装置。The present invention is further configured as follows: a winding roller for winding material around is rotatably connected to the material storage rack, and a plurality of winding rollers are arranged on the upper and lower sides of the material storage rack, and the winding rollers are arranged in parallel with each other; a material storage slide for installing the winding roller is slidably connected to the material storage rack near the discharge port, and a plurality of winding rollers on the lower side of the material storage rack near the discharge port are rotatably connected to the material storage slide, and the sliding direction of the material storage slide on the material storage rack is the height direction of the material storage rack; an induction switch for detecting the position of the material storage slide is arranged on the material storage rack, a feeding device for feeding the stitched material is arranged at the feeding end of the material storage rack, and a discharging device for feeding out the material that has bypassed the winding roller is arranged at the discharging end of the material storage rack.
本发明进一步设置为:所述进料装置和出料装置均包括有转动连接在储料架上的定送料辊和动送料辊、以及用于驱动动送料辊转动的送料驱动器,所述定送料辊和动送料辊平行设置用于夹持料输送。The present invention is further configured as follows: the feeding device and the discharging device both include a fixed feeding roller and a moving feeding roller rotatably connected to the storage rack, and a feeding driver for driving the moving feeding roller to rotate, and the fixed feeding roller and the moving feeding roller are arranged in parallel for clamping material for conveying.
本发明进一步设置为:所述储料架上靠近进料口设置有用于供卷绕辊安装的储料滑架,所述储料架上或下侧靠近进料口的若干卷绕辊转动连接在储料滑架上,所述储料滑架在储料架上的滑移方向为储料架的高度方向,所述储料架上设置有用于驱动储料滑架在储料架上纵向滑移的升降驱动装置。The present invention is further configured as follows: a storage slide for installing a winding roller is arranged on the storage rack near the feed port, a plurality of winding rollers on the upper or lower side of the storage rack near the feed port are rotatably connected to the storage slide, the sliding direction of the storage slide on the storage rack is the height direction of the storage rack, and a lifting drive device for driving the storage slide to slide longitudinally on the storage rack is arranged on the storage rack.
综上所述,本发明具有以下有益效果:各个滚筒构成用于将卷料托住的开卷位置,在转动电机带动滚筒转动的过程中能够带动其上的卷料随之转动,从而实现送料,而其中升降架的滑移设置能够移动进料口一侧的滚筒,从而方便供沉重的卷料从上料机构直接落料到开卷位置上,上料机构通过上料驱动装置带动输送带转动,方便移动卷料,并且从上料机构的出料口直接落料到开卷位置上,该过程中由于升降架向下滑移,导致开卷机构进料口一侧的滚筒能够向下滑移,方便供卷料被滚动送入开卷位置,而非从开卷位置的上方掉落到开卷机构上,因此上料机构与开卷机构的配合使用不仅实现了卷料的自动上料,提高了自动化程度,同时也能够有效避免卷料在输送、安置过程中受到损伤,也大大缩短了卷料的更换时间,从而有效提高了工作效率。The present invention has the following beneficial effects: each roller constitutes an unwinding position for supporting the coil, and the coil thereon can be driven to rotate in the process of the rotating motor driving the roller to rotate, thereby realizing feeding, and the sliding arrangement of the lifting frame can move the roller on one side of the feed port, so as to facilitate the heavy coil to be directly dropped from the loading mechanism to the unwinding position, and the loading mechanism drives the conveyor belt to rotate through the loading drive device, so as to facilitate the movement of the coil, and directly drop the coil from the discharge port of the loading mechanism to the unwinding position, and in this process, due to the downward sliding of the lifting frame, the roller on one side of the feed port of the unwinding mechanism can slide downward, so that the coil is conveniently rolled into the unwinding position, rather than falling from the top of the unwinding position to the unwinding mechanism, so the coordinated use of the loading mechanism and the unwinding mechanism not only realizes the automatic loading of the coil and improves the degree of automation, but also can effectively prevent the coil from being damaged during the transportation and placement process, and also greatly shortens the replacement time of the coil, thereby effectively improving the work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种自动送料开卷存储设备的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of an automatic feeding unwinding storage device;
图2为开卷机构的立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the unwinding mechanism;
图3为局部开卷机构一侧的立体结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of one side of a partial unwinding mechanism;
图4为局部开卷设备另一侧的立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the other side of the partial unwinding device;
图5为局部开卷设备的侧视图;FIG5 is a side view of a partial unwinding device;
图6为出料压块的立体结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of the discharge briquetting;
图7为储料架的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the material storage rack.
附图标记:1、上料机构;11、上料架;12、输送带;121、限位条;13、上料驱动装置;2、开卷机构;21、开卷机架;22、滚筒;23、转动电机;24、升降架;25、升降驱动器;26、推齐板;27、顶料驱动装置;28、压料装置;281、定转动辊;282、压料滑座;283、动转动辊;284、压料驱动器;29、出料压块;291、抵接轮;292、出接口气缸;3、绗缝机;4、储料架;41、卷绕辊;42、储料滑座;43、进料装置;44、出料装置;45、定送料辊;46、动送料辊;47、送料驱动器;48、储料滑架;49、升降驱动装置。1. Loading mechanism; 11. Loading rack; 12. Conveyor belt; 121. Limiting strip; 13. Loading drive device; 2. Unwinding mechanism; 21. Unwinding rack; 22. Roller; 23. Rotating motor; 24. Lifting rack; 25. Lifting drive; 26. Pushing plate; 27. Material pushing drive device; 28. Pressing device; 281. Fixed rotating roller; 282. Pressing slide; 283. Moving rotating roller; 284. Pressing drive; 29. Discharging block; 291. Abutting wheel; 292. Discharging cylinder; 3. Quilting machine; 4. Storage rack; 41. Winding roller; 42. Storage slide; 43. Feeding device; 44. Discharging device; 45. Fixed feeding roller; 46. Moving feeding roller; 47. Feeding drive; 48. Storage slide; 49. Lifting drive device.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明进一步详细说明。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. The same parts are represented by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "bottom surface" and "top surface", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
参照图1-7所示,一种自动送料开卷存储设备,包括有用于输送卷料的上料机构1、和用于带动卷料转动的开卷机构2、和用于将两卷料的首尾端缝合在一起的绗缝机3、以及储料架4,开卷机构2包括有开卷机架21和转动连接在开卷机架21上用于带动卷料转动的滚筒22、以及用于带动滚筒22转动的转动电机23,滚筒22设置有多个,并且各个滚筒22之间平行设置,各个滚筒22摆列成能够将卷料托住的U字形结构,开卷机架21上沿其高度方向滑移连接有升降架24,开卷机架21上靠近进料口一侧的滚筒22转动连接在升降架24上,开卷机架21上还设置有用于驱动升降架24在开卷机架21上滑移的升降驱动器25;上料机构1包括有上料架11、和绕设于上料架11上的输送带12、以及用于带动输送带12转动的上料驱动装置13,输送带12的出料口与开卷机架21的进料口对应设置,并且输送带12的出料口高度不低于开卷机架21的进料口高度。Referring to FIGS. 1-7 , an automatic feeding unwinding storage device includes a feeding mechanism 1 for conveying coils, an unwinding mechanism 2 for driving the coils to rotate, a quilting machine 3 for sewing the head and tail ends of two coils together, and a storage rack 4. The unwinding mechanism 2 includes an unwinding frame 21 and a roller 22 rotatably connected to the unwinding frame 21 for driving the coils to rotate, and a rotating motor 23 for driving the roller 22 to rotate. A plurality of rollers 22 are provided, and the rollers 22 are arranged in parallel with each other. The rollers 22 are arranged in a U-shaped structure that can hold the coils. The unwinding frame 2 1 is connected with a lifting frame 24 in a sliding manner along its height direction, a roller 22 on the unwinding frame 21 close to the feeding port is rotatably connected to the lifting frame 24, and the unwinding frame 21 is also provided with a lifting driver 25 for driving the lifting frame 24 to slide on the unwinding frame 21; the feeding mechanism 1 includes a feeding frame 11, a conveyor belt 12 wound on the feeding frame 11, and a feeding driving device 13 for driving the conveyor belt 12 to rotate, the discharge port of the conveyor belt 12 is arranged corresponding to the feeding port of the unwinding frame 21, and the height of the discharge port of the conveyor belt 12 is not lower than the height of the feeding port of the unwinding frame 21.
其中上料机构1的出料口与开卷机构2的进料口对应设置,开卷机构2的出料口与绗缝机3的进料口对应设置,绗缝机3的出料口与储料架4的进料口对应设置,实现卷料的输送、开卷、绗缝、存储的连贯对接。各个滚筒22构成用于将卷料托住的开卷位置,在转动电机23带动滚筒22转动的过程中能够带动其上的卷料随之转动,从而实现送料,而其中升降架24的滑移设置能够移动进料口一侧的滚筒22,从而方便供沉重的卷料从上料机构1直接落料到开卷位置上,上料机构1通过上料驱动装置13带动输送带12转动,方便移动卷料,并且从上料机构1的出料口直接落料到开卷位置上,该过程中由于升降架24向下滑移,导致开卷机构2进料口一侧的滚筒22能够向下滑移,方便供卷料被滚动送入开卷位置,而非从开卷位置的上方掉落到开卷机构2上,因此上料机构1与开卷机构2的配合使用不仅实现了卷料的自动上料,提高了自动化程度,同时也能够有效避免卷料在输送、安置过程中受到损伤,也大大缩短了卷料的更换时间,从而有效提高了工作效率。The discharge port of the loading mechanism 1 is arranged correspondingly to the feed port of the unwinding mechanism 2, the discharge port of the unwinding mechanism 2 is arranged correspondingly to the feed port of the quilting machine 3, and the discharge port of the quilting machine 3 is arranged correspondingly to the feed port of the storage rack 4, thereby realizing the continuous connection of the conveying, unwinding, quilting and storage of the coiled material. Each roller 22 constitutes an unwinding position for holding the coil. When the rotating motor 23 drives the roller 22 to rotate, the coil thereon can be driven to rotate accordingly, thereby realizing feeding. The sliding setting of the lifting frame 24 can move the roller 22 on one side of the feed port, so as to facilitate the heavy coil to be directly dropped from the loading mechanism 1 to the unwinding position. The loading mechanism 1 drives the conveyor belt 12 to rotate through the loading drive device 13, which is convenient for moving the coil and directly dropping the coil from the discharge port of the loading mechanism 1 to the unwinding position. In this process, due to the downward sliding of the lifting frame 24, the roller 22 on the side of the feed port of the unwinding mechanism 2 can slide downward, which is convenient for the supply coil to be rolled into the unwinding position, rather than falling from the top of the unwinding position to the unwinding mechanism 2. Therefore, the coordinated use of the loading mechanism 1 and the unwinding mechanism 2 not only realizes the automatic loading of the coil and improves the degree of automation, but also can effectively prevent the coil from being damaged during transportation and placement, and greatly shortens the replacement time of the coil, thereby effectively improving work efficiency.
其中绗缝机3为公知技术,采用通常设计;升降驱动器25可参考使用气缸,也可以使用电机带动螺杆的传动方式实现升降架24在开卷机架21上的滑移;而上料驱动装置13可参考使用电机。Among them, the quilting machine 3 is a well-known technology and adopts a common design; the lifting drive 25 can refer to the use of a cylinder, or can use a motor to drive a screw to achieve the sliding of the lifting frame 24 on the unwinding frame 21; and the feeding drive device 13 can refer to the use of a motor.
转动电机23与转动连接在开卷机架21上的滚筒22传动连接,转动连接在开卷机架21上的相邻两滚筒22之间同向传动连接。转动电机23仅与转动连接在开卷机架21上的滚筒22传动连接,因此转动连接在开卷机架21上的滚筒22作为带动卷料转动的主动轮,而转动连接在升降架24上的滚筒22作为带动卷料转动的从动轮,该结构简单易实施,能够带动卷料在开卷机架21上平稳转动,该方案仅需设置有一台电机即可实现卷料的转动送料,经济效益好;而传动连接结构可参考使用同步带或是同步链条。The rotating motor 23 is connected to the roller 22 rotatably connected to the unwinding frame 21, and the two adjacent rollers 22 rotatably connected to the unwinding frame 21 are connected to each other in the same direction. The rotating motor 23 is only connected to the roller 22 rotatably connected to the unwinding frame 21, so the roller 22 rotatably connected to the unwinding frame 21 serves as a driving wheel for driving the coil to rotate, and the roller 22 rotatably connected to the lifting frame 24 serves as a driven wheel for driving the coil to rotate. This structure is simple and easy to implement, and can drive the coil to rotate smoothly on the unwinding frame 21. This solution only needs to be provided with one motor to realize the rotation and feeding of the coil, and has good economic benefits; and the transmission connection structure can refer to the use of a synchronous belt or a synchronous chain.
转动连接在开卷机架21上的各个滚筒22中设置有两个处于同一高度的滚筒22位于最下方。该两滚筒22能够方便实现卷料上料,方便其放置到开卷位置上,并且在带动卷料转动的过程中,处于同一高度的两滚筒22能够有利于卷料的平稳送料。Among the rollers 22 rotatably connected to the unwinding frame 21, two rollers 22 at the same height are arranged at the bottom. The two rollers 22 can facilitate the loading of the coil and place it at the unwinding position. In the process of driving the coil to rotate, the two rollers 22 at the same height can facilitate the smooth feeding of the coil.
开卷机架21上于卷料的端部设置有能够将卷料推齐的推齐板26、和用于带动推齐板26靠近或远离卷料的顶料驱动装置27。在卷料放置到开卷位置上后,顶料驱动装置27带动推齐板26实现将卷料端部推齐,有利于后期卷料出料。该顶料驱动装置27可参考使用气缸。The unwinding frame 21 is provided with a pushing plate 26 capable of pushing the coils to align, and a material pushing driving device 27 for driving the pushing plate 26 to move closer to or away from the coils at the ends of the coils. After the coils are placed at the unwinding position, the material pushing driving device 27 drives the pushing plate 26 to push the ends of the coils to align, which is beneficial for the later unloading of the coils. The material pushing driving device 27 can refer to the use of a cylinder.
开卷机架21上靠近出料口一侧设置有能够将卷料送出的板料压紧的压料装置28,压料装置28包括有转动连接在开卷机架21上的定转动辊281、和滑移连接在开卷机架21上的压料滑座282、和转动连接在压料滑座282上的动转动辊283、以及用于驱动压料滑座282在开卷机架21上滑移的压料驱动器284,定转动辊281与动转动辊283平行设置,压料滑座282在开卷机架21上的滑移方向为靠近或远离定转动辊281。压料驱动器284带动压料滑座282向定转动辊281滑移,从而能实现动转动辊283配合定转动辊281将卷料送出的板料压紧,该压料驱动器284可参考使用气缸。A material pressing device 28 capable of pressing the sheet material sent out of the coil is provided on the side of the unwinding frame 21 near the discharge port. The material pressing device 28 includes a fixed rotating roller 281 rotatably connected to the unwinding frame 21, a material pressing slide 282 slidably connected to the unwinding frame 21, a movable rotating roller 283 rotatably connected to the material pressing slide 282, and a material pressing driver 284 for driving the material pressing slide 282 to slide on the unwinding frame 21. The fixed rotating roller 281 is arranged in parallel with the movable rotating roller 283, and the sliding direction of the material pressing slide 282 on the unwinding frame 21 is close to or away from the fixed rotating roller 281. The material pressing driver 284 drives the material pressing slide 282 to slide toward the fixed rotating roller 281, so that the movable rotating roller 283 can cooperate with the fixed rotating roller 281 to press the sheet material sent out of the coil. The material pressing driver 284 can refer to the use of a cylinder.
开卷机架21上靠近出料口一侧设置有用于按压卷料的出料压块29,出料压块29上朝向卷料一侧转动连接有能够与卷料的外侧壁抵接的抵接轮291,开卷机架21上转动连接有出接口气缸292,出料压块29固定连接在出接口气缸292的活塞杆上。出料压块29抵接在卷料送出板料经压料装置28后的外侧壁上,便于板料的输出,并且在出料压块29上通过设置抵接轮291减少其作用在卷料上的摩擦,避免在卷料上留有划痕,而出接口气缸292的设置,另卷料在持续送料后逐渐缩小直径时,还能够通过出接口气缸292将出料压块29送出,始终令其与卷料外侧壁抵接。A discharge pressing block 29 for pressing the coil is provided on the unwinding frame 21 near the discharge port, and a contact wheel 291 capable of contacting the outer wall of the coil is rotatably connected to the discharge pressing block 29 toward the coil side, and a discharge port cylinder 292 is rotatably connected to the unwinding frame 21, and the discharge pressing block 29 is fixedly connected to the piston rod of the discharge port cylinder 292. The discharge pressing block 29 contacts the outer wall of the coil after the sheet material is sent out through the pressing device 28, which is convenient for the output of the sheet material, and the contact wheel 291 is provided on the discharge pressing block 29 to reduce the friction on the coil material and avoid scratches on the coil material, and the discharge port cylinder 292 is provided, and when the coil material gradually reduces its diameter after continuous feeding, the discharge pressing block 29 can be sent out through the discharge port cylinder 292, and it is always in contact with the outer wall of the coil material.
输送带12上凸设有用于限制卷料滚动的限位条121,限位条121设置有多条,并且各限位条121沿输送带12的长度方向排列设置。各限位条121之间平行设置,卷料位于相邻两限位条121之间,限位条121可抵接于卷料的周向外侧壁上用于限制卷料在输送带12上滚动,有利于提高卷料输送时的稳定程度。The conveyor belt 12 is provided with a limit strip 121 for limiting the rolling of the coil, and a plurality of limit strips 121 are provided, and each limit strip 121 is arranged along the length direction of the conveyor belt 12. The limit strips 121 are arranged in parallel, and the coil is located between two adjacent limit strips 121. The limit strip 121 can abut against the circumferential outer side wall of the coil to limit the rolling of the coil on the conveyor belt 12, which is conducive to improving the stability of the coil during transportation.
储料架4上转动连接有用于供卷料绕过的卷绕辊41,并且卷绕辊41在储料架4的上下两侧均设置有多个,各卷绕辊41之间平行设置,储料架4上靠近出料口滑移连接有用于供卷绕辊41安装的储料滑座42,储料架4下侧靠近出料口的若干卷绕辊41转动连接在储料滑座42上,储料滑座42在储料架4上的滑移方向为储料架4的高度方向,储料架4上设置有用于检测储料滑座42位置的感应开关,储料架4的进料端设置有用于将缝合好的料送入的进料装置43,储料架4的出料端设置有用于将绕过卷绕辊41的料送出的出料装置44。经绗缝机3的卷料送入进料装置43后绕设于卷绕辊41上,而卷料绕设于卷绕辊41上的实施方式可表现为卷料绕过储料架4上侧的卷绕辊41后绕过储料架4下侧的卷绕辊41,再绕过储料架4上侧的卷绕辊41,如此反复令卷料卷绕成蛇形最终从出料装置44送出,可再通过加工设备实现对卷料的加工或是收料装置实现对卷料的收卷。A winding roller 41 for winding material around is rotatably connected to the storage rack 4, and a plurality of winding rollers 41 are arranged on the upper and lower sides of the storage rack 4, and the winding rollers 41 are arranged in parallel. A storage slide 42 for installing the winding roller 41 is slidably connected to the storage rack 4 near the discharge port, and several winding rollers 41 on the lower side of the storage rack 4 near the discharge port are rotatably connected to the storage slide 42, and the sliding direction of the storage slide 42 on the storage rack 4 is the height direction of the storage rack 4. An induction switch for detecting the position of the storage slide 42 is arranged on the storage rack 4, and a feeding device 43 for feeding the stitched material is provided at the feeding end of the storage rack 4, and a discharging device 44 for feeding out the material that has bypassed the winding roller 41 is provided at the discharging end of the storage rack 4. After the coil of the quilting machine 3 is fed into the feeding device 43, it is wound on the winding roller 41. The implementation method of winding the coil on the winding roller 41 can be expressed as the coil winding around the winding roller 41 on the upper side of the storage rack 4, then around the winding roller 41 on the lower side of the storage rack 4, and then around the winding roller 41 on the upper side of the storage rack 4. This is repeated so that the coil is wound into a snake shape and finally sent out from the discharging device 44. The coil can be processed by processing equipment or wound up by a receiving device.
而卷料在储料架4上卷绕输送的过程中,当出料装置44的出料速度大于进料装置43的进料速度时,卷绕于卷绕辊41上的卷料长度便会缩短,从而带动储料滑座42向上滑移,直至储料滑座42被感应开关检测到时,可通过调控进料装置43的进料速度和/或出料装置44的出料速度,以确保卷料能够被稳定持续的送出,当卷绕在储料架4上的卷料长度恢复时储料滑座42会在重力的作用下向下滑移,恢复进料装置43和/或出料装置44的原先设定。While the coil is being wound and conveyed on the storage rack 4, when the discharging speed of the discharging device 44 is greater than the feeding speed of the feeding device 43, the length of the coil wound on the winding roller 41 will be shortened, thereby driving the storage slide 42 to slide upward until the storage slide 42 is detected by the induction switch. The feeding speed of the feeding device 43 and/or the discharging speed of the discharging device 44 can be adjusted to ensure that the coil can be delivered stably and continuously. When the length of the coil wound on the storage rack 4 is restored, the storage slide 42 will slide downward under the action of gravity to restore the original settings of the feeding device 43 and/or the discharging device 44.
进料装置43和出料装置44均包括有转动连接在储料架4上的定送料辊45和动送料辊46、以及用于驱动动送料辊46转动的送料驱动器47,定送料辊45和动送料辊46平行设置用于夹持料输送。定送料辊45和动送料辊46分别夹持于卷料厚度方向的两侧,通过送料驱动器47带动动送料辊46转动实现对卷料的输送,结构简单易实施,将对卷料的输送作用力直接作用在卷料上,有利于提高卷料输送的稳定程度。The feeding device 43 and the discharging device 44 both include a fixed feeding roller 45 and a dynamic feeding roller 46 rotatably connected to the storage rack 4, and a feeding driver 47 for driving the dynamic feeding roller 46 to rotate. The fixed feeding roller 45 and the dynamic feeding roller 46 are arranged in parallel for clamping and conveying the material. The fixed feeding roller 45 and the dynamic feeding roller 46 are clamped on both sides of the thickness direction of the coil respectively, and the feeding driver 47 drives the dynamic feeding roller 46 to rotate to realize the conveying of the coil. The structure is simple and easy to implement, and the conveying force on the coil is directly applied to the coil, which is conducive to improving the stability of the coil conveying.
储料架4上靠近进料口设置有用于供卷绕辊41安装的储料滑架48,储料架4上或下侧靠近进料口的若干卷绕辊41转动连接在储料滑架48上,储料滑架48在储料架4上的滑移方向为储料架4的高度方向,储料架4上设置有用于驱动储料滑架48在储料架4上纵向滑移的升降驱动装置49。出料装置44在持续送料的过程中,当开卷机构2上的卷料在更换时,进料装置43无法持续将卷料送入储料架4内,在储料滑座42被感应开关检测到后,升降驱动装置49能够带动储料滑架48在储料架4上滑移,缩短储料架4上的卷绕辊41与储料滑架48上的卷绕辊41之间的间距,从而能够继续释放出卷料以供出料装置44持续作业,并且在卷料更换完毕后,可通过调控进料装置43的进料速度,在升降驱动装置49带动储料滑架48复位后再令进料装置43的进料速度恢复到与出料装置44的出料速度相适配。该储料滑架48大大提高了储料架4的自动化程度,能够有利于卷料的持续输送。A storage slide 48 for installing winding rollers 41 is provided on the storage rack 4 near the feed port. Several winding rollers 41 on the upper or lower side of the storage rack 4 near the feed port are rotatably connected to the storage slide 48. The sliding direction of the storage slide 48 on the storage rack 4 is the height direction of the storage rack 4. The storage rack 4 is provided with a lifting drive device 49 for driving the storage slide 48 to slide longitudinally on the storage rack 4. During the continuous feeding process of the discharging device 44, when the coil on the unwinding mechanism 2 is being replaced, the feeding device 43 cannot continue to feed the coil into the storage rack 4. After the storage slide 42 is detected by the induction switch, the lifting drive device 49 can drive the storage slide 48 to slide on the storage rack 4, shortening the distance between the winding roller 41 on the storage rack 4 and the winding roller 41 on the storage slide 48, so that the coil can be continuously released for the continuous operation of the discharging device 44. After the coil is replaced, the feeding speed of the feeding device 43 can be adjusted, and after the lifting drive device 49 drives the storage slide 48 to reset, the feeding speed of the feeding device 43 can be restored to match the discharging speed of the discharging device 44. The storage slide 48 greatly improves the automation of the storage rack 4, which can be conducive to the continuous transportation of the coil.
其中升降驱动装置49可参考使用螺接于储料滑架48上的螺杆和用于带动螺杆转动的电机,螺杆长度方向与储料滑架48的滑移方向保持一致,在电机带动螺杆转动的过程中即可带动储料滑架48在储料架4上滑移。The lifting drive device 49 can refer to the use of a screw rod threaded on the storage slide 48 and a motor for driving the screw rod to rotate. The length direction of the screw rod is consistent with the sliding direction of the storage slide 48. When the motor drives the screw rod to rotate, the storage slide 48 can be driven to slide on the storage rack 4.
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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