CN110273109A - A kind of 450MPa grades of submerged pipeline roll of steel plate and preparation method thereof - Google Patents
A kind of 450MPa grades of submerged pipeline roll of steel plate and preparation method thereof Download PDFInfo
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- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
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Abstract
本发明公开了一种力学性能优异而且成本较低的450MPa级海底管线钢板卷及其制备方法,包括以下重量百分比的化学成分:C:0.040%~0.060%、Si:0.20%~0.40%、Mn:1.40%~1.60%、Nb:0.040%~0.060%、Ti:0.010%~0.030%、Als:0.020~0.040%、S≤0.0020%、P≤0.015%;其余为Fe和不可避免的杂质元素。其含有很低的碳含量,并且具有极低的硫含量和磷含量。在TMCP工艺制度下,调整控制轧制和控制冷却工艺,得到均匀的铁素体+细珠光体组织,材料具有10~12级的晶粒度、1.0级的带状组织、低的非金属夹杂物,使其具有高于450MPa以上的屈服强度、延伸率大于30%,‑20℃下冲击功大于300J,具有良好韧性。
The invention discloses a 450MPa grade submarine pipeline steel plate coil with excellent mechanical properties and low cost and a preparation method thereof, comprising the following chemical components in weight percentage: C: 0.040%-0.060%, Si: 0.20%-0.40%, Mn : 1.40%~1.60%, Nb: 0.040%~0.060%, Ti: 0.010%~0.030%, Als: 0.020~0.040%, S≤0.0020%, P≤0.015%; the rest are Fe and unavoidable impurity elements. It contains very low carbon content and has very low sulfur and phosphorus contents. Under the TMCP process system, the controlled rolling and controlled cooling processes are adjusted to obtain a uniform ferrite + fine pearlite structure. The material has a grain size of 10-12, a band structure of 1.0, and low non-metallic inclusions. It has a yield strength higher than 450MPa, an elongation greater than 30%, and an impact energy greater than 300J at -20°C, with good toughness.
Description
技术领域technical field
本发明属于海底管线钢制备技术领域,具体涉及一种450MPa级海底管线钢板卷及其制备方法。The invention belongs to the technical field of preparation of submarine pipeline steel, and in particular relates to a 450MPa grade submarine pipeline steel coil and a preparation method thereof.
背景技术Background technique
我国海底石油和天然气广泛分布于“东、南、渤、黄”四大海域,随着能源的需求不断增加,对海底油气资源的勘探和开发也进一步加强,“2016~2020”期间国家对海洋油气的勘探开发支持力度进一步加大。同时,2018年国家重大专项“高端装备及新材料”中对深海油气储运及管道开展了重点研究攻关。各种政策等必将促进海底油气开采和海底管道建设和发展。my country's seabed oil and natural gas are widely distributed in the four sea areas of "East, South, Bohai, and Yellow River". With the increasing demand for energy, the exploration and development of seabed oil and gas resources have also been further strengthened. Support for oil and gas exploration and development was further strengthened. At the same time, in the 2018 national major project "High-end Equipment and New Materials", key researches were carried out on deep-sea oil and gas storage and transportation and pipelines. Various policies, etc. will surely promote subsea oil and gas exploration and construction and development of subsea pipelines.
海底管线处于低温、高压、浪涌、涡激、强腐蚀的等恶劣服役环境,海底管线需承受较大的塑性变形和抗压溃性能,要求钢管的横向、纵向力学性能均匀性好,纵向具有较低的屈强比、高的应变硬化指数、高的均匀延伸率等。Submarine pipelines are in harsh service environments such as low temperature, high pressure, surge, vortex induction, and strong corrosion. Submarine pipelines need to withstand large plastic deformation and crush resistance. Lower yield ratio, high strain hardening index, high uniform elongation, etc.
现有技术中,多是通过添加铬、钒、镍等、或者增加钢板卷的厚度来生产 450MPa级海底管线钢板卷,这种钢板卷的生产成本较高,且力学性能不稳定。In the prior art, 450MPa steel plate coils for submarine pipelines are mostly produced by adding chromium, vanadium, nickel, etc., or increasing the thickness of the steel plate coils. The production cost of such steel plate coils is high and the mechanical properties are unstable.
发明内容Contents of the invention
为解决上述技术,本发明提供了一种力学性能优异而且成本较低的450MPa 级海底管线钢板卷及其制备方法。In order to solve the above-mentioned technologies, the present invention provides a 450MPa class submarine pipeline steel coil with excellent mechanical properties and low cost and a preparation method thereof.
本发明采取的技术方案为:The technical scheme that the present invention takes is:
一种450MPa级海底管线钢板卷,包括以下重量百分比的化学成分:C: 0.040%~0.060%、Si:0.20%~0.40%、Mn:1.40%~1.60%、Nb:0.040%~0.060%、 Ti:0.010%~0.030%、Als:0.020~0.040%、S≤0.0020%、P≤0.015%;其余为Fe 和不可避免的杂质元素。A 450MPa class submarine pipeline steel coil, comprising the following chemical components in weight percentage: C: 0.040%-0.060%, Si: 0.20%-0.40%, Mn: 1.40%-1.60%, Nb: 0.040%-0.060%, Ti : 0.010%~0.030%, Als: 0.020~0.040%, S≤0.0020%, P≤0.015%; the rest is Fe and unavoidable impurity elements.
进一步地,优选为包括以下重量百分比的化学成分:C:0.044%~0.051%、 Si:0.24%~0.31%、Mn:1.48%~1.53%、Nb:0.049%~0.056%、Ti:0.014%~0.026%、Als:0.021~0.034%、S≤0.0012%、P≤0.011%;其余为Fe和不可避免的杂质元素。Further, it is preferred to include the following chemical components in weight percentage: C: 0.044% to 0.051%, Si: 0.24% to 0.31%, Mn: 1.48% to 1.53%, Nb: 0.049% to 0.056%, Ti: 0.014% to 0.026%, Als: 0.021~0.034%, S≤0.0012%, P≤0.011%; the rest is Fe and unavoidable impurity elements.
所述450MPa级海底管线钢板卷的金相组织为针状铁素体+珠光体,晶粒度 10.0~12.0级,带状组织≤1.0级。The metallographic structure of the 450MPa submarine pipeline steel coil is acicular ferrite + pearlite, the grain size is 10.0-12.0, and the banded structure is ≤ 1.0.
所述450MPa级海底管线钢板卷的横向力学性能:Rt0.5:503~520MPa, Rm:607~623MPa,A50:37.5%~42.5%;纵向力学性能:Rt0.5:481~489MPa, Rm:593~605MPa,A50:39%~42%;-20℃下横纵向冲击功均大于300J。The transverse mechanical properties of the 450MPa class submarine pipeline steel coil: Rt0.5: 503-520MPa, Rm: 607-623MPa, A50 : 37.5%-42.5%; longitudinal mechanical properties: Rt0.5: 481-489MPa, Rm: 593~605MPa, A 50 : 39%~42%; both transverse and longitudinal impact energy at -20°C are greater than 300J.
本发明还提供了所述450MPa级海底管线钢板卷的制备方法,所述制备方法包括以下步骤:铁水预处理、转炉顶底复合吹炼、合金微调、LF和RH炉精炼、板坯连铸、加热、2机架粗轧+7机架精轧、层流冷却、卷取。The present invention also provides a preparation method for the 450MPa-grade submarine pipeline steel coil, the preparation method comprising the following steps: pretreatment of molten iron, compound blowing at the top and bottom of the converter, alloy fine-tuning, refining in LF and RH furnaces, continuous casting of slabs, Heating, 2-stand rough rolling + 7-stand finish rolling, laminar cooling, coiling.
进一步地,铁水预处理:控制脱硫后的铁水[S]≤0.0020%,后扒渣亮面≥70%。Further, molten iron pretreatment: control the molten iron [S] after desulfurization to ≤0.0020%, and the bright surface after slag removal ≥70%.
转炉冶炼终点控制:[C]≤0.035%、[P]≤0.010%,[S]≤0.0100%;出钢过程加入大部分合金使钢水成分达到或接近内控下限;做好挡渣操作,防止下渣回磷。End point control of converter smelting: [C] ≤ 0.035%, [P] ≤ 0.010%, [S] ≤ 0.0100%; most alloys are added during the tapping process to make the composition of molten steel reach or approach the lower limit of internal control; do a good job of slag blocking operation to prevent falling Slag back to phosphorus.
LF炉精炼:钢包顶渣充分还原,终点[S]≤0.0020%,调成分至目标值或接近目标值。Refining in LF furnace: Ladle top slag is fully reduced, the end point [S]≤0.0020%, and the content is adjusted to the target value or close to the target value.
RH炉精炼:调整所有成分至目标值;真空处理使钢水[H]≤1.5ppm。Refining in RH furnace: adjust all components to the target value; vacuum treatment to make molten steel [H]≤1.5ppm.
所述板坯连铸工艺中,钢水镇静时间不小于20min,塞棒吹氩4~6NL/min,恒拉速操作,液面波动范围控制在±3mm,最终浇铸成厚度为230mm的铸坯。In the slab continuous casting process, the quenching time of molten steel is not less than 20 minutes, the stopper is blown with argon at 4-6 NL/min, the casting speed is constant, the fluctuation range of the liquid level is controlled within ± 3 mm, and finally a slab with a thickness of 230 mm is cast.
所述板坯连铸步骤后还包括铸坯缓冷步骤,铸坯堆垛缓冷48小时以上,优选为50~55h。After the step of continuous casting of slabs, a step of slow cooling of cast slabs is also included, and the step of slow cooling of cast slabs is stacked for more than 48 hours, preferably 50-55 hours.
所述加热步骤中,加热温度控制在1170~1210℃,均热段保温时间不小于 60min。In the heating step, the heating temperature is controlled at 1170-1210°C, and the soaking time is not less than 60 minutes.
所述2机架粗轧+7机架精轧步骤中,粗轧轧制温度控制在1000~1060℃,精轧轧制温度控制在900~1000℃,精轧阶段采用7架四辊CVC轧机进行连轧,累计变形量≥60%,终轧温度控制在830~870℃。In the 2-stand rough rolling + 7-stand finish rolling step, the rough rolling temperature is controlled at 1000-1060°C, the finish rolling temperature is controlled at 900-1000°C, and 7 four-roll CVC mills are used in the finish rolling stage Continuous rolling is carried out, the cumulative deformation is ≥60%, and the final rolling temperature is controlled at 830-870°C.
所述层流冷却方式为后段层流冷却,冷却速度控制在20~30℃/s,控制冷却后的钢板卷取温度在500~600℃,卷取后空冷至室温。The laminar cooling method is post laminar cooling, the cooling rate is controlled at 20-30°C/s, the coiling temperature of the cooled steel plate is controlled at 500-600°C, and air-cooled to room temperature after coiling.
进一步地,所述卷取温度优选为558~572℃。Further, the coiling temperature is preferably 558-572°C.
本发明在成分设计上主要采用超低C、低Si、低P、低S,C:0.04%~0.06%是保证强度的必要元素,为了保证强度,C含量必须保证下限为0.04%,但C 含量增加,材料的韧性、焊接性和抗腐蚀性能均会下降,因此,上限设为0.06%。 Mn是保证强度的有效元素,但易偏析,含量过高会影响韧性和抗腐蚀性,因此本发明认为Mn含量控制在1.40%~1.60%。P、S为钢中有害杂质元素,会诱发偏析,增大材料脆性,因此,其含量越低越好。The present invention mainly adopts ultra-low C, low Si, low P, and low S in composition design. C: 0.04% to 0.06% is a necessary element to ensure strength. In order to ensure strength, the lower limit of C content must be guaranteed to be 0.04%, but C As the content increases, the toughness, weldability and corrosion resistance of the material will all decrease, so the upper limit is set at 0.06%. Mn is an effective element to ensure strength, but it is easy to segregate, and if the content is too high, it will affect the toughness and corrosion resistance. Therefore, the present invention considers that the content of Mn should be controlled at 1.40%-1.60%. P and S are harmful impurity elements in steel, which will induce segregation and increase the brittleness of the material. Therefore, the lower the content, the better.
本发明优选的Nb含量为0.040%~0.060%,优选为0.049~0.056%,加入Nb 可以显著提高钢板的再结晶温度,扩大非再结晶区温度范围,从而可以实现高温轧制,降低轧机负荷;同时,Nb还可以与钢中的C、N形成Nb(C、N)析出物,从而提高强度,过低的Nb则达不到预期的强度目标,过高的Nb则会带来成本的大幅增加。The preferred Nb content of the present invention is 0.040% to 0.060%, preferably 0.049 to 0.056%. The addition of Nb can significantly increase the recrystallization temperature of the steel plate and expand the temperature range of the non-recrystallization zone, thereby enabling high temperature rolling and reducing the load on the rolling mill; At the same time, Nb can also form Nb (C, N) precipitates with C and N in the steel, thereby increasing the strength. If the Nb is too low, the expected strength target will not be achieved, and if the Nb is too high, the cost will be greatly increased. Increase.
本发明优选的Ti含量为0.010%~0.030%,优选为0.014~0.026%,加入Ti,可以细化晶粒,同时提高钢的强韧性能,并且Ti有利于焊接时对热影响区的晶粒控制,改善焊接热影响区的韧性。The preferred Ti content of the present invention is 0.010% to 0.030%, preferably 0.014 to 0.026%. Adding Ti can refine the grains and improve the toughness of the steel, and Ti is beneficial to the grains in the heat-affected zone during welding. Control and improve the toughness of the heat-affected zone of the weld.
本发明的AlS含量为0.020~0.040%,优选为0.021~0.034%,主要起脱氧作用,减少钢中的氧含量,同时形成AlN,细化晶粒。The content of AlS in the present invention is 0.020-0.040%, preferably 0.021-0.034%, mainly plays a role of deoxidation, reduces the oxygen content in the steel, forms AlN at the same time, and refines the crystal grains.
本发明在热轧工艺设计上,加热温度控制在1170~1210℃,均热段保温时间不小于60min,其主要目的是保证材料完全奥氏体化,使合金元素充分固溶,同时又能抑制奥氏体晶粒的过分长大。In the hot rolling process design of the present invention, the heating temperature is controlled at 1170-1210°C, and the soaking section holding time is not less than 60min. Excessive growth of austenite grains.
然后采用两阶段轧制,第一阶段是再结晶区域轧制,轧制温度控制在 1000~1060℃,通过反复变形和再结晶,使奥氏体晶粒显著细化,第二阶段是在未再结晶区域轧制,精轧温度控制在900~1000℃,是形变和相变同时进行的阶段,在这阶段中奥氏体晶粒被伸长,同时产生滑移带,奥氏体晶界的增加和滑移带出现为铁素体形核提供了有利条件,进而得到细晶粒铁素体。Then two-stage rolling is adopted. The first stage is rolling in the recrystallization zone. The rolling temperature is controlled at 1000-1060°C. Through repeated deformation and recrystallization, the austenite grains are significantly refined. Rolling in the recrystallization zone, the finish rolling temperature is controlled at 900-1000 ° C, is the stage of deformation and phase transformation at the same time, in this stage, the austenite grains are elongated, and slip bands and austenite grain boundaries are produced at the same time The increase and the appearance of slip bands provide favorable conditions for ferrite nucleation, and then fine-grained ferrite is obtained.
对于厚壁的海底管线钢,宜采用较大的冷却速度,但终冷温度不宜过低,以防止岛状马氏体出现。为此设定轧后快速冷却,冷却速度20~30℃/s,冷却至 500~600℃,进行卷取,这样可以减少先共析铁素体和珠光体的析出,使奥氏体组织能够有充分的空间析出针状铁素体组织。For thick-walled submarine pipeline steel, a higher cooling rate should be adopted, but the final cooling temperature should not be too low to prevent the appearance of island martensite. For this reason, the rapid cooling after rolling is set, the cooling rate is 20-30°C/s, cooled to 500-600°C, and coiled, which can reduce the precipitation of pro-eutectoid ferrite and pearlite, and make the austenite structure There is sufficient space for precipitation of acicular ferrite structure.
本发明公开的是一种力学性能优异而且成本较低的海底管线钢板卷,其含有很低的碳含量,并且具有极低的硫含量和磷含量。在TMCP工艺制度下,调整控制轧制和控制冷却工艺,得到均匀的针状铁素体+珠光体组织,材料具有 10~12级的晶粒度、1.0级的带状组织、低的非金属夹杂物,使其具有高于450MPa 以上的屈服强度、延伸率大于30%,-20℃下冲击功大于300J,具有良好韧性。The invention discloses a seabed pipeline steel coil with excellent mechanical properties and low cost, which contains very low carbon content, and has extremely low sulfur content and phosphorus content. Under the TMCP process system, the controlled rolling and controlled cooling processes are adjusted to obtain a uniform acicular ferrite + pearlite structure. The material has a grain size of 10-12, a band structure of 1.0, and a low non-metallic structure. Inclusions make it have a yield strength higher than 450MPa, elongation greater than 30%, impact energy greater than 300J at -20°C, and good toughness.
附图说明Description of drawings
图1为本发明实施例1中的海底管线钢板卷的金相组织图。Fig. 1 is a metallographic structure diagram of a steel plate coil for a submarine pipeline in Example 1 of the present invention.
具体实施方式Detailed ways
下面结合实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with examples.
按照本发明提供的化学成分要求,采用铁水预处理→转炉炼钢→合金微调站→LF炉外精炼→连铸工艺冶炼。经过LF炉外精炼后,钢中化学成分满足重量百分比(wt%):C:0.040%~0.060%、Si:0.20%~0.40%、Mn:1.40%~1.60%、 Nb:0.040%~0.060%、Ti:0.010%~0.030%、Als:0.020~0.040%、S≤0.0020%、 P≤0.015%,其余为Fe和不可避免的杂质元素。连铸全过程进行保护浇铸。According to the chemical composition requirements provided by the present invention, molten iron pretreatment→converter steelmaking→alloy fine-tuning station→LF refining outside furnace→continuous casting process is adopted for smelting. After refining outside the LF furnace, the chemical composition in the steel meets the weight percentage (wt%): C: 0.040% ~ 0.060%, Si: 0.20% ~ 0.40%, Mn: 1.40% ~ 1.60%, Nb: 0.040% ~ 0.060% , Ti: 0.010% to 0.030%, Als: 0.020 to 0.040%, S≤0.0020%, P≤0.015%, and the rest are Fe and unavoidable impurity elements. The whole process of continuous casting is protected casting.
本发明各实施例和比较例的化学成分如表1所示。成分检测根据GB/T4336 《碳素钢和中低合金钢火花源原子发射光谱分析方法(常规法)》进行。The chemical composition of each embodiment of the present invention and comparative example is shown in Table 1. Composition detection is carried out according to GB/T4336 "Carbon Steel and Medium and Low Alloy Steel Spark Source Atomic Emission Spectroscopic Analysis Method (conventional method)".
表1本发明各实施例的化学成分The chemical composition of each embodiment of the present invention in table 1
轧制工序采用板坯加热至1160~1200℃→高压水除鳞→2机架粗轧→7机架精轧→层流冷却→卷取,主要轧制工艺参数及试验钢的拉伸力学性能如表2、表 3所示。The rolling process adopts slab heating to 1160~1200℃→high pressure water descaling→2-stand rough rolling→7-stand finish rolling→laminar cooling→coiling, main rolling process parameters and tensile mechanical properties of test steel As shown in Table 2 and Table 3.
表2主要工艺参数Table 2 main process parameters
表3力学性能Table 3 mechanical properties
本发明试验钢的夏比V型冲击功检验结果如表4所示。The test results of the Charpy V-type impact energy of the test steel of the present invention are shown in Table 4.
表4本发明试验钢的冲击功The energy of impact of table 4 test steel of the present invention
本发明试验钢的非金属夹杂物检验结果如表5所示。The inspection results of non-metallic inclusions in the test steel of the present invention are shown in Table 5.
表5本发明试验钢的非金属夹杂物Table 5 The non-metallic inclusions of test steel of the present invention
综上所述,按本发明钢种化学成分设计范围及轧制工艺控制技术所得实施例钢的性能显著优于比较例:其横向力学性能:Rt0.5:503~520MPa,Rm:607~ 623MPa,A50:37.5%~42.5%;纵向力学性能:Rt0.5:481~489MPa,Rm:593~ 605MPa,A50:39%~42%;-20℃下横纵向冲击功均大于300J;成品的力学性能稳定,晶粒度为10~12级,带状组织≤1.0级。In summary, according to the design range of steel chemical composition and rolling process control technology of the present invention, the performance of the steel in the example is significantly better than that in the comparative example: its transverse mechanical properties: Rt0.5: 503-520MPa, Rm: 607-623MPa , A 50 : 37.5%~42.5%; Longitudinal mechanical properties: Rt0.5: 481~489MPa, Rm: 593~605MPa, A 50 : 39%~42%; Transverse and longitudinal impact energy at -20°C is greater than 300J; finished product The mechanical properties are stable, the grain size is 10-12 grades, and the banded structure is ≤1.0 grade.
上述参照实施例对一种450MPa级海底管线钢板卷及其制备方法进行的详细描述,是说明性的而不是限定性的,可按照所限定范围列举出若干个实施例,因此在不脱离本发明总体构思下的变化和修改,应属本发明的保护范围之内。The above detailed description of a 450MPa class submarine pipeline steel coil and its preparation method with reference to the above examples is illustrative rather than restrictive, and several examples can be listed according to the limited scope, so without departing from the present invention Changes and modifications under the general concept should fall within the protection scope of the present invention.
Claims (10)
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Application publication date: 20190924 |