CN110289115B - High-strength silicone rubber-based flexible neutron shielding material and preparation method thereof - Google Patents
High-strength silicone rubber-based flexible neutron shielding material and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种高强型硅橡胶基柔性中子屏蔽材料及其制备方法,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物128~174份、羟基硅油复合物20~30份、长纤型碳纤维20~40份。本发明以硅橡胶为基体,将经处理后的功能化硼化物均匀分散其中,压延成片后再与处理后的长纤型碳纤维层压成型,再经γ辐射交联,即可获得一种具有性能优异的高强型硅橡胶基柔性辐射屏蔽材料;该柔性材料不仅具有优异的中子屏蔽效果,同时具有优异的力学强度、耐热性能,且可根据实际使用场景进行任意形态的剪裁。The invention discloses a high-strength silicone rubber-based flexible neutron shielding material and a preparation method thereof. In parts by weight, the formula comprises: 100 parts of silicone rubber base material, 128-174 parts of functionalized boride, and hydroxyl silicone oil compound 20 to 30 parts, 20 to 40 parts of long fiber carbon fiber. In the present invention, silicone rubber is used as the matrix, and the treated functionalized boride is uniformly dispersed therein, rolled into a sheet, laminated with the treated long-fiber carbon fiber, and then cross-linked by gamma radiation to obtain a High-strength silicone rubber-based flexible radiation shielding material with excellent performance; the flexible material not only has excellent neutron shielding effect, but also has excellent mechanical strength and heat resistance, and can be tailored in any shape according to the actual use scene.
Description
技术领域technical field
本发明属于特种橡胶材料及其先进复合材料技术领域,具体涉及一种高强型硅橡胶基柔性中子屏蔽材料及其制备方法。The invention belongs to the technical field of special rubber materials and advanced composite materials thereof, and particularly relates to a high-strength silicone rubber-based flexible neutron shielding material and a preparation method thereof.
背景技术Background technique
混凝土、防辐射有机玻璃(Singh V P,Bandiger N M,Chanthima N,Evaluationof gamma-ray exposure buildup factors and neutron shielding for bismuthborosilicate glasses,Radiation Physics and Chemistry,2014,98(1):14-21)、铅硼聚乙烯(Zhang S J,Cao X B,Luan Y Q,Preparation and properties of smart thermalcontrol and radiation protection materials for multi-functional structure ofsmall spacecraft,J Mater Sci Technol,2011,27(10):879-884)、金属基含硼材料(武高辉,姜龙涛,徐中国.一种中子吸收材料的制备方法.CN105200274A,2015.王文先,陈洪胜,黄哲远.一种铜基中子吸收材料的制备方法.CN 105950897A.2016.)等,均具有很好的中子屏蔽性能,但由于均没有良好的柔韧性,因而难以满足实际场景中形态复杂的核设施/设备部件外围以及接口间隙、轨道狭缝等部位防护对于柔软辐射防护材料的特殊需求。Concrete, radiation-proof plexiglass (Singh VP, Bandiger N M, Chanthima N, Evaluation of gamma-ray exposure buildup factors and neutron shielding for bismuthborosilicate glasses, Radiation Physics and Chemistry, 2014, 98(1): 14-21), lead boron poly Ethylene (Zhang S J, Cao X B, Luan Y Q, Preparation and properties of smart thermalcontrol and radiation protection materials for multi-functional structure of small spacecraft, J Mater Sci Technol, 2011, 27(10):879-884), metal-based boron-containing materials Materials (Wu Gaohui, Jiang Longtao, Xu Zhonghua. A preparation method of a neutron absorption material. CN105200274A, 2015. Wang Wenxian, Chen Hongsheng, Huang Zheyuan. A preparation method of a copper-based neutron absorption material. CN 105950897A.2016.), etc., all It has good neutron shielding performance, but due to the lack of good flexibility, it is difficult to meet the special requirements of soft radiation protection materials for the protection of complex shapes in the periphery of nuclear facilities/equipment components, as well as interface gaps, track slits and other parts. need.
近年来,柔性屏蔽材料已见报道(Chai H,Tang X B,Ni M X.Preparation andproperties of flexible flame-retardant neutron shielding material based onmethyl vinyl silicone rubber,Journal of Nuclear Materials,2015,464:210-215.程志毓,邱永福,常学义.一种柔性低氢中子屏蔽材料及其制备方法.CN108250557A,2018.陈飞达,张云,陈托.一种柔性氧化石墨烯水凝胶中子辐射屏蔽材料及其制备方法.CN107887046A,2018.),但其力学强度普遍较低(康兴川,郭振涛,矫阳.一种防热中子辐射屏蔽材料及其制备方法.CN102708937A,2012.),最大仅为3.43MPa,且其所使用的催化剂会在长期使用过程中释放而对周遭环境或部件造成潜在安全风险和一定的腐蚀危害。作为屏蔽中子用材料,其服役环境除辐射外常伴有较高温度和机械承载,这就需要材料本身还必须兼有良好的耐热性能和力学强度,同时材料本身也需要有一定的洁净性,以避免在使用过程中因释放物质而对周遭环境或部件形成潜在安全风险或腐蚀危害。此外,提升材料单位厚度的屏蔽效率也是发展的必然趋势。因此,研究既具有优异的中子屏蔽效果,又兼具有优异的力学强度、耐热性能,同时环境友好的新型柔性中子屏蔽材料,具有十分积极的意义。In recent years, flexible shielding materials have been reported (Chai H, Tang X B, Ni M X. Preparation and properties of flexible flame-retardant neutron shielding material based on methyl vinyl silicone rubber, Journal of Nuclear Materials, 2015, 464:210-215. Cheng Zhiyu , Qiu Yongfu, Chang Xueyi. A flexible low hydrogen neutron shielding material and its preparation method. CN108250557A, 2018. Chen Feida, Zhang Yun, Chen Tuo. A flexible graphene oxide hydrogel neutron radiation shielding material and its preparation method. Preparation method. CN107887046A, 2018.), but its mechanical strength is generally low (Kang Xingchuan, Guo Zhentao, Jiao Yang. A thermal neutron radiation shielding material and its preparation method. CN102708937A, 2012.), the maximum is only 3.43MPa, In addition, the catalyst used will be released during long-term use, causing potential safety risks and certain corrosion hazards to the surrounding environment or components. As a material for shielding neutrons, its service environment is often accompanied by high temperature and mechanical load in addition to radiation. This requires the material itself to have both good heat resistance and mechanical strength. At the same time, the material itself also needs to have a certain degree of cleanliness. to avoid potential safety risks or corrosion hazards to the surrounding environment or components due to the release of substances during use. In addition, improving the shielding efficiency of the material unit thickness is also an inevitable trend of development. Therefore, it is of great significance to research new flexible neutron shielding materials that not only have excellent neutron shielding effect, but also have excellent mechanical strength and heat resistance, and are also environmentally friendly.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是解决至少上述问题和/或缺陷,并提供至少后面将说明的优点。SUMMARY OF THE INVENTION An object of the present invention is to address at least the above-mentioned problems and/or disadvantages and to provide at least the advantages that will be described hereinafter.
为了实现根据本发明的这些目的和其它优点,提供了一种高强型硅橡胶基柔性中子屏蔽材料,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物128~174份、羟基硅油复合物20~30份、长纤型碳纤维20~40份。In order to achieve these objects and other advantages according to the present invention, a high-strength silicone rubber-based flexible neutron shielding material is provided. In parts by weight, the formula includes: 100 parts of silicone rubber base material, 128-174 parts of functionalized boride parts, 20-30 parts of hydroxyl silicone oil compound, and 20-40 parts of long fiber carbon fiber.
优选的是,所述硅橡胶基料为质量比为45~50:5~6的硅橡胶生胶与白炭黑的混合物,使用前需充分捏合。Preferably, the silicone rubber base material is a mixture of raw silicone rubber and silica with a mass ratio of 45-50:5-6, which needs to be fully kneaded before use.
优选的是,所述硅橡胶生胶为甲基乙烯基硅橡胶生胶或苯基含量为4~7%的苯基硅橡胶生胶。Preferably, the raw silicone rubber is methyl vinyl silicone rubber or phenyl silicone rubber with a phenyl content of 4-7%.
优选的是,所述功能化硼化物为质量比为60~75:4~25的氮化硼与硼单质的混合物。Preferably, the functionalized boride is a mixture of boron nitride and simple boron with a mass ratio of 60-75:4-25.
优选的是,所述氮化硼为质量比为1~3:1~3的六方氮化硼与立方氮化硼的混合物;所述功能化硼化物的制备过程为:先将六方氮化硼与立方氮化硼搅拌混合,再加入硼单质,充分研磨,然后烘焙干燥;所述六方氮化硼、立方氮化硼与硼单质的纯度均不低于99%。Preferably, the boron nitride is a mixture of hexagonal boron nitride and cubic boron nitride with a mass ratio of 1-3:1-3; the preparation process of the functionalized boron compound is as follows: Stir and mix with cubic boron nitride, then add elemental boron, fully grind, and then bake and dry; the purity of the hexagonal boron nitride, cubic boron nitride and elemental boron is not less than 99%.
优选的是,所述羟基硅油复合物为质量比为9~13:1~2的低分子量羟基硅油与三羟甲基丙烷三甲基丙烯酸酯的混合物,作为复合型功能剂,用于提升硼化物与硅橡胶的界面融合性,使用前需将羟基硅油复合物置于真空干燥箱内在室温及1~10kPa的条件下处理10~12h;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚。Preferably, the hydroxysilicone oil compound is a mixture of low molecular weight hydroxysilicone oil and trimethylolpropane trimethacrylate with a mass ratio of 9-13:1-2, as a composite functional agent for improving boron To improve the interfacial fusion between the compound and the silicone rubber, the hydroxyl silicone oil compound should be placed in a vacuum drying oven for 10 to 12 hours at room temperature and under the conditions of 1 to 10 kPa; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether.
优选的是,所述长纤型碳纤维为商品型碳纤维的任意一种,使用前将两层单向型碳纤维正交铺设叠合或者编织成孔隙间距为0.1~0.4mm的织物或者直接使用类似的商品型织物,之后用含有羟基硅油复合物质量浓度为5~10%的有机溶液进行充分浸渍后干燥。Preferably, the long-fiber carbon fiber is any one of commercial carbon fibers. Before use, two layers of unidirectional carbon fibers are orthogonally laid and superimposed or woven into a fabric with a pore spacing of 0.1-0.4 mm, or directly use similar Commercial fabrics are then fully impregnated with an organic solution containing a 5-10% mass concentration of hydroxy silicone oil complex and then dried.
优选的是,所述商品型碳纤维为聚丙烯腈基碳纤维、沥青基碳纤维、粘胶基碳纤维、酚醛基碳纤维中的任意一种。Preferably, the commercial carbon fiber is any one of polyacrylonitrile-based carbon fiber, pitch-based carbon fiber, viscose-based carbon fiber, and phenolic-based carbon fiber.
本发明还提供一种高强型硅橡胶基柔性中子屏蔽材料的制备方法,包括以下步骤:The present invention also provides a preparation method of a high-strength silicone rubber-based flexible neutron shielding material, comprising the following steps:
步骤一、取45~50份的甲基乙烯基硅橡胶或苯基含量为4~7%的苯基硅橡胶生胶置入双棍开炼机中,40~60℃下,加入5~6份白炭黑,开炼捏合8~10min,得到硅橡胶基料,待用;Step 1. Take 45-50 parts of methyl vinyl silicone rubber or phenyl silicone rubber raw rubber with a phenyl content of 4-7% and put it into a double-bar open mill. At 40-60 ° C, add 5-6 Parts of white carbon black, kneaded for 8-10 minutes, to obtain silicone rubber base material, ready to use;
步骤二、取质量比为1~3:1~3的六方氮化硼与立方氮化硼,搅拌混合后,加入与其总质量比为60~75:4~25的硼单质,研磨8~15min,然后置于80~110℃下烘焙2~4h,得到功能化硼化物,待用;Step 2: Take hexagonal boron nitride and cubic boron nitride with a mass ratio of 1-3:1-3, stir and mix, add boron element with a total mass ratio of 60-75:4-25, and grind for 8-15 minutes , and then baked at 80~110℃ for 2~4h to obtain functionalized boride, which is ready for use;
步骤三、取质量比为9~13:1~2的低分子量羟基硅油与三羟甲基丙烷三甲基丙烯酸酯,震荡搅拌5~10min,然后置于真空干燥箱内室温及1~10kPa的条件下处理10~12h,得到羟基硅油复合物,待用;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚;Step 3, take low molecular weight hydroxy silicone oil and trimethylolpropane trimethacrylate with a mass ratio of 9~13:1~2, shake and stir for 5~10min, then place in a vacuum drying box at room temperature and 1~10kPa Under the condition of treatment for 10 to 12 hours, a hydroxysilicone oil compound is obtained, which is ready for use; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether;
步骤四、将20~40份单向型碳纤维事先铺设成两层正交叠合或者是编制成织物或直接购置的碳纤维织物浸入到20~40份含有羟基硅油复合物质量浓度为5~10%的乙醇溶液中,浸泡12~16h后,70~80℃干燥4~8h,得到处理好的长纤型碳纤维,待用;Step 4. Pre-lay 20-40 parts of unidirectional carbon fibers into two layers of orthogonally stacked or woven into fabrics or directly purchased carbon fiber fabrics and immerse them into 20-40 parts of the compound containing hydroxyl silicone oil with a mass concentration of 5-10%. After soaking for 12-16 hours in the ethanol solution of carbon dioxide, and drying at 70-80°C for 4-8 hours, the treated long-fiber carbon fiber is obtained, which is ready for use;
步骤五、按重量份,取硅橡胶基料50份置入双棍开炼机中,40~60℃下,开炼3~5min,依次加入功能化硼化物64~87份、羟基硅油复合物9~14份,继续混炼10~15min,将混炼得到的物料置于模具中,在压力100~150kg.cm-2和温度40~60℃的条件下,压延制成单层厚度为0.5~2.0mm的橡胶薄片;然后将事先处理好的长纤型碳纤维夹于采用同样条件压制好的两层橡胶薄片之间,再次置于模具中在同样的压力和温度下进行压延,制备成厚度约1.0~4.0mm的片材;将片材塑封后,置于γ射线辐照场中,使其总吸收剂量保持30~80kGy进行辐射交联,完成辐照后,拆除塑封,即得高强型硅橡胶基柔性中子屏蔽材料。Step 5. By weight, take 50 parts of the silicone rubber base material and put it into a double-bar open mill, at 40 to 60 ° C, open for 3 to 5 minutes, and sequentially add 64 to 87 parts of functionalized boron compound and hydroxy silicone oil compound. 9 to 14 parts, continue to mix for 10 to 15 minutes, place the material obtained by mixing in a mold, and roll it to a single layer thickness of 0.5 under the conditions of a pressure of 100 to 150 kg.cm -2 and a temperature of 40 to 60 °C. ~2.0mm rubber sheet; then sandwich the pre-treated long-fiber carbon fiber between two layers of rubber sheets that have been pressed under the same conditions, and place it in the mold again for calendering under the same pressure and temperature to prepare a thickness of Sheets of about 1.0-4.0mm; after plastic-sealing the sheet, place it in a γ-ray irradiation field to keep the total absorbed dose at 30-80kGy for radiation cross-linking. After irradiation, remove the plastic seal to obtain a high-strength type Silicone rubber based flexible neutron shielding material.
优选的是,所述步骤五中,置于γ射线辐照场中,放置位置选用100~300Gy.min-1的吸收剂量率。Preferably, in the fifth step, the device is placed in a γ-ray irradiation field, and the placement position is selected with an absorbed dose rate of 100-300 Gy.min -1 .
本发明至少包括以下有益效果:The present invention includes at least the following beneficial effects:
(1)本发明以硅橡胶为基体,将经处理后的功能化硼化物均匀分散其中,压延成片后再与处理后的长纤型碳纤维层压成型,再经γ辐射交联,即可获得一种具有性能优异的高强型硅橡胶基柔性辐射屏蔽材料;该柔性材料不仅具有优异的中子屏蔽效果,同时具有优异的力学强度、耐热性能,且可根据实际使用场景进行任意形态的剪裁。(1) The present invention uses silicone rubber as a matrix, uniformly disperses the treated functionalized boride in it, calenders it into a sheet, and then laminates it with the treated long-fiber carbon fiber, and then cross-links it by gamma radiation. A high-strength silicone rubber-based flexible radiation shielding material with excellent performance is obtained; the flexible material not only has excellent neutron shielding effect, but also has excellent mechanical strength and heat resistance, and can be arbitrarily shaped according to the actual use scene. clipping.
(2)本发明的制备方法中,采用一次性完成辐射交联,吸收剂量率不受限制,兼顾时效的情况下,样品放置位置选用100~300Gy.min-1的吸收剂量率。同时,由于本发明采用的是辐射法制备,无需使用催化剂,因此得到的制品无异味,不会释放可能对周遭环境或部件造成潜在安全风险或腐蚀危害的物质,具有很好的环境友好性。(2) In the preparation method of the present invention, radiation crosslinking is completed at one time, the absorbed dose rate is not limited, and the absorbed dose rate of 100-300 Gy.min -1 is selected for the sample placement position under consideration of aging. At the same time, since the present invention adopts the radiation method to prepare without using catalyst, the obtained product has no peculiar smell, does not release substances that may cause potential safety risks or corrosion hazards to the surrounding environment or components, and has good environmental friendliness.
(3)本发明所采用的硅橡胶生胶为甲基乙烯基硅橡胶生胶或苯基含量适中的苯基硅橡胶生胶,其成品的永久形变低于6.0%,因此材料还比较适宜作为垂直型接口、缝隙或孔道的长期填塞物。(3) The silicone rubber raw rubber used in the present invention is methyl vinyl silicone rubber raw rubber or phenyl silicone rubber raw rubber with moderate phenyl content, and the permanent deformation of the finished product is lower than 6.0%, so the material is also suitable as Long term filler for vertical joints, crevices or channels.
(4)本发明制备过程中,使用经预处理的功能化硼化物作为中子吸收剂,成品材料具有较好的力学强度和耐温特性,其拉伸强度最高可达34.36MPa,撕裂强度可达104.36kN.m-1,热分解起始温度远远高于350℃。(4) In the preparation process of the present invention, the pretreated functionalized boride is used as the neutron absorber, and the finished material has good mechanical strength and temperature resistance characteristics, and its tensile strength can reach up to 34.36MPa, and the tear strength It can reach 104.36kN.m -1 , and the initial temperature of thermal decomposition is much higher than 350℃.
(5)本发明通过控制羟基硅油复合物调配及引入次序,使得制得的成品具有一定的粘性,多数情况下无需借助于额外的加固手段即可方便地贴附于设备或装置外围,在实际应用过程中还采用多层薄片叠加的形式达到更高要求的屏蔽效目的。通过对波长为1.59×10-10m的中子进行屏蔽效果测试发现,在材料厚度不足4mm的情况下其中子屏蔽效果即高于99%,达到了发明的预期目的。(5) The present invention controls the preparation and introduction sequence of the hydroxy silicone oil compound, so that the finished product has a certain viscosity. In the application process, the form of stacking of multi-layer sheets is also used to achieve higher requirements for shielding effectiveness. By testing the shielding effect of neutrons with a wavelength of 1.59×10 -10 m, it is found that the shielding effect of neutrons is higher than 99% when the thickness of the material is less than 4 mm, which achieves the intended purpose of the invention.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
具体实施方式:Detailed ways:
下面结合实施例对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the embodiments, so that those skilled in the art can implement according to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
实施例1:Example 1:
一种高强型硅橡胶基柔性中子屏蔽材料,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物128份、羟基硅油复合物20份、长纤型碳纤维20份;A high-strength silicone rubber-based flexible neutron shielding material, in parts by weight, its formula includes: 100 parts of silicone rubber base material, 128 parts of functionalized boride, 20 parts of hydroxyl silicone oil compound, and 20 parts of long-fiber carbon fiber;
该高强型硅橡胶基柔性中子屏蔽材料的制备方法包括以下步骤:The preparation method of the high-strength silicone rubber-based flexible neutron shielding material includes the following steps:
步骤一、按重量份,取100份的苯基含量为4%的苯基硅橡胶生胶置入双棍开炼机中,50℃下,加入10份白炭黑,开炼捏合10min,得到硅橡胶基料,待用;Step 1. By weight, take 100 parts of phenyl silicone rubber raw rubber with a phenyl content of 4%, put it into a double-roller mill, add 10 parts of white carbon black at 50° C., and knead it for 10 minutes to obtain Silicone rubber base, ready to use;
步骤二、取质量比为1:1的六方氮化硼与立方氮化硼,共计120份,搅拌混合后,加入8份的硼单质,研磨8min,然后置于110℃下烘焙2h,得到功能化硼化物,待用;Step 2: Take hexagonal boron nitride and cubic boron nitride with a mass ratio of 1:1, a total of 120 parts, after stirring and mixing, add 8 parts of boron element, grind for 8 minutes, and then bake at 110 ° C for 2 hours to obtain the function Boride, ready for use;
步骤三、取18份低分子量羟基硅油与2份三羟甲基丙烷三甲基丙烯酸酯,震荡搅拌5min,然后置于真空干燥箱内室温及1kPa的条件下处理10h,得到羟基硅油复合物,待用;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚;Step 3: Take 18 parts of low molecular weight hydroxysilicone oil and 2 parts of trimethylolpropane trimethacrylate, shake and stir for 5min, then place in a vacuum drying oven for 10h at room temperature and 1kPa, to obtain a hydroxysilicone oil compound, Standby; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether;
步骤四、将20份单向型碳纤维事先铺设成两层正交叠合浸入到20份含有羟基硅油复合物质量浓度为10%的乙醇溶液中,浸泡16h后,70℃干燥6h,得到处理好的长纤型碳纤维,待用;Step 4: Lay 20 parts of unidirectional carbon fibers in advance into two layers and immerse them in 20 parts of an ethanol solution containing a hydroxyl silicone oil compound with a mass concentration of 10%. After soaking for 16 hours, dry at 70°C for 6 hours to obtain a well-treated product. long-fiber carbon fiber, ready for use;
步骤五、按重量份,取硅橡胶基料50份置入双棍开炼机中,40℃下,开炼5min,依次加入功能化硼化物64份、羟基硅油复合物9份,继续混炼10min,将经混炼得到的物料置于模具中,在压力100kg.cm-2和温度40℃的条件下,压延制成单层厚度为0.60mm的橡胶薄片,然后将事先处理好的长纤型碳纤维夹于采用同样条件压制好的两层橡胶薄片之间,再次置于模具中在同样的压力和温度下进行压延,制备成厚度约1.20mm的片材;将片材塑封后,置于γ射线辐照场中,放置位置选用200Gy.min-1的吸收剂量率,使其总吸收剂量保持80kGy进行辐射交联;完成辐照后,拆除塑封,即得高强型硅橡胶基柔性中子屏蔽材料;Step 5. By weight, take 50 parts of the silicone rubber base material and put it into a double-bar open mill, at 40 ° C, open for 5 minutes, add 64 parts of functionalized boron compound and 9 parts of hydroxy silicone oil compound in turn, and continue to mix For 10 minutes, the material obtained by mixing was placed in a mold, and under the conditions of a pressure of 100kg.cm -2 and a temperature of 40°C, it was calendered into a rubber sheet with a single-layer thickness of 0.60mm, and then the pre-treated long fibers were The carbon fiber is sandwiched between two layers of rubber sheets that have been pressed under the same conditions, and is again placed in the mold for calendering under the same pressure and temperature to prepare a sheet with a thickness of about 1.20 mm; In the γ-ray irradiation field, the absorbed dose rate of 200Gy.min -1 was selected for the placement position, so that the total absorbed dose was kept at 80kGy for radiation cross-linking; after irradiation, the plastic seal was removed to obtain high-strength silicone rubber-based flexible neutrons. shielding material;
对该实施例制备的高强型硅橡胶基柔性中子屏蔽材料进行性能测试,结果:中子屏蔽效果为82.46%/1.20mm(对波长为1.59×10-10m的中子进行屏蔽效果测试);拉伸强度:34.36MPa;撕裂强度:101.71kN.m-1;永久形变:2.95%;热分解起始温度:396.09℃;成品无异味。The performance test of the high-strength silicone rubber-based flexible neutron shielding material prepared in this example shows that the neutron shielding effect is 82.46%/1.20mm (the shielding effect is tested for neutrons with a wavelength of 1.59×10 -10 m) ; Tensile strength: 34.36MPa; Tear strength: 101.71kN.m -1 ; Permanent deformation: 2.95%;
实施例2:Example 2:
一种高强型硅橡胶基柔性中子屏蔽材料,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物128份、羟基硅油复合物22份、长纤型碳纤维40份;A high-strength silicone rubber-based flexible neutron shielding material, in parts by weight, its formula includes: 100 parts of silicone rubber base material, 128 parts of functionalized boride, 22 parts of hydroxyl silicone oil compound, and 40 parts of long-fiber carbon fiber;
该高强型硅橡胶基柔性中子屏蔽材料的制备方法包括以下步骤:The preparation method of the high-strength silicone rubber-based flexible neutron shielding material includes the following steps:
步骤一、按重量份,取90份的甲基乙烯基硅橡胶生胶置入双棍开炼机中,60℃下,加入10份白炭黑,开炼捏合8min,得到硅橡胶基料,待用;Step 1. By weight, take 90 parts of methyl vinyl silicone rubber raw rubber and put it into a double-bar open mill, add 10 parts of white carbon black at 60 ° C, and knead for 8 minutes to obtain a silicone rubber base material, stand-by;
步骤二、取质量比为3:1的六方氮化硼与立方氮化硼,共计120份,搅拌混合后,加入8份硼单质,研磨8min,然后置于80℃下烘焙4h,得到功能化硼化物,待用;Step 2: Take hexagonal boron nitride and cubic boron nitride with a mass ratio of 3:1, a total of 120 parts, after stirring and mixing, add 8 parts of boron element, grind for 8 minutes, and then bake at 80 ° C for 4 hours to obtain functionalized Boride, ready for use;
步骤三、取18份低分子量羟基硅油与4份三羟甲基丙烷三甲基丙烯酸酯,震荡搅拌6min,然后置于真空干燥箱内室温及10kPa的条件下处理12h,得到羟基硅油复合物,待用;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚;Step 3: Take 18 parts of low molecular weight hydroxy silicone oil and 4 parts of trimethylolpropane trimethacrylate, shake and stir for 6 min, then place in a vacuum drying box for 12 h at room temperature and 10 kPa to obtain a hydroxy silicone oil compound, Standby; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether;
步骤四、将40份直接购置的碳纤维织物浸入到40份含有羟基硅油复合物质量浓度为5%的乙醇溶液中,浸泡12h后,80℃干燥5h,得到处理好的长纤型碳纤维,待用;Step 4: Immerse 40 parts of directly purchased carbon fiber fabrics into 40 parts of an ethanol solution containing a hydroxyl silicone oil compound with a mass concentration of 5%, soak for 12 hours, and then dry at 80° C. for 5 hours to obtain treated long-fiber carbon fibers for use. ;
步骤五、按重量份,取硅橡胶基料50份置入双棍开炼机中,40℃下,开炼5min,依次加入功能化硼化物64份、羟基硅油复合物10份,继续混炼10min,将经混炼物料置于模具中,在压力100kg.cm-2和温度40℃的条件下,压延制成单层厚度为1.07mm的橡胶薄片,然后将事先处理好的长纤型碳纤维夹于采用同样条件压制好的两层橡胶薄片之间,再次置于模具中在同样的压力和温度下进行压延,制备成厚度约2.14mm的片材;将片材塑封后,置于γ射线辐照场中,放置位置选用200Gy.min-1的吸收剂量率,使其总吸收剂量保持50kGy进行辐射交联;完成辐照后,拆除塑封,即得高强型硅橡胶基柔性中子屏蔽材料;Step 5. By weight, take 50 parts of the silicone rubber base material and put it into a double-bar open mill, at 40 ° C, open for 5 minutes, add 64 parts of functionalized boron compound and 10 parts of hydroxyl silicone oil compound in turn, and continue to mix 10min, put the mixed material in the mold, under the conditions of pressure 100kg.cm -2 and temperature 40 ℃, calender to make a single layer thickness of 1.07mm rubber sheet, and then pre-treated long fiber carbon fiber It is sandwiched between two layers of rubber sheets that have been pressed under the same conditions, and is again placed in the mold for calendering under the same pressure and temperature to prepare a sheet with a thickness of about 2.14 mm; In the irradiation field, the absorbed dose rate of 200 Gy.min -1 was selected for the placement position, so that the total absorbed dose was kept at 50 kGy for radiation cross-linking; after irradiation, the plastic seal was removed to obtain a high-strength silicone rubber-based flexible neutron shielding material ;
对该实施例制备的高强型硅橡胶基柔性中子屏蔽材料进行性能测试,结果:中子屏蔽效果为95.72%/2.14mm(对波长为1.59×10-10m的中子进行屏蔽效果测试);拉伸强度:10.34MPa;撕裂强度:24.36kN.m-1;永久形变:3.58%;热分解起始温度,454.18℃;成品无异味。The performance test of the high-strength silicone rubber-based flexible neutron shielding material prepared in this example shows that the neutron shielding effect is 95.72%/2.14mm (the shielding effect is tested for neutrons with a wavelength of 1.59×10 -10 m) ; Tensile strength: 10.34MPa; Tear strength: 24.36kN.m -1 ; Permanent deformation: 3.58%;
实施例3:Example 3:
一种高强型硅橡胶基柔性中子屏蔽材料,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物174份、羟基硅油复合物30份、长纤型碳纤维30份;A high-strength silicone rubber-based flexible neutron shielding material, in parts by weight, its formula comprises: 100 parts of silicone rubber base material, 174 parts of functionalized borides, 30 parts of hydroxyl silicone oil compound, and 30 parts of long-fiber carbon fiber;
该高强型硅橡胶基柔性中子屏蔽材料的制备方法包括以下步骤:The preparation method of the high-strength silicone rubber-based flexible neutron shielding material includes the following steps:
步骤一、按重量份,取90份的苯基含量为7%的苯基硅橡胶生胶置入双棍开炼机中,50℃下,加入10份白炭黑,开炼捏合10min,得到硅橡胶基料,待用;Step 1. By weight, take 90 parts of phenyl silicone rubber raw rubber with a phenyl content of 7%, put it into a double-roller mill, add 10 parts of white carbon black at 50 ° C, and knead it for 10 minutes to obtain Silicone rubber base, ready to use;
步骤二、按质量比为1:2,取六方氮化硼与立方氮化硼共计150份,搅拌混合后,加入24份的硼单质,研磨15min,然后置于100℃下烘焙3h,得到功能化硼化物,待用;Step 2: According to the mass ratio of 1:2, take a total of 150 parts of hexagonal boron nitride and cubic boron nitride, after stirring and mixing, add 24 parts of boron element, grind for 15 minutes, and then bake at 100 ° C for 3 hours to obtain the function Boride, ready for use;
步骤三、取26低分子量羟基硅油与4份三羟甲基丙烷三甲基丙烯酸酯,震荡搅拌10min,然后置于真空干燥箱内室温及1kPa的条件下处理10h,得到羟基硅油复合物,待用;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚;Step 3: Take 26 parts of low molecular weight hydroxy silicone oil and 4 parts of trimethylolpropane trimethacrylate, shake and stir for 10 min, and then place in a vacuum drying oven for 10 h at room temperature and 1 kPa to obtain a hydroxy silicone oil compound. use; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether;
步骤四、将30份单向型碳纤维事先铺设成两层正交叠合浸入到25份含有羟基硅油复合物质量浓度为8%的乙醇溶液中,浸泡15h后,70℃干燥4h,得到处理好的长纤型碳纤维,待用;Step 4: Lay 30 parts of unidirectional carbon fibers in advance into two layers and immerse them in 25 parts of an ethanol solution containing a hydroxyl silicone oil compound with a mass concentration of 8%. After soaking for 15 hours, dry at 70°C for 4 hours to obtain a well-treated product. long-fiber carbon fiber, ready for use;
步骤五、按重量份,取硅橡胶基料50份置入双棍开炼机中,40℃下,开炼5min,依次加入功能化硼化物87份、羟基硅油复合物14份,继续混炼10min,将经混炼物料置于模具中,在压力100kg.cm-2和温度40℃的条件下,压延制成单层厚度为1.05mm的橡胶薄片;然后将事先处理好的长纤型碳纤维夹于采用同样条件压制好的两层橡胶薄片之间,再次置于模具中在同样的压力和温度下进行压延,制备成厚度约2.10mm的片材;将片材塑封后,置于γ射线辐照场中,放置位置选用200Gy.min-1的吸收剂量率,使其总吸收剂量保持40kGy进行辐射交联;完成辐照后,拆除塑封,即得高强型硅橡胶基柔性中子屏蔽材料;Step 5. By weight, take 50 parts of the silicone rubber base material and put it into a double-bar open mill, at 40 ° C, open for 5 minutes, add 87 parts of functionalized boron compound and 14 parts of hydroxyl silicone oil compound in turn, and continue to mix For 10 minutes, the mixed material was placed in the mold, and under the conditions of a pressure of 100kg.cm -2 and a temperature of 40°C, it was calendered into a single-layer rubber sheet with a thickness of 1.05mm; then the pre-treated long-fiber carbon fiber was It is sandwiched between two layers of rubber sheets that have been pressed under the same conditions, and is again placed in a mold for calendering under the same pressure and temperature to prepare a sheet with a thickness of about 2.10 mm; In the irradiation field, the absorbed dose rate of 200Gy.min -1 was selected for the placement position, so that the total absorbed dose was kept at 40kGy for radiation crosslinking; after irradiation, the plastic seal was removed to obtain a high-strength silicone rubber-based flexible neutron shielding material ;
对该实施例制备的高强型硅橡胶基柔性中子屏蔽材料进行性能测试,结果:中子屏蔽效果为97.66%/2.10mm(对波长为1.59×10-10m的中子进行屏蔽效果测试);拉伸强度:29.24MPa;撕裂强度:103.21kN.m-1;永久形变:2.90%;热分解起始温度:369.18℃;成品无异味。The performance test of the high-strength silicone rubber-based flexible neutron shielding material prepared in this example shows that the neutron shielding effect is 97.66%/2.10mm (the shielding effect is tested for neutrons with a wavelength of 1.59×10 -10 m) ; Tensile strength: 29.24MPa; Tear strength: 103.21kN.m -1 ; Permanent deformation: 2.90%;
实施例4:Example 4:
一种高强型硅橡胶基柔性中子屏蔽材料,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物174份、羟基硅油复合物30份、长纤型碳纤维20份;A high-strength silicone rubber-based flexible neutron shielding material, in parts by weight, its formula comprises: 100 parts of silicone rubber base material, 174 parts of functionalized boride, 30 parts of hydroxyl silicone oil compound, and 20 parts of long-fiber carbon fiber;
该高强型硅橡胶基柔性中子屏蔽材料的制备方法包括以下步骤:The preparation method of the high-strength silicone rubber-based flexible neutron shielding material includes the following steps:
步骤一、按重量份,取100份的甲基乙烯基硅橡胶生胶置入双棍开炼机中,50℃下,加入10份白炭黑,开炼捏合10min,得到硅橡胶基料,待用;Step 1, by weight, take 100 parts of methyl vinyl silicone rubber raw rubber and put it into a double-bar open mill, add 10 parts of white carbon black at 50 ° C, open and knead for 10 minutes to obtain a silicone rubber base material, stand-by;
步骤二、按质量比为2:1,取六方氮化硼与立方氮化硼共计150份,搅拌混合后,加入24份的硼单质,研磨15min,然后置于100℃下烘焙3h,得到功能化硼化物,待用;Step 2: According to the mass ratio of 2:1, take a total of 150 parts of hexagonal boron nitride and cubic boron nitride, after stirring and mixing, add 24 parts of boron element, grind for 15 minutes, and then bake at 100 ° C for 3 hours to obtain the function Boride, ready for use;
步骤三、取26低分子量羟基硅油与4份三羟甲基丙烷三甲基丙烯酸酯,震荡搅拌10min,然后置于真空干燥箱内室温及1kPa的条件下处理10h,得到羟基硅油复合物,待用;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚;Step 3: Take 26 parts of low molecular weight hydroxy silicone oil and 4 parts of trimethylolpropane trimethacrylate, shake and stir for 10 min, and then place in a vacuum drying oven for 10 h at room temperature and 1 kPa to obtain a hydroxy silicone oil compound. use; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether;
步骤四、将20份编制好的碳纤维织物浸入到20份含有羟基硅油复合物质量浓度为10%的乙醇溶液中,浸泡15h后,70℃干燥4h,得到处理好的长纤型碳纤维,待用;Step 4: Immerse 20 parts of the woven carbon fiber fabric into 20 parts of an ethanol solution with a mass concentration of 10% of the hydroxysilicone oil compound, soak for 15 hours, and then dry at 70° C. for 4 hours to obtain the treated long fiber type carbon fiber, ready for use ;
步骤五、按重量份,取硅橡胶基料50份置入双棍开炼机中,40℃下,开炼5min,依次加入功能化硼化物87份、羟基硅油复合物14份,继续混炼10min,将经混炼物料置于模具中,在压力100kg.cm-2和温度40℃的条件下,压延制成单层厚度为0.70mm的橡胶薄片,然后将事先处理好的长纤型碳纤维夹于采用同样条件压制好的两层橡胶薄片之间,再次置于模具中在同样的压力和温度下进行压延,制备成厚度约1.40mm的片材。将片材塑封后,置于γ射线辐照场中,放置位置选用200Gy.min-1的吸收剂量率,使其总吸收剂量保持50kGy进行辐射交联;完成辐照后,拆除塑封,即得高强型硅橡胶基柔性中子屏蔽材料;Step 5. By weight, take 50 parts of the silicone rubber base material and put it into a double-bar open mill, at 40 ° C, open for 5 minutes, add 87 parts of functionalized boron compound and 14 parts of hydroxyl silicone oil compound in turn, and continue to mix 10min, put the kneaded material in the mold, under the conditions of pressure of 100kg.cm -2 and temperature of 40 ℃, calendered into a rubber sheet with a single layer thickness of 0.70mm, and then the pre-treated long fiber carbon fiber It is sandwiched between two layers of rubber sheets that have been pressed under the same conditions, and is again placed in a mold for calendering under the same pressure and temperature to prepare a sheet with a thickness of about 1.40 mm. After the sheet is plastic-sealed, it is placed in a γ-ray irradiation field, and the absorbed dose rate of 200 Gy.min -1 is selected for the placement position, so that the total absorbed dose is kept at 50 kGy for radiation cross-linking; after the irradiation is completed, the plastic seal is removed to obtain High-strength silicone rubber-based flexible neutron shielding material;
对该实施例制备的高强型硅橡胶基柔性中子屏蔽材料进行性能测试,结果:中子屏蔽效果为91.49%/1.40mm(对波长为1.59×10-10m的中子进行屏蔽效果测试);拉伸强度:16.76MPa;撕裂强度:28.63kN.m-1;永久形变:2.68%;热分解起始温度:439.47℃;成品无异味。The performance test of the high-strength silicone rubber-based flexible neutron shielding material prepared in this example shows that the neutron shielding effect is 91.49%/1.40mm (the shielding effect is tested for neutrons with a wavelength of 1.59×10 -10 m) ; Tensile strength: 16.76MPa; Tear strength: 28.63kN.m -1 ; Permanent deformation: 2.68%;
实施例5:Example 5:
一种高强型硅橡胶基柔性中子屏蔽材料,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物170份、羟基硅油复合物28份、长纤型碳纤维40份;A high-strength silicone rubber-based flexible neutron shielding material, in parts by weight, its formula includes: 100 parts of silicone rubber base material, 170 parts of functionalized boride, 28 parts of hydroxyl silicone oil compound, and 40 parts of long-fiber carbon fiber;
该高强型硅橡胶基柔性中子屏蔽材料的制备方法包括以下步骤:The preparation method of the high-strength silicone rubber-based flexible neutron shielding material includes the following steps:
步骤一、按重量份,取100份的甲基乙烯基硅橡胶生胶置入双棍开炼机中,60℃下,加入11份白炭黑,开炼捏合10min,得到硅橡胶基料,待用;Step 1. By weight, take 100 parts of methyl vinyl silicone rubber raw rubber and put it into a double-bar open mill, add 11 parts of white carbon black at 60 ° C, open and knead for 10 minutes to obtain a silicone rubber base material, stand-by;
步骤二、按质量比为1:1,取六方氮化硼与立方氮化硼共计120份,搅拌混合后,加入50份的硼单质,研磨10min,然后置于80℃下烘焙4h,得到功能化硼化物,待用;Step 2: According to the mass ratio of 1:1, take a total of 120 parts of hexagonal boron nitride and cubic boron nitride, after stirring and mixing, add 50 parts of boron element, grind for 10 minutes, and then bake at 80 ° C for 4 hours to obtain the function Boride, ready for use;
步骤三、取26份低分子量羟基硅油与2份三羟甲基丙烷三甲基丙烯酸酯,震荡搅拌8min,然后置于真空干燥箱内室温及10kPa的条件下处理12h,得到羟基硅油复合物,待用;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚;Step 3: Take 26 parts of low molecular weight hydroxysilicone oil and 2 parts of trimethylolpropane trimethacrylate, shake and stir for 8min, then place in a vacuum drying oven for 12h at room temperature and 10kPa to obtain a hydroxysilicone oil compound, Standby; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether;
步骤四、将40份单向型碳纤维事先铺设成两层正交叠合浸入到40份含有羟基硅油复合物质量浓度为10%的乙醇溶液中,浸泡12h后,70℃干燥5h,得到处理好的长纤型碳纤维,待用;Step 4: Lay 40 parts of unidirectional carbon fibers in advance into two layers and immerse them in 40 parts of an ethanol solution with a mass concentration of 10% of the hydroxy silicone oil compound. long-fiber carbon fiber, ready for use;
步骤五、按重量份,取硅橡胶基料50份置入双棍开炼机中,40℃下,开炼5min,依次加入功能化硼化物85份、羟基硅油复合物12份,继续混炼10min,将经混炼物料置于模具中,在压力150kg.cm-2和温度60℃的条件下,压延制成单层厚度为1.80mm的橡胶薄片,然后将事先处理好的长纤型碳纤维夹于采用相同条件压制好的两层橡胶薄片之间,再次置于模具中在同样的压力和温度下进行压延,制备成厚度约3.59mm的片材,将片材塑封后,置于γ射线辐照场中,放置位置选用200Gy.min-1的吸收剂量率,使其总吸收剂量保持30kGy进行辐射交联;完成辐照后,拆除塑封,即得高强型硅橡胶基柔性中子屏蔽材料;Step 5. By weight, take 50 parts of the silicone rubber base material and put it into a double-bar open mill, at 40 ° C, open for 5 minutes, add 85 parts of functionalized boride compound and 12 parts of hydroxyl silicone oil compound in turn, and continue to mix 10min, put the kneaded material in the mold, under the conditions of pressure of 150kg.cm -2 and temperature of 60 ℃, calendered into a rubber sheet with a single layer thickness of 1.80mm, and then the pre-treated long fiber carbon fiber It is sandwiched between two layers of rubber sheets that have been pressed under the same conditions, and is again placed in the mold for calendering under the same pressure and temperature to prepare a sheet with a thickness of about 3.59mm. In the irradiation field, the absorbed dose rate of 200Gy.min -1 was selected for the placement position, so that the total absorbed dose was kept at 30kGy for radiation crosslinking; after irradiation, the plastic seal was removed to obtain a high-strength silicone rubber-based flexible neutron shielding material ;
对该实施例制备的高强型硅橡胶基柔性中子屏蔽材料进行性能测试,结果:中子屏蔽效果为99.73%/3.59mm(对波长为1.59×10-10m的中子进行屏蔽效果测试);拉伸强度:33.50MPa;撕裂强度:83.36kN.m-1;永久形变:3.18%;热分解起始温度:447.87℃;成品无异味。The performance test of the high-strength silicone rubber-based flexible neutron shielding material prepared in this example shows that the neutron shielding effect is 99.73%/3.59mm (the shielding effect is tested for neutrons with a wavelength of 1.59×10 -10 m) ; Tensile strength: 33.50MPa; Tear strength: 83.36kN.m -1 ; Permanent deformation: 3.18%;
实施例6:Example 6:
一种高强型硅橡胶基柔性中子屏蔽材料,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物170份、羟基硅油复合物30份、长纤型碳纤维40份;A high-strength silicone rubber-based flexible neutron shielding material, in parts by weight, its formula includes: 100 parts of silicone rubber base material, 170 parts of functionalized boride, 30 parts of hydroxyl silicone oil compound, and 40 parts of long-fiber carbon fiber;
该高强型硅橡胶基柔性中子屏蔽材料的制备方法包括以下步骤:The preparation method of the high-strength silicone rubber-based flexible neutron shielding material includes the following steps:
步骤一、按重量份,取90份的甲基乙烯基硅橡胶生胶置入双棍开炼机中,60℃下,加入11份白炭黑,开炼捏合10min,得到硅橡胶基料,待用;Step 1. By weight, take 90 parts of methyl vinyl silicone rubber raw rubber and put it into a double-bar open mill, add 11 parts of white carbon black at 60 ° C, open and knead for 10 minutes to obtain a silicone rubber base material, stand-by;
步骤二、按质量比为3:1,取六方氮化硼与立方氮化硼共计120份,搅拌混合后,加入50份的硼单质,研磨10min,然后置于80℃下烘焙4h,得到功能化硼化物,待用;Step 2. According to the mass ratio of 3:1, take a total of 120 parts of hexagonal boron nitride and cubic boron nitride, after stirring and mixing, add 50 parts of boron element, grind for 10 minutes, and then bake at 80 ° C for 4 hours to obtain the function Boride, ready for use;
步骤三、取26份低分子量羟基硅油与4份三羟甲基丙烷三甲基丙烯酸酯,震荡搅拌10min,然后置于真空干燥箱内室温及10kPa的条件下处理12h,得到羟基硅油复合物,待用;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚;Step 3: Take 26 parts of low molecular weight hydroxysilicone oil and 4 parts of trimethylolpropane trimethacrylate, shake and stir for 10min, then place in a vacuum drying box for 12h at room temperature and 10kPa to obtain a hydroxysilicone oil compound, Standby; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether;
步骤四、将40份单向型碳纤维事先铺设成两层正交叠合浸入到40份含有羟基硅油复合物质量浓度为10%的乙醇溶液中,浸泡14h后,80℃干燥6h,得到处理好的长纤型碳纤维,待用;Step 4: Lay 40 parts of unidirectional carbon fibers in advance into two layers and immerse them in 40 parts of an ethanol solution with a mass concentration of 10% of the hydroxy silicone oil compound. long-fiber carbon fiber, ready for use;
步骤五、按重量份,取硅橡胶基料50份置入双棍开炼机中,40℃下,开炼5min,依次加入功能化硼化物85份、羟基硅油复合物13份,继续混炼10min,将经混炼物料置于模具中,在压力100kg.cm-2和温度40℃的条件下,压延制成单层厚度为0.70mm的橡胶薄片,然后将事先处理好的长纤型碳纤维夹于压制好的两层橡胶薄片之间,再次置于模具中在同样的压力和温度下进行压延,制备成厚度约1.35mm的片材,将片材塑封后,置于γ射线辐照场中,放置位置选用200Gy.min-1的吸收剂量率,使其总吸收剂量保持30kGy进行辐射交联;完成辐照后,拆除塑封,即得高强型硅橡胶基柔性中子屏蔽材料。Step 5. By weight, take 50 parts of the silicone rubber base material and put it into a double-bar open mill, at 40 ° C, open for 5 minutes, add 85 parts of functionalized boron compound and 13 parts of hydroxyl silicone oil compound in turn, and continue to mix 10min, put the kneaded material in the mold, under the conditions of pressure of 100kg.cm -2 and temperature of 40 ℃, calendered into a rubber sheet with a single layer thickness of 0.70mm, and then the pre-treated long fiber carbon fiber It is sandwiched between two layers of pressed rubber sheets, and then placed in the mold for calendering under the same pressure and temperature to prepare a sheet with a thickness of about 1.35mm. Among them, the absorbed dose rate of 200Gy.min -1 was selected for the placement position, and the total absorbed dose was kept at 30kGy for radiation crosslinking; after irradiation, the plastic seal was removed to obtain a high-strength silicone rubber-based flexible neutron shielding material.
对该实施例制备的高强型硅橡胶基柔性中子屏蔽材料进行性能测试,结果:中子屏蔽效果为94.81%/1.35mm(对波长为1.59×10-10m的中子进行屏蔽效果测试);拉伸强度:27.39MPa;撕裂强度:71.78kN.m-1;永久形变:3.60%;热分解起始温度:450.77℃;成品无异味。The performance test of the high-strength silicone rubber-based flexible neutron shielding material prepared in this example shows that the neutron shielding effect is 94.81%/1.35mm (the shielding effect is tested for neutrons with a wavelength of 1.59×10 -10 m) ; Tensile strength: 27.39MPa; Tear strength: 71.78kN.m -1 ; Permanent deformation: 3.60%;
实施例7:Example 7:
一种高强型硅橡胶基柔性中子屏蔽材料,以重量份计,其配方包括:硅橡胶基料100份、功能化硼化物170份、羟基硅油复合物29份、长纤型碳纤维20份;A high-strength silicone rubber-based flexible neutron shielding material, in parts by weight, its formula comprises: 100 parts of silicone rubber base material, 170 parts of functionalized boride, 29 parts of hydroxyl silicone oil compound, and 20 parts of long-fiber carbon fiber;
该高强型硅橡胶基柔性中子屏蔽材料的制备方法包括以下步骤:The preparation method of the high-strength silicone rubber-based flexible neutron shielding material includes the following steps:
步骤一、按重量份,取100份的甲基乙烯基硅橡胶生胶置入双棍开炼机中,60℃下,加入12份白炭黑,开炼捏合10min,得到硅橡胶基料,待用;Step 1. By weight, take 100 parts of methyl vinyl silicone rubber raw rubber and put it into a double-bar open mill, add 12 parts of white carbon black at 60 ° C, open and knead for 10 minutes to obtain a silicone rubber base material, stand-by;
步骤二、按质量比为2:3,取六方氮化硼与立方氮化硼共计120份,搅拌混合后,加入50份的硼单质,研磨10min,然后置于80℃下烘焙4h,得到功能化硼化物,待用;Step 2: According to the mass ratio of 2:3, take a total of 120 parts of hexagonal boron nitride and cubic boron nitride, after stirring and mixing, add 50 parts of boron element, grind for 10 minutes, and then bake at 80 ° C for 4 hours to obtain the function Boride, ready for use;
步骤三、取26份低分子量羟基硅油与3份三羟甲基丙烷三甲基丙烯酸酯,震荡搅拌10min,然后置于真空干燥箱内室温及10kPa的条件下处理12h,得到羟基硅油复合物,待用;所述三羟甲基丙烷三甲基丙烯酸酯中含有225ppm的氢醌单甲醚;Step 3: Take 26 parts of low molecular weight hydroxysilicone oil and 3 parts of trimethylolpropane trimethacrylate, shake and stir for 10min, then place in a vacuum drying box for 12h at room temperature and 10kPa, to obtain a hydroxysilicone oil compound, Standby; the trimethylolpropane trimethacrylate contains 225ppm of hydroquinone monomethyl ether;
步骤四、将20份单向型碳纤维事先铺设成两层正交叠合浸入到40份含有羟基硅油复合物质量浓度为5%的乙醇溶液中,浸泡12h后,70℃干燥4h,得到处理好的长纤型碳纤维,待用;Step 4: Lay 20 parts of unidirectional carbon fibers in advance into two layers and immerse them in 40 parts of an ethanol solution containing a hydroxyl silicone oil compound with a mass concentration of 5%. After soaking for 12 hours, dry at 70° C. for 4 hours to obtain a well-treated product. long-fiber carbon fiber, ready for use;
步骤五、按重量份,取硅橡胶基料50份置入双棍开炼机中,40℃下,开炼5min,依次加入功能化硼化物85份、羟基硅油复合物13.5份,继续混炼15min,将经混炼物料置于模具中,在压力100kg.cm-2和温度40℃的条件下,压延制成单层厚度为1.12mm的橡胶薄片,然后将事先处理好的长纤型碳纤维夹于压制好的两层橡胶薄片之间,再次置于模具中在同样的压力和温度下进行压延,制备成厚度约2.24mm的片材,将片材塑封后,置于γ射线辐照场中,使其总吸收剂量保持30kGy进行辐射交联;完成辐照后,拆除塑封,即得高强型硅橡胶基柔性中子屏蔽材料。Step 5. By weight, take 50 parts of the silicone rubber base material and put it into a double-bar open mill, and at 40 ° C, open for 5 minutes, add 85 parts of functionalized boron compound and 13.5 parts of hydroxy silicone oil compound in turn, and continue to mix 15min, put the kneaded material in the mold, under the conditions of pressure of 100kg.cm -2 and temperature of 40 ℃, calendered into a rubber sheet with a single layer thickness of 1.12mm, and then the pre-treated long fiber carbon fiber It is sandwiched between two layers of pressed rubber sheets, and then placed in the mold for calendering under the same pressure and temperature to prepare a sheet with a thickness of about 2.24mm. , the total absorbed dose was kept at 30kGy for radiation crosslinking; after irradiation, the plastic seal was removed to obtain a high-strength silicone rubber-based flexible neutron shielding material.
对该实施例制备的高强型硅橡胶基柔性中子屏蔽材料进行性能测试,结果:中子屏蔽效果为98.97%/2.24mm(对波长为1.59×10-10m的中子进行屏蔽效果测试);拉伸强度:27.55MPa;撕裂强度:100.17kN.m-1;永久形变:4.90%;热分解起始温度:450.85℃;成品无异味。The performance test of the high-strength silicone rubber-based flexible neutron shielding material prepared in this example shows that the neutron shielding effect is 98.97%/2.24mm (the shielding effect is tested for neutrons with a wavelength of 1.59×10 -10 m) ; Tensile strength: 27.55MPa; Tear strength: 100.17kN.m -1 ; Permanent deformation: 4.90%;
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的实例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
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