CN110282436A - A kind of positive Pressure Transportation System - Google Patents
A kind of positive Pressure Transportation System Download PDFInfo
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- CN110282436A CN110282436A CN201910548987.3A CN201910548987A CN110282436A CN 110282436 A CN110282436 A CN 110282436A CN 201910548987 A CN201910548987 A CN 201910548987A CN 110282436 A CN110282436 A CN 110282436A
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- silo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/06—Gas pressure systems operating without fluidisation of the materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/36—Arrangements of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/46—Gates or sluices, e.g. rotary wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/52—Adaptations of pipes or tubes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Air Transport Of Granular Materials (AREA)
Abstract
本发明公开了一种正压输送系统,包括槽车、一级料仓、螺杆上料机,所述槽车通过一级送料管和一级料仓连接,所述一级料仓顶端安装有一级料仓除尘系统,所述一级料仓上安装有硫化装置,所述一级料仓下方安装有缓存料仓,所述一级料仓和缓存料仓之间设置有一级料仓出料阀,所述螺杆上料机上连接有储气罐,所述储气罐上连接有冷干机,所述冷干机通过管道和缓存料仓连接,所述缓存料仓通过二级料仓送料管分别连接有若干二级料仓,若干所述二级料仓均通过管道连接有旋风分离系统,旋风分离系统上连接有布袋除尘系统。本发明,采用高密度的高压栓流式输送,消耗较少的压缩空气可以输送较多的物料。
The invention discloses a positive pressure conveying system, which comprises a tank car, a first-level silo, and a screw feeder. The first-level silo dust removal system, the first-level silo is equipped with a vulcanization device, the buffer silo is installed under the first-level silo, and the first-level silo discharge is set between the first-level silo and the buffer silo. Valve, the screw feeder is connected with an air storage tank, the air storage tank is connected with a cold dryer, the cold dryer is connected with a buffer storage bin through a pipeline, and the buffer storage bin is fed through a secondary storage bin The pipes are respectively connected with a number of secondary silos, and the several secondary silos are connected with a cyclone separation system through pipelines, and the cyclone separation system is connected with a bag dust removal system. The present invention adopts high-density high-pressure plug-flow conveying, and consumes less compressed air to convey more materials.
Description
技术领域technical field
本发明涉及物料输送技术领域,具体是一种正压输送系统。The invention relates to the technical field of material conveying, in particular to a positive pressure conveying system.
背景技术Background technique
小苏打,即碳酸氢钠(Sodium Bicarbonate),俗称“小苏打”、“苏打粉”、“重曹”,白色细小晶体,在水中的溶解度小于碳酸钠。是一种工业用化学品,可能存在毒性。固体50℃以上开始逐渐分解生成碳酸钠、二氧化碳和水,440℃时完全分解。碳酸氢钠是强碱与弱酸中和后生成的酸式盐,溶于水时呈现弱碱性。此特性可使其作为食品制作过程中的膨松剂。碳酸氢钠在作用后会残留碳酸钠,使用过多会使成品有碱味。Baking soda, namely sodium bicarbonate (Sodium Bicarbonate), commonly known as "baking soda", "soda powder", "heavy cao", white fine crystals, the solubility in water is less than sodium carbonate. It is an industrial chemical and may be toxic. The solid begins to decompose gradually above 50°C to form sodium carbonate, carbon dioxide and water, and completely decomposes at 440°C. Sodium bicarbonate is an acid salt formed by neutralizing a strong base and a weak acid. It is weakly alkaline when dissolved in water. This characteristic allows it to be used as a leavening agent in food preparation. Sodium bicarbonate will leave sodium carbonate after the action, and if used too much, the finished product will have an alkaline taste.
传统的类似小苏打这种颗粒物的输送装置,其输送效率底,且只能对单个料仓进行输送。The traditional conveying device for particles like baking soda has low conveying efficiency and can only convey to a single silo.
发明内容Contents of the invention
本发明的目的在于提供一种正压输送系统,以解决现有技术中的问题。The purpose of the present invention is to provide a positive pressure delivery system to solve the problems in the prior art.
为实现上述目的,本发明提供如下技术方案:一种正压输送系统,包括槽车、一级料仓、螺杆上料机,所述槽车通过一级送料管和一级料仓连接,所述一级料仓顶端安装有一级料仓除尘系统,所述一级料仓上安装有硫化装置,所述一级料仓下方安装有缓存料仓,所述一级料仓和缓存料仓之间设置有一级料仓出料阀,所述螺杆上料机上连接有储气罐,所述储气罐上连接有冷干机,所述冷干机通过管道和缓存料仓连接,所述管道位于缓存料仓处共分为加压管道、硫化管道和输送管道三支管道,所述加压管道上安装有气动球阀、压力变送器和气动隔膜阀,所述硫化管道和输送管道上均安装有气动球阀、比例调节阀和气动隔膜阀,所述缓存料仓通过二级料仓送料管分别连接有若干二级料仓,若干所述二级料仓均通过管道连接有旋风分离系统,旋风分离系统上连接有布袋除尘系统。In order to achieve the above object, the present invention provides the following technical solutions: a positive pressure conveying system, including a tank car, a primary silo, and a screw feeder, the tank car is connected to the primary silo through a primary feed pipe, A first-level silo dust removal system is installed on the top of the first-level silo, a vulcanization device is installed on the first-level silo, and a buffer silo is installed below the first-level silo. There is a primary silo discharge valve between them, the screw feeder is connected with an air storage tank, and the air storage tank is connected with a cold dryer, and the cold dryer is connected with the buffer storage bin through a pipeline, and the pipeline Located at the buffer silo, it is divided into three pipelines: a pressurized pipeline, a vulcanized pipeline and a conveying pipeline. The pressurized pipeline is equipped with a pneumatic ball valve, a pressure transmitter and a pneumatic diaphragm valve. Both the vulcanized pipeline and the conveying pipeline are Pneumatic ball valves, proportional regulating valves and pneumatic diaphragm valves are installed. The buffer silos are respectively connected to several secondary silos through secondary silo feeding pipes, and several secondary silos are connected to cyclone separation systems through pipelines. The cyclone separation system is connected with a bag dust removal system.
优选的,所述一级送料管延伸至一级料仓内部的上部,所述一级料仓顶部设置有呼吸器和一级料仓入孔。Preferably, the primary feed pipe extends to the upper part inside the primary silo, and the top of the primary silo is provided with a respirator and an inlet hole for the primary silo.
优选的,所述缓存料仓顶部一侧安装有压力变送器,缓存料仓顶部另一侧开设有缓存料仓进气口。Preferably, a pressure transmitter is installed on one side of the top of the buffer silo, and an air inlet of the buffer silo is opened on the other side of the top of the buffer silo.
优选的,所述加压管道、硫化管道和输送管道从上往下依次设置,所述输送管道和二级料仓送料管连接。Preferably, the pressurization pipeline, the vulcanization pipeline and the delivery pipeline are arranged sequentially from top to bottom, and the delivery pipeline is connected to the feeding pipe of the secondary silo.
优选的,所述一级料仓安装在一级料仓平台上,所述二级料仓安装在二级料仓平台上,二级料仓和二级料仓平台之间设置有称重模块。Preferably, the primary silo is installed on the primary silo platform, the secondary silo is installed on the secondary silo platform, and a weighing module is arranged between the secondary silo and the secondary silo platform .
优选的,每个所述二级料仓对应的二级料仓送料管上均安装有二级输送料管切换阀,每个所述二级料仓下方均对应设置有一个螺旋上料机。Preferably, a switching valve for the secondary conveying pipe is installed on the feeding pipe corresponding to each of the secondary silos, and a screw feeder is correspondingly arranged below each of the secondary silos.
优选的,所述一级料仓除尘系统和布袋除尘系统上均带有脉冲反吹系统。Preferably, both the primary silo dedusting system and the bag dedusting system are provided with a pulse blowback system.
优选的,所述储气罐和冷干机之间的管道上安装有精密过滤器,所述冷干机和缓存料仓之间的管道上安装有精密过滤器。Preferably, a precision filter is installed on the pipeline between the air storage tank and the cold dryer, and a precision filter is installed on the pipeline between the cold dryer and the buffer storage bin.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、采用高压压缩空气进行输送,物料在管路里被压缩空气切割成栓柱流,料气比高,输送效率高;1. High-pressure compressed air is used for conveying, and the material is cut into a column flow by compressed air in the pipeline, with high material-air ratio and high conveying efficiency;
2、采用集中供料系统的控制原理,一台泵仓对应多台受料料点(多个二级料仓),一条管路即可实现多料仓输送。2. Using the control principle of the centralized feeding system, one pump bin corresponds to multiple receiving points (multiple secondary bins), and one pipeline can realize multi-bin delivery.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明一级料仓上部的结构示意图。Fig. 2 is a schematic structural view of the upper part of the primary silo of the present invention.
图3为本发明缓存料仓处的结构示意图。Fig. 3 is a schematic structural view of the buffer storage bin of the present invention.
图4为本发明螺杆上料机、储气罐、冷干机和精密过滤器的连接结构示意图。Fig. 4 is a schematic diagram of the connection structure of the screw feeder, the air storage tank, the cold dryer and the precision filter of the present invention.
图5为本发明旋风分离系统和布袋除尘系统的结构示意图。Fig. 5 is a structural schematic diagram of the cyclone separation system and the bag dust removal system of the present invention.
图中:1、槽车;2、一级送料管;3、一级料仓入孔;4、一级料仓除尘系统;5、呼吸器;6、一级料仓;7、一级料仓平台;8、硫化装置;9、一级料仓出料阀;10、压力变送器;11、缓存料仓;12、缓存料仓进气口;13、二级料仓送料管;14、二级输送料管切换阀;15、称重模块;16、二级料仓平台;17、二级料仓;18、气动球阀;19、比例调节阀;20、气动隔膜阀;21、螺旋上料机;22、螺杆上料机;23、储气罐;24、冷干机;25、精密过滤器;26、旋风分离系统;27、布袋除尘系统。In the figure: 1. Tank car; 2. Primary feeding pipe; 3. Primary silo inlet; 4. Primary silo dust removal system; 5. Respirator; 6. Primary silo; 7. Primary material silo platform; 8. vulcanization device; 9. primary silo discharge valve; 10. pressure transmitter; 11. buffer silo; 12. buffer silo air inlet; 13. secondary silo feeding pipe; 14 1. Secondary conveying material pipe switching valve; 15. Weighing module; 16. Secondary silo platform; 17. Secondary silo; 18. Pneumatic ball valve; 19. Proportional regulating valve; 20. Pneumatic diaphragm valve; 21. Spiral Feeder; 22. Screw feeder; 23. Air storage tank; 24. Dryer; 25. Precision filter; 26. Cyclone separation system; 27. Bag dust removal system.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-5,本发明实施例中,一种正压输送系统,包括槽车1、一级料仓6、螺杆上料机22和控制系统,槽车1通过一级送料管2和一级料仓6连接,一级料仓6顶端安装有一级料仓除尘系统4,一级料仓6上安装有硫化装置8,一级料仓6下方安装有缓存料仓11,一级料仓6和缓存料仓11之间设置有一级料仓出料阀9,螺杆上料机22上连接有储气罐23,储气罐23上连接有冷干机24,冷干机24通过管道和缓存料仓11连接,管道位于缓存料仓11处共分为加压管道、硫化管道和输送管道三支管道,加压管道上安装有气动球阀18、压力变送器10和气动隔膜阀20,硫化管道和输送管道上均安装有气动球阀18、比例调节阀19和气动隔膜阀20,缓存料仓11通过二级料仓送料管13分别连接有若干二级料仓17,若干二级料仓17均通过管道连接有旋风分离系统26,旋风分离系统26上连接有布袋除尘系统27,一级送料管2延伸至一级料仓6内部的上部,一级料仓6顶部设置有呼吸器5和一级料仓入孔3,缓存料仓11顶部一侧安装有压力变送器10,缓存料仓11顶部另一侧开设有缓存料仓进气口12,加压管道、硫化管道和输送管道从上往下依次设置,输送管道和二级料仓送料管13连接,一级料仓6安装在一级料仓平台7上,二级料仓17安装在二级料仓平台16上,二级料仓17和二级料仓平台16之间设置有称重模块15,每个二级料仓17对应的二级料仓送料管13上均安装有二级输送料管切换阀14,每个二级料仓17下方均对应设置有一个螺旋上料机21,一级料仓除尘系统4和布袋除尘系统27上均带有脉冲反吹系统,储气罐23和冷干机24之间的管道上安装有精密过滤器25,冷干机24和缓存料仓11之间的管道上安装有精密过滤器25;本申请控制系统具有自动﹑就地手动二种工作方式,其中自动方式为经常运行方式;就地方式时运行人员通过就地箱上设置的按钮手动操作每个设备;自动运行时,操作员可以通过PLC控制柜进行操作,系统按预先编制好的程序自动运行和停止设备,使整个输送系统按程序自动运行。当条件不满足或选择设备故障时,模拟屏上显示故障原因,程序进入保护或联锁状态,确保设备安全运行。就地方式时,运行人员通过就地箱上设置的按钮手动操作每个单一设备及阀门,此方式一般为调试和检修时使用;每条生产线共采用1套PLC进行控制,该部分采用可编程控制器作为主控机, 直接控制和协调各输送系统(包括监控库顶的脉冲除尘器、粉库料位信号)的正常工作,并带有模拟面板来显示各设备的运行工况,对各用气点上的气源压力进行监控;每条生产线共采用1套PLC进行控制,该部分采用可编程控制器作为主控机, 直接控制和协调各输送系统(包括监控库顶的脉冲除尘器、粉库料位信号)的正常工作,并带有模拟面板来显示各设备的运行工况,对各用气点上的气源压力进行监控,用数显仪表来显示仓泵的工作压力、气源压力等,对仓泵运行情况进行监控;对运行中的各种不正常情况,发出声光进行报警;提醒操作人员注意;在报警时;相应的显示灯亮和闪烁;蜂鸣器发出报警声音。Please refer to Fig. 1-5, in the embodiment of the present invention, a kind of positive pressure conveying system comprises tank car 1, primary silo 6, screw feeder 22 and control system, and tank car 1 passes primary feed pipe 2 and The first-level silo 6 is connected, the top of the first-level silo 6 is equipped with a first-level silo dedusting system 4, the first-level silo 6 is equipped with a vulcanization device 8, and the bottom of the first-level silo 6 is installed with a buffer silo 11, and the first-level material A primary silo discharge valve 9 is arranged between the bin 6 and the buffer bin 11, the screw feeder 22 is connected with an air storage tank 23, and the air storage tank 23 is connected with a cold dryer 24, and the cold dryer 24 passes through the pipeline It is connected to the buffer silo 11, and the pipeline is located at the buffer silo 11. It is divided into three pipelines: a pressurized pipeline, a vulcanized pipeline and a delivery pipeline. A pneumatic ball valve 18, a pressure transmitter 10 and a pneumatic diaphragm valve 20 are installed on the pressurized pipeline. , Pneumatic ball valves 18, proportional regulating valves 19 and pneumatic diaphragm valves 20 are installed on the vulcanization pipeline and the delivery pipeline, and the buffer silo 11 is respectively connected with several secondary silos 17 through the secondary silo feed pipe 13, and several secondary silos. The bins 17 are all connected to the cyclone separation system 26 through pipelines, and the cyclone separation system 26 is connected to the bag dust removal system 27. The primary feeding pipe 2 extends to the upper part of the primary silo 6, and the top of the primary silo 6 is provided with a respirator. 5 and the inlet hole 3 of the primary silo, a pressure transmitter 10 is installed on one side of the top of the buffer silo 11, and the other side of the top of the buffer silo 11 is provided with a buffer silo air inlet 12, a pressurized pipeline, a vulcanization pipeline and The conveying pipelines are arranged sequentially from top to bottom, and the conveying pipelines are connected with the feed pipe 13 of the secondary silo, the primary silo 6 is installed on the primary silo platform 7, and the secondary silo 17 is installed on the secondary silo platform 16 A weighing module 15 is arranged between the secondary silo 17 and the secondary silo platform 16, and a secondary conveying material switching valve 14 is installed on the secondary silo feed pipe 13 corresponding to each secondary silo 17 Each secondary silo 17 is provided with a screw feeder 21 correspondingly, the primary silo dust removal system 4 and the bag dust removal system 27 are equipped with a pulse blowback system, an air storage tank 23 and a cold dryer 24 A precision filter 25 is installed on the pipeline between them, and a precision filter 25 is installed on the pipeline between the cold dryer 24 and the buffer storage bin 11; the control system of this application has two working modes: automatic and manual on the spot. The mode is the regular operation mode; in the local mode, the operator manually operates each device through the button set on the local box; in the automatic operation, the operator can operate through the PLC control cabinet, and the system automatically operates and operates according to the pre-programmed program. Stop the equipment so that the entire conveying system runs automatically according to the program. When the conditions are not met or the selected equipment fails, the cause of the failure will be displayed on the simulation screen, and the program will enter the protection or interlock state to ensure the safe operation of the equipment. In the local mode, the operator manually operates each single device and valve through the button set on the local box. This mode is generally used for debugging and maintenance; each production line is controlled by a set of PLC, and this part adopts programmable As the main control machine, the controller directly controls and coordinates the normal work of each conveying system (including monitoring the pulse dust collector on the top of the silo and the material level signal of the powder silo), and has an analog panel to display the operating conditions of each equipment. The gas source pressure on the gas point is used for monitoring; each production line is controlled by a set of PLC, and this part uses a programmable controller as the main control machine to directly control and coordinate each conveying system (including the pulse dust collector on the top of the monitoring warehouse) , powder storehouse material level signal) to work normally, with an analog panel to display the operating conditions of each equipment, monitor the air source pressure on each air point, and use digital display instruments to display the working pressure of the warehouse pump, Air source pressure, etc., to monitor the operation of the warehouse pump; to send out sound and light alarms for various abnormal conditions during operation; to remind the operator to pay attention; when the alarm is issued, the corresponding display lights are on and flashing; the buzzer sends out an alarm sound.
本发明的工作原理是:采用压缩空气作为动力源,通过间歇性地开启、关闭泵仓,在管道中形成一段料,一段压缩空气,物料在管道中被压缩空气切割成栓状,依靠栓前后的空气静压差形成推进力,从而源源不断地卸料到对应的料仓。The working principle of the present invention is: using compressed air as the power source, by intermittently opening and closing the pump chamber, a section of material and a section of compressed air are formed in the pipeline. The air static pressure difference forms a propulsion force, so that the material is continuously discharged to the corresponding silo.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (7)
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Application publication date: 20190927 |