CN110315637A - A kind of mobile steel moulding bed and preparation method thereof for making framework of steel reinforcement - Google Patents
A kind of mobile steel moulding bed and preparation method thereof for making framework of steel reinforcement Download PDFInfo
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- CN110315637A CN110315637A CN201910257907.9A CN201910257907A CN110315637A CN 110315637 A CN110315637 A CN 110315637A CN 201910257907 A CN201910257907 A CN 201910257907A CN 110315637 A CN110315637 A CN 110315637A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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Abstract
本发明公开了一种用于制作钢筋骨架的移动式钢胎架及其制作方法，涉及桥梁工程施工领域，该装置包括固定架、导轨、移动架和调整架组件，所述导轨设于所述固定架的一侧，所述移动架设于所述导轨上且可以沿所述导轨滑动，所述调整架组件包括多个不同长度的调整架，多个所述调整架择一可拆卸地设于所述固定架和移动架之间，所述调整架的一侧与所述固定架连接，另一侧与所述移动架连接。本发明的目的在于提供一种用于制作钢筋骨架的移动式钢胎架及其制作方法，解决了同一类型的钢胎架只能制作单一尺寸钢筋骨架的问题，结构灵活，实用性强。
The invention discloses a mobile steel tire frame for making a steel bar skeleton and a manufacturing method thereof, and relates to the field of bridge engineering construction. One side of the fixed frame, the mobile frame is mounted on the guide rail and can slide along the guide rail, the adjustment frame assembly includes a plurality of adjustment frames of different lengths, and one of the plurality of adjustment frames is detachably arranged on the Between the fixed frame and the movable frame, one side of the adjustment frame is connected with the fixed frame, and the other side is connected with the movable frame. The object of the present invention is to provide a mobile steel tire frame for making a steel frame and its manufacturing method, which solves the problem that the same type of steel frame can only produce a single-sized steel frame, and has a flexible structure and strong practicability.
Description
技术领域technical field
本发明涉及桥梁工程施工领域，具体涉及一种用于制作钢筋骨架的移动式钢胎架及其制作方法。The invention relates to the field of bridge engineering construction, in particular to a mobile steel tire frame for making a steel bar skeleton and a manufacturing method thereof.
背景技术Background technique
目前，在进行桥梁桥面板的施工时，人们越来越多的采用预制的桥面板进行施工，而为了确保施工的质量，预制的桥面板的钢筋骨架通常都会在钢筋胎架上成型。传统方式上，一个钢筋胎架生产一种类型的钢筋骨架，这种胎架制作简单，不需要考虑其它类型的钢筋骨架，工人在绑扎钢筋的过程中不易出错。At present, when carrying out the construction of the bridge deck, more and more people use the prefabricated bridge deck for construction, and in order to ensure the quality of the construction, the steel skeleton of the prefabricated bridge deck is usually formed on the steel tire frame. Traditionally, one steel frame produces one type of steel frame. This type of frame is easy to manufacture and does not need to consider other types of steel frames. Workers are less likely to make mistakes in the process of binding steel bars.
然而，传统的钢筋胎架也存在着缺点，其制作类型单一，且占地面积大，对于空间本身狭小的钢筋加工厂来说制作比较困难；同时，制板场每天生产量大，每天需要的钢筋骨架种类繁多，需要根据预制桥面板的钢筋骨架的实际尺寸来制作相应的钢筋胎架，费时费力，重复利用率低，所以传统的钢筋胎架已不再适用。因此，有必要提供一种能适应于多种不同尺寸钢筋骨架的钢筋胎架。However, the traditional steel frame also has disadvantages. Its production type is single and occupies a large area. It is difficult for the steel processing factory with a small space; There are many kinds of steel frame, and it is necessary to make the corresponding steel frame according to the actual size of the steel frame of the prefabricated bridge deck. Therefore, it is necessary to provide a steel tire frame that can be adapted to multiple different sizes of steel bar frames.
发明内容Contents of the invention
针对现有技术中存在的缺陷，本发明的目的在于提供一种用于制作钢筋骨架的移动式钢胎架及其制作方法，解决了同一类型的钢胎架只能制作单一尺寸钢筋骨架的问题，结构灵活，实用性强。Aiming at the defects in the prior art, the object of the present invention is to provide a mobile steel tire frame for making a steel frame and its manufacturing method, which solves the problem that the same type of steel frame can only make a single-sized steel frame , flexible structure and strong practicability.
为达到以上目的，本发明采取的技术方案是：For achieving above object, the technical scheme that the present invention takes is:
固定架；fixed frame;
导轨，所述导轨设于所述固定架的一侧；a guide rail, the guide rail is arranged on one side of the fixing frame;
移动架，其设于所述导轨上且可以沿所述导轨滑动；a mobile frame, which is arranged on the guide rail and can slide along the guide rail;
调整架组件，其包括多个不同长度的调整架，多个所述调整架择一可拆卸地设于所述固定架和移动架之间，所述调整架的一侧与所述固定架连接，另一侧与所述移动架连接。The adjustment frame assembly includes a plurality of adjustment frames of different lengths, one of the plurality of adjustment frames is detachably arranged between the fixed frame and the moving frame, and one side of the adjustment frame is connected to the fixed frame , and the other side is connected with the mobile frame.
在上述技术方案的基础上，所述固定架和移动架的底部均设有多个滚轮。On the basis of the above technical solution, the bottoms of the fixed frame and the movable frame are provided with a plurality of rollers.
在上述技术方案的基础上，每一所述滚轮上均设有限位件。On the basis of the above technical solution, each of the rollers is provided with a limiting member.
在上述技术方案的基础上，所述固定架、移动架和调整架均包括多个用于固定所述钢筋骨架的凹槽。On the basis of the above technical solution, the fixed frame, the movable frame and the adjusting frame all include a plurality of grooves for fixing the steel skeleton.
在上述技术方案的基础上，所述固定架、移动架和调整架沿导轨长度方向的两侧均设有开口钢板。On the basis of the above technical solution, the fixed frame, the moving frame and the adjusting frame are provided with open steel plates on both sides along the length direction of the guide rail.
在上述技术方案的基础上，所述开口钢板包括多个沿其长度方向等距离间隔设置的固定齿，所述固定齿用于钢筋骨架的卡设。On the basis of the above technical solution, the open steel plate includes a plurality of fixed teeth arranged equidistantly along its length direction, and the fixed teeth are used for clamping the reinforcement skeleton.
在上述技术方案的基础上，所述调整架与固定架和移动架均通过螺栓连接固定。On the basis of the above technical solution, the adjustment frame, the fixed frame and the moving frame are all connected and fixed by bolts.
在上述技术方案的基础上，所述调整架组件包括三种长度尺寸的所述调整架，三种调整架的长度尺寸分别为：0.19m，1m和1.9m。On the basis of the above technical solution, the adjustment frame assembly includes the adjustment frame with three lengths, and the lengths of the three adjustment frames are respectively: 0.19m, 1m and 1.9m.
本发明还提供一种用于制作钢筋骨架的移动式钢胎架及其制作方法，其包括：The present invention also provides a mobile steel tire frame for making a steel bar frame and a manufacturing method thereof, which includes:
将固定架固定，并将移动架放置于导轨上；Fix the fixed frame and place the mobile frame on the guide rail;
根据所需制作的钢筋骨架的尺寸，选择与其匹配的调整架，将所述调整架的一侧与所述固定架连接，另一侧与所述移动架连接，构成移动式钢胎架。According to the size of the steel skeleton to be produced, select the matching adjustment frame, connect one side of the adjustment frame with the fixed frame, and connect the other side with the mobile frame to form a mobile steel tire frame.
在上述技术方案的基础上，当需要制作其他尺寸的钢筋骨架时，将所述调整架从固定架和移动架之间取下，选择与所述钢筋骨架匹配的调整架后，将其放置于所述固定架和移动架之间，滑动所述移动架，使所述固定架、调整架和移动架对接后连接固定。On the basis of the above technical solution, when it is necessary to make a steel frame of other sizes, the adjustment frame is removed from between the fixed frame and the mobile frame, and after selecting an adjustment frame that matches the steel frame, place it on the Between the fixed frame and the mobile frame, the mobile frame is slid, so that the fixed frame, the adjustment frame and the mobile frame are connected and fixed after being docked.
与现有技术相比，本发明的优点在于：Compared with the prior art, the present invention has the advantages of:
本发明提供的一种用于制作钢筋骨架的移动式钢胎架及其制作方法，移动式钢胎架包括固定架、移动架和调整架组件，其中，调整架组件包括多个不同长度的调整架，根据所需制作钢筋骨架的实际尺寸，将多个调整架择一可拆卸地设于固定架和移动架之间，从而组建成具有不同尺寸的钢筋胎架，满足不同尺寸的桥面板的钢筋骨架的制作，节省材料，省时省力，可反复利用的同时，也大大的减小了对制作场地面积的限制，方便各种不同尺寸钢筋骨架的制作，实用性强。The invention provides a mobile steel tire frame for making a steel bar frame and a manufacturing method thereof. The mobile steel tire frame includes a fixed frame, a mobile frame and an adjustment frame assembly, wherein the adjustment frame assembly includes a plurality of adjustment frames of different lengths. According to the actual size of the steel frame to be made, a plurality of adjusting frames can be detachably installed between the fixed frame and the mobile frame, so as to form a steel tire frame with different sizes to meet the needs of bridge decks of different sizes. The production of steel frame saves materials, saves time and effort, and can be used repeatedly. At the same time, it also greatly reduces the limitation on the production site area, which is convenient for the production of various sizes of steel frames, and has strong practicability.
附图说明Description of drawings
图1为本发明实施例中的用于制作钢筋骨架的移动式钢胎架的结构示意图；Fig. 1 is the structural representation of the mobile steel tire frame that is used to make steel bar skeleton in the embodiment of the present invention;
图2为本发明实施例中的用于制作钢筋骨架的移动式钢胎架的侧视图；Fig. 2 is the side view that is used to make the mobile steel tire rack of steel skeleton in the embodiment of the present invention;
图3为本发明实施例中的用于制作钢筋骨架的移动式钢胎架的固定架的结构示意图。Fig. 3 is a schematic structural view of a fixed frame of a mobile steel tire frame used for making a steel bar skeleton in an embodiment of the present invention.
图中：1-固定架，2-导轨，3-移动架，4-调整架，5-滚轮，6-凹槽，7-开口钢板。In the figure: 1-fixed frame, 2-guide rail, 3-movable frame, 4-adjusting frame, 5-roller, 6-groove, 7-opening steel plate.
具体实施方式Detailed ways
以下结合附图对本发明的实施例作进一步详细说明。Embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
参见图1和图3所示，本发明实施例提供一种用于制作钢筋骨架的移动式钢胎架，包括固定架1、导轨2、移动架3和调整架组件，固定架1固定设于地面上，导轨2设于固定架1的一侧，移动架3设于导轨2上且可以沿导轨2滑动，移动架3在滑动的过程中调整与固定架1的距离。调整架组件包括多个不同长度的调整架4，多个调整架4择一可拆卸地设于固定架1和移动架3之间，调整架4的一侧与固定架1连接，另一侧与移动架3连接，固定架1、调整架4和移动架3共同构成钢胎架，根据所需制作钢筋骨架的尺寸，选择与其匹配尺寸的调整架4，最后组装成匹配尺寸的钢胎架。结构简单，能灵活的根据所需制作钢筋骨架的尺寸来改变钢胎架的尺寸，固定架1和移动架3可以反复的重复利用，大大节约了施工造价的费用，也节约了制作场地，省时省力，实用性很强。Referring to Fig. 1 and Fig. 3, an embodiment of the present invention provides a mobile steel tire frame for making a steel bar skeleton, including a fixed frame 1, a guide rail 2, a mobile frame 3 and an adjustment frame assembly, and the fixed frame 1 is fixed on the On the ground, the guide rail 2 is arranged on one side of the fixed frame 1, the mobile frame 3 is arranged on the guide rail 2 and can slide along the guide rail 2, and the distance between the mobile frame 3 and the fixed frame 1 is adjusted during the sliding process. The adjustment frame assembly includes a plurality of adjustment frames 4 of different lengths, one of the plurality of adjustment frames 4 is detachably arranged between the fixed frame 1 and the mobile frame 3, one side of the adjustment frame 4 is connected with the fixed frame 1, and the other side Connected with the mobile frame 3, the fixed frame 1, the adjustment frame 4 and the mobile frame 3 together form a steel tire frame. According to the size of the steel skeleton to be made, select the adjustment frame 4 of the matching size, and finally assemble the steel tire frame of the matching size . The structure is simple, and the size of the steel tire frame can be flexibly changed according to the size of the required steel frame. The fixed frame 1 and the mobile frame 3 can be reused repeatedly, which greatly saves the construction cost and the production site. Time-saving and labor-saving, very practical.
参见图2所示，固定架1和移动架3的底部均设有多个滚轮5，方便在跟换调整架4的过程中，移动固定架1和移动架3，因为固定架1和移动架3的体积一般较大，且均为钢筋结构，本身的质量较重，在移动过程中较为困难，在固定架1和移动架3的底部设置多个滚轮5后，方便在调整尺寸时的移动，省时省力。Referring to Fig. 2, the bottoms of the fixed frame 1 and the mobile frame 3 are provided with a plurality of rollers 5, which are convenient for moving the fixed frame 1 and the mobile frame 3 during the process of changing the adjustment frame 4, because the fixed frame 1 and the mobile frame The volume of 3 is generally large, and both are reinforced steel structures. The quality of itself is relatively heavy, and it is relatively difficult to move. After setting a plurality of rollers 5 at the bottom of the fixed frame 1 and the mobile frame 3, it is convenient to move when adjusting the size. ,save time and energy.
进一步得，在每一滚轮5上均设有限位件，当固定架1和移动架3的尺寸调整完毕，且位置固定后，在制作钢筋骨架时，钢胎架需要保持稳定，以保证制作的质量和安全，因此，在每一滚轮5上均设有限位件，能防止固定架1和移动架3的移动。Further, each roller 5 is provided with a limiter. When the size of the fixed frame 1 and the movable frame 3 are adjusted and the positions are fixed, the steel tire frame needs to be kept stable when the steel frame is made, so as to ensure the Quality and safety, therefore, each roller 5 is provided with a limit piece, which can prevent the movement of the fixed frame 1 and the mobile frame 3.
参见图2所示，固定架1、移动架3和调整架4均包括多个用于固定钢筋骨架的凹槽6，凹槽6为半圆形，其尺寸与钢筋骨架的钢筋横截面尺寸匹配，主要用于钢筋骨架的放置，防止其在钢胎架上的移动或滑动，影响制作的质量。As shown in Fig. 2, the fixed frame 1, the mobile frame 3 and the adjusting frame 4 all include a plurality of grooves 6 for fixing the reinforcement frame, the grooves 6 are semicircular, and their size matches the cross-sectional size of the reinforcement frame , mainly used for the placement of the steel frame to prevent it from moving or sliding on the steel tire frame, which will affect the quality of the production.
参见图2所示，固定架1、移动架3和调整架4沿导轨2长度方向的两侧均设有开口钢板7，这里开口钢板7具体包括多个沿其长度方向等距离间隔设置的固定齿，固定齿用于钢筋骨架的卡设，固定齿具有一定的高度，且每两个固定齿之间的间距与钢筋骨架的钢筋横截面匹配，保证其刚好卡设进去。因为钢筋骨架具有一定的高度，在制作的过程中为了防止其沿高度方向的倾斜，于是在沿导轨2长度方向的最外侧上设有开口钢板7，能防止钢筋骨架在制作过程中的倾斜，保证制作的精度和质量。Referring to Fig. 2, the fixed frame 1, the moving frame 3 and the adjusting frame 4 are provided with open steel plates 7 on both sides along the length direction of the guide rail 2. Teeth, the fixed teeth are used for clamping the steel frame, the fixed teeth have a certain height, and the distance between every two fixed teeth matches the cross-section of the steel bar of the steel frame to ensure that it is just clamped in. Because the reinforcement frame has a certain height, in order to prevent it from tilting along the height direction during the production process, an open steel plate 7 is provided on the outermost side along the length direction of the guide rail 2, which can prevent the reinforcement frame from tilting during the production process. Guarantee the precision and quality of production.
进一步的，调整架4与固定架1和移动架3均通过螺栓连接固定，且在连接处均设有垫片，防止固定时的螺栓力将架体损坏。Further, the adjusting frame 4 is connected to the fixed frame 1 and the moving frame 3 by bolts, and gaskets are provided at the joints to prevent the frame body from being damaged by the bolt force during fixing.
进一步的，调整架组件包括三种长度尺寸的调整架4，这三种调整架4的长度尺寸分别为：0.19m，1m和1.9m，当确定了所需制作的钢筋骨架的尺寸后，选择与其匹配的调整架4，组装连接成所需要的钢胎架。Further, the adjusting frame assembly includes adjusting frames 4 of three lengths. The lengths of these three adjusting frames 4 are respectively: 0.19m, 1m and 1.9m. After determining the size of the steel skeleton to be manufactured, select The adjusting frame 4 matched with it is assembled and connected into the required steel tire frame.
此移动式钢胎架包括固定架1、移动架3和调整架组件，且调整架组件包括多个不同长度的调整架4，根据所需制作钢筋骨架的实际尺寸，将多个调整架4择一可拆卸地设于固定架1和移动架3之间，组建成具有不同尺寸的钢筋胎架，满足不同尺寸的桥面板的钢筋骨架的制作。相比于传统的只能制作单一尺寸钢筋骨架的钢胎架，移动式钢胎架能根据所需制作钢筋骨架的尺寸，通过选取相应尺寸的调整架4，组装连接成匹配尺寸的钢胎架，灵活性高，且固定架1和移动架3可重复利用，大大节约了施工造价的费用，实用性强。The mobile steel tire frame includes a fixed frame 1, a mobile frame 3 and an adjusting frame assembly, and the adjusting frame assembly includes a plurality of adjusting frames 4 of different lengths. One is detachably arranged between the fixed frame 1 and the movable frame 3, and is assembled into steel tire frames with different sizes, so as to meet the requirement of making steel skeletons for bridge decks of different sizes. Compared with the traditional steel tire frame that can only make a single-size steel frame, the mobile steel tire frame can make the size of the steel frame according to the required size, and assemble and connect it into a steel tire frame of matching size by selecting the adjustment frame 4 of the corresponding size , high flexibility, and the fixed frame 1 and the movable frame 3 can be reused, which greatly saves the cost of construction cost and has strong practicability.
本发明还提供了一种用于制作钢筋骨架的移动式钢胎架的制作方法，其步骤包括首先将固定架1固定，并将移动架3放置于其一侧的导轨2上，随后根据所需制作的钢筋骨架的尺寸，选择与其匹配的调整架4，最后将调整架4的一侧与固定架1连接，另一侧与移动架3连接，即构成所需的移动式钢胎架。The present invention also provides a method for making a mobile steel tire frame for making a steel frame, the steps of which include first fixing the fixed frame 1, and placing the mobile frame 3 on the guide rail 2 on one side thereof, and then according to the According to the size of the steel frame to be produced, select the matching adjustment frame 4, and finally connect one side of the adjustment frame 4 with the fixed frame 1, and connect the other side with the mobile frame 3 to form the required mobile steel tire frame.
当需要制作其他尺寸的钢筋骨架时，将调整架4从固定架1和移动架3之间取下，选择与钢筋骨架匹配的调整架4后，将其放置于固定架1和移动架3之间，滑动移动架3，使固定架1、调整架4和移动架3对接后连接固定。When it is necessary to make a steel frame of other sizes, remove the adjustment frame 4 from between the fixed frame 1 and the mobile frame 3, select the adjustment frame 4 that matches the steel frame, and place it between the fixed frame 1 and the mobile frame 3 During this time, slide the mobile frame 3 so that the fixed frame 1, the adjustment frame 4 and the mobile frame 3 are docked and then connected and fixed.
此施工方法简单易行，方便操作，能解决制作场地受限的问题，架体反复利用，也能缩短制作工期，保证后续工作的快速进行，相比于传统的方法，在既能保证施工制作质量的同时，还节约了场地，造价及效率的问题，实用性强。This construction method is simple, easy to operate, and can solve the problem of limited production space. The repeated use of the frame can also shorten the production period and ensure the rapid progress of follow-up work. Compared with the traditional method, it can not only ensure the construction and production At the same time of quality, it also saves space, cost and efficiency, and has strong practicability.
本发明不仅局限于上述最佳实施方式，任何人在本发明的启示下都可得出其他各种形式的产品，但不论在其形状或结构上作任何变化，凡是具有与本发明相同或相近似的技术方案，均在其保护范围之内。The present invention is not limited to the above-mentioned best implementation mode, anyone can draw other various forms of products under the enlightenment of the present invention, but no matter make any changes in its shape or structure, all those with the same or similar features as the present invention Approximate technical solutions are all within the scope of protection.
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Application publication date: 20191011 |