CN110315735A - Based on oval cross section and the periodically variable plasticizing rotor of lift angle - Google Patents
Based on oval cross section and the periodically variable plasticizing rotor of lift angle Download PDFInfo
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- CN110315735A CN110315735A CN201910410253.9A CN201910410253A CN110315735A CN 110315735 A CN110315735 A CN 110315735A CN 201910410253 A CN201910410253 A CN 201910410253A CN 110315735 A CN110315735 A CN 110315735A
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- 230000008859 change Effects 0.000 claims abstract description 42
- 230000000737 periodic effect Effects 0.000 claims abstract description 36
- 230000007423 decrease Effects 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 22
- 238000000265 homogenisation Methods 0.000 claims description 6
- 230000003247 decreasing effect Effects 0.000 claims description 4
- 239000000155 melt Substances 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 10
- 230000006835 compression Effects 0.000 abstract description 9
- 238000007906 compression Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 238000000518 rheometry Methods 0.000 abstract description 5
- 239000000243 solution Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000001746 injection moulding Methods 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/59—Screws characterised by details of the thread, i.e. the shape of a single thread of the material-feeding screw
- B29C48/615—Threads having varying helix angles
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Abstract
本发明公开了一种基于椭圆截面和升角周期性变化的塑化转子,包括1根或2根转子,每根所述转子包括转子功能结构,所述转子功能结构包括输送段、塑化段、真空段、二次塑化段和均化段,所述输送段、塑化段、真空段、二次塑化段和均化段对应的螺旋结构在轴向任意位置的螺旋升角的角度是不同的。本发明创造了一种全新的塑料塑化转子,转子的径向截面为椭圆,轴向螺旋升角周期变化,实现塑料在转子中塑化时,体积交替变化,熔体产生拉伸/压缩效果,实现以拉伸流变为主导的塑料塑化过程。
The invention discloses a plasticizing rotor based on elliptical section and periodic change of lift angle, which includes one or two rotors, each rotor includes a rotor functional structure, and the rotor functional structure includes a conveying section and a plasticizing section , vacuum section, secondary plasticizing section and homogenizing section, the helix angle of the helical structure corresponding to the conveying section, plasticizing section, vacuum section, secondary plasticizing section and homogenizing section at any position in the axial direction is different. The invention creates a brand-new plastic plasticizing rotor. The radial section of the rotor is elliptical, and the axial helix angle changes periodically, so that when the plastic is plasticized in the rotor, the volume changes alternately, and the melt produces stretching/compression effects. , to realize the plastic plasticization process dominated by extensional rheology.
Description
技术领域technical field
本发明涉及塑料产品生产设备领域,具体的说是涉及一种基于椭圆截面和升角周期性变化的塑化转子。The invention relates to the field of plastic product production equipment, in particular to a plasticizing rotor based on periodic changes in elliptical cross-section and lift angle.
背景技术Background technique
在塑料制品加工成型过程中,首先将调配好的粉状或者颗粒状塑料喂入机筒,然后由机筒内的螺杆进行输送、分散、压缩和塑化,在外部加热的协助下,机筒内的塑料由固态变成高温熔融态熔体。熔体经过定型模具,可以形成不同形状的产品。在这一系列过程中,螺杆的结构决定了塑料的输送,分散,压缩和塑化,即螺杆的构造决定了塑料制品的物理性能,外观和生产产量。目前塑料加工设备中的螺杆在同一功能段区间的螺旋升角并无变化,导致塑料塑化过程单调不良,分散简单不均匀。During the processing and molding of plastic products, the prepared powder or granular plastic is first fed into the barrel, and then conveyed, dispersed, compressed and plasticized by the screw in the barrel. With the assistance of external heating, the barrel The plastic inside changes from solid state to high temperature molten state melt. The melt passes through a shaping mold and can be formed into products of different shapes. In this series of processes, the structure of the screw determines the conveying, dispersion, compression and plasticization of the plastic, that is, the structure of the screw determines the physical properties, appearance and production output of the plastic product. At present, the helix angle of the screw in the same functional section of the plastic processing equipment does not change, resulting in a monotonous and poor plasticization process, and the dispersion is simple and uneven.
实际的生产中,这种同一功能段区间的螺旋升角无变化的螺杆有如下缺点:1、固定的螺旋升角导致塑料分散能力有限,分散均匀性不好。2、塑化能力弱,需要大量的外部热能,或者较长的长径比才能使塑料塑化。3、无法实现高分子材料分子链的充分解纠缠,因而提升塑料制品的物理性能有困难。In actual production, the screw whose helix angle does not change in the same functional section has the following disadvantages: 1. The fixed helix angle leads to limited plastic dispersion ability and poor dispersion uniformity. 2. The plasticizing ability is weak, and a large amount of external heat energy or a long aspect ratio is required to plasticize the plastic. 3. It is impossible to fully disentangle the molecular chains of polymer materials, so it is difficult to improve the physical properties of plastic products.
本发明设计了一种基于椭圆截面和周期性升角变化的塑化转子,转子共轭异向外翻转动时,塑料整体正位移输送的同时,因转子每一瞬间的螺旋升角都在变化,当升角变大时,螺旋槽体积加大,塑料呈现拉伸的效果,升角变小时,螺旋槽体积缩小,呈现压缩的效果。塑料在机筒和转子之间不断的拉伸/压缩交替变化,使得熔体在拉伸流变条件下塑化更好,分散更均匀。从而提升塑料制品物理性能,降低生产成本。The present invention designs a plasticizing rotor based on an elliptical cross-section and periodic lift angle changes. When the rotor is conjugated and rotated in different directions, the overall positive displacement of the plastic is conveyed, because the helix angle of the rotor changes every moment. , when the rise angle becomes larger, the volume of the spiral groove increases, and the plastic presents the effect of stretching, and when the rise angle becomes smaller, the volume of the spiral groove decreases, showing the effect of compression. The continuous stretching/compression of the plastic between the barrel and the rotor changes alternately, making the melt plasticized better and dispersed more uniformly under the condition of extensional rheology. Thereby improving the physical properties of plastic products and reducing production costs.
发明内容Contents of the invention
为解决上述背景技术中提出的问题,本发明的目的在于提供一种基于椭圆截面和升角周期性变化的塑化转子。In order to solve the problems raised in the above-mentioned background technology, the object of the present invention is to provide a plasticizing rotor based on periodic changes in elliptical cross-section and lift angle.
为实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
本发明提供了一种基于椭圆截面和升角周期性变化的塑化转子,包括1根或2根转子,每根所述转子包括转子功能结构,所述转子功能结构包括输送段、塑化段、真空段、二次塑化段和均化段,所述输送段、塑化段、真空段、二次塑化段和均化段对应的螺旋结构在轴向任意位置的螺旋升角的角度是不同的。The present invention provides a plasticizing rotor based on elliptical cross-section and periodic change of lift angle, including one or two rotors, each rotor includes a rotor functional structure, and the rotor functional structure includes a conveying section, a plasticizing section , vacuum section, secondary plasticizing section and homogenizing section, the helix angle of the helical structure corresponding to the conveying section, plasticizing section, vacuum section, secondary plasticizing section and homogenizing section at any position in the axial direction is different.
上述技术方案中,所述输送段、真空段和均化段的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角均逐渐递减,所述塑化段和二次塑化段的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角均周期性交替变化。In the above technical solution, the helix angles of the spiral structures of the conveying section, the vacuum section and the homogenizing section gradually decrease in the corresponding intervals along the material transport direction, and the plasticizing section and the secondary plasticizing section The helix angle of the helix structure in the corresponding section along the material conveying direction changes periodically and alternately.
上述技术方案中,所述输送段、真空段和均化段的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从90度到0度逐渐递减;其中,螺旋升角不等于90度和0度。In the above technical solution, the spiral structure of the conveying section, the vacuum section and the homogenizing section gradually decreases in helix angle in the axial direction from 90 degrees to 0 degrees in the corresponding section along the material transportation direction; wherein, the helix angle is not equal to 90 degrees and 0 degrees.
上述技术方案中,所述塑化段和二次塑化段的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从90度递减到0度再递增到90度的周期性交替变化,或者所述塑化段和二次塑化段的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从0度递增到90度再递减到0度的周期性交替变化;其中,螺旋升角不等于90度和0度。In the above technical solution, the helical structure of the plasticizing section and the secondary plasticizing section is periodically alternated in a period in which the helix angle in the axial direction decreases from 90 degrees to 0 degrees and then increases to 90 degrees in the corresponding section along the material transportation direction. Change, or the helical structure of the plasticizing section and the secondary plasticizing section changes periodically and alternately in the axial helix angle of the corresponding interval along the material transport direction from 0° to 90° and then decreasing to 0°; Among them, the helix angle is not equal to 90 degrees and 0 degrees.
上述技术方案中,所述输送段、塑化段、真空段、二次塑化段和均化段对应的螺旋结构在轴向任意位置的横截面形状为椭圆形。In the above technical solution, the cross-sectional shape of the spiral structure corresponding to the conveying section, the plasticizing section, the vacuum section, the secondary plasticizing section and the homogenizing section at any position in the axial direction is elliptical.
上述技术方案中,所述转子功能结构外径沿轴向均等或依次递减。In the above technical solution, the outer diameter of the functional structure of the rotor is uniform or gradually decreases along the axial direction.
上述技术方案中,每根所述转子还包括转子驱动部分和辅助部分,所述转子驱动部分和辅助部分分设在转子功能结构的两端。In the above technical solution, each of the rotors further includes a rotor driving part and an auxiliary part, and the rotor driving part and the auxiliary part are respectively arranged at two ends of the functional structure of the rotor.
上述技术方案中,当所述转子为两个时,其中一个转子上所对应的输送段、塑化段、真空段、二次塑化段和均化段与另一根转子上所对应的输送段、塑化段、真空段、二次塑化段和均化段彼此之间相互一一对应异向啮合;In the above technical solution, when there are two rotors, the conveying section, plasticizing section, vacuum section, secondary plasticizing section and homogenizing section corresponding to one rotor are the same as the corresponding conveying section on the other rotor. Section, plasticizing section, vacuum section, secondary plasticizing section and homogenizing section are engaged with each other one by one;
两根所述转子上的螺杆功能结构在轴向上任意位置处的截面形状均为大小相同且彼此相切的椭圆形。The cross-sectional shapes of the screw functional structures on the two rotors at any position in the axial direction are ovals with the same size and tangent to each other.
上述技术方案中,每根转子轴向任意位置的横截面的中心点与转子自身的旋转轴线相重合或偏移。In the above technical solution, the center point of the cross-section at any position in the axial direction of each rotor coincides with or deviates from the rotation axis of the rotor itself.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
当一个转子转动或两个转子共轭异向外翻转动时,塑料整体正位移输送的同时,相对于机筒和塑料熔体而言,转子每一瞬间的螺旋升角都在变化:当转子螺旋结构的螺旋升角呈变大趋势时,该处转子螺旋结构的螺旋槽体积加大,塑料呈现拉伸的效果;当转子螺旋结构的螺旋升角呈变小趋势时,该转子处螺旋结构的螺旋槽体积缩小,呈现压缩的效果。塑料在机筒和转子之间不断的拉伸/压缩交替变化,使得熔体在拉伸流变条件下塑化更好,分散更均匀。从而提升塑料制品物理性能,降低生产成本。When one rotor rotates or the two rotors are conjugated and rotated in different directions, while the plastic is conveyed in a positive displacement, the helix angle of the rotor is changing every moment relative to the barrel and the plastic melt: when the rotor When the helix angle of the helical structure tends to increase, the volume of the helical groove of the rotor helical structure increases at this place, and the plastic presents the effect of stretching; when the helix angle of the rotor helical structure tends to decrease, the helical groove of the rotor The volume of the spiral groove shrinks, showing the effect of compression. The continuous stretching/compression of the plastic between the barrel and the rotor changes alternately, making the melt plasticized better and dispersed more uniformly under the condition of extensional rheology. Thereby improving the physical properties of plastic products and reducing production costs.
本发明创造了一种全新的塑料塑化转子,转子的径向截面为椭圆,轴向螺旋升角周期变化,实现塑料在转子中塑化时,体积交替变化,熔体产生拉伸/压缩效果,实现以拉伸流变为主导的塑料塑化过程。The invention creates a brand-new plastic plasticizing rotor. The radial section of the rotor is elliptical, and the axial helix angle changes periodically, so that when the plastic is plasticized in the rotor, the volume changes alternately, and the melt produces stretching/compression effects. , to realize the plastic plasticization process dominated by extensional rheology.
本发明的创新点在于:转子的转子功能结构(包括输送段、塑化段、真空段、二次塑化段和均化段)的螺旋结构在轴向任意位置的螺旋升角的角度是不同的,当转子螺旋结构的螺旋升角呈变大趋势时,该处转子螺旋结构的螺旋槽体积加大,塑料呈现拉伸的效果;当转子螺旋结构的螺旋升角呈变小趋势时,该转子处螺旋结构的螺旋槽体积缩小,呈现压缩的效果。塑料在机筒和转子之间不断的拉伸/压缩交替变化,使得熔体在拉伸流变条件下塑化更好,分散更均匀;从而提升塑料制品物理性能,降低生产成本。The innovation of the present invention is that: the helical structure of the rotor functional structure of the rotor (including the conveying section, the plasticizing section, the vacuum section, the secondary plasticizing section and the homogenizing section) has different helix angles at any position in the axial direction. Yes, when the helix angle of the rotor helical structure tends to become larger, the volume of the helical groove of the rotor helical structure increases, and the plastic presents a stretching effect; when the helix angle of the rotor helical structure tends to decrease, the The volume of the helical groove of the helical structure at the rotor is reduced, showing the effect of compression. The continuous stretching/compression of the plastic between the barrel and the rotor changes alternately, making the melt plasticized better and dispersed more uniformly under the condition of stretching rheology; thus improving the physical properties of plastic products and reducing production costs.
附图说明Description of drawings
图1为本发明第一种实施例的结构示意图;Fig. 1 is the structural representation of first kind of embodiment of the present invention;
图1a为图1中A-A方向的剖面图;Fig. 1 a is the sectional view of A-A direction in Fig. 1;
图2为本发明第二种实施例的结构示意图;Fig. 2 is the structural representation of the second embodiment of the present invention;
图2a为图2中B-B方向的剖面图;Fig. 2 a is the sectional view of B-B direction in Fig. 2;
图3为本发明第三种实施例的结构示意图;Fig. 3 is the structural representation of the third embodiment of the present invention;
图4为本发明第四种实施例的结构示意图;Fig. 4 is the structural representation of the fourth embodiment of the present invention;
图5为第一种实施例的实际应用例的结构示意图;Fig. 5 is the structural representation of the actual application example of the first embodiment;
图6为第二种实施例的实际应用例1的结构示意图;Fig. 6 is the structural representation of the practical application example 1 of the second embodiment;
图7为第三种实施例的实际应用例的结构示意图;Fig. 7 is a schematic structural diagram of a practical application example of the third embodiment;
图8为第四种实施例的实际应用例的结构示意图;Fig. 8 is a schematic structural diagram of a practical application example of the fourth embodiment;
图9为第二种实施例的实际应用例2的结构示意图;Fig. 9 is a schematic structural diagram of practical application example 2 of the second embodiment;
附图标记说明:Explanation of reference signs:
100、转子功能结构;200、转子驱动部分;300、辅助部分;100. Rotor functional structure; 200. Rotor driving part; 300. Auxiliary part;
1、输送段;2、塑化段;3、真空段;4、二次塑化段;5、均化段。1. Conveying section; 2. Plasticizing section; 3. Vacuum section; 4. Secondary plasticizing section; 5. Homogenizing section.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合附图和具体实施方式,进一步阐述本发明是如何实施的。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the following will further explain how the present invention is implemented in conjunction with the accompanying drawings and specific implementation methods.
现有技术中,螺旋结构的“螺旋升角”一般定义为:在中径圆柱面上,螺旋线的切线与垂直螺旋线轴线平面的夹角。In the prior art, the "helix angle" of the helical structure is generally defined as the angle between the tangent of the helix and the plane perpendicular to the axis of the helix on the medium-diameter cylindrical surface.
本发明提供了一种基于椭圆截面和升角周期性变化的塑化转子,包括1根或2根转子,每根所述转子包括转子功能结构100,所述转子功能结构100包括输送段1、塑化段2、真空段3、二次塑化段4和均化段5,所述输送段1、塑化段2、真空段3、二次塑化段4和均化段5对应的螺旋结构在轴向任意位置的螺旋升角的角度是不同的。The present invention provides a plasticizing rotor based on elliptical section and periodic change of lift angle, including one or two rotors, each of which includes a rotor functional structure 100, and the rotor functional structure 100 includes a conveying section 1, Plasticizing section 2, vacuum section 3, secondary plasticizing section 4, and homogenizing section 5, the spirals corresponding to the conveying section 1, plasticizing section 2, vacuum section 3, secondary plasticizing section 4, and homogenizing section 5 The angle of the helix angle of the structure at any position in the axial direction is different.
本发明中,所述输送段1、真空段3和均化段5的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角均逐渐递减,所述塑化段2和二次塑化段4的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角均周期性交替变化。进一步的,所述输送段1、真空段3和均化段5的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从90度到0度逐渐递减。所述塑化段2和二次塑化段4的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从90度递减到0度再递增到90度的周期性交替变化,或者所述塑化段2和二次塑化段4的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从0度递增到90度再递减到0度的周期性交替变化;其中,螺旋升角不等于90度和0度。In the present invention, the spiral structures of the conveying section 1, the vacuum section 3 and the homogenizing section 5 gradually decrease in helix angle in the corresponding section along the material transport direction, and the plasticizing section 2 and the secondary plasticizing section In the helical structure of the chemical section 4, the helix angle in the corresponding section along the direction of material transport changes periodically and alternately. Further, the helical structure of the conveying section 1, the vacuum section 3 and the homogenizing section 5 has an axial helix angle gradually decreasing from 90° to 0° in the corresponding section along the material conveying direction. The helical structure of the plasticizing section 2 and the secondary plasticizing section 4 changes periodically and alternately in the helix angle of the axial helix angle in the corresponding interval along the material conveying direction from 90 degrees to 0 degrees and then to 90 degrees, or The helical structure of the plasticizing section 2 and the secondary plasticizing section 4 changes periodically and alternately in the helix angle of the axial helix angle in the corresponding interval along the material transport direction from 0° to 90° and then decreasing to 0°; , the helix angle is not equal to 90 degrees and 0 degrees.
本发明中,所述输送段1、塑化段2、真空段3、二次塑化段4和均化段5对应的螺旋结构在轴向任意位置的横截面形状为椭圆形。In the present invention, the cross-sectional shape of the spiral structure corresponding to the conveying section 1, the plasticizing section 2, the vacuum section 3, the secondary plasticizing section 4 and the homogenizing section 5 at any position in the axial direction is elliptical.
本发明中,所述转子功能结构100外径沿轴向均等或依次递减。In the present invention, the outer diameter of the rotor functional structure 100 is uniform or gradually decreases along the axial direction.
本发明中,每根所述转子还包括转子驱动部分200和辅助部分300,所述转子驱动部分200和辅助部分300分设在转子功能结构100的两端。In the present invention, each of the rotors further includes a rotor driving part 200 and an auxiliary part 300 , and the rotor driving part 200 and the auxiliary part 300 are respectively arranged at two ends of the rotor functional structure 100 .
本发明中,当所述转子为两个时,其中一个转子上所对应的输送段1、塑化段2、真空段3、二次塑化段4和均化段5与另一根转子上所对应的输送段1、塑化段2、真空段3、二次塑化段4和均化段5彼此之间相互一一对应异向啮合;In the present invention, when there are two rotors, the corresponding conveying section 1, plasticizing section 2, vacuum section 3, secondary plasticizing section 4 and homogenizing section 5 on one rotor are the same as those on the other rotor. The corresponding conveying section 1, plasticizing section 2, vacuum section 3, secondary plasticizing section 4 and homogenizing section 5 are engaged with each other in one-to-one correspondence;
两根所述转子上的螺杆功能结构100在轴向上任意位置处的截面形状均为大小相同且彼此相切的椭圆形。The cross-sectional shapes of the screw functional structures 100 on the two rotors at any position in the axial direction are ovals with the same size and tangent to each other.
本发明中,每根转子轴向任意位置的横截面的中心点均与转子自身的旋转轴线相重合或偏移。具体的,每根转子在轴向运动轨迹是以转子自身的旋转轴线为中心线的圆周运动或偏转运动。In the present invention, the center point of the cross-section at any axial position of each rotor coincides with or deviates from the rotation axis of the rotor itself. Specifically, the axial movement track of each rotor is a circular movement or a deflection movement with the rotation axis of the rotor itself as the center line.
实施例1:如图1所示,本实施例提供的一种基于椭圆截面和升角周期性变化的塑化转子,包括1根转子,该转子由转子功能结构100和分设在转子功能结构100两端的转子驱动部分200和辅助部分300构成,转子驱动部分200用于与转子驱动装置(图中未示出)相连接,辅助部分300用于熔体输出。Embodiment 1: As shown in FIG. 1 , a plasticizing rotor based on an elliptical section and a periodic change in lift angle provided by this embodiment includes a rotor, which is composed of a rotor functional structure 100 and a rotor functional structure 100 The rotor driving part 200 at both ends is composed of an auxiliary part 300. The rotor driving part 200 is used for connecting with a rotor driving device (not shown in the figure), and the auxiliary part 300 is used for melt output.
其中,转子杆功能结构沿轴向依次由输送段1、塑化段2、真空段3、二次塑化段4和均化段5组成,所述输送段1、塑化段2、真空段3、二次塑化段4和均化段5对应的螺旋结构在轴向任意位置的螺旋升角的角度是不同的。本实施例中,所述输送段1、真空段3和均化段5的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角均逐渐递减,具体的,所述输送段1、真空段3和均化段5的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从90度到0度逐渐递减;其中,螺旋升角不等于90度和0度。Among them, the functional structure of the rotor rod is composed of conveying section 1, plasticizing section 2, vacuum section 3, secondary plasticizing section 4 and homogenizing section 5 along the axial direction, and the conveying section 1, plasticizing section 2, vacuum section 3. The helical structure corresponding to the secondary plasticizing section 4 and the homogenizing section 5 has different helix angles at any position in the axial direction. In this embodiment, the spiral structures of the conveying section 1, the vacuum section 3 and the homogenizing section 5 gradually decrease in helix angle in the corresponding section along the material conveying direction. Specifically, the conveying section 1, The spiral structure of the vacuum section 3 and the homogenization section 5 gradually decreases in the axial helix angle from 90 degrees to 0 degrees in the corresponding section along the material conveying direction; wherein, the helix angle is not equal to 90 degrees and 0 degrees.
所述塑化段2和二次塑化段4的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角均周期性交替变化。本实施例中,所述塑化段2和二次塑化段4的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从0度递增到90度再递减到0度的周期性交替变化;其中,螺旋升角不等于90度和0度。In the spiral structure of the plasticizing section 2 and the secondary plasticizing section 4 , the helix angles of the axial helix angles in the corresponding intervals along the material conveying direction change periodically and alternately. In this embodiment, the helical structure of the plasticizing section 2 and the secondary plasticizing section 4 is in a period in which the helix angle of the axial helix angle increases from 0 degrees to 90 degrees and then decreases to 0 degrees in the corresponding section along the material transportation direction Alternate change; Among them, the helix angle is not equal to 90 degrees and 0 degrees.
如图1a所示,所述输送段1、塑化段2、真空段3、二次塑化段4和均化段5对应的螺旋结构在轴向任意位置的横截面形状为椭圆形。其中,每根转子轴向任意位置的横截面的中心点均与转子自身的旋转轴线相重合或偏移。As shown in Fig. 1a, the cross-sectional shape of the spiral structure corresponding to the conveying section 1, the plasticizing section 2, the vacuum section 3, the secondary plasticizing section 4 and the homogenizing section 5 at any position in the axial direction is elliptical. Wherein, the center point of the cross-section at any position in the axial direction of each rotor coincides with or deviates from the rotation axis of the rotor itself.
在本实施例中,该单根螺杆上的螺杆功能结构外径在轴向任意位置处的均相等。In this embodiment, the outer diameters of the screw functional structures on the single screw are equal at any position in the axial direction.
实施例2:如图2所示,本实施例提供的本实施例提供的一种基于椭圆截面和升角周期性变化的塑化转子,包括2根转子,每根转子均由转子功能结构100以及分设在转子功能结构100两端的转子驱动部分200和辅助部分300构成,转子驱动部分200用于与转子驱动装置(图中未示出)相连接,辅助部分300用于熔体输出。Embodiment 2: As shown in Figure 2, this embodiment provides a plasticizing rotor based on the periodic change of elliptical cross-section and lift angle, including 2 rotors, each of which is composed of a rotor functional structure 100 And the rotor driving part 200 and the auxiliary part 300 which are arranged at both ends of the rotor functional structure 100 are composed. The rotor driving part 200 is used for connecting with the rotor driving device (not shown in the figure), and the auxiliary part 300 is used for melt output.
其中,每根转子的转子杆功能结构100沿轴向依次由输送段1、塑化段2、真空段3、二次塑化段4和均化段5组成,其中一个转子上所对应的输送段1、塑化段2、真空段3、二次塑化段4和均化段5与另一个转子上所对应的输送段1、塑化段2、真空段3、二次塑化段4和均化段5彼此之间相互一一对应异向啮合;Among them, the rotor rod functional structure 100 of each rotor is composed of conveying section 1, plasticizing section 2, vacuum section 3, secondary plasticizing section 4 and homogenizing section 5 in the axial direction, and the corresponding conveying section on one rotor Section 1, plasticizing section 2, vacuum section 3, secondary plasticizing section 4 and homogenizing section 5 correspond to the conveying section 1, plasticizing section 2, vacuum section 3, and secondary plasticizing section 4 on the other rotor and the homogenizing segments 5 are engaged with each other in one-to-one correspondence;
所述输送段1、塑化段2、真空段3、二次塑化段4和均化段5对应的螺旋结构在轴向任意位置的螺旋升角的角度是不同的。本实施例中,所述输送段1、真空段3和均化段5的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角均逐渐递减,具体的,所述输送段1、真空段3和均化段5的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从90度到0度逐渐递减;其中,螺旋升角不等于90度和0度。The spiral structures corresponding to the conveying section 1, the plasticizing section 2, the vacuum section 3, the secondary plasticizing section 4 and the homogenizing section 5 have different helix angles at any position in the axial direction. In this embodiment, the spiral structures of the conveying section 1, the vacuum section 3 and the homogenizing section 5 gradually decrease in helix angle in the corresponding section along the material conveying direction. Specifically, the conveying section 1, The spiral structure of the vacuum section 3 and the homogenization section 5 gradually decreases in the axial helix angle from 90 degrees to 0 degrees in the corresponding section along the material conveying direction; wherein, the helix angle is not equal to 90 degrees and 0 degrees.
所述塑化段2和二次塑化段4的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角均周期性交替变化。本实施例中,所述塑化段2和二次塑化段4的螺旋结构在沿物料输运方向的相应区间轴向的螺旋升角从0度递增到90度再递减到0度的周期性交替变化;其中,螺旋升角不等于90度和0度。In the spiral structure of the plasticizing section 2 and the secondary plasticizing section 4 , the helix angles of the axial helix angles in the corresponding intervals along the material conveying direction change periodically and alternately. In this embodiment, the helical structure of the plasticizing section 2 and the secondary plasticizing section 4 is in a period in which the helix angle of the axial helix angle increases from 0 degrees to 90 degrees and then decreases to 0 degrees in the corresponding section along the material transportation direction Alternate change; Among them, the helix angle is not equal to 90 degrees and 0 degrees.
如图2a所示,两个转子中相应的两个输送段1、塑化段2、真空段3、二次塑化段4和均化段5对应的螺旋结构在轴向任意位置处的横截面形状为两个尺寸相等且相切的椭圆形。其中,每根转子轴向任意位置的横截面的中心点均与转子自身的旋转轴线相重合或偏移。As shown in Figure 2a, the corresponding two conveying section 1, plasticizing section 2, vacuum section 3, secondary plasticizing section 4, and homogenizing section 5 in the two rotors correspond to the horizontal position of the helical structure at any position in the axial direction. The cross-sectional shape is two ellipses of equal size and tangent. Wherein, the center point of the cross-section at any position in the axial direction of each rotor coincides with or deviates from the rotation axis of the rotor itself.
在本实施例中,两个转子在外形、尺寸结构均相同,且每根转子上的螺杆功能结构外径在轴向任意位置处的均相等。In this embodiment, the two rotors are identical in shape, size and structure, and the outer diameter of the functional structure of the screw on each rotor is equal at any position in the axial direction.
实施例3:如图3所示,本实施例与实施例1结构类似,区别在于:在本实施例中,每根转子上的转子功能结构100的外径沿轴向依次递减。Embodiment 3: As shown in FIG. 3 , this embodiment is similar in structure to Embodiment 1, the difference is that in this embodiment, the outer diameters of the rotor functional structures 100 on each rotor decrease successively along the axial direction.
实施例4:如图4所示,本实施例与实施例2结构类似,区别在于:在本实施例中,每根转子上的转子功能结构100的外径沿轴向均依次递减。Embodiment 4: As shown in FIG. 4 , the structure of this embodiment is similar to that of Embodiment 2, except that in this embodiment, the outer diameters of the rotor functional structures 100 on each rotor decrease successively along the axial direction.
本发明的工作原理如下:The working principle of the present invention is as follows:
塑料在转子的作用下,因输送段1区间螺旋升角逐渐减小,在输送段1区间逐渐被压缩,进入到塑化段2。塑化段2区间螺旋升角周期性大小交替,不规则变化,塑料在塑化段2区间随着转子螺旋升角的周期性变化被拉伸或压缩,螺旋升角变大时,螺槽体积加大,螺旋升角变小时,螺槽体积缩小,熔体随着体积大小变化产生拉伸压缩效果,实现熔体的拉伸流变塑化条件。因转子的正位移特性,塑料被拉压和蠕动前进,流向真空段3。真空段3区间的螺旋升角逐渐减小,塑料熔体在真空段3区间被真空泵抽出挥发物空气后,体积逐渐减小,塑料熔体渐渐压实,进入到二次塑化段4区间,二次塑化段4区间螺旋升角周期性大小交替变化,塑料熔体再次被拉伸或压缩。最后,塑化,分散好的塑料熔体进入均化段5区间,在均化段5区间螺旋升角逐渐减小,呈梯度变化将熔体强制送出机筒。Under the action of the rotor, the plastic is gradually compressed in the conveying section 1 due to the gradual decrease of the helix angle in the conveying section 1 section, and enters the plasticizing section 2. The helix angle of the plasticizing section 2 alternates periodically and changes irregularly. The plastic is stretched or compressed with the periodic change of the rotor helix angle in the plasticizing section 2. When the helix angle becomes larger, the volume of the screw channel Increase the size of the screw, the smaller the helix angle, the smaller the volume of the screw groove, and the melt will produce a stretching and compressing effect as the volume changes, and the stretching rheological plasticizing condition of the melt will be realized. Due to the positive displacement characteristics of the rotor, the plastic is stretched, pressed and wriggled forward, flowing to the vacuum section 3. The helix angle of vacuum section 3 gradually decreases. After the plastic melt is pumped out of the volatile air by the vacuum pump in the vacuum section 3 section, the volume gradually decreases, and the plastic melt is gradually compacted and enters the secondary plasticizing section 4 section. In the second plasticizing section 4, the helix angle changes periodically and alternately, and the plastic melt is stretched or compressed again. Finally, plasticizing, the dispersed plastic melt enters the 5th section of the homogenization section, and the helix angle gradually decreases in the 5th section of the homogenization section, and the melt is forced out of the barrel in a gradient change.
本发明提供的基于椭圆截面和升角周期性变化的塑化转子,是塑料成型加工的核心部件,可以应用于多种塑料加工机械。下面举出部分应用实例,但本发明所提出的结构及其构造方法不限于这些应用。The plasticizing rotor based on the elliptical section and the periodic change of the lift angle provided by the present invention is the core component of plastic molding processing and can be applied to various plastic processing machines. Some application examples are given below, but the structure and construction method proposed by the present invention are not limited to these applications.
1、椭圆截面和升角周期性变化单转子挤出机1. Single-rotor extruder with elliptical cross-section and periodic change of lift angle
如图5所示,为实施例1在椭圆截面和升角周期性变化单转子挤出机400中的应用:当塑化装置采用单根椭圆截面和升角周期性变化的塑化转子时,与其它部件一起组成单转子塑化挤出机或注塑机。通过利用图1中塑化段2和二次塑化段4的螺旋升角周期性变化特性,加强塑料在机筒内部的塑化,使得出口处的塑料熔体塑化均匀,分散性更好。As shown in Figure 5, it is the application of Example 1 in a single-rotor extruder 400 with elliptical cross-section and periodic change of lift angle: when the plasticizing device adopts a single plasticizing rotor with elliptical cross-section and periodic change of lift angle, Together with other components, it forms a single-rotor plasticizing extruder or injection molding machine. By using the periodic change characteristics of the helix angle of the plasticizing section 2 and the secondary plasticizing section 4 in Figure 1, the plasticization of the plastic inside the barrel is strengthened, so that the plastic melt at the outlet is plasticized uniformly and has better dispersion. .
2、椭圆截面和升角周期性变化的平行双转子挤出机2. Parallel twin-rotor extruder with elliptical section and periodic change of lift angle
如图6所示,为实施例2在椭圆截面和升角周期性变化的平行双转子挤出机500的应用:当塑化装置采用两根椭圆截面和升角周期性变化的塑化转子时,与其它部件一起组成平行双转子塑化挤出机。通过利用图3中塑化段2和二次塑化段4的螺旋升角周期性变化,以及共轭椭圆6和椭圆7,形成以拉伸流变为主体的塑化方式。转子中相应螺旋机构螺旋升角变大时,螺旋机构的螺槽体积加大;转子中相应螺旋机构螺旋升角变小时,螺旋机构的螺槽体积缩小,熔体在螺槽体积大小交替变化中被塑化,使得塑料产品物理性能指标大大提升。As shown in Figure 6, it is the application of the parallel twin-rotor extruder 500 in the elliptical section and the lift angle of the embodiment 2 that changes periodically: when the plasticizing device adopts two plasticizing rotors with the elliptical section and the lift angle that change periodically , together with other components to form a parallel twin-rotor plasticizing extruder. By using the periodic changes in the helix angle of the plasticizing section 2 and the secondary plasticizing section 4 in Fig. 3, as well as the conjugate ellipse 6 and ellipse 7, a plasticizing method with extensional flow as the main body is formed. When the helix angle of the corresponding screw mechanism in the rotor becomes larger, the volume of the screw groove of the screw mechanism increases; when the helix angle of the corresponding screw mechanism in the rotor becomes smaller, the volume of the screw groove of the screw mechanism decreases, and the melt changes in the volume of the screw groove alternately. Being plasticized, the physical performance indicators of plastic products are greatly improved.
3、锥形椭圆截面和升角周期性变化单转子挤出机3. Single-rotor extruder with tapered elliptical section and periodic change of lift angle
如图7所示,为实施例3在锥形椭圆截面和升角周期性变化单转子挤出机600中的应用:当塑化装置采用一根椭圆截面和升角周期性变化的塑化转子时,并且椭圆截面和升角周期性变化的塑化转子是锥形的(如图3所示,转子中转子功能结构100呈锥形),即构成锥形椭圆截面和升角周期性变化单转子挤出机。塑料在锥形转子的作用下,层层推进。塑化段2和二次塑化段4区间具有锥形,径向为大小不一的椭圆截面,轴向升角周期性变化。塑料在塑化段2和二次塑化段4区间因体积大小变化而被强力塑化,转子比传统螺杆短,工艺温度低,保证塑料产品质量的同时,能耗下降。。As shown in Figure 7, it is the application of Embodiment 3 in a single-rotor extruder 600 with a conical elliptical section and a periodically changing lift angle: when the plasticizing device adopts a plasticizing rotor with an elliptical section and a periodically changing lift angle , and the plasticizing rotor with elliptical cross-section and periodic change of lift angle is conical (as shown in Figure 3, the rotor functional structure 100 in the rotor is conical), that is, a conical elliptical cross-section and a periodic change of lift angle are formed Rotor extruder. The plastic is pushed forward layer by layer under the action of the conical rotor. The interval between the plasticizing section 2 and the secondary plasticizing section 4 has a conical shape, elliptical cross-sections of different sizes in the radial direction, and the axial angle of rise changes periodically. The plastic is strongly plasticized in the plasticizing section 2 and the secondary plasticizing section 4 due to the volume change, the rotor is shorter than the traditional screw, and the process temperature is lower, which ensures the quality of plastic products and reduces energy consumption. .
4、锥形椭圆截面和升角周期性变化的双转子挤出机4. Dual-rotor extruder with conical elliptical section and periodic change of lift angle
如图8所示,为实施例4在锥形椭圆截面和升角周期性变化的双转子挤出机700的应用:当塑化装置采用两根锥形椭圆截面和升角周期性变化的塑化转子(如图4所示,每根转子中转子功能结构100均呈锥形)时,即成为锥形椭圆截面和升角周期性变化的双转子挤出机。塑料在两根转子的输送塑化过程中,两根锥形椭圆截面和升角周期性变化的塑化转子相互共轭,结合图一中塑化段2和二次塑化段4的塑化功能,转子的螺槽体积大小交替变化,塑料随着螺槽体积的变化时而拉伸,时而压缩,周期性的往复变化,使得塑料制品质量大大提高。As shown in Figure 8, it is the application of embodiment 4 in the dual-rotor extruder 700 with a conical elliptical cross-section and a periodically changing lift angle: When the rotors are optimized (as shown in Figure 4, the rotor functional structure 100 in each rotor is conical), it becomes a dual-rotor extruder with a conical elliptical cross-section and a periodically changing lift angle. During the conveying and plasticizing process of plastic in the two rotors, the two conical elliptical cross-sections and the plasticizing rotors whose lift angles change periodically are conjugated to each other, combined with the plasticization of plasticizing section 2 and secondary plasticizing section 4 in Figure 1 Function, the volume of the screw groove of the rotor changes alternately, and the plastic stretches and sometimes compresses with the change of the screw groove volume, and the periodic reciprocating changes greatly improve the quality of plastic products.
5、椭圆截面和升角周期性变化转子注塑机5. Rotor injection molding machine with elliptical section and periodic change of lift angle
如图9所示,为实施例2在椭圆截面和升角周期性变化转子注塑机800中的应用:当椭圆截面和升角周期性变化塑化转子应用于注塑机时,即成为椭圆截面和升角周期性变化转子注塑机,根据上述的升角周期性变化和体积大小交换塑化原理,使得椭圆截面和升角周期性变化转子注塑机同样具备上述优点,具有塑化好,塑化均匀,能耗低的优点。As shown in Figure 9, it is the application of Embodiment 2 in an injection molding machine 800 with an elliptical cross-section and a periodically changing rotor with a lift angle: when the plasticizing rotor with an elliptical cross-section and a periodically changed lift angle is applied to an injection molding machine, it becomes an elliptical cross-section and a rotor with a periodically changing lift angle. Rotor injection molding machine with periodic change in lift angle, according to the above-mentioned principle of periodic change in lift angle and exchange plasticization of volume, makes the rotor injection molding machine with elliptical cross-section and periodic change in lift angle also have the above advantages, with good plasticization and uniform plasticization , the advantage of low energy consumption.
实际的生产结果证明,上述基于椭圆截面和升角周期性变化的塑化转子,使得机筒出口处的熔体相态一致,熔体内部各点的温度,粘度,速率和压力呈均匀变化,这些因素使的塑料制品物理性能大大提高,外观性能大大改善。同时因为塑化段2和二次塑化段4区间的螺旋升角周期性大小交替变化,塑料以拉伸流变塑化为主,使得熔体内部热应力更均匀,内热的减小使得熔体实际的加工工艺温度,速度范围更加宽广。The actual production results prove that the above-mentioned plasticizing rotor based on the periodic change of the elliptical section and the lift angle makes the phase state of the melt at the outlet of the barrel consistent, and the temperature, viscosity, velocity and pressure of each point inside the melt change uniformly, These factors greatly improve the physical properties and appearance of plastic products. At the same time, because the helix angle between the plasticizing section 2 and the secondary plasticizing section 4 changes periodically, the plastic is dominated by elongational rheological plasticization, which makes the internal thermal stress of the melt more uniform, and the reduction of internal heat makes the melt According to the actual processing temperature, the speed range is wider.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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| JPS5528817A (en) * | 1978-08-21 | 1980-02-29 | Toshiba Mach Co Ltd | Screw for plastic molding apparatus |
| US4981364A (en) * | 1988-05-12 | 1991-01-01 | Paul Geyer | Extrusion apparatus |
| CN108016018A (en) * | 2018-01-04 | 2018-05-11 | 武军 | A kind of pulsation plasticizing screw rod based on volume deformation |
| CN211763379U (en) * | 2019-05-16 | 2020-10-27 | 武汉亿美特模塑技术有限公司 | Plasticizing rotor based on periodic change of elliptical cross section and lift angle |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5528817A (en) * | 1978-08-21 | 1980-02-29 | Toshiba Mach Co Ltd | Screw for plastic molding apparatus |
| US4981364A (en) * | 1988-05-12 | 1991-01-01 | Paul Geyer | Extrusion apparatus |
| CN108016018A (en) * | 2018-01-04 | 2018-05-11 | 武军 | A kind of pulsation plasticizing screw rod based on volume deformation |
| CN211763379U (en) * | 2019-05-16 | 2020-10-27 | 武汉亿美特模塑技术有限公司 | Plasticizing rotor based on periodic change of elliptical cross section and lift angle |
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