CN110335723B - A device for forming the end of a wire harness and a heat-shrinkable tube - Google Patents
A device for forming the end of a wire harness and a heat-shrinkable tube Download PDFInfo
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- CN110335723B CN110335723B CN201910624547.1A CN201910624547A CN110335723B CN 110335723 B CN110335723 B CN 110335723B CN 201910624547 A CN201910624547 A CN 201910624547A CN 110335723 B CN110335723 B CN 110335723B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/38—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
- B29C63/42—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses using tubular layers or sheathings
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Abstract
Description
技术领域technical field
本发明涉及线束加工设备领域,具体涉及一种线束端部与热缩管的成型装置。The invention relates to the field of wire harness processing equipment, in particular to a forming device for a wire harness end and a heat shrinkable tube.
背景技术Background technique
热缩管是一种特制的聚烯烃材质热收缩套管,外层采用优质柔软的交联聚烯烃材料及内层热熔胶复合加工而成的,外层材料有绝缘防蚀、耐磨等特点,内层有低熔点、防水密封和高粘接性等优点,在线束加工中,为了提高线束在不同工作环境的下工作的可靠性,一般需要在线束端部套接热缩管以保护线束。现有技术中,套接完热缩管的线束在热缩管收缩后会发生扭曲而导致线束不合 格,并且线束两端的热缩管需要分别进行加热或设置两个加热风口。The heat shrinkable tube is a special polyolefin material heat shrinkable sleeve. The outer layer is made of high-quality soft cross-linked polyolefin material and the inner layer of hot melt adhesive. Characteristics, the inner layer has the advantages of low melting point, waterproof sealing and high adhesiveness. harness. In the prior art, the wire harness after the shrinkage of the heat-shrinkable tube will be twisted, resulting in the failure of the wire harness, and the heat-shrinkable tubes at both ends of the wire harness need to be heated separately or provided with two heating tuyere.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种线束端部与热缩管的成型装置,以解决套接完热缩管的线束在热缩管收缩后会发生扭曲而导致线束不合格的缺陷和线束两端的热缩管需要分别进行加热或设置两个加热风口的缺陷。The object of the present invention is to provide a forming device for the end of the wire harness and the heat shrinkable tube, so as to solve the problem that the wire harness after the heat shrinkable tube is spliced will be twisted after the shrinkage of the heat shrinkable tube, resulting in the defective wire harness and the heat at both ends of the wire harness. The shrinking tube needs to be heated separately or set up two heating tuyere defects.
一种线束端部与热缩管的成型装置,其特征在于,包括放置于车间地面上的机架,所述机架上安装有传输组件,所述传输组件上安装有若干结构相同的线束架,所述线束架可以将两端套有热缩管的线束绷紧,所述机架上安装有可以将线束架上绷紧的线束卸下的卸料组件和为传输组件提供动力的驱动组件,所述机架上固定连接有可以对两端套有热缩管的线束进行加热的加热组件。优选的,所述传输组件包括链板和均转动连接于机架上的主动辊、支撑辊和从动 辊,所述链板套接于主动辊、支撑辊和从动辊上,所述主动辊和从动辊两端均连接有链轮, 所述链轮与链板啮合。A device for forming a wire harness end and a heat shrinkable tube, characterized in that it comprises a frame placed on the floor of a workshop, a transmission assembly is installed on the frame, and a plurality of wire harness racks with the same structure are installed on the transmission assembly , the wire harness frame can tighten the wire harness covered with heat shrinkable tubes at both ends, and the frame is equipped with a discharge assembly that can unload the tightened wire harness on the wire harness frame and a drive assembly that provides power for the transmission assembly , the frame is fixedly connected with a heating assembly capable of heating the wire harness covered with heat shrinkable tubes at both ends. Preferably, the transmission assembly includes a chain plate and a driving roller, a supporting roller and a driven roller all rotatably connected to the frame, the chain plate is sleeved on the driving roller, the supporting roller and the driven roller, the driving roller Both ends of the roller and the driven roller are connected with sprockets, and the sprockets are engaged with the chain plates.
优选的,所述线束架包括固定连接于链板上的基块一和基块二,所述基块一上设置有滑槽和圆孔,所述基块一上的滑槽内滑动连接有滑块,所述滑块上设置有线束槽并且其上固定连接有推杆,所述推杆插接于基块一上的圆孔内并且其上套接有绷紧弹簧,所述推杆端部螺纹连接有推板,所述基块二为空腔结构并且其底部固定连接有两根结构相同的套杆,所述套杆上套接有复位弹簧和支架,所述支架设置有梯形槽和两根挂杆,所述基块二和支架上插接有压片。Preferably, the wire harness frame includes a base block 1 and a
优选的,所述驱动组件包括连接于主动辊上的齿轮三、转动连接于机架上的齿轮二和安装于机架上的电机,所述电机的输出轴上连接有齿轮一,所述齿轮一和齿轮三均与齿轮二啮合。优选的,所述卸料组件包括安装于机架上的气缸,所述气缸的伸缩杆上转动连接 有转轮。Preferably, the drive assembly comprises a third gear connected to the driving roller, a second gear rotatably connected to the frame, and a motor mounted on the frame, the output shaft of the motor is connected with a first gear, and the gear Both gear one and gear three mesh with gear two. Preferably, the unloading assembly includes an air cylinder installed on the frame, and a runner is rotatably connected to the telescopic rod of the air cylinder.
优选的,所述加热组件包括两根固定连接于机架上的安装杆,所述安装杆上固定连接有加热风口,所述加热风口上固定连接有进气管。Preferably, the heating assembly includes two installation rods that are fixedly connected to the frame, a heating tuyere is fixedly connected to the installation rods, and an air inlet pipe is fixedly connected to the heating tuyere.
本发明的优点在于:本发明中一种线束端部与热缩管的成型装置,通过线束架可以使不同长度的套接完热缩管的线束在加热过程中绷紧,从而在热缩管加热收缩后保证线束不会发生扭曲,此外还使线束两端可以在一个加热风口下同时加热,通过卸料组件使加工完成后的线束自动从线束架上卸下,减少了人工作业量,通过采用链传动的传输组件保证了线束传输过程的稳定可靠。The advantage of the present invention is that: in the present invention, a device for forming the end of the wire harness and the heat shrinkable tube can make the wire harnesses of different lengths sleeved with the heat shrinkable tube tightened during the heating process through the wire harness frame. After heating and shrinking, the wire harness will not be twisted. In addition, both ends of the wire harness can be heated at the same time under a heating tuyere. The processed wire harness is automatically removed from the wire harness frame through the unloading assembly, which reduces the amount of manual work. The transmission components of the chain drive are used to ensure the stability and reliability of the wire harness transmission process.
附图说明Description of drawings
图1为本发明的结构示意图。图2为线束架的结构示意图。图3为图2中A截面的剖面图。图4为线束架的内部结构示意图。FIG. 1 is a schematic structural diagram of the present invention. Figure 2 is a schematic diagram of the structure of the wire harness frame. FIG. 3 is a cross-sectional view of section A in FIG. 2 . Figure 4 is a schematic diagram of the internal structure of the wire harness frame.
图5为卸料组件的结构示意图。其中,1-机架,2-传输组件,21-链板, 3-线束架,30-压片,31-基块一,311-滑槽,312-圆孔,32-基块二,33-滑块,331-线束槽,34- 推杆,35-绷紧弹簧,36-推板,37-套杆,38-复位弹簧,39-支架,391-梯形槽,392-挂杆,4-卸 料组件,41-气缸,42-转轮,5-驱动组件,51-电机,52-齿轮一,53-齿轮二,54-齿轮三,6-加 热组件,61-安装杆,62-加热风口,63-进气管,7-线束,8-热缩管。Figure 5 is a schematic view of the structure of the unloading assembly. Among them, 1-frame, 2-transmission assembly, 21-chain plate, 3-wire harness frame, 30-press piece, 31-base block one, 311-chute, 312-round hole, 32-base block two, 33 -Slider, 331- Harness Slot, 34- Push Rod, 35- Tightening Spring, 36- Push Plate, 37- Sleeve Rod, 38- Return Spring, 39- Bracket, 391- Trapezoidal Slot, 392- Hanging Rod, 4 - Unloading assembly, 41- cylinder, 42- runner, 5- drive assembly, 51- motor, 52- gear one, 53- gear two, 54- gear three, 6- heating assembly, 61- mounting rod, 62- Heating tuyere, 63-air intake pipe, 7-wire harness, 8-heat shrink tube.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.
如图1至图5所示,一种线束端部与热缩管的成型装置,包括放置于车间地面上的机架1,所述机架1上安装有传输组件2,所述传输组件2上安装有若干结构相同的线束架3,所述线束架3可以将两端套有热缩管8的线束7绷紧,所述机架1上安装有可以将线束架3上绷紧的线束7卸下的卸料组件4和为传输组件2提供动力的驱动组件5,所述机架1上固定连接有可以对两端套有热缩管8的线束7进行加热的加热组件6。As shown in FIG. 1 to FIG. 5 , a device for forming a wire harness end and a heat shrinkable tube includes a rack 1 placed on the floor of a workshop, a
在本实施例中,所述传输组件2包括链板21和均转动连接于机架1上的主动辊、 支撑辊和从动辊,所述链板21套接于主动辊、支撑辊和从动辊上,所述主动辊 和从动辊两端均连接有链轮,所述链轮与链板21啮合。In this embodiment, the
在本实施例中,所述线束架3包括固定连接于链板21上的基块一31和基块二32,所述基块一31上设置有滑槽311和圆孔312,所述基块一31上的滑槽311内滑动连接有滑块33,所述滑块33上设置有线束槽331并且其上固定连接有推杆34,所述推杆34插接于基块一31上的圆孔312内并且其上套接有绷紧弹簧35,所述推杆34端部螺纹连接有推板36,所述基块二32为空腔结构并且其底部固定连接有两根结构相同的套杆37,所述套杆37上套接有复位弹簧38和支架39,所述支架39设置有梯形槽391和两根挂杆392,所述基块二32和支架39上插接有压片30。In this embodiment, the
在本实施例中,所述驱动组件5包括连接于主动辊上的齿轮三54、转动连接于机架上的齿轮二53和安装于机架1上的电机51,所述电机51的输出轴上连接有齿轮一52,所述齿轮一52和齿轮三54均与齿轮二53啮合。In this embodiment, the
在本实施例中,所述卸料组件4包括安装于机架1上的气缸41,所述气缸的伸缩杆上转动连接有转轮42。In this embodiment, the
在本实施例中,所述加热组件6包括两根固定连接于机架1上的安装杆61,所述安装杆61上固定连接有加热风口62,所述加热风口62上固定连接有进气管63。In this embodiment, the
工作过程及原理:本装置在使用时,电机51和气缸41连接车间带开关的电源,进气管63连接车间的热风发生装置,工作时,首先由操作人员启动41气缸,41气缸的伸缩杆及伸缩杆上转动连接的转轮42向前伸出,再由操作人员将两端套接有上热缩管8的线束7中部扣接于滑块33上的线束槽331上,将线束7两端挂接于挂杆392上,在绷紧弹簧35的弹力作用下线束7被绷紧于滑块33和支架39上,再然后启动电机51,电机51的输出轴上的齿轮一52带动齿轮二53转动,齿轮二53带动齿轮三54转动,与齿轮三54连接的的主动辊和与主动辊 连接的链轮随齿轮三54转动,与链轮啮合的链板21和链板21上安装的线束架3随链轮 运动,在线束架3上套接有热缩管8的线束7在被传输至加热风口62下时,在热风的作用下 热缩管8收缩于线束7上,由于线束7处于绷紧状态故在热缩管8收缩过程中不会发生扭曲, 再之后线束架3在经过卸料组件4位置时,滑块33被转轮42沿推杆34轴线向前推动并带动与 滑块33连接的推杆34以及于推杆34连接的推板36一并运动,压片30被推板36向前推动并通 过对支架39上梯形槽391斜面产生的推力将支架39向下压,线束7两端从支架39上的挂杆 392上脱离,实现了自动将加工后的线束7从线束架3上卸下。Working process and principle: When the device is in use, the
由技术常识可知,本发明可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本发明范围内或在等同于本发明的范围内的改变均被本发明包含。It is known from the technical common sense that the present invention can be realized by other embodiments without departing from its spirit or essential characteristics. Accordingly, the above-disclosed embodiments are, in all respects, illustrative and not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are encompassed by the present invention.
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| CN202010904481.4A CN112092355B (en) | 2019-07-11 | 2019-07-11 | Operation method of wire harness end part and heat shrinkable tube forming device |
| CN201910624547.1A CN110335723B (en) | 2019-07-11 | 2019-07-11 | A device for forming the end of a wire harness and a heat-shrinkable tube |
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| CN113715317B (en) * | 2021-08-31 | 2023-03-24 | 安徽信息工程学院 | Automatic heat shrinkable tube penetrating and forming equipment for lifting type automobile wire harness |
| CN114506067A (en) * | 2022-02-23 | 2022-05-17 | 郴州宇晖电子科技有限公司 | Improved tunnel oven device for heat shrink tube processing |
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| CN109177137B (en) * | 2018-07-12 | 2020-06-19 | 芜湖博康机电有限公司 | Improved automatic wire harness heat shrinkable tube processing production line |
| CN208629945U (en) * | 2018-07-21 | 2019-03-22 | 青岛林达科技开发有限公司 | Harness pyrocondensation pipe heating device |
| CN209079237U (en) * | 2018-08-31 | 2019-07-09 | 重庆长安秦川实业有限公司 | A kind of heat-shrink tube welding platform |
-
2019
- 2019-07-11 CN CN201910624547.1A patent/CN110335723B/en active Active
- 2019-07-11 CN CN202010904481.4A patent/CN112092355B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN110335723A (en) | 2019-10-15 |
| CN112092355A (en) | 2020-12-18 |
| CN112092355B (en) | 2023-04-07 |
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