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CN110335788B - A miniaturized high-power magnetic latching relay - Google Patents

A miniaturized high-power magnetic latching relay Download PDF

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Publication number
CN110335788B
CN110335788B CN201910614496.4A CN201910614496A CN110335788B CN 110335788 B CN110335788 B CN 110335788B CN 201910614496 A CN201910614496 A CN 201910614496A CN 110335788 B CN110335788 B CN 110335788B
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CN
China
Prior art keywords
armature
iron core
latching relay
coil
pushing block
Prior art date
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Active
Application number
CN201910614496.4A
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Chinese (zh)
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CN110335788A (en
Inventor
林景煌
刘金枪
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Xiamen Hongfa Electroacoustic Co Ltd
Original Assignee
Xiamen Hongfa Electroacoustic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Xiamen Hongfa Electroacoustic Co Ltd filed Critical Xiamen Hongfa Electroacoustic Co Ltd
Priority to CN201910614496.4A priority Critical patent/CN110335788B/en
Publication of CN110335788A publication Critical patent/CN110335788A/en
Priority to US16/910,605 priority patent/US11501938B2/en
Priority to EP20182368.9A priority patent/EP3764385B1/en
Application granted granted Critical
Publication of CN110335788B publication Critical patent/CN110335788B/en
Active legal-status Critical Current
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/02Bases; Casings; Covers
    • H01H50/04Mounting complete relay or separate parts of relay on a base or inside a case
    • H01H50/041Details concerning assembly of relays
    • H01H50/043Details particular to miniaturised relays
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/16Magnetic circuit arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H51/00Electromagnetic relays
    • H01H51/01Relays in which the armature is maintained in one position by a permanent magnet and freed by energisation of a coil producing an opposing magnetic field

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Electromagnets (AREA)

Abstract

The invention discloses a miniaturized high-power magnetic latching relay, which comprises a base, a magnetic circuit part, a pushing block and a contact part, wherein the pushing block is arranged on the base; the base is provided with a first baffle wall to divide the base into an upper cavity and a lower cavity, and the magnetic circuit part and the contact part are respectively arranged in the upper cavity and the lower cavity; the iron core, yoke and magnetic steel of the magnetic circuit part form an E-shaped magnetic conduction structure which rotates 90 degrees; the middle of the armature of the magnetic circuit part is rotatably supported above the corresponding magnetic steel position, and two ends of the armature are respectively corresponding to the upper parts of the two yokes so as to perform seesaw type action under the cooperation of the magnetic conduction structure; the upper end of the pushing block is connected with one end of the armature, and the lower end of the pushing block is connected with the free end of the movable reed of the contact part. The invention has the characteristics of simple part structure, complete functions, simple structure, low manufacturing cost, small product volume, large load capacity and better surge current resistance.

Description

Miniaturized high-power magnetic latching relay
Technical Field
The invention relates to the technical field of relays, in particular to a miniaturized high-power magnetic latching relay.
Background
A relay is an electronically controlled device having a control system (also known as an input loop) and a controlled system (also known as an output loop), commonly used in automatic control circuits, which in effect is an "automatic switch" that uses a small current to control a large current. Therefore, the circuit plays roles of automatic regulation, safety protection, circuit switching and the like. The magnetic latching relay is one of relays, is also an automatic switch, and has automatic on-off function on a circuit like other electromagnetic relays, except that the normally closed or normally open state of the magnetic latching relay is completely dependent on the action of permanent magnet steel, and the switching of the switching state is completed by triggering by a pulse electric signal with a certain width. The magnetic latching relay of the prior art generally includes a magnetic circuit portion, a contact portion, a push block, and a base; the magnetic circuit part and the contact part are respectively arranged on the base, and the pushing block is connected between the magnetic circuit part and the contact part. The coil is electrified with forward pulse voltage (or a setting coil is electrified), the magnetic circuit part works, the pushing block pushes the movable contact spring of the contact part to enable the movable contact of the contact part to be contacted with the static contact, the relay acts, the coil is electrified with reverse pulse voltage (or a resetting coil is electrified), the magnetic circuit part works, and the pushing block pushes the movable contact spring of the contact part to enable the movable contact of the contact part to be disconnected with the static contact, and the relay is reset. In a magnetic latching relay in the prior art, an armature component in a magnetic circuit part of the magnetic latching relay is generally in an H-shaped form and is in a teeterboard structure, magnetic steel is arranged in the armature component, yokes are in L-shaped forms, the vertical sides of the L-shapes of the two yokes are respectively fixed with two ends of an iron core, and the horizontal sides of the L-shapes of the two yokes are respectively matched with two openings of the H-shape of the armature component. The magnetic latching relay in the prior art is large in size generally and cannot realize the characteristics of miniaturization and high power.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the miniaturized high-power magnetic latching relay which has the characteristics of simple part structure, complete functions, simple die structure, low manufacturing cost, small product volume, high load capacity and better surge current resistance through structural improvement.
The technical scheme adopted for solving the technical problems is as follows: a miniaturized high-power magnetic latching relay comprises a base, a magnetic circuit part, a pushing block and a contact part; the base is provided with a first baffle wall to divide the base into an upper cavity and a lower cavity, and the magnetic circuit part and the contact part are respectively arranged in the upper cavity and the lower cavity to realize strong and weak electric isolation; the magnetic circuit part comprises an iron core, two yokes, magnetic steel and an armature; the iron core is strip-shaped and horizontally arranged, and the yoke iron is plate-shaped; the two yokes are respectively fixed at two ends of the iron core, and the magnetic steel is matched in the middle of the iron core, so that the iron core, the yokes and the magnetic steel form an E-shaped magnetic conduction structure which is turned by 90 degrees; the middle of the armature iron is rotatably supported above the corresponding magnetic steel positions, and two ends of the armature iron are respectively corresponding to the upper parts of the two yokes so as to perform seesaw type action under the cooperation of the magnetic conduction structure; the upper end of the pushing block is connected with one end of the armature, and the lower end of the pushing block is connected with the free end of the movable spring of the contact part.
The iron core is of a flat strip-shaped structure, a square notch is arranged in the middle of the yoke, and the two yokes are respectively riveted and fixed at two ends of the iron core in the length direction through the square notch; shoulders are arranged on two sides of the yoke and are matched with the base as positioning structures of the magnetic circuit parts; the top of the yoke is provided with working pole faces matched with two ends of the armature iron.
The iron cores are distributed along the length direction of the base, notches with openings facing the front outer side and used for accommodating the pushing blocks are formed in the front end of the base, and one end of the armature iron extends to the upper side of the notches from the upper side of the upper cavity and is connected with the upper ends of the pushing blocks accommodated in the notches; the bottom of the notch is communicated with the lower cavity so that the lower end of the pushing block accommodated in the notch is connected with the free end of the movable reed of the contact part of the lower cavity.
The upper cavity is of a concave surrounding frame structure, the front part of the upper cavity is provided with a supporting platform for supporting the front part of the magnetic circuit part, the rear part of the upper cavity is provided with a sinking groove for matching the coil of the magnetic circuit part, and a slope-shaped web plate is arranged between the front part and the rear part.
Two sides of the front end and the rear end of the upper cavity are respectively provided with a notch for assembling a magnetic circuit part to realize positioning; and dispensing openings are respectively arranged on two sides of the notch, so that the magnetic circuit part is fixed in a dispensing mode when the clamping force is insufficient due to the fact that the magnetic circuit part is arranged in the upper cavity.
The lower cavity is respectively provided with an opening which is outwards communicated along the width direction of the base, and the movable reed and the static reed in the contact part are respectively arranged in the lower cavity along two openings along the width direction of the base and are fixed by utilizing a horizontal slot arranged in the lower cavity in an inserting manner.
In the lower cavity, two second retaining walls are further arranged at the matched positions corresponding to the movable reed and the static reed, so that the isolation between the movable reed and the static reed is realized by utilizing the two second retaining walls and an air gap between the two second retaining walls, and the insulation distance between the movable reed and the static reed is effectively improved.
The coil includes a bobbin; the coil rack comprises flanges at two ends in the length direction, a winding window between the flanges at the two ends, and an iron core mounting hole penetrating through the flanges at the two ends in the length direction; a retaining wall is further arranged in the middle of the winding window of the coil frame so as to divide the winding window of the coil frame into a first winding window and a second winding window which are isolated; the top surface of the retaining wall is provided with a concave groove which is communicated with the iron core mounting hole; the iron core is arranged in the iron core mounting hole, the two yokes are respectively matched with the outer sides of flanges at two ends of the coil frame, and the magnetic steel is arranged in the groove; limiting bosses are respectively arranged on two sides of the groove to limit the magnetic steel loaded in the groove to displace along the width direction of the coil former.
The middle part of the armature is also provided with a rotating shaft piece so that two ends of the armature are in a teeterboard structure; the two sides of the rotating shaft piece are respectively provided with a rotating shaft, the top of the limiting boss is provided with a semicircular notch for being filled with the rotating shaft of the armature so as to match the rotating shaft of the rotating shaft piece of the armature, and the rotating shaft of the armature is limited to move along the length direction of the coil frame.
The two sides of the width of the middle part of the armature, which is deviated from the position of one end of the armature, are respectively provided with a notch which is convenient to be filled in the rotating shaft piece, the rotating shaft piece is filled in the armature through the notch and is in interference fit with the armature after being pushed towards the middle part, and the two sides of the width of the middle part of the armature, which is deviated from the position of one end of the armature, are respectively provided with a convex part so as to limit the rotating shaft piece to move towards the direction of one end of the armature.
The coil further comprises an enameled wire and a coil terminal; the coil terminals comprise a start terminal, a common terminal and a tail terminal, the three terminals are arranged in a flange on one side of the first winding window in a side-by-side mode along the width direction of the coil frame, and the three terminals face the same direction; the retaining wall is provided with a wire groove for communicating the first winding window and the second winding window, and a bridging terminal, wherein the bridging terminal is arranged in the wire groove and has the same orientation as the three terminals; the enameled wire is wound in a single-coil mode or a double-coil mode from the initial end terminal and then connected to the bridging terminal, and the bridging terminal spans the first winding window and is connected to the terminal, so that the wound initial end wire and the terminal wire are isolated in space.
The upper part of the pushing block is provided with two connecting arms which are at a certain interval and have a certain length in a protruding way, so that the two sides of the width of the armature can be clamped in the width direction of the armature by utilizing the flexible opening characteristic of the two connecting arms, and the pushing block is driven to move up and down when the armature swings up and down.
The lower part of the pushing block is provided with a through hole which is approximately rectangular, and the tail end of one end of the movable reed provided with the movable contact is movably hooked in the through hole at the lower part of the pushing block, so that the movable reed is driven to swing up and down when the pushing block moves up and down; the upper and lower hole walls of the through hole of the pushing block are respectively in an arc shape, so that when the pushing block acts, the pushing block is in line-surface contact with the movable contact, and the distance between the upper hole wall and the lower hole wall of the through hole of the pushing block is larger than the thickness dimension of the tail end of one end of the movable contact.
Compared with the prior art, the invention has the beneficial effects that:
1. The invention adopts the structure that the base is provided with the first baffle wall so as to divide the base into the upper cavity and the lower cavity, and the magnetic circuit part and the contact part are respectively arranged in the upper cavity and the lower cavity, thereby realizing strong and weak electric isolation; the invention also adopts two yokes to be fixed at two ends of the iron core respectively, and magnetic steel is matched in the middle of the iron core, so that the iron core, the yokes and the magnetic steel form an E-shaped magnetic conduction structure which rotates by 90 degrees; the middle of the armature iron is rotatably supported above the positions corresponding to the magnetic steel, so that the two ends of the armature iron are respectively corresponding to the upper parts of the two yoke iron, and seesaw type actions are carried out under the cooperation of the magnetic conduction structure; and the upper end of the pushing block is connected with one end of the armature, and the lower end of the pushing block is connected with the free end of the movable reed of the contact part. The structure of the invention has the characteristics of simple part structure, complete functions, small product volume and large load capacity.
2. The invention adopts the concave surrounding frame structure of the upper cavity of the base, and the lower cavity is provided with the opening (namely, the left and right core pulling structure) which is outwards led out along the width direction of the base, so that the die structure is simple and the manufacturing cost is low.
3. The invention adopts the lower cavity, and two second retaining walls are arranged at the matched positions corresponding to the movable reed and the static reed, so that the isolation between the movable reed and the static reed is realized by utilizing the two second retaining walls and an air gap between the two second retaining walls, the insulation distance between the movable reed and the static reed is effectively improved, and the insulation drop caused by contact splashes between the movable reed and the static reed at the end of service life is avoided, and the fire danger is generated.
4. The invention adopts the structure that the upper part of the pushing block is convexly provided with two connecting arms with a certain distance and a certain length, the lower part of the pushing block is provided with a through hole which is approximately rectangular, the tail end of one end of the movable reed provided with the movable contact is movably hooked in the through hole at the lower part of the pushing block, the upper hole wall and the lower hole wall of the through hole of the pushing block are respectively in an arc shape, and the distance between the upper hole wall and the lower hole wall of the through hole of the pushing block is larger than the thickness dimension of the tail end of one end of the movable reed provided with the movable contact. According to the structure, the two connecting arms can be clamped into two sides of the width of the armature from the width direction of the armature by utilizing the characteristic that the two connecting arms can be flexibly opened, so that the pushing block is driven to move up and down when the armature swings up and down; when the pushing block acts, the pushing block is in line-surface contact with the movable reed, and a certain idle stroke can be formed, so that the relay has a certain acceleration process when the contact is disconnected, the contact can be better disconnected, and the surge current resistance of the relay is improved.
The invention is described in further detail below with reference to the drawings and examples; but a miniaturized high-power magnetic latching relay of the present invention is not limited to the embodiments.
Drawings
FIG. 1 is an exploded perspective view of an embodiment of the present invention;
FIG. 2 is a cross-sectional view of an embodiment of the present invention;
FIG. 3 is a schematic perspective view of a base of an embodiment of the present invention;
FIG. 4 is a front view of a base of an embodiment of the present invention;
FIG. 5 is a top view of a base of an embodiment of the present invention;
FIG. 6 is a rear view of a base of an embodiment of the present invention;
FIG. 7 is a cross-sectional view of a base of an embodiment of the present invention;
fig. 8 is a schematic view of a partial structure of a magnetic circuit portion of an embodiment of the present invention;
fig. 9 is a front view of a partial structure of a magnetic circuit portion of an embodiment of the present invention;
FIG. 10 is a schematic perspective view of a coil form according to an embodiment of the present invention;
FIG. 11 is a schematic view of a perspective construction (flipped over an angle) of a coil former according to an embodiment of the invention;
FIG. 12 is a front view of a magnetic circuit portion of an embodiment of the present invention;
FIG. 13 is a schematic illustration of the cooperation of a push block with a movable spring and an armature in an embodiment of the invention;
FIG. 14 is a schematic view of a perspective configuration of a pusher block of an embodiment of the present invention;
FIG. 15 is a structural cross-sectional view of a pusher block of an embodiment of the present invention;
Fig. 16 is a schematic view of the construction of an armature of an embodiment of the invention;
fig. 17 is a schematic diagram of the engagement of an armature with a shaft member in accordance with an embodiment of the invention;
Fig. 18 is a schematic perspective view of a yoke according to an embodiment of the present invention.
Detailed Description
Examples
Referring to fig. 1 to 18, a miniaturized high-power magnetic latching relay of the present invention includes a base 1, a magnetic circuit portion 2, a push block 3, a contact portion 4, and a housing 5; the base 1 is provided with a first baffle wall 11 to divide the base 1 into an upper cavity 12 and a lower cavity 13, the magnetic circuit part 2 is arranged in the upper cavity 12, and the contact part 4 is arranged in the lower cavity 13 to realize strong and weak electric isolation; the magnetic circuit part 2 comprises an iron core 21, two yokes 22, a magnetic steel 23 and an armature 24; the iron core 21 is strip-shaped and horizontally arranged, and the yoke 22 is plate-shaped; the two yokes 22 are respectively fixed at two ends of the iron core 21, and the magnetic steel 23 is matched in the middle of the iron core 21, so that the iron core 21, the yokes 22 and the magnetic steel 23 form an E-shaped magnetic conduction structure which rotates by 90 degrees; the middle of the armature 24 is rotatably supported above the corresponding magnetic steel positions, and two ends of the armature 24 are respectively corresponding to the upper parts of the two yokes 22 so as to perform seesaw motions under the cooperation of the magnetic conductive structures; the upper end of the push block 3 is connected to one end of the armature 24, and the lower end of the push block 3 is connected to the free end of the movable spring 41 of the contact portion.
In this embodiment, the iron core 21 has a flat strip structure, a square notch 221 is provided in the middle of the yoke 22, and two yokes 22 are respectively fixed at two ends of the iron core 21 in the length direction by riveting through the square notch 221; shoulders 222 are arranged on two sides of the yoke 22, and the shoulders 222 are used as positioning structures of the magnetic circuit parts and are matched with the base 1; the top of the yoke 22 is provided as an operative pole face that mates with the two ends of the armature 24.
In this embodiment, the iron cores 21 are distributed along the length direction of the base 1, a notch 14 with an opening facing to the front and outer sides is provided at the front end of the base 1 for accommodating the pushing block 3, and one end of the armature 24 extends from above the upper cavity 12 to above the notch 14 and is connected to the upper end of the pushing block 3 accommodated in the notch 14; the bottom of the notch 14 communicates with the lower chamber 13 so that the lower end of the push block 3 accommodated in the notch is connected with the free end of the movable reed 41 of the contact portion of the lower chamber 13.
In this embodiment, the upper cavity 12 is a concave enclosure frame, the front part of the upper cavity 12 is provided with a supporting platform 121 for supporting the front part of the magnetic circuit part, the rear part 122 of the upper cavity is provided with a sink for matching the coil 25 of the magnetic circuit part, and a slope-shaped web 123 is provided between the front part and the rear part.
In this embodiment, two sides of the front and rear ends of the upper cavity 12 are respectively provided with a notch 124 for assembling the magnetic circuit part to realize positioning; the both side shoulders 222 of the two yokes 22 of the magnetic circuit part 2 are fitted into the notches 124 of both sides of the front and rear ends of the upper cavity 12, respectively; glue dispensing openings 15 are respectively arranged on two sides of the notch 14, so that the magnetic circuit part 2 is fixed in a glue dispensing mode when the clamping force is insufficient due to the fact that the magnetic circuit part is installed in the upper cavity 12.
In this embodiment, the lower cavity 13 is respectively provided with an opening that is opened outwards along the width direction of the base, and the movable reed 41 and the static reed 42 in the contact portion are respectively installed in the lower cavity 13 along two openings along the width direction of the base 1, and are fixed by plugging with a horizontal slot provided in the lower cavity 13.
In the lower cavity 13, two second blocking walls 131 are further disposed at the matched positions corresponding to the movable reed 41 and the static reed 42, so that the isolation between the movable reed and the static reed is realized by using the two second blocking walls 131 and an air gap between the two second blocking walls 131, and the insulation distance between the movable reed and the static reed is effectively improved.
In this embodiment, the coil 25 includes a bobbin 251; the bobbin 251 includes flanges 2511 at both ends in a length direction, a winding window 2512 between the flanges at both ends, and a core mounting hole 2513 penetrating the flanges at both ends in a length direction; a retaining wall 2514 is further provided at the middle position of the winding window 2512 of the coil frame to divide the winding window of the coil frame into a first winding window and a second winding window which are isolated; a downward concave groove 2515 is formed on the top surface of the retaining wall 2514, and the groove 2515 is communicated with the iron core mounting hole 2513; the iron core 21 is installed in the iron core installation hole 2513, two yokes 22 are respectively fitted to the outer sides of flanges 2511 at both ends of the bobbin 251, and the magnetic steel 23 is installed in the recess 2515; both sides of the groove 2515 are respectively provided with a limit boss 2516 to limit displacement of the magnetic steel 23 fitted into the groove 2515 in the width direction of the bobbin 251.
In this embodiment, a rotating shaft member 26 is further installed in the middle of the armature 24, so that two ends of the armature 24 have a teeterboard structure; the two sides of the rotating shaft piece 26 are respectively provided with a rotating shaft 261, the top of the limiting boss 2516 is provided with a semicircular notch 2517 for accommodating the rotating shaft 261 of the armature so as to match the rotating shaft 261 of the rotating shaft piece 26 of the armature, and the rotating shaft 261 of the armature is limited to move along the length direction of the coil frame 251.
In this embodiment, notches 241 for accommodating the shaft member are provided on both sides of the width of the middle part of the armature 24, which is biased toward the other end of the armature, respectively, the shaft member 26 is accommodated in the armature 24 through the notches 241 and is in interference fit with the armature 24 after being pushed toward the middle part, and protrusions 242 are provided on both sides of the width of the middle part of the armature 24, which is biased toward the one end of the armature, respectively, so as to limit the movement of the shaft member 26 toward the one end of the armature 24.
In this embodiment, the coil further includes an enamel wire 252 and a coil terminal 253; the coil terminals 253 include a start terminal, a common terminal, and an end terminal, and the three terminals 253 are mounted in a side-by-side manner in a flange on the side of the first winding window along the width direction of the coil former, and the three terminals are oriented in the same direction; a wire slot 2518 for connecting the first winding window and the second winding window is provided on the retaining wall 2514, and a bridge terminal 254 is provided, wherein the bridge terminal 254 has the same orientation as the three terminals 253; the enameled wire 252 is wound in a single-coil mode or a double-coil mode from the initial end terminal and then connected to the bridge terminal 254, and is connected to the final end terminal by the bridge terminal 254 crossing the first winding window, so that the space between the wound initial end wire and the final end wire is isolated.
When the single-coil winding is adopted, after the enameled wire 252 is led out from the initial end terminal, a first coil is wound on the first winding window, after the first coil is wound, the enameled wire 252 is led to the second winding window by the wire slot 2518, after the second coil is wound, the enameled wire is connected to the bridging terminal 254 and is connected to the terminal end terminal by the bridging terminal 254 crossing the first winding window, so that the space between the initial end line and the terminal end line of the single-coil structure after winding is isolated.
When the double-coil winding is adopted, after the enameled wire 252 is led out from the initial end terminal, a first coil is wound on the first winding window, after the first coil is wound, the enameled wire 252 is connected to the common terminal, then, from the common terminal, the enameled wire 252 is wound on the first winding window for several circles at a larger interval, and is led to the second winding window by the wire slot 2518 to wind the second coil, after the second coil is wound, the enameled wire is connected to the bridging terminal, and is connected to the tail end terminal by the bridging terminal crossing the first winding window, so that the space between the initial end wire of the first coil in the wound double-coil structure and the tail end wire of the second coil in the double-coil structure is isolated.
In this embodiment, two connecting arms 31 with a certain distance and a certain length are protruding upward from the upper portion of the pushing block 3, so that the two sides of the width of the armature 24 can be clamped from the width direction of the armature 24 by utilizing the flexible opening characteristic of the two connecting arms 31, and the pushing block 3 is driven to move up and down when the armature 24 swings up and down.
In this embodiment, a through hole 32 with a substantially rectangular shape is provided at the lower part of the pushing block 3, and the end of the movable contact point of the movable contact spring 41 is movably hooked in the through hole 32 at the lower part of the pushing block 3, so as to drive the movable contact point of the movable contact spring 41 to swing up and down when the pushing block moves up and down; the upper and lower hole walls of the through hole of the pushing block 3 are respectively provided with an arc shape, so that when the pushing block 3 acts, the pushing block is in line-surface contact with the movable contact, and the distance between the upper hole wall and the lower hole wall of the through hole 32 of the pushing block 3 is larger than the thickness dimension of the tail end of one end of the movable contact.
The invention relates to a miniaturized high-power magnetic latching relay, which is characterized in that a first baffle wall 11 is arranged on a base 1 to divide the base into an upper cavity 12 and a lower cavity 13, and a magnetic circuit part 2 and a contact part 4 are respectively arranged in the upper cavity 12 and the lower cavity 13, so that strong and weak electric isolation can be realized; the invention also adopts two yokes 22 which are respectively fixed at two ends of the iron core 21, and magnetic steel 23 which is matched in the middle of the iron core 21, so that the iron core, the yokes and the magnetic steel form an E-shaped magnetic conduction structure which rotates by 90 degrees; the middle of the armature 24 is rotatably supported above the position corresponding to the magnetic steel 23, so that two ends of the armature 24 are respectively corresponding to the upper parts of the two yokes 22 to perform seesaw type action under the cooperation of a magnetic conduction structure; and the upper end of the push block 3 is connected with one end of the armature 24, and the lower end of the push block 3 is connected with the free end of the movable spring 41 of the contact portion. The structure of the invention has the characteristics of simple part structure, complete functions, small product volume and large load capacity.
The miniaturized high-power magnetic latching relay adopts the concave surrounding frame structure of the upper cavity 12 of the base 1, and the lower cavity 13 is provided with the opening (namely, the left and right core pulling structure) which is outwards led out along the width direction of the base, so that the simple structure of the die and low manufacturing cost can be realized.
The invention relates to a miniaturized high-power magnetic latching relay, which adopts a lower cavity 13, and two second blocking walls 131 are arranged at the matched positions corresponding to a movable reed 41 and a static reed 42, so that the isolation between the movable reed and the static reed is realized by utilizing the two second blocking walls 131 and an air gap between the two second blocking walls 131, the insulation distance between the movable reed and the static reed is effectively improved, and the insulation drop caused by contact splash between the movable reed and the static reed at the end of service life is avoided, and the fire risk is generated.
The invention relates to a miniaturized high-power magnetic latching relay, which adopts two connecting arms 31 with a certain distance and a certain length which are arranged on the upper part of a pushing block 3 in a protruding mode, and a through hole 32 with a certain length which is arranged on the lower part of the pushing block 3, wherein the tail end of one end of a movable reed 41 provided with a movable contact is movably hooked in the through hole 32 on the lower part of the pushing block, the upper hole wall and the lower hole wall of the through hole 32 of the pushing block 3 are respectively in an arc shape, and the distance between the upper hole wall and the lower hole wall of the through hole 32 of the pushing block 3 is larger than the thickness dimension of the tail end of one end of the movable reed provided with the movable contact. According to the structure, the two connecting arms can be clamped into two sides of the width of the armature from the width direction of the armature by utilizing the characteristic that the two connecting arms can be flexibly opened, so that the pushing block is driven to move up and down when the armature swings up and down; when the pushing block acts, the pushing block is in line-surface contact with the movable reed, and a certain idle stroke can be formed, so that the relay has a certain acceleration process when the contact is disconnected, the contact can be better disconnected, and the surge current resistance of the relay is improved.
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. While the invention has been described with reference to preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or be modified to equivalent embodiments, without departing from the scope of the technology. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention shall fall within the scope of the technical solution of the present invention.

Claims (13)

1.一种小型化大功率磁保持继电器,包括底座、磁路部分、推动块和接触部分;所述底座设有第一挡壁以将所述底座分设成上下腔体,所述磁路部分和接触部分分别装在上下腔体中,以实现强弱电隔离;所述磁路部分包括一个铁芯、两个轭铁、一个磁钢和一个衔铁;所述铁芯为条形并呈水平设置,所述轭铁为板形;其特征在于:所述两个轭铁分别固定在铁芯的两端,所述磁钢匹配在铁芯的中间,使铁芯、轭铁和磁钢构成一个侧转90度的E字形形状的导磁结构;所述衔铁的中间可旋转地支撑在对应于磁钢位置的上方,衔铁的两端分别对应在两个轭铁的上方,以在所述导磁结构的配合下进行跷跷板式动作;所述推动块的上端与衔铁的其中一端相连接,所述推动块的下端与接触部分的动簧片的自由端部相连接。1. A miniaturized high-power magnetic latching relay, comprising a base, a magnetic circuit part, a push block and a contact part; the base is provided with a first retaining wall to divide the base into an upper and lower cavity, the magnetic circuit part and the contact part are respectively installed in the upper and lower cavities to achieve strong and weak electrical isolation; the magnetic circuit part comprises an iron core, two yokes, a magnetic steel and an armature; the iron core is bar-shaped and arranged horizontally, and the yoke is plate-shaped; it is characterized in that: the two yokes are respectively fixed at the two ends of the iron core, the magnetic steel is matched in the middle of the iron core, so that the iron core, the yoke and the magnetic steel form an E-shaped magnetic conductive structure with a side rotation of 90 degrees; the middle of the armature is rotatably supported above the position corresponding to the magnetic steel, and the two ends of the armature are respectively corresponding to the two yokes above, so as to perform a seesaw action under the cooperation of the magnetic conductive structure; the upper end of the push block is connected to one end of the armature, and the lower end of the push block is connected to the free end of the moving spring of the contact part. 2.根据权利要求1所述的小型化大功率磁保持继电器,其特征在于:所述铁芯为扁平条状结构,所述轭铁中间设置有方形缺口,两个轭铁分别通过方形缺口铆接固定在铁芯的长度方向的两端;轭铁两侧设置有肩膀,肩膀作为磁路部分的定位结构与底座相配合;所述轭铁的顶部设为与所述衔铁的两端相配合的工作极面。2. The miniaturized high-power magnetic latching relay according to claim 1 is characterized in that: the iron core is a flat strip structure, a square notch is provided in the middle of the yoke, and the two yokes are riveted and fixed at both ends of the length direction of the iron core through the square notch; shoulders are provided on both sides of the yoke, and the shoulders serve as positioning structures of the magnetic circuit part and cooperate with the base; the top of the yoke is set as a working pole surface that cooperates with the two ends of the armature. 3.根据权利要求1所述的小型化大功率磁保持继电器,其特征在于:所述铁芯沿着底座的长度方向分布,在底座的长度方向,在底座的前端设有开口朝向前方外侧的且是用于容纳所述推动块的缺口,所述衔铁的其中一端从所述上腔体的上方伸到所述缺口的上方,并与容纳于缺口的推动块的上端相连接;所述缺口的底部与所述下腔体相连通,以使容纳于缺口的推动块的下端与下腔体的接触部分的动簧片的自由端部相连接。3. The miniaturized high-power magnetic latching relay according to claim 1 is characterized in that: the iron core is distributed along the length direction of the base, and in the length direction of the base, a notch is provided at the front end of the base with an opening facing the front and outside and used to accommodate the push block, one end of the armature extends from the top of the upper cavity to the top of the notch, and is connected to the upper end of the push block accommodated in the notch; the bottom of the notch is connected to the lower cavity, so that the lower end of the push block accommodated in the notch is connected to the free end of the moving spring of the contact part of the lower cavity. 4.根据权利要求3所述的小型化大功率磁保持继电器,其特征在于:所述上腔体为凹型围框结构,上腔体的前部设为用于支撑所述磁路部分的前部的支撑平台,上腔体的后部设为用来匹配磁路部分的线圈的沉槽,前部与后部之间设为斜坡形状的腹板。4. The miniaturized high-power magnetic latching relay according to claim 3 is characterized in that: the upper cavity is a concave frame structure, the front part of the upper cavity is set as a supporting platform for supporting the front part of the magnetic circuit part, the rear part of the upper cavity is set as a sink for matching the coil of the magnetic circuit part, and a slope-shaped web is set between the front and rear parts. 5.根据权利要求3所述的小型化大功率磁保持继电器,其特征在于:所述上腔体的前后端的两侧分别设有用于装配磁路部分以实现定位的槽口;所述缺口的两侧分别设有点胶口,以在所述磁路部分装入所述上腔体而夹紧力不够时通过点胶方式予以固定。5. The miniaturized high-power magnetic latching relay according to claim 3 is characterized in that: slots for assembling the magnetic circuit part to achieve positioning are respectively provided on both sides of the front and rear ends of the upper cavity; glue dispensing ports are respectively provided on both sides of the notch to fix the magnetic circuit part by glue dispensing when the clamping force is insufficient when the magnetic circuit part is installed in the upper cavity. 6.根据权利要求1所述的小型化大功率磁保持继电器,其特征在于:所述下腔体中,分别设有沿着底座的宽度方向向外通出的开口,接触部分中的动簧片和静簧片分别沿着底座的宽度方向的两个开口装入所述下腔体中,并利用下腔体所设置的水平插槽插接相固定。6. The miniaturized high-power magnetic latching relay according to claim 1 is characterized in that: the lower cavity is provided with openings extending outward along the width direction of the base, and the moving spring and the static spring in the contact part are respectively installed in the lower cavity along the two openings in the width direction of the base, and are fixed by plugging into the horizontal slots provided in the lower cavity. 7.根据权利要求6所述的小型化大功率磁保持继电器,其特征在于:所述下腔体中,在对应于动簧片和静簧片的相配合的位置处,还设有两个第二挡壁,以利用两个第二挡壁以及两个第二挡壁之间的空气气隙实现动簧与静簧之间的隔离,以有效提高动静簧之间的绝缘距离。7. The miniaturized high-power magnetic latching relay according to claim 6 is characterized in that: in the lower cavity, two second baffle walls are provided at the positions corresponding to the matching positions of the moving spring piece and the static spring piece, so as to utilize the two second baffle walls and the air gap between the two second baffle walls to achieve isolation between the moving spring and the static spring, so as to effectively improve the insulation distance between the moving and static springs. 8.根据权利要求4所述的小型化大功率磁保持继电器,其特征在于:所述线圈包括线圈架;所述线圈架包括长度方向的两端的凸缘、处于两端凸缘之间的绕线窗口,以及沿长度方向穿透两端凸缘的铁芯安装孔;在线圈架的绕线窗口的中间位置还设有挡墙,以将线圈架的绕线窗口分成相隔离的第一绕线窗口和第二绕线窗口;所述挡墙的顶面设有向下凹陷的凹槽,所述凹槽与所述铁芯安装孔相连通;所述铁芯装在铁芯安装孔中,两个轭铁分别配合在线圈架的两端的凸缘的外侧,所述磁钢装在所述凹槽中;所述凹槽的两侧分别设有限位凸台,以限制装入凹槽的磁钢沿着线圈架的宽度方向位移。8. The miniaturized high-power magnetic latching relay according to claim 4 is characterized in that: the coil includes a coil frame; the coil frame includes flanges at both ends in the length direction, a winding window between the flanges at both ends, and an iron core mounting hole penetrating the flanges at both ends along the length direction; a retaining wall is also provided in the middle position of the winding window of the coil frame to divide the winding window of the coil frame into a first winding window and a second winding window that are isolated from each other; the top surface of the retaining wall is provided with a downwardly recessed groove, and the groove is connected to the iron core mounting hole; the iron core is installed in the iron core mounting hole, and two yokes are respectively fitted on the outer sides of the flanges at both ends of the coil frame, and the magnetic steel is installed in the groove; limiting bosses are respectively provided on both sides of the groove to limit the displacement of the magnetic steel installed in the groove along the width direction of the coil frame. 9.根据权利要求8所述的小型化大功率磁保持继电器,其特征在于:所述衔铁的中部还装有转轴件,以使衔铁的两端呈跷跷板结构;转轴件的两边分别设有转轴,所述限位凸台的顶部开有用来装入衔铁的转轴的半圆缺口,以匹配衔铁的转轴件的转轴,限制衔铁的转轴沿着线圈架的长度方向移动。9. The miniaturized high-power magnetic latching relay according to claim 8 is characterized in that: a rotating shaft is also installed in the middle of the armature so that the two ends of the armature are in a seesaw structure; rotating shafts are respectively provided on both sides of the rotating shaft, and a semicircular notch is opened on the top of the limiting boss for inserting the rotating shaft of the armature to match the rotating shaft of the rotating shaft of the armature, thereby limiting the movement of the rotating shaft of the armature along the length direction of the coil frame. 10.根据权利要求9所述的小型化大功率磁保持继电器,其特征在于:所述衔铁的中部的偏向所述衔铁的另一端的位置的宽度的两边分别设有便于装入所述转轴件的缺口,所述转轴件通过所述缺口装入衔铁中,并向中部推移后与衔铁呈过盈配合,所述衔铁的中部的偏向所述衔铁的一端的位置的宽度的两边分别设有凸部以限制所述转轴件向所述衔铁的一端的方向移动。10. The miniaturized high-power magnetic latching relay according to claim 9 is characterized in that: notches are provided on both sides of the width of the middle part of the armature towards the other end of the armature for facilitating the installation of the rotating shaft member, the rotating shaft member is installed in the armature through the notches, and after being pushed toward the middle, it has an interference fit with the armature, and convex portions are provided on both sides of the width of the middle part of the armature towards one end of the armature to limit the movement of the rotating shaft member toward one end of the armature. 11.根据权利要求8所述的小型化大功率磁保持继电器,其特征在于:所述线圈还包括漆包线和线圈端子;所述线圈端子包括始端端子、公共端端子、末端端子,三个端子沿着线圈架的宽度方向呈并排方式装在第一绕线窗口这一侧的凸缘中,且三个端子的朝向相同;在挡墙上设有用来连通第一绕线窗口与第二绕线窗口之间的导线槽,以及装有一个桥接端子,且桥接端子的朝向与所述三个端子的朝向相同;所述漆包线从始端端子出发经单线圈方式缠绕或双线圈方式缠绕后接至桥接端子,并由所述桥接端子跨过所述第一绕线窗口接至所述末端端子上,使缠绕后的始端线与末端线之间在空间上形成隔离。11. The miniaturized high-power magnetic latching relay according to claim 8 is characterized in that: the coil also includes enameled wire and coil terminals; the coil terminals include a starting terminal, a common terminal, and an end terminal, and the three terminals are installed in a flange on the side of the first winding window in a side-by-side manner along the width direction of the coil frame, and the three terminals are oriented in the same direction; a wire groove for connecting the first winding window and the second winding window is provided on the retaining wall, and a bridge terminal is provided, and the orientation of the bridge terminal is the same as that of the three terminals; the enameled wire is wound from the starting terminal in a single coil manner or a double coil manner and then connected to the bridge terminal, and the bridge terminal crosses the first winding window and is connected to the end terminal, so that the starting wire and the end wire after winding are spatially isolated. 12.根据权利要求1所述的小型化大功率磁保持继电器,其特征在于:所述推动块的上部向上凸伸设有两个呈一定间距并具有一定长度的连接臂,以利用两个连接臂可柔性张开的特性从衔铁的宽度方向卡入衔铁的宽度的两边,实现衔铁上下摆动时带动推动块上下移动。12. The miniaturized high-power magnetic latching relay according to claim 1 is characterized in that: the upper part of the push block protrudes upward and is provided with two connecting arms with a certain distance and a certain length, so that the two connecting arms can be flexibly opened to clamp into the two sides of the width of the armature from the width direction of the armature, so that the push block can be driven to move up and down when the armature swings up and down. 13.根据权利要求12所述的小型化大功率磁保持继电器,其特征在于:所述推动块的下部设有大致呈矩形的通孔,所述动簧片的设有动触点的一端的末端可活动地钩在所述推动块的下部的通孔中,实现推动块上下移动时带动动簧片设有动触点的一端上下摆动;所述推动块的通孔的上下孔壁分别设为圆弧形状,以使推动块动作时,推动块与动簧片呈线面接触,且所述推动块的通孔的上孔壁与下孔壁之间的间距大于动簧片的设有动触点的一端的末端的厚度尺寸。13. The miniaturized high-power magnetic latching relay according to claim 12 is characterized in that: a roughly rectangular through hole is provided at the lower part of the pushing block, and the end of the moving spring piece with the moving contact can be movably hooked in the through hole at the lower part of the pushing block, so that when the pushing block moves up and down, the end of the moving spring piece with the moving contact is driven to swing up and down; the upper and lower hole walls of the through hole of the pushing block are respectively set to circular arc shapes, so that when the pushing block is in action, the pushing block and the moving spring piece are in line-surface contact, and the distance between the upper hole wall and the lower hole wall of the through hole of the pushing block is greater than the thickness of the end of the moving spring piece with the moving contact.
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