CN110332277B - Vibration control device for curved thin-walled parts based on permanent magnet drive - Google Patents
Vibration control device for curved thin-walled parts based on permanent magnet drive Download PDFInfo
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- CN110332277B CN110332277B CN201910590127.6A CN201910590127A CN110332277B CN 110332277 B CN110332277 B CN 110332277B CN 201910590127 A CN201910590127 A CN 201910590127A CN 110332277 B CN110332277 B CN 110332277B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
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- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
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- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
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Abstract
本发明提供了一种基于永磁驱动的曲面薄壁件振动控制装置,包括电磁永磁驱动机构、从动机构、运动变换机构以及自适应顶撑机构;电磁永磁驱动机构安装在底座上,电磁永磁驱动机构连接从动机构,并向从动机构提供动力源;从动机构连接运动变换机构,运动变换机构将从动机构的往复运动转换为竖向运动;运动变换机构也安装在底座上,运动变换机构连接自适应顶撑机构,自适应顶撑机构在运动变换机构的带动下实现上下运动。本发明的曲面薄壁件振动控制装置,一个驱动源可实现多个位置的运动输出,节省了驱动源,也使得系统整体结构更为紧凑。此外,利用电磁永磁方式产生动力源,与直线电机和同尺寸的音圈电机相比,电磁永磁驱动机构输出刚度更大。
The invention provides a vibration control device for curved thin-walled parts based on permanent magnet drive, comprising an electromagnetic permanent magnet drive mechanism, a driven mechanism, a motion conversion mechanism and an adaptive top support mechanism; the electromagnetic permanent magnet drive mechanism is installed on the base, The electromagnetic permanent magnet drive mechanism is connected to the driven mechanism and provides a power source to the driven mechanism; the driven mechanism is connected to the motion conversion mechanism, and the motion conversion mechanism converts the reciprocating motion of the driven mechanism into vertical motion; the motion conversion mechanism is also installed on the base On the upper side, the motion transforming mechanism is connected with the self-adaptive top support mechanism, and the self-adaptive top support mechanism realizes up and down movement under the driving of the motion transform mechanism. In the vibration control device of the curved thin-walled part of the present invention, one drive source can realize the motion output of multiple positions, which saves the drive source and makes the overall structure of the system more compact. In addition, using the electromagnetic permanent magnet method to generate the power source, compared with the linear motor and the voice coil motor of the same size, the output stiffness of the electromagnetic permanent magnet drive mechanism is greater.
Description
技术领域technical field
本发明涉及,具体地,涉及一种基于永磁驱动的曲面薄壁件振动控制装置。The present invention relates, in particular, to a vibration control device for curved thin-walled parts driven by permanent magnets.
背景技术Background technique
在大型薄壁曲面件(例如飞机、火箭的蒙皮)的加工过程中,由于工件的尺寸大、厚度方向的刚度小,因此刀具产生的振动容易激发薄壁工件的振动。为了抑制该振动,本发明提出一种基于永磁驱动的主动减振装置。In the process of processing large thin-walled curved parts (such as aircraft and rocket skins), due to the large size of the workpiece and the small stiffness in the thickness direction, the vibration generated by the tool can easily excite the vibration of the thin-walled workpiece. In order to suppress the vibration, the present invention proposes an active vibration damping device based on permanent magnet drive.
公开号为CN109590776A的发明专利公开了一种基于磁流变液的柔性夹具,包括安装座、与安装座固定连接的伸缩体以及安装在伸缩梯远离安装座一侧的装夹体;装夹体包括底座、两个可移动夹头、磁流变液囊和可调夹紧螺钉;可调夹紧螺钉与两个可移动夹头靠近底座的一侧连接。该夹具的力矩传递精确度不够。The invention patent with publication number CN109590776A discloses a flexible clamp based on magnetorheological fluid, comprising a mounting seat, a telescopic body fixedly connected with the mounting seat, and a clamping body installed on the side of the telescopic ladder away from the mounting seat; the clamping body It includes a base, two movable collets, a magnetorheological fluid bag and an adjustable clamping screw; the adjustable clamping screw is connected to the side of the two movable collets close to the base. The torque transfer accuracy of this fixture is insufficient.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的缺陷,本发明的目的是提供一种基于永磁驱动的曲面薄壁件振动控制装置。In view of the defects in the prior art, the purpose of the present invention is to provide a vibration control device for curved thin-walled parts driven by permanent magnets.
根据本发明提供的一种基于永磁驱动的曲面薄壁件振动控制装置,包括电磁永磁驱动机构、从动机构、运动变换机构以及自适应顶撑机构;A vibration control device for curved thin-walled parts based on permanent magnet drive provided according to the present invention includes an electromagnetic permanent magnet drive mechanism, a driven mechanism, a motion conversion mechanism and an adaptive top support mechanism;
所述电磁永磁驱动机构安装在底座上,所述电磁永磁驱动机构连接从动机构,并向从动机构提供动力源;The electromagnetic permanent magnet drive mechanism is installed on the base, and the electromagnetic permanent magnet drive mechanism is connected to the driven mechanism and provides a power source to the driven mechanism;
所述从动机构连接运动变换机构,所述运动变换机构将从动机构的往复运动转换为竖向运动;The driven mechanism is connected with a motion conversion mechanism, and the motion conversion mechanism converts the reciprocating motion of the driven mechanism into vertical motion;
所述运动变换机构也安装在底座上,所述运动变换机构连接自适应顶撑机构,所述自适应顶撑机构在运动变换机构的带动下实现上下运动。The motion transforming mechanism is also installed on the base, and the motion transforming mechanism is connected with the self-adaptive top support mechanism, and the self-adaptive top support mechanism realizes up and down movement under the driving of the motion transform mechanism.
进一步地,所述电磁永磁驱动机构使从动机构做往复移动,所述电磁永磁驱动机构包括带有一对内齿的圆环状铁芯、电磁线圈、永磁体以及永磁体转轴;Further, the electromagnetic permanent magnet drive mechanism enables the driven mechanism to reciprocate, and the electromagnetic permanent magnet drive mechanism includes an annular iron core with a pair of internal teeth, an electromagnetic coil, a permanent magnet and a permanent magnet rotating shaft;
所述圆环状铁芯的一对内齿上设有电磁线圈,两个内齿之间的容纳空间设置永磁体,永磁体转轴的一端与永磁体固定,另一端与从动机构连接。Electromagnetic coils are arranged on a pair of inner teeth of the annular iron core, permanent magnets are arranged in the accommodating space between the two inner teeth, one end of the rotating shaft of the permanent magnets is fixed with the permanent magnets, and the other end is connected with the driven mechanism.
进一步地,所述电磁永磁驱动机构使从动机构做往复移动,所述电磁永磁驱动机构包括软磁铁芯、电磁线圈、永磁体以及永磁体转轴;Further, the electromagnetic permanent magnet drive mechanism enables the driven mechanism to reciprocate, and the electromagnetic permanent magnet drive mechanism includes a soft magnetic core, an electromagnetic coil, a permanent magnet and a permanent magnet rotating shaft;
所述软磁铁芯为两端长、中间短的两个E型铁芯相对布置,形成一个容纳空间,并将永磁体放置于容纳空间中,在E型铁芯的两端上缠绕电磁线圈,永磁体转轴贯穿永磁体中部通孔后竖直放置在容纳空间内。The soft magnetic core is two E-type iron cores with long ends and a short middle arranged opposite to each other to form an accommodation space, and the permanent magnets are placed in the accommodation space, and electromagnetic coils are wound on both ends of the E-type iron cores, The permanent magnet rotating shaft is placed vertically in the accommodating space after penetrating the through hole in the middle of the permanent magnet.
进一步地,所述从动机构的往复运动通过运动变换机构转换为竖直方向的位移输出,所述从动机构为凸轮直动从动机构,包括凸轮转轴、凸轮、第一推杆以及第二推杆;Further, the reciprocating motion of the driven mechanism is converted into a displacement output in the vertical direction through a motion conversion mechanism, and the driven mechanism is a cam direct driven driven mechanism, including a cam rotating shaft, a cam, a first push rod and a second push rod. putter;
所述凸轮转轴连接凸轮,所述第一推杆和第二推杆沿凸轮径向对称分布并与凸轮接触,所述凸轮转轴与电磁永磁驱动机构的永磁体转轴连接为一体,所述凸轮在凸轮转轴的带动下一起旋转摆动,凸轮旋转摆动时推动第一推杆和第二推杆做往复运动。The cam shaft is connected to the cam, the first push rod and the second push rod are symmetrically distributed along the radial direction of the cam and are in contact with the cam. Driven by the cam rotating shaft, the cam rotates and oscillates together, and when the cam rotates and oscillates, the first push rod and the second push rod are pushed to reciprocate.
进一步地,所述凸轮的外形为椭圆形,凸轮的几何中心和凸轮转轴重合,所述凸轮与第一推杆、第二推杆同时接触,从而保证第一推杆和第二推杆做双向的直线运动。Further, the shape of the cam is oval, the geometric center of the cam coincides with the cam shaft, and the cam is in contact with the first push rod and the second push rod at the same time, thereby ensuring that the first push rod and the second push rod are bidirectional. of linear motion.
进一步地,所述凸轮直动从动机构还包括第一滚子和第二滚子;Further, the cam direct driven mechanism further includes a first roller and a second roller;
所述第一滚子设置在第一推杆与凸轮之间并与第一推杆连接;所述第二滚子设置在第二推杆与凸轮之间并与第二推杆连接。The first roller is arranged between the first push rod and the cam and is connected with the first push rod; the second roller is arranged between the second push rod and the cam and is connected with the second push rod.
进一步地,所述运动变换机构采用柔性铰链传动,所述运动变换机构包括运动输入部件、运动变换中间部件以及运动输出部件,所述运动变换中间部件安装在底座上,所述运动输出部件也安装在底座上;Further, the motion conversion mechanism adopts flexible hinge transmission, and the motion conversion mechanism includes a motion input part, a motion conversion intermediate part and a motion output part, the motion conversion intermediate part is installed on the base, and the motion output part is also installed. on the base;
所述运动输入部件包括两个径向运动部件,所述两个径向运动部件分别连接凸轮直动从动机构的第一推杆和第二推杆,从而将第一推杆和第二推杆的双向直线运动转换为自身的径向直线运动;The motion input component includes two radial motion components, which are respectively connected to the first push rod and the second push rod of the cam linear driven mechanism, so as to push the first push rod and the second push rod. The bidirectional linear motion of the rod is converted into its own radial linear motion;
所述运动输入部件和运动输出部件分别连接所述运动变换中间部件,所述运动变换中间部件将运动输入部件的径向直线运动转换为运动输出部件的竖直方向直线运动。The motion input part and the motion output part are respectively connected to the motion conversion intermediate part, and the motion conversion intermediate part converts the radial linear motion of the motion input part into the vertical linear motion of the motion output part.
进一步地,所述自适应顶撑机构采用浮动球形铰链顶撑头与工件接触,根据加工工件曲面曲率的变化,自适应地调节接触位置,保证与工件实时接触的同时对工件的支撑力一致。Further, the self-adaptive top support mechanism adopts a floating spherical hinge top support head to contact the workpiece, and adjusts the contact position adaptively according to the change of the curvature of the workpiece surface to ensure the real-time contact with the workpiece and the consistent support force for the workpiece.
进一步地,所述运动变换机构包括弹性张紧框架、倾斜凸台、滚珠以及“┐”形变向输出组件,所述“┐”形变向输出组件的一端与底座固定,另一端设有滚珠,所述弹性张紧框架上设有倾斜凸台,所述倾斜凸台与滚珠相接触;Further, the motion conversion mechanism includes an elastic tension frame, an inclined boss, a ball, and a "┐" deformation output assembly, one end of the "┐" deformation output assembly is fixed to the base, and the other end is provided with a ball, so The elastic tensioning frame is provided with an inclined boss, and the inclined boss is in contact with the ball;
所述从动机构包括椭圆形凸轮;the driven mechanism includes an oval cam;
所述凸轮的外围设置弹性张紧框架,所述弹性张紧框架受到椭圆形凸轮的外推力,产生径向方向上的变形,使滚珠在倾斜凸台上上下移动,从而实现“┐”形变向输出组件竖直方向上的位移输出。An elastic tensioning frame is arranged on the periphery of the cam, and the elastic tensioning frame is subjected to the external thrust of the elliptical cam, resulting in deformation in the radial direction, so that the ball moves up and down on the inclined boss, so as to realize the "┐" deformation direction. The displacement output in the vertical direction of the output component.
进一步地,所述运动变换机构包括滚珠以及“┐”形变向输出组件,所述“┐”形变向输出组件的一端与底座固定,另一端设有滚珠;Further, the motion conversion mechanism includes a ball and a "┐" deformation direction output assembly, one end of the "┐" deformation direction output assembly is fixed to the base, and the other end is provided with a ball;
所述从动机构包括可旋转的圆台面以及设置在圆台面上的凸台;The driven mechanism includes a rotatable circular table and a boss arranged on the circular table;
所述圆台面的凸台上方为运动变换机构的滚珠,所述滚珠与凸台接触,所述圆台面在永磁体转轴的带动下产生旋转运动,使得圆台面上的凸台与“┐”形变向输出组件上的滚珠接触,顶起“┐”形变向输出组件使其产生竖直方向上的位移输出。Above the boss of the circular table surface is the ball of the motion conversion mechanism, the ball is in contact with the boss, and the circular table surface is driven by the permanent magnet rotating shaft to generate a rotary motion, so that the boss on the circular table surface is deformed with the "┐" Contact the ball on the output assembly, and push up the "┐" deformation to the output assembly to generate displacement output in the vertical direction.
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的曲面薄壁件振动控制装置,一个驱动源可以实现多个位置的运动输出,节省了驱动源,也使得系统整体结构更为紧凑。1. In the vibration control device for curved thin-walled parts of the present invention, one drive source can realize the motion output of multiple positions, which saves the drive source and makes the overall structure of the system more compact.
2、本发明的曲面薄壁件振动控制装置,利用电磁永磁方式产生动力源,永磁体在电磁线圈周围交变磁场的作用下产生电磁力矩;与直线电机相比,本发明电磁永磁驱动机构没有定子和动子之间的气隙;与同样尺寸的音圈电机相比,本发明电磁永磁驱动机构输出刚度更大。2. The vibration control device for curved thin-walled parts of the present invention uses an electromagnetic permanent magnet method to generate a power source, and the permanent magnet generates electromagnetic torque under the action of an alternating magnetic field around the electromagnetic coil; compared with a linear motor, the electromagnetic permanent magnet drive of the present invention The mechanism has no air gap between the stator and the mover; compared with the voice coil motor of the same size, the output rigidity of the electromagnetic permanent magnet drive mechanism of the present invention is higher.
3、本发明的曲面薄壁件振动控制装置,采用两个E型铁芯相对布置,并将永磁体放置于铁芯的中心,增大了电磁铁产生的磁通量,同时减小了磁路中的磁损耗和磁泄露。3. The vibration control device of the curved thin-walled part of the present invention adopts two E-shaped iron cores to be arranged opposite each other, and the permanent magnet is placed in the center of the iron core, which increases the magnetic flux generated by the electromagnet and reduces the amount of noise in the magnetic circuit. of magnetic loss and magnetic leakage.
4、本发明的曲面薄壁件振动控制装置,永磁体只在一定角度范围内往复摆动,能保证较高效率的力传递和较好的线性度。4. In the vibration control device for curved thin-walled parts of the present invention, the permanent magnet only swings back and forth within a certain angle range, which can ensure high-efficiency force transmission and good linearity.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明实施例1的结构示意图;1 is a schematic structural diagram of
图2为本发明实施例1的电磁永磁驱动机构的结构示意图;2 is a schematic structural diagram of an electromagnetic permanent magnet drive mechanism according to
图3为本发明实施例1的电磁永磁驱动机构的俯视图;3 is a top view of the electromagnetic permanent magnet drive mechanism according to
图4为本发明实施例1的凸轮直动从动机构的结构示意图;FIG. 4 is a schematic structural diagram of the cam direct driven mechanism according to
图5为本发明实施例1的运动变换机构的结构示意图;5 is a schematic structural diagram of the motion conversion mechanism according to
图6为本发明实施例1中运动变换中间部件和运动输入部件的结构示意图;6 is a schematic structural diagram of a motion transformation intermediate component and a motion input component in
图7为本发明实施例2的结构示意图;7 is a schematic structural diagram of
图8为本发明实施例2和3的电磁永磁驱动机构的结构示意图;8 is a schematic structural diagram of the electromagnetic permanent magnet drive mechanism according to
图9为本发明实施例2和3的电磁永磁驱动机构的俯视图;9 is a top view of the electromagnetic permanent magnet drive mechanism of
图10为本发明实施例2的运动变换机构的结构示意图;10 is a schematic structural diagram of the motion conversion mechanism according to
图11为本发明实施例3的结构示意图;11 is a schematic structural diagram of
图12为本发明实施例3的运动变换机构的结构示意图;12 is a schematic structural diagram of a motion conversion mechanism according to
图13为本发明实施例3的从动机构的结构示意图。FIG. 13 is a schematic structural diagram of a driven mechanism according to
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the inventive concept. These all belong to the protection scope of the present invention.
本发明提供一种基于永磁驱动的曲面薄壁件振动控制装置,包括电磁永磁驱动机构、从动机构、运动变换机构以及自适应顶撑机构;The invention provides a vibration control device for curved thin-walled parts based on permanent magnet drive, comprising an electromagnetic permanent magnet drive mechanism, a driven mechanism, a motion conversion mechanism and an adaptive top support mechanism;
电磁永磁驱动机构通过第一固定辅助组件安装在底座上,电磁永磁驱动机构连接从动机构,并向从动机构提供动力源;The electromagnetic permanent magnet drive mechanism is installed on the base through the first fixing auxiliary component, and the electromagnetic permanent magnet drive mechanism is connected to the driven mechanism and provides a power source to the driven mechanism;
从动机构连接运动变换机构,运动变换机构将从动机构的往复运动转换为竖向运动;The driven mechanism is connected to the motion conversion mechanism, and the motion conversion mechanism converts the reciprocating motion of the driven mechanism into vertical motion;
运动变换机构通过第二固定辅助组件安装在底座上,运动变换机构连接自适应顶撑机构,自适应顶撑机构在运动变换机构的带动下实现上下运动。The motion transforming mechanism is installed on the base through the second fixed auxiliary component, the motion transforming mechanism is connected with the self-adaptive top support mechanism, and the self-adaptive top support mechanism realizes up and down movement under the driving of the motion transform mechanism.
实施例1Example 1
如图1至图6所示,一种基于永磁驱动的曲面薄壁件振动控制装置,包括电磁永磁驱动机构1、从动机构2、运动变换机构3以及自适应顶撑机构4;电磁永磁驱动机构1通过第一固定辅助组件(具体为固定块6)安装在底座5上,运动变换机构3通过第二固定辅助组件(包括第一固定柱7和第二固定柱8)安装在底座5上,电磁永磁驱动机构1连接从动机构2,并向从动机构2提供动力源;从动机构2连接运动变换机构3,运动变换机构3将从动机构2的往复运动转换为竖向运动;运动变换机构3连接自适应顶撑机构4,自适应顶撑机构4在运动变换机构3的带动下实现上下运动。As shown in FIGS. 1 to 6 , a vibration control device for curved thin-walled parts based on permanent magnet drive includes an electromagnetic permanent
电磁永磁驱动机构1包括软磁铁芯101、电磁线圈102、永磁体103以及永磁体转轴104;为了增大电磁铁产生的磁通量,减小磁路中的磁损耗和磁泄露,软磁铁芯101优选为两端长、中间短的两个E型铁芯相对布置,形成一个容纳空间,并将永磁体103放置于容纳空间中,在E型铁芯的两端上缠绕两匝电磁线圈,以提高磁通量和磁能利用率,并且能够避免与永磁体103旋转时产生干涉,永磁体转轴104贯穿永磁体103中部通孔后竖直放置在容纳空间内,软磁铁芯101产生电磁场的强度,能够通过电磁线圈102的匝数和通电电流强度来调节;通过调节输入电磁线圈102的电流来调节永磁体103和永磁体转轴104在电磁场内旋转摆动的角度。The electromagnetic permanent
电磁永磁式的驱动力矩是电磁场和永磁场相互作用产生的,软磁铁芯作为定子,永磁体103作为动子,依据定子和动子之间的吸力和斥力的变化实现电磁永磁驱动机构的往复摆动。在电磁场下,永磁体103会产生转矩,在此转矩作用下,永磁体103带动与其连接在一起的永磁体转轴104同步转过相同角度,在一定的正余弦电流的作用下,永磁体103会在电磁场内做往复摆动。The driving torque of the electromagnetic permanent magnet type is generated by the interaction of the electromagnetic field and the permanent magnetic field. The soft magnetic core is used as the stator, and the
从动机构2为凸轮直动从动机构,包括凸轮转轴21、凸轮22、第一推杆23以及第二推杆24;凸轮转轴21连接凸轮22,第一推杆23和第二推杆24沿凸轮22径向对称分布并与凸轮22接触,凸轮转轴21与电磁永磁驱动机构的永磁体转轴104连接为一体,凸轮22在凸轮转轴21的带动下一起旋转摆动,凸轮22旋转摆动时推动第一推杆23和第二推杆24做往复运动。The driven
凸轮22的轮廓线为椭圆形,凸轮22的几何中心和凸轮转轴21重合,凸轮22与第一推杆23、第二推杆24同时接触,从而保证第一推杆23和第二推杆24做双向的直线运动。The contour line of the
凸轮直动从动机构还包括第一滚子25和第二滚子26;第一滚子25设置在第一推杆23与凸轮22之间并与第一推杆23连接;第二滚子26设置在第二推杆24与凸轮22之间并与第二推杆24连接。第一滚子25、第二滚子26能够减小凸轮22传动中的摩擦和磨损。通过径向和轴向固定,凸轮22和凸轮转轴21的运动保持同步。第一推杆23、第二推杆24通过调节螺栓与运动变换机构3连接成一体。在图4(a)中,A、B、C分别表示推杆运动的三个不同位置。当凸轮直动从动机构经过位置A-B-A-C-A时,第一推杆23、第二推杆24的位移变换分别如图4(b)和图4(c)所示。The cam direct driven mechanism also includes a
运动变换机构3采用柔性铰链传动,运动变换机构3包括运动输入部件31、运动变换中间部件32以及运动输出部件33,运动变换中间部件32通过第一固定柱7安装在底座5上,运动输出部件33通过第二固定柱8安装在底座5上;The
运动输入部件31包括两个径向运动部件,两个径向运动部件分别连接凸轮直动从动机构的第一推杆23和第二推杆24,从而将第一推杆23和第二推杆24的双向直线运动(图5、图6中X方向)转换为自身的径向直线运动(图5、图6中Y方向);The
运动输入部件31和运动输出部件33分别连接运动变换中间部件32,运动变换中间部件32能够将运动输入部件31的径向直线运动转换为运动输出部件33的竖直方向直线运动(图5、图6中Z方向)。The
运动变换机构3包括水平面和垂直面内的运动换向,其中经过水平换向结构,运动变换机构3中的水平换向部分是在整块圆形铝合金板上利用电火花线切割而成的,推杆的双向直线运动变为平台圆周方向的四个径向运动部件的径向直线运动;经过垂直换向结构,圆周方向的四个径向运动部件的水平径向直线运动变为运动输出部件33(或与运动输出部件33相连接的四个自适应顶撑机构4垂直方向的四个直线运动。运动变换机构3能够采取不同的方式实现运动的转换。本实施例采用柔性铰链式的运动变换结构,有利于提高系统整体传动精度。原因在于,运动变换机构3中的水平换向部分是在整块圆形铝合金板上利用电火花线切割而成的,有利于提高运动换向的精度,通过预紧螺栓将运动输入部件31和凸轮直动从动机构的第一推杆23、第二推杆24连接在一起,这样既可以进行力的传递,同时能利用柔性的运动变换机构3对两个推杆施加预压力,保证凸轮22和两个推杆的实时接触。通过粘结将运动变换中间部件32和运动输出部件33固结。The
自适应顶撑机构4与工件接触的位置采用浮动球形铰链顶撑头,能够根据加工工件曲面曲率的变化,自适应地调节接触位置,保证与工件实时接触的同时对工件的支撑力一致。四个自适应顶撑机构4被固定在运动变换机构3的四个输出端,顶撑头中有可以浮动的球铰链,保证振动控制装置能和薄壁曲面加工件9实时接触。The position of the self-adaptive
在本发明实施例1中,电磁永磁驱动机构1产生稳定的摆动源;凸轮直动从动机构与电磁永磁驱动机构1通过凸轮转轴21连接在一起,永磁体103的来回摆动变为凸轮直动从动机构的往复移动;电磁永磁驱动机构1和凸轮直动从动机构水平放置;通过运动变换机构3将水平面内的往复移动变换为垂直方向的上下移动,该上下移动作为整个装置的最终输出运动,能抵消曲面薄壁件9的模态振动;自适应顶撑机构4能自适应地支撑曲面薄壁件9;固定辅助组件对前述功能部件进行限位、连接和固定。本发明利用电磁永磁方式产生动力源,永磁体103在电磁线圈102周围交变磁场的作用下产生电磁力矩,和直线电机相比,该电磁作动器没有定子和动子之间的气隙;和同样尺寸的音圈电机相比,它的输出刚度更大。在电磁力矩的作用下,和永磁体103同轴的凸轮22也会跟随转动,利用特殊设计的凸轮轮廓线使凸轮直动从动机构在起始位置附近来回移动。本发明中的凸轮22不是传统意义上的凸轮,它只在一定角度范围内往复摆动,能保证较高效率的力传递和较好的线性度。In
实施例2Example 2
如图7至图10所示,在驱动原理、电磁线圈设计等方面,本实施例和实施例1保持一致,主要改变的是运动变换机构3的设计,采用了基于弹性材料的多边形张紧结构301。As shown in FIGS. 7 to 10 , in terms of driving principle, electromagnetic coil design, etc., this embodiment is consistent with
一种基于永磁驱动的曲面薄壁件振动控制装置,包括电磁永磁驱动机构1、从动机构2、运动变换机构3以及自适应顶撑机构4;电磁永磁驱动机构1和运动变换机构3安装在底座5上,电磁永磁驱动机构1连接从动机构2,并向从动机构2提供动力源;从动机构2接触运动变换机构3,运动变换机构3将从动机构2的往复运动转换为竖向运动;运动变换机构3连接自适应顶撑机构4,自适应顶撑机构4在运动变换机构3的带动下实现上下运动。A vibration control device for curved thin-walled parts based on permanent magnet drive, comprising an electromagnetic permanent
从动机构2包括椭圆形凸轮201;电磁永磁驱动机构1包括带有一对内齿的圆环状铁芯101、电磁线圈102、永磁体103以及永磁体转轴104,圆环状铁芯101的一对内齿上设有电磁线圈102,两个内齿之间的容纳空间设置永磁体103,永磁体转轴104的一端与永磁体103固定,另一端与椭圆形凸轮201的几何中心连接,凸轮201在永磁体转轴104的带动下转动;在图10所示的电磁场下,永磁体103会产生逆时针方向的转矩,使得其内部磁场方向与外围电磁场方向一致,在此转矩作用下,永磁体103带动与其连接在一起的永磁体转轴104逆时针同步转过相同角度,在一定的正余弦电流的作用下,永磁体103会在电磁场内做往复摆动。The driven
运动变换机构3包括弹性张紧框架301、倾斜凸台302、滚珠303以及“┐”形变向输出组件304,“┐”形变向输出组件304的一端与底座5固定,另一端设有滚珠303,弹性张紧框架301上设有倾斜凸台302,倾斜凸台302与滚珠303相接触;The
椭圆形凸轮201的外围设置弹性张紧框架301,弹性张紧框架301受到椭圆形凸轮201的外推力,在弹性张紧框架的边缘产生径向方向上的变形,使滚珠303在倾斜凸台302上上下移动,从而实现“┐”形变向输出组件304竖直方向上的位移输出。An
本实施例中,运动变换机构3采用的是基于弹性材料的多边形弹性张紧框架301。在交变磁场中,电磁线圈102驱动永磁体103,同时带动凸轮201摆动,使得多边形弹性张紧框架301产生形变。多边形弹性张紧框架301上布置的倾斜凸台302和变向输出组件304上的滚珠303形成滑块副,从而使变向输出组件304在竖直方向上作动,控制曲面薄壁工件9的振动。相比于实施例1,本实施例中,运动变换机构减少了运动转换组件中柔性铰链个数,降低了系统的结构复杂度,提高了装置的整体刚度和响应速度。In this embodiment, the
实施例3Example 3
如图9至图13所示,在驱动原理、电磁线圈设计等方面,本实施例和实施例2保持一致,主要改变的是运动变换机构3的设计,采用了带凸台的圆盘结构。As shown in FIGS. 9 to 13 , in terms of driving principle, electromagnetic coil design, etc., this embodiment is consistent with
一种基于永磁驱动的曲面薄壁件振动控制装置,包括电磁永磁驱动机构1、从动机构2、运动变换机构3以及自适应顶撑机构4;电磁永磁驱动机构1和运动变换机构3安装在底座5上,电磁永磁驱动机构1连接从动机构2,并向从动机构2提供动力源;从动机构2连接运动变换机构3,运动变换机构3将从动机构2的往复运动转换为竖向运动;运动变换机构3连接自适应顶撑机构4,自适应顶撑机构4在运动变换机构3的带动下实现上下运动。A vibration control device for curved thin-walled parts based on permanent magnet drive, comprising an electromagnetic permanent
电磁永磁驱动机构1包括软磁铁芯101、电磁线圈102、永磁体103以及永磁体转轴104;软磁铁芯101内表面具有相对设置的两个内齿,两个内齿上分别缠绕有电磁线圈102,永磁体转轴104的一端与永磁体103固定,另一端与圆台面211的几何中心连接;通过调整电磁线圈102中的通电电流方向使得软磁铁芯101内表面的两个内齿的极性相反。在图10所示的电磁场下,永磁体103会产生逆时针方向的转矩,使得其内部磁场方向与外围电磁场方向一致,在此转矩作用下,永磁体103带动与其连接在一起的永磁体转轴104逆时针同步转过相同角度,在一定的正余弦电流的作用下,永磁体103会在电磁场内做往复摆动。The electromagnetic permanent
从动机构2包括可旋转的圆台面211以及设置在圆台面211上的凸台212;The driven
运动变换机构3包括滚珠303以及“┐”形变向输出组件304,“┐”形变向输出组件304的一端与底座5固定,另一端设有滚珠303;The
圆台面211的凸台212上方为运动变换机构的滚珠303,滚珠303与凸台212接触,圆台面211在永磁体转轴104的带动下产生旋转运动,使得圆台面211上的凸台212与“┐”形变向输出组件304上的滚珠303接触,顶起“┐”形变向输出组件304使其产生竖直方向上的位移输出。Above the
本实施例中,运动变换机构3采用的是带凸台装置的圆盘结构。摆动的永磁体103直接驱动圆台面211,当圆台面211上的凸台212与“┐”形变向输出组件304上的滚珠303相接触时,可以推动“┐”形变向输出组件304在竖直方向上产生位移,从而控制薄壁曲面工件的振动。相比于实施例2,本实施例中,运动变换机构减小了装置中结构弹性形变带来的势能损耗,提高了能量的利用率和机构运动的一致性。In this embodiment, the
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying the indicated device. Or elements must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essential content of the present invention. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily, provided that there is no conflict.
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