CN110369186A - A kind of Control During Paint Spraying by Robot equipment - Google Patents
A kind of Control During Paint Spraying by Robot equipment Download PDFInfo
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- CN110369186A CN110369186A CN201910610572.4A CN201910610572A CN110369186A CN 110369186 A CN110369186 A CN 110369186A CN 201910610572 A CN201910610572 A CN 201910610572A CN 110369186 A CN110369186 A CN 110369186A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0271—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the object or work standing still during the spraying operation
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Abstract
本发明涉及机器人技术领域,具体涉及一种机器人喷涂设备,包括:牵引轨道、运行导轨和运输小车,所述牵引轨道和运行导轨相对设置,所述运输小车设有第一伺服电机和喷涂台,所述喷涂台位于所述运输小车的顶部,所述牵引轨道、运行导轨和喷涂台均与水平面平行,所述第一伺服电机与所述牵引轨道电连接,所述第一伺服电机用于驱动所述运输小车沿所述运行导轨运行,本发明便于进行稳定可靠的自动化喷涂作业。
The present invention relates to the technical field of robots, in particular to a robot spraying equipment, comprising: a traction track, a running guide rail and a transport trolley, the traction track and the running guide rail are arranged oppositely, and the transport trolley is provided with a first servo motor and a spraying platform, The spraying platform is located on the top of the transport trolley, the traction track, the running guide rail and the spraying platform are all parallel to the horizontal plane, the first servo motor is electrically connected to the traction track, and the first servo motor is used to drive The transport trolley runs along the running guide rail, and the present invention facilitates stable and reliable automatic spraying operations.
Description
技术领域technical field
本发明涉及机器人技术领域,具体涉及一种机器人喷涂设备。The invention relates to the technical field of robots, in particular to a robot spraying equipment.
背景技术Background technique
由于工业产品喷涂是劳动强度大、生产条件恶劣的工序,越来越多的企业采用机器人进行自动化喷涂。在喷涂行业中,为了便于自动化控制以及减少对操作人员的影响,一般通过喷涂机器人来进行喷涂操作。具体的,是在自动化控制的喷涂机械手的端部设置喷枪,再通过喷枪对待喷涂工件进行喷涂。Since the spraying of industrial products is a process with high labor intensity and harsh production conditions, more and more enterprises use robots for automatic spraying. In the spraying industry, in order to facilitate automatic control and reduce the impact on operators, spraying robots are generally used for spraying operations. Specifically, a spray gun is arranged at the end of the automatically controlled spray manipulator, and then the workpiece to be sprayed is sprayed through the spray gun.
现有技术中,通常通过输送带将工件运输至待喷涂区域,采用六轴工业机械臂对工件进行喷涂,然而受机械臂运动范围所限,使用六轴工业机械臂对立体工件进行喷涂会十分困难。传统的传送带距离地面会比较高,不方便放置工件。不便于进行稳定可靠的自动化喷涂作业。In the prior art, the workpiece is usually transported to the area to be sprayed by a conveyor belt, and the workpiece is sprayed by a six-axis industrial robot arm. However, due to the limited range of movement of the robot arm, it is very difficult to use a six-axis industrial robot arm to spray three-dimensional workpieces. difficulty. The traditional conveyor belt will be relatively high from the ground, which is inconvenient to place workpieces. It is not convenient for stable and reliable automatic spraying operations.
发明内容Contents of the invention
本发明的目的在于提供一种机器人喷涂设备,便于进行稳定可靠的自动化喷涂作业。The object of the present invention is to provide a robot spraying equipment, which is convenient for stable and reliable automatic spraying operation.
为了实现上述目的,本发明提供以下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种机器人喷涂设备,包括:牵引轨道、运行导轨和运输小车,所述牵引轨道和运行导轨相对设置,所述运输小车设有第一伺服电机和喷涂台,所述喷涂台位于所述运输小车的顶部,所述牵引轨道、运行导轨和喷涂台均与水平面平行,所述第一伺服电机与所述牵引轨道电连接,所述第一伺服电机用于驱动所述运输小车沿所述运行导轨运行。A robot spraying equipment, comprising: a traction track, a running guide rail and a transport trolley, the traction track and the running guide rail are arranged oppositely, the transport trolley is provided with a first servo motor and a spraying station, and the spraying station is located on the transport trolley The top of the traction track, the running guide rail and the spraying table are all parallel to the horizontal plane, the first servo motor is electrically connected to the traction track, and the first servo motor is used to drive the transport trolley along the running guide rail run.
进一步,所述运输小车还设有第二伺服电机和旋转轴,所述旋转轴与所述喷涂台垂直连接,所述第二伺服电机与所述牵引轨道电连接,所述第二伺服电机用于驱动所述旋转轴旋转,从而带动所述喷涂台水平旋转。Further, the transport trolley is also provided with a second servo motor and a rotating shaft, the rotating shaft is vertically connected to the spraying platform, the second servo motor is electrically connected to the traction track, and the second servo motor is used for It is used to drive the rotating shaft to rotate, thereby driving the spraying platform to rotate horizontally.
进一步,所述牵引轨道设有动力线圈、编码线圈和屏蔽线圈,所述动力线圈连接有动力线组,所述动力线组的接头搭接于所述动力线圈,所述编码线圈连接有编码线组,所述编码线组的接头搭接于所述编码线圈,所述屏蔽线圈连接有屏蔽线组,所述屏蔽线组的接头搭接于所述屏蔽线圈。Further, the traction track is provided with a power coil, an encoding coil and a shielding coil, the power coil is connected with a power line group, the joint of the power line group is overlapped with the power coil, and the encoding coil is connected with an encoding line The connectors of the encoding wire group are overlapped with the encoding coil, the shielding coil is connected with a shielding wire group, and the connectors of the shielding wire group are overlapped with the shielding coil.
进一步,所述动力线组包括第一动力线组和第二动力线组,所述编码线组包括第一编码线组和第二编码线组,所述屏蔽线组包括第一屏蔽线组和第二屏蔽线组;所述动力线圈包括第一动力线圈和第二动力线圈,所述编码线圈包括第一编码线圈和第二编码线圈;所述第一伺服电机通过第一动力线组与所述第一动力线圈电连接,所述第一伺服电机通过第一编码线组与所述第一编码线圈电连接,所述第二伺服电机通过第二动力线组与所述第二动力线圈电连接,所述第二伺服电机通过第二编码线组与所述第二编码线圈电连接,所述第一屏蔽线组和第二屏蔽线组均与所述屏蔽线圈电连接。Further, the power wire group includes a first power wire group and a second power wire group, the coded wire group includes a first coded wire group and a second coded wire group, and the shielded wire group includes the first shielded wire group and The second shielded wire group; the power coil includes a first power coil and a second power coil, and the encoding coil includes a first encoding coil and a second encoding coil; the first servo motor communicates with the first power wire group through the first power wire group The first power coil is electrically connected, the first servo motor is electrically connected to the first encoding coil through the first encoding wire group, and the second servo motor is electrically connected to the second power coil through the second power wire group. The second servo motor is electrically connected to the second encoding coil through the second encoding wire group, and the first shielding wire group and the second shielding wire group are both electrically connected to the shielding coil.
进一步,所述动力线圈、编码线圈和屏蔽线圈之间均设有屏蔽层。Further, a shielding layer is provided between the power coil, the encoding coil and the shielding coil.
进一步,所述动力线组、编码线组和屏蔽线组各自套设有屏蔽管。Further, each of the power line group, coded line group and shielded line group is sheathed with a shielding tube.
进一步,所述运输小车设有多台,多台所述运输小车等间距设置。Further, there are multiple transport trolleys, and multiple transport trolleys are arranged at equal intervals.
本发明的有益效果是:本发明公开一种机器人喷涂设备,包括:牵引轨道、运行导轨和运输小车,所述牵引轨道和运行导轨相对设置,所述运输小车设有第一伺服电机和喷涂台,所述喷涂台位于所述运输小车的顶部,所述牵引轨道、运行导轨和喷涂台均与水平面平行,所述第一伺服电机与所述牵引轨道电连接,所述第一伺服电机用于驱动所述运输小车沿所述运行导轨运行,本发明便于进行稳定可靠的自动化喷涂作业。The beneficial effects of the present invention are: the present invention discloses a robot spraying equipment, comprising: a traction track, a running guide rail and a transport trolley, the traction track and the running guide rail are arranged oppositely, and the transport trolley is provided with a first servo motor and a spraying platform , the spraying platform is located on the top of the transport trolley, the traction track, the running guide rail and the spraying platform are all parallel to the horizontal plane, the first servo motor is electrically connected to the traction track, and the first servo motor is used for The transport trolley is driven to run along the running guide rail, and the present invention facilitates stable and reliable automatic spraying operations.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单说明。显然,所描述的附图只是本发明的一部分实施例,而不是全部实施例,本领域的技术人员在不付出创造性劳动的前提下,还可以根据这些附图获得其他设计方案和附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly describe the drawings that need to be used in the description of the embodiments. Apparently, the described drawings are only some embodiments of the present invention, not all embodiments, and those skilled in the art can obtain other designs and drawings based on these drawings without creative work.
图1是本发明实施例一种机器人喷涂设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of robot spraying equipment of the embodiment of the present invention;
图2是本发明实施例运输小车的结构示意图;Fig. 2 is the structural representation of the transport trolley of the embodiment of the present invention;
图3是本发明实施例牵引轨道和运输小车的连接示意图。Fig. 3 is a schematic diagram of the connection between the traction rail and the transport trolley according to the embodiment of the present invention.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整的描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所以其他实施例,都属于本发明的保护范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参考图1和图2,本发明实施例提供的一种机器人喷涂设备,包括:牵引轨道100、运行导轨200和运输小车300,所述牵引轨道100和运行导轨200相对设置,所述运输小车300设有第一伺服电机310和喷涂台330,所述喷涂台330位于所述运输小车300的顶部,所述牵引轨道100、运行导轨200和喷涂台330均与水平面平行,所述第一伺服电机310与所述牵引轨道100电连接,所述第一伺服电机310用于驱动所述运输小车300沿所述运行导轨200运行。Referring to Fig. 1 and Fig. 2, a kind of robot spraying equipment provided by the embodiment of the present invention comprises: traction track 100, running guide rail 200 and transport trolley 300, and described traction track 100 and running guide rail 200 are arranged oppositely, and described transport trolley 300 A first servo motor 310 and a spraying table 330 are provided, and the spraying table 330 is positioned on the top of the transport trolley 300, and the traction track 100, the running guide rail 200 and the spraying table 330 are all parallel to the horizontal plane, and the first servo motor 310 is electrically connected to the traction rail 100 , and the first servo motor 310 is used to drive the transport trolley 300 to run along the running rail 200 .
使用时,将待喷涂的工件设置于喷涂台330上,通过牵引轨道100给第一伺服电机310供电,所述第一伺服电机310驱动所述运输小车300沿所述运行导轨200运行至设定位置,即可完成对工件的喷涂作业。When in use, the workpiece to be sprayed is set on the spraying table 330, and the power is supplied to the first servo motor 310 through the traction track 100, and the first servo motor 310 drives the transport trolley 300 to run along the running guide rail 200 to the set position. position, the spraying operation on the workpiece can be completed.
本实施例采用的牵引轨道100可为运输小车300提供稳定可靠的动力连接,本实施例采用的运行导轨200可为运输小车300设定运行路径,本实施例还提供专门的喷涂台330,采用固定的闭合运行轨道可以将工件成套配组进行喷涂,不需要分别喷涂完再配成一组,便于进行稳定可靠的自动化喷涂作业。The traction track 100 used in this embodiment can provide a stable and reliable power connection for the transport trolley 300. The running guide rail 200 used in this embodiment can set the running path for the transport trolley 300. This embodiment also provides a special spraying station 330. The fixed closed running track can spray the workpieces in sets and groups, without needing to spray them separately and make them into a group, which is convenient for stable and reliable automatic spraying operations.
在一个改进的实施例中,所述运输小车300的车体上还设有第二伺服电机320和旋转轴340,所述旋转轴340与所述喷涂台330垂直连接,所述第二伺服电机320与所述牵引轨道100电连接,所述第二伺服电机320用于驱动所述旋转轴340旋转,从而带动所述喷涂台330水平旋转。In an improved embodiment, the body of the transport trolley 300 is also provided with a second servo motor 320 and a rotating shaft 340, the rotating shaft 340 is vertically connected to the spraying table 330, and the second servo motor 320 is electrically connected with the traction track 100, and the second servo motor 320 is used to drive the rotating shaft 340 to rotate, thereby driving the spraying table 330 to rotate horizontally.
使用时,将待喷涂的工件设置于喷涂台330上,通过牵引轨道100给第二伺服电机320供电,所述第二伺服电机320驱动所述旋转轴340旋转至设定角度,即可完成对工件的喷涂作业。When in use, set the workpiece to be sprayed on the spraying table 330, and supply power to the second servo motor 320 through the traction track 100, and the second servo motor 320 drives the rotating shaft 340 to rotate to a set angle, and the spraying can be completed. Spraying of workpieces.
本实施例针对喷涂台330做出进一步改进,通过提供的第二伺服电机320驱动所述旋转轴340旋转,从而对设置于喷涂台330上的工件方向进行调整,通过将喷涂台330按设定次序旋转到合适的角度,将工件划分成多个平面进行喷涂,使得立体喷涂变得相当简便,进一步提高了喷涂作业的自动化程度。In this embodiment, a further improvement is made to the spraying table 330. The second servo motor 320 provided drives the rotation shaft 340 to rotate, thereby adjusting the direction of the workpiece placed on the spraying table 330. By setting the spraying table 330 according to the set Sequential rotation to a suitable angle divides the workpiece into multiple planes for spraying, which makes the three-dimensional spraying quite simple and further improves the automation of the spraying operation.
在一个实施例中,所述牵引轨道100设有动力线圈110、编码线圈120和屏蔽线圈130,所述动力线圈110连接有动力线组111,所述动力线组111的接头搭接于所述动力线圈110,所述编码线圈120连接有编码线组121,所述编码线组121的接头搭接于所述编码线圈120,所述屏蔽线圈130连接有屏蔽线组131,所述屏蔽线组131的接头搭接于所述屏蔽线圈130。In one embodiment, the traction track 100 is provided with a power coil 110, an encoding coil 120 and a shielding coil 130, the power coil 110 is connected with a power line group 111, and the joints of the power line group 111 are lapped on the The power coil 110, the encoding coil 120 is connected with an encoding wire group 121, the joint of the encoding wire group 121 is overlapped with the encoding coil 120, the shielding coil 130 is connected with a shielding wire group 131, and the shielding wire group The joint 131 overlaps the shielding coil 130 .
使用时,通过动力线圈110为提供动力,通过编码线圈120传输编码信号,通过屏蔽线圈130进行接地连接,可以抗电磁干扰,有静电作用。When in use, the power coil 110 is used to provide power, the coded coil 120 is used to transmit coded signals, and the shielding coil 130 is used for ground connection, which can resist electromagnetic interference and have electrostatic effect.
在运输小车300的运行过程中,为第一伺服电机310与所述牵引轨道100保证稳定可靠的连接,需要避免线缆被卡住或断开,因此保证线缆的灵活连接十分关键,本实施例采用搭接的方式既保证有效连接,又具有灵活性,避免了线缆打结、卡死的意外,本实施例提供的连接方式具有灵活可靠的特性。During the operation of the transport trolley 300, in order to ensure a stable and reliable connection between the first servo motor 310 and the traction rail 100, it is necessary to avoid the cable from being stuck or disconnected, so it is very important to ensure the flexible connection of the cable. In this example, the overlapping method not only ensures effective connection, but also has flexibility, and avoids accidents such as cable knotting and jamming. The connection method provided in this embodiment has the characteristics of flexibility and reliability.
参考图3,在一个改进的实施例中,所述动力线组111包括第一动力线组1111和第二动力线组1112,所述编码线组121包括第一编码线组1211和第二编码线组1212,所述屏蔽线组131包括第一屏蔽线组1311和第二屏蔽线组1312;所述动力线圈110包括第一动力线圈1101和第二动力线圈1102,所述编码线圈120包括第一编码线圈1201和第二编码线圈1202;所述第一伺服电机310通过第一动力线组1111与所述第一动力线圈1101电连接,所述第一伺服电机310通过第一编码线组1211与所述第一编码线圈1201电连接,所述第二伺服电机320通过第二动力线组1112与所述第二动力线圈1102电连接,所述第二伺服电机320通过第二编码线组1212与所述第二编码线圈1202电连接,所述第一屏蔽线组1311和第二屏蔽线组1312均与所述屏蔽线圈130电连接。Referring to FIG. 3, in an improved embodiment, the power line group 111 includes a first power line group 1111 and a second power line group 1112, and the code line group 121 includes a first code line group 1211 and a second code line group Wire group 1212, the shielded wire group 131 includes a first shielded wire group 1311 and a second shielded wire group 1312; the power coil 110 includes a first power coil 1101 and a second power coil 1102, and the encoding coil 120 includes a first An encoding coil 1201 and a second encoding coil 1202; the first servo motor 310 is electrically connected to the first power coil 1101 through a first power line set 1111, and the first servo motor 310 is electrically connected through a first encoding line set 1211 Electrically connected with the first encoding coil 1201, the second servo motor 320 is electrically connected with the second power coil 1102 through the second power line set 1112, and the second servo motor 320 is electrically connected through the second encoding line set 1212 It is electrically connected to the second encoding coil 1202 , and both the first shielded wire group 1311 and the second shielded wire group 1312 are electrically connected to the shielded coil 130 .
本实施例对第一伺服电机310和第二伺服电机320采用独立连接的方式,进行故障隔离,避免相互干扰,也便于故障排查和维修。In this embodiment, the first servo motor 310 and the second servo motor 320 are independently connected to isolate faults, avoid mutual interference, and facilitate troubleshooting and maintenance.
在一个改进的实施例中,所述动力线圈110、编码线圈120和屏蔽线圈130均设有屏蔽层400。从而有效隔离线圈之间的电磁干扰。也避免强电电磁对编码信号的干扰。In an improved embodiment, the power coil 110 , the encoding coil 120 and the shielding coil 130 are all provided with a shielding layer 400 . Thereby effectively isolating the electromagnetic interference between the coils. It also avoids the interference of strong electromagnetism on the coded signal.
在一个改进的实施例中,所述动力线组111、编码线组121和屏蔽线组131各自套设有屏蔽管(未示出)。从而有效保护线缆不受意外损伤。In an improved embodiment, each of the power line set 111 , the coding line set 121 and the shielded line set 131 is sheathed with a shielding tube (not shown). Thereby effectively protecting the cable from accidental damage.
在一个改进的实施例中,所述运输小车300设有多台,多台所述运输小车300等间距设置。从而保证了时间上和空间上的合理间隔,便于自动化操作。In an improved embodiment, there are multiple transport trolleys 300, and multiple transport trolleys 300 are arranged at equal intervals. Therefore, a reasonable interval in time and space is ensured, which is convenient for automatic operation.
尽管本公开的描述已经相当详尽且特别对几个所述实施例进行了描述,但其并非旨在局限于任何这些细节或实施例或任何特殊实施例,而是应当将其视作是通过参考所附权利要求考虑到现有技术为这些权利要求提供广义的可能性解释,从而有效地涵盖本公开的预定范围。While the description of the present disclosure has been presented with considerable detail and in particular has described a few described embodiments, it is not intended to be limited to any such details or embodiments or to any particular embodiment, but rather should be read by reference The appended claims provide the broadest possible interpretation of these claims in view of the prior art, effectively encompassing the intended scope of the present disclosure.
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Priority Applications (1)
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| CN1248184A (en) * | 1997-01-07 | 2000-03-22 | 耐乐克扣件有限公司 | Method and apparatus for applying coating to head-shank junction of externally threaded articles |
| US6350491B1 (en) * | 2000-04-24 | 2002-02-26 | Adac Plasitis, Inc | Painting apparatus and method |
| CN101947505A (en) * | 2010-09-10 | 2011-01-19 | 重庆平伟科技(集团)有限公司 | Method for improving running velocity of spraying conveying chain trolley |
| CN204074348U (en) * | 2014-07-11 | 2015-01-07 | 王勇 | Non-stick pan fixtures for painting and automation non-stick pan spraying platform |
| CN104368474A (en) * | 2014-10-29 | 2015-02-25 | 重庆市永宏陈记实业有限公司 | Vehicle bumper spraying production line |
| CN105289886A (en) * | 2015-11-23 | 2016-02-03 | 沈阳黎明航空发动机(集团)有限责任公司 | Spraying rotary table control system special for blades and shaft type parts |
| CN109433489A (en) * | 2018-11-15 | 2019-03-08 | 丹阳市三冠化工涂料有限公司 | A kind of environmental protection paint spraying booth |
| CN210449615U (en) * | 2019-07-04 | 2020-05-05 | 佛山科学技术学院 | Robot spraying equipment |
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2019
- 2019-07-04 CN CN201910610572.4A patent/CN110369186A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1248184A (en) * | 1997-01-07 | 2000-03-22 | 耐乐克扣件有限公司 | Method and apparatus for applying coating to head-shank junction of externally threaded articles |
| US6350491B1 (en) * | 2000-04-24 | 2002-02-26 | Adac Plasitis, Inc | Painting apparatus and method |
| CN101947505A (en) * | 2010-09-10 | 2011-01-19 | 重庆平伟科技(集团)有限公司 | Method for improving running velocity of spraying conveying chain trolley |
| CN204074348U (en) * | 2014-07-11 | 2015-01-07 | 王勇 | Non-stick pan fixtures for painting and automation non-stick pan spraying platform |
| CN104368474A (en) * | 2014-10-29 | 2015-02-25 | 重庆市永宏陈记实业有限公司 | Vehicle bumper spraying production line |
| CN105289886A (en) * | 2015-11-23 | 2016-02-03 | 沈阳黎明航空发动机(集团)有限责任公司 | Spraying rotary table control system special for blades and shaft type parts |
| CN109433489A (en) * | 2018-11-15 | 2019-03-08 | 丹阳市三冠化工涂料有限公司 | A kind of environmental protection paint spraying booth |
| CN210449615U (en) * | 2019-07-04 | 2020-05-05 | 佛山科学技术学院 | Robot spraying equipment |
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