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CN110391308B - Flat panel detector and manufacturing method thereof - Google Patents

Flat panel detector and manufacturing method thereof Download PDF

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CN110391308B
CN110391308B CN201910883981.1A CN201910883981A CN110391308B CN 110391308 B CN110391308 B CN 110391308B CN 201910883981 A CN201910883981 A CN 201910883981A CN 110391308 B CN110391308 B CN 110391308B
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CN110391308A (en
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陈钢
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Wuhu Ditifei Photoelectric Technology Co ltd
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Nanjing Di Ti Fei Photoelectric Technology Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F30/00Individual radiation-sensitive semiconductor devices in which radiation controls the flow of current through the devices, e.g. photodetectors
    • H10F30/20Individual radiation-sensitive semiconductor devices in which radiation controls the flow of current through the devices, e.g. photodetectors the devices having potential barriers, e.g. phototransistors
    • H10F30/29Individual radiation-sensitive semiconductor devices in which radiation controls the flow of current through the devices, e.g. photodetectors the devices having potential barriers, e.g. phototransistors the devices being sensitive to radiation having very short wavelengths, e.g. X-rays, gamma-rays or corpuscular radiation
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/10Semiconductor bodies
    • H10F77/14Shape of semiconductor bodies; Shapes, relative sizes or dispositions of semiconductor regions within semiconductor bodies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本发明提供一种平板探测器及其制造方法,一种平板探测器包括具有半导体层的TFT器件、覆盖TFT器件的第一绝缘层、位于第一绝缘层上的层间绝缘层、位于层间绝缘层上且与TFT器件连接的阴极电极、位于阴极电极上的光电转换层;还包括位于层间绝缘层上的阻挡层;至少部分所述阻挡层呈浮动状态,至少部分所述阻挡层位于所述半导体层的正上方。本发明平板探测器上设置阻挡层,至少部分阻挡层位于半导体层的正上方,阻挡层可以阻挡光电转换层形成时氢气扩散对半导体层的影响、也可以阻挡X射线或环境光对半导体层的影响。

The present invention provides a flat panel detector and a manufacturing method thereof. A flat panel detector includes a TFT device with a semiconductor layer, a first insulating layer covering the TFT device, an interlayer insulating layer on the first insulating layer, and an interlayer insulating layer located between the layers. A cathode electrode on the insulating layer and connected to the TFT device, a photoelectric conversion layer on the cathode electrode; and a blocking layer on the interlayer insulating layer; at least part of the blocking layer is in a floating state, and at least part of the blocking layer is located in the directly above the semiconductor layer. A blocking layer is arranged on the flat panel detector of the present invention, and at least part of the blocking layer is located directly above the semiconductor layer. The blocking layer can block the influence of hydrogen diffusion on the semiconductor layer when the photoelectric conversion layer is formed, and can also block the X-ray or ambient light from affecting the semiconductor layer. influences.

Description

一种平板探测器及其制造方法A flat panel detector and its manufacturing method

技术领域technical field

本发明涉及平板探测器的技术领域,尤其涉及一种平板探测器及其制造方法。The present invention relates to the technical field of flat panel detectors, in particular to a flat panel detector and a manufacturing method thereof.

背景技术Background technique

平板探测器的X线先经荧光介质材料转换成可见光,再由光敏元件将可见光信号转换成电信号,最后将模拟电信号经A/D转换成数字信号。The X-ray of the flat panel detector is first converted into visible light by the fluorescent medium material, then the visible light signal is converted into an electrical signal by the photosensitive element, and finally the analog electrical signal is converted into a digital signal by A/D.

如图1所示,平板探测器包括栅极10、覆盖栅极10的栅极绝缘层20、位于栅极绝缘层20上的半导体层30、覆盖半导体层30的刻蚀阻挡层40、穿过刻蚀阻挡层40均与半导体层30接触的源极51和漏极52、覆盖源极51和漏极52的第一绝缘层60、位于第一绝缘层60上的层间绝缘层70、位于层间绝缘层70上且穿过第一绝缘层60和层间绝缘层70后与漏极52连接的阴极电极80、位于阴极电极80上的光电转换层(PIN,Photo Diode)90以及位于光电转换层90上的阳极电极100。As shown in FIG. 1, the flat panel detector includes a gate 10, a gate insulating layer 20 covering the gate 10, a semiconductor layer 30 on the gate insulating layer 20, an etch stop layer 40 covering the semiconductor layer 30, The source and drain electrodes 51 and 52 of the etch barrier layer 40 are both in contact with the semiconductor layer 30, the first insulating layer 60 covering the source electrode 51 and the drain electrode 52, the interlayer insulating layer 70 on the first insulating layer 60, the The cathode electrode 80 on the interlayer insulating layer 70 and connected to the drain electrode 52 after passing through the first insulating layer 60 and the interlayer insulating layer 70, a photoelectric conversion layer (PIN, Photo Diode) 90 on the cathode electrode 80, and a photoelectric conversion layer 90 on the cathode electrode 80. Anode electrode 100 on conversion layer 90 .

半导体层30在制作过程中需要隔绝氢离子,以防止半导体材料的特性发生变化。在光电转换层90制作过程中,需要用到大量的氢气,如果氢离子扩散进半导体层30,严重的情况下会造成TFT器件失效。The semiconductor layer 30 needs to isolate hydrogen ions during the fabrication process to prevent the properties of the semiconductor material from changing. During the fabrication of the photoelectric conversion layer 90 , a large amount of hydrogen needs to be used. If hydrogen ions diffuse into the semiconductor layer 30 , the TFT device may fail in severe cases.

平板探测器需要将检测面板置于X光或者可见光下进行照射,环境光照射到半导体层30上,因光照导致TFT漏电流增加,Vth漂移,降低光电探测器的检测灵敏度,提高噪声的干扰。The flat panel detector needs to irradiate the detection panel under X-ray or visible light. The ambient light is irradiated on the semiconductor layer 30. Due to the illumination, the leakage current of the TFT increases and the Vth drifts, which reduces the detection sensitivity of the photodetector and improves the interference of noise.

发明内容SUMMARY OF THE INVENTION

本发明的目的在提供一种阻挡各种物质对半导体层影响的平板探测器及其制造方法。The object of the present invention is to provide a flat panel detector and a method for manufacturing the same which block the influence of various substances on the semiconductor layer.

本发明提供一种平板探测器,其包括具有半导体层的TFT器件、覆盖TFT器件的第一绝缘层、位于第一绝缘层上的层间绝缘层、位于层间绝缘层上且与TFT器件连接的阴极电极、位于阴极电极上的光电转换层;还包括位于层间绝缘层上的阻挡层;至少部分所述阻挡层呈浮动状态,至少部分所述阻挡层位于所述半导体层的正上方。The present invention provides a flat panel detector, which includes a TFT device with a semiconductor layer, a first insulating layer covering the TFT device, an interlayer insulating layer on the first insulating layer, and an interlayer insulating layer on the interlayer insulating layer and connected to the TFT device. The cathode electrode, the photoelectric conversion layer located on the cathode electrode; also includes a blocking layer located on the interlayer insulating layer; at least part of the blocking layer is in a floating state, and at least part of the blocking layer is located directly above the semiconductor layer.

本发明还提供一种平板探测器,其包括具有半导体层的TFT器件、覆盖TFT器件的第一绝缘层、位于第一绝缘层上的层间绝缘层、位于层间绝缘层上的第二绝缘层、位于第二绝缘层上且与TFT器件连接的阴极电极、位于阴极电极上的光电转换层;其特征在于,还包括位于层间绝缘层和第二绝缘层之间的阻挡层;至少部分所述阻挡层位于所述半导体层的正上方,至少部分所述阻挡层位于所述光电转换层的下方。The present invention also provides a flat panel detector, which includes a TFT device with a semiconductor layer, a first insulating layer covering the TFT device, an interlayer insulating layer on the first insulating layer, and a second insulating layer on the interlayer insulating layer layer, a cathode electrode located on the second insulating layer and connected to the TFT device, and a photoelectric conversion layer located on the cathode electrode; it is characterized in that it also includes a barrier layer located between the interlayer insulating layer and the second insulating layer; at least part of The blocking layer is located directly above the semiconductor layer, and at least part of the blocking layer is located below the photoelectric conversion layer.

进一步地,所述阻挡层呈直线状。Further, the barrier layer is linear.

进一步地,所述阻挡层包括呈直线状的第一阻挡体以及与第一阻挡体一端连接且靠近光电转换层的第二阻挡体,所述第一阻挡体和第二阻挡体之间的夹角为钝角。Further, the barrier layer includes a linear first barrier body and a second barrier body connected to one end of the first barrier body and close to the photoelectric conversion layer, and a sandwich between the first barrier body and the second barrier body The angle is obtuse.

进一步地,所述阻挡层包括呈直线状的第一阻挡体、与第一阻挡体一端连接的第二阻挡体以及与第一阻挡体另一端连接的第三阻挡体,第一阻挡体分别与第二阻挡体和第三阻挡体之间的夹角为钝角。Further, the barrier layer includes a linear first barrier body, a second barrier body connected with one end of the first barrier body, and a third barrier body connected with the other end of the first barrier body, the first barrier bodies are respectively connected to The included angle between the second blocking body and the third blocking body is an obtuse angle.

进一步地,所述阻挡层的形成材料与所述阴极电极的材料相同。Further, the forming material of the barrier layer is the same as the material of the cathode electrode.

本发明还提供一种平板探测器的制造方法,包括如下步骤:The present invention also provides a method for manufacturing a flat panel detector, comprising the following steps:

S1:形成TFT器件;S1: forming a TFT device;

S2:形成覆盖TFT器件的第一绝缘层;S2: forming a first insulating layer covering the TFT device;

S3:第一绝缘层上铺设层间绝缘层并形成位于TFT器件上的接触孔;S3: laying an interlayer insulating layer on the first insulating layer and forming a contact hole on the TFT device;

S4:在层间绝缘层采用阴极金属材料同时形成阻挡层和阴极电极,且阴极电极通过接触孔与TFT器件连接;S4: The barrier layer and the cathode electrode are simultaneously formed by using the cathode metal material in the interlayer insulating layer, and the cathode electrode is connected to the TFT device through the contact hole;

S5:在阴极电极上形成光电转换层。S5: A photoelectric conversion layer is formed on the cathode electrode.

本发明还提供一种平板探测器的制造方法,包括如下步骤:The present invention also provides a method for manufacturing a flat panel detector, comprising the following steps:

S1:形成TFT器件;S1: forming a TFT device;

S2:形成覆盖TFT器件的第一绝缘层;S2: forming a first insulating layer covering the TFT device;

S3:第一绝缘层上铺设层间绝缘层,然后形成位于TFT器件上的接触孔以及位于层间绝缘层内的阻挡接触孔;S3: laying an interlayer insulating layer on the first insulating layer, and then forming a contact hole on the TFT device and a blocking contact hole in the interlayer insulating layer;

S4:在层间绝缘层采用阴极金属材料同时形成阻挡层和阴极电极,阴极电极通过接触孔与TFT器件连接,阻挡层位于层间绝缘层表面和阻挡接触孔内;S4: A barrier layer and a cathode electrode are simultaneously formed in the interlayer insulating layer by using a cathode metal material, the cathode electrode is connected to the TFT device through a contact hole, and the barrier layer is located on the surface of the interlayer insulating layer and in the barrier contact hole;

S5:在阴极电极上形成光电转换层。S5: A photoelectric conversion layer is formed on the cathode electrode.

本发明还提供一种平板探测器的制造方法,包括如下步骤:The present invention also provides a method for manufacturing a flat panel detector, comprising the following steps:

S1:形成TFT器件;S1: forming a TFT device;

S2:形成覆盖TFT器件的第一绝缘层;S2: forming a first insulating layer covering the TFT device;

S3:第一绝缘层上铺设层间绝缘层并形成位于TFT器件上的接触孔;S3: laying an interlayer insulating layer on the first insulating layer and forming a contact hole on the TFT device;

S4:在层间绝缘层采用阴极金属材料或其他金属材料形成阻挡层;S4: Use cathode metal material or other metal materials to form a barrier layer in the interlayer insulating layer;

S5:形成覆盖阻挡层和层间绝缘层的第二绝缘层、并形成位于TFT器件的TFT器件上的接触孔;S5: forming a second insulating layer covering the barrier layer and the interlayer insulating layer, and forming a contact hole on the TFT device of the TFT device;

S6:形成阴极电极,且阴极电极通过接触孔与TFT器件连接;S6: forming a cathode electrode, and the cathode electrode is connected with the TFT device through the contact hole;

S7:在阴极电极上形成光电转换层。S7: A photoelectric conversion layer is formed on the cathode electrode.

本发明还提供一种平板探测器的制造方法,包括如下步骤:The present invention also provides a method for manufacturing a flat panel detector, comprising the following steps:

S1:形成TFT器件;S1: forming a TFT device;

S2:形成覆盖TFT器件的第一绝缘层;S2: forming a first insulating layer covering the TFT device;

S3:第一绝缘层上铺设层间绝缘层并形成位于漏极上的接触孔和位于层间绝缘层内的阻挡接触孔;S3: laying an interlayer insulating layer on the first insulating layer and forming a contact hole located on the drain electrode and a blocking contact hole located in the interlayer insulating layer;

S4:在层间绝缘层采用阴极金属材料或其他金属材料形成阻挡层,阻挡层位于层间绝缘层表面和阻挡接触孔内;S4: Use cathode metal material or other metal materials to form a barrier layer in the interlayer insulating layer, and the barrier layer is located on the surface of the interlayer insulating layer and in the barrier contact hole;

S5:形成覆盖阻挡层和层间绝缘层的第二绝缘层、并形成位于TFT器件上的接触孔;S5: forming a second insulating layer covering the barrier layer and the interlayer insulating layer, and forming a contact hole on the TFT device;

S6:形成阴极电极,且阴极电极通过接触孔与TFT器件连接;S6: forming a cathode electrode, and the cathode electrode is connected with the TFT device through the contact hole;

S7:在阴极电极上形成光电转换层。S7: A photoelectric conversion layer is formed on the cathode electrode.

本发明平板探测器上设置阻挡层,至少部分阻挡层位于半导体层的正上方,阻挡层可以阻挡光电转换层形成时氢气扩散对半导体层的影响、也可以阻挡X射线或环境光对半导体层的影响。A blocking layer is arranged on the flat panel detector of the present invention, and at least part of the blocking layer is located directly above the semiconductor layer. The blocking layer can block the influence of hydrogen diffusion on the semiconductor layer when the photoelectric conversion layer is formed, and can also block the X-ray or ambient light from affecting the semiconductor layer. influences.

附图说明Description of drawings

下面将以明确易懂的方式,结合附图说明优选实施方式,对本发明予以进一步说明。The present invention will be further described below by describing preferred embodiments in a clear and easy-to-understand manner with reference to the accompanying drawings.

图1为现有平板探测器的结构示意图;1 is a schematic structural diagram of an existing flat panel detector;

图2是本发明平板探测器的第一实施例的结构示意图;FIG. 2 is a schematic structural diagram of the first embodiment of the flat panel detector of the present invention;

图3是本发明平板探测器的第二实施例的结构示意图;3 is a schematic structural diagram of a second embodiment of the flat panel detector of the present invention;

图4是本发明平板探测器的第三实施例的结构示意图;4 is a schematic structural diagram of a third embodiment of the flat panel detector of the present invention;

图5是本发明平板探测器的第四实施例的结构示意图。FIG. 5 is a schematic structural diagram of a fourth embodiment of the flat panel detector of the present invention.

具体实施方式Detailed ways

下面结合附图和具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with the accompanying drawings and specific embodiments, the present invention will be further clarified. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. Modifications of equivalent forms all fall within the scope defined by the appended claims of this application.

为使图面简洁,各图中只示意性地表示出了与本发明相关的部分,它们并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。在本文中,“一个”不仅表示“仅此一个”,也可以表示“多于一个”的情形。In order to keep the drawings concise, the drawings only schematically show the parts related to the present invention, and they do not represent its actual structure as a product. In addition, in order to make the drawings concise and easy to understand, in some drawings, only one of the components having the same structure or function is schematically shown, or only one of them is marked. As used herein, "one" not only means "only one", but also "more than one".

图2是本发明平板探测器的第一实施例的结构示意图。FIG. 2 is a schematic structural diagram of the first embodiment of the flat panel detector of the present invention.

如图2所示,平板探测器包括具有半导体层30的TFT器件1、覆盖TFT器件1的第一绝缘层60、位于第一绝缘层60上的层间绝缘层70、位于层间绝缘层70上且穿过第一绝缘层60和层间绝缘层70后与TFT器件1连接的阴极电极80、位于阴极电极80上的光电转换层(PIN,Photo Diode)90、位于光电转换层90上的阳极电极100以及位于半导体层30和光电转换层90之间的阻挡层120,至少部分阻挡层120位于TFT器件的半导体层30的正上方。As shown in FIG. 2, the flat panel detector includes a TFT device 1 having a semiconductor layer 30, a first insulating layer 60 covering the TFT device 1, an interlayer insulating layer 70 on the first insulating layer 60, and an interlayer insulating layer 70 on the first insulating layer 60. The cathode electrode 80 connected to the TFT device 1 after passing through the first insulating layer 60 and the interlayer insulating layer 70 , the photoelectric conversion layer (PIN, Photo Diode) 90 located on the cathode electrode 80 , the photoelectric conversion layer 90 located on the photoelectric conversion layer 90 . The anode electrode 100 and the barrier layer 120 located between the semiconductor layer 30 and the photoelectric conversion layer 90, at least part of the barrier layer 120 are located directly above the semiconductor layer 30 of the TFT device.

TFT器件1包括栅极10、覆盖栅极10的栅极绝缘层20、位于栅极绝缘层20上的半导体层30、覆盖半导体层30的刻蚀阻挡层40以及穿过刻蚀阻挡层40后均与半导体层30接触的源极51和漏极52。其中第一绝缘层60覆盖源极51和漏极52,阴极电极80与TFT器件1的漏极52连接。The TFT device 1 includes a gate electrode 10 , a gate insulating layer 20 covering the gate electrode 10 , a semiconductor layer 30 on the gate insulating layer 20 , an etch barrier layer 40 covering the semiconductor layer 30 , and after passing through the etch barrier layer 40 . The source electrode 51 and the drain electrode 52 are both in contact with the semiconductor layer 30 . The first insulating layer 60 covers the source electrode 51 and the drain electrode 52 , and the cathode electrode 80 is connected to the drain electrode 52 of the TFT device 1 .

其中阴极电极80采用功函数低的阴极金属材料制成,如银、钛、铝、钼或铌等。光电转换层90包括位于阴极电极80的N型非晶硅半导体层91、位于N型非晶硅半导体层91上的非晶硅本征层91以及位于非晶硅本征层91上的P型非晶硅半导体层93。The cathode electrode 80 is made of a cathode metal material with low work function, such as silver, titanium, aluminum, molybdenum or niobium. The photoelectric conversion layer 90 includes an N-type amorphous silicon semiconductor layer 91 located on the cathode electrode 80 , an amorphous silicon intrinsic layer 91 located on the N-type amorphous silicon semiconductor layer 91 , and a P-type amorphous silicon intrinsic layer 91 located on the amorphous silicon intrinsic layer 91 . Amorphous silicon semiconductor layer 93 .

半导体层30为金属氧化物半导体层、也可以为非晶硅或多晶硅的半导体层,最好为金属氧化物半导体层,如IGZO。当半导体层30为金属氧化物时,使得平板探测器具有漏电流低、电子迁移率高的优势。The semiconductor layer 30 is a metal oxide semiconductor layer, or a semiconductor layer of amorphous silicon or polysilicon, preferably a metal oxide semiconductor layer, such as IGZO. When the semiconductor layer 30 is a metal oxide, the flat panel detector has the advantages of low leakage current and high electron mobility.

层间绝缘层70为有机绝缘层,也可以为无机绝缘层。The interlayer insulating layer 70 is an organic insulating layer, and may be an inorganic insulating layer.

阻挡层120呈直线状且与阴极电极80同时形成,阻挡层120与阴极电极80不接触,阻挡层120位于层间绝缘层70上。The barrier layer 120 is linear and formed at the same time as the cathode electrode 80 . The barrier layer 120 is not in contact with the cathode electrode 80 , and the barrier layer 120 is located on the interlayer insulating layer 70 .

本发明还揭示一种平板探测器的制造方法,包括如下步骤:The invention also discloses a manufacturing method of the flat panel detector, comprising the following steps:

S1:形成TFT器件1;S1: forming TFT device 1;

S2:形成覆盖TFT器件1的第一绝缘层60;S2: forming the first insulating layer 60 covering the TFT device 1;

S3:第一绝缘层60上铺设层间绝缘层70并形成位于TFT器件1的漏极52上的接触孔(图未示);S3: laying an interlayer insulating layer 70 on the first insulating layer 60 and forming a contact hole (not shown) on the drain electrode 52 of the TFT device 1;

S4:在层间绝缘层70采用阴极金属材料同时形成阻挡层120和阴极电极80,且阴极电极80通过接触孔与漏极52连接;S4: The barrier layer 120 and the cathode electrode 80 are simultaneously formed on the interlayer insulating layer 70 by using a cathode metal material, and the cathode electrode 80 is connected to the drain electrode 52 through the contact hole;

S5:在阴极电极80上形成光电转换层90(具体方法为:首先在阴极电极80上依序形成 N型非晶硅半导体层91、非晶硅本征层91以及P型非晶硅半导体层93);S5: forming a photoelectric conversion layer 90 on the cathode electrode 80 (the specific method is: firstly, forming an N-type amorphous silicon semiconductor layer 91, an amorphous silicon intrinsic layer 91 and a P-type amorphous silicon semiconductor layer on the cathode electrode 80 in sequence 93);

S6:在光电转换层90上形成阳极电极100。S6: The anode electrode 100 is formed on the photoelectric conversion layer 90 .

由于阻挡层120上未覆盖其他物体,阻挡层120呈浮动状态,可以直接阻挡光电转换层90形成时氢气扩散对半导体层30的影响、也可以阻挡X射线或环境光对半导体层30的影响。Since the barrier layer 120 is not covered with other objects, the barrier layer 120 is in a floating state, which can directly block the influence of hydrogen diffusion on the semiconductor layer 30 when the photoelectric conversion layer 90 is formed, and can also block the influence of X-rays or ambient light on the semiconductor layer 30 .

其中,步骤S1的具体步骤为:依序形成栅极10、形成覆盖栅极10的栅极绝缘层20、在栅极绝缘层20上形成位于栅极10上方的半导体层30、形成覆盖半导体层30的刻蚀阻挡层40并形成位于半导体层30上的源极接触孔(图未示)和漏极接触孔(图未示)以及形成源极51和漏极52,且源极51通过源极接触孔与半导体层30连接,漏极52通过漏极接触孔与半导体层30连接。通过上述方法形成平板探测器,至少部分阻挡层120位于半导体层30的正上方,阻挡层The specific steps of step S1 are: forming the gate 10 in sequence, forming a gate insulating layer 20 covering the gate 10, forming a semiconductor layer 30 located above the gate 10 on the gate insulating layer 20, forming a covering semiconductor layer 30 etch the barrier layer 40 and form a source contact hole (not shown) and a drain contact hole (not shown) on the semiconductor layer 30, and form a source electrode 51 and a drain electrode 52, and the source electrode 51 passes through the source electrode 51. The electrode contact hole is connected to the semiconductor layer 30, and the drain electrode 52 is connected to the semiconductor layer 30 through the drain contact hole. The flat panel detector is formed by the above method, at least part of the blocking layer 120 is located directly above the semiconductor layer 30, and the blocking layer

120可以阻挡光电转换层90形成时氢气扩散对半导体层30的影响、也可以阻挡X射线或环境光对半导体层30的影响。120 can block the influence of hydrogen diffusion on the semiconductor layer 30 when the photoelectric conversion layer 90 is formed, and can also block the influence of X-rays or ambient light on the semiconductor layer 30 .

图3是本发明平板探测器的第二实施例的结构示意图。FIG. 3 is a schematic structural diagram of a second embodiment of the flat panel detector of the present invention.

第二实施例与上述第一实施例的区别是:阻挡层130包括呈直线状的第一阻挡体131以及与第一阻挡体131一端连接且靠近光电转换层90的第二阻挡体132,第一阻挡体131和第二阻挡体132之间的夹角为钝角。The difference between the second embodiment and the above-mentioned first embodiment is that the barrier layer 130 includes a linear first barrier 131 and a second barrier 132 connected to one end of the first barrier 131 and close to the photoelectric conversion layer 90 . The angle between the first blocking body 131 and the second blocking body 132 is an obtuse angle.

通过第二阻挡体132可以阻挡光电转换层90的制程中氢气扩散对半导体层30的影响,第一阻挡体131可以阻挡X射线或环境光对半导体层30的影响。The second blocking body 132 can block the influence of hydrogen diffusion on the semiconductor layer 30 during the process of the photoelectric conversion layer 90 , and the first blocking body 131 can block the influence of X-rays or ambient light on the semiconductor layer 30 .

在第二实施例的优选的实施例为:阻挡层130包括呈直线状的第一阻挡体131、与第一阻挡体131一端连接的第二阻挡体132以及与第一阻挡体131另一端连接的第三阻挡体133,第一阻挡体131分别与第二阻挡体132和第三阻挡体133之间的夹角为钝角,第三阻挡体133可以从侧边阻挡X射线或环境光对半导体层30的影响。In the preferred embodiment of the second embodiment, the barrier layer 130 includes a linear first barrier body 131 , a second barrier body 132 connected to one end of the first barrier body 131 , and a second barrier body 132 connected to the other end of the first barrier body 131 . The third blocking body 133, the angle between the first blocking body 131 and the second blocking body 132 and the third blocking body 133 is an obtuse angle, and the third blocking body 133 can block X-rays or ambient light from the side of the semiconductor. The effect of layer 30.

第一阻挡体131位于层间绝缘层70的表面上,第二阻挡体132和第三阻挡体133位于层间绝缘层70内。The first barrier body 131 is located on the surface of the interlayer insulating layer 70 , and the second barrier body 132 and the third barrier body 133 are located in the interlayer insulating layer 70 .

第二阻挡体132和第三阻挡体133在层间绝缘层70,需要采用半透半反掩膜版来形成,才能形成第一阻挡体131分别与第二阻挡体132和第三阻挡体133之间的夹角为钝角的效果。The second barrier body 132 and the third barrier body 133 are formed on the interlayer insulating layer 70 by using a transflective mask to form the first barrier body 131 and the second barrier body 132 and the third barrier body 133 respectively. The included angle between them is an obtuse angle.

为了形成阻挡层130,需要在层间绝缘层70开设阻挡接触孔,阻挡接触孔可以与接触孔同时形成。In order to form the barrier layer 130, a barrier contact hole needs to be opened in the interlayer insulating layer 70, and the barrier contact hole can be formed simultaneously with the contact hole.

本发明还揭示一种平板探测器的制造方法,包括如下步骤:The invention also discloses a manufacturing method of the flat panel detector, comprising the following steps:

S1:形成TFT器件1;S1: forming TFT device 1;

S2:形成覆盖TFT器件1的第一绝缘层60;S2: forming the first insulating layer 60 covering the TFT device 1;

S3:第一绝缘层60上铺设层间绝缘层70,然后形成位于TFT器件1的漏极52上的接触孔(图未示)以及位于层间绝缘层70内的阻挡接触孔;S3: laying an interlayer insulating layer 70 on the first insulating layer 60, and then forming a contact hole (not shown) on the drain electrode 52 of the TFT device 1 and a blocking contact hole located in the interlayer insulating layer 70;

S4:在层间绝缘层70采用阴极金属材料同时形成阻挡层120和阴极电极80,阴极电极80通过接触孔与漏极52连接,阻挡层120位于层间绝缘层70表面和阻挡接触孔内;S4: The barrier layer 120 and the cathode electrode 80 are simultaneously formed on the interlayer insulating layer 70 by using a cathode metal material, the cathode electrode 80 is connected to the drain electrode 52 through the contact hole, and the barrier layer 120 is located on the surface of the interlayer insulating layer 70 and in the barrier contact hole;

S5:在阴极电极80上形成光电转换层90(具体方法为:首先在阴极电极80上依序形成 N型非晶硅半导体层91、非晶硅本征层91以及P型非晶硅半导体层93);S5: forming a photoelectric conversion layer 90 on the cathode electrode 80 (the specific method is: firstly, forming an N-type amorphous silicon semiconductor layer 91, an amorphous silicon intrinsic layer 91 and a P-type amorphous silicon semiconductor layer on the cathode electrode 80 in sequence 93);

S6:在光电转换层90上形成阳极电极100。S6: The anode electrode 100 is formed on the photoelectric conversion layer 90 .

图4是本发明平板探测器的第三实施例的结构示意图。FIG. 4 is a schematic structural diagram of a third embodiment of the flat panel detector of the present invention.

第四实施例与上述第二实施例的区别是:在阻挡层140上设置第二绝缘层61且部分阻挡层140位于光电转换层90的下方,以使得阻挡层140呈稳定状态;阴极电极80设置在第二绝缘层61上且阴极电极穿过第二绝缘层61、层间绝缘层70和第一绝缘层60后与漏极52连接。The difference between the fourth embodiment and the above-mentioned second embodiment is: a second insulating layer 61 is provided on the barrier layer 140 and part of the barrier layer 140 is located under the photoelectric conversion layer 90 so that the barrier layer 140 is in a stable state; the cathode electrode 80 The cathode electrode is disposed on the second insulating layer 61 and connected to the drain electrode 52 after passing through the second insulating layer 61 , the interlayer insulating layer 70 and the first insulating layer 60 .

至少部分阻挡层130位于半导体层30的正上方。At least a portion of the barrier layer 130 is directly over the semiconductor layer 30 .

其中,第一绝缘层60和第二绝缘层61都是无机绝缘层。The first insulating layer 60 and the second insulating layer 61 are both inorganic insulating layers.

本发明还揭示一种平板探测器的制造方法,包括如下步骤:The invention also discloses a manufacturing method of the flat panel detector, comprising the following steps:

S1:形成TFT器件1;S1: forming TFT device 1;

S2:形成覆盖TFT器件的第一绝缘层60;S2: forming a first insulating layer 60 covering the TFT device;

S3:第一绝缘层60上铺设层间绝缘层70并形成位于漏极53上的接触孔(图未示);S3: laying the interlayer insulating layer 70 on the first insulating layer 60 and forming a contact hole (not shown) on the drain electrode 53;

S4:在层间绝缘层70采用阴极金属材料或其他金属材料形成阻挡层130;S4: the barrier layer 130 is formed on the interlayer insulating layer 70 by using a cathode metal material or other metal materials;

S5:形成覆盖阻挡层130和层间绝缘层70的第二绝缘层61、并形成位于TFT器件的漏极52上的接触孔;S5: forming the second insulating layer 61 covering the barrier layer 130 and the interlayer insulating layer 70, and forming a contact hole on the drain electrode 52 of the TFT device;

S6:形成阴极电极80,且阴极电极80通过接触孔与漏极52连接;S6: forming the cathode electrode 80, and the cathode electrode 80 is connected to the drain electrode 52 through the contact hole;

S7:在阴极电极80上形成光电转换层90(具体方法为:首先在阴极电极80上依序形成 N型非晶硅半导体层91、非晶硅本征层91以及P型非晶硅半导体层93);S7: forming a photoelectric conversion layer 90 on the cathode electrode 80 (the specific method is: firstly, forming an N-type amorphous silicon semiconductor layer 91, an amorphous silicon intrinsic layer 91 and a P-type amorphous silicon semiconductor layer on the cathode electrode 80 in sequence 93);

S8:在光电转换层90上形成像素电极层100。S8 : The pixel electrode layer 100 is formed on the photoelectric conversion layer 90 .

部分阻挡层140位于光电转换层90的下方,使得阻挡层130可以更好的阻挡光电转换层90形成时氢气扩散对半导体层30的影响、也可以阻挡X射线或环境光对半导体层30的影响,第二绝缘层61也可以阻挡氢气扩散对半导体30的影响。Part of the blocking layer 140 is located below the photoelectric conversion layer 90 , so that the blocking layer 130 can better block the influence of hydrogen diffusion on the semiconductor layer 30 when the photoelectric conversion layer 90 is formed, and can also block the influence of X-rays or ambient light on the semiconductor layer 30 , the second insulating layer 61 can also block the influence of hydrogen diffusion on the semiconductor 30 .

图5是本发明平板探测器的第四实施例的结构示意图。FIG. 5 is a schematic structural diagram of a fourth embodiment of the flat panel detector of the present invention.

第四实施例与上述第三实施例的区别是:阻挡层150的形状与第二实施例阻挡层的形成相同,即:阻挡层150位于层间绝缘层70上,然后采用第二绝缘层61盖住阻挡层150,这样可以使得阻挡层150呈稳定状态。The difference between the fourth embodiment and the above-mentioned third embodiment is that the shape of the barrier layer 150 is the same as the formation of the barrier layer in the second embodiment, that is, the barrier layer 150 is located on the interlayer insulating layer 70, and then the second insulating layer 61 is used The barrier layer 150 is covered so that the barrier layer 150 is in a stable state.

阻挡层150是单独形成的,其材料可以是阴极金属,也可以是其他金属材料。The barrier layer 150 is formed separately, and its material can be cathode metal or other metal materials.

阻挡层150包括呈直线状的第一阻挡体151以及与第一阻挡体151一端连接且靠近光电转换层90的第二阻挡体152,第一阻挡体151和第二阻挡体152之间的夹角为钝角。The barrier layer 150 includes a linear first barrier 151 and a second barrier 152 connected to one end of the first barrier 151 and close to the photoelectric conversion layer 90 , a sandwich between the first barrier 151 and the second barrier 152 The angle is obtuse.

部分第一阻挡体151位于光电转换层90的下方,通过第二阻挡体152可以阻挡光电转换层90的制程中氢气扩散对半导体层30的影响,第一阻挡体151可以阻挡X射线或环境光对半导体层30的影响。Part of the first barrier 151 is located below the photoelectric conversion layer 90 , the second barrier 152 can block the influence of hydrogen diffusion on the semiconductor layer 30 during the process of the photoelectric conversion layer 90 , and the first barrier 151 can block X-rays or ambient light Influence on the semiconductor layer 30 .

在第四实施例的优选的实施例为:阻挡层150包括呈直线状的第一阻挡体151、与第一阻挡体151一端连接的第二阻挡体152以及与第一阻挡体151另一端连接的第三阻挡体153,第一阻挡体131分别与第二阻挡体152和第三阻挡体153之间的夹角为钝角,第三阻挡体132可以从侧边阻挡X射线或环境光对半导体层30的影响。In the preferred embodiment of the fourth embodiment, the barrier layer 150 includes a linear first barrier body 151 , a second barrier body 152 connected to one end of the first barrier body 151 , and a second barrier body 152 connected to the other end of the first barrier body 151 . The third blocking body 153, the angle between the first blocking body 131 and the second blocking body 152 and the third blocking body 153 is an obtuse angle, and the third blocking body 132 can block X-rays or ambient light from the side of the semiconductor. The effect of layer 30.

第一阻挡体151位于层间绝缘层70的表面上,第二阻挡体152和第三阻挡体153位于层间绝缘层70内。The first barrier body 151 is located on the surface of the interlayer insulating layer 70 , and the second barrier body 152 and the third barrier body 153 are located in the interlayer insulating layer 70 .

本发明还揭示一种平板探测器的制造方法,包括如下步骤:The invention also discloses a manufacturing method of the flat panel detector, comprising the following steps:

S1:形成TFT器件;S1: forming a TFT device;

S2:形成覆盖TFT器件的第一绝缘层60;S2: forming a first insulating layer 60 covering the TFT device;

S3:第一绝缘层60上铺设层间绝缘层70并形成位于漏极53上的接触孔(图未示)和位于层间绝缘层70内的阻挡接触孔(图未示);S3: laying the interlayer insulating layer 70 on the first insulating layer 60 and forming a contact hole (not shown) on the drain electrode 53 and a blocking contact hole (not shown) located in the interlayer insulating layer 70;

S4:在层间绝缘层70采用阴极金属材料或其他金属材料形成阻挡层150,阻挡层150位于层间绝缘层70表面和阻挡接触孔内;S4: The barrier layer 150 is formed on the interlayer insulating layer 70 by using a cathode metal material or other metal materials, and the barrier layer 150 is located on the surface of the interlayer insulating layer 70 and in the barrier contact hole;

S5:形成覆盖阻挡层150和层间绝缘层70的第二绝缘层61、并形成位于TFT器件的漏极52上的接触孔;S5: forming the second insulating layer 61 covering the barrier layer 150 and the interlayer insulating layer 70, and forming a contact hole on the drain electrode 52 of the TFT device;

S6:形成阴极电极80,且阴极电极80通过接触孔与漏极52连接;S6: forming the cathode electrode 80, and the cathode electrode 80 is connected to the drain electrode 52 through the contact hole;

S7:在阴极电极80上形成光电转换层90(具体方法为:首先在阴极电极80上依序形成 N型非晶硅半导体层91、非晶硅本征层91以及P型非晶硅半导体层93);S7: forming a photoelectric conversion layer 90 on the cathode electrode 80 (the specific method is: firstly, forming an N-type amorphous silicon semiconductor layer 91, an amorphous silicon intrinsic layer 91 and a P-type amorphous silicon semiconductor layer on the cathode electrode 80 in sequence 93);

S8:在光电转换层90上形成像素电极层100。S8 : The pixel electrode layer 100 is formed on the photoelectric conversion layer 90 .

部分阻挡层150位于光电转换层90的下方,使得阻挡层150可以更好的阻挡光电转换层90形成时氢气扩散对半导体层30的影响、也可以阻挡X射线或环境光对半导体层30的影响,第二绝缘层61也可以阻挡氢气扩散对半导体30的影响。Part of the blocking layer 150 is located below the photoelectric conversion layer 90 , so that the blocking layer 150 can better block the influence of hydrogen diffusion on the semiconductor layer 30 when the photoelectric conversion layer 90 is formed, and can also block the influence of X-rays or ambient light on the semiconductor layer 30 , the second insulating layer 61 can also block the influence of hydrogen diffusion on the semiconductor 30 .

上述第一至第四实施例均可以不设置刻蚀阻挡层,在此就不重复叙述了。The above-mentioned first to fourth embodiments may not be provided with an etch stop layer, which will not be repeated here.

上述第一至第四实施例的TFT器件的栅极10都是位于底部,在其他实施例中,TFT器件的栅极也可以位于顶部,即:TFT器件包括半导体层、覆盖半导体层的栅极绝缘层、在栅极绝缘层上形成栅极、与半导体层接触的源极和漏极。The gates 10 of the TFT devices in the above-mentioned first to fourth embodiments are all located at the bottom. In other embodiments, the gates of the TFT devices may also be located at the top, that is, the TFT devices include a semiconductor layer and a gate covering the semiconductor layer. An insulating layer, a gate electrode, a source electrode and a drain electrode in contact with the semiconductor layer are formed on the gate insulating layer.

当TFT器件的栅极是顶部时,步骤S1的具体步骤为:依序形成半导体层、形成覆盖半导体层的栅极绝缘层、在栅极绝缘层上形成位于半导体层上方的栅极以及形成均与半导体层接触的源极和漏极。When the gate of the TFT device is at the top, the specific steps of step S1 are: sequentially forming a semiconductor layer, forming a gate insulating layer covering the semiconductor layer, forming a gate located above the semiconductor layer on the gate insulating layer, and forming a Source and drain electrodes in contact with the semiconductor layer.

本发明平板探测器上设置阻挡层,至少部分阻挡层位于半导体层的正上方,阻挡层可以阻挡光电转换层形成时氢气扩散对半导体层的影响、也可以阻挡X射线或环境光对半导体层的影响。A blocking layer is arranged on the flat panel detector of the present invention, and at least part of the blocking layer is located directly above the semiconductor layer. The blocking layer can block the influence of hydrogen diffusion on the semiconductor layer when the photoelectric conversion layer is formed, and can also block the X-ray or ambient light from affecting the semiconductor layer. influences.

以上详细描述了本发明的优选实施方式,但是本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换(如数量、形状、位置等),这些等同变换均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations (such as quantity, shape, etc.) can be made to the technical solutions of the present invention. , location, etc.), these equivalent transformations all belong to the protection scope of the present invention.

Claims (8)

1. A flat panel detector includes a TFT device having a semiconductor layer, a first insulating layer covering the TFT device, an interlayer insulating layer on the first insulating layer, a second insulating layer on the interlayer insulating layer, a cathode electrode on the second insulating layer and connected to the TFT device, a photoelectric conversion layer on the cathode electrode; the insulating layer is characterized by further comprising a barrier layer positioned between the interlayer insulating layer and the second insulating layer; at least part of the barrier layer is positioned right above the semiconductor layer, and at least part of the barrier layer is positioned below the photoelectric conversion layer.
2. The flat panel detector according to claim 1, wherein: the barrier layer is linear.
3. The flat panel detector according to claim 1, wherein: the barrier layer comprises a first barrier body and a second barrier body, wherein the first barrier body is linear, one end of the second barrier body is connected with one end of the first barrier body and is close to the photoelectric conversion layer, the first barrier body is positioned on the surface of the interlayer insulating layer, the second barrier body is positioned in the interlayer insulating layer, and an included angle between the first barrier body and the second barrier body is an obtuse angle.
4. The flat panel detector according to claim 1, wherein: the barrier layer is including being linear first stopper, the second that is connected with first stopper one end blocks the body and blocks the body with the third that the first stopper other end is connected, first stopper is located interlayer insulation's surface, the second blocks the body and the third blocks the body and is located interlayer insulation, and first stopper blocks the body and blocks the contained angle between the body and the third with the second respectively and be the obtuse angle.
5. The flat panel detector according to claim 1, wherein: the barrier layer is formed of the same material as that of the cathode electrode.
6. A method of fabricating a flat panel detector, comprising the steps of:
s1: forming a TFT device;
s2: forming a first insulating layer covering the TFT device;
s3: laying an interlayer insulating layer on the first insulating layer, and then forming a contact hole positioned on the TFT device and a blocking contact hole positioned in the interlayer insulating layer;
s4: forming a barrier layer and a cathode electrode at the same time on the interlayer insulating layer by adopting a cathode metal material, wherein the cathode electrode is connected with the TFT device through a contact hole, and the barrier layer is positioned on the surface of the interlayer insulating layer and in the contact hole;
s5: a photoelectric conversion layer is formed on the cathode electrode.
7. A method of fabricating a flat panel detector, comprising the steps of:
s1: forming a TFT device;
s2: forming a first insulating layer covering the TFT device;
s3: laying an interlayer insulating layer on the first insulating layer and forming a contact hole on the TFT device;
s4: forming a barrier layer on the interlayer insulating layer by adopting a cathode metal material or other metal materials;
s5: forming a second insulating layer covering the barrier layer and the interlayer insulating layer, and forming a contact hole on a TFT device of the TFT device;
s6: forming a cathode electrode, wherein the cathode electrode is connected with the TFT device through the contact hole;
s7: a photoelectric conversion layer is formed on the cathode electrode.
8. A method of fabricating a flat panel detector, comprising the steps of:
s1: forming a TFT device;
s2: forming a first insulating layer covering the TFT device;
s3: an interlayer insulating layer is laid on the first insulating layer, and a contact hole positioned on the drain electrode and a blocking contact hole positioned in the interlayer insulating layer are formed;
s4: forming a barrier layer on the interlayer insulating layer by adopting a cathode metal material or other metal materials, wherein the barrier layer is positioned on the surface of the interlayer insulating layer and in the barrier contact hole;
s5: forming a second insulating layer covering the barrier layer and the interlayer insulating layer and formed on the second insulating layer
A contact hole on the TFT device;
s6: forming a cathode electrode, wherein the cathode electrode is connected with the TFT device through the contact hole;
s7: a photoelectric conversion layer is formed on the cathode electrode.
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