CN110425774A - A kind of compound hole evaporating heat-exchanging pipe - Google Patents
A kind of compound hole evaporating heat-exchanging pipe Download PDFInfo
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- CN110425774A CN110425774A CN201910681236.9A CN201910681236A CN110425774A CN 110425774 A CN110425774 A CN 110425774A CN 201910681236 A CN201910681236 A CN 201910681236A CN 110425774 A CN110425774 A CN 110425774A
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- 238000001704 evaporation Methods 0.000 title claims abstract description 23
- 150000001875 compounds Chemical class 0.000 title claims description 7
- 239000002131 composite material Substances 0.000 claims abstract description 26
- 230000008020 evaporation Effects 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 claims description 5
- 238000012546 transfer Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 12
- 238000009835 boiling Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 239000003507 refrigerant Substances 0.000 abstract description 6
- 238000009834 vaporization Methods 0.000 abstract description 4
- 230000008016 vaporization Effects 0.000 abstract description 4
- 230000002708 enhancing effect Effects 0.000 abstract description 2
- 238000004378 air conditioning Methods 0.000 description 4
- 238000005057 refrigeration Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
一种复合孔穴蒸发换热管,包括管体以及与管体呈一体结构的螺旋状外翅片,外翅片一侧设有次级侧向翅片,外翅片顶部加工形成倾斜形状,且倾斜方向与次级侧向翅片的延伸方向一致,形成F型外翅片,外翅片之间的间隙形成相连通的复合螺旋通道,在所述F型外翅片上还加工出与螺旋通道既交错又连通的翅槽,螺旋通道被分割成多个复合孔穴结构,所述管体内表面凸设有内螺纹肋。优点:F型外翅片的间隙所形成的复合环形通道,提供了大量汽化核心,且利于气泡迅速长大并迅速溢出,同时,复合孔穴结构有利于蒸发换热过程中制冷剂流入孔穴,确保制冷剂的及时补入及蒸汽的有效排出,使得沸腾过程不断持续,从而达到强化沸腾换热的效果。
A composite cavity evaporation heat exchange tube, including a tube body and a spiral outer fin integrally structured with the tube body, one side of the outer fin is provided with a secondary lateral fin, and the top of the outer fin is processed to form an inclined shape, and The direction of inclination is consistent with the extension direction of the secondary lateral fins, forming F-shaped outer fins, and the gaps between the outer fins form a connected composite spiral channel, and the spiral channel is also processed on the F-shaped outer fins. The staggered and connected fin grooves and the spiral channel are divided into multiple composite hole structures, and internal thread ribs are protruded on the inner surface of the tube. Advantages: The composite annular channel formed by the gap between the F-shaped outer fins provides a large number of vaporization cores, and is conducive to the rapid growth and overflow of bubbles. At the same time, the composite hole structure is conducive to the flow of refrigerant into the hole during the evaporation heat exchange process, ensuring The timely replenishment of refrigerant and the effective discharge of steam make the boiling process continue continuously, thereby achieving the effect of enhancing boiling heat transfer.
Description
技术领域technical field
本发明属于空调、制冷系统中的蒸发热交换管技术领域,具体涉及一种复合孔穴蒸发换热管。The invention belongs to the technical field of evaporative heat exchange tubes in air conditioning and refrigeration systems, and in particular relates to a compound hole evaporative heat exchange tube.
背景技术Background technique
蒸发换热器是中央空调系统中必不可少的组件,而蒸发管是蒸发换热器的核心部件,其换热性能决定了蒸发换热器性能的高低。对于换热管制造行业来说,要提高制冷空调设备的能效,主要是通过提高换热管的换热效率来实现。在制冷和空调系统中所用的蒸发管,其制冷剂在管外沸腾时的沸腾换热热阻和管内强制对流换热热阻都相当大,甚至管外沸腾换热热阻大于管内强制对流换热热阻,因此,通过优化管外翅片结构,强化管外沸腾换热可以有效提高蒸发管的换热效率。The evaporative heat exchanger is an essential component in the central air-conditioning system, and the evaporator tube is the core component of the evaporative heat exchanger, and its heat transfer performance determines the performance of the evaporative heat exchanger. For the heat exchange tube manufacturing industry, improving the energy efficiency of refrigeration and air conditioning equipment is mainly achieved by improving the heat exchange efficiency of the heat exchange tube. The evaporator tubes used in refrigeration and air-conditioning systems have relatively large boiling heat transfer resistance and forced convection heat transfer heat transfer resistance when the refrigerant boils outside the tube. Therefore, by optimizing the fin structure outside the tube and enhancing the boiling heat transfer outside the tube, the heat transfer efficiency of the evaporation tube can be effectively improved.
现有技术中,外翅片形状通常加工为T型。传统T型翅片易于加工,因此得到广泛采用。例如中国专利10135786.7中公开的“蒸发器传热管”及中国专利20297489.5中公开的“一种蒸发器用的热交换管”翅片均为T型翅片,翅片间隙形成孔穴结构,使之成为制冷剂形成气泡时所需的汽化核心,从而达到沸腾换热的效果。但T型翅片的加工过程是利用刀片将垂直的外翅片从顶部压平,压制过程中,受到压力作用的垂直翅片存在弯曲变形可能,造成T型翅片形状不规则,空穴结构大小不统一,影响蒸发管的换热性能。In the prior art, the shape of the outer fins is usually processed into a T shape. Traditional T-shaped fins are easy to process, so they are widely used. For example, the "evaporator heat transfer tube" disclosed in Chinese patent 10135786.7 and the "heat exchange tube for evaporator" disclosed in Chinese patent 20297489.5 are all T-shaped fins, and the gap between the fins forms a hole structure, making it a The vaporization core required by the refrigerant to form bubbles, so as to achieve the effect of boiling heat exchange. However, the processing process of T-shaped fins is to use blades to flatten the vertical outer fins from the top. During the pressing process, the vertical fins subjected to pressure may be bent and deformed, resulting in irregular shapes of T-shaped fins and a cavity structure. The size is not uniform, which affects the heat transfer performance of the evaporator tube.
鉴于上述已有技术,本申请人作了有益的设计,下面将要介绍的技术方案便是在这种背景下产生的。In view of the above prior art, the applicant has made a beneficial design, and the technical solution to be introduced below is produced under this background.
发明内容Contents of the invention
本发明的目的是针对现有技术的缺陷,提供一种复合孔穴蒸发换热管。The object of the present invention is to provide a compound hole evaporation heat exchange tube aiming at the defects of the prior art.
本发明的目的是这样来达到的,一种复合孔穴蒸发换热管,包括管体以及由管体上材料延展形成的呈螺旋状态的与管体呈一体结构的外翅片,所述外翅片一侧设置有次级侧向翅片,所述外翅片顶部通过刀片加工形成倾斜形状,形成F型外翅片,所述F型外翅之间的间隙形成相互连通的复合螺旋通道,在所述F型外翅片上还加工有与所述的螺旋通道既交错又连通的翅槽,将圆周上的F型外翅片贯穿分割,使所述螺旋通道被翅槽分割形成多个复合孔穴结构,所述管体内表面凸设有与管体呈一体结构的内螺纹肋。The object of the present invention is achieved in this way, a compound hole evaporation heat exchange tube, including a tube body and a spiral outer fin formed by extending the material on the tube body, which is integral with the tube body, the outer fin One side of the sheet is provided with a secondary lateral fin, and the top of the outer fin is formed into an inclined shape by blade processing to form an F-shaped outer fin, and the gap between the F-shaped outer fins forms a composite spiral channel connected to each other. The F-shaped outer fins are also processed with fin grooves that are both staggered and connected with the spiral passages, and the F-shaped outer fins on the circumference are penetrated and divided, so that the spiral passages are divided by fin grooves to form multiple composites. Hole structure, the internal surface of the tube is protrudingly provided with internal thread ribs which are integrated with the tube body.
进一步优选的结构,所述次级侧向翅片位于外翅片的任意一侧。In a further preferred structure, the secondary lateral fins are located on any side of the outer fins.
进一步优选的结构,所述翅片的倾斜方向与次级侧向翅片的延伸方向一致,形成F型外翅片。In a further preferred structure, the inclined direction of the fins is consistent with the extension direction of the secondary lateral fins, forming an F-shaped outer fin.
进一步优选的结构,所述翅片的间距P为0.4~1.5mm。In a further preferred structure, the pitch P of the fins is 0.4-1.5 mm.
进一步优选的结构,所述翅片的倾斜角度α为60~90°。In a further preferred structure, the inclination angle α of the fins is 60-90°.
进一步优选的结构,所述次级侧向翅片与翅片的夹角β为60~90°。In a further preferred structure, the included angle β between the secondary lateral fin and the fin is 60° to 90°.
进一步优选的结构,所述F型外翅片的高度H为0.4~1.0mm。In a further preferred structure, the height H of the F-shaped outer fins is 0.4-1.0 mm.
进一步优选的结构,所述次级侧向翅片的高度h为0.2~0.6mm。In a further preferred structure, the height h of the secondary lateral fins is 0.2-0.6 mm.
进一步优选的结构,所述翅槽的横截面轮廓包括矩形、倒梯形和倒三角形。In a further preferred structure, the cross-sectional profile of the fin groove includes a rectangle, an inverted trapezoid and an inverted triangle.
进一步优选的结构,所述翅槽与轴线夹角γ为1~60°,槽深为0.3~1.0 mm, 周向翅槽数量为60~180条。In a further preferred structure, the angle γ between the fin groove and the axis is 1-60°, the groove depth is 0.3-1.0 mm, and the number of fin grooves in the circumferential direction is 60-180.
进一步优选的结构,所述内螺纹肋的高度为0.3~0.6㎜, 周向内螺纹肋数量为20~60条,螺旋角度为10~70°。In a further preferred structure, the height of the internal thread rib is 0.3-0.6 mm, the number of internal thread ribs in the circumferential direction is 20-60, and the helix angle is 10-70°.
本发明通过刀片对垂直外翅片侧向倾压,使设有次级侧向翅片的垂直外翅片形成F型结构,刀片对垂直翅片的侧向倾压加工,有效避免了加工过程中翅片的弯曲变形,使翅片间形成的孔穴结构均匀一致,保证了蒸发换热过程的稳定。此外,外翅片上的次级侧向翅片结构,使翅片间的单一孔穴结构成为复合孔穴结构,进一步增加了制冷剂蒸发时的汽化核心,且复合孔穴结构有利于蒸发形成的气泡迅速长大并迅速溢出,使得沸腾过程不断持续从而达到强化蒸发管沸腾换热的效果。The invention makes the vertical outer fins with secondary lateral fins form an F-shaped structure through the lateral tilting of the blades on the vertical outer fins, and the lateral tilting of the blades on the vertical fins effectively avoids the processing process. The bending deformation of the middle fins makes the hole structure formed between the fins uniform and consistent, ensuring the stability of the evaporation heat transfer process. In addition, the secondary lateral fin structure on the outer fin makes the single cavity structure between the fins into a composite cavity structure, which further increases the vaporization core when the refrigerant evaporates, and the composite cavity structure is conducive to the rapid growth of bubbles formed by evaporation. Large and rapid overflow, so that the boiling process continues to achieve the effect of strengthening the boiling heat transfer of the evaporation tube.
附图说明Description of drawings
图1为本发明第一实施例的结构示意图;Fig. 1 is the structural representation of the first embodiment of the present invention;
图2为本发明第一实施例的另一角度示意图;Fig. 2 is another perspective schematic view of the first embodiment of the present invention;
图3为本发明第一实施例的剖面图;Fig. 3 is a sectional view of the first embodiment of the present invention;
图4为本发明第一实施例的俯视图;Fig. 4 is the top view of the first embodiment of the present invention;
图5为本发明第二实施例的结构示意图;5 is a schematic structural view of a second embodiment of the present invention;
图6为本发明第二实施例的另一角度示意图;Fig. 6 is another perspective schematic view of the second embodiment of the present invention;
图7为本发明第二实施例的剖面图;Fig. 7 is the sectional view of the second embodiment of the present invention;
图8为本发明第二实施例的俯视图。Fig. 8 is a top view of the second embodiment of the present invention.
图中:1—管体、2—F型外翅片(21—外翅片、22—次级侧向外翅片)、3—螺旋通道、4—翅槽、5—内螺纹肋。In the figure: 1—pipe body, 2—F type outer fin (21—outer fin, 22—secondary lateral outer fin), 3—spiral channel, 4—fin groove, 5—internal thread rib.
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本发明的技术实际和有益效果,但是对实施例的描述均不是对本发明方案的限制,任何依据本发明构思做出的形式上的而非实质性的等效变化都应视为本发明的技术方案范畴。The technical practice and beneficial effects of the present invention will be further clarified below in conjunction with the accompanying drawings and specific embodiments, but the description of the embodiments is not a limitation to the solution of the present invention, and any formal and non-essential modifications made according to the concept of the present invention All equivalent changes should be regarded as the scope of the technical solution of the present invention.
实施例1:Example 1:
参照图1、图2所示,示出了本发明一种复合孔穴蒸发换热管第一实施例的结构示意图,在本优选实施例中,换热管包括具有内腔的管体1,所述管体1外表面设置有呈螺旋状分布的与管体1呈一体结构的外翅片21,在所述外翅片21一侧设置有次级侧向翅片22,由此结构形成的复合翅片使翅片间的单一空穴结构成为复合孔穴结构,进一步增加了制冷剂蒸发时的汽化核心;如图3所示,所述外翅片21顶部通过刀片加工形成倾斜形状,倾斜方向与次级侧向翅片22的延伸方向一致往左倾斜,由此形成F型外翅片2,翅片21的间距P为0.55mm,倾斜角度α为75°,侧向翅片22与翅片21的夹角β为70°,次级侧向翅片22的高度h为0.4mm,外翅片2的高度H为0.7mm,由此结构形成的F型外翅片有效避免了加工过程中翅片弯曲变形,使翅片间形成的空穴结构均匀一致,保证了蒸发换热过程的稳定;如图4所示,所述F型外翅片2之间的间隙形成相互连通的复合螺旋通道3,在F型外翅片2上还加工有与所述的螺旋通道3既交错又连通的翅槽4,将圆周上的F型外翅片2贯穿分割,使螺旋通道3被翅槽4分割形成多个复合孔穴结构,翅槽4与轴线夹角γ为40°,槽深为0.5 mm,周向翅槽数量为130条,翅槽4的横截面轮廓为倒梯形,由此结构形成的复合孔穴结构有利于蒸发形成的气泡迅速长大并迅速溢出,使得沸腾过程不断持续从而达到强化蒸发管沸腾换热的效果;所述管体1内表面凸设有与管体1呈一体结构的内螺纹肋5,内螺纹肋5的高度为0.41㎜,周向内螺纹肋数量为38条,螺旋角度为60°。Referring to Fig. 1 and Fig. 2, it shows a schematic structural view of a first embodiment of a composite cavity evaporation heat exchange tube of the present invention. In this preferred embodiment, the heat exchange tube includes a tube body 1 with an inner cavity, so The outer surface of the tube body 1 is provided with an outer fin 21 that is integrally structured with the tube body 1 and is distributed in a spiral shape, and a secondary lateral fin 22 is arranged on one side of the outer fin 21. The structure formed by this structure The composite fins make the single cavity structure between the fins a composite cavity structure, which further increases the vaporization core when the refrigerant evaporates; Consistent with the extension direction of the secondary lateral fins 22, it is inclined to the left, thereby forming F-shaped outer fins 2, the pitch P of the fins 21 is 0.55mm, and the inclination angle α is 75°. The lateral fins 22 and the fins The included angle β of the sheet 21 is 70°, the height h of the secondary lateral fin 22 is 0.4 mm, and the height H of the outer fin 2 is 0.7 mm. The F-shaped outer fin formed by this structure effectively avoids the processing process. The middle fins are bent and deformed, so that the cavity structure formed between the fins is uniform, ensuring the stability of the evaporation heat transfer process; as shown in Figure 4, the gaps between the F-shaped outer fins 2 form an interconnected compound The spiral channel 3 is also processed with fin grooves 4 interlaced and connected with the spiral channel 3 on the F-shaped outer fin 2, which penetrates and divides the F-shaped outer fin 2 on the circumference, so that the spiral channel 3 is covered by fins. The groove 4 is divided to form multiple composite cavity structures. The angle γ between the fin groove 4 and the axis is 40°, the groove depth is 0.5 mm, and the number of circumferential fin grooves is 130. The cross-sectional profile of the fin groove 4 is an inverted trapezoid. The composite hole structure formed by the structure is conducive to the rapid growth and overflow of the bubbles formed by evaporation, so that the boiling process continues to achieve the effect of strengthening the boiling heat transfer of the evaporation tube; Internally threaded ribs 5 with an integrated structure, the height of the internally threaded ribs 5 is 0.41 mm, the number of internally threaded ribs in the circumferential direction is 38, and the helix angle is 60°.
实施例2:Example 2:
参照图5、图6所示,示出了本发明一种复合孔穴蒸发换热管第二实施例的结构示意图,在本优选实施例中,其基本结构和原理与第一实施例相同,不同的是:如图7、图8所示,换热管所述翅片21的倾斜方向与次级侧向翅片22的延伸方向一致往右倾斜;所述翅片21的倾斜角度α为89°;所述次级侧向翅片22与翅片21的夹角β为89°。Referring to Fig. 5 and Fig. 6, it shows a schematic structural view of the second embodiment of a composite hole evaporation heat exchange tube according to the present invention. In this preferred embodiment, its basic structure and principle are the same as those of the first embodiment, but different It is: as shown in Fig. 7 and Fig. 8, the inclination direction of the fins 21 of the heat exchange tube is consistent with the extension direction of the secondary lateral fins 22 and inclines to the right; the inclination angle α of the fins 21 is 89° °; the angle β between the secondary lateral fin 22 and the fin 21 is 89°.
综上所述,本发明提供的技术方案弥补了已有技术中的欠缺与不足,完成了发明任务,兑现了申请人在上面技术效果栏中所描述的技术效果,不失为一个极致的技术方案。To sum up, the technical solution provided by the present invention makes up for the deficiencies and deficiencies in the prior art, completes the task of the invention, and realizes the technical effect described by the applicant in the technical effect column above, which is an ultimate technical solution.
Claims (11)
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| CN111692905A (en) * | 2020-06-08 | 2020-09-22 | 珠海格力电器股份有限公司 | Heat exchange tube fin, heat exchange tube and air conditioner |
| CN112944995A (en) * | 2019-12-10 | 2021-06-11 | 珠海格力电器股份有限公司 | Heat exchange tube, heat exchanger and air conditioner |
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| CN1877242A (en) * | 2005-06-10 | 2006-12-13 | 沃尔弗林管子公司 | Heat transfer tubes, including methods of fabrication and use thereof |
| CN104374224A (en) * | 2014-11-19 | 2015-02-25 | 金龙精密铜管集团股份有限公司 | Strengthened evaporation heat transferring tube |
| CN210718221U (en) * | 2019-07-26 | 2020-06-09 | 江苏萃隆精密铜管股份有限公司 | Composite hole evaporation heat exchange tube |
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| CN112944995A (en) * | 2019-12-10 | 2021-06-11 | 珠海格力电器股份有限公司 | Heat exchange tube, heat exchanger and air conditioner |
| CN111692905A (en) * | 2020-06-08 | 2020-09-22 | 珠海格力电器股份有限公司 | Heat exchange tube fin, heat exchange tube and air conditioner |
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Application publication date: 20191108 |