CN110480708A - A kind of bread sheet cutter with feeding device - Google Patents
A kind of bread sheet cutter with feeding device Download PDFInfo
- Publication number
- CN110480708A CN110480708A CN201910805783.3A CN201910805783A CN110480708A CN 110480708 A CN110480708 A CN 110480708A CN 201910805783 A CN201910805783 A CN 201910805783A CN 110480708 A CN110480708 A CN 110480708A
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- frame
- feeding device
- feeding
- synchronous
- driving
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- 235000008429 bread Nutrition 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 45
- 230000001360 synchronised effect Effects 0.000 claims description 59
- 230000005540 biological transmission Effects 0.000 claims description 27
- 230000033001 locomotion Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 235000013305 food Nutrition 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/09—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type with a plurality of cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/28—Splitting layers from work; Mutually separating layers by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
- B26D2210/06—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers for bread, e.g. bread slicing machines for use in a retail store
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Cutting Devices (AREA)
- Nonmetal Cutting Devices (AREA)
Abstract
本发明公开了一种带进料装置的面包切片机,包括机架,及安装在所述机架上的以下部件:物料输送装置、切刀装置、切刀保持装置、进料装置,通过两个分别安装在切刀机上下位置上的卷刀机构对多个刀片进行拉动,使刀片可相对物料输送装置垂直运动方便进行切割动作,并通过驱动机构控制升降座与切片机上的物料的距离,使升降座上的保持杆与保持架离物料的距离合适,保证切刀在切割的过程中不会变形,从而保证切割的质量。通过进料装置对长条状的物料进行夹持,利用进料装置的输送方向与流水线的输送方向一致的特点,使物料在夹持过程中也可以沿物料输送装置运动,使其保持进料稳定并持续提供推向切刀的作用力,提高切片工艺的质量和效率。
The invention discloses a bread slicer with a feeding device, which includes a frame and the following components installed on the frame: a material conveying device, a cutter device, a cutter holding device, and a feeding device. A knife coiling mechanism installed on the upper and lower positions of the knife cutter pulls multiple blades, so that the blades can move vertically relative to the material conveying device for cutting, and the distance between the lifting seat and the material on the slicer is controlled by the driving mechanism. Make the distance between the retaining rod and the retainer on the lifting seat appropriate from the material, so as to ensure that the cutter will not be deformed during the cutting process, thereby ensuring the cutting quality. The long material is clamped by the feeding device, and the conveying direction of the feeding device is consistent with the conveying direction of the assembly line, so that the material can also move along the material conveying device during the clamping process, so that it can keep feeding Stable and continuous supply of force to the cutter improves the quality and efficiency of the slicing process.
Description
技术领域technical field
本发明涉及食品加工设备领域,特别涉及一种带进料装置的面包切片机。The invention relates to the field of food processing equipment, in particular to a bread slicer with a feeding device.
背景技术Background technique
在食品加工领域,经常需要将食品进行切片,如面包、肉类等,传统的切片工艺把食品多次通过切刀进行逐片切割,效率低下并且难以保证每片厚度一致,因此需要一种多切刀的切片机对食品进行多片切割。In the field of food processing, it is often necessary to slice food, such as bread, meat, etc. The traditional slicing process cuts the food through the cutter many times, which is inefficient and difficult to ensure that the thickness of each slice is consistent. Therefore, a multi- The cutter's slicer cuts the food in multiple slices.
发明内容Contents of the invention
本发明的目的在于至少解决现有技术中存在的技术问题之一,提供一种带进料装置的面包切片机,能够能够对物料同时进行多片切割,保证切割均匀。The purpose of the present invention is to solve at least one of the technical problems in the prior art, and provide a bread slicer with a feeding device, capable of simultaneously cutting multiple slices of material to ensure uniform cutting.
根据本发明的第一方面,提供一种带进料装置的面包切片机,包括机架,其特征在于还包括安装在机架上的以下部件:According to a first aspect of the present invention, there is provided a bread slicer with a feeding device, comprising a frame, characterized in that it also includes the following components mounted on the frame:
物料输送装置,包括分别设置在机架两侧的进料段与出料段,进料段与出料段之间设置有托板;The material conveying device includes a feed section and a discharge section respectively arranged on both sides of the frame, and a supporting plate is arranged between the feed section and the discharge section;
切刀装置,包括多个与物料输送装置相互垂直的刀片,多个刀片相互平行并贯穿托板,机架的上部和下部均安装有用于收卷刀片的卷刀机构;The cutter device includes a plurality of blades perpendicular to the material conveying device, the plurality of blades are parallel to each other and run through the supporting plate, and the upper and lower parts of the frame are equipped with a coiler mechanism for rewinding the blades;
切刀保持装置,包括安装在机架上的安装座,以及通过滑动组件安装在安装座上的升降座,安装座上安装有用于驱动升降座运动的驱动机构,升降座的侧部上安装有多个与刀片相互垂直的保持杆,刀片滑动设置在两个相邻的保持杆之间,升降座的底部安装有保持架,保持架上开设有多个用于通过刀片的间隙;The cutter holding device includes a mounting seat installed on the frame, and a lifting seat installed on the mounting seat through a sliding assembly. The driving mechanism for driving the lifting seat is installed on the mounting seat, and the side of the lifting seat is installed. A plurality of holding rods perpendicular to the blade, the blade is slidably arranged between two adjacent holding rods, a cage is installed at the bottom of the lifting seat, and a plurality of gaps for passing the blade are opened on the cage;
进料装置,安装在进料段上,包括横跨进料段并与机架固接的龙门架,以及安装在龙门架上的送料机构,送料机构包括两个分别滑动安装在龙门架底部的同步传送机构,以及用于驱动同步传送机构同步动作的驱动装置,同步传送机构竖立于物料输送装置上,同步传送机构的输送方向与物料输送装置的输送方向一致。The feeding device is installed on the feeding section, including a gantry spanning the feeding section and fixedly connected to the machine frame, and a feeding mechanism installed on the gantry. The synchronous transmission mechanism and the driving device used to drive the synchronous movement of the synchronous transmission mechanism. The synchronous transmission mechanism is erected on the material conveying device, and the conveying direction of the synchronous conveying mechanism is consistent with the conveying direction of the material conveying device.
根据本发明的第一方面,提供一种带进料装置的面包切片机,进料段和/或出料段包括安装在机架两侧的底架,以及安装在底架上的输送皮带,底架的端部安装有用于驱动输送皮带运动的驱动辊,驱动辊由电机驱动。According to a first aspect of the present invention, there is provided a bread slicer with a feeding device, the feeding section and/or the discharging section includes a bottom frame installed on both sides of the frame, and a conveyor belt mounted on the bottom frame, The end of the bottom frame is equipped with a driving roller for driving the movement of the conveyor belt, and the driving roller is driven by a motor.
根据本发明的第一方面,提供一种带进料装置的面包切片机,底架的端部安装有与驱动辊连接的张紧器,张紧器的活动端与驱动辊。According to the first aspect of the present invention, there is provided a bread slicer with a feeding device, a tensioner connected to a driving roller is installed at the end of the bottom frame, and the movable end of the tensioner is connected to the driving roller.
根据本发明的第一方面,提供一种带进料装置的面包切片机,滑动组件包括端部与升降座固定连接的滑杆,安装座上安装有滑套,滑杆滑动套接在滑套上。According to the first aspect of the present invention, there is provided a bread slicer with a feeding device, the sliding assembly includes a sliding rod whose end is fixedly connected with the lifting seat, a sliding sleeve is installed on the mounting seat, and the sliding rod is slidingly sleeved on the superior.
根据本发明的第一方面,提供一种带进料装置的面包切片机,滑杆远离升降座的一端安装有用于防止滑杆从滑套上脱落的挡圈。According to the first aspect of the present invention, there is provided a bread slicer with a feeding device, a stop ring for preventing the slide bar from falling off from the sliding sleeve is installed on the end of the slide bar away from the lifting seat.
根据本发明的第一方面,提供一种带进料装置的面包切片机,驱动机构包括由驱动电机驱动的旋转轴套,以及与旋转轴套螺接的螺杆,旋转轴套内设置有与螺杆匹配的螺纹,螺杆的端部与升降座可转动连接。According to a first aspect of the present invention, there is provided a bread slicer with a feeding device, the drive mechanism includes a rotating shaft sleeve driven by a drive motor, and a screw threaded with the rotating shaft sleeve, the rotating shaft sleeve is provided with a Matching thread, the end of the screw rod is rotatably connected with the lifting seat.
根据本发明的第一方面,提供一种带进料装置的面包切片机,升降座上安装有轴筒,螺杆的端部固定安装在轴筒内。According to the first aspect of the present invention, there is provided a bread slicer with a feeding device, a shaft cylinder is installed on the lifting base, and the end of the screw is fixedly installed in the shaft cylinder.
根据本发明的第一方面,提供一种带进料装置的面包切片机,卷刀机构包括可转动安装在机架上的转筒,刀片环套设置在两个转筒上,机架上安装有用于驱动转筒转动的电动机。According to a first aspect of the present invention, there is provided a bread slicer with a feeding device. The knife coiling mechanism includes a rotating cylinder rotatably mounted on the frame, and the blade rings are arranged on the two rotating cylinders. There is an electric motor for driving the rotation of the drum.
根据本发明的第一方面,提供一种带进料装置的面包切片机,同步传送机构包括通过滑轨组件安装在龙门架上的输送架,以及安装在输送架上的传送带组件,传送带组件包括分别安装在输送架两端的带轮,以及环绕安装在两个带轮上的输送带,带轮由驱动装置驱使转动,龙门架上安装有用于输送架位置锁定的定位装置。According to a first aspect of the present invention, there is provided a bread slicer with a feeding device, the synchronous transmission mechanism includes a conveyor frame mounted on the gantry frame through a slide rail assembly, and a conveyor belt assembly mounted on the conveyor frame, the conveyor belt assembly includes The pulleys installed at both ends of the conveyor frame respectively, and the conveyor belt installed around the two pulleys, the pulleys are driven to rotate by the driving device, and the positioning device for locking the position of the conveyor frame is installed on the gantry.
根据本发明的第一方面,提供一种带进料装置的面包切片机,驱动装置包括多个安装在两个同步传送机构上的同步轮,以及环绕套接在多个同步轮上的同步带,其中一同步轮通过驱动电机驱使转动,同步传送机构上还安装有用于调节同步带张紧度的张紧机构。According to a first aspect of the present invention, a bread slicer with a feeding device is provided, the driving device includes a plurality of synchronous wheels mounted on two synchronous transmission mechanisms, and a synchronous belt that is encircled and sleeved on the plurality of synchronous wheels , one of the synchronous wheels is driven to rotate by a drive motor, and a tensioning mechanism for adjusting the tension of the synchronous belt is also installed on the synchronous transmission mechanism.
本发明中一个或多个技术方案至少具有以下有益效果:本发明的其中一个技术方案一种带进料装置的面包切片机,包括机架,及安装在机架上的以下部件:物料输送装置,包括分别设置在机架两侧的进料段与出料段,进料段与出料段之间设置有托板;切刀装置,包括多个与物料输送装置相互垂直的刀片,多个刀片相互平行并贯穿托板,机架的上部和下部均安装有用于收卷刀片的卷刀机构;切刀保持装置,包括安装在机架上的安装座,以及通过滑动组件安装在安装座上的升降座,安装座上安装有用于驱动升降座运动的驱动机构,升降座的侧部上安装有多个与刀片相互垂直的保持杆,刀片滑动设置在两个相邻的保持杆之间,升降座的底部安装有保持架,保持架上开设有多个用于通过刀片的间隙;进料装置,安装在进料段上,包括横跨进料段并与机架固接的龙门架,以及安装在龙门架上的送料机构,送料机构包括两个分别滑动安装在龙门架底部的同步传送机构,以及用于驱动同步传送机构同步动作的驱动装置,同步传送机构竖立于物料输送装置上,同步传送机构的输送方向与物料输送装置的输送方向一致。通过两个分别安装在切刀机上下位置上的卷刀机构对多个刀片进行拉动,使刀片可相对物料输送装置垂直运动方便进行切割动作,并通过驱动机构控制升降座与切片机上的物料的距离,使升降座上的保持杆与保持架离物料的距离合适,保证切刀在切割的过程中不会变形,从而保证切割的质量。One or more technical solutions in the present invention have at least the following beneficial effects: one of the technical solutions of the present invention is a bread slicer with a feeding device, including a frame, and the following components installed on the frame: material conveying device , including a feed section and a discharge section respectively arranged on both sides of the frame, and a supporting plate is arranged between the feed section and the discharge section; the cutter device includes a plurality of blades perpendicular to the material conveying device, and a plurality of The blades are parallel to each other and run through the supporting plate, and the upper and lower parts of the frame are equipped with a coiler mechanism for rewinding the blades; the cutter holding device includes a mounting seat installed on the frame, and is installed on the mounting seat through a sliding assembly The lifting seat is equipped with a driving mechanism for driving the movement of the lifting seat, and a plurality of holding rods perpendicular to the blade are installed on the side of the lifting seat, and the blade is slidably arranged between two adjacent holding rods. A cage is installed on the bottom of the lifting seat, and multiple gaps for passing the blade are opened on the cage; the feeding device is installed on the feeding section, including a gantry that spans the feeding section and is fixed to the frame, And the feeding mechanism installed on the gantry. The feeding mechanism includes two synchronous transmission mechanisms that are slidably installed on the bottom of the gantry, and a driving device for driving the synchronous movement of the synchronous transmission mechanism. The synchronous transmission mechanism is erected on the material conveying device. The conveying direction of the synchronous conveying mechanism is consistent with the conveying direction of the material conveying device. Multiple blades are pulled by two coiler mechanisms respectively installed on the upper and lower positions of the knife cutter, so that the blades can move vertically relative to the material conveying device to facilitate cutting, and the lifting seat and the material on the slicer are controlled by the driving mechanism. Make sure that the distance between the holding rod and the cage on the lifting seat is appropriate from the material, so as to ensure that the cutter will not be deformed during the cutting process, thereby ensuring the quality of cutting.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步地说明;Below in conjunction with accompanying drawing and embodiment the present invention is further described;
图1为本发明实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the present invention;
图2为本发明实施例的侧面结构示意图;Fig. 2 is the side structure schematic diagram of the embodiment of the present invention;
图3为本发明实施例的切刀装置的结构示意图;3 is a schematic structural view of a cutter device according to an embodiment of the present invention;
图4为本发明实施例的切刀装置的正面结构示意图;Fig. 4 is a schematic view of the front structure of the cutter device according to the embodiment of the present invention;
图5为本发明实施例的切刀保持装置的结构示意图;5 is a schematic structural view of a cutter holding device according to an embodiment of the present invention;
图6为本发明实施例的切刀保持装置的正面结构示意图;Fig. 6 is a schematic view of the front structure of the cutter holding device according to the embodiment of the present invention;
图7为本发明实施例的切刀保持装置的背面结构示意图;Fig. 7 is a schematic diagram of the rear structure of the cutter holding device according to the embodiment of the present invention;
图8为本发明实施例的切刀保持装置的侧面结构示意图;Fig. 8 is a schematic view of the side structure of the cutter holding device according to the embodiment of the present invention;
图9为本发明实施例的进料装置的结构示意图;Fig. 9 is a schematic structural view of a feeding device according to an embodiment of the present invention;
图10为本发明实施例的进料装置的侧面结构示意图。Fig. 10 is a schematic side view of the feeding device of the embodiment of the present invention.
具体实施方式Detailed ways
本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This part will describe the specific embodiment of the present invention in detail, and the preferred embodiment of the present invention is shown in the accompanying drawings. Each technical feature and overall technical solution of the invention, but it should not be understood as a limitation on the protection scope of the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means one or more, and multiple means more than two. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1到图10,一种带进料装置的面包切片机,包括机架10,以及安装在机架10上的以下部件:Referring to Fig. 1 to Fig. 10, a kind of bread slicer with feeding device comprises frame 10, and the following parts installed on frame 10:
物料输送装置,包括分别设置在机架10两侧的进料段11与出料段12,进料段11与出料段12之间设置有托板13,托板13的两端通过螺栓固定在机架10内部;可以理解的是,物料从进料段11进入物料输送装置,通过托板13后进入出料段12,然后有出料段12带离物料输送装置。The material conveying device includes a feed section 11 and a discharge section 12 respectively arranged on both sides of the frame 10, a supporting plate 13 is arranged between the feeding section 11 and the discharging section 12, and the two ends of the supporting plate 13 are fixed by bolts Inside the frame 10; it can be understood that the material enters the material conveying device from the feeding section 11, passes through the supporting plate 13 and then enters the discharging section 12, and then is taken away from the material conveying device by the discharging section 12.
切刀装置,包括多个与物料输送装置相互垂直的刀片33,多个刀片33相互平行并贯穿托板13,当物料通过托板13时,被多个刀片33同时切割成均匀的若干份,另外,机架10的上部和下部均安装有用于收卷刀片33的卷刀机构,卷刀机构为刀片33提供运动的动力,使其利于切割物料。The cutter device includes a plurality of blades 33 perpendicular to the material conveying device, and the plurality of blades 33 are parallel to each other and run through the supporting plate 13. When the material passes through the supporting plate 13, it is simultaneously cut into several uniform portions by the plurality of blades 33, In addition, the upper and lower parts of the frame 10 are equipped with a knife coiling mechanism for winding the blade 33, and the knife coiling mechanism provides motion power for the blade 33 to facilitate cutting materials.
切刀保持装置,包括安装在机架10上的安装座21,以及通过滑动组件安装在安装座21上的升降座22,安装座21上安装有用于驱动升降座22运动的驱动机构,升降座22的侧部上安装有多个与刀片33相互垂直的保持杆23,刀片33滑动设置在两个相邻的保持杆23之间,升降座22的底部安装有保持架24,保持架24上开设有多个用于通过刀片33的间隙。The cutter holding device includes a mounting base 21 installed on the frame 10, and a lifting base 22 installed on the mounting base 21 through a sliding assembly, and a driving mechanism for driving the lifting base 22 is installed on the mounting base 21, and the lifting base A plurality of holding rods 23 perpendicular to the blades 33 are installed on the side of the 22, the blades 33 are slidably arranged between two adjacent holding rods 23, and the bottom of the lifting seat 22 is equipped with a cage 24, on the cage 24 There are a plurality of gaps for passing the blade 33 .
进料装置20,安装在进料段11上,包括横跨进料段11并与机架10固接的龙门架002,以及通过滑轨组件300安装在龙门架002上的送料机构,送料机构包括两个分别设置在龙门架002底部的输送装置100,以及用于驱动输送装置100同步动作的驱动装置200,输送装置100竖立于流水线001上,输送装置100的输送方向与流水线001的输送方向一致。具体的,本实施例中的龙门架002呈“n”字型,龙门架002横跨流水线001并且龙门架002的两个安装脚分别通过螺栓安装在流水线001的两侧,滑轨组件300沿龙门架002的长度方向安装在龙门架002的上部,两个输送装置100通过滑轨组件300滑动安装在龙门架002上,通过调节两个输送装置100的距离,使物料在流水线001上输送并通过进料装置时,物料的两端分别与输送装置100抵接,此时两个输送装置100对物料施加夹持力并推动物料继续沿流水线001输送,通过输送装置100对长条状的物料进行夹持,利用输送装置100的输送方向与流水线001的输送方向一致的特点,使物料在夹持过程中也可以沿物料输送装置运动,使其保持进料稳定并持续提供推向切刀的作用力,提高切片工艺的质量和效率。The feeding device 20 is installed on the feeding section 11, including a gantry frame 002 that spans the feeding section 11 and is fixedly connected to the frame 10, and a feeding mechanism installed on the gantry frame 002 through a slide rail assembly 300, and the feeding mechanism It includes two conveying devices 100 respectively arranged at the bottom of the gantry frame 002, and a driving device 200 for driving the conveying device 100 to operate synchronously. unanimous. Specifically, the gantry frame 002 in this embodiment is in the shape of an "n", the gantry frame 002 straddles the assembly line 001 and the two mounting feet of the gantry frame 002 are respectively installed on both sides of the assembly line 001 by bolts, and the slide rail assembly 300 along the The longitudinal direction of the gantry frame 002 is installed on the upper part of the gantry frame 002, and the two conveying devices 100 are slidably installed on the gantry frame 002 through the slide rail assembly 300. By adjusting the distance between the two conveying devices 100, the materials are conveyed on the assembly line 001 and When passing through the feeding device, the two ends of the material are in contact with the conveying device 100 respectively. At this time, the two conveying devices 100 exert a clamping force on the material and push the material to continue to be conveyed along the assembly line 001. For clamping, using the characteristic that the conveying direction of the conveying device 100 is consistent with the conveying direction of the assembly line 001, the material can also move along the material conveying device during the clamping process, so that it can keep the feeding stable and continuously provide the force of pushing to the cutter. force, improving the quality and efficiency of the slicing process.
上述的安装座21通过螺栓固定在切片机的中部,使切片机上的切刀通过升降座22,在安装时,将每一个刀片33单独装嵌在相邻的两个保持杆23之间,为了方便安装刀片33,保持杆23呈交错相间的方式安装在升降座22的侧部,并通过保持架24上的间隙对刀片33进行夹持,使刀片33在切割时更加稳定,当需要切割硬度较高的物品时,通过驱动机构使升降座22靠近物品,通过保持杆23与保持架24对刀片33的夹持作用,防止刀片33在切割时摆动变形,提高切割质量。The above-mentioned mounting base 21 is fixed on the middle part of the slicer by bolts, so that the cutting knife on the slicer passes through the lifting base 22. When installing, each blade 33 is separately assembled between the two adjacent retaining rods 23, in order to It is convenient to install the blade 33. The holding rods 23 are installed on the side of the lifting seat 22 in a staggered manner, and the blade 33 is clamped through the gap on the holder 24, so that the blade 33 is more stable when cutting. When the article is taller, the driving mechanism makes the lifting seat 22 close to the article, and the clamping action of the holding rod 23 and the cage 24 on the blade 33 prevents the blade 33 from swinging and deforming during cutting, thereby improving the cutting quality.
优选的,本实施例中的进料段11和出料段12包括安装在机架10两侧的底架,以及安装在底架上的输送皮带15,底架的端部安装有用于驱动输送皮带15运动的驱动辊14,驱动辊14由电机驱动。具体的驱动辊14通过轴承安装在底架的两端的轴承座上,输送皮带15环套在两端的驱动辊14上,并由电机驱使驱动辊14转动,使输送皮带15运转,物料可沿输送皮带15进入机架10内部进行切割。Preferably, the feed section 11 and the discharge section 12 in the present embodiment include an underframe installed on both sides of the frame 10, and a conveyor belt 15 installed on the underframe, and the end of the underframe is equipped with a belt for driving and conveying The driving roller 14 that belt 15 moves, and driving roller 14 is driven by motor. The specific drive roller 14 is installed on the bearing seats at both ends of the underframe through bearings, and the conveyor belt 15 is looped on the drive roller 14 at both ends, and the drive roller 14 is driven by the motor to rotate, so that the conveyor belt 15 runs, and the material can be conveyed along the conveyor belt. The belt 15 enters the inside of the frame 10 for cutting.
优选的,为了使输送皮带皮带保持张紧度,便于物料的传送,本实施例中的底架的端部安装有与驱动辊14连接的张紧器16,张紧器16的活动端与驱动辊14。Preferably, in order to maintain the tension of the conveyor belt and facilitate the transfer of materials, the end of the bottom frame in this embodiment is equipped with a tensioner 16 connected to the driving roller 14, and the movable end of the tensioner 16 is connected to the driving roller. roll 14.
优选的,在本实施例中,滑动组件包括端部与升降座22固定连接的滑杆25,安装座21上安装有滑套26,滑杆25滑动套接在滑套26上。滑杆25的一端与升降座22固定连接,另一端延伸到滑套26内,并安装有用于防止滑杆25从滑套26上脱落的挡圈27。通过上述结构,升降座22可相对安装座21滑动,并且滑杆25与滑套26为升降座22的运动状态起到保护和引导的作用。在其他实施例中,滑动组件也可采用滑轨滑块组件等其他直线导向件作为代替。Preferably, in this embodiment, the sliding assembly includes a sliding rod 25 whose end is fixedly connected to the lifting base 22 , a sliding sleeve 26 is installed on the mounting base 21 , and the sliding rod 25 is slidably sleeved on the sliding sleeve 26 . One end of the slide bar 25 is fixedly connected with the lifting seat 22 , and the other end extends into the sliding sleeve 26 , and a retaining ring 27 for preventing the slide bar 25 from falling off from the sliding sleeve 26 is installed. Through the above structure, the lifting base 22 can slide relative to the mounting base 21 , and the sliding rod 25 and the sliding sleeve 26 play a role of protection and guidance for the moving state of the lifting base 22 . In other embodiments, the sliding assembly may also be replaced by other linear guides such as a slide rail slider assembly.
优选的,在本实施例中,驱动机构包括由驱动电机驱动的旋转轴套28,以及与旋转轴套28螺接的螺杆29,旋转轴套28内设置有与螺杆29匹配的螺纹,螺杆29的端部与升降座22可转动连接。当驱动电机(图中没画出)驱动旋转轴套28转动使,与旋转轴套28螺接的螺杆29在螺纹的推动下,沿旋转轴套28的轴向运动,从而带动升降座22运动,使升降座22上的保持杆23和保持架24远离或靠近待切割的物料,从而适用于多种不同尺寸或硬度的物料切割。Preferably, in this embodiment, the driving mechanism includes a rotating shaft sleeve 28 driven by a drive motor, and a screw rod 29 screwed to the rotating shaft sleeve 28. The rotating shaft sleeve 28 is provided with a thread matched with the screw rod 29, and the screw rod 29 The end is rotatably connected with lifting seat 22. When the driving motor (not shown in the figure) drives the rotating shaft sleeve 28 to rotate, the screw rod 29 screwed with the rotating shaft sleeve 28 will move along the axial direction of the rotating shaft sleeve 28 under the push of the thread, thereby driving the lifting seat 22 to move , so that the holding rod 23 and the holding frame 24 on the lifting seat 22 are far away from or close to the material to be cut, so that it is suitable for cutting materials of various sizes or hardness.
进一步,为了方便安装与制造,升降座22上安装有轴筒30,螺杆29的端部固定安装在轴筒30内,在轴筒30的侧部开设有螺纹孔,通过螺栓锁紧螺杆29与轴筒30之间的位置。Further, in order to facilitate installation and manufacture, a shaft cylinder 30 is installed on the lifting base 22, and the end of the screw rod 29 is fixedly installed in the shaft cylinder 30, and a threaded hole is provided on the side of the shaft cylinder 30, and the screw rod 29 and the screw rod 29 are locked by bolts. The position between the shaft cylinder 30.
优选的,本实施例中的卷刀机构包括可转动安装在机架10上的转筒31,刀片33环套设置在两个转筒31上,机架10上安装有用于驱动转筒31转动的电动机32。转筒31上均布设置有多个用于容置刀片33的刀槽,刀片33可贴合在刀槽内,当刀片33在转筒的带动下运动到升降座22上时,在保持杆23的导向下,刀片33会产生90度的转动,使刀片33的刀口转为朝向物料。Preferably, the knife coiling mechanism in this embodiment includes a rotating cylinder 31 rotatably mounted on the frame 10, the blade 33 is set on the two rotating cylinders 31, and the frame 10 is equipped with a rotating cylinder for driving the rotating cylinder 31 to rotate. The electric motor 32. Rotating cylinder 31 is evenly provided with a plurality of knife grooves for accommodating blades 33, and blades 33 can fit in the knife grooves. Under the guidance of 23, blade 33 can produce the rotation of 90 degrees, and the edge of a knife of blade 33 is turned toward material.
优选的,本实施例中的同步传送机构100包括通过滑轨组件300安装在龙门架002上的输送架101,以及安装在输送架101上的传送带组件,传送带组件包括分别安装在输送架101两端的带轮102,以及环绕安装在两个带轮102上的输送带103,带轮102由驱动装置200驱使转动。其中,驱动装置200包括4个分别安装在两个同步传送机构100上的同步轮201,以及环绕套接在多个同步轮201上的同步带202,每个输送架101上均安装有2个同步轮201,并且其中一个输送架101上安装有驱动电机203,驱动电机203的输出轴同时与带轮102及在同一输送架101上的一个同步轮201驱动连接,驱动电机203把动力通过带轮102传送到输送带103上,使其具有去推动物料运动的推力,并且驱动电机203的动力通过同步轮201传送到同步带202上,使另一输送架101上的的同步轮201也能同步转动,进一步,另一输送架101上的同步轮201与该输送架101上的带轮102通过齿轮啮合传输动力,具体为该输送架101上的同步轮201及带轮102均安装有转轴,其转轴分别安装有相互啮合的齿轮。通过同步带202的传动,使两组输送带103的运转速率保持一致,在夹紧物料两端后,使物料两端的速率相同,避免物料转动。另外,为了对输送架101进行定位,以准确调节两个输送带103之间的距离,本实施例中的龙门架002上安装有用于输送架101位置锁定的定位装置400,定位装置400包括安装在龙门架002上的固定架401,以及贯穿并螺接在固定架401上的调节杆402,调节杆402的一端与输送架101可转动连接,另一端安装有用于握持的把手。通过转动调节杆402使调节杆402沿固定架401内的螺纹进行转动,即可调节输送架101与固定架401之间的距离,使输送带103对物料的夹持力保持稳定。Preferably, the synchronous transmission mechanism 100 in this embodiment includes a conveyor frame 101 installed on the gantry frame 002 through a slide rail assembly 300, and a conveyor belt assembly mounted on the conveyor frame 101. The pulley 102 at the end, and the conveyor belt 103 installed around the two pulleys 102, the pulley 102 is driven to rotate by the driving device 200. Wherein, the driving device 200 includes four synchronous wheels 201 installed on the two synchronous transmission mechanisms 100 respectively, and a synchronous belt 202 surrounding and sleeved on the plurality of synchronous wheels 201, and each transport frame 101 is equipped with two synchronous pulley 201, and wherein a drive motor 203 is installed on one of the delivery frames 101, the output shaft of the drive motor 203 is connected with the belt pulley 102 and a synchronous wheel 201 on the same delivery frame 101 at the same time, and the drive motor 203 passes the power through the belt The wheel 102 is transmitted to the conveyor belt 103, so that it has the thrust to push the material to move, and the power of the drive motor 203 is transmitted to the synchronous belt 202 through the synchronous wheel 201, so that the synchronous wheel 201 on the other transport frame 101 can also Rotate synchronously, further, the synchronous pulley 201 on the other conveying frame 101 and the pulley 102 on this conveying frame 101 transmit power through gear meshing, specifically the synchronous wheel 201 and the pulley 102 on this conveying frame 101 are equipped with rotating shafts , the rotating shafts are respectively equipped with gears meshing with each other. Through the transmission of the synchronous belt 202, the running speeds of the two sets of conveyor belts 103 are kept consistent, and after the two ends of the materials are clamped, the speeds of the two ends of the materials are kept the same to avoid the rotation of the materials. In addition, in order to position the conveyor frame 101 so as to accurately adjust the distance between the two conveyor belts 103, a positioning device 400 for locking the position of the conveyor frame 101 is installed on the gantry frame 002 in this embodiment, and the positioning device 400 includes an installation The fixed frame 401 on the gantry frame 002, and the adjusting rod 402 penetrating through and screwed on the fixed frame 401, one end of the adjusting rod 402 is rotatably connected with the conveying frame 101, and the other end is equipped with a handle for holding. By rotating the adjusting rod 402 to make the adjusting rod 402 rotate along the screw thread in the fixing frame 401, the distance between the conveying frame 101 and the fixing frame 401 can be adjusted, so that the clamping force of the conveying belt 103 on the material can be kept stable.
进一步,本实施例中的同步传送机构100上还安装有用于调节同步带202张紧度的张紧机构,张紧机构包括调节板501,调节板501上开设有用于安装同步轮201的长孔502,同步轮201通过螺栓安装在长孔502上,龙门架002上安装有与同步带202抵接的张紧轮。当两个同步传送机构100相互靠拢时,同步带202的长度是保持不变的,同步带202必然会从同步轮201上松脱,通过调节同步轮201的位置,使其沿长孔502移动到保持同步带202张紧的位置即可解决上述问题,通过张紧机构对同步带202进行张紧,使同步带202的传动效率高并保持稳定。优选的,为了对驱动电机203的输出方式进行降速与提高扭矩,驱动电机203通过减速机204与同步轮201连接。减速机是一种由封闭在刚性壳体内的齿轮传动、蜗杆传动、齿轮-蜗杆传动所组成的独立部件,常用作原动件与工作机之间的减速传动装置。减速机204作为公知技术中的常见部件,本文不做赘述。优选的,滑轨组件300包括沿龙门架002长度方向安装的滑轨,及滑动套装在滑轨上的滑块,同步传送机构100与滑块通过螺栓连接安装。通过滑轨组件300可方便同步传送机构100在龙门架002上的位置调节,保证同步传送机构100在调节时顺滑省力,降低调节难度。Further, a tensioning mechanism for adjusting the tension of the synchronous belt 202 is also installed on the synchronous transmission mechanism 100 in this embodiment, the tensioning mechanism includes an adjustment plate 501, and an elongated hole for installing the synchronous wheel 201 is provided on the adjustment plate 501 502, the synchronous pulley 201 is installed on the long hole 502 through bolts, and the tension pulley abutting against the synchronous belt 202 is installed on the gantry 002. When the two synchronous transmission mechanisms 100 approached each other, the length of the synchronous belt 202 remained constant, and the synchronous belt 202 would inevitably loosen from the synchronous wheel 201. By adjusting the position of the synchronous wheel 201, it moved along the long hole 502 to Keeping the tensioned position of the synchronous belt 202 can solve the above problems, and the synchronous belt 202 is tensioned by the tensioning mechanism, so that the transmission efficiency of the synchronous belt 202 is high and stable. Preferably, in order to slow down the output mode of the drive motor 203 and increase the torque, the drive motor 203 is connected to the synchronous wheel 201 through the reducer 204 . The reducer is an independent component consisting of gear transmission, worm transmission, and gear-worm transmission enclosed in a rigid shell. It is often used as a reduction transmission device between the original moving part and the working machine. The speed reducer 204 is a common component in the known technology, and will not be described in detail herein. Preferably, the slide rail assembly 300 includes a slide rail installed along the length direction of the gantry frame 002, and a slide block slidingly fitted on the slide rail, and the synchronous transmission mechanism 100 and the slide block are installed through bolt connection. The position adjustment of the synchronous transmission mechanism 100 on the gantry 002 can be facilitated by the slide rail assembly 300 , which ensures smooth and labor-saving adjustment of the synchronous transmission mechanism 100 and reduces adjustment difficulty.
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various modifications can be made without departing from the gist of the present invention. kind of change.
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