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CN110538940B - Air conditioner condenser fin manufacturing and processing technology - Google Patents

Air conditioner condenser fin manufacturing and processing technology Download PDF

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Publication number
CN110538940B
CN110538940B CN201910870644.9A CN201910870644A CN110538940B CN 110538940 B CN110538940 B CN 110538940B CN 201910870644 A CN201910870644 A CN 201910870644A CN 110538940 B CN110538940 B CN 110538940B
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Prior art keywords
die
fin
unit
fins
processing
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CN110538940A (en
Inventor
张长民
汤鹏飞
葛佳乐
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SHANDONG MODERN LION AIR CONDITIONING EQUIPMENT Co.,Ltd.
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Shandong Modern Lion Air Conditioning Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • B21D37/12Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/022Making the fins

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明提供了一种空调冷凝器翅片制作加工工艺,由冲压模具等充分配合完成空调冷凝器翅片的制作加工,解决了现有设备对翅片进行加工时多为单工位加工,且针对不同尺寸的翅片加工时需要更换不同的模具,加工范围小,加工效率低;同时现有设备对翅片进行加工时受翅片本身特殊结构的影响,导致加工完成后翅片紧贴在模具上,不便于加工完成后的取料;以及在翅片的加工过程中原材会受力回缩,由于对翅片的限位方式不当使翅片在加工时发生偏移,导致翅片加工完成后出现变形折断的现象等问题。

Figure 201910870644

The invention provides a manufacturing process for the fins of the air-conditioning condenser. The manufacturing and processing of the fins of the air-conditioning condenser are fully cooperated with the stamping die and the like. When processing fins of different sizes, different molds need to be replaced, the processing range is small, and the processing efficiency is low; at the same time, the existing equipment is affected by the special structure of the fin itself when processing the fin, which causes the fin to be tightly attached to the fin after processing. On the mold, it is inconvenient to take the material after the processing is completed; and the raw material will be retracted by force during the processing of the fin. Due to the improper limiting method of the fin, the fin will be offset during processing, resulting in the processing of the fin. After completion, there are problems such as deformation and breaking.

Figure 201910870644

Description

Air conditioner condenser fin manufacturing and processing technology
Technical Field
The invention relates to the technical field of fin processing, in particular to a manufacturing and processing technology of air conditioner condenser fins.
Background
The fins are used as an indispensable component on the air conditioner condenser and are arranged on the surface of the heat exchange device, and the heat conduction performance of the heat exchange device is improved by increasing the heat exchange surface area of the heat exchange device; the structure of fin is mostly cockscomb structure and corrugate, is not convenient for manufacturing, and the preparation processing to the fin mainly has following problem at present:
1. the existing equipment is mostly used for single-station machining when machining fins, different dies are required to be replaced when machining fins with different sizes, the machining range is small, and the machining efficiency is low;
2. the existing equipment is influenced by the special structure of the fin when the fin is processed, so that the processed fin is tightly attached to a die, and the processed fin is inconvenient to take;
3. the raw material can be stressed and retracted in the machining process of the fin, and the fin is deviated during machining due to improper limiting mode of the fin, so that the phenomenon of deformation and breakage after the machining of the fin is finished is caused.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the existing equipment is mostly used for single-station processing when processing fins, and different dies are required to be replaced when processing fins with different sizes, the processing range is small, and the processing efficiency is low; meanwhile, the existing equipment is influenced by the special structure of the fin when the fin is processed, so that the processed fin is tightly attached to a die, and the processed fin is inconvenient to take; and the raw material can be stressed to retract in the processing process of the fin, and the fin is deviated in the processing process due to improper limiting mode of the fin, so that the phenomenon of deformation and breakage after the fin is processed is caused, and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the manufacturing and processing technology of the air conditioner condenser fin comprises the following specific steps:
s1, mounting a die: fixing the lower end of a stamping die, and connecting a die shank in the stamping die with an external drive;
s2, placing base materials: respectively placing the cut fin raw materials on a concave die base;
s3, fixing the base material: fixing the fin raw material at the middle position of the female die holder by adjusting the female die unit;
s4, stamping forming: stamping the fins by applying a stamping force to the die shank and mutually matching the male die unit and the female die unit;
s5, continuous processing: repeating the steps S2-S4 to continuously process the fins;
s6, packaging and warehousing: and (4) coating a film on a certain number of fins, packaging and manually stacking, and then warehousing and storing finished products stacked to a certain height.
The air conditioner condenser fin manufacturing process in the processing method steps S1-S6 needs to be completed by fully matching a stamping die and the like, wherein:
the stamping die comprises a bottom plate, a lower die assembly and an upper die assembly; the upper end of the bottom plate is provided with a lower die assembly, and the upper end of the lower die assembly is provided with an upper die assembly.
The lower die assembly comprises a support frame, a limiting frame, a female die unit and an adjusting unit; the supporting frame symmetry install on the bottom plate, spacing frame is installed to the upper end of supporting frame, be located the inside symmetry of spacing frame and be provided with the die unit, the die unit install on the bottom plate, be located die unit front side and be provided with the regulating unit.
The female die unit comprises a first female die and a second female die; the first female die and the second female die are of symmetrical structures, the first female die is installed on the bottom plate in a sliding fit mode, and the second female die is fixed on the bottom plate; during specific work, a plurality of fins can be machined simultaneously by the aid of the arranged female die units.
The upper die assembly comprises a guide sleeve, a guide pillar, a damping spring, an upper die plate, a male die unit and a die shank; the guide sleeves are uniformly arranged at the upper end of the limiting frame, guide pillars are arranged inside the guide sleeves in a sliding fit mode, damping springs are sleeved on the outer walls of the guide pillars, an upper template is arranged at the top ends of the guide pillars, male die units are symmetrically arranged at the bottom ends of the upper template, and a die shank is arranged in the middle of the top end of the upper template; when the fin punching machine works, the die shank is connected to the existing punching equipment, the upper die assembly is driven by the punching equipment to move downwards, so that the male die unit and the female die unit are matched with each other, and the fin punching process is completed.
The first female die comprises a female die seat, a clamping unit, a telescopic spring, a movable plate, a rubber column, an electric sliding block, a lifting baffle and a limiting baffle; the upper end of the female die holder is symmetrically provided with clamping units, the section of the female die holder is of a tooth-shaped structure, circular holes are formed in gaps between teeth, rectangular grooves are formed in the inner part of the female die holder and the side wall close to the center of a die, telescopic springs are uniformly arranged on the inner wall of each rectangular groove in the female die holder, the top ends of the telescopic springs are connected with movable plates, rubber columns are uniformly arranged at the top ends of the movable plates, the upper ends of the rubber columns are located in the circular holes, an electric sliding block is arranged in each rectangular groove in the left side wall of the female die holder in a sliding fit mode, and a lifting baffle is; a limit baffle is arranged on the side wall of the concave die holder far away from the center of the die; when the device works specifically, a fin raw material to be processed is placed on the female die holder, the lifting baffle is controlled by the electric sliding block to move up and down, so that the left side and the right side of the fin raw material are limited, the front end and the rear end of the fin raw material are fixed by the clamping units, the fin is prevented from being separated from the female die holder during processing, and therefore safety of personnel is prevented from being threatened, the arranged adjusting unit can enable the first female die to move to a proper position, and the first female die and the second female die are matched with each other, so that fins with different sizes are processed; the telescopic spring arranged extrudes the rubber column, so that the machined fin can be ejected out of the die holder, and the fin can be conveniently taken.
The clamping unit comprises a fixing plate, a buffer spring, a U-shaped frame, an adjusting bolt and a clamping head; the fixing plate is connected with one end of a buffer spring, the other end of the buffer spring is connected with the U-shaped frame, an adjusting bolt is arranged in the U-shaped frame in a threaded fit mode, and a clamping head is arranged at the bottom end of the adjusting bolt through a bearing; the clamping head is driven to move up and down through the manual knob adjusting bolt, clamping of fin raw materials is achieved, the fins are prevented from deviating in the machining process to affect machining quality, the buffer springs are arranged to provide buffer force when the buffer springs retract under stress in the fin machining process, and the two ends of the fins are prevented from deforming and breaking.
The adjusting unit comprises a moving block, a rack, a fixed frame, an actuating motor and a gear column; the movable block is symmetrically arranged on the bottom plate in a sliding fit mode, one end of the movable block is connected with the outer wall of the concave die holder, the other end of the movable block is provided with a rack, the racks are respectively arranged on the inner wall of the fixed frame in a sliding fit mode, the fixed frame is arranged on the bottom plate, the execution motor is arranged on the bottom plate through the motor base, an output shaft of the execution motor is connected with a gear column through a coupler, the gear column is positioned inside the fixed frame, and the gear column is matched with the rack; when the lifting die is in specific work, the gear column is driven to rotate through the execution motor, the first concave die slides towards the second concave die along with the moving block until the first concave die is attached to the second concave die, and the electric sliding block controls the lifting baffle to move downwards, so that the lifting baffle is consistent with the height of the concave die holder.
The male die unit comprises a first male die, a connecting plate, a movable rod, a sleeve rod, an adjusting spring and a second male die; the first male die is arranged at the bottom end of the upper die plate in a sliding fit mode, a connecting plate is arranged on the first male die, movable rods are symmetrically arranged at the bottom end of the connecting plate, the movable rods are arranged in the loop bars in a sliding fit mode, adjusting springs are arranged inside the loop bars, and the second male die is fixed at the lower end of the bottom plate; when the adjusting unit controls the first female die to move, the first male die moves along with the first female die, so that the first male die and the second male die can be attached to each other during stamping, and the stamping quality of the fins is guaranteed.
Preferably, the cross section of the lifting baffle and the cross section of the die holder are of the same structure; when the lifting baffle plate is lowered to be consistent with the height of the female die holder, the tooth-shaped structure at the upper end of the lifting baffle plate is flush with the female die holder, so that the fins are uniformly stressed in the machining process, and the middle of the fins are prevented from deforming.
Preferably, the lower end of the clamping head and the inner wall of the lower end of the U-shaped frame are both provided with anti-slip teeth; during specific work, the clamping of the fins can be firmer by the arranged anti-skidding teeth, and the fins are prevented from deviating in machining, so that the machining quality is influenced.
(III) advantageous effects
According to the invention, the positions of the female die seats can be adjusted through the adjusting units according to fins with different sizes, so that the first female die and the second female die are attached, the fins are limited and fixed through adjusting the lifting baffle and the clamping units, and a plurality of female die units can be arranged to simultaneously process a plurality of fins, so that a multi-station and high-efficiency processing mode is realized;
the rubber column extrudes the fin through the telescopic spring, so that the processed fin can be ejected out of the die holder, and the problem that the processed fin is difficult to take due to the special structure of the processed fin is solved;
the clamping head and the U-shaped frame are provided with the anti-skidding teeth, so that the fins can be clamped more firmly, the fins are prevented from deviating in the machining process, the arranged buffer spring provides buffer force when the buffer spring is stressed to retract in the fin machining process, the fins are prevented from deforming and breaking in the stamping process, and the manufacturing and machining quality of the fins is ensured.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the processing flow of the air conditioner condenser fin of the present invention;
FIG. 2 is a schematic perspective view of a stamping die according to the present invention;
FIG. 3 is a top cross-sectional view of the stamping die of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;
fig. 5 is a rear view of the press die of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 5, a manufacturing and processing process of an air conditioner condenser fin includes the following specific steps:
s1, mounting a die: fixing the lower end of a stamping die a, and connecting a die shank 36 in the stamping die a with external drive;
s2, placing base materials: placing the cut fin stock on the female die seats 2311 respectively;
s3, fixing the base material: fixing the fin raw material at the middle position of the concave die seat 2311 by adjusting the concave die unit 23;
s4, stamping forming: the fins are punched and formed by applying a punching force to the die shank 36 and simultaneously mutually matching the male die unit 35 and the female die unit 23;
s5, continuous processing: repeating the steps S2-S4 to continuously process the fins;
s6, packaging and warehousing: and (4) coating a film on a certain number of fins, packaging and manually stacking, and then warehousing and storing finished products stacked to a certain height.
The air conditioner condenser fin manufacturing and processing process steps in the processing method steps S1-S6 require that a stamping die a and the like are fully matched to complete the air conditioner condenser fin manufacturing, wherein:
the stamping die a comprises a bottom plate 1, a lower die assembly 2 and an upper die assembly 3; the upper end of the bottom plate 1 is provided with a lower die component 2, and the upper end of the lower die component 2 is provided with an upper die component 3; the lower die assembly 2 comprises a support frame 21, a limiting frame 22, a female die unit 23 and an adjusting unit 24; the supporting frame 21 is symmetrically arranged on the bottom plate 1, the upper end of the supporting frame 21 is provided with a limiting frame 22, female die units 23 are symmetrically arranged in the limiting frame 22, the female die units 23 are arranged on the bottom plate 1, and adjusting units 24 are arranged on the front sides of the female die units 23; the die unit 23 comprises a first die 231 and a second die 232; the first concave die 231 and the second concave die 232 are of symmetrical structures, the first concave die 231 is installed on the bottom plate 1 in a sliding fit mode, and the second concave die 232 is fixed on the bottom plate 1; during specific work, the plurality of female die units 23 can be used for processing a plurality of fins simultaneously.
The upper die component 3 comprises a guide sleeve 31, a guide post 32, a damping spring 33, an upper die plate 34, a male die unit 35 and a die shank 36; the guide sleeve 31 is uniformly arranged at the upper end of the limiting frame 22, a guide post 32 is arranged in the guide sleeve 31 in a sliding fit mode, a damping spring 33 is sleeved on the outer wall of the guide post 32, an upper template 34 is arranged at the top end of the guide post 32, male die units 35 are symmetrically arranged at the bottom end of the upper template 34, and a die shank 36 is arranged in the middle of the top end of the upper template 34; during specific work, the die shank 36 is connected to existing stamping equipment, the upper die assembly 3 is driven to move downwards through the stamping equipment, the male die unit 35 is matched with the female die unit 23, and therefore the stamping process of the fin is completed.
The first female die 231 comprises a female die seat 2311, a clamping unit 2312, a telescopic spring 2313, a movable plate 2314, a rubber column 2315, an electric slider 2316, a lifting baffle 2317 and a limiting baffle 2318; the upper end of the concave die holder 2311 is symmetrically provided with clamping units 2312, the section of the concave die holder 2311 is of a toothed structure, circular holes are formed in gaps among the teeth, rectangular grooves are formed in the inner portion of the concave die holder 2311 and the side wall close to the center of a die, telescopic springs 2313 are uniformly arranged on the inner walls of the rectangular grooves in the concave die holder 2311, the top end of each telescopic spring 2313 is connected with a movable plate 2314, rubber columns 2315 are uniformly arranged at the top end of each movable plate 2314, the upper ends of the rubber columns 2315 are located in the circular holes, an electric slider 2316 is arranged in the rectangular groove in the left side wall of the concave die holder 2311 in a sliding fit mode, and a lifting baffle 2317 is arranged on the; a limit baffle 2318 is arranged on the side wall of the concave die holder 2311 away from the center of the die; during specific work, a fin raw material to be processed is placed on the female die holder 2311, the lifting baffle 2317 is controlled to move up and down through the electric slider 2316, the left side and the right side of the fin raw material are limited, the front end and the rear end of the fin raw material are fixed through the clamping unit 2312, the fin is prevented from being separated from the female die holder 2311 during processing, and therefore safety of personnel is threatened, the first female die 231 can be moved to a proper position through the arranged adjusting unit 24, and the first female die 231 is matched with the second female die 232, so that fins with different sizes are processed; the arranged telescopic spring 2313 extrudes the rubber column 2315, so that the machined fin can be ejected out of the die holder 2311, and the fin can be conveniently taken; the section of the lifting baffle 2317 is the same as that of the die holder 2311 in structure; when the lifting baffle 2317 is lowered to be consistent with the height of the die holder 2311 during specific work, the tooth-shaped structure at the upper end of the lifting baffle 2317 is flush with the die holder 2311, so that the stress of the fin is uniform in the machining process, and the middle of the fin is prevented from deforming; the clamping unit 2312 comprises a fixing plate 23121, a buffer spring 23122, a U-shaped frame 23123, an adjusting bolt 23124 and a clamping head 23125; the fixing plate 23121 is connected with one end of the buffer spring 23122, the other end of the buffer spring 23122 is connected with the U-shaped frame 23123, an adjusting bolt 23124 is arranged inside the U-shaped frame 23123 in a threaded matching mode, and the bottom end of the adjusting bolt 23124 is provided with a clamping head 23125 through a bearing; during specific work, the clamping head 23125 is driven to move up and down through manually turning the adjusting bolt 23124, the raw material of the fin is clamped, the fin is prevented from deviating in the machining process to influence machining quality, the buffer spring 23122 is arranged to provide buffer force when the fin is stressed and retracted in the machining process, and the two ends of the fin are prevented from deforming and breaking; the lower end of the clamping head 23125 and the inner wall of the lower end of the U-shaped frame 23123 are both provided with anti-skidding teeth; during specific work, the clamping of the fins can be firmer by the arranged anti-skidding teeth, and the fins are prevented from deviating in machining, so that the machining quality is influenced.
The adjusting unit 24 comprises a moving block 241, a rack 242, a fixed frame 243, an actuating motor 244 and a gear column 245; the moving block 241 is symmetrically installed on the bottom plate 1 in a sliding fit manner, one end of the moving block 241 is connected with the outer wall of the female die holder 2311, the other end of the moving block 241 is provided with a rack 242, the racks 242 are respectively installed on the inner wall of the fixed frame 243 in a sliding fit manner, the fixed frame 243 is installed on the bottom plate 1, the actuating motor 244 is installed on the bottom plate 1 through the motor base, the output shaft of the actuating motor 244 is connected with a gear column 245 through a coupler, the gear column 245 is located inside the fixed frame 243, and the gear column 245 is matched with the rack 242; during specific work, the actuating motor 244 drives the gear column 245 to rotate, the first concave die 231 slides towards the second concave die 232 along with the moving block 241 until the first concave die 231 is attached to the second concave die 232, and meanwhile, the electric slider 2316 controls the lifting baffle 2317 to move downwards, so that the height of the lifting baffle 2317 is consistent with that of the concave die seat 2311.
The punch unit 35 comprises a first punch 351, a connecting plate 352, a movable rod 353, a sleeve rod 354, an adjusting spring 355 and a second punch 356; the first male die 351 is arranged at the bottom end of the upper die plate 34 in a sliding fit manner, a connecting plate 352 is arranged on the first male die 351, movable rods 353 are symmetrically arranged at the bottom end of the connecting plate 352, the movable rods 353 are arranged in sleeve rods 354 in a sliding fit manner, adjusting springs 355 are arranged inside the sleeve rods 354, and the second male die 356 is fixed at the lower end of the bottom plate 1; during specific work, when the adjusting unit 24 controls the first concave die 231 to move, the first convex die 351 moves along with the first concave die 231, so that the first convex die and the second convex die can be attached to each other during stamping, and the stamping quality of the fins is guaranteed.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1.一种空调冷凝器翅片制作加工工艺,其特征在于:具体的空调冷凝器翅片制作加工步骤如下:1. an air-conditioning condenser fin manufacturing process is characterized in that: the concrete air-conditioning condenser fin manufacturing and processing steps are as follows: S1、模具安装:将冲压模具(a)的下端固定,并将冲压模具(a)中的模柄(36)与外界驱动相连接;S1. Die installation: fix the lower end of the stamping die (a), and connect the die handle (36) in the stamping die (a) with the external drive; S2、基料放置:将裁切好的翅片原材分别放置在凹模座(2311)上,并将翅片调整到合适的位置;S2. Base material placement: place the cut fin raw materials on the die seat (2311) respectively, and adjust the fins to the appropriate position; S3、基料固定:通过调节凹模单元(23)将翅片原材固定在凹模座(2311)中部位置;S3. Fixing the base material: fix the fin raw material in the middle of the die seat (2311) by adjusting the die unit (23); S4、冲压成型:通过对模柄(36)施加冲压力,同时凸模单元(35)和凹模单元(23)相互配合,将翅片冲压成型;S4. Stamping and forming: by applying stamping pressure to the die handle (36), while the punch unit (35) and the concave die unit (23) cooperate with each other, the fin is punched and formed; S5、持续加工:重复步骤S2-S4,对翅片进行持续化加工;S5. Continuous processing: Repeat steps S2-S4 to continuously process the fins; S6、包装入库:将一定数量的翅片覆膜包装并且人工码垛,然后将码垛到一定高度的成品进行入库存放;S6. Packing and warehousing: a certain number of fins are film-coated and palletized manually, and then the finished products that have been palletized to a certain height are put into stock for storage; 上述处理方法S1-S6步骤中空调冷凝器翅片制作加工的工艺步骤需要冲压模具(a)充分配合完成空调冷凝器翅片的制作,其中:The process steps of making and processing the air-conditioning condenser fins in the steps S1-S6 of the above-mentioned processing method require the full cooperation of the stamping die (a) to complete the production of the air-conditioning condenser fins, wherein: 所述的冲压模具(a)包括底板(1)、下模组件(2)和上模组件(3);所述的底板(1)上端设置有下模组件(2),下模组件(2)的上端设置有上模组件(3);The stamping die (a) includes a base plate (1), a lower die assembly (2) and an upper die assembly (3); the upper end of the base plate (1) is provided with a lower die assembly (2), and the lower die assembly (2). The upper end of the component (2) is provided with an upper die component (3); 所述的下模组件(2)包括支撑架(21)、限位框(22)、凹模单元(23)和调节单元(24);所述的支撑架(21)对称安装在底板(1)上,支撑架(21)的上端安装有限位框(22),位于限位框(22)内部对称设置有凹模单元(23),所述的凹模单元(23)安装在底板(1)上,位于凹模单元(23)前侧设置有调节单元(24);The lower die assembly (2) includes a support frame (21), a limit frame (22), a female die unit (23) and an adjustment unit (24); the support frame (21) is symmetrically installed on the bottom plate ( 1) On the upper end of the support frame (21), a limit frame (22) is installed, and a female mold unit (23) is symmetrically arranged inside the limit frame (22), and the female mold unit (23) is installed on the bottom plate ( 1), an adjustment unit (24) is provided on the front side of the die unit (23); 所述的凹模单元(23)包括一号凹模(231)和二号凹模(232);所述的一号凹模(231)和二号凹模(232)为对称结构,且一号凹模(231)通过滑动配合方式安装在底板(1)上,二号凹模(232)固定在底板(1)上;The female die unit (23) includes a No. 1 female die (231) and a No. 2 female die (232); the No. 1 female die (231) and the No. 2 female die (232) are symmetrical in structure, and a The No. 2 female die (231) is installed on the bottom plate (1) by sliding fit, and the No. 2 female die (232) is fixed on the bottom plate (1); 所述的上模组件(3)包括导套(31)、导柱(32)、减震弹簧(33)、上模板(34)、凸模单元(35)和模柄(36);所述的导套(31)均匀安装在限位框(22)的上端,位于导套(31)的内部通过滑动配合方式安装有导柱(32),导柱(32)的外壁上套设有减震弹簧(33),导柱(32)的顶端安装有上模板(34),位于上模板(34)的底端对称安装有凸模单元(35),上模板(34)的顶端中部安装有模柄(36);The upper die assembly (3) includes a guide sleeve (31), a guide post (32), a damping spring (33), an upper die plate (34), a punch unit (35) and a die handle (36); The guide sleeve (31) is evenly installed on the upper end of the limiting frame (22), and a guide post (32) is installed inside the guide sleeve (31) by sliding fit, and the outer wall of the guide post (32) is sleeved with a guide post (32). A shock-absorbing spring (33), an upper template (34) is installed at the top of the guide post (32), a punch unit (35) is symmetrically installed at the bottom end of the upper template (34), and a top middle of the upper template (34) is installed Molded handle (36); 所述的一号凹模(231)包括凹模座(2311)、夹持单元(2312)、伸缩弹簧(2313)、活动板(2314)、橡胶柱(2315)、电动滑块(2316)、升降挡板(2317)和限位挡板(2318);所述的凹模座(2311)上端对称设置有夹持单元(2312),凹模座(2311)的截面呈齿形结构,且位于齿间间隙内开设有圆形孔,凹模座(2311)的内部和靠近模具中心的侧壁均开设有矩形槽,位于凹模座(2311)内部的矩形槽内壁上均匀设置有伸缩弹簧(2313),伸缩弹簧(2313)的顶端连接有活动板(2314),活动板(2314)的顶端均匀设置有橡胶柱(2315),且橡胶柱(2315)的上端位于圆形孔内,位于凹模座(2311)左侧壁的矩形槽内通过滑动配合方式安装有电动滑块(2316),电动滑块(2316)上安装有升降挡板(2317);位于凹模座(2311)远离模具中心的侧壁上安装有限位挡板(2318)。The No. 1 die (231) includes a die seat (2311), a clamping unit (2312), a telescopic spring (2313), a movable plate (2314), a rubber column (2315), an electric slider (2316), A lift baffle (2317) and a limit baffle (2318); a clamping unit (2312) is symmetrically arranged at the upper end of the die seat (2311), and the die seat (2311) has a toothed cross section and is located at the top of the die holder (2311). A circular hole is formed in the gap between the teeth, a rectangular groove is formed inside the die seat (2311) and the side wall close to the center of the die, and a telescopic spring ( 2313), the top of the telescopic spring (2313) is connected with a movable plate (2314), the top of the movable plate (2314) is evenly provided with a rubber column (2315), and the upper end of the rubber column (2315) is located in the circular hole, located in the concave hole. An electric sliding block (2316) is installed in the rectangular groove on the left side wall of the die base (2311) by sliding fit, and a lifting baffle (2317) is installed on the electric sliding block (2316); the die base (2311) is located away from the die A limit stop (2318) is installed on the side wall of the center. 2.根据权利要求1所述的一种空调冷凝器翅片制作加工工艺,其特征在于:所述的夹持单元(2312)包括固定板(23121)、缓冲弹簧(23122)、U形架(23123)、调节螺栓(23124)和夹持头(23125);所述的固定板(23121)与缓冲弹簧(23122)的一端相连接,缓冲弹簧(23122)的另一端与U形架(23123)相连接,位于U形架(23123)内部通过螺纹配合方式安装有调节螺栓(23124),调节螺栓(23124)的底端通过轴承安装有夹持头(23125)。2 . The manufacturing process of an air conditioner condenser fin according to claim 1 , wherein the clamping unit ( 2312 ) comprises a fixing plate ( 23121 ), a buffer spring ( 23122 ), a U-shaped frame ( 23123), adjusting bolt (23124) and clamping head (23125); the fixing plate (23121) is connected to one end of the buffer spring (23122), and the other end of the buffer spring (23122) is connected to the U-shaped frame (23123) In connection with each other, an adjusting bolt (23124) is installed inside the U-shaped frame (23123) by threaded fitting, and a clamping head (23125) is installed at the bottom end of the adjusting bolt (23124) through a bearing. 3.根据权利要求1所述的一种空调冷凝器翅片制作加工工艺,其特征在于:所述调节单元(24)包括移动块(241)、齿条(242)、固定框架(243)、执行电机(244)和齿轮柱(245);所述的移动块(241)通过滑动配合方式对称安装在底板(1)上,移动块(241)的一端与凹模座(2311)外壁相连接,移动块(241)的另一端安装有齿条(242),所述的齿条(242)通过滑动配合方式分别安装在固定框架(243)的内壁上,且固定框架(243)安装在底板(1)上,所述的执行电机(244)通过电机座安装在底板(1)上,执行电机(244)的输出轴通过联轴器连接有齿轮柱(245),所述的齿轮柱(245)位于固定框架(243)内部,且齿轮柱(245)与齿条(242)相配合。3 . The manufacturing process of an air conditioner condenser fin according to claim 1 , wherein the adjustment unit ( 24 ) comprises a moving block ( 241 ), a rack ( 242 ), a fixed frame ( 243 ), An actuator motor (244) and a gear column (245); the moving block (241) is symmetrically mounted on the base plate (1) by sliding fit, and one end of the moving block (241) is connected with the outer wall of the die seat (2311) , a rack (242) is installed on the other end of the moving block (241), the racks (242) are respectively installed on the inner wall of the fixed frame (243) by sliding fit, and the fixed frame (243) is installed on the bottom plate On (1), the actuator motor (244) is installed on the base plate (1) through a motor seat, and the output shaft of the actuator motor (244) is connected with a gear column (245) through a coupling, and the gear column ( 245) is located inside the fixed frame (243), and the gear column (245) is matched with the rack (242). 4.根据权利要求1所述的一种空调冷凝器翅片制作加工工艺,其特征在于:所述的凸模单元(35)包括一号凸模(351)、连接板(352)、活动杆(353)、套杆(354)、调节弹簧(355)和二号凸模(356);所述的一号凸模(351)通过滑动配合方式安装在上模板(34)的底端,位于一号凸模(351)上安装有连接板(352),连接板(352)底端对称安装有活动杆(353),所述的活动杆(353)通过滑动配合方式安装在套杆(354)内,位于套杆(354)内部设置有调节弹簧(355),所述的二号凸模(356)固定在底板(1)下端。4 . The manufacturing process of an air conditioner condenser fin according to claim 1 , wherein the punch unit ( 35 ) comprises a No. 1 punch ( 351 ), a connecting plate ( 352 ), a movable rod (353), sleeve rod (354), adjusting spring (355) and No. 2 punch (356); the No. 1 punch (351) is installed on the bottom end of the upper template (34) by sliding fit, located at A connecting plate (352) is installed on the No. 1 punch (351), and a movable rod (353) is symmetrically installed at the bottom end of the connecting plate (352), and the movable rod (353) is installed on the sleeve rod (354) by sliding fit ), an adjusting spring (355) is arranged inside the sleeve rod (354), and the No. 2 punch (356) is fixed on the lower end of the bottom plate (1). 5.根据权利要求1所述的一种空调冷凝器翅片制作加工工艺,其特征在于:所述的升降挡板(2317)截面与凹模座(2311)的截面为相同结构。5 . The manufacturing process of an air conditioner condenser fin according to claim 1 , wherein the cross section of the lift baffle ( 2317 ) and the cross section of the die seat ( 2311 ) are of the same structure. 6 . 6.根据权利要求2所述的一种空调冷凝器翅片制作加工工艺,其特征在于:所述的夹持头(23125)下端和U形架(23123)下端内壁均设置有防滑齿。6 . The manufacturing process of air conditioner condenser fins according to claim 2 , wherein the lower end of the clamping head ( 23125 ) and the inner wall of the lower end of the U-shaped frame ( 23123 ) are provided with anti-skid teeth. 7 .
CN201910870644.9A 2019-09-16 2019-09-16 Air conditioner condenser fin manufacturing and processing technology Active CN110538940B (en)

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CN111360132A (en) * 2020-03-30 2020-07-03 刘先平 Condenser fin manufacturing process
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